Professional Documents
Culture Documents
Comparison of Road Construction by Foreign and Local Contrac
Comparison of Road Construction by Foreign and Local Contrac
Dept. COTM
B Sc. Thesis
COMPARISON OF
ROAD CONSTRUCTION BY
FOREIGN AND LOCAL IN
ETHIOPIA
By: Bekelech Erko
Hiwot Bahru
Wudnesh Befekadu
August, 2006
Abdulkerim Mohmmed
Aschalew Demelash
Habtamu Wake
Muhammed Husein
ACKNOWLEDGEMENT
Table of Content
Table of Content.................................................................................................... 4
Abstract ......................................................................................................................... 5
List of Acronyms and Abbreviations ......................................................................... 6
BACKGROUND ............................................................................................................. 7
ROAD CONSTRUCTION IN ETHIOPIA ......................................................................................... 7
INVOLVEMENT OF LOCAL CONTRACTORS IN ROAD WORKS .................................................. 9
CONSTRUCTION EQUIPMENT MANAGEMENT......................................................................... 11
CONSTRUCTION HUMAN RESOURCE MANAGEMENT ............................................................ 12
INTRODUCTION.......................................................................................................... 13
Chapter - I HUMAN RESOURCE MANAGEMENT...................................... 17
And Work Scheduling ......................................................................................... 17
Chapter - II CONSTRUCTION EQUIPMENT................................................ 29
MANAGEMENT ........................................................................................................ 29
Chapter - III MATERIALS MANAGEMENT ................................................... 39
Chapter - IV ETHIO – CHINA FREINDSHIP ............................................... 40
ROAD UPGRADING PROJECT .......................................................................... 40
4.1 GENERAL ..................................................................................................................... 40
4.2 PROJECT ASSESSEMENT....................................................................................... 44
4.2.1 HUMAN RESOURCE..............................................................................44
4.2.2 EQUIPMENT MANAGEMENT....................................................47
4.2.3 MATERIAL MANAGEMENT ................................................................42
Chapter - IV BOLE BULBULA BRIDGE AND ROAD PROJECT .............. 44
5.1 GENERAL .................................................................................................................... 44
5.2 PROJECT ASSESSEMENT ..................................................................................... 48
5.2.1 HUMAN RESOURCE .............................................................................48
5.2.2 EQUIPMENT MANAGEMENT..............................................................51
Chapter - VI COMPARISION........................................................................... 55
Chapter - VII CONCLUSION & RECOMMENDATION................................. 60
Reference ................................................................................................................... 65
Topic .............................................................................................................66
Description ................................................................................................................... 68
Amount in ETB.................................................................................................................... 68
Abstract
This study was conducted on Bole-Bulbulla Bridge and Road, and Ethio – China
Freindship Road Upgrading Projects which were constructed from 2003-2005GC.
with the objective of assessing their difference in construction resources and capacity
in management. Working on this paper we discovered Human Resource, Equipment,
Cost, Time and Quality discrepancies in management between the local and foreign
contractors. Weakness of the local contractor mainly lies in selection and utilization of
resources (man power and equipment), time and cost management as well as their
approach towards stakeholders. Foreign contractors, inversely, were efficient and
forthcoming. On the other hand, contrary to local contractors, foreign contractors
perform routine operations though these may not conform to the specification. The
managerial style both follow created shortcomings on the working conditions.
Accordingly it is recommended that by minimizing their flaw and harmonizing their
constructive features, the road construction sector will be enhanced.
BACKGROUND
Like in any other country, movement on roads in ancient Ethiopia was done on trails
and foot paths. In addition to the traditional shoulder porterage, animals like mules,
donkeys, horses and camels were used as a means of transportation. Historic
chronicle of 17th and 18th centuries show that there were a number of small roads
(rails and foot paths) in use in various small kingdoms of the country.
These routes served the trade and expansion of both Christian and Islam religion.
Prior to the 17th century, there were efforts in bridge constructions one of which is the
narrow bridge on the gorge in the upper course of the Blue Nile River, downstream of
Tis Isat Falls. This bridge construction effort indicates that there were also road
construction activities at the time although the roads were of rudimentary standards. It
is believed that in the 18th century, especially during the reign of Emperor Towards,
planned road building efforts, although the technology was primitive, were also made.
It was however limited in extent and conceived in strategic rather than economic
terms.
During the Italian occupation the Italians continued the road development program
that had been initiated by the Imperial Ethiopian Government. But the roads built by
them were established to meet the requirement of the
Military Control rather than to promote the overall development of the country’s
economy. Moreover, the roads built by the Italians lacked most of the modern
location, design and construction features desirable for present day high speed traffic.
The roads and trails built and improved during the brief span of 5 years the Italians
occupation were about 6,000Km. This was done by utilizing large quantities of forced
labor of Ethiopian nationals and some imported Italian laborers. However, when
Ethiopia regained independence the Italians in their fleeing attempt almost undid what
they created during the occupation, by blasting bridges and dynamiting roads.
