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45D-MQ Full Freelift 4-Stage Quad Mast: Arts Manual
45D-MQ Full Freelift 4-Stage Quad Mast: Arts Manual
ARTS MANUAL
45D-MQ
Full Freelift 4-Stage
Quad Mast
For PIDS 45D-MQ-001 Through Present
Manual Number:
208943 R28
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195
About This Manual
Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate
the product ID number stamped on the left hand side of the outer upright channel.
This number must be used when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER
XXX-XX-XXXX
XXX-XX-XXX
XYZ
MQ-
5D-
4
Customers -
Parts and service literature is available through authorized lift truck dealers.
To place an order, contact the lift truck dealer of your choice.
Safety Decals
22
3
4
5
6
7
1
2
8
9
10 21
11
12 20
13 19
14 18
17
16
15 MA0024.eps
Common Parts
FL-2
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Shell 12 1 560470 Fuse Piston
2 1 N/A Rod 13 1 564107 Spring Guide
3 1 Wiper 14 1 611299 Fitting
4 1 559982 Retainer 15 1 769018 Pin
5 1 Rod Seal 16 1 564108 Fuse Spring
6 1 Back-Up Ring 17 1 Retaining Ring
7 1 O-Ring 18 1 Washer
8 1 Pull Wire 19 1 Wear Ring
9 1 Piston 20 1
, O-Ring
10 1 Back-Up Ring 21 1 Check Valve
11 1 Piston Seal 22 1 3133 Snap Ring
- Included in Check Valve Kit 563904. - Included in Cylinder Service Kit 560349.
- Included in Piston Service Kit 561242.
208943 R28 08/06/12 Page 5
Free Lift Cylinder
14
4
5
6
9
10
11
12
13 MA2613.eps
Common Parts
FL-3
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Rod End 8 1 N/A Rod
2 1 O-Ring 9 1 1350240 Piston
3 1 Wiper 10 1 Piston Seal
4 1 Rod Seal 11 1 Wear Ring
5 1 O-Ring 12 1 611299 Fitting
6 1 1350241 Retainer 13 1 769018 Pin
7 1 N/A Shell 14 1 3133 Snap Ring
- Included in Cylinder Service Kit 1000786.
208943 R28 08/06/12 Page 7
Free Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564
18
1
2
3
4
8
9
10
11 15
12 16
17
13 19
14 20
21
MA2614.eps
Common Parts
FL-8
Item # Qty Part # Description Item # Qty Part # Description
1 1 78476 Retainer 12 1 Piston Seal
2 1 Wiper 13 1 Wear Ring
3 1 O-Ring 14 1 611299 Fitting
4 1 Rod Seal 15 1 Check Valve
5 1 Back-Up Ring 16 1 , O-Ring
6 1 O-Ring 17 1 N/A Plug
7 1 N/A Shell 18 1 3133 Snap Ring
8 1 N/A Stand Tube 19 1 564107 Spring Guide
9 1 N/A Rod 20 1 565085 Spring
10 1 Pull-In Wire 21 1 252678 Fuse Piston
11 1 N/A Piston
- Included in Cylinder Service Kit 1002524.
- Included in Check Valve Kit 1358999.
- This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.
12
22
14
13
16
19
23
10
21
7
20
3
11
MA2977.eps
18 15 17 4
Common Parts
FL-11
Item # Qty Part # Description Item # Qty Part # Description
1 1 Back-Up Ring 13 1 N/A Rod
2 1 Check Valve 14 1 Rod Seal
3 1 , Circlip 15 1 769018 Roll Pin
4 1 564107 Spring Guide 16 1 N/A Shell
5 1 3133 Snap Ring 17 1 564108 Spring
6 2 Nylon Ring 18 1 3104903 Fuse Piston
7 1 , O-Ring 19 1 N/A Stand Tube
8 1 O-Ring 20 1 Washer
9 1 N/A Piston 21 1 Wear Ring
10 1 Piston Seal 22 1 Wiper
11 1 611299 Fitting 23 1 Pull-In Wire
12 1 3106469 Retainer
- Included in Cylinder Service Kit 3106465.
- Included in Check Valve Kit 563904.
- This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.
208943 R28 08/06/12 Page 11
Right Hand Main Lift Cylinder
5
24
6
7
8
23
9
22
10
11
12
4
23
13
22
14
15
16
17 21
20
18
19
MA0023.eps
Common Parts
ML-2
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Shell 13 1 , Pull Wire
2 1 N/A Rod 14 1 , Piston
3 1 N/A Pipe 15 1 Back-Up Ring
4 1 N/A Spacer 16 1 Piston Seal
5 1 N/A Plug 17 1 Wear Ring
6 1 Back-Up Ring 18 1 611289 Fitting
7 1 O-Ring 19 1 Screw
8 1 Wiper 20 1 Check Valve
9 1 Rod Seal 21 1 , O-Ring
10 1 562630 Retainer 22 1 O-Ring
11 1 Back-Up Ring 23 1 Back-Up Ring
12 1 O-Ring 24 1 611291 Fitting
- Included in Piston Service Kit 564051.
