BLOCK 433a & 416b, TOUGGOURT REGION, ALGERIA

COMPLEX DEVELOPMENT

0-6092 BIR SEBA FIELD DEVELOPMENT

CA's Doc. No.: BRS1-DS-M-CPF-9141

Contractor's Doc. No.: S-A10-135A-0401

Document Title: MECHANICAL DATA SHEET - DEHYDRATOR

Document File Name: BRS1-DS-M-CPF-9141_2_0010.pdf

3 26-Oct-15 As-Built S. Hashimoto A. Katagiri A. Katagiri

2 17-Feb-12 For Construction T.Funakawa T.Honda A.Katagiri

1 13-Dec-11 For Construction T.Funakawa T.Honda S.Matsumoto

0 7-Nov-11 For Review T.Funakawa T.Honda S.Matsumoto

Checked Approved Approved by

Rev Date Reason for Issue Issued by
by by CA

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 0-6092 BIR SEBA FIELD CA's
BRS1-DS-M-CPF-9141
DEVELOPMENT Doc. No.

Contractor's
S-A10-135A-0401
Doc. No.
MECHANICAL DATA SHEET -
DEHYDRATOR (03V-1114) Issue purpose As-Built
Rev. 3
　
INDEX

Page
1 Cover Sheet 1

2 Index of contents 2

3 Notes 3

4 Mechanical design data 4

5 Design data 5

6 Material of construction 6

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 0-6092 BIR SEBA FIELD CA's
BRS1-DS-M-CPF-9141
DEVELOPMENT Doc. No.

Contractor's
S-A10-135A-0401
Doc. No.
MECHANICAL DATA SHEET -
DEHYDRATOR (03V-1114) Issue purpose As-Built
Rev. 3
Rev. NOTES
1
2 1 The Supplier is responsible for providing a vessel designed for all the loading conditions stated, in accordance with the code and specifications referenced.
3 The Supplier shall prepare calculations for which he is fully responsible and shall provide the necessary liaison with the DPEM / ARH.
4
0 5 2 See Process Data Sheet, document number S-A10-1224-1105 for design data, nozzle requirements and outline sketch.
6
1 7 3 Vessel shall be designed in accordance with S-000-1351-1001, Specification for Pressure Vessels.
8 Internals shall be in accordance with BRS1-SP-M-BRS-0014, Specification for Pressure Vessel Internals.
9
10 4 Supplier may offer alternative design in accordance with ASME Section VIII Division 2, if it results in a more economic construction.
11
0 12 5 All standard flanges shall conform to ASME B16.5 ( up to 24" NPS) or ASME B16.47 Series B (over 24" NPS).
13
14 6 Nozzle flange surface finish for flat ring type gaskets to be concentric groove surface finish to Ra 3.2 to 6.3µm.
15
16 7 Manways and inspection openings shall be supplied with blind flange, gasket and bolting.
17
18 8 Supplier is to select wall thickness of shell and heads to withstand design pressure (internal and/or external) plus all additional loadings such as nozzle
19 loads, environmental loadings and fatigue (when specified). Wall thickness, after forming of straight flange of dished heads shall not be less than
20 thickness of cylindrical shell at attachment point.
21
1 22 9 Supplier is to note the requirements of branch reinforcement outlined in Specification for Pressure Vessels S-000-1351-1001, particularly in respect
23 of when integral reinforcement is to be used in place of ring reinforcement, when ring reinforcement is prohibited.
24
25 10 Vessel to be supported on two saddle supports, one fixed and one sliding.
26
27 11 Supplier may offer solid corrosion resistant alloy construction, in place of clad, if this results in a more economic construction.
28
29 12 Design life of vessel to be 25 years.
30
31 13 In this data sheet the term 'By Others' means within Contractor's scope and not the equipment supplier.
32
1 33 14 Alloy 625 overlay is applied to inside surface of nozzles upto flange faces.
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 0-6092 BIR SEBA FIELD CA's
BRS1-DS-M-CPF-9141
DEVELOPMENT Doc. No.