From the time Italian Administration packed off to home to the eventual creation of
Imperial Highway Authority (now called Ethiopian Road Authority) road construction or
maintenance activity was almost subsided for a stagnation period of one decade.
The first epoch of the post war period was characterized by reorganizing the
destroyed governmental organization and systems. During this period considerable
stagnation in the whole range of social and economic sectors, of which the road Sub-
Sector was one, prevailed.
The economic policy of 1992 sets out the framework for creating an environment that
is conducive for the development of the Domestic Construction Industry and
anticipates that the public and the private sectors should compete for construction
projects. Since mid-1990s, this has promoted a substantial enhancement in the
capacity of the industry both technically and financially.
International contractors have been the major implementers of federal road
rehabilitation, upgrading and construction projects with 70% of total contracts, local
contractors have taken 20% and force account share has been about 10%. Based on
the lessons gained from these, enhancing the domestic construction and maintenance
capacity has been identified as an important aspect of ensuring the sustainability of
the road network. Consequently, more emphasis has been given to further enhance
the capacity of private domestic contractors. Specific activities are being introduced
into the system to assist these contractors through training and procurement
programs. The use of long-term level-of-service maintenance contracts is also being
considered as these contracts can provide emerging firms with a suitable continuity of
work to finance equipment purchase.
At the moment, further measures are being taken to strengthen the private contracting
sector. These include enhancing the development of local contractors and
consultants by offering training, and involving them more in road works contracts and
reforming the contract documents of Government financed projects as required, and
facilitating the establishment of
marginal with contract values averaging ETB 54 million. Besides, ERA is still carrying
out few civil works by its own force account.
Specifically, out of 380 projects (both construction & consultancy) awarded until June
2005, about 200 projects were taken by locals. Classifying, the involvement by type of
service, one can see that the majority (58%) is consultancy service while 37% is in
construction of low class roads.
On the other hand, looking at the value of local contracts, until June 2005, the value of
civil works given out to locals is Birr 3.5 billion while that of consultancy services
awarded to locals amounted to Birr 226.8 million.
It is well known that high rise building works involving prefab components and steel
structures form building infrastructures; road, water works and other heavy
construction require heavy equipments. Here in Ethiopia, the first construction
equipment was a steam-operated roller in 1912.this was further introduced by foreign
construction companies’ involvement in the road sector since 1934.
After Italian invasion, some rollers and small-scale stone crushers were left for use in
the construction industry. Further to this, World Bank loan was also used to procure
construction equipment, which was operated by foreign skilled operators. When
private contractors started to flourish, they also have received assistance for their
capacity building with regard to equipment owning ability.
INTRODUCTION
Because of its long operation in Ethiopia and since most of its staffs are Ethiopians
Varnero, though owned by foreigner, was chosen as local contractor. CRBC was
selected as foreign contractor for the reason that almost all of its key personnel are
Chinese and for they are international contractor. Ethio - China Friendship Road
Upgrading Project constructed by CRBC and Bole Bulbula Bridge and Road Project
constructed by Varnero are chosen as a case-study because;
In the construction of roads, both local and foreign contractors have participated. In
Ethiopia, local contractors do not participate intensely in road construction. It is the
hope of the Ethiopian government to increase the participation of local contractors in
this sector. We have tried to identify the differences between local and foreign road
construction in their equipment, human and material management along with
assessment of their impact on the road construction industry.
In order to achieve our objective, we have done desk studies (of contract documents
and progress reports), semi-structured questionnaires, and interviews. All these
activities had to be done so that what we have retrieved from one source could be
verified from the other.
By identifying the differences that exist between local and foreign contractors in road
project we hope to pinpoint the factors that make foreign contractors work with greater
efficiency than their local counterparts.
Finding two roads, one constructed by local and the other by foreign contractor with
comparative size and time were not easy. Moreover due to
short span of the roads due to the short span of the road it was difficult to find points
that we believed were useful for our study.
The contractors we selected as samples might not represent the whole; Varnero being
locally registered foreign company might not fully represent the ‘by origin local
contractors’.
The research instrument which was employed involved human respondents and the
basic data were obtained by talking to people either face to face or by written
questioner. This gave rise to a problem of dealing with verbal reports, both oral and
written, and thus we were limited to the data which people were able and willing to
respond in the first place. However a non survey method (structured observations)
was employed to verify conclusions rather than taking people at their word.
METHODOLOGY
The basic research design used in this study is an exploratory research methodology
using both primary and secondary data. An exploratory research methodology was
chosen in order to asses the magnitude and scope of problems and facilitate for the
suggestion of solutions. Primary data was obtained from the contractors, clients and
consultants by two means;
From CRBC
Eng. Fekere
From ERA
Eng. Bekele
2. Through questioners
From Varnero
Mr.Adolfo Varnero
Apart from the primary data obtained through questioners and interviews, secondary
data from documents (project monthly reports), articles, books and website have been
used in conducting this study.
In this study two roads; Bole Bulbula Bridge and Road, and Ethio - China Friendship
Road which were constructed by Varnero and CRBC respectively. For this interview
questions were prepared. The interview was conducted with key personnel who were
actively worked on the respective sites. Four types of questions were prepared;
General, HRM, Equipment Management, Material Management questions and also
different type for the client, consultant and the contractors.
