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P

ARTS MANUAL

This manual contains standard production


Product Identification Numbers.

Special Engineered Options not included.

45D-MQ
Full Freelift 4-Stage
Quad Mast
For PIDS 45D-MQ-001 Through Present

FOR PARTS AND SERVICE CALL:


1-877-430-6302

Manual Number:
208943 R28
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195
About This Manual

Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate
the product ID number stamped on the left hand side of the outer upright channel.
This number must be used when ordering replacement parts for this product.

PRODUCT
I.D. NUMBER
XXX-XX-XXXX

XXX-XX-XXX

XYZ
MQ-
5D-
4

Ordering Parts EXAMPLE MA2380.eps

Customers -
Parts and service literature is available through authorized lift truck dealers.
To place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -


To order parts and service literature contact:

Parts and Service


Toll Free: (877) 430-6302
Direct: (864) 647-6302
Fax: (864) 647-7302
Email: parts@lift-tek.com
Contents
Cover .................................................................................................................................................... 1
Introduction .......................................................................................................................................... 2
Safety Decals ....................................................................................................................................... 3
Free Lift Cylinder .................................................................................................................................. 4
Right Hand Main Lift Cylinder ............................................................................................................. 12
Left Hand Main Lift Cylinder ............................................................................................................... 20
Outer Weldment ................................................................................................................................. 28
Chain and Hose ................................................................................................................................. 44
Load Backrest .................................................................................................................................... 46
Lowering Control Valve ...................................................................................................................... 47
4 Roller Carriages .............................................................................................................................. 48
6 Roller Carriages .............................................................................................................................. 49
Internal Hose Reeving ........................................................................................................................ 50
Recommended Spare Parts List......................................................................................................... 78

Safety Decals

208943 R28 08/06/12 Page 3


Free Lift Cylinder

22

3
4
5

6
7

1
2

8
9
10 21
11
12 20
13 19

14 18
17
16

15 MA0024.eps

Page 4 08/06/12 208943 R28


Free Lift Cylinder
This page applies to PIDs
45D-MQ-001 Through 45D-MQ4724 and the individual PIDs listed below.
45D-MQ 4726 45D-MQ 4780 45D-MQ 4817 45D-MQ 4858 45D-MQ 4897
45D-MQ 4727 45D-MQ 4781 45D-MQ 4822 45D-MQ 4860 45D-MQ 4899
45D-MQ 4736 45D-MQ 4782 45D-MQ 4825 45D-MQ 4864 45D-MQ 4905
45D-MQ 4741 45D-MQ 4783 45D-MQ 4826 45D-MQ 4869 45D-MQ 4906
45D-MQ 4751 45D-MQ 4788 45D-MQ 4829 45D-MQ 4872 45D-MQ 4924
45D-MQ 4757 45D-MQ 4789 45D-MQ 4835 45D-MQ 4873 45D-MQ 4925
45D-MQ 4760 45D-MQ 4790 45D-MQ 4837 45D-MQ 4874 45D-MQ 4927
45D-MQ 4761 45D-MQ 4792 45D-MQ 4843 45D-MQ 4875 45D-MQ 4930
45D-MQ 4762 45D-MQ 4793 45D-MQ 4844 45D-MQ 4876 45D-MQ 4931
45D-MQ 4763 45D-MQ 4795 45D-MQ 4845 45D-MQ 4879 45D-MQ 4932
45D-MQ 4769 45D-MQ 4797 45D-MQ 4845 45D-MQ 4881 45D-MQ 4936
45D-MQ 4770 45D-MQ 4801 45D-MQ 4848 45D-MQ 4882 45D-MQ 4939
45D-MQ 4771 45D-MQ 4803 45D-MQ 4850 45D-MQ 4885 45D-MQ 4940
45D-MQ 4772 45D-MQ 4804 45D-MQ 4853 45D-MQ 4886 45D-MQ 5207
45D-MQ 4776 45D-MQ 4805 45D-MQ 4856 45D-MQ 4893 45D-MQ 5368
45D-MQ 4778 45D-MQ 4816 45D-MQ 4857 45D-MQ 4896

Cylinder Part Numbers


FL-1
OCL Freelift Cylinder OCL Freelift Cylinder
68 582668 92 582716
74 582680 98 582728
80 582692 104 582740
86 582704
OCL-Outer channel length

Common Parts
FL-2
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Shell 12 1 560470 Fuse Piston
2 1 N/A Rod 13 1 564107 Spring Guide
3 1  Wiper 14 1 611299 Fitting
4 1 559982 Retainer 15 1 769018 Pin
5 1  Rod Seal 16 1 564108 Fuse Spring
6 1  Back-Up Ring 17 1  Retaining Ring
7 1  O-Ring 18 1  Washer
8 1  Pull Wire 19 1  Wear Ring
9 1  Piston 20 1  
, O-Ring
10 1  Back-Up Ring 21 1  Check Valve
11 1  Piston Seal 22 1 3133 Snap Ring
 - Included in Check Valve Kit 563904.  - Included in Cylinder Service Kit 560349.
 - Included in Piston Service Kit 561242.
208943 R28 08/06/12 Page 5
Free Lift Cylinder

14

4
5
6

9
10

11
12

13 MA2613.eps

Page 6 08/06/12 208943 R28


Free Lift Cylinder
This page applies to
the individual PIDs listed below.
45D-MQ 4725 45D-MQ 4786 45D-MQ 4819 45D-MQ 4849 45D-MQ 4887 45D-MQ 4929
45D-MQ 4728 45D-MQ 4787 45D-MQ 4820 45D-MQ 4851 45D-MQ 4888 45D-MQ 4933
Through 45D-MQ 4791 45D-MQ 4821 45D-MQ 4852 45D-MQ 4889 45D-MQ 4934
45D-MQ 4740 45D-MQ 4794 45D-MQ 4823 45D-MQ 4854 45D-MQ 4890 45D-MQ 4935
45D-MQ 4742 45D-MQ 4796 45D-MQ 4824 45D-MQ 4855 45D-MQ 4891 45D-MQ 4937
Through 45D-MQ 4798 45D-MQ 4827 45D-MQ 4859 45D-MQ 4892 45D-MQ 4938
45D-MQ 4750 45D-MQ 4799 45D-MQ 4828 45D-MQ 4861 45D-MQ 4994 45D-MQ 4941
45D-MQ 4752 45D-MQ 4800 45D-MQ 4830 45D-MQ 4862 45D-MQ 4895 Through
Through 45D-MQ 4802 45D-MQ 4831 45D-MQ 4863 45D-MQ 4898 45D-MQ 5206
45D-MQ 4759 45D-MQ 4806 45D-MQ 4832 45D-MQ 4865 45D-MQ 4900 45D-MQ 5208
45D-MQ 4764 45D-MQ 4807 45D-MQ 4833 45D-MQ 4866 45D-MQ 4901 Through
Through 45D-MQ 4808 45D-MQ 4834 45D-MQ 4867 45D-MQ 4902 45D-MQ 5367
45D-MQ 4768 45D-MQ 4809 45D-MQ 4836 45D-MQ 4838 45D-MQ 4903 45D-MQ 5369
45D-MQ 4773 45D-MQ 4810 45D-MQ 4838 45D-MQ 4870 45D-MQ 4904 Through
45D-MQ 4774 45D-MQ 4811 45D-MQ 4839 45D-MQ 4871 45D-MQ 4907 45D-MQ 6358
45D-MQ 4775 45D-MQ 4812 45D-MQ 4840 45D-MQ 4878 Through
45D-MQ 4779 45D-MQ 4813 45D-MQ 4841 45D-MQ 4880 45D-MQ 4923
45D-MQ 4784 45D-MQ 4815 45D-MQ 4842 45D-MQ 4883 45D-MQ 4926
45D-MQ 4785 45D-MQ 4818 45D-MQ 4847 45D-MQ 4884 45D-MQ 4928

Cylinder Part Numbers


FL-6
OCL Freelift OCL Frelift
(in) Cylinder (in) Cylinder
68 1000748 89 1000766
74 1000751 90 1000767
75 1000752 92 1000768
76 1000753 93 1001190
77 1001080 94 1001076
80 1000757 96 1000770
82 1000758 98 1000772
83 1000759 99 1000773
84 1000760 100 1000774
85 1000761 103 1000778
86 1000762 104 1000776
88 1000765
OCL-Outer channel length

Common Parts
FL-3
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Rod End 8 1 N/A Rod
2 1  O-Ring 9 1 1350240 Piston
3 1  Wiper 10 1  Piston Seal
4 1  Rod Seal 11 1  Wear Ring
5 1  O-Ring 12 1 611299 Fitting
6 1 1350241 Retainer 13 1 769018 Pin
7 1 N/A Shell 14 1 3133 Snap Ring
 - Included in Cylinder Service Kit 1000786.
208943 R28 08/06/12 Page 7
Free Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564

18

1
2
3
4

8
9

10
11 15
12 16
17
13 19
14 20
21

MA2614.eps

Page 8 08/06/12 208943 R28


Free Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564
This pages does not apply to the PIDs listed below.

45D-MQ 8490 45D-MQ 8545


45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

Cylinder Part Numbers


FL-5
OCL MFH Part Number OCL MFH Part Number OCL MFH Part Number
(in) (in) (in) (in) (in) (in)
62 169 1001740 77 229 1001755 92 277 1001770
63 173 1001741 78 233 1001756 93 278 1001771
64 177 1001742 79 237 1001757 94 282 1001772
65 181 1001743 80 241 1001758 95 286 1001773
66 185 1001744 81 242 1001759 96 287 1001774
67 189 1001745 82 246 1001760 97 291 1001775
68 193 1001746 83 250 1001761 98 295 1001776
69 197 1001747 84 251 1001762 99 296 1001777
70 201 1001748 85 255 1001763 100 300 1001778
71 205 1001749 86 259 1001764 101 304 1001779
72 209 1001750 87 260 1001765 102 305 1001780
73 213 1001751 88 264 1001766 103 309 1001781
74 217 1001752 89 268 1001767 104 313 1001782
75 221 1001753 90 269 1001768
76 225 1001754 91 273 1001769
OCL-Outer channel length.

Common Parts
FL-8
Item # Qty Part # Description Item # Qty Part # Description
1 1 78476 Retainer 12 1  Piston Seal
2 1  Wiper 13 1  Wear Ring
3 1  O-Ring 14 1 611299 Fitting
4 1  Rod Seal 15 1  Check Valve
5 1  Back-Up Ring 16 1 , O-Ring
6 1  O-Ring 17 1 N/A Plug
7 1 N/A Shell 18 1 3133 Snap Ring
8 1 N/A Stand Tube 19 1 564107 Spring Guide
9 1 N/A Rod 20 1 565085 Spring
10 1  Pull-In Wire 21 1 252678 Fuse Piston
11 1 N/A Piston
 - Included in Cylinder Service Kit 1002524.
 - Included in Check Valve Kit 1358999.
 - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.

208943 R28 08/06/12 Page 9


Free Lift Cylinder
For PIDs 45D-MQ8565 Through Present

12

22

14

13

16

19

23

10
21
7
20
3

11
MA2977.eps

18 15 17 4

Page 10 08/06/12 208943 R28


Free Lift Cylinder
For PIDs 45D-MQ8565 Through Present
This pages also applies to the PIDs listed below.

45D-MQ 8490 45D-MQ 8545


45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

Cylinder Part Numbers


FL-10
OCL MFH Part Number OCL MFH Part Number OCL MFH Part Number
(in) (in) (in) (in) (in) (in)
62 169 1005239 77 229 1005254 92 277 1005269
63 173 1005240 78 233 1005255 93 278 1005270
64 177 1005241 79 237 1005256 94 282 1005271
65 181 1005242 80 241 1005257 95 286 1005272
66 185 1005243 81 242 1005258 96 287 1005273
67 189 1005244 82 246 1005259 97 291 1005274
68 193 1005245 83 250 1005260 98 295 1005275
69 197 1005246 84 251 1005261 99 296 1005276
70 201 1005247 85 255 1005262 100 300 1005277
71 205 1005248 86 259 1005263 101 304 1005278
72 209 1005249 87 260 1005264 102 305 1005279
73 213 1005250 88 264 1005265 103 309 1005280
74 217 1005251 89 268 1005266 104 313 1005281
75 221 1005252 90 269 1005267 114 336 1005291
76 225 1005253 91 273 1005268
OCL-Outer channel length.

Common Parts
FL-11
Item # Qty Part # Description Item # Qty Part # Description
1 1  Back-Up Ring 13 1 N/A Rod
2 1  Check Valve 14 1  Rod Seal
3 1 , Circlip 15 1 769018 Roll Pin
4 1 564107 Spring Guide 16 1 N/A Shell
5 1 3133 Snap Ring 17 1 564108 Spring
6 2  Nylon Ring 18 1 3104903 Fuse Piston
7 1 , O-Ring 19 1 N/A Stand Tube
8 1  O-Ring 20 1  Washer
9 1 N/A Piston 21 1  Wear Ring
10 1  Piston Seal 22 1  Wiper
11 1 611299 Fitting 23 1  Pull-In Wire
12 1 3106469 Retainer
 - Included in Cylinder Service Kit 3106465.
 - Included in Check Valve Kit 563904.
 - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.
208943 R28 08/06/12 Page 11
Right Hand Main Lift Cylinder

5
24

6
7
8
23
9
22
10
11
12

4
23
13
22
14

15
16
17 21

20
18
19

MA0023.eps

Page 12 08/06/12 208943 R28


Right Hand Main Lift Cylinder
This page applies to PIDs
45D-MQ-001 Through 45D-MQ4724 and the individual PIDs listed below.
45D-MQ 4726 45D-MQ 4780 45D-MQ 4817 45D-MQ 4858 45D-MQ 4897
45D-MQ 4727 45D-MQ 4781 45D-MQ 4822 45D-MQ 4860 45D-MQ 4899
45D-MQ 4736 45D-MQ 4782 45D-MQ 4825 45D-MQ 4864 45D-MQ 4905
45D-MQ 4741 45D-MQ 4783 45D-MQ 4826 45D-MQ 4869 45D-MQ 4906
45D-MQ 4751 45D-MQ 4788 45D-MQ 4829 45D-MQ 4872 45D-MQ 4924
45D-MQ 4757 45D-MQ 4789 45D-MQ 4835 45D-MQ 4873 45D-MQ 4925
45D-MQ 4760 45D-MQ 4790 45D-MQ 4837 45D-MQ 4874 45D-MQ 4927
45D-MQ 4761 45D-MQ 4792 45D-MQ 4843 45D-MQ 4875 45D-MQ 4930
45D-MQ 4762 45D-MQ 4793 45D-MQ 4844 45D-MQ 4876 45D-MQ 4931
45D-MQ 4763 45D-MQ 4795 45D-MQ 4845 45D-MQ 4879 45D-MQ 4932
45D-MQ 4769 45D-MQ 4797 45D-MQ 4845 45D-MQ 4881 45D-MQ 4936
45D-MQ 4770 45D-MQ 4801 45D-MQ 4848 45D-MQ 4882 45D-MQ 4939
45D-MQ 4771 45D-MQ 4803 45D-MQ 4850 45D-MQ 4885 45D-MQ 4940
45D-MQ 4772 45D-MQ 4804 45D-MQ 4853 45D-MQ 4886 45D-MQ 5207
45D-MQ 4776 45D-MQ 4805 45D-MQ 4856 45D-MQ 4893 45D-MQ 5368
45D-MQ 4778 45D-MQ 4816 45D-MQ 4857 45D-MQ 4896

