Toggle Injection Moulding Machines

Content

01. ABOUT S&T MACHINERY (P) LTD 03

02. D SERIES MACHINE ADVANTAGES 04

03. PARAMETER LIST 08

04. MACHINE FEATURES 15

2
 COIMBATORE, INDIA.

S&T Engineers Pvt Ltd was established in the year 1996 by Team of Technocrats with Motto of “Making Technology
Affordable” for the manufacturing Industry in India by supplying latest Technology Machines at affordable cost.

For more than 20 years, we at “S&T” have been striving to become most understanding & dependable partner, when it
comes requirement of “Affordable technology”.

S&T is a PAN India organization having head office at Coimbatore and Sales & Service network all over India.

To strengthen the Make In India initiative of Government of India, S&T Engineers Pvt Ltd has set-up manufacturing/
assembly plant at Coimbatore in the name of S&T Machinery Pvt Ltd to supply World Class Technology Injection Molding
Machine to the Indian Plastic Industry.

3
 D-Series
Machine Advantages

Big diagonal type design,fast and Bigger ejector stroke Higher tie bar space and
smooth opening closing. clamping stroke

Flexible front platen design, with

large area, deformation.

4
 Faster heating, and precise
temperature control

Professional plasticizing units for

different engineering Plastics.

Modularized design, offer customers

with more options.

Clamping unit motion analysis.

Two parallel pillar guide design. Injection

little is stable & precise.

Finite - element analysis

5
 D-Series
Machine Advantages

High - precision hydraulic oil filer system

Oil temperature / level instant monitoring

High performance servo motor system, hydraulic

components from reputed manufactures.

6
 EFFICIENT

CLEAN

ELEGANT

USER - FRIENDLY

→ Hydraulic routes with the few bends, welding and with the shortest route.

7
 Parameter

D - i : D80 - D250

ITEM D80 / i 210 D100 / i 380

Injection Unit A B C A B C

Screw Diameter mm 28 32 35 35 38 42

Screw L/D Ratio L/D 22.9 20.0 18.3 21.7 20.0 18.1

Shot Size(Theoretical) cm3 89 116 139 168 199 243

Shot Weight (ps) gm 81 105 126 153 181 221

Injection Pressure MPa 251.0 192.0 161.0 228.0 193.0 158.0

Injection Rate into air gm/sec 78/96 102/126 122/151 86/106 102/125 124/153

Injection Speed mm/s 140/172 99/121

Screw Speed rpm 325/400 225/277

Clamping Force KN 800 1000

Clamping Stroke mm 330 360

Space Between Tie Bar mm 320x320 360x360

Max. Mold Height mm 330 380

Min. Mold Height mm 120 150

Max. daylight mm 660 740

Eject Stroke mm 80 120

Force KN 28 34

No. Of Ejector Pins piece 5 5

Mold Platen Dimension ( W X H ) mm 485x485 530x530

Max. Pump Pressure MPa 17.5 17.5

Pump Motor Power KW 13/16 13/16

Heater Power KW 5.4/6.7 6.6/8.2

Oil Tank Capacity L 135 150

Machine Weight T 2.8 3.2

Machine Dimension ( L X W X H ) m 3.70x1.12x1.70 4.10x1.20x1.75

Due to continuous improvements, we reserve the right to amend any aspect of the above specifications without further notice.