The interview questions were structured questions designed with the aim of how
construction personnel aware of managing their resources on site and views and
believes of construction personnel regarding resource management practices in their
respective construction and consultancy companies. The resource management
practice explored the interrelation of one resource with the other and also the effect of
individual resource on the road construction project.
Managing people is the most vital of all resources in work setting. Managers are
responsible for optimizing all of the resources available for them; material, equipment
and human. All managers must be concerned to activities like Planning, Organizing,
Staffing, Retention, Development, Adjustment, and Managing changes.
Planning
Forecasting human resource requirements and developing strategy in
managing people.
Organizing
Is the process of establishing a structural relationship among functions of
people so as to formulate effective machinery for streamlining the achievement
of assigned objectives.
Staffing
Identifying work requirements with in an organization
Determining the numbers of people and the skills mix necessary to do the work
Recruiting, selecting, and promoting qualified candidates.
Retention
Rewarding employees for performing their jobs effectively
Ensuring harmonious working relations between employees and managers
Maintaining safe and healthy work environment
Development
To preserve and enhance employees competence in their jobs by improving
their knowledge, skills, abilities, and other characteristics.
Adjustment
To maintain compliance with the organizations human resource policies and
business strategies.
Managing change
Is an ongoing process whose objectives are;
MANAGERIAL STYLE
0 autocratic
most of the time not advisable
dictatorial in nature
interest around the leader
decisions are unilateral
00 democratic
Advisable
participative
individual has a say in decision
1.1 PRODUCTIVITY
the new employees gain experience and become more productive. Real productivity
increases towards the end of the project because management stops hiring towards
the end of the project and relies more on overtime to complete the project. The
reduction in hiring results in a higher average productivity as the ratio of new
employees to experienced employees has changed in favor of experienced
employees (the experienced employees have a higher productivity rate).
People work better when the environment, working methods, and the equipment have
been designed to help them. If we add to this the natural motivation to do a good job
for an appropriate reward, we can confidently anticipate improved productivity.
The ability to attract, retain and develop talented employees is a key feature of a
successful business. People are an organization’s most valuable asset and this is
especially true in relatively low-tech labor intensive industries such as construction.
Labor supply is the availability of workers who possess the required skills that an
employer might need and Labor demand is the number of workers an organization
requires. Estimating future labor supply and demand and taking steps to balance the
two requires planning.
Human resource planning is the process an organization uses to ensure that it has the
right amount and the right kinds of people to deliver a particular level of out put in the
future. It is also an indication of labor turnover (percentage of labor leaving the firm
from total number of recruits). Human resource management is not only recruitment of
new employees but also the tendency of retaining the existing employees. There are
three types of employees, these are;
Existing employees
New recruits
Potential employees
critical ingredients in the success of project. For example a decision whether to pump
or to transport concrete in buckets will directly
affect the cost and duration of tasks involved in building construction. A decision
between these two alternatives should consider;
At the same time that the choice of technology and general method are considered, a
parallel step in planning process is to define the various work tasks that must be
accomplished. These work tasks represent the necessary framework to permit
scheduling of construction activities, along with estimating the resources required by
the individual work tasks and any necessary precedence or required sequence among
the tasks. The scheduling purpose is to determine an appropriate set of activity start
time,
resource allocations and completion times that will result in completion of the project
in a timely and efficient fashion.
Complex projects consist of numerous smaller, interrelated tasks and work elements.
The end item of a project is a system that can be broken down into subsystems, which
themselves can be broken down and so on. The procedure for dividing the overall
project onto sub elements is called Work Breakdown Structure /WBS/.The purpose of
WBS is to divide the total project into small pieces, sometimes called work packages
or work activities. Dividing the project into work packages makes it possible to prepare
project schedules and cost estimates and to assign management and task
responsibilities.
In practice, the proper level of detail will depend upon the size, importance and
difficulty of the project as well as specific scheduling and accounting procedures which
are adopted. However, it is generally the case that most schedules are prepared with
too little detail than too much.
Job logic refers to the determined order on which the activities are to be accomplished
in the field. The start of some activities obviously depends on
the completion of the others. A concrete wall cannot be poured until the formworks are
in place and the reinforcing steel has been tied. Yet many activities are independent of
one another and can proceed concurrently. Different types of precedence
relationships can be defined and that each has different implications for the schedule
of activities:
Some precedence relationships are not technically necessary but are imposed
due to implicit decisions within the construction plan.
For a project of any consequence, there is always more than one general approach
and no unique order of procedure exists. It is the planner’s responsibility to examine
the workable choices and select the most suitable alternatives.
d. Representation Techniques
A Variety of planning techniques are available. The three most applicable are;
0 The Networking Schedule Technique
The Critical Path Method (CPM)
The Performance Evaluation and Review Technique (PERT)
The most widely used scheduling technique is the critical path method (CPM) for
scheduling, often referred to as critical path scheduling. This method calculates the
minimum completion time for a project along with the possible start and finish times for
the project activities.
