MUMBAI METRO LINE -3 (COLABA - BANDRA - SEEPZ)

DESIGN AND CONSTRUCTION OF UNDERGROUND SECTION INCLUDING FIVE UNDERGROUND STATIONS AT MUMBAI CENTRAL,
MAHALAXMI, SCIENCE MUSEUM, ACHARYA ATRE CHOWK & WORLI AND ASSOCIATED TUNNELS
CONTRACT NO. : MMRC / UGC-03

NCR Issued By GC (External)-Quality As On 06.03.2021

Station Date of Closing
S.No. NCR Number Subject Code Date Location Corrective Action Taken Status NCR Remarks

M10 Concrete Strength not meeting characteristics strength - Secant Pile

1 GCC-P03-NCR-QA-170203 P10, P29, P25 SSM 14.02.17 Science Museum Closed 13-Apr-18
Core tests.

CJV to monitor during the excavation closely and if

M10 concrete for pile SP59,alteration of concrete mix and delay in placement any leakage is found due to cold joint formed, CJV to
2 GCC-P03-NCR-QA-170204 of concrete SSM 20.02.2017 Science Museum repair it to the Engineer's satisfaction at no extra Closed 17.10.2017
time and cost.

CJV to monitor during the excavation closely and if

any leakage is found due to cold joint formed, CJV to
3 GCC-P03-NCR-QA_170309 M40 concrete for pile HP86, delayed pouring SSM 27.03.2017 Science Museum
repair it to the Engineer's satisfaction at no extra Closed 17.10.2017
time and cost.

Secant piles SP-11 and SP-15 terminated lesser than desired depth of 11+1 m
4 GCC-P03-NCR-QA-170518
as per approved drawings
SMC 12.05.2017 Mumbai Central Design Modification submitted to GC Closed 07.01.2017

CJV to monitor during the excavation closely and if

any leakage is found due to cold joint formed, CJV to
5 GCC-P03-NCR-QA-170519 Delay in placing of concrete & cold joint formed SSM 16.05.2017 Science Museum repair it to the Engineer's satisfaction at no extra Closed 13.04.2018
cost.

Secant piles (Total 11 No's) not terminated as per approved pile termination
6 GCC-P03-NCR-QA-170520 criteria SMC 18.05.2017 Mumbai Central Design Modification submitted to GC Closed 07.01.2019

7 GCC-P03-NCR-QA-170521 Soft pile SP-43 concreting being done with rejected concrete (M10) SMC 18.05.2017 Mumbai Central Achieved required concrete strength Closed 17.10.2017

Samples taken and tested for 28 Days' Compressive

8 GCC-P03-NCR-QA-170622 Soft pile SP-11 concreting being done with rejected concrete (M10) SML 08.06.2017 Mahalaxmi
Strength, result found OK Closed 08.02.2018

Samples taken from bundles and tested at Third

9 GCC-P03-NCR-QA-170623 Reinforcement Delivery SSM 09.06.2017 Science Museum Party Testing Lab, result found OK. Closed 08.02.2018

10 GCC-P03-NCR-QA-170624 Failure of concrete cubes for storm water darin wall SSM 15.06.2017 Science Museum Rebound hammer test/ core shall be taken Closed 30.10.2019

11 GCC-P03-NCR-QA-170625 Raft Concrete for SWD done without cleaning of Slush/Debris SSM 15.06.2017 Science Museum Temporary Structure to be dismantled after Closed 17.04.2018
completion of the project

CJV to provide sufficient resources for Quality

12 GCC-P03-NCR-QA-170630 Aggregates Unloading at RMC Plant without QC check & source approval CY 05.07.2017 Casting Yard control & ensure compliance to standard practice. Closed 28.10.2017
All equipment must be inspected and calibrated.

13 GCC-P03-NCR-QA-170731 Installation of Sturctural Gantry Beam in factory shed with unsafe practice CY 05.07.2017 Casting Yard Third Party fitness certificate of structure attached. Closed 08.02.2018

CJV to provide sufficient resources for Quality

control & ensure compliance to standard practice.
14 GCC-P03-NCR-QA-170732 Cement Unloading at RMC Plant without QC check & information CY 07.07.2017 Casting Yard
Documents to be maintained for incoming material Closed 28.10.2017
testing done.

Unapproved material to not be used. CJV to provide

Admixture Unloading at Batching Plant, Wadala without QC check and sufficient resources for Quality control & ensure
15 GCC-P03-NCR-QA-170733 information CY 08.07.2017 Casting Yard compliance to standard practice. Documents to be Closed 28.10.2017
maintained for incoming material testing done.
 No identification mark on cube samples from SP - 46, 50, 91, 95, 99, 113 & Training provided and corrective action taken
16 GCC-P03-NCR-QA-170734
109
SMC 22.07.2017 Mumbai Central
(photos attached). Closed 03.11.2017

17 GCC-P03-NCR-QA-170735 Delay in placing of concrete & cold joint formed for SWD raft SSM 24.07.2017 Science Museum Non-Destructive Testing Closed 26.10.2017

18 GCC-P03-NCR-QA-170837 Delay in placing of concrete & cold joint formed for SWD roof slab SSM 10.08.2017 Science Museum Non-Destructive Testing Closed 26.10.2017