8
 D130 / i 510 D160 / i 600 D 200 / i 850

A B C A B C A B C

38 42 45 42 45 50 45 50 55

22.1 20.0 18.7 21.4 20.0 18.0 22.2 20.0 18.2

222 270 310 287 329 406 358 442 535

202 246 282 261 300 370 326 402 486

233.0 190.0 166.0 213.0 185.0 150.0 238.0 193.0 159.0

104/130 127/159 146/182 114/142 131/163 161/202 127/159 157/196 190/237

101/126 90/113 88/110

237/296 208/260 198/247

1300 1600 2000

430 480 540

420x420 470x470 530x530

460 530 560

160 200 220

890 1010 1100

120 150 150

34 34 67

5 5 9

620x620 700x700 800x800

17.5 17.5 17.5

16/20 16/20 20/25

9.5/12 10/13 13/16

200 220 300

4.4 5.2 6.7

4.50x1.28x1.83 4.90x1.40x1.92 5.40x1.52x2.03

9
 Parameter

D - i : D300 - D500

ITEM D 250 / i 1100 D 300 / i 1500

Injection Unit A B C A B C

Screw Diameter mm 50 55 60 55 60 65

Screw L/D Ratio L/D 22.0 20.0 18.3 21.8 20.0 18.5

Shot Size(Theoretical) cm3 497 601 715 656 780 916

Shot Weight (ps) gm 452 547 651 597 710 833

Injection Pressure MPa 224.0 185.0 156.0 229.0 193.0 164.0

Injection Rate into air gm/sec 169/207 204/251 243/298 203/242 241/288 283/338

Injection Speed mm/s 95/116 94/112

Screw Speed rpm 195/239 204/241

Clamping Force KN 2500 3000

Clamping Stroke mm 550 650

Space Between Tie Bar mm 580x580 630x630

Max. Mold Height mm 600 650

Min. Mold Height mm 250 250

Max. daylight mm 1150 1300

Eject Stroke mm 160 160

Force KN 67 67

No. Of Ejector Pins piece 9 13

Mold Platen Dimension ( W X H ) mm 860x860 940x940

Max. Pump Pressure MPa 17.5 17.5

Pump Motor Power KW 25/31 31/37

Heater Power KW 16/20 19/24

Oil Tank Capacity L 350 500

Machine Weight T 8.2 9.8

Machine Dimension ( L X W X H ) m 5.81x1.62x2.11 6.20x1.70x2.20

10
 D 350 / i 1900 D 400 / i 2500 D 450 / i 3200

A B C A B C D A B C D

60 65 70 65 70 75 80 70 75 80 85

21.7 20.0 18.6 23.7 22.0 20.5 19.3 23.6 22.0 20.6 19.4

845 992 1151 1161 1347 1546 1759 1516 1741 1981 2236

769 903 1047 1057 1226 1407 1601 1380 1584 1802 2035

226.0 193.0 166.0 222.0 191.0 167.0 146.0 212.0 185.0 162.0 144.0

205/245 241/288 279/334 250/296 290/343 333/394 379/448 309/380 355/437 404/497 456/561

80/95 83/98 88/109

163/195 169/200 190/234

3500 4000 4500

690 750 800

680x680 730x730 780x780

700 750 780

280 280 300

1390 1500 1580

160 200 200

67 124 124

13 13 17

1005x1005 1070x1070 1155x1155

17.5 17.5 17.5

31/37 37/43 43/53

25/31 26/33 32/39

550 740 780

12.0 15.1 16.5

6.60x1.80x2.28 7.55x1.62x2.03 7.80x1.75x2.10

11
 Parameter

D - i : D600 - D900

ITEM D 500 / i 3800 D 600/ i 4800

Injection Unit A B C D A B C D

Screw Diameter mm 75 80 85 90 80 85 90 100

Screw L/D Ratio L/D 23.5 22 20.7 19.6 23.4 22.0 20.8 18.7

Shot Size(Theoretical) cm3 1785 2031 2293 2570 2242 2531 2837 3503

Shot Weight (ps) gm 1624 1848 2086 2339 2040 2303 2582 3188

Injection Pressure MPa 217.0 190.0 169.0 150.0 220.0 195.0 174.0 141.0

Injection Rate into air gm/sec 373/429 424/488 479/550 537/617 382/462 431/522 484/585 597/722

Injection Speed mm/s 93/107 84/101

Screw Speed rpm 167/193 156/186

Clamping Force KN 5000 6000

Clamping Stroke mm 840 900

Space Between Tie Bar mm 820x820 880x880

Max. Mold Height mm 800 900

Min. Mold Height mm 320 400

Max. daylight mm 1640 1800

Eject Stroke mm 200 260

Force KN 124 182

No. Of Ejector Pins piece 17 21

Mold Platen Dimension ( W X H ) mm 1205x1205 1285x1285

Max. Pump Pressure MPa 17.5 17.5

Pump Motor Power KW 53/61 56/67

Heater Power KW 37/46 39/48

Oil Tank Capacity L 900 950

Machine Weight T 19 23.8

Machine Dimension ( L X W X H ) m 8.50x1.80x2.16 9.00x1.90x2.24

Due to continuous improvements, we reserve the right to amend any aspect of the above specifications without further notice.

12
 D 650/ i 4800 D 700/ i 5800 D 800/ i 7500

A B C D A B C D A B C D

80 85 90 95 85 90 100 110 90 100 110 120

23.4 22.0 20.8 18.7 23.3 22.0 19.8 18.0 24.4 22.0 20.0 18.3

2242 2531 2837 3503 2684 3009 3715 4495 3276 4045 4894 5825

2040 2303 2582 3188 2442 2738 3381 4090 2981 3681 4454 5301

220.0 195.0 174.0 141.0 217.0 194.0 157.0 130.0 231.0 187.0 155.0 130.0

382/462 431/522 484/585 597/722 469/558 526/625 650/772 786/934 513/633 633/781 766/945 912/1125