The critical path itself represents the set or sequence of predecessor/ successor
activities which will take the longest time to complete. The duration of the critical path
is the sum of the activities’ durations along the path. Thus the critical path can be
defined as the longest possible path through the ‘network’ of project activities. The
duration of the critical path represents the minimum time required to complete a
project. Any delays along the critical path would imply that additional time would be
required to complete a project. Formally, critical path scheduling assumes that a
project has been divided into activities of fixed duration and well defined predecessor
relationships.
The two commonly used network methods for project planning and scheduling are the
program evaluation and review technique (PERT) and the critical path method
(CPM).Both CPM and PERT are termed critical path methods because both use the
critical path to complete expected project duration, early and late times, and slack. But
unlike CPM, PERT addresses uncertainty in the duration by using three time
estimates: optimistic, most likely and pessimistic. These estimates then are used to
calculate the expected time for an activity.
Bar charts present the project schedule plotted to a horizontal line scale. The bar lines
represent the time period allocated to each operation and the relationship between the
commencement and completion of each can be readily observed. The bar chart has
been the traditional management device for planning and scheduling construction
projects. Bar charts are particularly helpful for communicating the current state
scheduling of activities on a project. As such, they have found wide acceptance as a
project representation tool in the field. For planning purposes, bar charts are not as
useful since they do not indicate the precedence relationships among activities. Thus,
a planner must remember or record separately that a change in one activity's
schedule may require changes to successor activities.
Advantages
Useful to report information to people who are concerned about a project but
may not be involved in day-today management.
Disadvantages
Interdependences among activities are difficult to show. The bar chart itself
doesn't provide a basis for ascertaining which activities are critical and which
are floaters.
It is not an adequate planning and scheduling tool because it doesn't portray a
detailed, integrated and complete plan of operations.
The Line of Balance schedules (LoB) are a series of inclined bar lines, one for each
activity. The difference between Line of Balance Schedules and a traditional bar chart
is the balance lines are inclined at different slopes to denote the rate of working of the
various operations.
In developing the schedule, one is required to determine the number of crew to be
availed for each activity with the productivity rate on daily basis. The respective
activities will be indicated with an inclined bar on diagram scaled contract time versus
project units or segments subdivided for planning purposes. If the bars intersect on
the diagram, this will be clear indication that resource has not been properly allocated.
Intersection of the bars shows that the crew assigned for a particular activity would
stay idle until the preceding activity is progressed a bit far from the following activity.
This planning system is suitable for housing contract, roads construction, pipe laying
work and the erection of prefabricated buildings of repetitive nature.
Disadvantages
Understaffing losses the business economies of scale and overstaffing is wasteful and
expensive if sustained, and it is costly to eliminate because of modern legislation in
respect of unemployment and very importantly, overstaffing reduces the competitive
efficiency of the business. It is advisable to avoid peaks/overstaffing/ and
valleys/understaffing/ of manpower deployment on site and maintain relatively
smoothened or flattened manpower delivery from practical consideration.
Man power smoothening requires an assessment of present and future needs of the
company compared with present resources and future predicted resources.
Appropriate steps then be planned to bring demand and supply into balance.
To retain good staff and to encourage them to give of their best while at work requires
attention to the financial and psychological and even physiological rewards offered by
the organization as a continuous exercise. Morale does exert an influence on
productivity, but so many factors interact on morale that their individual effects defy
quantification. Normally, pricing of changed work does not include loss of worker
morale.
The degree to which this may affect productivity, and consequently the cost of
performing the work, would normally be very minor when compared to the
other causes of productivity loss. A contractor would probably find that it would cost
more to maintain the records necessary to document productivity losses from lowered
morale than justified by the amount he might recover.
Resource:
Productivity /Efficiency
Quality
Use of equipment and plants increase the quality of materials, component and the
whole product of a construction process. This could be achieved through harmonized
and standardized output against variations of quality that could be achieved among
different skilled manpower.
Development
Technological
Social
Economical
Political
For successful completion of a project the following points play an important role in
equipment management,
Proper planning
Selection
Procurement
Operation
Maintenance
Equipment replacing policy.
Equipment Managers
Main tasks of equipment managers are;
¾ To reduce down time
¾ Achieve optimum equipment utilization
¾ Increase production at min cost.
They should also coordinate with various wings of the organization and discharge his
job of:
¾ Equipment planning
¾ Personnel selection
¾ Training
¾ Equipment selection
¾ Balancing
¾ Equipment utilization
¾ Financial planning
¾ Preventive maintenance
¾ General supervision
Modern construction projects are complex in nature and success of a project depends
greatly on proper planning. Also efficiency of the
i.Extent of Mechanization
Main factors for the desired extent are; manpower, completion period, nature of work,
availability of money and quality performance. It depends on:
ii.Equipment Planning
1. Working Shifts – by increasing the number of shifts we can reduce the number of
equipment required, as the same equipment can be used in second and third shift.
It also helps in reducing initial investment (capital). The number of shifts in which
shifts can be executed depends mainly upon the nature of work and the area in
which the work is spread over.