Soft Pile SP-384, SP-388, and SP-660 termination depth was not done with
19 GCC-P03-NCR-QA-170839 HR-180-4(Calibrated Rig) SML 14.08.2017 Mahalaxmi Temporary Structure Closed 18.09.2018

Casted secant piles(SP401 to SP481) are incosistent with latest approved CJV agreed in future any such changes will be
20 GCC-P03-NCR-QA-170940
drawings
SMC 14.09.2017 Mumbai Central
initiated in advance Closed 16.11.2017

21 GCC-P03-NCR-QA-171041 Hard Pile 209 Concrete done with rejected concrete SWO 05.10.2017 Worli After Excavation Physical Check as GC agreed Closed 16.11.2017

Gas cutting done as per structural steel cutting

22 GCC-P03-NCR-QA-171042 Reinforcement Cut using Gas Cutting Torch SML 05.10.2017 Mahalaxmi
methods Closed 22.02.2018

23 GCC-P03-NCR-QA-171143 Improper concreting for Hard Pile SP665 SML 08.11.2017 Mahalaxmi Rebound Hammer Test done. Report attached Closed 03.12.2020

24 GCC-P03-NCR-QA-171244 M40 Concrete not meeting Characteristic Strength - SP157 SMC 07.12. 2017 Mumbai Central Design Modification submitted to GC Closed 05.01. 2019

25 GCC-P03-NCR-QA-171245 M40 Concrete not meeting Characteristic Strength - HP201 SSM 09.12.2017 Science Museum Design Modification submitted to GC Closed 07.01.2018

26 GCC-P03-NCR-QA-171246 Cold Joint forming in concrete at Gallery Deck Slab SSM 11.12.2017 Science Museum NDT Closed 13.04.2018

27 GCC-P03-NCR-QA-171247 DLC - 7days Cube Strength not conforming SSM 03.12.2017 Science Museum conforms to 28 days test Closed 13.04.2018

28 GCC-P03-NCR-QA-171248 Honeycomb in Ring No. 309 (Mould- B1) & Ring No.310 (Mould-B5) CY 12.12.2017 Casting Yard Repaired with approved material Closed 06.06.2018

29 GCC-P03-NCR-QA-180149 Honeycomb in Ring No. 447 (Mould- B4) CY 08.01.2018 Casting Yard Repaired with approved material Closed 06.06.2018

30 GCC-P03-NCR-QA-180150 Honeycomb in Ring No. 474 (Mould- A5) CY 11.01.2018 Casting Yard Repaired with approved material Closed 06.06.2018

Concrete Cube Compressive Strength not meeting the requirements HP-

31 GCC-P03-NCR-QA-180151 285,HP-717, HP-713,SP-706,HP-705,HP-709,HP-307,HP-311,HP-315,HP- SSM 19.01.2018 Science Museum Approvd design Modification attached , Closed 17.09.2020
727,HP-723,HP-309, HP-707, HP-301, SP-752, SP-756

Concrete Cube Compressive Strength not meeting the requirements HP-

32 GCC-P03-NCR-QA-180152
680,HP-654, HP-688, HP-644, SP_785, HP-645, SP-767
SAA 19.01.2018 Acharya Atre Chowk Design Modification Approved Closed 27.07.2018

33 GCC-P03-NCR-QA-180153 Concrete Cube Compressive Strength not meeting the requirements HP-134 SML 19.01.2018 Mahalaxmi Design Modification submitted to GC Closed 03.01.2019

Concrete Cube Compressive Strength not meeting the requirements HP-

34 GCC-P03-NCR-QA-180154 548,HP-420,HP-552,SP-427,SP-585,SP-431, HP-580,SP-583,HP-408,HP- SWO 19.01.2018 Worli Design Modification submitted to GC Closed 07.01.2019
412,HP-430

35 GCC-P03-NCR-QA-180155 Refurbishment of Structural Steel without approved MS and supervision. CY 23.01.2018 Casting Yard Method Statement Submitted. GC Reply Awaited Open Deemed to be approved
after 21 days of
submission.
Not maintaining minimum time between primary pile concrete end time and
36 GCC-P03-NCR-QA-180156
secondary`pile boring start time.
SML 24.01.2018 Mahalaxmi After Excavation Physical Check as GC agreed Closed 13.03.2019

37 GCC-P03-NCR-QA-180157 Regarding Cracks in Segment CY 24.01.2018 Casting Yard Repaired with approved material & method. Closed 23.03.2018

38 GCC-P03-NCR-QA-180159 Unapproved Grout Mix use in King Post works SMC 02.02.2018 Mumbai Central Grout mix approved Closed 24.02.2018
39 GCC-P03-NCR-QA-180160 Inproper housekeeping, and capping beam steel corrosion SML 07.02.2018 Mahalaxmi House keeping carried out. Closed 09.04.2018
40 GCC-P03-NCR-QA-180260 Improper mainttenance of steel SML 06.02.2018 Mahalaxmi Reinforcement steel stacked as per IS:4082 Closed 09.04.2018

Excavation work for launching shaft stareted without MS, dewatering plan,
41 GCC-P03-NCR-QA-180261/190261
approved instrument monitoring plan
SSM 09.02.2018 Science Museum Layout plan not approved Closed 28.12.2018