- Included in Cylinder Service Kit 564050.
- Included in Check Valve Service Kit p/n 216677.
208943 R28 08/06/12 Page 13
Right Hand Main Lift Cylinder
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
19
MA2615.eps
17 18
Page 14 08/06/12 208943 R28
Right Hand Main Lift Cylinder
This page applies to
the individual PIDs listed below.
45D-MQ 4725 45D-MQ 4786 45D-MQ 4819 45D-MQ 4849 45D-MQ 4887 45D-MQ 4929
45D-MQ 4728 45D-MQ 4787 45D-MQ 4820 45D-MQ 4851 45D-MQ 4888 45D-MQ 4933
Through 45D-MQ 4791 45D-MQ 4821 45D-MQ 4852 45D-MQ 4889 45D-MQ 4934
45D-MQ 4740 45D-MQ 4794 45D-MQ 4823 45D-MQ 4854 45D-MQ 4890 45D-MQ 4935
45D-MQ 4742 45D-MQ 4796 45D-MQ 4824 45D-MQ 4855 45D-MQ 4891 45D-MQ 4937
Through 45D-MQ 4798 45D-MQ 4827 45D-MQ 4859 45D-MQ 4892 45D-MQ 4938
45D-MQ 4750 45D-MQ 4799 45D-MQ 4828 45D-MQ 4861 45D-MQ 4994 45D-MQ 4941
45D-MQ 4752 45D-MQ 4800 45D-MQ 4830 45D-MQ 4862 45D-MQ 4895 Through
Through 45D-MQ 4802 45D-MQ 4831 45D-MQ 4863 45D-MQ 4898 45D-MQ 5206
45D-MQ 4759 45D-MQ 4806 45D-MQ 4832 45D-MQ 4865 45D-MQ 4900 45D-MQ 5208
45D-MQ 4764 45D-MQ 4807 45D-MQ 4833 45D-MQ 4866 45D-MQ 4901 Through
Through 45D-MQ 4808 45D-MQ 4834 45D-MQ 4867 45D-MQ 4902 45D-MQ 5367
45D-MQ 4768 45D-MQ 4809 45D-MQ 4836 45D-MQ 4838 45D-MQ 4903 45D-MQ 5369
45D-MQ 4773 45D-MQ 4810 45D-MQ 4838 45D-MQ 4870 45D-MQ 4904 Through
45D-MQ 4774 45D-MQ 4811 45D-MQ 4839 45D-MQ 4871 45D-MQ 4907 45D-MQ 6358
45D-MQ 4775 45D-MQ 4812 45D-MQ 4840 45D-MQ 4878 Through
45D-MQ 4779 45D-MQ 4813 45D-MQ 4841 45D-MQ 4880 45D-MQ 4923
45D-MQ 4784 45D-MQ 4815 45D-MQ 4842 45D-MQ 4883 45D-MQ 4926
45D-MQ 4785 45D-MQ 4818 45D-MQ 4847 45D-MQ 4884 45D-MQ 4928
Common Parts
ML-3
Item # Qty Part # Description Item # Qty Part # Description
1 1 611291 Fitting 11 1 N/A Rod
2 1 1349732 Rod End 12 1 N/A Shell
3 1 O-Ring 13 1 Piston
4 1 O-Ring 14 1 Piston Seal
5 1 Back-Up Ring 15 1 Wear Ring
6 1 Wiper 16 1 611289 Fitting
7 1 Rod Seal 17 1 17010R1 Ball
8 1 O-Ring 18 1 O-Ring
9 1 1356992 Retainer 19 1 1348729 Plug
10 1 N/A Spacer
- Included in Cylinder Kit 1000784.
208943 R28 08/06/12 Page 15
Right Hand Main Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
MA2616.eps
Common Parts
ML-11
Item # Qty Part # Description Item # Qty Part # Description
1 1 611291 Fitting 10 1 N/A Stand Tube
2 1 N/A Rod End 11 1 N/A Spacer
3 1 O-Ring 12 2 O-Ring
4 1 Wiper 13 1 Piston
5 1 Rod Seal 14 1 Piston Seal
6 1 O-Ring 15 1 Wear Ring
7 1 78481 Retainer 16 1 N/A Plug
8 1 N/A Shell 17 1 Retaining Ring
9 1 N/A Rod 18 1 611289 Fitting
- Included in Cylinder Kit 1002525.