Cylinder Part Numbers


ML-1
OCL Part Number
68 583931
74 583932
80 583933
86 583934
92 583935
98 583936
104 583937
OCL-Outer channel length

Common Parts
ML-2
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Shell 13 1 , Pull Wire
2 1 N/A Rod 14 1 , Piston
3 1 N/A Pipe 15 1  Back-Up Ring
4 1 N/A Spacer 16 1  Piston Seal
5 1 N/A Plug 17 1  Wear Ring
6 1  Back-Up Ring 18 1 611289 Fitting
7 1  O-Ring 19 1  Screw
8 1  Wiper 20 1  Check Valve
9 1  Rod Seal 21 1 ,  O-Ring
10 1 562630 Retainer 22 1  O-Ring
11 1  Back-Up Ring 23 1  Back-Up Ring
12 1  O-Ring 24 1 611291 Fitting
 - Included in Piston Service Kit 564051.
 - Included in Cylinder Service Kit 564050.
 - Included in Check Valve Service Kit p/n 216677.
208943 R28 08/06/12 Page 13
Right Hand Main Lift Cylinder

1
2
3
4
5
6
7
8
9

10

11

12

13
14

15

16

19

MA2615.eps

17 18
Page 14 08/06/12 208943 R28
Right Hand Main Lift Cylinder
This page applies to
the individual PIDs listed below.
45D-MQ 4725 45D-MQ 4786 45D-MQ 4819 45D-MQ 4849 45D-MQ 4887 45D-MQ 4929
45D-MQ 4728 45D-MQ 4787 45D-MQ 4820 45D-MQ 4851 45D-MQ 4888 45D-MQ 4933
Through 45D-MQ 4791 45D-MQ 4821 45D-MQ 4852 45D-MQ 4889 45D-MQ 4934
45D-MQ 4740 45D-MQ 4794 45D-MQ 4823 45D-MQ 4854 45D-MQ 4890 45D-MQ 4935
45D-MQ 4742 45D-MQ 4796 45D-MQ 4824 45D-MQ 4855 45D-MQ 4891 45D-MQ 4937
Through 45D-MQ 4798 45D-MQ 4827 45D-MQ 4859 45D-MQ 4892 45D-MQ 4938
45D-MQ 4750 45D-MQ 4799 45D-MQ 4828 45D-MQ 4861 45D-MQ 4994 45D-MQ 4941
45D-MQ 4752 45D-MQ 4800 45D-MQ 4830 45D-MQ 4862 45D-MQ 4895 Through
Through 45D-MQ 4802 45D-MQ 4831 45D-MQ 4863 45D-MQ 4898 45D-MQ 5206
45D-MQ 4759 45D-MQ 4806 45D-MQ 4832 45D-MQ 4865 45D-MQ 4900 45D-MQ 5208
45D-MQ 4764 45D-MQ 4807 45D-MQ 4833 45D-MQ 4866 45D-MQ 4901 Through
Through 45D-MQ 4808 45D-MQ 4834 45D-MQ 4867 45D-MQ 4902 45D-MQ 5367
45D-MQ 4768 45D-MQ 4809 45D-MQ 4836 45D-MQ 4838 45D-MQ 4903 45D-MQ 5369
45D-MQ 4773 45D-MQ 4810 45D-MQ 4838 45D-MQ 4870 45D-MQ 4904 Through
45D-MQ 4774 45D-MQ 4811 45D-MQ 4839 45D-MQ 4871 45D-MQ 4907 45D-MQ 6358
45D-MQ 4775 45D-MQ 4812 45D-MQ 4840 45D-MQ 4878 Through
45D-MQ 4779 45D-MQ 4813 45D-MQ 4841 45D-MQ 4880 45D-MQ 4923
45D-MQ 4784 45D-MQ 4815 45D-MQ 4842 45D-MQ 4883 45D-MQ 4926
45D-MQ 4785 45D-MQ 4818 45D-MQ 4847 45D-MQ 4884 45D-MQ 4928

Cylinder Part Numbers


ML-4
OCL Mainlift Mainlift Mainlift
(in) RH (in) RH (in) RH
68 1000649 84 1000697 94 1001077
74 1000650 85 1001097 96 1000661
75 1000666 86 1000652 98 1000654
76 1000660 88 1000679 99 1000685
77 1001187 89 1000656 100 1000674
80 1000651 90 1000678 103 1000686
82 1000693 92 1000653 104 1000655
83 1000663 93 1001188
OCL-Outer channel length

Common Parts
ML-3
Item # Qty Part # Description Item # Qty Part # Description
1 1 611291 Fitting 11 1 N/A Rod
2 1 1349732 Rod End 12 1 N/A Shell
3 1  O-Ring 13 1  Piston
4 1  O-Ring 14 1  Piston Seal
5 1  Back-Up Ring 15 1  Wear Ring
6 1  Wiper 16 1 611289 Fitting
7 1  Rod Seal 17 1 17010R1 Ball
8 1  O-Ring 18 1  O-Ring
9 1 1356992 Retainer 19 1 1348729 Plug
10 1 N/A Spacer
 - Included in Cylinder Kit 1000784.
208943 R28 08/06/12 Page 15
Right Hand Main Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564

3
4
5
6

8
9
10

11

12

13
14
15
16
17
18

MA2616.eps

Page 16 08/06/12 208943 R28


Right Hand Main Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564
This pages does not apply to the PIDs listed below.

45D-MQ 8490 45D-MQ 8545


45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

Cylinder Part Numbers


ML-5
OCL MFH Mainlift OCL MFH Mainlift
(in) (in) RH (in) (in) RH
62 169 1001996 84 251 1002018
63 173 1001997 85 255 1002019
64 177 1001998 86 259 1002020
65 181 1001999 87 260 1002021
66 185 1002000 88 264 1002022
67 189 1002001 89 268 1002023
68 193 1002002 90 269 1002024
69 197 1002003 91 273 1002025
70 201 1002004 92 277 1002026
71 205 1002005 93 278 1002027
72 209 1002006 94 282 1002028
73 213 1002007 95 286 1002029
74 217 1002008 96 287 1002030
75 221 1002009 97 291 1002031
76 225 1002010 98 295 1002032
77 229 1002011 99 296 1002033
78 233 1002012 100 300 1002034
79 237 1002013 101 304 1002035
80 241 1002014 102 305 1002036
81 242 1002015 103 309 1002037
82 246 1002016 104 313 1002038
83 250 1002017
OCL-Outer channel length

Common Parts
ML-11
Item # Qty Part # Description Item # Qty Part # Description
1 1 611291 Fitting 10 1 N/A Stand Tube
2 1 N/A Rod End 11 1 N/A Spacer
3 1  O-Ring 12 2  O-Ring
4 1  Wiper 13 1  Piston
5 1  Rod Seal 14 1  Piston Seal
6 1  O-Ring 15 1  Wear Ring
7 1 78481 Retainer 16 1 N/A Plug
8 1 N/A Shell 17 1  Retaining Ring
9 1 N/A Rod 18 1 611289 Fitting
 - Included in Cylinder Kit 1002525.
208943 R28 08/06/12 Page 17
Right Hand Main Lift Cylinder
For PIDs 45D-MQ8565 Through Present
15

19

23

10

16

25

20

21

18

12

11

22

26

3
9

13

14

24

17

6
MA2979.eps

Page 18 08/06/12 208943 R28


Right Hand Main Lift Cylinder
For PIDs 45D-MQ8565 Through Present
This pages also applies to the PIDs listed below.

45D-MQ 8490 45D-MQ 8545


45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

Cylinder Part Numbers


ML-14
OCL MFH Mainlift OCL MFH Mainlift
(in) (in) RH (in) (in) RH
62 169 1005342 84 251 1005364
63 173 1005343 85 255 1005365
64 177 1005344 86 259 1005366
65 181 1005345 87 260 1005367
66 185 1005346 88 264 1005368
67 189 1005347 89 268 1005369
68 193 1005348 90 269 1005370
69 197 1005349 91 273 1005371
70 201 1005350 92 277 1005372
71 205 1005351 93 278 1005373
72 209 1005352 94 282 1005374
73 213 1005353 95 286 1005375
74 217 1005354 96 287 1005376
75 221 1005355 97 291 1005377
76 225 1005356 98 295 1005378
77 229 1005357 99 296 1005379
78 233 1005358 100 300 1005380
79 237 1005359 101 304 1005381
80 241 1005360 102 305 1005382
81 242 1005361 103 309 1005383
82 246 1005362 104 313 1005384
83 250 1005363 114 336 1005617
OCL-Outer channel length

Common Parts
ML-15
Item # Qty Part # Description Item # Qty Part # Description
1 1  Backup Ring 14 1  Piston Seal
2 1  Backup Ring 15 1 611291 Fitting
3 2  Backup Ring 16 1 3107009 Retainer
4 3 3107909 Check Valve 17 1 N/A Retaining Ring
5 1 N/A Cushion Sleeve 18 1 N/A Rod
6 1 611289 Fitting 19 1 N/A Rod End
7 1  Nylon Ring 20 1  Rod Seal
8 1  O-Ring 21 1 N/A Shell
9 1  O-Ring 22 1 N/A Spacer
10 1  O-Ring 23 1 N/A Spring
11 1 N/A O-Ring 24 1  Wear Ring
12 1 N/A Pipe 25 1  Wiper
13 1 N/A Piston 26 1 N/A Wire Ring
 - Included in Cylinder Kit 3107200.
208943 R28 08/06/12 Page 19
Left Hand Main Lift Cylinder

22

4
5
6
7
8

9
21

10 20
11 19
12 18
13
14
15
17

16
MA0013.eps

Page 20 08/06/12 208943 R28


Left Hand Main Lift Cylinder
This page applies to PIDs
45D-MQ-001 Through 45D-MQ4724 and the individual PIDs listed below.
45D-MQ 4726 45D-MQ 4780 45D-MQ 4817 45D-MQ 4858 45D-MQ 4897
45D-MQ 4727 45D-MQ 4781 45D-MQ 4822 45D-MQ 4860 45D-MQ 4899
45D-MQ 4736 45D-MQ 4782 45D-MQ 4825 45D-MQ 4864 45D-MQ 4905
45D-MQ 4741 45D-MQ 4783 45D-MQ 4826 45D-MQ 4869 45D-MQ 4906
45D-MQ 4751 45D-MQ 4788 45D-MQ 4829 45D-MQ 4872 45D-MQ 4924
45D-MQ 4757 45D-MQ 4789 45D-MQ 4835 45D-MQ 4873 45D-MQ 4925
45D-MQ 4760 45D-MQ 4790 45D-MQ 4837 45D-MQ 4874 45D-MQ 4927
45D-MQ 4761 45D-MQ 4792 45D-MQ 4843 45D-MQ 4875 45D-MQ 4930
45D-MQ 4762 45D-MQ 4793 45D-MQ 4844 45D-MQ 4876 45D-MQ 4931
45D-MQ 4763 45D-MQ 4795 45D-MQ 4845 45D-MQ 4879 45D-MQ 4932
45D-MQ 4769 45D-MQ 4797 45D-MQ 4845 45D-MQ 4881 45D-MQ 4936
45D-MQ 4770 45D-MQ 4801 45D-MQ 4848 45D-MQ 4882 45D-MQ 4939
45D-MQ 4771 45D-MQ 4803 45D-MQ 4850 45D-MQ 4885 45D-MQ 4940
45D-MQ 4772 45D-MQ 4804 45D-MQ 4853 45D-MQ 4886 45D-MQ 5207
45D-MQ 4776 45D-MQ 4805 45D-MQ 4856 45D-MQ 4893 45D-MQ 5368
45D-MQ 4778 45D-MQ 4816 45D-MQ 4857 45D-MQ 4896

Cylinder Part Numbers


ML-6
OCL Mainlift OCL Mainlift
(in) LH (in) LH
68 583924 92 583928
74 583925 98 583929
80 583926 104 583930
86 583927
OCL-Outer channel length

Common Parts
ML-7
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Shell 12 1  Piston Seal
2 1 N/A Rod 13 1  Wear Ring
3 1 N/A Spacer 14 1 564054 Spring Guide
4 1  Wiper 15 1 611289 Fitting
5 1  Rod Seal 16 1 563782 Fuse Piston
6 1 562630 Retainer 17 1 562847 Spring
7 1  Back-Up Ring 18 1 3015 Retaining Ring
8 1  O-Ring 19 1 5508 Spacer
9 1 , Pull Wire 20 1 689937 O-Ring
10 1  Piston 21 1 626664 Check Valve
11 1  Back-Up Ring 22 1 3135 Snap Ring
 - Included in Cylinder Service Kit 564050.
 - Included in Piston Service Kit 564052.

208943 R28 08/06/12 Page 21


Left Hand Main Lift Cylinder

4
5
6

10

11
12
13

16

MA2617.eps

14 15

Page 22 08/06/12 208943 R28


Left Hand Main Lift Cylinder
This page applies to
the individual PIDs listed below.
45D-MQ 4725 45D-MQ 4786 45D-MQ 4819 45D-MQ 4849 45D-MQ 4887 45D-MQ 4929
45D-MQ 4728 45D-MQ 4787 45D-MQ 4820 45D-MQ 4851 45D-MQ 4888 45D-MQ 4933
Through 45D-MQ 4791 45D-MQ 4821 45D-MQ 4852 45D-MQ 4889 45D-MQ 4934
45D-MQ 4740 45D-MQ 4794 45D-MQ 4823 45D-MQ 4854 45D-MQ 4890 45D-MQ 4935
45D-MQ 4742 45D-MQ 4796 45D-MQ 4824 45D-MQ 4855 45D-MQ 4891 45D-MQ 4937
Through 45D-MQ 4798 45D-MQ 4827 45D-MQ 4859 45D-MQ 4892 45D-MQ 4938
45D-MQ 4750 45D-MQ 4799 45D-MQ 4828 45D-MQ 4861 45D-MQ 4994 45D-MQ 4941
45D-MQ 4752 45D-MQ 4800 45D-MQ 4830 45D-MQ 4862 45D-MQ 4895 Through
Through 45D-MQ 4802 45D-MQ 4831 45D-MQ 4863 45D-MQ 4898 45D-MQ 5206
45D-MQ 4759 45D-MQ 4806 45D-MQ 4832 45D-MQ 4865 45D-MQ 4900 45D-MQ 5208
45D-MQ 4764 45D-MQ 4807 45D-MQ 4833 45D-MQ 4866 45D-MQ 4901 Through
Through 45D-MQ 4808 45D-MQ 4834 45D-MQ 4867 45D-MQ 4902 45D-MQ 5367
45D-MQ 4768 45D-MQ 4809 45D-MQ 4836 45D-MQ 4838 45D-MQ 4903 45D-MQ 5369
45D-MQ 4773 45D-MQ 4810 45D-MQ 4838 45D-MQ 4870 45D-MQ 4904 Through
45D-MQ 4774 45D-MQ 4811 45D-MQ 4839 45D-MQ 4871 45D-MQ 4907 45D-MQ 6358
45D-MQ 4775 45D-MQ 4812 45D-MQ 4840 45D-MQ 4878 Through
45D-MQ 4779 45D-MQ 4813 45D-MQ 4841 45D-MQ 4880 45D-MQ 4923
45D-MQ 4784 45D-MQ 4815 45D-MQ 4842 45D-MQ 4883 45D-MQ 4926
45D-MQ 4785 45D-MQ 4818 45D-MQ 4847 45D-MQ 4884 45D-MQ 4928

Cylinder Part Numbers


ML-8
OCL Mainlift OCL Mainlift
(in) LH (in) LH
68 1000698 89 1000705
74 1000699 90 1000727
75 1000715 92 1000702
76 1000709 93 1001189
77 1001186 94 1001078
80 1000700 96 1000710
82 1000742 98 1000703
83 1000712 99 1000734
84 1000746 100 1000723
85 1001098 103 1000735
86 1000701 104 1000704
88 1000728
OCL-Outer channel length

Common Parts
ML-12
Item # Qty Part # Description Item # Qty Part # Description
1 1 1349747 Rod End 9 1 N/A Shell
2 1  O-Ring 10 1 1349748 Piston
3 1  Wiper 11 1  Piston Seal
4 1  Rod Seal 12 1  Wear Ring
5 1  O-Ring 13 1 231325 External Fuse
6 1 1356992 Retainer 14 1 17010R1 Ball
7 1 N/A Spacer 15 1  O-Ring
8 1 N/A Rod 16 1 1348729 Plug
 - Included in Cylinder Service Kit 1000785.
208943 R28 08/06/12 Page 23
Left Hand Main Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564

1
2

10
11
12
13

14
15

MA2618.eps

Page 24 08/06/12 208943 R28


Left Hand Main Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564
This pages does not apply to the PIDs listed below.