While planning the number of shifts it must be kept in mind that in double shift,
nearly 60 – 70% extra work can be achieved and not really double. Similarly in
triple shift only 110 – 125% of extra work, as compared to single shift, can be
achieved. This is because the efficiency in the evening and night shifts is less as
compared to that in day shift besides maintenance also become difficult at night.
Since repair facility for the break downs occurred in the night shifts is not fully
available, provision for stand by equipment is desired. Experience has shown that
this provision should be as below:
Single Shift
Double Shift
Triple Shift
3. Matching units
These are certain equipment which are used together in a team with other
equipment;
5. Manpower Planning
Planning for manpower in order to operate equipment and to carryout the repair
and maintenance is necessarily done sufficiently in advance.
6. Site Condition
It plays an important role in indicating type of equipment. Type of equipment
selected mainly depends upon:
Soil availability
Valley conditions
Surface strata where work is to be carried out
Thus the type of equipment should be selected after knowing the type of work
required to be done by the equipment.
Steps in planning
1. Quantity of work
Constraints that should be taken into account while calculating quantity of work:
a. Limitation of working space, which may affect the efficiency of the machine, so
as to assess the output rate of equipment to be used.
While selecting, equipment care must be taken so that the equipment is neither
too big nor too small in size than required for the work. It should also be able to
complete the work economically within the completion period. If the equipment
is too big it will complete the work before time and its residual value (initial cost
– depreciation) will be high which may not be effectively used after completion
of the job. If it is too small, more number of equipment will be required for
completing the quantity of work involved, which means uneconomical
proposition.
Proper selection of equipment for a construction project is of vital importance for its
speedy and economical completion. For proper selection of equipment, a considerable
experience in the operation and maintenance in the field is essential.
I. Suitability for job conditions: the equipment must meet the requirement of the
work, climate and working conditions
II. Size of the equipment: the size of the equipment should be such that it must be
able to be used with other matching units.
III. Standardization: it is better to have some type and size of equipment in the
project:
More interchangeability of parts, if required
Easy for the operator to understand it
Machines will be able to maintain and repair better as they become
expert by handling one type of equipment.
IV. Availability of spare parts
Increasable price
The down time of equipment for want of spare part may not be more
V. Multiple purpose equipment
There are certain types of equipment which are not utilized fully thus if
possible, they must be capable of performing more than one function
Versatility
It means machines which can be used for many jobs. It allows one machine to do a
job of several machines and thus cutting into ownership and operating costs
associated with additional plant and labor. Besides it increase utilization, which means
a machine earns money when it might other wise be idle.
Materials management is not just a concern during the monitoring stage in which
construction is taking place. Decisions about material procurement may also be
required during the initial planning and scheduling stages. For example, activities can
be inserted in the project schedule to represent purchasing of major items such as
elevators for buildings. The availability of materials may greatly influence the schedule
in projects with a fast track or very tight time schedule: sufficient time for obtaining the
necessary materials must be allowed. In some case, more expensive suppliers or
shippers may be employed to save time.
When choosing material during planning and scheduling stage its availability at time of
execution should be predetermined. This would help in preventing shortage or lack of
material once the work starts which would last long and affects project time.
4.1 GENERAL
The Ethio - China Friendship Road is located in Addis Ababa and links the Debrezeit
Road to the Bole International Airport Road. It has a total length of 2.214Kms. The
existing road was asphalt road with 7m width.
Not to interfere with the fly over structure to be constructed at Gotera junction, the
construction is started from sta. 0+120 onwards. The work comprises the construction
of the reconstruction of the sub grade, the pavement, the drainage structures, route
lighting and road furniture and markings, all as per the design and the specification.
The new design incorporates two way three lane roads on each side with one meter
median and four meter walk way in each side. The pavement design is also done after
analyzing the sub-grade bearing capacity, the traffic flow for the design period and
availability of construction material, the design period for the project is 15 years.
This project started on September 25th, 2003 with March 22nd the completion day. The
contract price for the project was 30,000,000 birr with project duration of 180 days.
The source of fund for the project construction was from the Government of The
Peoples Republic of China. This project was under implementation with Addis Ababa
City Roads Authority, AACRA as the employer, Transport Construction Design Share
Company, TCDSCo as the consultant and China Road and Bridge Corporation
working as the contractor.
The completed road had been handed over to the client on March 22, 2004 and it was
open for the public as of Dec 17, 2003. And the contractor was expected to work on
the outstanding work during the defects liability period.
AACRA
Contr act Adminis tr ation
Divis ion
T CDSCo.
Re s ide nt Engine e r
Habtamu Ayale w
Sur ve yor Quantity Str uctur al Ele ctr ical Mate r ial
Sur ve yor Ins pe ctor Engine e r Ins pe ctor
To solve the design problem that came across their way, as the contractor had
experienced designers, CRBC redesigned almost the entire design instead of waiting
for the consultant. In addition, the right of way problem did not affect the progress of
the work. This is because high attention was given by the Government since Ethio -
China Friendship Road upgrading was one of the first roads upgraded in the
Government program of construction, rehabilitation, and modernization of the road
infrastructure network.
