FIR No:

Bureau Veritas FIELD INSPECTION REPORT JSL/KAN/OGC/92091/FIR/151

(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 13/01/2021

Project: South Grid Debottlenecking Phase II Project
Supply Intended For: OQ Gas Network (OGC)
Inspection Ordered By: M/s. Jindal Saw Ltd.
Supplier: M/s. Jindal Saw Ltd.
Performing Office (PO): BV – Gandhidham
Drawing No: -N.A.- Rev.: -N.A.-
Manufacturer: M/s. Jindal Saw Ltd.
Order No/ LOA No: OGC-21-2019-LOA-92091
Place with: OQ Gas Network (OGC) to Jindal Saw Ltd.
Supply / Item: Bare LSAW Pipes
Contracting Office (CO): BV – Ahmedabad
ITP No. : Q-OGC-2020S Rev. : C Dated : 03/07/2020

A] Measuring Instruments Used (including satisfactory verification of suitability)

 Please refer Plant Calibration Record Report No. JSLM/ICR/J1/21/0002 Rev.0 Dated 03.01.2021
 Please refer Lab Calibration Record Report No. JSLM/LAB/CALIBRATION LIST/2021/02 Rev.0 Dated 08.01.2021

Quantity Offered: Quantity Accepted: Quantity Rejected:

As per “Today’s Qty” of Table – 1 As per “Today’s Qty” of Table – 1 Nil

TABLE – 1: LOA Status (Cumulative Qty is accepted qty from Final Visual & Dimensional Inspection)
Ordered
Ordered Previous Today’s Cumulative Balance
Qty
Qty Qty Qty Qty Qty
combined
Sr. %
Item Description In
No. In Meters In Meters Completed
In In Meters
(No's of (No's of In Meters
Meters Meters (No's of
Pipe) Pipe)
Pipe)
PART 36" Pipe, 22.23mm WT, API 5L
24 24 0.000 24.860 24.860 NIL 100.00%*
A/014 Gr. X65MS / L450MS, PSL2, SAWL

PART 32" Pipe, 22.23mm WT, API 5L

48 48 0.000 0.000 0.000 48.000 0.00%
A/016 Gr. X65MS / L450MS, PSL2, SAWL
* - Completed % finalize after satisfactory test result of lab testing.

TABLE – 2: Production Status of Item mentioned in Table – 1 (32” OD X 19.05 MM WT)

Inspection Stage Previous Qty Today’s Qty Cumulative Qty
Plates Received at Plant 2732 0 2732
Plate Auto UT 2716 3 2719
Pipe Forming 2715 4 2719
Tack Welding 2715 4 2719
ID Welding 2715 4 2719
OD Welding 2715 4 2719
Cold Expansion 2715 4 2719
Hydro Test 2715 4 2719
Magnetic Particle Inspection 2714 4 2718
Final Auto Weld UT 2714 4 2718
End X-Ray 2713 0 2713
Repair Required 27 0 27
Repair Pipe Accepted 27 0 27
Pipes Accepted from Final Visual & Dimensional Inspection (No’s of Pipe) 2710 0 2710
Pipes Accepted from Final Visual & Dimensional Inspection (Meters) 33621.950 0.000 33621.950
Pipes Released (No’s of Pipe) 0 0 0
Pipes Released (Meters) 0.000 0.000 0.000
Pipe Rejected (No's of Pipe) 0 0 0

B] Details of Inspection Carried out :

For MPQT & Regular production of Pipes (Size: 36” OD X 22.23 MM WT). :-
Selected MPQT pipes L121A01935, L121A01936 and L121A01938.
 Witnessed Weldability test as per ITP Sr.No.B.31 - Found satisfactory. (As per client e-mail on 6th Oct 2020
confirmation with proceed the Weldability for the size of 36’’ (914mm) mm OD X 22.23mm WT. (Welding under
progress).

Format FIR r5 – 19th Aug 2015 Page 1 of 2

 FIR No:
Bureau Veritas FIELD INSPECTION REPORT JSL/KAN/OGC/92091/FIR/151
(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 13/01/2021

B] Details of Inspection Carried out :

For Regular Production of Pipe Size: 32” OD X 19.05 MM WT.:-
 Monitoring Edge milling as per ITP Sr.No.3.1 - Found satisfactory.
 Monitoring Crimping of plates as per ITP Sr.No.3.2 - Found satisfactory.
 Monitoring JCO forming as per ITP Sr.No. 3.3 - Found Satisfactory.
 Monitoring welding consumable of wire, Flux & Electrode as per approved WPS and as per ITP Sr.No.4.2 - Found Satisfactory.
 Monitoring Automatic tack welding as per ITP Sr.No. 4.3- Found satisfactory.
 Monitoring Tab welding for GMAW welding as per ITP Sr.No. 4.4- Found satisfactory.
 Monitoring Automatic submerged arc welding as per ITP Sr.No. 4.5 - Found satisfactory.
 Monitoring preliminary visual inspection as per ITP Sr.No.4.6 - No injurious surface observed.
 Monitoring straightness of pipe as per ITP Sr.No.6.0 - Found within acceptable limit.
 Random witnessed Cold expansion as per ITP Sr.No.7.0 - Found satisfactory.
 Random witnessed weekly Pressure gauge calibration as per ITP Sr.No. 8.0 - Found satisfactory.
 Random witnessed hydrostatic test as per ITP Sr.No.8.0 - Neither pressure drop nor leakage observed during holding time of 10
seconds minimum.
 Random witnessed calibration of pipe for final automatic Ultrasonic testing as per ITP Sr.No. 9.1 - Found satisfactory.
 Random witnessed Final Automatic Ultrasonic testing as per ITP Sr.No. 9.1 - No significant defect observes.
 Random witnessed calibration of MUT as per ITP Sr.No. 9.2 - Found satisfactory.
 Random witnessed MUT untested weld length of 250mm mini. and AUT indication by angle probe as per ITP Sr.No. 9.2 - No
significant defect observes.
 Random witnessed MUT circumference direction for longitudinal defect detection 25 mm mini. angle probe as per ITP Sr.No. 9.2 -
No significant defect observes.
 Random witnessed MUT circumference up to 110mm mini. by TR Probe as per ITP Sr.No. 9.2 - No significant defect observes.
 Random witnessed magnetic particle inspection as per ITP Sr.No. 9.4 - No significant defect observes.
 Random witnessed residual magnetism as per ITP Sr.No. 9.5 - Found within acceptable limit.

Identification: Nil
Remark: Photographs not attached due to USB access not permitted to JSL premises.
Note:-
1) RMTC review for 22.23mm WT – Inclusion report Thickness Wrong and Continuous cast method not specified
2) RMTC review for 19.05mm WT – Continuous cast method not specified
3) RMTC review for 14.27mm WT – Continuous cast method not specified, HIC Control sample Heat No. are wrong in Main MTC and
HIC report.

Attending Inspectors: Nimesh Patel, Kaushikkumar Patel - Day Shift & Mohit Solanki – Night Shift
Category: (1) Accepted, (2) Conditionally Accepted, (3) Re-Inspection Required, (4) Rejected, (5) Advice / Instruction from Client Required.
Inspection Date(s):
ANY NON Yes
12/01/2021
CONFORMITY
FOUND? No

Complete
Inspection Place(s):
ORDER
JCO – I, Jindal Saw Ltd, Kaushikkumar Patel
STATUS
Nanakapaya, Mundra Balance Supplier’s Signature & Date Date: 13.01.2021
Telephone No. Mobile No. +91-9687000073
`

Format FIR r5 – 19th Aug 2015 Page 2 of 2