45D-MQ 8490 45D-MQ 8545


45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

Cylinder Part Number


ML-9
OCL MFH Mainlift OCL MFH Mainlift
(in) (in) LH (in) (in) LH
62 168.5 1002150 84 250.5 1002060
63 172.5 1002039 85 254.5 1002061
64 176.5 1002040 86 258.5 1002062
65 180.5 1002041 87 259.5 1002063
66 184.5 1002042 88 263.5 1002064
67 188.5 1002043 89 267.5 1002065
68 192.5 1002044 90 268.5 1002066
69 196.5 1002045 91 272.5 1002067
70 200.5 1002046 92 276.5 1002068
71 204.5 1002047 93 277.5 1002069
72 208.5 1002048 94 281.5 1002070
73 212.5 1002049 95 285.5 1002071
74 216.5 1002050 96 286.5 1002072
75 220.5 1002051 97 290.5 1002073
76 224.5 1002052 98 294.5 1002074
77 228.5 1002053 99 295.5 1002075
78 232.5 1002054 100 299.5 1002076
79 236.5 1002055 101 303.5 1002077
80 240.5 1002056 102 304.5 1002078
81 241.5 1002057 103 308.5 1002079
82 245.5 1002058 104 312.5 1002080
83 249.5 1002059
OCL-Outer channel length

Common Parts
ML-13
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Rod End 9 1 N/A Spacer
2 1  O-Ring 10 1 N/A Piston
3 1  Wiper 11 1  Piston Seal
4 1  Rod Seal 12 1 N/A Plug
5 1  O-Ring 13 1  Wear Ring
6 1 78481 Retainer 14 1 N/A Retaining Ring
7 1 N/A Shell 15 1 231325 External Fuse
8 1 N/A Rod
 - Included in Cylinder Service Kit 1002526.

208943 R28 08/06/12 Page 25


Left Hand Main Lift Cylinder
For PIDs 45D-MQ8565 Through Present
20

12
19
15
1
8

16

14

9
5

2
7
17
3
6
10
18
11 4

MA2980.eps
13

Page 26 08/06/12 208943 R28


Left Hand Main Lift Cylinder
For PIDs 45D-MQ8565 Through Present
This pages also applies to the PIDs listed below.

45D-MQ 8490 45D-MQ 8545


45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

Cylinder Part Number


ML-16
OCL MFH Mainlift OCL MFH Mainlift
(in) (in) LH (in) (in) LH
62 168.5 1005299 84 250.5 1005321
63 172.5 1005300 85 254.5 1005322
64 176.5 1005301 86 258.5 1005323
65 180.5 1005302 87 259.5 1005324
66 184.5 1005303 88 263.5 1005325
67 188.5 1005304 89 267.5 1005326
68 192.5 1005305 90 268.5 1005327
69 196.5 1005306 91 272.5 1005328
70 200.5 1005307 92 276.5 1005329
71 204.5 1005308 93 277.5 1005330
72 208.5 1005309 94 281.5 1005331
73 212.5 1005310 95 285.5 1005332
74 216.5 1005311 96 286.5 1005333
75 220.5 1005312 97 290.5 1005334
76 224.5 1005313 98 294.5 1005335
77 228.5 1005314 99 295.5 1005336
78 232.5 1005315 100 299.5 1005337
79 236.5 1005316 101 303.5 1005338
80 240.5 1005317 102 304.5 1005339
81 241.5 1005318 103 308.5 1005340
82 245.5 1005319 104 312.5 1005341
83 249.5 1005320 114 336.0 1005557
OCL-Outer channel length

Common Parts
ML-17
Item # Qty Part # Description Item # Qty Part # Description
1 1  Backup Ring 11 1 231325 External Fuse
2 1  Check Valve 12 1 3107009 Retainer
3 1  Circlip 13 1  Retaining Ring
4 1 N/A Cushion Sleeve 14 1 N/A Rod
5 1 N/A Wire Ring 15 1  Rod Seal
6 1  Nylon Ring 16 1 N/A Shell
7 1  O-Ring 17 1  Washer
8 1  O-Ring 18 1  Wear Ring
9 1 N/A Piston 19 1  Wiper
10 1  Piston Seal 20 1 3135 Snap Ring
 - Included in Cylinder Service Kit 3107100.
 - Inluded in Check Valve kit 563904.
208943 R28 08/06/12 Page 27
Outer Weldment
For PIDs 45D-MQ-001 Through Present

2
9 3
4
5
19

18

17

16
1
15

14 6

13 7

12
11

10

MA0056.eps

Page 28 08/06/12 208943 R28


Outer Weldment
For PIDs 45D-MQ-001 Through Present

Weldment Part Numbers


Outer-1-1
OCL  Outer OCL  Outer
(in) Upright (in) Upright
Item# 1 Item# 1
67 381189 88 373122
68 203277 89 372212
70 223733 90 387876
71 384842 91 261187
74 203278 92 203281
75 378389 93 235901
76 373871 94 215926
77 216684 95 234729
78 246799 96 373880
80 203279 97 390743
81 253686 98 203282
82 220821 99 213895
83 374782 100 383217
84 388989 101 381279
85 214455 103 217594
86 203280 104 203283
87 373435 114 265516
OCL - Outer Channel Length.
 - These part numbers are for reference only. Mounting
brackets are not included. To order an Outer Upright with
mounting brackets, contact Lift-Tek Part Department at
1-888-946-3330.
THE MAST SERIAL NUMBER MUST BE SUPPLIED.

Common Parts
Outer-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 679144 Chain Anchor 11 2 683823 Capscrew, M10 x 50 long
3 2 679149 Pin 12 2 684649 Capscrew, M10 x 25 long
4 4 6508 Cotter Pin 13 4 681238 Lockwasher, M10
5 2 6518 Cotter Pin 14 1 601378 Fitting
6 1  LCV Mounting Bracket 15 2 200242 Full Hex Nut
7 2 601377 Fitting 16 2 200244 Jam Hex Nut
8 2 605761 Fitting 17 2 201493 Roller Assembly
9  2 203388 Shim 18  16 637536 Shim
10 1 605948 Fitting 19 2 201494 Wear Plug
 - Quantity as required
 - See Lowering Control Valve page for part numbers.

208943 R28 08/06/12 Page 29


Outer Intermediate Weldment
For PIDs 45D-MQ-001 Through 45D-MQ6358

27
28 2
3
OLD STYLE 4
WEAR PLUG & SHIM 26 5
6
25
NEW STYLE
WEAR PLUG & SHIM
7

24

23 8

22 9

15

21

20
10
19
11
18

17

12
13
31
15 30

16
MA2619.eps
14

Page 30 08/06/12 208943 R28


Outer Intermediate Weldment
For PIDs 45D-MQ-001 Through 45D-MQ6358

Weldment Part Numbers


Outer-Inter-1
Item # Qty Part # Description
203284 Outer-Inter Upright - 68 (in) OCL 
203285 Outer-Inter Upright - 74 (in) OCL 
378390 Outer-Inter Upright - 75 (in) OCL 
373872 Outer-Inter Upright - 76 (in) OCL 
216685 Outer-Inter Upright - 77 (in) OCL 
203286 Outer-Inter Upright - 80 (in) OCL 
221478 Outer-Inter Upright - 82 (in) OCL 
374783 Outer-Inter Upright - 83 (in) OCL 
388990 Outer-Inter Upright - 83 (in) OCL 
214456 Outer-Inter Upright - 85 (in) OCL 
203287 Outer-Inter Upright - 86 (in) OCL 
1 1 373123 Outer-Inter Upright - 88 (in) OCL 
372213 Outer-Inter Upright - 89 (in) OCL 
387877 Outer-Inter Upright - 90 (in) OCL 
203288 Outer-Inter Upright - 92 (in) OCL 
235282 Outer-Inter Upright - 93 (in) OCL 
215927 Outer-Inter Upright - 94 (in) OCL 
373881 Outer-Inter Upright - 96 (in) OCL 
203289 Outer-Inter Upright - 98 (in) OCL 
213896 Outer-Inter Upright - 99 (in) OCL 
383218 Outer-Inter Upright - 100 (in) OCL 
217595 Outer-Inter Upright - 103 (in) OCL 
203290 Outer-Inter Upright - 104 (in) OCL 
 - Outer channel length.

Common Parts
Outer-Inter-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 657852 Sheave 16 1 606212 Dowel Pin
3 2 3147 Snap Ring 17 2 200006 Nut
4 1 206655 Clamp 18 2 200007 Jam Nut
5 1 681238 Lockwasher, M10 19 2 6518 Cotter Pin
6 1 200429 Capscrew, M10x1,5x20-10.9 20 2 680242 Chain Anchor
7 1 3135 Snap Ring 21 2 684305 Pin
8  2 203404 Washer 22 4 6508 Cotter Pin
 2 205198 Shim, .01 in. (0,3 mm) 23 2 662145 Roller
 2 205199 Shim, .03 in. (0,7 mm) 24  8 631881 Shim, .03 in. (0,7 mm)
9
 2 205196 Shim, .06 in. (1,5 mm) 25  2 203403 Washer, .08 in. (2,0 mm)
 2 205197 Shim, .09 in. (2,3 mm) 26  2 203314 Washer, .09 in. (2,2 mm)
203263 Hi-Vis Bracket (not shown) 27 1 203386 Tube
10 1
683831 Standard Bracket 28  2 215720 Wear Plug– (4.2 mm)
11 1 2377 Fitting, 10-10 28  2 215721 Wear Plug– (6.2 mm)
12 2 680218 Capscrew, M6x12-8.8 29  2 215722 Wear Plug Shim
13 1 661786 Pad 30 2 201493 Roller
14 2 769572 Capscrew, M12x35-12.9 31 j8 637536 Shim
15 1 203291 Bar
 - Quantity as required.
 - Included in Service Kit 210767.
208943 R28 08/06/12 Page 31
Outer Intermediate Weldment
For PIDs 45D-MQ6359 Through Present

10
2
3
4
26 5
6
25
11
7

24

23 8

22 9

21

20

19
18

17

12
13
31
15 30

16
MA2625.eps
14
Page 32 08/06/12 208943 R28
Outer Intermediate Weldment
For PIDs 45D-MQ6359 Through Present

Weldment Part Numbers


Outer-Inter-2-1
OCL Outer OCL Outer
(in) Intermediate (in) Intermediate
Upright Upright
Item# 1 Item# 1
67 381190 88 373123
68 203284 89 372213
70 223734 90 387877
71 384843 91 261188
74 203285 92 203288
75 378390 93 235902
76 373872 94 215927
77 216685 95 234730
78 246800 96 373881
80 203286 97 390744
81 253687 98 203289
82 220822 99 213896
83 374783 100 383218
84 388990 101 381280
85 214456 103 217595
86 203287 104 203290
87 373436 114 249932
OCL - Outer Channel Length.

Common Parts
Outer-Inter-2
Item # Qty Part # Description Item # Qty Part # Description
2 2 657852 Sheave 13 1 661786 Pad
3 2 3147 Snap Ring 14 2 769572 Capscrew, M12x35-12.9
4 1 206655 Clamp 15 1 203291 Bar
5 1 681238 Lockwasher, M10 16 1 606212 Dowel Pin
6 1 200429 Capscrew, M10x1,5x20-10.9 17 2 200006 Nut
7 1 3135 Snap Ring 18 2 200007 Jam Nut
8  2 203404 Washer 19 2 6518 Cotter Pin
9  2 205198 Shim, .01 in. (0,3 mm) 20 2 680242 Chain Anchor
9  2 205199 Shim, .03 in. (0,7 mm) 21 2 684305 Pin
9  2 205196 Shim, .06 in. (1,5 mm) 22 4 6508 Cotter Pin
9  2 205197 Shim, .09 in. (2,3 mm) 23 2 662145 Roller
10 1 248902 Tube 24 8 631881 Shim, .03 in. (0,7 mm)
2 215720 Wear Plug– (4.2 mm) 25 2 203403 Washer, .08 in. (2,0 mm)
11 2 215721 Wear Plug– (6.2 mm) 26 2 203314 Washer, .09 in. (2,2 mm)
2 215722 Wear Plug Shim 30 2 201493 Roller
12 2 680218 Capscrew, M6x12-8.8 31 8 637536 Shim
 - Quantity as required.
 - Included in Service Kit 210767.

208943 R28 08/06/12 Page 33


Inner Intermediate Weldment
For PIDs 45D-MQ-001 Through 45D-MQ6358

19

OLD STYLE
WEAR PLUG & SHIM
2

NEW STYLE 3
WEAR PLUG & SHIM
4
5
4
6

4
7
18 8

9
10
11
1 2

12
13
14

18
15

16

17

4
18

MA2620.eps

Page 34 08/06/12 208943 R28


Inner Intermediate Weldment
For PIDs 45D-MQ-001 Through 45D-MQ6358

Weldment Part Numbers


Inner-Inter-1R2
OCL **Inner OCL **Inner
(in) Intermediate (in) Intermediate
Upright Upright
Item# 1 Item# 1
67 381191 88 373124
68 203316 89 372214
70 Not Offered 90 387878
71 384844 92 203320
74 203313 93 215283
75 378391 94 215928
76 373876 95 Not Offered
77 216686 96 373882
78 Not Offered 97 390745
80 203318 98 203321
82 221479 99 213897
83 374784 100 383219
84 388991 101 381281
85 214457 103 217596
86 203319 104 203322
87 373437
OCL - Outer Channel Length.

Common Parts
Inner-Inter-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 660051 Sheave 12 2 679149 Pin
3 1 203267 Shaft 13 4 6508 Cotter Pin
4  16 631881 Shim, .03 in. (0,7 mm) 14 2 679146 Chain Anchor
5 1 203385 Sheave 15 2 6518 Cotter Pin
6 1 3140 Snap Ring 16 2 200244 Jam Nut
7 1 203266 Retainer 17 2 200242 Nut
8 1 768690 Capscrew, M8x12-8.8 18 4 662145 Roller
9 1 683820 Capscrew, M10x1,5x16-8.8 19 2 215720 Wear Plug– (4.2 mm)
10 1 681238 Lockwasher, M10 19 2 215721 Wear Plug– (6.2 mm)
11 1 203269 Shaft 20 2 215722 Wear Plug Shim
 - Quantity as required.
 - Included in Service Kit 210767.
208943 R28 08/06/12 Page 35
Inner Intermediate Weldment
For PIDs 45D-MQ6359 Through Present

2
5

18

7
6

9
10
11
1 2

12
13
14

18
15

16

17

4
18

MA3439.eps

Page 36 08/06/12 208943 R28


Inner Intermediate Weldment
For PIDs 45D-MQ6359 Through Present

Weldment Part Numbers


Inner-Inter-1R3
OCL **Inner OCL **Inner
(in) Intermediate (in) Intermediate
Upright Upright
Item# 1 Item# 1
67 249044 88 249061
68 249045 89 249062
70 249046 90 249063
71 249047 91 261189
74 249048 92 249064
75 249049 93 249065
76 249050 94 249066
77 249051 95 249067
78 246801 96 249068
80 249052 97 249069
81 253688 98 249070
82 249053 99 249071
83 249055 100 249072
84 249056 101 249073
85 249057 103 249074
86 249058 104 249075
87 249060 114 249949
OCL - Outer Channel Length.