Contractor's
S-A10-135A-0401
Doc. No.
MECHANICAL DATA SHEET -
DEHYDRATOR (03V-1114) Issue purpose As-Built
Rev. 3
Rev. MECHANICAL DESIGN DATA
1 Design Pressure barg : 20 Insulation Type : PERSONNEL PROTECTION
2 2 Vacuum design condition Press bara : N/A Temp. oC : N/A Insulation Thickness mm : 100 (PP)
3 Pressure drop through internals bar : 0.3 max Stress relieved (process reasons) : N/A
4 Maximum Design Temperature o
C : 110 Inside Diameter mm : 2400
5 Minimum Design Temperature o
C : -5.0 Tan / Tan Length mm : 9100
6 Minimum Ambient Temperature o
C : -5.0 Total Volume m³ : 44.8 incl. dished ends
7 Steam-out conditions Press barg : N/A Temp oC : N/A
8 Corrosion Allowance mm : 0
9
10 VESSEL SKETCH
11 NOT TO SCALE. ALL DIMENSIONS IN MM UNLESS OTHERWISE STATED
12 9100
13 (Note 2) (Note 1)
14
L3 L4
15 N8 N2 P1 P2 N4 N6
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S1A
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23 L1A L2A
S1B
2400

24
25 S1C
M2 M1
26 Min LL S1D
27
28 Max Interface LL S1E
29 L1B L2B
30
31
32
N5A N9 N3A N7A N10 N1 N5B N7B N3B N11 N5C
33
34 (Note 1) (Note 1) (Note 1) (Note 1)
35
36 MATERIALS OF CONSTRUCTION
37 Shell Plate : CS + Alloy 825 (3mm) Cladding (NOTE 3) Internals : Type 316L / 316 SS
38 Head Plate : CS + Alloy 825 (3mm) Cladding (NOTE 3)
39 NOZZLE CONNECTION SUMMARY (NOTE 4) INTERNALS
40 Nº NOZZLE FLANGE RATING SERVICE Electrical Grids : yes / no NOZZLE N8
41 OFF No INCH FINISH Crude Inlet Header : yes / no NOZZLE N1
42 1 N1 8 RF 300 # FLUID INLET Crude Outlet Header : yes / no NOZZLE N2
43 1 N2 10 RF 300 # CRUDE OUTLET Water Outlet Header : yes / no NOZZLES N3A/B
44 2 N3 A/B 4 RF 300 # WATER OUTLET Interface Draw-Off Header : yes / no NOZZLE N10
45 1 N4 2 RF 300 # VENT Jetting Water Inlet Header : yes / no NOZZLES N7A/B
46 3 N5 A/B/C 3 RF 300 # DRAIN Jetting Water Outlet Header : yes / no USES NOZZLES N3A/B
47 1 N6 6 RF 300 # PSV
48 2 N7 A/B 2 RF 300 # JETTING WATER INLET NOTES:
49 1 N8 VTA VTA VTA ELECTRODE NOZZLE (NOTE 2) 1. All internals are to be confirmed / verified by vendor in order to guarantee
50 1 N9 2 RF 300 # UTILITY CONNECTION the performance.
51 1 N10 2 RF 300 # INTERFACE DRAW-OFF 2. Size of nozzle to be ａｄｖｉｓｅｄ by vendor.
52 1 N11 4 RF 300 # SPARE 3. Alloy 825, with a minimum thickness of 3 mm, shall be used with
53 5 S1 A->E 2 RF 300 # SAMPLE POINTS (INTERFACE) Alloy 625 being used to join adjacent plates for the weld overlay. Alloy 625
54 2 M1 / M2 24 RF 300 # MANWAY should be applied as a minimum of 2 weld passes to achieve a maximum
55 2 L1 A/B 4 RF 300 # LEVEL TRANSMITTER (INTERFACE) process wetted surface iron content of 8%.
2 56 2 L2 A/B 4 RF 300 # LEVEL TRANSMITTER (INT. HH & LL) 4 Minimum distance from PP surface to the nozzle flange shall be 100mm.
2 57 1 L3 4 RF 300 # LEVEL TRANSMITTER (OIL)
(mini) 100mm
2 58 1 L4 4 RF 300 # LEVEL TRANSMITTER (OIL LL)
59 1 P1 3 RF 300 # PRESSURE GAUGE
60 1 P2 3 RF 300 # PRESSURE TRANSMITTER 100mm