208943 R28 08/06/12 Page 17
Right Hand Main Lift Cylinder
For PIDs 45D-MQ8565 Through Present
15
19
23
10
16
25
20
21
18
12
11
22
26
3
9
13
14
24
17
6
MA2979.eps
Common Parts
ML-15
Item # Qty Part # Description Item # Qty Part # Description
1 1 Backup Ring 14 1 Piston Seal
2 1 Backup Ring 15 1 611291 Fitting
3 2 Backup Ring 16 1 3107009 Retainer
4 3 3107909 Check Valve 17 1 N/A Retaining Ring
5 1 N/A Cushion Sleeve 18 1 N/A Rod
6 1 611289 Fitting 19 1 N/A Rod End
7 1 Nylon Ring 20 1 Rod Seal
8 1 O-Ring 21 1 N/A Shell
9 1 O-Ring 22 1 N/A Spacer
10 1 O-Ring 23 1 N/A Spring
11 1 N/A O-Ring 24 1 Wear Ring
12 1 N/A Pipe 25 1 Wiper
13 1 N/A Piston 26 1 N/A Wire Ring
- Included in Cylinder Kit 3107200.
208943 R28 08/06/12 Page 19
Left Hand Main Lift Cylinder
22
4
5
6
7
8
9
21
10 20
11 19
12 18
13
14
15
17
16
MA0013.eps
Common Parts
ML-7
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Shell 12 1 Piston Seal
2 1 N/A Rod 13 1 Wear Ring
3 1 N/A Spacer 14 1 564054 Spring Guide
4 1 Wiper 15 1 611289 Fitting
5 1 Rod Seal 16 1 563782 Fuse Piston
6 1 562630 Retainer 17 1 562847 Spring
7 1 Back-Up Ring 18 1 3015 Retaining Ring
8 1 O-Ring 19 1 5508 Spacer
9 1 , Pull Wire 20 1 689937 O-Ring
10 1 Piston 21 1 626664 Check Valve
11 1 Back-Up Ring 22 1 3135 Snap Ring
- Included in Cylinder Service Kit 564050.
- Included in Piston Service Kit 564052.
4
5
6
10
11
12
13
16
MA2617.eps
14 15
Common Parts
ML-12
Item # Qty Part # Description Item # Qty Part # Description
1 1 1349747 Rod End 9 1 N/A Shell
2 1 O-Ring 10 1 1349748 Piston
3 1 Wiper 11 1 Piston Seal
4 1 Rod Seal 12 1 Wear Ring
5 1 O-Ring 13 1 231325 External Fuse
6 1 1356992 Retainer 14 1 17010R1 Ball
7 1 N/A Spacer 15 1 O-Ring
8 1 N/A Rod 16 1 1348729 Plug
- Included in Cylinder Service Kit 1000785.
208943 R28 08/06/12 Page 23
Left Hand Main Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564
1
2
10
11
12
13
14
15
MA2618.eps
Common Parts
ML-13
Item # Qty Part # Description Item # Qty Part # Description
1 1 N/A Rod End 9 1 N/A Spacer
2 1 O-Ring 10 1 N/A Piston
3 1 Wiper 11 1 Piston Seal
4 1 Rod Seal 12 1 N/A Plug
5 1 O-Ring 13 1 Wear Ring
6 1 78481 Retainer 14 1 N/A Retaining Ring
7 1 N/A Shell 15 1 231325 External Fuse
8 1 N/A Rod
- Included in Cylinder Service Kit 1002526.
12
19
15
1
8
16
14
9
5
2
7
17
3
6
10
18
11 4
MA2980.eps
13
Common Parts
ML-17
Item # Qty Part # Description Item # Qty Part # Description
1 1 Backup Ring 11 1 231325 External Fuse
2 1 Check Valve 12 1 3107009 Retainer
3 1 Circlip 13 1 Retaining Ring
4 1 N/A Cushion Sleeve 14 1 N/A Rod
5 1 N/A Wire Ring 15 1 Rod Seal
6 1 Nylon Ring 16 1 N/A Shell
7 1 O-Ring 17 1 Washer
8 1 O-Ring 18 1 Wear Ring
9 1 N/A Piston 19 1 Wiper
10 1 Piston Seal 20 1 3135 Snap Ring
- Included in Cylinder Service Kit 3107100.
- Inluded in Check Valve kit 563904.
208943 R28 08/06/12 Page 27
Outer Weldment
For PIDs 45D-MQ-001 Through Present
2
9 3
4
5
19
18
17
16
1
15
14 6
13 7
12
11
10
MA0056.eps
Common Parts
Outer-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 679144 Chain Anchor 11 2 683823 Capscrew, M10 x 50 long
3 2 679149 Pin 12 2 684649 Capscrew, M10 x 25 long
4 4 6508 Cotter Pin 13 4 681238 Lockwasher, M10
5 2 6518 Cotter Pin 14 1 601378 Fitting
6 1 LCV Mounting Bracket 15 2 200242 Full Hex Nut
7 2 601377 Fitting 16 2 200244 Jam Hex Nut
8 2 605761 Fitting 17 2 201493 Roller Assembly
9 2 203388 Shim 18 16 637536 Shim
10 1 605948 Fitting 19 2 201494 Wear Plug
- Quantity as required
- See Lowering Control Valve page for part numbers.