Common Parts
Inner-Inter-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 660051 Sheave 12 2 679149 Pin
3 1 203267 Shaft 13 4 6508 Cotter Pin
4  16 631881 Shim, .03 in. (0,7 mm) 14 2 679146 Chain Anchor
5 1 203385 Sheave 15 2 6518 Cotter Pin
6 1 3140 Snap Ring 16 2 200244 Jam Nut
7 1 203266 Retainer 17 2 200242 Nut
8 1 768690 Capscrew, M8x12-8.8 18 4 662145 Roller
9 1 683820 Capscrew, M10x1,5x16-8.8 19 2 215720 Wear Plug– (4.2 mm)
10 1 681238 Lockwasher, M10 19 2 215721 Wear Plug– (6.2 mm)
11 1 203269 Shaft 20 2 215722 Wear Plug Shim
 - Quantity as required.
 - Included in Service Kit 210767.
208943 R28 08/06/12 Page 37
Inner Weldment
For PIDs 45D-MQ-001 Through 45D-MQ-883

28
26 1
27

25
24

29 2
3 2

3
4
6
4
5
5
19
9 10
23 18

7 11
8

12
22
21 13

16 14
20 17 15

30
19
18
MA0059.eps

Page 38 08/06/12 208943 R28


Inner Weldment
For PIDs 45D-MQ-001 Through 45D-MQ-883

Weldment Part numbers


Inner-1
Item # Qty Part # Description
203377 Inner Upright–68 in.OCL 
203378 Inner Upright–74 in.OCL 
203379 Inner Upright–80 in.OCL 
1 1 203380 Inner Upright–86 in.OCL 
203381 Inner Upright–92 in.OCL 
203382 Inner Upright–98 in.OCL 
203383 Inner Upright–104 in.OCL 
 - Outer channel length.

Common Parts
Inner-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 4 6508 Cotter Pin 17 2 662145 Roller
3 2 684305 Pin 18 4 200006 Nut
4 2 680242 Chain Anchor 19 4 200007 Jam Nut
5 2 6518 Cotter Pin 20 1 611299 Fitting, 10-10
6 1 n Hose See Hose Chart 21 1 206042 Band Order P/N 209696
7 1 200429 Capscrew, M10x1,5x20-10.9 22 2 786881 Nut, M8
8 1 681238 Lockwasher, M10 23 2 206319 Stud
9 1 206655 Tube Clamp 24 2 3140 Snap Ring
10 1 203387 Tube 25 2 660051 Sheave
11 2 769572 Capscrew, M12x35-12.9 26 1 3133 Snap Ring
12 1 203477 Standard IHR Bracket 27 1 203262 Bar
13 1 661786 Pad 28 2 763023 Nut, M10
14 2 680218 Capscrew, M6x12-8.8 29 1 201497 Crosshead
15 1 606212 Dowel Pin 30 2 203406 Capscrew, M12x1,75x16-12.9
16  16 631881 Shim, .03 in. (0,7 mm)
 - Quantity as required.
208943 R28 08/06/12 Page 39
Inner Weldment
For PIDs 45D-MQ-884 Through 45D-MQ6358

230805

238353

26
1

MA2624.eps

25
24

27 2
3 2

3 4
6
4
5
5
19
9 10
18

11
7 8

22 12
21
13
15 14
16
17
20
23
19
18
MA2621.eps

Page 40 08/06/12 208943 R28


Inner Weldment
For PIDs 45D-MQ-884 Through 45D-MQ6358

Weldment Part Numbers


Inner-2
Item # Qty Part # Description
203377 Inner Upright–68 in.OCL 
203378 Inner Upright–74 in.OCL 
378392 Inner Upright–75 in.OCL 
373874 Inner Upright–76 in.OCL 
216687 Inner Upright–77 in.OCL 
203379 Inner Upright–80 in.OCL 
221480 Inner Upright–82 in.OCL 
374785 Inner Upright–83 in.OCL 
388992 Inner Upright–83 in.OCL 
214458 Inner Upright–85 in.OCL 
203380 Inner Upright–86 in.OCL 
1 1 373125 Inner Upright–88 in.OCL 
372215 Inner Upright–89 in.OCL 
387879 Inner Upright–90 in.OCL 
203381 Inner Upright–92 in.OCL 
235284 Inner Upright–93 in.OCL 
215929 Inner Upright–94 in.OCL 
373883 Inner Upright–96 in.OCL 
203382 Inner Upright–98 in.OCL 
213898 Inner Upright–99 in.OCL 
383220 Inner Upright–100 in.OCL
217597 Inner Upright–103 in.OCL
203383 Inner Upright–104 in.OCL
 - Outer channel length.

Common Parts
Inner-2-2
Item # Qty Part # Description Item # Qty Part # Description
2 4 6508 Cotter Pin 14 2 680218 Capscrew, M6x12-8.8
3 2 679149 Pin 15 1 606212 Dowel Pin
4 2 680242 Chain Anchor 16  16 631881 Shim, .03 in. (0,7 mm)
5 2 6518 Cotter Pin 17 2 662145 Roller
6 1  Hose See Hose Chart 18 4 200006 Nut
7 1 218935 Capscrew, M10x1,5x20-10.9 19 4 200007 Jam Nut
8 1 681238 Lockwasher, M10 20 1 611299 Fitting, 10-10
9 1 206655 Tube Clamp 21 1 209625 Band Order P/N 209696
10 1 203387 Tube 22 2 219596 Socket Head Capscrew
11 2 769572 Capscrew, M12x35-12.9 23 2 203406 Capscrew, M12x1,75x16-12.9
203477 Standard IHR Bracket 24 2 3140 Snap Ring
12 1 238353 Left Hand IHR Bracket 25 2 660051 Sheave
230805 Hi-Vis IHR Bracket 26 1 3133 Snap Ring
13 1 661786 Pad 27 1 210169 Crosshead
 - Quantity as required.
 - See Hose Chart.

208943 R28 08/06/12 Page 41


Inner Weldment
For PIDs 45D-MQ6359 Through Present

26
27 1

25
24

2
3 3 2
4 4
5 6
5
19
18 7 8
21 10 9 11

22 12

13
16 14
17
20
15
23
19 MA2622.eps
18

Page 42 08/06/12 208943 R28


Inner Weldment
For PIDs 45D-MQ6359 Through Present

Weldment Part Numbers


Inner-3-1
OCL Inner OCL Inner
(in) Upright (in) Upright
Item# 1 Item# 1
67 381192 88 373125
68 203377 89 372215
70 223736 90 387879
71 384845 91 261190
74 203378 92 203381
75 378392 93 235904
76 373874 94 215929
77 216687 95 234732
78 246802 96 373883
80 203379 97 390746
81 253689 98 203382
82 220824 99 213898
83 374785 100 383220
84 388992 101 381282
85 214458 103 217597
86 203380 104 203383
87 373438 114 249966
OCL - Outer Channel Length.

Common Parts
Inner-3
Item # Qty Part # Description Item # Qty Part # Description
2 4 6508 Cotter Pin 15 1 606212 Dowel Pin
3 2 684305 Pin 16  16 631881 Shim, .03 in. (0,7 mm)
4 2 680242 Chain Anchor 17 2 662145 Roller
5 2 6518 Cotter Pin 18 4 200006 Nut
6 1  Hose See Hose Chart 19 4 200007 Jam Nut
7 1 787398 M8 Flat Washer 20 1 611299 Fitting, 10-10
8 1 206315 M8 Lockwasher 21 1 209625 Band
9 1 209742 M8 Capscrew 22 2 219596 Socket Head Screw
10 1 248901 Tube 23 2 203406 Capscrew, M12x1,75x16-12.9
11  2 769572 Capscrew, M12x35-12.9 24 2 3140 Snap Ring
12  1 203291 Standard NON-IHR Stop Bracket 25 2 660051 Sheave
13  1 661786 Pad 26 1 3133 Snap Ring
14  2 680218 Capscrew, M6x12-8.8 27 1 210169 Crosshead
 - Quantity as required.
 - Included in Non-IHR lower inner mast bumper stop kit p/n 249002.
 - See Hose Charts.

208943 R28 08/06/12 Page 43


Chain and Hose
Chain and Hose Part Numbers
Chain-Hose3 Reference illustrations on page 39 for item numbers.
OCL Freelift Inner Outer  Freelift  Freelift
(in) Chain Chain Chain Hose Hose
Item# 1 Item# 2 Item# 3 Item# 4 Item# 4
Qty (2) Qty (2) Qty (2)
67 680458 681429 205984 249087
68 680458 681429 205984 206247 249088
70 683960 683981 678804 249090
71 683960 683981 205987 249091
74 681428 681430 205989 206248 249094
75 683976 678770 678805 209736 249095
76 683977 683984 678805 209191 249096
77 683977 683984 205992 216432 249097
78 683978 683985 205992 249098
80 683979 680459 205204 206249 249100
81 681429 678771 205994 249101
82 683980 683987 678806 218085 249102
83 683980 683987 209404 209404 249103
84 683981 683988 209404 213357 249104
85 683982 678796 205996 214459 249105
86 683982 678796 205996 206250 249106
87 681430 683990 678807 249107
88 678770 678797 678807 209081 249108
89 678770 678797 209405 208815 249109
90 683984 683992 209405 212829 249110
91 683895 681431 205998 249110
92 683895 681431 205999 206251 249111
93 680459 683993 206000 235285 249113
94 678771 683994 678808 215988 249113
95 678771 683994 209406 249113
96 683987 683995 209406 209200 249115
97 683988 678800 206001 249116
98 683988 678800 206002 206252 249117
99 678796 678775 678809 206252 249117
100 683990 683998 678809 211922 249120
101 683990 683998 213370 249120
103 683992 684000 206005 217598 249122
104 683992 684000 206005 206253 249123
114 683998 678781 227341 249133
OCL - Outer Channel Length.
 - For PIDs 45D-MQ-001 through 45D-MQ6358 only.
 - For PIDs 45D-MQ6359 to present only.

Page 44 08/06/12 208943 R28


Free Lift Hose Routing
4

MA2354.eps

Hoist Chain Routing

2 3

MA0063.eps

208943 R28 08/06/12 Page 45


Load Backrest
1

Backrest-2.eps 3
2

45D MQ LBR-1
Class II Load Backrests
Item # Qty Part # Description
684769 *Backrest, 31" x 36"
684770 *Backrest, 31" x 48"
684771 *Backrest, 31" x 60"
226822 *Backrest, 37" x 30"
214063 *Backrest, 37" x 31"
250091 *Backrest, 37" x 34"
684772 *Backrest, 37" x 36"
234649 *Backrest, 37" x 38"
226827 *Backrest, 37" x 40"
246383 *Backrest, 37" x 41"
684773 *Backrest, 37" x 48"
226835 *Backrest, 37" x 54"
235274 *Backrest, 37" x 55"
684774 *Backrest, 37" x 60"
246397 *Backrest, 37" x 64"
1 1 230896 *Backrest, 37" x 72"
230596 *Backrest, 37" x 74"
238567 *Backrest, 41" x 30"
249220 *Backrest, 41" x 32"
684775 *Backrest, 41" x 36"
684776 *Backrest, 41" x 48"
246640 *Backrest, 41" x 54"
684777 *Backrest, 41" x 60"
245083 *Backrest, 47" x 30"
684778 *Backrest, 49" x 36"
684779 *Backrest, 49" x 48"
684780 *Backrest, 49" x 60"
226830 *Backrest, 58" x 48"
684781 *Backrest, 61" x 36"
684782 *Backrest, 61" x 48"
684783 *Backrest, 61" x 60"
245168 *Backrest, 41" x 62"
2 4 200173 Capscrew, M16x2,0x35-8.8
3 4 684586 Lockwasher, M16
* includes Ref 2 and 3
Other Backrest sizes are available, contact Lift Technologies for details.
Page 46 08/06/12 208943 R28
Lowering Control Valve
Hi-Vis Bracket Standard Bracket
2
8 7 3 3
3 4
4

1
5

5
MA2102.eps
3

Parts vary by PID #, Contact Lift Technologies for specific part numbers.

LCV Mounting Part Numbers


Item # Qty Part # Description
1 1 683831 Standard Mounting Bar
2 1 601378 Fitting
3 4 681238 Lockwasher, M10
4 2 684649 M10 Capscrew
5 2 601377 Fitting
6 2 683823 M10 Capscrew
7 1 216402 Hi Vis Mounting Bar
8 2 767611 M10 Capscrew

1
Lowering Control Valve
Item # Qty Part # Description
Valve Assembly
2 *200630 2000 PSI Lowering Control Valve, 8 GPM
1 *684812 2000 PSI Lowering Control Valve, 24 GPM
*684810 2600 PSI Lowering Control Valve, 17 GPM
Valve Body
2 1 684152 Valve Body
3 Valve Cartridge
200629 2000 PSI Valve Cartridge, 8 GPM
3 1 684154 2000 PSI Valve Cartridge, 24 GPM
684210 2600 PSI Valve Cartridge, 17 GPM
1
* - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.

LCV-1
Item # Qty Part # Description
1 214794 Lowering Control Valve Assembly17 GPM
2 1 214793 Valve Body
3 1 684210 Valve Cartridge, 17 GPM
3
* - Item 1 includes items 2 and 3.