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 0-6092 BIR SEBA FIELD CA's
BRS1-DS-M-CPF-9141
DEVELOPMENT Doc. No.

Contractor's
S-A10-135A-0401
Doc. No.
MECHANICAL DATA SHEET -
DEHYDRATOR (03V-1114) Issue purpose As-Built
Rev. 3
Rev. DESIGN DATA
1 1 DESIGN SPECIFICATION SEE S-000-1351-1001
2 DESIGN CODE ASME SECTION VIII DIVISION 1. SEE NOTE 4
3 SHOP HYDROTEST PRESSURE TO DPEM / ARH REQUIREMENTS
0 4 WIND LOADING SEE S-000-1351-1001
5 SEISMIC LOADING (ZONE 0) IMPERCEPTIBLE EFFECT, NO ANALYSIS NECESSARY
0 6 NOZZLE LOADING SEE S-000-1351-1001
7 TRANSPORTATION LOADING SEE BRS1-DB-M-BRS-0001
8 PRESSURE CYCLING NOT APPLICABLE
9 MECHANICAL FATIGUE LOADING NOT APPLICABLE
10 OUTDOORS YES
11 EXPOSED YES
VESSEL LOCATION -
12 TYPE OF SUPPORT SEE NOTE 10
13 FOUNDATION CONCRETE PLINTH, BY CONTRACTOR
14 WALL THICKNESS SHELL/HEADS BY SUPPLIER - SEE NOTE 8
15 TYPE OF DISHED HEADS 2:1 SEMI-ELLIPSOIDAL
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23 FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 U' STAMP NOT REQUIRED - STAMPING BY DPEM / ARH
25 CE MARKING NOT REQUIRED
26 INDEPENDENT DESIGN AND FABRICATION REVIEW ALGERIAN STATE AUTHORITY , DPEM / ARH
27 THIRD PARTY INSPECTION APPOINTED BY CONTRACTOR
28 FABRICATION TOLERANCES TO CODE
29 TRACEABILITY CERTIFICATION BS EN 10204 TYPE 3.1 FOR ALL PRESSURE CONTAINMENT PARTS AND
30 COMPONENTS WELDED DIRECTLY THERETO. TYPE 2.2 FOR ALL OTHER PARTS.
31 SEE ALSO BRS1-DB-M-BRS-0001
32
33
34 NON-DESTRUCTIVE AND MATERIAL TESTING
35 RADIOGRAPHY - RT FULL
1 36 ULTRASONIC - UT SEE S-000-1351-1001
1 37 MAGNETIC PARTICLE - MT SEE S-000-1351-1001
1 38 DYE PENETRANT - PT SEE S-000-1351-1001
39 POST WELD HEAT TREATMENT - PWHT TO CODE
40 SPECIAL HEAT TREATMENT BY SUPPLIER
1 41 PRODUCTION TEST PLATES SEE S-000-1351-1001
42 IMPACT TESTING TO CODE
0 43 POSITIVE MATERIAL IDENTIFICATION - PMI REQUIRED ON ALLOY 825 AND ITS WELDING CONSUMABLES (NOTE 14)
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 0-6092 BIR SEBA FIELD CA's
BRS1-DS-M-CPF-9141
DEVELOPMENT Doc. No.