27
28 2
3
OLD STYLE 4
WEAR PLUG & SHIM 26 5
6
25
NEW STYLE
WEAR PLUG & SHIM
7
24
23 8
22 9
15
21
20
10
19
11
18
17
12
13
31
15 30
16
MA2619.eps
14
Common Parts
Outer-Inter-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 657852 Sheave 16 1 606212 Dowel Pin
3 2 3147 Snap Ring 17 2 200006 Nut
4 1 206655 Clamp 18 2 200007 Jam Nut
5 1 681238 Lockwasher, M10 19 2 6518 Cotter Pin
6 1 200429 Capscrew, M10x1,5x20-10.9 20 2 680242 Chain Anchor
7 1 3135 Snap Ring 21 2 684305 Pin
8 2 203404 Washer 22 4 6508 Cotter Pin
2 205198 Shim, .01 in. (0,3 mm) 23 2 662145 Roller
2 205199 Shim, .03 in. (0,7 mm) 24 8 631881 Shim, .03 in. (0,7 mm)
9
2 205196 Shim, .06 in. (1,5 mm) 25 2 203403 Washer, .08 in. (2,0 mm)
2 205197 Shim, .09 in. (2,3 mm) 26 2 203314 Washer, .09 in. (2,2 mm)
203263 Hi-Vis Bracket (not shown) 27 1 203386 Tube
10 1
683831 Standard Bracket 28 2 215720 Wear Plug– (4.2 mm)
11 1 2377 Fitting, 10-10 28 2 215721 Wear Plug– (6.2 mm)
12 2 680218 Capscrew, M6x12-8.8 29 2 215722 Wear Plug Shim
13 1 661786 Pad 30 2 201493 Roller
14 2 769572 Capscrew, M12x35-12.9 31 j8 637536 Shim
15 1 203291 Bar
- Quantity as required.
- Included in Service Kit 210767.
208943 R28 08/06/12 Page 31
Outer Intermediate Weldment
For PIDs 45D-MQ6359 Through Present
10
2
3
4
26 5
6
25
11
7
24
23 8
22 9
21
20
19
18
17
12
13
31
15 30
16
MA2625.eps
14
Page 32 08/06/12 208943 R28
Outer Intermediate Weldment
For PIDs 45D-MQ6359 Through Present
Common Parts
Outer-Inter-2
Item # Qty Part # Description Item # Qty Part # Description
2 2 657852 Sheave 13 1 661786 Pad
3 2 3147 Snap Ring 14 2 769572 Capscrew, M12x35-12.9
4 1 206655 Clamp 15 1 203291 Bar
5 1 681238 Lockwasher, M10 16 1 606212 Dowel Pin
6 1 200429 Capscrew, M10x1,5x20-10.9 17 2 200006 Nut
7 1 3135 Snap Ring 18 2 200007 Jam Nut
8 2 203404 Washer 19 2 6518 Cotter Pin
9 2 205198 Shim, .01 in. (0,3 mm) 20 2 680242 Chain Anchor
9 2 205199 Shim, .03 in. (0,7 mm) 21 2 684305 Pin
9 2 205196 Shim, .06 in. (1,5 mm) 22 4 6508 Cotter Pin
9 2 205197 Shim, .09 in. (2,3 mm) 23 2 662145 Roller
10 1 248902 Tube 24 8 631881 Shim, .03 in. (0,7 mm)
2 215720 Wear Plug– (4.2 mm) 25 2 203403 Washer, .08 in. (2,0 mm)
11 2 215721 Wear Plug– (6.2 mm) 26 2 203314 Washer, .09 in. (2,2 mm)
2 215722 Wear Plug Shim 30 2 201493 Roller
12 2 680218 Capscrew, M6x12-8.8 31 8 637536 Shim
- Quantity as required.
- Included in Service Kit 210767.
19
OLD STYLE
WEAR PLUG & SHIM
2
NEW STYLE 3
WEAR PLUG & SHIM
4
5
4
6
4
7
18 8
9
10
11
1 2
12
13
14
18
15
16
17
4
18
MA2620.eps
Common Parts
Inner-Inter-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 660051 Sheave 12 2 679149 Pin
3 1 203267 Shaft 13 4 6508 Cotter Pin
4 16 631881 Shim, .03 in. (0,7 mm) 14 2 679146 Chain Anchor
5 1 203385 Sheave 15 2 6518 Cotter Pin
6 1 3140 Snap Ring 16 2 200244 Jam Nut
7 1 203266 Retainer 17 2 200242 Nut
8 1 768690 Capscrew, M8x12-8.8 18 4 662145 Roller
9 1 683820 Capscrew, M10x1,5x16-8.8 19 2 215720 Wear Plug– (4.2 mm)
10 1 681238 Lockwasher, M10 19 2 215721 Wear Plug– (6.2 mm)
11 1 203269 Shaft 20 2 215722 Wear Plug Shim
- Quantity as required.