The role of the contactor in working out the right of way problem:
Surveying the site
Identify the problem
Determine the specific location
Timely notify the client
They were also involved in demolishing. Due to their smooth contractual relationship
with the client, they equally participated in the situation. The representatives of the
Utility companies; Telecommunication, ELPA, AAWSA were present on site to
facilitate the progress. As a result the right of way problem was not as such a big
issue for the contractor.
Their equipment were idle only for short period of time because of the short duration
of the project and possession of numerous equipment. Therefore when equipment
broke down, it was replaced instead of waiting for it to be maintained.
The drainage structures of the project are designed to accommodate only storm
water, however closing of in let structure caused by improper removal of waste dry
garbage by the community found at the project corridor. And as a result of this,
overflowing of dirt water collecting from the upstream was seriously affecting the
proper serviceability of both the carriage way and the drainage pattern of the
completed contract project.
Immediate action had not been taken to alleviate the problem of illegal connections of
sewer line to the longitudinal pipes of the project; due to this illegal connection has
increased. In order to solve the above mentioned problems the consultant suggested
the following:
The contractors’ lack of compliance with instructions and comments from engineers’
representative and problem of not informing the supervisors led to a lot of
misunderstanding, inconvenience for the construction and reconstruction of some
parts of the works.
At the time this project was under execution CRBC was involved in other road
projects. This allowed them to position their plants, material and other accessories
to be placed at their central plant, Kaliti. So land availability problems were not a
subject of concern.
The client, AACRA was quick in solving problems. The contractor was not
expected to follow formalities, whenever they had encountered a problem they
notified the client over the phone and immediate action was taken.
The role and responsibility of stake holders were according to Clause 2 of Ministry of
Works and Urban Development (MoWUD). To achieve what is required of the
contractor, liquid finance was not a setback.
The human resource department carryout many activities related with employees.
Depending on the information received from the project manager, they assess
manpower demand for each project, and then they would engage in:
The project manager was responsible for human resource planning process. The
consultant and client also take part in revising the preliminary program (used only for
the contract agreement) for resource prepared at the central office.
To facilitate the activities on site the project manager with out the consent of his
superiors take quick measures when ever it is necessary. He can ask for any
employee he want to work with him, the central office then would send him from
central plant or other project. Or some times he might even hire employee at site level
and inform the central office. This makes the project manager equally responsible with
the central office in decision making
process. Since more number of individual are in decision making process we can say
CRBC follows decentralized managerial style.
RECRUITMENT
Total Human Resources are disaggregated into new employees and experienced
employees. New employees are hired from the human resources pool and move to
experienced employees as they again experience working on the project. Both new
employees and experienced employees would be retained and transferred to the next
project, but during rainy season the unskilled labors would be laid off and be hired
back when the project resumes. New hiring is not considered when a project
approaches its completion but it is done whenever new equipment is introduced. In
order to retain their skilled labors they:
Transfer them to a better job but it mostly relies on the laborer effort, this is to
mean that the laborer has to be hard worker if he/she needs promotion.
Give bonus for all workmen that partake in the work, when there is early
completion but its not as such attractive
Small extra payment for all workmen that partake in the work, when there is
early completion
Source of recruitment:
From local market
From other contractors
Transfer from completed project
For the execution of this road project bar chart had been used due to its short
duration. However, while working on ring road they used CPM for estimating
manpower deployment.
Using Bar chart techniques for the planning process were useful due to the nature of
the work:
simple
small in size
Also because of the above reasons there was not conspicuous gap between their
planning and the actual work.
Productivity
Productivity of the workers had not been measured because they think it was not
necessary for equipment intensive projects. Even if they had not measured
productivity they rewarded their employees (in group bases) for good performance.
Over time
Shift work
In other cases they use shift work when the project delayed is due to default by the
contractor. There was serious supervision during working in shift. Like over time work
working in shift also increases efficiency of the work.
In this project mechanization was fully desirable; as a result the need for daily laborer
was less.
The job description CRBC use for the equipment manager was the one that has been
practiced in China and also it is written in Chinese. Since the managerial style they
follow was not centralized, the equipment manager had full power in decision making
for every activities related with equipment on site. For instance he is responsible for
hiring or firing of the equipment operator, and if the equipment needs spare he can
automatically order for it to be repaired.
The Ethio - China Friendship Road upgrading project was under construction at the
same time as the Addis Ababa ring road. Their proximity allowed shifting of
machineries from one to another and this had been controlled by the central office.
Equipment schedule was part of the project’s work program, depending on the
schedule equipment were assigned to its respective task.
All equipment supplied by the contractor were owned and these are;
Crane Roller
Dozer Water Tanker
Jack Hammer Crashing Plant
Compressor Asphalt Distributor
EQUIPMENT SELECTION
In order to achieve the required efficiency they choose to use a known brand like
KOMATSU and CAT even though there were equipment manufactured in China.