Contractor's
S-A10-135A-0401
Doc. No.
MECHANICAL DATA SHEET -
DEHYDRATOR (03V-1114) Issue purpose As-Built
Rev. 3
Rev. MATERIALS OF CONSTRUCTION
2 1 Shell plate ASME SA 516 GR.70N + CLADDING OR WELD OVERLAY (NOTE 14)
2 2 Dished heads ASME SA 516 GR.70N + CLADDING OR WELD OVERLAY (NOTE 14)
0 3 Cladding / weld overlay of shell, nozzles and heads 3mm MIN. ALLOY 825 (including inside surface of flange nozzle and flange faces) (NOTE 14)
4 Nozzle forgings ASME SA 105N + CLADDING OR WELD OVERLAY (NOTE 14)
5 Nozzle necks - pipe ASME SA 106 GR. B + CLADDING OR WELD OVERLAY (NOTE 14)
2 6 Welded nozzle fittings ASME SA 516 GR.70N + CLADDING OR WELD OVERLAY (NOTE 14)
7 Branch opening reinforcement SEE NOTE 9
8 Blind flanges ASME SA 105N + CLADDING OR WELD OVERLAY (NOTE 14)
2 9 External attachments welded to pressure shell ASME SA516GR.70N
10 Bolts for external (pressure) joints ASME SA 193 GR. B7 HOT DIPPED GALVANIZED TO BS 729 AND CENTRIFUGED
11 Nuts for external (pressure) joints ASME SA 194 GR. 2H HOT DIPPED GALVANIZED TO BS 729 AND CENTRIFUGED
2 12 Supports and Base Plates ASME SA516GR.70N
2 13 Fixed internals (welded to pressure shell) ASME SA516GR.70N
14 Removable internals GRADE 316L STAINLESS STEEL
2 15 Internal (non-pressure) bolting GRADE 316 STAINLESS STEEL
16 Gaskets for external (pressure) joints 4.5 MM THICK SPIRAL WOUND SS WINDINGS WITH COMPRESSED GRAPHITE FILLER
17 AND GR. 316 SS INNER AND OUTER CENTERING RINGS. DIMENSIONS TO ASME B16.20
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27 SURFACE PREPARATION AND CONSERVATION
0 28 Outside SEE S-000-13A0-0001
0 29 Insulation TYPE PP (25mm) TO BRS1-SP-P-BRS-0002
0 30 SUPPLIER SHALL SUPPLY CLIPS WITH VESSELS.
2 31 Fireproofing CONCRETE (45mm)
0 32 Preservation and Preparation for Shipment SEE S-000-1351-1001
33 Inside VESSEL TO BE SUPPLIED WITH INSIDE CLEAN AND FREE OF DIRT AND DEBRIS.
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STANDARD CONSTRUCTION DETAILS
37 Supports REQUIRED - SEE NOTE 10 Anodic / Cathodic protection NOT APPLICABLE
1 38 Lifting lugs/attachments REQUIRED- SUPPLIER DESIGN Insulation clips REQUIRED (PP)
1 39 Nameplate IN ACC. TO CODE Fireproofing clips REQUIRED
40 AND ALSO S-000-1351-1001 Platform clips REQUIRED
41 AND D-000-1351-1003 (LATER) Ladder clips REQUIRED
2 42 Earthing lug 2 OFF REQUIRED Platforms SEE S-000-1352-2001
0 43 Manway davit REQUIRED Ladders SEE S-000-1352-2001
1 44 Internal manway grab handle IN ACC. WITH S-000-1351-1001
1 45 Internal rungs IN ACC. WITH S-000-1351-1001
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57 ESTIMATED WEIGHTS
58 Shipping weight (with internals) BY SUPPLIER kg Weight of platforms and ladders BY SUPPLIER kg
59 Weight of removable internals BY SUPPLIER kg Operating weight BY SUPPLIER kg
60 Weight of insulation / fireproofing BY SUPPLIER kg Field test weight full of water BY SUPPLIER kg

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