208943 R28 08/06/12 Page 47


4 Roller Carriages

10
11

8 A
7

1 2
4

6
MA2096.eps
1
3 5

9
12

4CARR
45D MQ 4 Roller Carriages Common Parts
Item # Qty Part # Description Item # Qty Part # Description
203323 37" Cushion Carriage Weldment 1 4 6508 Cotter Pin
203324 41" Cushion Carriage Weldment 2 2 683817 Chain Anchor
219851 31" Pneumatic Carriage Weldment 3 2 6518 Cotter Pin
A 1
203325 37" Pneumatic Carriage Weldment 4 2 684305 Pin
216747 38.5" Pneumatic Carriage Weldment 5 2 200007 Nut, .625
203326 41" Pneumatic Carriage Weldment 6 2 200006 Nut Jam
7 4 206174 Capscrew, M12x45
8 4 684660 Lockwasher, M12
9 4 662145 Roller Assembly
10 *16 631881 Shim
11 4 683819 Thrust Roller Assembly
12 1 219400 Forkstop Kit
* Quantity as required

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 48 08/06/12 208943 R28
6 Roller Carriages
(Standard and Heavy Duty)
13
12
11
1
9
2 10
1 4 7
A

5
8
6
3

MA2097.eps

14
15
13

Heavy Duty Carriage required in all 6000# truck and Roll Clamp Applications
6CARR
45D MQ 6 Roller Carriages Common Parts
Item # Qty Part # Description Item # Qty Part # Description
233777 35.5" Standard Cushion Carriage Weldment 1 4 6508 Cotter Pin
203391 37" Standard Cushion Carriage Weldment 2 2 683817 Chain Anchor
203469 37" Heavy Duty Cushion Carriage Weldment 3 2 6518 Cotter Pin
203392 41" Standard Cushion Carriage Weldment 4 2 684305 Pin
203470 41" Heavy Duty Cushion Carriage Weldment 5 2 200007 Nut, .625
250010 43" Heavy Duty Cushion Carriage Weldment 6 2 200006 Nut Jam
245079 47" Standard Cushion Carriage Weldment 7 4 206174 Capscrew, M12x45
203417 49" Standard Cushion Carriage Weldment 8 4 684660 Lockwasher, M12
203471 49" Heavy Duty Cushion Carriage Weldment 9 4 683819 Thrust Roller Assembly
203418 61" Standard Cushion Carriage Weldment 10 2 660050 Load Roller
A 1 203472 61" Heavy Duty Cushion Carriage Weldment 11 2 658378 Retainer Plate
214333 62" Heavy Duty Cushion Carriage Weldment 12 4 680218 Hex Head, M6x12 long
203393 37" Standard Pneumatic Carriage Weldment 13 4 662145 Load Roller
203473 37" Heavy Duty Pneumatic Carriage Weldment 14 *16 631881 Load Roller Shim
203394 41" Standard Pneumatic Carriage Weldment 15 1 219400 Fork Stop Kit
203474 41" Heavy Duty Pneumatic Carriage Weldment * Quantity as required
203419 49" Standard Pneumatic Carriage Weldment Top Roller Kit P/N 688378.
203475 49" Heavy Duty Pneumatic Carriage Weldment
220811 58" Standard Pneumatic Carriage Weldment
203420 61" Standard Pneumatic Carriage Weldment
203476 61" Heavy Duty Pneumatic Carriage Weldment

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
208943 R28 08/06/12 Page 49
Single Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-001 Through 45D-MQ-883
4 5
6 7 22
18 21
17 Outer
Upright
11

Outer
Intermediate
20
Upright

10 22
9
8 20 1
21

Inner
Intermediate 22
Upright 21

22 20
21
20

11
12 18
13 2
14 7
15
16

19

20
21
22

25
23
22 7
24 8 MA2880.eps

Page 50 08/06/12 208943 R28


Single Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-001 Through 45D-MQ-883

Masts with 3 in. Underclearance

IHR-1 
68 in. 74 in. 80 in. 86 in.  92 in.  98 in.  104 in.
Item # Qty Part # Part # Part # Part # Part # Part # Part # Description
OBSOLETE        Internal Reeving Kit
1 1 203792 203793 203794 203795 203796 203797 203798 Upper Guide
2 1 203806 203807 203808 203809 203810 203811 203812 Lower Guide
3 4 206254 206256 206258 206260 206262 206264 206266 Hose
 - Retracted channel length.
 - For complete kits, order IHR Kit P/Ns on page 44.

Masts with 5 in. Underclearance

IHR-2 68 in. 74 in.  80 in.  86 in.  92 in.  98 in.  104 in.


Item # Qty Part # Part # Part # Part # Part # Part # Part # Description
OBSOLETE        Internal Reeving Kit
1 1 203792 203793 203794 203795 203796 203797 203798 Upper Guide
2 1 203806 203807 203808 203809 203810 203811 203812 Lower Guide
3 4 206255 206257 206259 206261 206263 206265 206267 Hose
 - Retracted channel length.
 - For complete kits, order IHR Kit P/Ns on page 44.

Common Parts P/N 203482


IHR-3
Item # Qty Part # Description
4 1 768549 Capscrew, M10x1,5x100-8.8
5 2 203296 Shaft
6 2 208673 Tire
7 10 683826 Lockwasher, M10
8 4 763023 Nut, M10
9 4 203295 Shaft
10 4 203294 Tire
11 1 203264 Shaft
12 2 677267 Sheave
13 1 200524 Shim
14 1 3130 Snap Ring
15 1 683822 Lockwasher, M12
16 1 205206 Capscrew, M12x1,75x55-8.8
17 2 203292 Hose Guard
18 4 684649 Capscrew, M10x1,5x25-8.8
19 1 206884 Spacer
20 9 206886 Insert
21 5 203408 Bar
22 14 763169 Capscrew, M6x1,0x20-8.8
23 1 203407 Bar
24 1 208731 Insert
25 1  Bracket OBSOLETE
Reference: S-3657.
 - When replacing the original bracket, order bracket part
number 210846 (QTY 1), fitting part numbers 2453, 2375 and
2680 (QTY 1 each) and FL hoses per mast OCL from chart IHR-5
on page 45 (QTY 2).
208943 R28 08/06/12 Page 51
Single Function Standard-Vis and Cold Storage
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
26 31
27
10 25
9
2

20

2
19
6 10

1
10
2

15

30 30 16 23
MA3193.eps 16
28

8
10
2

3 24
19 5 11

12
21
13
14 4
21
29
17 22

Page 52 08/06/12 208943 R28


Common Parts P/N 249348
IHR-4
Item # Qty Part # Description Item # Qty Part # Description
1 8 227855 Hose Clamp 17 1 210846 Carriage Bracket
2 4 227884 Hose Clamp Bar 18 1 211491 Installation Instructions
3 1 203477 Lower Inner Bracket 19 4 681238 M10 Lockwasher
4 1 2454 900 Bulkhead Fitting 20 1 683822 M12 Lockwasher
5 2 680218 Capscrew 21 2 2645 #6 Cap Plug
6 4 684649 Capscrew M10 X 25 LG 22 1 786882 M10 Lock Nut
7 2 769572 Capscrew M12 X 35 LG 23 1 205979 M12 Lock Nut
8 1 768414 Capscrew M12 X 65 LG 24 1 661786 Bumper Pad
9 1 205206 Capscrew M12 X 55 LG 25 1 3130 Snap Ring
10 8 762900 Capscrew M6 X 25 LG 26 1 203264 Shaft
11 1 606212 Dowel Pin 27 1 204156 Sheave
12 1 2375 Bulkhead Union 28 2 210175 Sheave
13 1 2680 Fitting 29 1 206884 Spacer
14 1 * Lower Guide 30 2 210173 Stubshaft
15 1 * Upper Guide 31 1 200524 Washer
16 2 210174 Hose Guard
* - See Chart below.

Kits and Components


s-156152r3
IHR Non-Current Non-Current Guide Guide HOSE HOSE
OCL (Single) IHR Kit Cold storage Upper Lower
(in) Kit  IHR Kit Qty 1 Qty 1 Qty 2 Qty 2
74 249427 211592 215882 203793 203807 237109 211574
75 249428 696457 230978 203794 203808 237110 236995
76 249429 69442 230979 203794 203808 218480 211575
77 249430 216688 230979 203794 203808 237115 236996
78 249431 203794 203808 210231 236997
79 249432 203794 203808 237118 236998
80 249433 211599 218874 203794 203808 211509 211520
81 249434 203794 203808 237121 236999
82 249435 239961 230981 203795 203809 237122 237000
83 249436 230982 203795 203809 220339 211585
84 249437 696486 230983 203795 203809 210232 237001
85 249438 696487 230984 203795 203809 210234 237002
86 249439 211601 218978 203795 203809 231279 211521
87 249440 696451 230985 203796 203810 211512 211576
88 249441 696452 230986 203796 203810 237128 211577
89 249442 696453 230987 203796 203810 237130 211578
90 249443 696481 230988 203796 203810 206254 211579
91 249444 203796 203810 210236 237003
92 249445 211603 216411 203796 203810 216392 211522
93 249446 230989 203796 203810 237134 211580
94 249447 696515 230990 203797 203811 237135 232288
95 249448 203797 203811 237136 237004
96 249449 696456 230991 203797 203811 237137 211581
97 249450 696485 230992 203797 203811 210238 237005
98 249451 211605 218979 203797 203811 218482 211523
99 249452 203797 203811 237140 237006
100 249453 220426 230993 203797 203811 237141 237007
101 249454 225588 230994 203797 203811 237143 214940
102 249455 203797 203811 237144 237008
103 249456 217593 203797 203811 210239 237009
104 249457 211607 218980 203798 203812 237147 211524
112 258493 203798 203812 206331 237016
114 258494 203798 203812 237166 211582
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 53
Single Function Hi-Vis
4
2 17
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
11 38
36 34 24
26
32 25
24 8
22

12
8

19

10
35
20
37 20

3
37
1
30

4 13 35
12
27
1 33
3
12
5

14

8 9

15
31
21
24 7
16
6
18
28
29

MA3194.eps

Page 54 08/06/12 208943 R28


Common Parts P/N 246776
IHR-6
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 Hose Clamp 20 2 210174 Hose Guard
2 6 227854 Hose Clamp 21 1 210846 Carriage Bracket
3 2 227884 Hose Clamp Bar 22 3 241395 IHR Spacer
4 3 227885 Hose Clamp Bar 23 1 216608 Installation Instructions
5 1 230805 Lower Inner Bracket 24 6 681238 M10 Lockwasher
6 1 2453 900 Bulkhead Union 25 3 205086 Washer
7 2 680218 Capscrew 26 1 206323 M6 Lockwasher
8 6 684649 Capscrew M10 X 25 LG 27 1 206315 M8 Lockwasher
9 2 769572 Capscrew M12 X 35 LG 28 2 2645 #6 Cap Plug
10 1 768414 Capscrew M12 X 65 LG 29 1 786882 M10 Lock Nut
11 1 763169 Capscrew M6 X 20 LG 30 1 205979 M12 Lock Nut
12 10 762900 Capscrew M6 X 25 LG 31 1 661786 Bumper Pad
13 1 787372 Capscrew M8 X 20 LG 32 1 215789 Hose Retainer Plate
14 1 606212 Dowel Pin 33 1 230606 Hose Retainer Plate
15 1 2375 Bulkhead Fitting 34 3 215772 Sheave
16 1 2680 Fitting 35 2 210175 Sheave
17 1 214931 Guide Bar 36 3 688935 Snap Ring
18 1 * Lower Guide 37 2 210173 Stubshaft
19 1 * Upper Guide 38 1 238809 Upper Bracket
* - See Chart Below

Kits and Components


s-155732r8
Maximum Height OCL IHR *I.H.R. Non-Current Non-Current Guide Guide Hose Hose Upper Guide
Middle Outer (in) (Single) (Single) IHR Kit Cold Storage Upper Lower Restraint
Crossmember Kit Kit  IHR Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 1
580 68 248795 253912 216621 218966 216491 216485 237104 211573
630 70 248796 253913 223813 216491 216485 237107 236992
730 74 248797 253914 216622 218967 216491 216485 237113 211574
755 75 248798 253915 216635 216492 216486 210230 236995
780 76 248799 253916 216636 216492 216486 210231 211575
805 77 248800 253917 220631 216492 216486 237119 236996
830 79 265821 216492 216486 237121 236998
880 80 248801 253918 216623 217557 216492 216486 218379 211520
880 81 253690 216492 216486 237124 236999
82 250046 216492 216486 237125 237000
83 248803 253919 216637 216493 216487 237126 211585
84 248804 253920 216638 216493 216487 211511 237001
85 248805 253921 216639 216493 216487 211513 237002
86 248806 253922 216624 218968 216493 216487 237129 211521
87 248807 253923 216640 216494 216488 237131 211576
88 248808 253924 216641 220192 216494 216488 210235 211577
89 248809 253925 216642 216494 216488 237132 211578
90 248810 253926 216643 216494 216488 237133 211579
91 254587 216494 216488 211515 237003
92 248811 253927 216625 218969 216494 216488 237136 211522
93 248812 253928 235904 216494 216488 210237 211580
94 248813 253929 232286 216494 216488 210238 232288
95 248814 253930 234733 216494 216488 237139 237004
96 248815 253931 216644 216495 216489 211517 211581
97 248816 253932 216645 216495 216489 206257 237005
98 248817 253933 216626 218970 216495 216489 237143 211523
100 248818 253934 219803 216496 216490 237145 237007 248770
101 248819 253935 219422 216496 216490 237146 214940 248770
103 248820 253936 219622 216496 216490 237150 237009 248770
104 248821 253937 216627 218971 216496 216490 237151 211524 248770
106 251810 216496 216490 237153 237011 248770
108 254625 216496 216490 237156 237013 248770
114 251833 251834 251835 237163 211582 248770
OCL - Outer Channnel Length.
* - High pressure applications only.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 55
Single Function Hi-Vis Internal Hose Reeving
With Greaseable bracket
For PIDs 45D-MQ-884 Through Present j

2 18
5

12
28
32
27

13
9

19 38 27
5 9
3
2 36 25
39
34
4
1

1
4
13

11
9 35
23
37 23
22
27
MA3443.eps 37
35
18
13 5 14
29
33

6
2

15

10
16
31
24
8
17
7

30 20

Page 56 08/06/12 208943 R28


Common Parts Group P/N 262361
s16351cpg
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 (2) HOSE CLAMP 21 1 786882 HEX NUT M10
2 6 227854 (4) HOSE CLAMP 22 1 205979 HEX NUT M12
3 3 253497 90 DEG. GREASE FITTING 23 2 210174 HOSE GUARD
4 2 227884 BAR, HOSE CLAMP 24 1 210846 I.H.R. BRACKET CARRIAGE
5 3 227885 BAR, HOSE CLAMP 25 3 241395 IHR SPACER
6 1 230805 BRACKET I.H.R. ASSY 26 1 216608 INSTALLATION INSTRUCTION
7 1 2453 BULKHEAD UNION 90 DEG 27 6 681238 LOCKWASHER M10
8 2 680218 CAPSCREW HEX HEAD 28 1 206323 LOCKWASHER M6
9 6 684649 CAPSCREW M10X25 LG 29 1 206315 LOCKWASHER M8
10 2 769572 CAPSCREW M12 X 35 LG 30 2 2645 NUT #6 CAP
11 1 768414 CAPSCREW M12 X 65 LG 31 1 661786 PAD
12 1 763169 CAPSCREW M6X20 LG 32 1 215779 PLATE
13 10 762900 CAPSCREW M6X25 LG 33 1 230606 RETAINER BAR
14 1 787372 CAPSCREW M8X20 LG 34 3 253499 SHEAVE ASSY. W/ BEARING
15 1 606212 DOWEL PIN 35 2 210175 SHEAVE I.H.R. W/BUSHING
16 1 2375 FITTING BULKHEAD U 36 3 688935 SNAP RING 1.00 DIA
17 1 2680 FITTING 37 2 210173 STUBSHAFT SINGLE FUN
18 1 214931 GUIDE BAR 38 1 253502 UPPER BRACKET ASSY.
19 1 * GUIDE, LOWER 39 3 205086 WASHER
20 1 * GUIDE, UPPER
* - See chart below.