- Included in Service Kit 210767.
208943 R28 08/06/12 Page 35
Inner Intermediate Weldment
For PIDs 45D-MQ6359 Through Present
2
5
18
7
6
9
10
11
1 2
12
13
14
18
15
16
17
4
18
MA3439.eps
Common Parts
Inner-Inter-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 2 660051 Sheave 12 2 679149 Pin
3 1 203267 Shaft 13 4 6508 Cotter Pin
4 16 631881 Shim, .03 in. (0,7 mm) 14 2 679146 Chain Anchor
5 1 203385 Sheave 15 2 6518 Cotter Pin
6 1 3140 Snap Ring 16 2 200244 Jam Nut
7 1 203266 Retainer 17 2 200242 Nut
8 1 768690 Capscrew, M8x12-8.8 18 4 662145 Roller
9 1 683820 Capscrew, M10x1,5x16-8.8 19 2 215720 Wear Plug– (4.2 mm)
10 1 681238 Lockwasher, M10 19 2 215721 Wear Plug– (6.2 mm)
11 1 203269 Shaft 20 2 215722 Wear Plug Shim
- Quantity as required.
- Included in Service Kit 210767.
208943 R28 08/06/12 Page 37
Inner Weldment
For PIDs 45D-MQ-001 Through 45D-MQ-883
28
26 1
27
25
24
29 2
3 2
3
4
6
4
5
5
19
9 10
23 18
7 11
8
12
22
21 13
16 14
20 17 15
30
19
18
MA0059.eps
Common Parts
Inner-1-1
Item # Qty Part # Description Item # Qty Part # Description
2 4 6508 Cotter Pin 17 2 662145 Roller
3 2 684305 Pin 18 4 200006 Nut
4 2 680242 Chain Anchor 19 4 200007 Jam Nut
5 2 6518 Cotter Pin 20 1 611299 Fitting, 10-10
6 1 n Hose See Hose Chart 21 1 206042 Band Order P/N 209696
7 1 200429 Capscrew, M10x1,5x20-10.9 22 2 786881 Nut, M8
8 1 681238 Lockwasher, M10 23 2 206319 Stud
9 1 206655 Tube Clamp 24 2 3140 Snap Ring
10 1 203387 Tube 25 2 660051 Sheave
11 2 769572 Capscrew, M12x35-12.9 26 1 3133 Snap Ring
12 1 203477 Standard IHR Bracket 27 1 203262 Bar
13 1 661786 Pad 28 2 763023 Nut, M10
14 2 680218 Capscrew, M6x12-8.8 29 1 201497 Crosshead
15 1 606212 Dowel Pin 30 2 203406 Capscrew, M12x1,75x16-12.9
16 16 631881 Shim, .03 in. (0,7 mm)
- Quantity as required.
208943 R28 08/06/12 Page 39
Inner Weldment
For PIDs 45D-MQ-884 Through 45D-MQ6358
230805
238353
26
1
MA2624.eps
25
24
27 2
3 2
3 4
6
4
5
5
19
9 10
18
11
7 8
22 12
21
13
15 14
16
17
20
23
19
18
MA2621.eps
Common Parts
Inner-2-2
Item # Qty Part # Description Item # Qty Part # Description
2 4 6508 Cotter Pin 14 2 680218 Capscrew, M6x12-8.8
3 2 679149 Pin 15 1 606212 Dowel Pin
4 2 680242 Chain Anchor 16 16 631881 Shim, .03 in. (0,7 mm)
5 2 6518 Cotter Pin 17 2 662145 Roller
6 1 Hose See Hose Chart 18 4 200006 Nut
7 1 218935 Capscrew, M10x1,5x20-10.9 19 4 200007 Jam Nut
8 1 681238 Lockwasher, M10 20 1 611299 Fitting, 10-10
9 1 206655 Tube Clamp 21 1 209625 Band Order P/N 209696
10 1 203387 Tube 22 2 219596 Socket Head Capscrew
11 2 769572 Capscrew, M12x35-12.9 23 2 203406 Capscrew, M12x1,75x16-12.9
203477 Standard IHR Bracket 24 2 3140 Snap Ring
12 1 238353 Left Hand IHR Bracket 25 2 660051 Sheave
230805 Hi-Vis IHR Bracket 26 1 3133 Snap Ring
13 1 661786 Pad 27 1 210169 Crosshead
- Quantity as required.
- See Hose Chart.