Using of Thraded Fe 500D bars insteaded of 8.8 grade bolt RCC waller in
42 GCC-P03-NCR-QA-180362
launching shaft
SSM 14.03.2018 Science Museum Drawing not approved Closed 30.10.2019
 At Mumbai Central 2m dia sewar drain pipe line works started without
43 GCC-P03-NCR-QA-180363
approved drawings & Method Statement
SMC 23.03.2018 Mumbai Central Drawing not approved Closed 12.01.19

At Mumbai Central 1.2m dia storm water pipe line works started without
44 GCC-P03-NCR-QA-180364
approved drawings & Method Statement
SMC 26.03.2018 Mumbai Central Drawing not approved closed 9.1.2020

45 GCC-P03-NCR-QA-180466 9 segment stack without drawing & design approval CY 11.04.2018 Casting Yard Design Not Approved Open Resubmitted

46 GCC-P03-NCR-QA-180467 28 days concrete cube failed for SP-7 & SP-378 SAA 17.04.2018 Acharya Atre Chowk Design Modification Approved Closed 27.07.2018
Sedimentation tank should be cleaned at fixed
Improper implementation of dewatering scheme and discharging sludge intervals and records should be produced
47 GCC-P03-NCR-QA-180468 water without any process in existing SWD SSM 27.04.2018 Science Museum Closed 23.10.2019

48 GCC-P03-NCR-QA-180569 Excavation started without 3rd layer runner beam and strut erection SSM 07.05.2018 Science Museum need approved drawing Closed 10.06.2019

49 GCC-P03-NCR-QA-180571 2000 mm dia sewer line work invert level not maintained SMC 10.05.2018 Mumbai Central invert level will be maintained Closed 18.10.2019

50 GCC-P03-NCR-QA-180575 Water Seepage in Headwall North Side SSM 24.05.2018 Science Museum Chemical Grouting mock-up done by MC Bauchemie Open Head wall location not
accessible now
51 GCC-P03-NCR-QA-070676 Monitoring Instrument damaged at Launching shaft area @ GL 25 SSM 07.06.2018 Science Museum Replaced Closed 27.10.2018

52 GCC-P03-NCR-QA-180778 Leakage in Roofing shed on bare ground CY 02.07.2018 Casting Yard Repaired Closed 06.09.2019

53 GCC-P03-NCR-QA-180879 Excavation carried out without installation of third level strut SSM 02.08.2018 Science Museum Installed Closed 10.06.2019

Main Vertical Reinforcement bars of Pile 32 mm dia has been bent by using
54 GCC-P03-NCR-QA-180880 gas cutting. SAA 03.08.2018 Acharya Atre Chowk By Using Gas Cutting li using Closed 28.12.2018

Main Vertical Reinforcement bars of Pile 32 mm dia has been bent by using
55 GCC-P03-NCR-QA-180882 gas cutting. SSM 14.08.2018 Science Museum Mix design Submitted Closed 05.01.2019

At Mumbai central Trafiic decking work is going on with out approved

56 GCC-P03-NCR-QA-180883
Method Statement
SMC 14.08.2018 Mumbai Central MS submitted for approval Closed 04.12.2018

At Mumbai Central head wall & north head wall secant pile works started
57 GCC-P03-NCR-QA-180884 without Approved Drawings SMC 14.08.2018 Mumbai Central Drawing not approved Closed 07.01.2019

Excavation Carried out without erection of first RCC level strut between Grid
58 GCC-P03-NCR-QA-180885 12 to 14 SSM 28.08.18 Science Museum Installed Closed 10.6.2019

59 GCC-P03-NCR-QA-180886 Construction of head wall capping beam SMC 31.08.18 Mumbai Central Design modification Closed 22.12.2020

60 GCC-P03-NCR-QA-180987 So Many holes on flanges of SB-1 and MS,ITP not approved SML 21.09.2018 Mahalaxmi Replaced Closed 31.10.2018

Reinforcement cut using Gas Cutting Torch & slush clenaing not done before Gas cutting done as per structural steel cutting
61 GCC-P03-NCR-QA-180989
caping beam concreting
SML 29.09.2018 Mahalaxmi
methods Closed 13.03.2019

62 GCC-P03-NCR-QA-181091 We noticed continue sewer water stagnent at west side grid G04-G15 SMC 12.10.2018 Mumbai Central Third Party Report of water attached. Closed 7/6/2019

63 GCC-P03-NCR-QA-181196 Excavation carried without approved drawing of 2nd and third level strut SSM 10.11.2018 Science Museum Approved drawing not available Open

64 GCC-P03-NCR-QA-181093 Secondary grouting without approval in P-33 TBM-1 05.12.2018 SSM-SWO Approved Closed 30.03.2019

65 GCC-P03-NCR-QA-181299 Water condamination inside the main hydraulic tank TBM-2 18.12.2018 SSM-SWO Cleared Closed 16.04.2019

GL03 to GL08 struts installation completed on

66 GCC-P03-NCR-QA-1812100 Excavation for the south shaft SWO 20.12.2018 Worli 22.02.2020 Closed 15.12.2020

67 GCC-P03-NCR-QA-1812101 Segments damaged in ring #167,168 TBM-1 28.12.2018 SSM-SWO Repair has been done as per Approved MS Closed 17.09.2020

68 GCC-P03-NCR-QA-1812102 Unsafe Excavation in progress without installation of strut beams SML 29.12.2018 Mahalaxmi Installed Closed 15.04.2019