Kits and Components


s-163512r0
Maximum Height OCL IHR Guide Guide Hose Hose
Middle Outer (in) (Single) Upper Lower
Crossmember Kit Qty 1 Qty 1 Qty 2 Qty 2
580 68 262365 216491 216485 237104 211573
630 70 262366 216491 216485 237107 236992
730 74 262367 216491 216485 237113 211574
755 75 262368 216492 216486 210230 236995
780 76 262369 216492 216486 210231 211575
805 77 262370 216492 216486 237119 236996
830 78 262371 216492 216486 237120 236997
855 79 262372 216492 216486 218481 236998
880 80 262373 216492 216486 218379 211520
81 262374 216492 216486 237124 236999
82 262375 216492 216486 237125 237000
83 262377 216493 216487 237126 211585
84 262378 216493 216487 211511 237001
85 262379 216493 216487 211513 237002
86 262380 216493 216487 237129 211521
87 262381 216494 216488 237131 211576
88 262382 216494 216488 210235 211577
89 262383 216494 216488 237132 211578
90 262384 216494 216488 237133 211579
91 262385 216494 216488 211515 237003
92 262386 216494 216488 214939 211522
93 262387 216494 216488 220340 211580
94 262388 216494 216488 210237 232288
95 262389 216494 216488 232287 237004
96 262390 216495 216489 237139 211581
97 262391 216495 216489 211517 237005
98 262392 216495 216489 206257 211523
99 262393 216495 216489 206325 237006
100 262394 216496 216490 237145 237007
101 262395 216496 216490 237146 214940
102 262396 216496 216490 237148 237008
103 262397 216496 216490 237150 237009
104 262398 216496 216490 237151 211524
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 57
Single Function Hi-Vis Right Hand
Internal Hose Reeving
4
2 17 For PIDs 45D-MQ-884 Through Present j

11 38
36 34 24
26
32 25
24 8
22

12
8

19

10
35
20
37 20

3
37
1
30

4 13 35
12
27
1 33
3
12
5

14

8 9

15
31
21
24 7
16
6
18
28
29

MA3194.eps

Page 58 08/06/12 208943 R28


Common Parts P/N 246776
IHR-6
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 Hose Clamp 20 2 210174 Hose Guard
2 6 227854 Hose Clamp 21 1 210846 Carriage Bracket
3 2 227884 Hose Clamp Bar 22 3 241395 IHR Spacer
4 3 227885 Hose Clamp Bar 23 1 216608 Installation Instructions
5 1 230805 Lower Inner Bracket 24 6 681238 M10 Lockwasher
6 1 2453 900 Bulkhead Union 25 3 205086 Washer
7 2 680218 Capscrew 26 1 206323 M6 Lockwasher
8 6 684649 Capscrew M10 X 25 LG 27 1 206315 M8 Lockwasher
9 2 769572 Capscrew M12 X 35 LG 28 2 2645 #6 Cap Plug
10 1 768414 Capscrew M12 X 65 LG 29 1 786882 M10 Lock Nut
11 1 763169 Capscrew M6 X 20 LG 30 1 205979 M12 Lock Nut
12 10 762900 Capscrew M6 X 25 LG 31 1 661786 Bumper Pad
13 1 787372 Capscrew M8 X 20 LG 32 1 215789 Hose Retainer Plate
14 1 606212 Dowel Pin 33 1 230606 Hose Retainer Plate
15 1 2375 Bulkhead Fitting 34 3 215772 Sheave
16 1 2680 Fitting 35 2 210175 Sheave
17 1 214931 Guide Bar 36 3 688935 Snap Ring
18 1 * Lower Guide 37 2 210173 Stubshaft
19 1 * Upper Guide 38 1 238809 Upper Bracket
* - See Chart Below

Kits and Components


s-15437r2
Maximum Height OCL I.H.R. Guide Guide Hose Hose
Middle Outer (in) (Single) Upper Lower Qty 2 Qty 2
Crossmember Kit Qty 1 Qty 1
580 68 253912 216491 216485 246208 211573
630 70 253913 216491 216485 246213 236992
730 74 253914 216491 216485 246223 211574
755 75 253915 216492 216486 246226 236995
780 76 253916 216492 216486 246228 211575
805 77 253917 216492 216486 246231 236996
880 80 253918 216492 216486 246238 211520
83 253919 216493 216487 246246 211585
84 253920 216493 216487 246248 237001
85 253921 216493 216487 246251 237002
86 253922 216493 216487 246253 211521
87 253923 216494 216488 246256 211576
88 253924 216494 216488 246258 211577
89 253925 216494 216488 246261 211578
90 253926 216494 216488 246263 211579
92 253927 216494 216488 246268 211522
93 253928 216494 216488 246271 211580
94 253929 216494 216488 246273 232288
95 253930 216494 216488 246276 237004
96 253931 216495 216489 246278 211581
97 253932 216495 216489 246281 237005
98 253933 216495 216489 246283 211523
100 253934 216496 216490 246288 237007
101 253935 216496 216490 246291 214940
103 253936 216496 216490 246296 237009
104 253937 216496 216490 246298 211524
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 59
Single Function Hi-Vis Left Hand
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
33
9
17
6

4 31
8 2 29 34 27 17
6
15
19
25

9
4
2

32

MA3195.eps

9
3
1 7
28
13
30 13

30
6
24
28

9 4
2
17
18

35
10 38

21
20
26 11
36
37 14

12
5

22
23
Page 60 08/06/12 208943 R28
Common Parts P/N 249346
IHR-8
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 Hose Clamp 20 1 206315 M8 Lockwasher
2 6 227854 Hose Clamp 21 1 * Lower Guide
3 2 227884 Hose Clamp Bar 22 2 2645 #6 Cap Plug
4 3 227885 Hose Clamp Bar 23 1 786882 M10 Lock Nut
5 1 2453 900 Bulkhead Union 24 1 205979 M12 Lock Nut
6 6 684649 Capscrew M10 X 25 LG 25 1 215779 Hose Retainer Plate
7 1 768414 Capscrew M12 X 65 LG 26 1 230606 Hose Retainer Plate
8 1 763169 Capscrew M6 X 20 LG 27 3 215772 Sheave
9 10 762900 Capscrew M6 X 25 LG 28 2 210175 Sheave
10 1 787372 Capscrew M8 X 20 LG 29 3 688935 Snap Ring
11 1 2375 Bulkhead Fitting 30 2 210173 Stubshaft
12 1 2680 Fitting 31 1 238809 Upper Bracket
13 2 210174 Hose Guard 32 1 * Upper Guide
14 1 210846 Carriage Bracket 33 1 238696 Upper Guide Bracket
15 3 241395 Spacer 34 3 205086 Washer
16 1 216608 Installation Instructions 35 2 769572 Capscrew M12 X 35 LG
17 6 681238 M10 Lockwasher 36 1 661786 Bumper Pad
18 1 238353 Lower Bracket 37 2 680218 Capscrew
19 1 206323 M6 Lockwasher 38 1 606212 Dowel Pin
* - See Chart Below

Check with Lift-Tek Engineering for Truck Mounting verification before ordering kits

Kit and Components


IHR-9
Maximum Height OCL I.H.R. Upper Lower Hose Freelift
Non-Current
Middle Outer (in) (Single) Guide Guide Hose
Crossmember Kit IHR Kit Qty 1 Qty 1 Qty 2 Qty 2
555 67 249350 238732 238720 238708 210229 236990
580 68 249351 238733 238720 238708 237104 211573
605 69 249352 238734 238720 238708 237106 236991
630 70 249353 238735 238720 238708 237107 236992
655 71 249354 238736 238720 238708 211583 227420
680 72 249355 238737 238720 238708 215944 236993
705 73 249356 238738 238720 238708 237112 236994
730 74 249357 238739 238720 238708 237113 211574
755 75 249358 238740 238721 238709 210230 236995
780 76 249359 238741 238721 238709 210231 211575
805 77 249360 238742 238721 238709 237119 236996
830 78 249361 238743 238721 238709 237120 236997
855 79 249362 238744 238721 238709 218481 236998
880 80 249363 238745 238721 238709 218379 211520
81 249364 238746 238721 238709 237124 236999
82 249365 238747 238721 238709 237125 237000
83 249366 238747 238722 238710 237126 211574
83 249367 238748 238722 238710 237126 211585
84 249368 238749 238722 238710 211511 237001
85 249369 238750 238722 238710 211513 237002
86 249370 238751 238722 238710 237129 211521
87 249371 238752 238723 238711 237131 211576
88 249372 238753 238723 238711 210235 211577
89 249373 238754 238723 238711 237132 211578
90 249374 238755 238723 238711 237133 211579
91 249375 238756 238723 238711 211515 237003
92 249376 238757 238723 238711 214939 211522
93 249377 238758 238723 238711 220340 211580
94 249378 238759 238723 238711 210238 232288
95 249379 238760 238723 238711 232287 237004
96 249380 238761 238724 238712 237139 211581
97 249381 238762 238724 238712 211517 237005
98 249382 238763 238724 238712 206257 211523
99 249383 238764 238724 238712 206325 237006
100 249384 238765 238725 238713 237145 237007
101 249385 238766 238725 238713 237146 214940
102 249386 238767 238725 238713 237148 237008
103 249387 238768 238725 238713 237150 237009
104 249388 238769 238725 238713 237151 211524
114 249989 249990 249992 237163 211582
OCL - Outer channel length

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR KIT part number.
208943 R28 08/06/12 Page 61
Single Function Hi-Vis Left Hand
Internal Hose Reeving
With Greaseable bracket
For PIDs 45D-MQ-884 Through Present j

38
13
24
9

5
12 2
39
32
25 36
34 22
30 24
3 9

13
5
2

37
13
4
1

24
11
33
20
35 20
27
19
MA3441.eps 35
33

13 5
2
6

10
14 15 16

26 21

31 17
7
29
8
28 17

Page 62 08/06/12 208943 R28


Common Parts Group P/N 262363
s16353CPG
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 (2) HOSE CLAMP 21 1 210846 I.H.R. BRACKET CARRIAGE
2 6 227854 (4) HOSE CLAMP 22 3 241395 IHR SPACER
3 3 253497 90 DEG. GREASE FITTING 23 1 216608 INSTALLATION INSTRUCTION
4 2 227884 BAR, HOSE CLAMP 24 6 681238 LOCKWASHER M10
5 3 227885 BAR, HOSE CLAMP 25 1 206323 LOCKWASHER M6
6 1 238353 BRACKET LH IHR ASSY 26 1 206315 LOCKWASHER M8
7 1 2453 BULKHEAD UNION 90 DEG 27 1 * LOWER GUIDE LH IHR
8 2 680218 CAPSCREW HEX HEAD 28 2 2645 NUT #6 CAP
9 6 684649 CAPSCREW M10X25 LG 29 1 661786 PAD
10 2 769572 CAPSCREW M12 X 35 LG 30 1 215779 PLATE
11 1 768414 CAPSCREW M12 X 65 LG 31 1 230606 RETAINER BAR
12 1 763169 CAPSCREW M6X20 LG 32 3 253499 SHEAVE ASSY. W/ BEARING
13 10 762900 CAPSCREW M6X25 LG 33 2 210175 SHEAVE I.H.R. W/BUSHING
14 1 787372 CAPSCREW M8X20 LG 34 3 688935 SNAP RING 1.00 DIA
15 1 606212 DOWEL PIN 35 2 210173 STUBSHAFT SINGLE FUN
16 1 2375 FITTING BULKHEAD U 36 1 253502 UPPER BRACKET ASSY.
17 1 2680 FITTING MODEL ONLY 37 1 * UPPER GUIDE
18 1 786882 HEX NUT M10 38 1 238696 UPPER GUIDE BRACKET
19 1 205979 HEX NUT M12 39 3 205086 WASHER
20 2 210174 HOSE GUARD
* - See chart below.

Kits and Components


s-163532r0
Maximum Height OCL I.H.R. Guide Guide Hose Hose
Middle Outer (in) (Single) Upper Lower Qty 2 Qty 2
Cross Member Kit
555 67 262433 238720 238708 210229 236990
580 68 262434 238720 238708 237104 211573
605 69 262435 238720 238708 237106 236991
630 70 262436 238720 238708 237107 236992
655 71 262437 238720 238708 211583 227420
680 72 262438 238720 238708 215944 236993
705 73 262439 238720 238708 237112 236994
730 74 262440 238720 238708 237113 211574
755 75 262441 238721 238709 210230 236995
780 76 262442 238721 238709 210231 211575
805 77 262443 238721 238709 237119 236996
830 78 262444 238721 238709 237120 236997
855 79 262445 238721 238709 218481 236998
880 80 262446 238721 238709 218379 211520
81 262447 238721 238709 237124 236999
82 262448 238721 238709 237125 237000
83 262449 238722 238710 237126 211574
83 262450 238722 238710 237126 211585
84 262451 238722 238710 211511 237001
85 262452 238722 238710 211513 237002
86 262453 238722 238710 237129 211521
87 262454 238723 238711 237131 211576
88 262455 238723 238711 210235 211577
89 262456 238723 238711 237132 211578
90 262457 238723 238711 237133 211579
91 262458 238723 238711 211515 237003
92 262459 238723 238711 214939 211522
93 262460 238723 238711 220340 211580
94 262461 238723 238711 210238 232288
95 262462 238723 238711 232287 237004
96 262463 238724 238712 237139 211581
97 262464 238724 238712 211517 237005
98 262465 238724 238712 206257 211523
99 262466 238724 238712 206325 237006
100 262467 238725 238713 237145 237007
101 262468 238725 238713 237146 214940
102 262469 238725 238713 237148 237008
103 262470 238725 238713 237150 237009
104 262471 238725 238713 237151 211524
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR KIT part number.
208943 R28 08/06/12 Page 63
Double Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-001 Through 45D-MQ-883
4 5
6
17 7 22
Outer 18 23
7 Upright

24

10
9
8
1
24
Outer
22 23
Intermediate
Inner Upright
Intermediate
Upright 23 22

22 24
23
24
Double
Function

11
12 18
7 2
13
14
15
16

19

20
21
22

23 25
22 7
8 MA2881.eps

24
Page 64 08/06/12 208943 R28
Double Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-001 Thru 45D-MQ-883

Masts with 3 in. Underclearance

IHR-10 68 in. 74 in.  80 in.  86 in.  92 in.  98 in.  104 in.


Item # Qty Part # Part # Part # Part # Part # Part # Part # Description
OBSOLETE        Internal Reeving Kit
1 1 203799 203800 203801 203802 203803 203804 203805 Upper Guide
2 1 203813 203814 203815 203816 203817 203818 203819 Lower Guide
3 4 206254 206256 206258 206260 206262 206264 206266 Hose
 - Retracted channel length.
 - For complete kits, order IHR Kit P/Ns on page 52.

Masts with 5 in. Underclearance

IHR-11 68 in. 74 in. 


80 in.  86 in.  92 in. 98 in.  104 in.
Item # Qty Part # Part # Part # Part # Part # Part # Part # Description
OBSOLETE        Internal Reeving Kit
1 1 203799 203800 203801 203802 203803 203804 203805 Upper Guide
2 1 203813 203814 203815 203816 203817 203818 203819 Lower Guide
3 4 206255 206257 206259 206261 206263 206265 206267 Hose
 - Retracted channel length.
 - For complete kits, order IHR Kit P/Ns on page 52.

Common Parts P/N 203483


IHR-12
Item # Qty Part # Description
4 1 768549 Capscrew, M10x1,5x100-8.8
5 2 203296 Shaft
6 2 203293 Tire
7 10 683826 Lockwasher, M10
8 4 763023 Nut, M10
9 4 203295 Shaft
10 4 203294 Tire
11 1 203265 Shaft
12 2 677267 Sheave
13 1 200524 Shim
14 1 3130 Snap Ring
15 1 683822 Lockwasher, M12
16 1 205205 Capscrew, M12x1,75x90-8.8
17 2 203292 Hose Guard
18 4 684649 Capscrew, M10x1,5x25-8.8
19 1 206884 Spacer
20 2 206886 Insert
21 2 203408 Bar
22 14 763169 Capscrew, M6x1,0x20-8.8
23 5 203407 Bar
24 9 206887 Insert
25 1  Bracket OBSOLETE

 - When replacing the original bracket, order bracket part


number 214932 (QTY 1), fitting part numbers 2453 (QTY 4) and
FL hoses per mast OCL from chart IHR-14 on page 53 (QTY 4).

