The document provides instructions for startup procedures and mode changeovers for a feed water system. It describes maintaining separator overflow valve opening at 70% and MDBFP pressure differential during startup. It also details procedures for HP/LP bypass charging, first mill startup, changing from a 30% line to 100% line, and changing from wet to dry mode operation. Key steps include slowly opening control valves, maintaining total feedwater flow, and meeting specific temperature and flow requirements.
The document provides instructions for startup procedures and mode changeovers for a feed water system. It describes maintaining separator overflow valve opening at 70% and MDBFP pressure differential during startup. It also details procedures for HP/LP bypass charging, first mill startup, changing from a 30% line to 100% line, and changing from wet to dry mode operation. Key steps include slowly opening control valves, maintaining total feedwater flow, and meeting specific temperature and flow requirements.
The document provides instructions for startup procedures and mode changeovers for a feed water system. It describes maintaining separator overflow valve opening at 70% and MDBFP pressure differential during startup. It also details procedures for HP/LP bypass charging, first mill startup, changing from a 30% line to 100% line, and changing from wet to dry mode operation. Key steps include slowly opening control valves, maintaining total feedwater flow, and meeting specific temperature and flow requirements.
Seperator overflow control valve opening to be maintained 70% FRS 30% control valve will follow seperator overflow control valve opening ( it will try to maintain overflow cv op 70%) MDBFP will maintain 2.0Mpa DP across FRS 30% conrtol valve (Press.diff. before FRS and eco. Inlet) FRS 30% control valve locking to be done such that total feed water flow should not go less then 150 TPH
HP LP Bypass charging For HP bypass charging, HP bypass force close logic on feed water pressure low to be changed from 6.0 Mpa to 3 Mpa
1st Mill Start up
For first mill start up coal fire permit on feed water flow to be changed to FW Flow> 450 TPH
FRS 30 % to 100 % line change over
This line changeover should be done in auto with one command at unit load >150 MW During this changeover current feed water flow will become setpoint for feed water flow demand during line changeover FRS 30%CV will open slowly and MDBFP will maintain total feedwater flow. After opening FRS 30% CV, opening command to 100% Line MOV. MDBFP will maintain total feedwater flow.
Wet to dry Mode changeover
Heaters charging should be completed During wet to dry mode changeover feed water flow should to constant at 800 TPH Slowly increase the boiler loading (Mill loading to 240 TPH) Overflow valve opening will reduce to zero. OHDR will raise and it is to be maintained 5-10 degree C.
Wet to dry mode Change Condition
Feed water temp.> 180 Deg. C OHDR > 5 Deg. C Seperator Level Zero Seperator overflow valve position Zero MS Flow > 750 TPH