69 GCC-P03-NCR-QA-190001 Training Plan as per contract not submitted RGLand 29.01.2019 RGLand Training plan submitted Closed 30.09.2020 Training plan submitted

70 GCC-P03-NCR-QA-190002 NCR Corrective action plan not submitted within 14 days RGLand 29.01.2019 RGLand Corrective action to be submitted Open

71 GCC-P03-NCR-QA-1901103 Steps in Segments out of tolerence. Ring #175,176,183,185,187,188,192,198, TBM-1 04.01.2019 SSM-SWO Survey points Closed 16.09.2020
72 GCC-P03-NCR-QA-1901104 Excavation carried out without erection of second level strut SMC 22.01.2019 Mumbai Central Installed Closed 16.10.2019

73 GCC-P03-NCR-QA-1901105 North Shaft struct erection and welding SWO 30.01.2019 Worli Open
Not in DSJV records
Excavation without runner and beams. Diagonal
74 GCC-P03-NCR-QA-1901107 North Shaft Excavation SWO 01.02.2019 Worli struts are not as per drawing. Closed 18.10.2019

75 GCC-P03-NCR-QA-1901108 Annular grout core test failed TBM-1 31.01.2019 SSM-SWO Core need to be taken Closed 18.09.2020

76 GCC-P03-NCR-QA-1903114 Regarding defects observed in permanent rings TBM-2 16.03.2019 SSM-SWO Defects shall be rectified Open

77 GCC-P03-NCR-QA-1903115 Regarding Injection of Sodium Silicate less than value TBM-2 16.03.2019 SSM-SWO Core need to be taken Open

78 GCC-P03-NCR-QA-1905119 Structural cracks on cross deck slab GL17.5-19.5 SAA 08.04.2019 Acharya Atre Chowk Closed 19.07.2019

79 GCC-P03-NCR-QA-1906125 Shotcreting is not done between Grid No 11 and 17 SSM 19.06.2019 Science Museum Shotcrete should be completed Open

80 GCC-P03-NCR-QA-1906126 Direct discharge from south shaft excavation directly into SWD without any SWO 19.06.2019 Worli Sedimentation process should be done Open Environment NCR
sedimentation process

81 GCC-P03-NCR-GEO-1906128 Instrumentation Installation- Radial pressure cell not installed tunnel stretch TBM-2 20.06.2019 SSM-SAA closed 05.12.2019

Dewatering systesms should be properly

82 GCC-P03-NCR-QA-1906129 Dewatering System is not working from tunnel to shaft TBM-1 25.06.2019 SSM-SWO implemented Open

83 GCC-P03-NCR-QA-1906130 Dewatering System is not working from tunnel to shaft TBM-2 25.06.2019 SSM-SWO Dewatering systesms should be properly Open
implemented

84 GCC-P03-NCR-QA-1907131 After Installation-Swelling on hydrophobic gasket layer CY 01.07.2019 Casting Yard Gasket are to be replaced Closed 22.10.2019

85 GCC-P03-NCR-QA-1907132 Base slab concrete grid 23-24 SWO 08.08.2019 Worli Closed 7/8/2020

86 GCC-P03-NCR-QA-1907133 Poor workmanship and poor quality of decking maintenance SML 10.07.2019 Mahalaxmi Decking maintenace work in progress Open

87 GCC-P03-NCR-QA-1907134 Regarding defects observed in permanent rings: TBM-1 12.07.2019 SSM-SWO It has been repaired as per approved M.S-56 Closed 15.12.2020
551,570,598,601,605,612,615

88 GCC-P03-NCR-QA-1907135 Cables not supported properly SAA 27.07.2019 Acharya Atre Chowk Proper support arrangements to be done Closed 22.10.2020

89 GCC-P03-NCR-QA-1907136 Defects in segment lining post erection ring inspection TBM-1 27.07.2019 SSM-SWO Repair work need to be carried out Open

90 GCC-P03-NCR-QA-1907137 Base slab concrete grid 22-23A SWO 08.08.2019 Worli Closed 7/8/2020

91 GCC-P03-NCR-QA-1908138 Material Quality and Safety SSM 10.08.2019 Science Museum Honeycomb is to be repaired. Closed 30.10.2018

92 GCC-P03-NCR-QA-1908140 King post found defective between grid 6 to7 west side under carriage way SAA 23.08.2019 Acharya Atre Chowk Repairing has been done as per approved MS Closed

93 GCC-P03-NCR-QA-1908141 Defects in segment lining post erection ring inspection TBM-1 26.08.2019 SSM-SWO Repair work need to be carried out Open
Not in DSJV records
94 GCC-P03-NCR-QA-1908142 Defects in segment lining post erection ring inspection TBM-2 26.08.2019 SSM-SWO Repair work need to be carried out Open
Not in DSJV records
95 GCC-P03-NCR-QA-1908143 Differential settlement observerd in stacking yard CY 27.08.2019 Casting Yard Repairing has been done. Closed 31.1.2020

96 GCC-P03-NCR-QA-1908144 Tunneling in progress without approval of I&M trigger level TBM-1 24.08.2019 SSM-SWO I&M approval is to be obtained Open