208943 R28 08/06/12 Page 65


Double Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
23 18
25 24 29

11 1

10

1
17
11 11

14

21
28
15

26

11

9 15

27

7 8

3 22
17 12
6

13
19

5
4
20

MA3197.eps

Page 66 08/06/12 208943 R28


Common Parts P/N 249349
IHR-13
Item # Qty Part # Description Item # Qty Part # Description
1 8 227854 Hose Clamp 16 1 211491 Installation Instructions
2 4 227885 Hose Clamp Bar 17 4 681238 M10 Lockwasher
3 1 203477 Lower Inner Bracket 18 1 683822 M12 Lockwasher
4 1 214932 Carriage Bracket 19 4 2645 #6 Cap Plug
5 4 2453 900 Bulkhead Fitting 20 1 786882 M10 Lock Nut
6 2 680218 Capscrew 21 1 205979 M12 Lock Nut
7 4 684649 Capscrew M10 X 25 LG 22 1 661786 Bumper Pad
8 2 769572 Capscrew M12 X 35 LG 23 1 3130 Snap Ring
9 1 684800 Capscrew M12 X 100 LG 24 1 203265 Shaft
10 1 205205 Capscrew M12 X 90 LG 25 2 204156 Sheave
11 8 762900 Capscrew M6 X 25 LG 26 2 210172 Sheave
12 1 606212 Dowel Pin 27 1 206884 Spacer
13 1 * Lower Guide 28 2 210216 Stubshaft
14 1 * Upper Guide 29 1 200524 Washer
15 2 210174 Hose Guard
* - See chart below.

Kits and components


s-15616r3
OCL IHR Non-Current Guide Guide Hose Hose
Non-Current
(in) (Double) Cold Storage Upper Lower
Kit 
IHR Kit IHR Kit Qty 1 Qty 1 Qty 4 Qty 4
74 249458 211612 215882 203800 203814 237109 211574
75 249459 230978 203801 203815 237111 236995
76 249460 696466 230979 203801 203815 218480 211575
77 249461 230980 203801 203815 237115 236996
78 249462 203801 203815 210231 236997
79 249463 203801 203815 237192 236998
80 249464 211614 218874 203801 203815 211509 211520
81 249465 203801 203815 237121 236999
82 249466 230981 203802 203816 237122 237000
83 249467 696430 230982 203802 203816 220339 211585
84 249468 228076 230983 203802 203816 210232 237001
85 249469 696488 230984 203802 203816 210234 237002
86 249470 211616 218978 203802 203816 231279 211521
87 249471 696454 230985 203803 203817 211512 211576
88 249472 696498 230986 203803 203817 237128 211577
89 249473 696468 230987 203803 203817 237130 211578
90 249474 230988 203803 203817 206254 211579
91 249475 203803 203817 210236 237003
92 249476 211618 216411 203803 203817 216392 211522
93 249477 230989 203803 203817 237134 211580
94 249478 230990 203804 203818 237135 232288
95 249479 230991 203804 203818 237136 237004
96 249480 696455 230992 203804 203818 237137 211581
97 249481 218979 203804 203818 210238 237005
98 249482 211620 203804 203818 218482 211523
99 249483 203804 203818 237140 237006
100 249484 230993 203804 203818 237141 237007
101 249485 230994 203804 203818 237143 214940
102 249486 203804 203818 237144 237008
103 249487 203804 203818 206326 237009
104 249488 211622 218980 203805 203819 237147 211524
105 266355 203805 203819 211518 237010
106 266356 203805 203819 237151 237011
107 266357 203805 203819 209199 237012
108 266358 203805 203819 206329 237013
109 266382 203805 203819 216393 237014
110 266359 203805 203819 237158 211525
111 266360 203805 203819 206330 237015
112 258495 203805 203819 206331 237016
113 266361 203805 203819 237164 237017
114 25415 203805 203819 237166 211582
OCL - Outer Channel Length.
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.
208943 R28 08/06/12 Page 67
Double Function Hi-Vis
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
25 21
17 36
3 2 34 5 24
10

24
26

14
13
10
32

3 19

35
4 22

37
1 1

20
30
12

20
14
37

35
3 2 3 15
14
2
27
33
10
11
24

16

18 7

31 28
9

MA3196.eps
29

8
6

Page 68 08/06/12 208943 R28


Common Parts P/N 246777
IHR-15
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 Hose Clamp 20 2 210174 Hose Guard
2 8 227854 Hose Clamp 21 5 241395 IHR Spacer
3 4 227885 Hose Clamp Bar 22 1 246778 Lower Intermediate Insert
4 1 227884 Hose Clamp Bar 23 1 216608 Installation Instructions
5 1 238394 Upper IHR Bracket 24 6 681238 M10 Lockwasher
6 1 214932 Carriage Bracket 25 5 205086 Washer
7 1 230805 Lower Inner Bracket 26 1 206323 M6 Lockwasher
8 4 2453 900 Bulkhead Fitting 27 1 206315 M8 Lockwasher
9 2 680218 Capscrew 28 4 2645 #6 Cap Plug
10 6 684649 Capscrew M10 X 25 LG 29 1 786882 M10 Lock Nut
11 2 769572 Capscrew M12 X 35 LG 30 1 205979 M12 Lock Nut
12 1 684800 Capscrew M12 X 100 LG 31 1 661786 Bumper Pad
13 1 763169 Capscrew M6 X 20 LG 32 1 215789 Hose Retainer Plate
14 10 762900 Capscrew M6 X 25 LG 33 1 230606 Hose Retainer Plate
15 1 787372 Capscrew M8 X 20 LG 34 5 215772 Sheave
16 1 606212 Dowel Pin 35 2 210172 Sheave
17 1 214931 Guide Bar 36 5 688935 Snap Ring
18 1 * Lower Guide 37 2 210216 Stubshaft
19 1 * Upper Guide
* - See Chart Below

Kits and Components


s-155742r8
Maximum Height OCL IHR Non-Current Non-Current Guide Guide Hose Left Side Hose Right Side Hose Upper Guide
Middle Outer (in) (Double) (Double) Cold Storage Upper Lower *Hose *Hose Restraint
Crossmember Kit IHR Kit IHR Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 4 Qty 1
580 68 248822 216609 218972 216470 216464 237100 246202 218380 246214 211573
630 70 261071 216470 216464 237103 237110 236992
655 71 248823 227419 216470 216464 211507 246210 218480 246222 227420
730 74 248824 216610 218973 216470 216464 237109 246217 237117 246229 211574
755 75 248825 216648 216471 216465 237111 246220 211509 246232 236995
780 76 248826 216649 216471 216465 218480 246222 211510 246234 211575
830 79 265822 216471 216465 237117 237124 236998
880 80 248827 216611 217558 216471 216465 211509 246232 210233 246244 211520
880 82 248828 220455 216472 216466 237122 246237 237127 246249 237000
83 248829 216650 216472 216466 220339 246240 237128 246252 211585
84 248830 216651 216472 216466 210232 246242 211584 246254 237001
85 248831 216652 216472 216466 210234 246245 206254 246257 237002
86 248832 216612 218974 216472 216466 231279 246247 206255 246259 211521
87 248833 216653 216473 216467 211512 246250 216392 246262 211576
88 248834 216654 216473 216467 211511 246252 211514 246264 211577
89 248835 216655 216473 216467 237130 246255 237135 246267 211578
90 248836 216656 216473 216467 206254 246257 230877 246269 211579
91 260692 216473 216467 210236 237137 237003
92 248837 216613 218975 216473 216467 216392 246262 237138 246274 211522
93 260693 216473 216467 237134 218482 211580
94 260694 216473 216467 237135 211516 232288
95 251830 216474 216468 237136 237141 237004
96 248838 216657 216474 216468 237137 246272 237142 246284 211581
97 248839 216658 216474 216468 210238 246275 237144 246287 237005
98 248840 216614 218976 216474 216468 218482 246277 210239 246289 211523
99 260695 216474 216468 211516 237146 237006
100 260696 216475 216469 211517 237148 237007 248770
101 248841 216475 216469 206257 211518 214940 248770
102 260697 216475 216469 206325 237151 237008 248770
103 260698 216475 216469 210239 237009 248770
104 248842 216615 218977 216475 216469 237147 246292 209199 246304 211524 248770
105 260699 216475 216469 237149 237154 237010 248770
106 251811 216475 216469 237150 237157 237011 248770
OCL - Outer Channel Length.
* - High pressure applications only.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.
208943 R28 08/06/12 Page 69
Double Function Hi-Vis Internal Hose Reeving
With Greaseable bracket
For PIDs 45D-MQ-884 Through Present

17
4 2

26
27
38 23
35 33
14 37 26
13 3 10
10
31
5 24

1 1

4 19
2

14

4 2 34

36

10 22

26 12

21

22
MA3443.eps 18 36

34
4 15
14
2
28
32

11

16

30 29
9

20
8
6

Page 70 08/06/12 208943 R28


Common Parts Group P/N 262362
s-16352CPG
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 (2) HOSE CLAMP 20 1 786882 HEX NUT M10
2 8 227854 (4) HOSE CLAMP 21 1 205979 HEX NUT M12
3 5 253497 90 DEG. GREASE FITTING 22 2 210174 HOSE GUARD
4 4 227885 BAR, HOSE CLAMP 23 5 241395 IHR SPACER
5 1 227884 BAR, HOSE CLAMP 24 1 246778 INSERT INTER. LOWER
6 1 214932 BRACKET FORMED 25 1 216608 INSTALLATION INSTRUCTIONS
7 1 230805 BRACKET I.H.R. ASSY 26 6 681238 LOCKWASHER M10
8 4 2453 BULKHEAD UNION 90 DEG 27 1 206323 LOCKWASHER M6
9 2 680218 CAPSCREW HEX HEAD 28 1 206315 LOCKWASHER M8
10 6 684649 CAPSCREW M10X25 LG 29 4 2645 NUT #6 CAP
11 2 769572 CAPSCREW M12 X 35 LG 30 1 661786 PAD
12 1 684800 CAPSCREW M12X100 LG 31 1 215789 PLATE
13 1 763169 CAPSCREW M6X20 LG 32 1 230606 RETAINER BAR
14 10 762900 CAPSCREW M6X25 LG 33 5 253499 SHEAVE ASSY. W/ BEARING
15 1 787372 CAPSCREW M8X20 LG 34 2 210172 SHEAVE WITH BUSHG
16 1 606212 DOWEL PIN 35 5 688935 SNAP RING 1.00 DIA
17 1 214931 GUIDE BAR 36 2 210216 STUBSHAFT
18 1 * GUIDE, LOWER 37 1 253503 UPPER BRACKET ASSY
19 1 * GUIDE, UPPER 38 5 205086 WASHER
* - See chart below.

Kits and Components


s-163522r1
Maximum Height OCL I.H.R. Guide Guide Hose Hose Hose
Middle Outer (in) (Double) Upper Lower Left Side Right Side Qty 4
Crossmember Kit Qty 1 Qty 1 Qty 2 Qty 2
580 68 262399 216470 216464 237100 218380 211573
630 70 262400 216470 216464 237103 237110 236992
655 71 262401 216470 216464 211507 218480 227420
730 74 262402 216470 216464 237109 237117 211574
755 75 262403 216471 216465 237111 211509 236995
780 76 262404 216471 216465 218480 211510 211575
805 77 262405 216471 216465 237115 237122 236996
830 78 262406 216471 216465 237116 237123 236997
855 79 262407 216471 216465 237118 210232 236998
880 80 262408 216471 216465 211509 210233 211520
81 262409 216471 216465 237121 231279 236999
82 262410 216472 216466 237122 237127 237000
83 262411 216472 216466 220339 237128 211585
84 262412 216472 216466 210232 211584 237001
85 262413 216472 216466 210234 206254 237002
86 262414 216472 216466 231279 206255 211521
87 262415 216473 216467 211512 216392 211576
88 262416 216473 216467 211511 211514 211577
89 262417 216473 216467 237130 237135 211578
90 262418 216473 216467 206254 230877 211579
91 262419 216473 216467 210236 237137 237003
92 262420 216473 216467 216392 237138 211522
93 262421 216473 216467 237134 218482 211580
94 262422 216473 216467 237135 211516 232288
95 262423 216474 216468 237136 237141 237004
96 262424 216474 216468 237137 237142 211581
97 262425 216474 216468 210238 237144 237005
98 262426 216474 216468 218482 210239 211523
99 262427 216474 216468 237140 237147 237006
100 262428 216475 216469 237141 237149 237007
101 262429 216475 216469 237143 211519 214940
102 262430 216475 216469 237144 206328 237008
103 262431 216475 216469 206326 237153 237009
104 262432 216475 216469 237147 206329 211524
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR KIT part number.
208943 R28 08/06/12 Page 71
Double Function Hi-Vis Right Hand
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
25 21
17 36
3 2 34 5 24
10

24
26

14
13
10
32

3 19

35
4 22

37
1 1

20
30
12

20
14
37

35
3 2 3 15
14
2
27
33
10
11
24

16

18 7

31 28
9

MA3196.eps
29

8
6
Page 72 08/06/12 208943 R28
Common Parts P/N 246777
IHR-15
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 Hose Clamp 20 2 210174 Hose Guard
2 8 227854 Hose Clamp 21 5 241395 IHR Spacer
3 4 227885 Hose Clamp Bar 22 1 246778 Lower Intermediate Insert
4 1 227884 Hose Clamp Bar 23 1 216608 Installation Instructions
5 1 238394 Upper IHR Bracket 24 6 681238 M10 Lockwasher
6 1 214932 Carriage Bracket 25 5 205086 Washer
7 1 230805 Lower Inner Bracket 26 1 206323 M6 Lockwasher
8 4 2453 900 Bulkhead Fitting 27 1 206315 M8 Lockwasher
9 2 680218 Capscrew 28 4 2645 #6 Cap Plug
10 6 684649 Capscrew M10 X 25 LG 29 1 786882 M10 Lock Nut
11 2 769572 Capscrew M12 X 35 LG 30 1 205979 M12 Lock Nut
12 1 684800 Capscrew M12 X 100 LG 31 1 661786 Bumper Pad
13 1 763169 Capscrew M6 X 20 LG 32 1 215789 Hose Retainer Plate
14 10 762900 Capscrew M6 X 25 LG 33 1 230606 Hose Retainer Plate
15 1 787372 Capscrew M8 X 20 LG 34 5 215772 Sheave
16 1 606212 Dowel Pin 35 2 210172 Sheave
17 1 214931 Guide Bar 36 5 688935 Snap Ring
18 1 * Lower Guide 37 2 210216 Stubshaft
19 1 * Upper Guide
* - See Chart Below

Kit ans Components


s-15438r3
Maximum Height OCL IHR Guide Guide Hose Hose Hose
Middle Outer (in) (Double) Upper Lower
Crossmember Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 4
(mm)
580 68 253938 216470 216464 246202 246214 211573
655 71 253939 216470 216464 246210 246222 227420
730 74 253940 216470 216464 246217 246229 211574
755 75 253941 216471 216465 246220 246232 236995
780 76 253942 216471 216465 246222 246234 211575
880 80 253943 216471 216465 246232 246244 211520
880 82 253944 216472 216466 246237 246249 237000
83 253945 216472 216466 246240 246252 211585
84 253946 216472 216466 246242 246254 237001
85 253947 216472 216466 246245 246257 237002
86 253948 216472 216466 246247 246259 211521
87 253949 216473 216467 246250 246262 211576
88 253950 216473 216467 246252 246264 211577
89 253951 216473 216467 246255 246267 211578
90 253952 216473 216467 246257 246269 211579
92 253953 216473 216467 246262 246274 211522
96 253954 216474 216468 246272 246284 211581
97 253955 216474 216468 246275 246287 237005
98 253956 216474 216468 246277 246289 211523
104 253957 216475 216469 246292 246304 211524
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.