SHIFT WORK
In the execution of this project the number of shifts employed was double. This is the
workers had to have work day and night. The crew that worked in the day shift would work
extra time till the night shift replaced them and vice versa.
EFFICIENCY
Operators’ efficiency was only measured through the number of trips they made. Their
equipment operators were both experience oriented and trained from Alem Gena training
center and they will be assessed for their operating ability.
Their work shop /spares/ was located at central plant, Kaliti and for those
machine parts that repeatedly wear and tear spares were always available in
the warehouse. According to the machines specification equipment were
periodically maintained.
SERVICE ROAD
They were working on one side of the road while the other was open for the
public, crew and machineries. So there weren’t any problem of service road
except sharing the service road with the public.
Their major sources for local material were with in Addis and the supplier
from abroad include; United Arab Emirates and England. Shortage of
material did not occur as they had strictly followed their program.
The location of their ware house was in the central plant, Kaliti and there
were not any problem related to the ware house.
The project manager was responsible for material planning and identifies
the material requirement on site and communicates with the central
management. The central management orders materials in bulk and stores
in the ware house and distributes as per the projects need.
5.1 GENERAL
The period Bole-Bulbula Bridge and Road Project was the time the Addis
Ababa City Administration was implementing a wide program of construction,
rehabilitation and modernization of the road infrastructure network. This
program was carried out under the management and the coordination of the
Addis Ababa City Roads Authority, AACRA. The Road upgrading project is
part of this program, as a major link road from the Ring Road at Saris Abo
Church to Bole Bulbula area.
The completed road had been inaugurated on the 3rd of July 2005 in the
presence of the Mayor of Addis Ababa, employer, contractor, consultant,
invited guest and the people in the locality.
Employer
AACRA Contract
administration division
Utility companies
Government Policy Consultation
department direction
AACRA Construction
Supervision division
Engineer’s approval of
Employer’s approval
monthly certificate
and payment of monthly
Engineer’s recommendation
certificate
on additional revised work
Consultant Contractor
Instructions and works
order related to quantity
Project Manager Project Manager
and quality control
AACRA
Resident Engineer
Yohannes Tsegayie
Most of the time the contractor monthly achievement versus his monthly plan
was satisfactory but not to the schedule. This is due to the above mentioned
Due to unexpected soil condition the contractor was working overtime forcing
them to rent extra trucks. But these trucks are costing the contactor extra
expense because they have low efficiency when compared to their own
trucks.
Change in oil products price falls under the clauses of the general condition of
contract change in legislation resulting in claim for the effect this change on
the contract prices. At the same time the contractor claims for extension of
time due to late handover of the site.
The claim for the extension of time was not granted because the contractor
believed the claim was not based on facts and supporting document. But the
claim for change in oil products price had been approved because it was on
the general condition of contact.
The contractor worked overtime without giving prior notice in writing and
without the consent of the consultant.
The problem of right of way was inevitable because the site was located in the
urban area. According to clause 42 the site handing over was done in phase,
they worked on the cleared side till the remaining
site would be handed over. But the handing over took about eight months due
to;
The above obstructions together with others made the right of way problem
the major restraint for the contractor. The role of the contactor in working out
the right of way problem was only informing the client
Sometimes, their equipment were also being idle due to the right of way
problem. Because of overlapping of schedule occurred they mobilized their
equipment (dozer) prior to part of excavation so they were forced to hire
dozer.
Hiring
Assigning responsibility
Monitoring
RECRUITMENT
Source of recruitment:
From local market
From other contractors
Transfer from completed project
PRODUCTIVITY
Productivity of the operators was measured through the number of trips they
made.
00 Shift work
They do not allow their workers to work shift.
In this project mechanization was fully desirable; as a result the need for daily
laborer was less.
Because Bole-Bulbula Bridge and Road site was located in urban area, it
allowed mobilization and demobilization of machineries. Equipment schedule
was part of the project’s work program, and depending on the schedule
equipment were assigned to its respective task.
EQUIPMENT SELECTION
Factors considered in equipment selection are:
suitability for job condition
multipurpose equipment
availability of spare parts
SHIFT WORK
In the execution of this project the number of shifts employed was single. That is
the workers had to do work only during day time.
EFFICIENCY
Their equipment operators were only experience oriented and their efficiency was
only measured through the number of trips they made.
The problems Geom. Luigi Varnero Impresa Construzioni PLC.
faced regarding equipment operation are;
availability of equipment operators
Their equipment were idle, for a month due to lack of spare parts, and
for a day or two due to right of way problem and down time.
Break down of the hired dozer
The superintendent was responsible for material planning and identifies the
material requirement on site and communicates with the Project Engineer.
According to the need, the warehouse was located with in the project and radius of
three kilometers.
Cement
River sand
Crushed aggregate
Stones
Excavated and borrow materials
Reinforcement
Asphalt
Of these, Asphalt and Reinforcement bars were imported. However there was also
a time they used locally available reinforcement bar till the ordered one arrived.
SOURCES OF MATERIAL
Their major sources for local material were ‘Muger’ Cement factory, G/Meskel
G/Michael General Importer, ZUSROM. Even if cement
unavailability occurred once, shortage of material was not as such a big problem.