84/101 91/108 89/109

156/189 125/149 108/133

6500 7000 8000

940 980 1050

920x920 960x960 1020x1020

940 980 1020

400 400 450

1880 1960 2070

260 260 300

182 182 182

21 21 21

1340x1340 1410x1410 1490x1490

17.5 17.5 17.5

56/67 67/80 78/97

39/48 44/55 56/69

950 1150 1300

25.5 28 34

9.15x2.00x2.30 9.45x2.10x2.34 1.03x2.20x2.48

13
 D-Series

ITEM D 900/ i 7500

Injection Unit A B C D

Screw Diameter mm 90 100 110 120

Screw L/D Ratio L/D 24.4 22.0 20.0 18.3

Shot Size(Theoretical) cm3 3276 4045 4894 5825

Shot Weight (ps) gm 2981 3681 4454 5301

Injection Pressure MPa 231.0 187.0 155.0 130.0

Injection Rate into air gm/sec 513/633 633/781 766/945 912/1125

Injection Speed mm/s 89/109

Screw Speed rpm 108/133

Clamping Force KN 9000

Clamping Stroke mm 1130

Space Between Tie Bar mm 1080x1080

Max. Mold Height mm 1100

Min. Mold Height mm 500

Max. daylight mm 2230

Eject Stroke mm 300

Force KN 182

No. Of Ejector Pins piece 21

Mold Platen Dimension ( W X H ) mm 1570x1570

Max. Pump Pressure MPa 17.5

Pump Motor Power KW 78/97

Heater Power KW 56/69

Oil Tank Capacity L 1300

Machine Weight T 42

Machine Dimension ( L X W X H ) m 1.06x2.30x2.60

14
 STM - Toggle Injection Moulding Z

CLAMPING UNIT HYDRAULICS

• Five point tri-toggle clamping System • Oil temperature of oil tank Sensing for deviation alarm
• Linear Transducers for mold open and close • Oil Low level alarm
• Box Type T slots Platen • Suction filter for Pump unit
• Euro- Map Standard Ejector holes • Return Line Filter
• Mechanical Safety • Gear pump
• Multi Stage Control for mold open/Close speed,
pressure and position
• Multi Point ejector with speed pressure position and control
• Wear-resistant supporting tracks for moving platen ELECTRONICS
• Water flow battery for mold cooling
• Preset- Technical Parameter
• Auto lubrication system with Monitoring sensor
• Autolock Screen Saver
• Adjustable Moving Platen Support
• Multicolor display with graphic
• Alloy steel Tie bars
• Mold Parameter Memory of 200 Moulds
• Automatic Mold Height Adjustment
• Molding condition monitoring with alarm
• Check Valve for Mould Height Adjustment
• Air Filter for Control Panel
• Low Pressure Mold Safety
• Barrel temperature control monitoring and
thermocouple break alarm
• System hardware I/O testing function
INJECTION UNIT • Emergency stop safeguard device
• Nitrided Screw & Barrel with SKD 61 Screw Tip • Multi color alarm lamp
• Purge Guard for Operater Protection • Motor Over Load Protection
• Steel hopper • Display for various Alarm
• Nozzle Content Force Through Non-Return Valve for • Front & Back Door Emergency Switch
Carriage Forward • 2 Nos of SMPS one each for Controller & Output
• Multi stages Speed, Pressure and Position for Injection • Safety Relay Monitoring for Front Door Closed
• Multi stages Speed, Pressure and Time for Hold on • Heating Control through SSR
• Multi stages Speed, Pressure and Time for Refilling
• Position & Time based Switchover hold on Pressure
• Cushion Monitoring by Time
• Linear Transducers for Injection GENERAL
• Cold Start Protection
• Set of Spares
• Linear Transducers for Carriage
• Level Pads
• Barrel Insulation Cover
• Standard Color
• Automatic Purging
• Mould Clamps
• Anti-slip aluminum over
• Hydro motor
• Suck Back
• Screw Speed Display on Controller Through Sensor
• Propotional Back Pressure Control Through Controller
• Closed Loop PID Control For barrel temperature
• Water Cooling for Hopper Throat

15
 Ahmedabad Yamuna Estate, Ahmedabad. Mob: 9099096705
Bangalore Sharadhamba Nagar, Bangalore. Mob: 9972500090
Corporate office:22,vasanth Nagar, Singanallur, Coimbatore – 641005. INDIA. Chennai Ekattuthangal, Chennai. Mob: 9600699111
Cochin North Kalamassery, Eranakulam. Mob: 9947201511
Ph: +91- 422 - 2590810, 2591470, 2593487
Coimbatore Singanallur, Coimbatore. Mob: 7708957775
VERSION – 08 / 2016

Fax : +91 – 422 - 2573629

Faridabad Faridabad,Haryana. Mob: 9311131781
E-mail : sales@stengineers.com Hyderabad Kukatpally,Hyderabad. Mob: 9989810586
Website : www.stengineers.com Kolkatta Garfa Main Road, Kolkatta. Mob: 8420017311
Ludhiana Jiwan Nagar, Punjab. Mob: 9915731900
Mumbai Boriwali East, Mumbai. Mob: 9099096705
New Delhi Patpad Ganj, Delhi. Mob: 9311131781
Pune Bhosair,Pune. Mob: 9890671347
Vadodara Makarpura, Vadodara. Mob: 9099096705
Vapi Vapi,Gujarat. Mob: 9099096705

*Design and specification are subject to change without prior notice