97 GCC-P03-NCR-QA-1908145 Material required as per method statement SSM 29.08.2019 Science Museum Crystalline Water proofing material required Closed 04.11.2019 30.10.2019

98 GCC-P03-NCR-QA-1908148 TBM#1 Horizontal alignment offset issues at SAA-SWO stretch TBM-1 9.10.2019 SSM-SWO Survey points should be provided Open
Not in DSJV records
99 GCC-P03-NCR-QA-1910149 Regarding Intercom (telecommunication) TBM-1 9.10.2019 SSM-SWO Intercom facility should be arranged Closed 9.11.2019

100 GCC-P03-NCR-QA-1910150 North End permanenet wall concrete-Honey comb& Rebar Exposure SWO 15.10.2019 Worli Repair done, UPV Test report attached Closed 1/17/1900

101 GCC-P03-NCR-QA-1911151 Steps found more than the limit TBM-2 04.11.2019 SSM-SWO Survey need to be carried out Open

102 GCC-P03-NCR-QA-1911152 Defects in segment lining post erection ring inspection TBM-2 04.11.2019 SSM-SWO Repair work need to be carried out Open

103 GCC-P03-NCR-QA-1911154 Earthmat 1 riser cable has stolen near cable-2 SMC 09.11.2019 Mumbai Central Cable has to be repalce Open MEP
Backfilling done as per the approved Design
104 GCC-P03-NCR-QA-1911155 Backfilling and destrutting stages in between grid 17 to 18 SSM 11.11.2019 Science Museum modification Closed 17.09.2020
105 GCC-P03-NCR-QA-1911156 Main-Earth mat riser cable installation has been damaged near coulmn C1 SMC 20.11.2019 Mumbai Central Re installation Open

106 GCC-P03-NCR-QA-1911157 Defects in segment lining post erection ring inspection TBM-2 28.11.2019 SSM-SWO Repair work need to be carried out Open

107 GCC-P03-NCR-QA-1911160 Defects in segment lining post erection ring inspection TBM-2 11/30/2019 SSM-SWO Repair work need to be carried out Open
Not in DSJV records

108 GCC-P03-NCR-QA-1912162 Incompletion of bar ground anchors at 4th level ring Beam NATM 06.12.2019 Cross Over- NATM Bar ground anchor need to be installed Closed 12.12.2019

109 GCC-P03-NCR-QA-1912166 Main Earthmat -2 without TPI Earth mat work started SML 17.12.2019 Mahalaxmi Third Party test reports are attched Closed 2/6/2020

North side wall of lift pit casting completed without proper submission of
110 GCC-P03-NCR-QA-2001168 dowel details SSM 08.01.2020 Science Museum Design modifiacation approved Closed 17.09.2020

111 GCC-P03-NCR-QA-2001170 Geotechnical Instrument monitoring SWO 31.01.2020 Worli Frequency of monitoring need to be checked Open Geotech Team to
Not in DSJV records follow.
112 GCC-P03-NCR-QA-2002171 Tunnel watering system is not working properly TBM-2 07.02.2020 SSM-SWO Water stagnation. Pumps should be employed Open

Backfilling and destrutting stages are not complied in between Grid No. 15 to Backfilling done by Approved Desidn modification
113 GCC-P03-NCR-QA-2002172
16 as per approved drawing.
SSM 11.02.2020 Science Museum
attached Closed 17.09.2020

114 GCC-P03-NCR-QA-2002175 Defects in segment lining post erection ring inspection TBM-2 14.02.2020 SSM-SWO Repair work need to be carried out Open

115 GCC-P03-NCR-QA-2002176 Grout sample failure during cube testing TBM-2 17.02.2020 SSM-SWO Standard deviation need to be checked Open

116 GCC-P03-NCR-QA-2003179 Honeycomb Found in Column C1 & Cold joint found at east side of Column SML 17.03.2020 Mahalaxmi Repair work done according to MS-73 Closed 9/16/2020
C1 in second lift.
Curing not done on columns and walls, repairing not done on honeycomb as
117 GCC-PO3-NCR-QA-2007186 per MS SMC 07.07.2020 Mumbai Central Repair work need to be carried out Closed 24.09.2020

Muck filling in access shaft before base slab had attain full strength.Concrete Wet muck filled as a thinlayer to aid self-curing od
GCC-PO3-NCR-NATM-2007187 work was completed on 23.06.2020 and refilling was started on 26.06.2020 NATM 07.07.2020 Cross Over- NATM concrete Closed 17.02.2021

118 GCC-P03-NCR-NATM-2007188 Drilling for Umbrella pipe roofing NATM 20.07.2020 Cross Over- NATM All needed documents were attached. Closed 20.10.2020

119 GCC-P03-NCR-NATM-2007189 Pile Hacking started without any specific method statement NATM 20.07.2021 Cross Over- NATM Method statement approved Closed 17.02.2021

120 GCC-P03-NCR-QA-2007190 Improper steel stacking SML 21.07.2020 Mahalaxmi Proper steel stacking done. Closed 7/29/2020

Improper Spacing of pipe roofing of umbrella pipe - 300mm that should be

121 GCC-P03-NCR-QA-2008194
200mm, No approved drawings etc.
NATM 24.08.2020 Cross Over- NATM Restored 200mm spacing Closed 23.10.2020