208943 R28 08/06/12 Page 73


Double Function Hi-Vis Left Hand
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
37 13 35
31
20 21 20
9
9
33 17
4
2

12
22 29

13
4 2

36

MA3198.eps

3
1
18
13
1
16 32
34
11

16
34 27
4 32
2

9
20 4
24 6
2
13

10

14 7

23
7
30
25 5
28
15
26
8

Page 74 08/06/12 208943 R28


Common Parts P/N 249347
IHR-17
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 Hose Clamp 20 6 681238 M10 Lockwasher
2 8 227854 Hose Clamp 21 5 205086 Washer
3 1 227884 Hose Clamp Bar 22 1 206323 M6 Lockwasher
4 4 227885 Hose Clamp Bar 23 1 206315 M8 Lockwasher
5 1 214932 Carriage Bracket 24 1 * Lower Guide
6 1 238353 LH Bracket 25 4 2645 #6 Cap Plug
7 4 2453 900 Bulkhead Union 26 1 786882 M10 Lock Nut
8 2 680218 Capscrew 27 1 205979 M12 Lock Nut
9 6 684649 Capscrew M10 X 25 LG 28 1 661786 Bumper Pad
10 2 769572 Capscrew M12 X 35 LG 29 1 215789 Hose Retainer Plate
11 1 684800 Capscrew M12 X 100 LG 30 1 230606 Hose Retainer Plate
12 1 763169 Capscrew M6 X 20 LG 31 5 215772 Sheave
13 10 762900 Capscrew M6 X 25 LG 32 2 210172 Sheave
14 1 787372 Capscrew M8 X 20 LG 33 5 688935 Snap Ring
15 1 606212 Dowel Pin 34 2 210216 Stubshaft
16 2 210174 Hose Guard 35 1 238811 Upper Bracket
17 5 241395 Spacer 36 1 * Upper Guide
18 1 246778 Lower Intermediate Insert 37 1 238696 Upper Guide Bracket
19 1 216608 Installation Instructions
* - See Chart Below
Check with Engineering for Truck Mounting verification before ordering kits
Kits and Components
s-156012r1
Maximum Height OCL IHR Non-Current Guide Guide Hose Hose Hose
Middle Outer (in) (Double) IHR Kit Upper Lower Left Side Right Side
Crossmember Kit j Qty 2 Qty 2 Qty 4
555 77 249389 238770 238726 238714 215943 211508 236990
580 78 249390 238771 238726 238714 237100 218380 211573
605 79 249391 238772 238726 238714 237102 237109 236991
630 80 249392 238773 238726 238714 237103 237110 236992
655 81 249393 238774 238726 238714 211507 218480 227420
680 82 249394 238775 238726 238714 211508 237114 236993
705 83 249395 238776 238726 238714 237108 237116 236994
730 84 249396 238777 238726 238714 237109 237117 211574
755 85 249397 238778 238727 238715 237111 211509 236995
780 86 249398 238779 238727 238715 218480 211510 211575
805 87 249399 238780 238727 238715 237115 237122 236996
830 88 249400 238781 238727 238715 237116 237123 236997
855 89 249401 238782 238727 238715 237118 210232 236998
880 90 249402 238783 238727 238715 211509 210233 211520
91 249403 238784 238727 238715 237121 231279 236999
92 249404 238785 238728 238715 237122 237127 237000
93 249405 238786 238728 238716 220339 237128 211585
94 249406 238787 238728 238716 210232 211584 237001
95 249407 238788 238728 238716 210234 206254 237002
96 249408 238789 238728 238716 231279 206255 211521
97 249409 238790 238729 238717 211512 216392 211576
98 249410 238791 238729 238717 237128 211514 211577
99 249411 238792 238729 238717 237130 237135 211578
100 249412 238793 238729 238717 206254 230877 211579
101 249413 238794 238729 238717 210236 237137 237003
102 249414 238795 238729 238717 216392 237138 211522
103 249415 238796 238729 238717 237134 218482 211580
104 249416 238797 238729 238717 237135 211516 232288
105 249417 238798 238729 238717 237136 237141 237004
106 249418 238799 238730 238718 237137 237142 211581
107 249419 238800 238730 238718 210238 237144 237005
108 249420 238801 238730 238718 218482 210239 211523
109 249421 238802 238730 238718 237140 237147 237006
110 249422 238803 238731 238719 237141 237149 237007
111 249423 238804 238731 238719 237143 211519 214940
112 249424 238805 238731 238719 237144 206328 237008
113 249425 238806 238731 238719 206326 237153 237009
114 249426 238807 238731 238719 237147 206329 211524
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.

208943 R28 08/06/12 Page 75


Double Function Hi-Vis Left Hand
with Greaseable “Y” Bracket
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j

37 14

23
10

5
2

13
24 29

14
5 2

4 33
1
36 3
21 35
14 38
1 23
31
20 10

5
2

10
23
26
19 32
34
12 17

19
34
32

MA3444.eps

5
2 7
14

11

15 8

25
8
30
27 6
28
16 16
9

Page 76 08/06/12 208943 R28


Common Parts Group P/N 262364
s-16354CPGr0
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 (2) HOSE CLAMP 20 5 241395 IHR SPACER
2 8 227854 (4) HOSE CLAMP 21 1 246778 INSERT INTER. LOWER
3 5 253497 90 DEG. GREASE FITTING 22 1 216608 INSTALLATION INSTRUCTION
4 1 227884 BAR, HOSE CLAMP 23 6 681238 LOCKWASHER M10
5 4 227885 BAR, HOSE CLAMP 24 1 206323 LOCKWASHER M6
6 1 214932 BRACKET FORMED 25 1 206315 LOCKWASHER M8
7 1 238353 BRACKET LH IHR ASSY 26 1 * LOWER GUIDE LH IHR
8 4 2453 BULKHEAD UNION 90 DEG 27 4 2645 NUT #6 CAP
9 2 680218 CAPSCREW HEX HEAD 28 1 661786 PAD
10 6 684649 CAPSCREW M10X25 LG 29 1 215789 PLATE
11 2 769572 CAPSCREW M12 X 35 LG 30 1 230606 RETAINER BAR
12 1 684800 CAPSCREW M12X100 LG 31 5 253499 SHEAVE ASSY. W/ BEARING
13 1 763169 CAPSCREW M6X20 LG 32 2 210172 SHEAVE WITH BUSHG
14 10 762900 CAPSCREW M6X25 LG 33 5 688935 SNAP RING 1.00 DIA
15 1 787372 CAPSCREW M8X20 LG 34 2 210216 STUBSHAFT
16 1 606212 DOWEL PIN 35 1 262510 UPPER BRACKET ASSY
17 1 786882 HEX NUT M10 36 1 * UPPER GUIDE
18 1 205979 HEX NUT M12 37 1 238696 UPPER GUIDE BRACKET
19 2 210174 HOSE GUARD 38 5 205086 WASHER
* - See chart below.

Check with Engineering for Truck Mounting verification before ordering kits

Kits and Components


s-163542r1
Maximum Height OCL IHR Guide Guide Hose Hose Hose
Middle Outer (in) (Double) Upper Lower Left Side Right Side
Crossmember Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 4
555 67 262472 238726 238714 215943 211508 236990
580 68 262473 238726 238714 237100 218380 211573
605 69 262474 238726 238714 237102 237109 236991
630 70 262475 238726 238714 237103 237110 236992
655 71 262476 238726 238714 211507 218480 227420
680 72 262477 238726 238714 211508 237114 236993
705 73 262478 238726 238714 237108 237116 236994
730 74 262479 238726 238714 237109 237117 211574
755 75 262480 238727 238715 237111 211509 236995
780 76 262481 238727 238715 218480 211510 211575
805 77 262482 238727 238715 237115 237122 236996
830 78 262483 238727 238715 237116 237123 236997
855 79 262484 238727 238715 237118 210232 236998
880 80 262485 238727 238715 211509 210233 211520
81 262486 238727 238715 237121 231279 236999
82 262487 238728 238715 237122 237127 237000
83 262488 238728 238716 220339 237128 211585
84 262489 238728 238716 210232 211584 237001
85 262490 238728 238716 210234 206254 237002
86 262491 238728 238716 231279 206255 211521
87 262492 238729 238717 211512 216392 211576
88 262493 238729 238717 237128 211514 211577
89 262494 238729 238717 237130 237135 211578
90 262495 238729 238717 206254 230877 211579
91 262496 238729 238717 210236 237137 237003
92 262497 238729 238717 216392 237138 211522
93 262498 238729 238717 237134 218482 211580
94 262499 238729 238717 237135 211516 232288
95 262500 238729 238717 237136 237141 237004
96 262501 238730 238718 237137 237142 211581
97 262502 238730 238718 210238 237144 237005
98 262503 238730 238718 218482 210239 211523
99 262504 238730 238718 237140 237147 237006
100 262505 238731 238719 237141 237149 237007
101 262506 238731 238719 237143 211519 214940
102 262507 238731 238719 237144 206328 237008
103 262508 238731 238719 206326 237153 237009
104 262509 238731 238719 237147 206329 211524
OCL - Outer Channel Length.

j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.

208943 R28 08/06/12 Page 77


RPL-1
Recommended Spare Parts List
45D Quad Mast
MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50
MAIN LIFT CYLINDERS
n Main Lift Cylinder Assembly (See Cylinder Pages) 0 0 1
n Seal Kit (See Cylinder Pages) 2 4 8
n Check Valve Kit (See Cylinder Pages) 2 4 8
FREE LIFT CYLINDERS
n Free Lift Cylinder Assembly (See Cylinder Pages) 0 1 2
n Seal Kit (See Cylinder Pages) 2 4 8
n Check Valve Kit (See Cylinder Pages) 2 4 8
UPRIGHTS
6508 Cotter Pin 20 20 40
679146 Chain Anchor 2 4 8
679144 Chain Anchor 2 4 8
679149 Chain Anchor Pin 4 8 16
680242 Chain Anchor 6 12 24
684305 Chain Anchor Pin 2 4 8
200007 Jam Nut 6 12 24
200006 Nut 6 12 24
6518 Cotter Pin 10 10 20
631881 Shim, .03 in. 16 32 64
662145 Load Roller 10 20 40
201493 Load Roller outer 2 4 8
210767 Wear Plug Service Kit 4 8 16
n Free Lift Chains (See Weldment Pages) 2 4 8
n Main Lift Chains (See Weldment Pages) 2 4 8
CROSSHEAD
660051 Chain Sheave 4 8 16
3133 Snap Ring 4 8 16
3140 Snap Ring 2 4 8
CARRIAGE
683819 Carriage Side Thrust Roller 4 16 32
660050 Load Roller 4 8 16
662145 Load Roller 8 16 32
683817 Chain Anchor 2 4 8
6518 Cotter Pin 4 8 16
684305 Chain Pin 8 8 16
6508 Cotter Pin 8 16 32
200007 Jam Nut 2 8 16
200006 Nut 2 8 16
INTERNAL REEVING
n Hose R.H. and L. H. (See IHR Pages) 2 4 8
2453 Fitting 1 2 4
210175 Crosshead IHR Sheave, Single IHR 1 2 4
210172 Crosshead IHR Sheave, Double IHR 2 4 8
204156 STD IHR - Sheave, Single IHR 2 4 8
204156 STD IHR - Sheave, Double IHR 4 8 16
215772 Hi-Vis - Sheave, Single IHR 2 4 8
215772 Hi-Vis - Sheave, Double IHR 4 8 16
n - See specific pages for part numbers.

Page 78 08/06/12 208943 R28


PARTS ORDERING LOG

208943 R28
PURCHASE CUSTOMER
DATE SERIAL NUMBER PAGE # REF # PART # DESCRIPTION PRICE
ORDER PART #

08/06/12
Page 79
Manual Change Summary
R6 - Add inclusive cylinder, weldment and IHR information.

R7 - Correct LH ML (62 OCL) cylinder call out reference ECN 2106. Add new IHR part numbers. Reformat.

R8 - 03/02/04
Add Check Valve Kit to cylinder on page 8.

R9 - 06/04/04
Revise Cylinder, Weldment and IHR layouts.

R10 - 10/20/04
Revise p/n for IHR bracket in illustration MA2464.eps on page 32.

R11 - 01/03/05
Revise FL and inner chain length for 97” OCL on page 38.
Revise Fuse Piston Part Number on FL-8 page 9 - was 560470.

R12 - 08/12/05
Add high pressure IHR application p/ns to pages 47 and 55.

R13 - 12/23/05
Update common parts chart on page 31.

R14 - 12/28/05
Replace “CPI” with “FL” on chart IHR-16 on page 55.

R15 - 03/10/06
Add noncurrent PID FL hoses, add reference notes on top and bottom of chart on page 38.

R16 - 05/24/06
Revise roller bearing and shim callout on pages 24 through 27.

R17 -- 05/30/06
Add item 6 part number. page 21.

R18 - 05/30/06
Revise FL Hose reference number on chart. page 38.

R19 - 08/22/06
Add note for Item 25 on IHR-3 and IHR 12 page 43 and 51.
Revise illustrations on pages 42 and 50 to show correct hose ends on carriage end.

R20 - 08/25/06
Add note to item 10 on page 9.

R21 - 03/15/07
Add MFH to cylinder charts on pages 9,15 and 21.
Add note to weldment chart on page 29.

R22 - 07/20/07
Add new cylinders to cylinder pages.
Update Field and Repair Kit page.

R23 - 06/27/07
Revise PID information for cylinders on pages9, 10, 17, 19, 25 and 27.

R24 - 12/19/07
Changed OAL to OCL on chart on page 63.

R25 - 12/20/07
Revise cylinder service kit p/n on page 11 - was 3106466.
R26 - 03/18/08
Revise Seal Kit part for PHC FL cyl. - was 3106466.
Page 80 08/06/12 208943 R28
Manual Change Summary
R27 - 12/18/08
Revise Common Parts chart on page 39.
Revise illustration on page 38 to match Common Parts on page 39.
Revise 78” inner chain p/n and 92” freelift chain p/n on page 44.
Revise common parts group p/n on pages 49 and 57.
Add new IHR kits to chart on page 61.
Remove lock washers from crosshead and carriage term bracket and replace nuts with lock nuts on pages 50-55
and 58-63.
Add Slack Chain Combo Valve Kit to page 66.

R28 - 08/06/12
Add 81”. 91” and 114” OCL to charts.
Update all IHR pages.

208943 R28 08/06/12 Page 81


Do you have any questions that need to be answered right now?

Lift Technologies, Inc.


7040 South Highway 11
Westminster, SC 29693
USA
Tel: (864) 647-1119
Fax: (864) 647-5406
Toll Free: (888) 946-3330 - North America Only
Website: www.lift-tek.com

Parts and Service


Toll Free: (877) 430-6302
Direct: (864) 647-6302
Fax: (864) 647-7302
Email: parts@lift-tek.com

Other Lift Technologies Locations

Lift -Tek Elecar S.p.A


29015 Castel. S. Giovanni (PC)
Via G. Galilei
Italy

© Lift Technologies Inc. 06-2012 www.lift-tek.com

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