26
27 1
25
24
2
3 3 2
4 4
5 6
5
19
18 7 8
21 10 9 11
22 12
13
16 14
17
20
15
23
19 MA2622.eps
18
Common Parts
Inner-3
Item # Qty Part # Description Item # Qty Part # Description
2 4 6508 Cotter Pin 15 1 606212 Dowel Pin
3 2 684305 Pin 16 16 631881 Shim, .03 in. (0,7 mm)
4 2 680242 Chain Anchor 17 2 662145 Roller
5 2 6518 Cotter Pin 18 4 200006 Nut
6 1 Hose See Hose Chart 19 4 200007 Jam Nut
7 1 787398 M8 Flat Washer 20 1 611299 Fitting, 10-10
8 1 206315 M8 Lockwasher 21 1 209625 Band
9 1 209742 M8 Capscrew 22 2 219596 Socket Head Screw
10 1 248901 Tube 23 2 203406 Capscrew, M12x1,75x16-12.9
11 2 769572 Capscrew, M12x35-12.9 24 2 3140 Snap Ring
12 1 203291 Standard NON-IHR Stop Bracket 25 2 660051 Sheave
13 1 661786 Pad 26 1 3133 Snap Ring
14 2 680218 Capscrew, M6x12-8.8 27 1 210169 Crosshead
- Quantity as required.
- Included in Non-IHR lower inner mast bumper stop kit p/n 249002.
- See Hose Charts.
MA2354.eps
2 3
MA0063.eps
Backrest-2.eps 3
2
45D MQ LBR-1
Class II Load Backrests
Item # Qty Part # Description
684769 *Backrest, 31" x 36"
684770 *Backrest, 31" x 48"
684771 *Backrest, 31" x 60"
226822 *Backrest, 37" x 30"
214063 *Backrest, 37" x 31"
250091 *Backrest, 37" x 34"
684772 *Backrest, 37" x 36"
234649 *Backrest, 37" x 38"
226827 *Backrest, 37" x 40"
246383 *Backrest, 37" x 41"
684773 *Backrest, 37" x 48"
226835 *Backrest, 37" x 54"
235274 *Backrest, 37" x 55"
684774 *Backrest, 37" x 60"
246397 *Backrest, 37" x 64"
1 1 230896 *Backrest, 37" x 72"
230596 *Backrest, 37" x 74"
238567 *Backrest, 41" x 30"
249220 *Backrest, 41" x 32"
684775 *Backrest, 41" x 36"
684776 *Backrest, 41" x 48"
246640 *Backrest, 41" x 54"
684777 *Backrest, 41" x 60"
245083 *Backrest, 47" x 30"
684778 *Backrest, 49" x 36"
684779 *Backrest, 49" x 48"
684780 *Backrest, 49" x 60"
226830 *Backrest, 58" x 48"
684781 *Backrest, 61" x 36"
684782 *Backrest, 61" x 48"
684783 *Backrest, 61" x 60"
245168 *Backrest, 41" x 62"
2 4 200173 Capscrew, M16x2,0x35-8.8
3 4 684586 Lockwasher, M16
* includes Ref 2 and 3
Other Backrest sizes are available, contact Lift Technologies for details.
Page 46 08/06/12 208943 R28
Lowering Control Valve
Hi-Vis Bracket Standard Bracket
2
8 7 3 3
3 4
4
1
5
5
MA2102.eps
3
Parts vary by PID #, Contact Lift Technologies for specific part numbers.
1
Lowering Control Valve
Item # Qty Part # Description
Valve Assembly
2 *200630 2000 PSI Lowering Control Valve, 8 GPM
1 *684812 2000 PSI Lowering Control Valve, 24 GPM
*684810 2600 PSI Lowering Control Valve, 17 GPM
Valve Body
2 1 684152 Valve Body
3 Valve Cartridge
200629 2000 PSI Valve Cartridge, 8 GPM
3 1 684154 2000 PSI Valve Cartridge, 24 GPM
684210 2600 PSI Valve Cartridge, 17 GPM
1
* - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.
LCV-1
Item # Qty Part # Description
1 214794 Lowering Control Valve Assembly17 GPM
2 1 214793 Valve Body
3 1 684210 Valve Cartridge, 17 GPM
3
* - Item 1 includes items 2 and 3.