1. pipe roofing No 1 & 2 infringe into the required tunnel profile. 2

122 GCC-P03-NCR-NATM-2008195
Excavation profile not followed . 3.No approved drawings.
NATM 26.08.2020 Cross Over- NATM Drawing is approved. Closed 23.10.2020

123 GCC-P03-NCR-QA-2008196 4 Nos. puddle flange hadn't installed in ancillary building at head wall grid 03 SML 27.08.2021 Mahalaxmi Design Modification submitted to GC . Waiting for Open
to 04 G.C Approval

124 GCC-P03-NCR-NATM-2009196 Pipe Roofing without injection holes. NATM 27.08.2022 Cross Over- NATM As per appd.design drg.no provision Closed 23.10.2020

125 GCC-P03-NCR-NATM-2009197 1) Retrieval of drilling bit not mentioned in the work procedure. 2) no NATM 27.08.2022 Cross Over- NATM will be incorporated in the MS Open will be closed in 16th of
contingency measures in case there is collapse of hole observed. March 2021.

126 GCC-P03-NCR-QA-190014 NCR Corrective action plan not submitted within 14 days RGLand 17.09.2020 RGLand Each NCR should be having corrcetive action Open Initiated co-ordination
approved by GC within 07 days. with construction team

127 GCC-P03-NCR-QA-190015 Site Laboratory QMS not submitted. RGLand 17.09.2021 RGLand QMS should be submitted within 15.12.2020 Open Sumitted for closure

Honeycomb due to concrete segregation and improper vibration Outer wall

128 GCC-P03-NCR-QA-2009199 Base to concourse G: 19 to 20 SML 14.09.2020 Mahalaxmi Repairing need to be done as per MS-73 Closed

Improper steel stacking, housekeeping and pending post concrete activities. Steel Stacking should be proper, and post pour Stacking done as per
129 GCC-P03-NCR-QA-2007191 SMC 21.07.2020 Mumbai Central inspection should be done after completion of Open IS:4082 & submitted for
repairing works closure.
Repair tobe taken up after civil works.MS in
130 GCC-P03-NCR-QA-2010202 Earthmat riser cable damaged & stolen in worli station. SWO 21.10.2020 Worli place.Brick protective walls erected.
Open MEP Team to follow
131 GCC-P03-NCR-NATM-2010204 Excavation of access tunnel without shotcrete approval. NATM 08.10.2020 Cross Over- NATM Approval Copy attached. Closed 21.10.20120

CJV has started the latice girder fabrication without compitency certificate of
132 GCC-P03-NCR-NATM-2010214 welder NATM 28.10.2020 Cross Over- NATM All needed documents were attached. Closed 13.11.2020

CJV has completed access shaft excavation work and started excavation for
133 GCC-P03-NCR-NATM-2010215 access tunnel but the RESS sheet is not reviewed by independent NATM 28.10.2020 Cross Over- NATM Independent GeoTechnical Engineer in place since Open will be closed in 16th of
Geotechnicial Engineer Nov2020 March 2021.

134 GCC-P03-NCR-NATM-2010216 Excavation profile is not as drawing. Over break at left and right walls. No NATM 29.10.2020 Cross Over- NATM Shotcrete appd.& in "B" status. Open Design modification
stotcrete approval. proposed.

CJV has started the excavation for access tunnel but face sealing was not will be closed in 16th of
135 GCC-P03-NCR-NATM-2011217 completed at ch. (3.10) on 07.11.2020 in night shift due to TM Operator NATM 08.11.2020 Cross Over- NATM Shotcreting complted after 9 to 10 hours. Open March 2021.
Strike

CJV has started the excavation for access tunnel but it is observed at ch. Excavator operator retrained on the sequence of
136 GCC-P03-NCR-NATM-2011218 (3.10) that, only the central part of tunnel excavated while the crown and NATM 08.11.2020 Cross Over- NATM excavation and a traine supervisor engaged to Open will be closed in 16th of
side wall remaining unexcavated. This sequence of excavtion makes crown ensure folloeing of the excavation sequence. March 2021.
unstable and over-hanged that may result in rock fall.

137 GCC-P03-NCR-2011222 Main Earth Mat - Earth Mat Riser Cable has been damaged Grid No 02 to 05. SWO 23.11.2020 Worli Rectification after civil works.MS in place. Open MEP Team to follow-up

The Rings from P11,P12,P20, to 26, P33 to 38 has been observed that the
138 GCC-P03-NCR-QA-2011223 injected sodium silicate was less than the required theoritical value of 10%. TBM-2 24.11.2020 SSM-SML Secondary grouting done Open
Also the injected quantity was not matching at the grouting operator monitor
and the TBM main Screen.

It is observed that CJV has completed Access shaft excavation for Access
139 GCC-P03-NCR-NATM-2011225 Tunnel but the RESS sheet for CH.0.00 is not reviewed by independent NATM 25.11.2020 Cross Over- NATM RESS Sheet should be reviewed and signed by Open will be closed in 16th of
Geotechnical Engineer. independent Geotechnical engineer. March 2021.

It is observed that CJV has completed Access shaft excavation for Access
140 GCC-P03-NCR-NATM-2011226 Tunnel but the RESS sheet for CH 0.50 is not reviewed by independent NATM 25.11.2021 Cross Over- NATM RESS Sheet should be reviewed and signed by Open will be closed in 16th of
independent Geotechnical engineer. March 2021.
Geotechnical Engineer.