In general resource constraint and space limitation did not pose any problem on
the progress of the project.
Chapter - VI COMPARISION
CONSTRAINTS
WORKING CONDITION
There was firm relationship between the client and the contractor.
Immediate actions were taken by the government to work out the right of
way problem encountered and
Their approach in dealing with stake holders was not pleasant.
There was understanding problem of consultant with the contractor
The relationship between the top personnel and the workers were
dictatorial.
There was strong supervision
High labor turn over
The contractor way of work execution was fast moving and ahead of the
schedule.
They were committed to their work
They reported mistakes that the consultant had not seen and take
corrective measures.
They had problem of accepting others opinion.
They used overtime work more effectively because there was strong
supervision of the workers.
Working in double shift was advantageous in increasing equipment
utilization.
They were willing to solve problems on their own; they act equally with
the client in order to quicken things up.
The project manager was always available on site.
CONSTRAINTS
WORKING CONDITION
Project Manger
Mr. Alberta Varnero
Project Engineer
Mr. Adolfo Varnero
Construction
Superintendante
From the figure above VARNERO follows more of centralized structure; decision
arises from the center (from very few people). The owner at the same time being
the project manager is engaged in two activities. The project engineer who is also
the son of the owner was appointed in a lot of duties unrelated with this project.
Due to engaging in multiple activities at the same time, the project manager as
well as the project engineer was not available on site were in times they should.
This shows there was no well defined responsibility for each position. Often the
construction
Thus the consultant faced many difficulties related with the decision made by the
superintendent; it’s because the project manager may interfere and disagree with
the decision. This interference then holds up the progress of work in some ways.
The key staffs below the superintendent performed the responsibility of their
specific task except the surveyors who were not able to stay on the job.
The managerial style they follow was autocratic in nature. This type of managerial
style is not advisable because it is:
Dictatorial
Only concentrates on the interest of the leader and
Decisions are unilateral
CONCLUSION
Even if the client priority is completion of the road project in short duration, it
was the efforts made and the technique followed by CRBC that allowed them
to finish the road in half the time taken by Varnero. CRBC was almost all the
time before schedule whereas Varnero most of the time behind schedule.
with technical terms and this caused the consultant difficulty in working with
them.
Varnero only wanted to deal with their actual work, for any barriers that
came across their way they always notify the client and wait for the solution
even if it takes long time. Unlike CRBC which was always ready in problem
identification and solving which helps in facilitating the working condition.
Due to its reputation on the road construction and execution of ring road at
that time CRBC had used materials that are not tested for this specific road,
this arises the question of quality. The same problem also reflected on
Varnero but at different angle. Varnero did not have qualified and trained
laboratory personnel. This lack of trained staff caused delay and also there
were times untested materials were delivered to the site.
These differences that had been seen on Gotera- Wellosefer Road Upgrading and
Bole Bulblula Bridge and Road Projects resulted in deviations in time and cost. In
The following points are recommended to minimize the difference between local
and foreign contractors so that the road construction sector is enhanced:
Just like for the foreign contractors, the government rule of import/ export,
importing of spares, should be relaxed for local contractors.
The client and the Government shouldn’t only be attracted to speedy work
and low cost. They should also give good attention to quality of work.
In general, by analyzing their differences and trying to learn what they lack from
foreign contractors, local contractors’ competitiveness with the foreign could be
increased and as a result the road sector would be improved. The government has
to play a vital role by treating both local and foreign contractors equally or if
possible give inducement to local contractors as they will take greater part in
alleviating the unemployment rate of the country.
Progress Summery
Months 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th
Elapsed time to date CRBC - 37.2 54.4 71.7 87.8 105 128 - - - - - - -
Varnero - 15 24.5 33 41.1 50 - 67 75 83.3 91.6 100 108 116
Work Accomplished to date Vs CRBC - 108 90.2 84.5 86.2 90 97 - - - - - - -
Planned in percent
Varnero - 62.6 46.7 43.4 52.3 63 - 67 78 82 80 103 108 0
Reference
APPENDIX - 1 PROPOSAL
Topic
Goal
Context
Problem statement
Concept
Method
Objective
To identify differences and evaluate the impact with sub objective to pinpoint
the reason why the local contractors are not actively participating in road
construction compared to foreign contractors, search for the impact, analyze
and finally coming up with recommendations relevant to the context.
Process
Definition of topic
Formulating proposal
Context development
Research instrument
Sample identification
Survey study
Thesis writing
Resource Requirement
Item
No Description Amount in ETB
1 Transportation cost 1200
2 Secretarial service 100
3 Coping and printing expense 300
4 Collection of documents 100
5 Stationery expense 50
6 Phone expense 150
Total expense 1900
Department of construction technology and management……………………………………….Aug, 2006
68
Comparison of Road Construction by Local and Foreign Contractors in Ethiopia ( Bole bulbula and Ethio-China
friendship road)
c
1. What were the major construction materials you used in this project? …
1.1 Did the availability of these materials affect the progress
of this construction?.......................