10
11
8 A
7
1 2
4
6
MA2096.eps
1
3 5
9
12
4CARR
45D MQ 4 Roller Carriages Common Parts
Item # Qty Part # Description Item # Qty Part # Description
203323 37" Cushion Carriage Weldment 1 4 6508 Cotter Pin
203324 41" Cushion Carriage Weldment 2 2 683817 Chain Anchor
219851 31" Pneumatic Carriage Weldment 3 2 6518 Cotter Pin
A 1
203325 37" Pneumatic Carriage Weldment 4 2 684305 Pin
216747 38.5" Pneumatic Carriage Weldment 5 2 200007 Nut, .625
203326 41" Pneumatic Carriage Weldment 6 2 200006 Nut Jam
7 4 206174 Capscrew, M12x45
8 4 684660 Lockwasher, M12
9 4 662145 Roller Assembly
10 *16 631881 Shim
11 4 683819 Thrust Roller Assembly
12 1 219400 Forkstop Kit
* Quantity as required
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 48 08/06/12 208943 R28
6 Roller Carriages
(Standard and Heavy Duty)
13
12
11
1
9
2 10
1 4 7
A
5
8
6
3
MA2097.eps
14
15
13
Heavy Duty Carriage required in all 6000# truck and Roll Clamp Applications
6CARR
45D MQ 6 Roller Carriages Common Parts
Item # Qty Part # Description Item # Qty Part # Description
233777 35.5" Standard Cushion Carriage Weldment 1 4 6508 Cotter Pin
203391 37" Standard Cushion Carriage Weldment 2 2 683817 Chain Anchor
203469 37" Heavy Duty Cushion Carriage Weldment 3 2 6518 Cotter Pin
203392 41" Standard Cushion Carriage Weldment 4 2 684305 Pin
203470 41" Heavy Duty Cushion Carriage Weldment 5 2 200007 Nut, .625
250010 43" Heavy Duty Cushion Carriage Weldment 6 2 200006 Nut Jam
245079 47" Standard Cushion Carriage Weldment 7 4 206174 Capscrew, M12x45
203417 49" Standard Cushion Carriage Weldment 8 4 684660 Lockwasher, M12
203471 49" Heavy Duty Cushion Carriage Weldment 9 4 683819 Thrust Roller Assembly
203418 61" Standard Cushion Carriage Weldment 10 2 660050 Load Roller
A 1 203472 61" Heavy Duty Cushion Carriage Weldment 11 2 658378 Retainer Plate
214333 62" Heavy Duty Cushion Carriage Weldment 12 4 680218 Hex Head, M6x12 long
203393 37" Standard Pneumatic Carriage Weldment 13 4 662145 Load Roller
203473 37" Heavy Duty Pneumatic Carriage Weldment 14 *16 631881 Load Roller Shim
203394 41" Standard Pneumatic Carriage Weldment 15 1 219400 Fork Stop Kit
203474 41" Heavy Duty Pneumatic Carriage Weldment * Quantity as required
203419 49" Standard Pneumatic Carriage Weldment Top Roller Kit P/N 688378.
203475 49" Heavy Duty Pneumatic Carriage Weldment
220811 58" Standard Pneumatic Carriage Weldment
203420 61" Standard Pneumatic Carriage Weldment
203476 61" Heavy Duty Pneumatic Carriage Weldment
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
208943 R28 08/06/12 Page 49
Single Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-001 Through 45D-MQ-883
4 5
6 7 22
18 21
17 Outer
Upright
11
Outer
Intermediate
20
Upright
10 22
9
8 20 1
21
Inner
Intermediate 22
Upright 21
22 20
21
20
11
12 18
13 2
14 7
15
16
19
20
21
22
25
23
22 7
24 8 MA2880.eps
IHR-1
68 in. 74 in. 80 in. 86 in. 92 in. 98 in. 104 in.
Item # Qty Part # Part # Part # Part # Part # Part # Part # Description
OBSOLETE Internal Reeving Kit
1 1 203792 203793 203794 203795 203796 203797 203798 Upper Guide
2 1 203806 203807 203808 203809 203810 203811 203812 Lower Guide
3 4 206254 206256 206258 206260 206262 206264 206266 Hose
- Retracted channel length.
- For complete kits, order IHR Kit P/Ns on page 44.
20
2
19
6 10
1
10
2
15
30 30 16 23
MA3193.eps 16
28
8
10
2
3 24
19 5 11
12
21
13
14 4
21
29
17 22
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 53
Single Function Hi-Vis
4
2 17
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
11 38
36 34 24
26
32 25
24 8
22
12
8
19
10
35
20
37 20
3
37
1
30
4 13 35
12
27
1 33
3
12
5
14
8 9
15
31
21
24 7
16
6
18
28
29
MA3194.eps
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 55
Single Function Hi-Vis Internal Hose Reeving
With Greaseable bracket
For PIDs 45D-MQ-884 Through Present j
2 18
5
12
28
32
27
13
9
19 38 27
5 9
3
2 36 25
39
34
4
1
1
4
13
11
9 35
23
37 23
22
27
MA3443.eps 37
35
18
13 5 14
29
33
6
2
15
10
16
31
24
8
17
7
30 20
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 57
Single Function Hi-Vis Right Hand
Internal Hose Reeving
4
2 17 For PIDs 45D-MQ-884 Through Present j
11 38
36 34 24
26
32 25
24 8
22
12
8
19
10
35
20
37 20
3
37
1
30
4 13 35
12
27
1 33
3
12
5
14
8 9
15
31
21
24 7
16
6
18
28
29
MA3194.eps
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part
number.