It is observed that CJV has completed Access shaft excavation for Access RESS Sheet should be reviewed and signed by will be closed in 16th of
141 GCC-P03-NCR-NATM-2011227 Tunnel but the RESS sheet for CH 1.80 is not reviewed by independent NATM 25.11.2022 Cross Over- NATM independent Geotechnical engineer. Open March 2021.
Geotechnical Engineer.

It is observed that CJV has completed Access shaft excavation for Access RESS Sheet should be reviewed and signed by will be closed in 16th of
142 GCC-P03-NCR-NATM-2011228 Tunnel but the RESS sheet for CH 3.10 is not reviewed by independent NATM 25.11.2023 Cross Over- NATM Open
Geotechnical Engineer. independent Geotechnical engineer. March 2021.

It is observed that CJV has completed Access shaft excavation for Access RESS Sheet should be reviewed and signed by will be closed in 16th of
143 GCC-P03-NCR-NATM-2011229 Tunnel but the RESS sheet for CH 4.20 is not reviewed by independent NATM 25.11.2024 Cross Over- NATM independent Geotechnical engineer. Open March 2021.
Geotechnical Engineer.

It is observed that CJV has completed Access shaft excavation for Access
144 GCC-P03-NCR-NATM-2011230 Tunnel but the RESS sheet for CH 5.90 is not reviewed by independent NATM 25.11.2025 Cross Over- NATM RESS Sheet should be reviewed and signed by Open will be closed in 16th of
Geotechnical Engineer. independent Geotechnical engineer. March 2021.
145 GCC/UGC03/NCR/QAS/190016 Working drawing not available on site. SSM &TBM 17.12.2020 Science Museum & Working Drawing should be made available before Open
Tunnel the commencement of any work.

During Inspection of Subsequent roof slab reinforecement it was found

146 GCC-P03-NCR-QA-2012232 that bar mark number 8s in bottom 4th layer in longitudinal direction was SMC 19.12.2020 Mumbai Central Design modification obtained .Rectification in Open
missing spanning in 10.6 m (98 numbers) which is casted on 30th June 2020. progress

147 GCC-P03-NCR-QA-2012237 Seepage has been observed from the wall and construction joint of Ancillary SSM 04.01.2021 Science Museum Method statement No.73 repair work in progress Open
Building water tank.

148 GCC-P03-NCR-QA-2012238 Water Seepage found on the inner face of the outer wall Grid : 19 to 08 (B-C) SSM 04.01.2021 Science Museum Method statement No.73 repair work in progress Open

Found Honeycomb of base to concourse east side wall Grid: 19 to 21,

149 GCC-P03-NCR-QA-2012240 reinforcement exposed in all locations. Depth of honeycomb in center of wall SML 26.12.2020 Mahalaxmi Repairing need to be done as per MS-73 Closed 18.02.2021
is 350 mm (1.0X3.3 sq.m area) in other honeycomb area steel exposed.
 Improper repairing of outer wall defects: Approved method statements and
150 GCC-P03-NCR-CON-2012241 approved material for concrete defects repairing are not being followed. : SML 26.12.2020 Mahalaxmi Repairing need to be done only as per MS-73 Closed 18.02.2021
Cement is being used for honeycomb repairing, etc.

151 GCC-P03-NCR-SMC-2012242 Instruments to be Installed as per GC noticed drawing & the installation of SMC 06.01.2021 Mumbai Central Proposed for Design Modification/Report. Open Geotech Team to
strain gauges and load cells in struts are pending since long. follow.

Installation of Rock Bolts is not in proper manner. Rockbolts are not properly Shotcrete approved.Rock-Bolt installation engineer will be closed in 16th of
152 GCC-P03-NCR-NATM-2012243 installed at CH.-8.40. 1. Insufficient rockbolt thread length 2. No shotcrete NATM 06.01.2021 Cross Over- NATM retrained on the proper sequence of the activity. Open March 2021.
approval.

Cube moulds calibration certificates not available. Cube moulds wre Proper dimension check shall be done for each cube
153 GCC-P03-NCR-NATM-2101245
calibrated 18 monts before.
NATM 25.01.2021 Cross Over- NATM
moulds. Closed 22.0.21

Observed that Piperoofing (2nd Row) installation and grouting in progress will be closed in 16th of
154 GCC-P03-NCR-NATM-2101246 but it is found that outlet for grout overflow is not available. NATM 22.01.2021 Cross Over- NATM Method statement will be revised Open March 2021.

155 GCC-P03-NCR-NATM-2101247 Observed that Piperoofing (2nd Row) installation in progress but it is found NATM 22.01.2021 Cross Over- NATM Piperoofing installed later. Closed
that drilled holes for piperoofing left unattended.

Observed that
GCC-P03-NCR-NATM-2101248
piperoofing (2nd row) drilling & installation in progress but it is found that the sid angle for drill
NATM hole 22.01.2021Cross
no. 10 is more than
Over-
30NATM
degrees. Closed 05.02.2021

156 GCC-P03-NCR-CON-2101249 Honeycomb in Concourse to Roof East Side Wall. SML 22.01.2021 Mahalaxmi Repairing need to be done only as per MS-73 Open

excavation
GCC-P03-NCR-NATM-2101250
for Ch.9.14 was completed at 2:00 am on 07.01.2021 in night shift but sealing shotcrete not done
NATMdue 29.01.2021Cross
to non-availability
Over-
of shotcrete.
NATM Closed 05.02.2021

157 GCC-P03-NCR-2101252 Installation of strain guages and Load cells pending since long SWO 29.01.2021 Worli Proposed for Design Modification/Report. Open

158 GCC-P03-NCR-2101253 Installation of strain guages and Load cells pending since long SML 29.01.2021 Mahalaxmi Proposed for Design Modification/Report. Open

GCC-P03-NCR-NATM-2101 muck accumilated at NATM site NATM 02.02.2021 Cross Over- NATM Muck removal agency alotted, Closed 03.03.2021
 GCC-P03-NCR-NATM-2101257 Acess Tunnel Excavation work hampered due to non availability of operator NATM 29.01.2021 Cross Over- NATM Operator assigned for the work Closed 03.03.2021
at NATAM site

Excavation for access tunnel in progress but facemapping not carried out for will be closed in 16th of
159 GCC-P03-NCR-2101254 CH-11.50 on 21.01.2021in Night shift NATM 05.02.2021 Cross Over- NATM Face mapping carried out later. Open March 2021.

Cherry-picker operator not avail. at site, wiremesh fixing and lattice-girder

160 GCC-P03-NCR-NATM-2101257 were delayed due to non-avail. of operator, Sealing Shotcrete was started NATM 12.02.2021 Cross Over- NATM Stand-by operator provided. Closed 03.03.2021
after 5 pm on 28.01.2021

Excavated Span is unsupported for more than 60 hours during benching

161 GCC-P03-NCR-NATM-2102260 excavation work for access tunnel
NATM 12.02.2021 Cross Over- NATM Closed 17.02.2021

will be closed in 16th of

162 GCC-P03-NCR-NATM-2102261 All the excavated muck is accumulated at NATM site NATM 12.02.2021 Cross Over- NATM Muck removal agency alotted, Open March 2021.

Installed later. RFI NO. UGC03/RFI/NATM/221 will be closed in 16th of

163 GCC-P03-NCR-NATM-2102262 Stand pipe piezometer installation still pending NATM 12.02.2021 Cross Over- NATM
Dt.01/03/2021.
Open
March 2021.

As per IS code, stripping of formwork will be done after 14 days of slab Additional Props provided .IS:456 specifications will
164 GCC-P03-NCR-QA-2102263 casting but it is observed that the process of stripping of backpropping SMC 13.02.2021 Mumbai Central be followd. Open
erected for concourse slab was started just after 7 days of casting.

during Retrieval of TBM south head wall rebar were damaged and UPE wall /
165 GCC-P03-NCR-QA-2102264 Stub columns rebar Wall were damaged many locations during dismantling of SWO 15.02.2021 Worli Proposed for Design modification Open
struts between Grid 22-15 and some locations.

Cold joint formation due to delay in concrete pouring because of Concrete

166 GCC-P03-NCR-QA-2102265 pipe line choke and breakdown issues in Grid 17 - Grid 19.
SAA 15.02.2021 Acharya Atre Chowk Proposed non-destructive testing Open

Miscellaneous works happening frequently while production in Access

167 GCC-P03-NCR-NATM-2102266 Tunnel activities. NATM 19.02.2021 Cross Over- NATM Rework to remove undercut. Closed

Without surface finish primer and superseal 600 PU membrane coating PU removed ,surface finished to receive primer and
168 GCC-P03-NCR-QA-2102268 commenced, also work was carried out without RFI.
SMC 19.02.2021 Mumbai Central
coated with PU .
Closed
 1) Approved desgin shutter board should be used for permanent work as
submitted in MS-59-3.2.2.
2) Conventianal shutter board design is not approved to use at site for any
construction work.
3) Wooden Batten and steel bars are used instead of wailer and vertical
prop jacks.
Removed the shuttering arrangements and
169 GCC-P03-NCR-2102270 4) Alignment of conventianal shutter not as per the requirement. SSM 01.03.2021 Science Museum proposed to use the approved Doka formwork Open
5) In Conventianal shutter off set are formed due to pressure build by the
concrete while pouring of concrete.
6) Binding wire is used instead of clamps and Nut bolt.
7) Stopper not provided at work location„
8) In Conventianal shutter Tie Rod not fixed properly due to this slurry
discharge going to occur

Honey comb observed in OTE cast in situ panel wall Grid 21 to 22A, RFI not
raised for repair work, Material used for repairing work not as per approved
170 GCC-P03-NCR-2102269 MST, Briefing of MST to Mason was not given by CJV QC team, QC Team was
SSM 01.03.2021 Science Museum Investigation initiated to find out the rootcause Open
not aware of the repair work commenced on site.

Total NCR Raised: 173

Closed: 106
Open: 67

Station's Total NCR Open NCR Closed NCR

Mumbai Central 23 6 17
Mahalaxmi 21 4 17
Science Museum 33 7 26
Acharya Atre Chowk 7 1 6
Worli 14 7 7
RGLand 4 3 1
Casting Yard Wadala 13 2 11
TBM-1 11 5 6
TBM-2 14 12 2
Science Museum & Tunnel 1 1 0
NATM 34 16 18
Total = 175 64 111