208943 R28 08/06/12 Page 59
Single Function Hi-Vis Left Hand
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
33
9
17
6
4 31
8 2 29 34 27 17
6
15
19
25
9
4
2
32
MA3195.eps
9
3
1 7
28
13
30 13
30
6
24
28
9 4
2
17
18
35
10 38
21
20
26 11
36
37 14
12
5
22
23
Page 60 08/06/12 208943 R28
Common Parts P/N 249346
IHR-8
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 Hose Clamp 20 1 206315 M8 Lockwasher
2 6 227854 Hose Clamp 21 1 * Lower Guide
3 2 227884 Hose Clamp Bar 22 2 2645 #6 Cap Plug
4 3 227885 Hose Clamp Bar 23 1 786882 M10 Lock Nut
5 1 2453 900 Bulkhead Union 24 1 205979 M12 Lock Nut
6 6 684649 Capscrew M10 X 25 LG 25 1 215779 Hose Retainer Plate
7 1 768414 Capscrew M12 X 65 LG 26 1 230606 Hose Retainer Plate
8 1 763169 Capscrew M6 X 20 LG 27 3 215772 Sheave
9 10 762900 Capscrew M6 X 25 LG 28 2 210175 Sheave
10 1 787372 Capscrew M8 X 20 LG 29 3 688935 Snap Ring
11 1 2375 Bulkhead Fitting 30 2 210173 Stubshaft
12 1 2680 Fitting 31 1 238809 Upper Bracket
13 2 210174 Hose Guard 32 1 * Upper Guide
14 1 210846 Carriage Bracket 33 1 238696 Upper Guide Bracket
15 3 241395 Spacer 34 3 205086 Washer
16 1 216608 Installation Instructions 35 2 769572 Capscrew M12 X 35 LG
17 6 681238 M10 Lockwasher 36 1 661786 Bumper Pad
18 1 238353 Lower Bracket 37 2 680218 Capscrew
19 1 206323 M6 Lockwasher 38 1 606212 Dowel Pin
* - See Chart Below
Check with Lift-Tek Engineering for Truck Mounting verification before ordering kits
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR KIT part number.
208943 R28 08/06/12 Page 61
Single Function Hi-Vis Left Hand
Internal Hose Reeving
With Greaseable bracket
For PIDs 45D-MQ-884 Through Present j
38
13
24
9
5
12 2
39
32
25 36
34 22
30 24
3 9
13
5
2
37
13
4
1
24
11
33
20
35 20
27
19
MA3441.eps 35
33
13 5
2
6
10
14 15 16
26 21
31 17
7
29
8
28 17
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR KIT part number.
208943 R28 08/06/12 Page 63
Double Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-001 Through 45D-MQ-883
4 5
6
17 7 22
Outer 18 23
7 Upright
24
10
9
8
1
24
Outer
22 23
Intermediate
Inner Upright
Intermediate
Upright 23 22
22 24
23
24
Double
Function
11
12 18
7 2
13
14
15
16
19
20
21
22
23 25
22 7
8 MA2881.eps
24
Page 64 08/06/12 208943 R28
Double Function Standard-Vis
Internal Hose Reeving
For PIDs 45D-MQ-001 Thru 45D-MQ-883
11 1
10
1
17
11 11
14
21
28
15
26
11
9 15
27
7 8
3 22
17 12
6
13
19
5
4
20
MA3197.eps
24
26
14
13
10
32
3 19
35
4 22
37
1 1
20
30
12
20
14
37
35
3 2 3 15
14
2
27
33
10
11
24
16
18 7
31 28
9
MA3196.eps
29
8
6
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.
208943 R28 08/06/12 Page 69
Double Function Hi-Vis Internal Hose Reeving
With Greaseable bracket
For PIDs 45D-MQ-884 Through Present
17
4 2
26
27
38 23
35 33
14 37 26
13 3 10
10
31
5 24
1 1
4 19
2
14
4 2 34
36
10 22
26 12
21
22
MA3443.eps 18 36
34
4 15
14
2
28
32
11
16
30 29
9
20
8
6
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR KIT part number.
208943 R28 08/06/12 Page 71
Double Function Hi-Vis Right Hand
Internal Hose Reeving
For PIDs 45D-MQ-884 Through Present j
25 21
17 36
3 2 34 5 24
10
24
26
14
13
10
32
3 19
35
4 22
37
1 1
20
30
12
20
14
37
35
3 2 3 15
14
2
27
33
10
11
24
16
18 7
31 28
9
MA3196.eps
29
8
6
Page 72 08/06/12 208943 R28
Common Parts P/N 246777
IHR-15
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 Hose Clamp 20 2 210174 Hose Guard
2 8 227854 Hose Clamp 21 5 241395 IHR Spacer
3 4 227885 Hose Clamp Bar 22 1 246778 Lower Intermediate Insert
4 1 227884 Hose Clamp Bar 23 1 216608 Installation Instructions
5 1 238394 Upper IHR Bracket 24 6 681238 M10 Lockwasher
6 1 214932 Carriage Bracket 25 5 205086 Washer
7 1 230805 Lower Inner Bracket 26 1 206323 M6 Lockwasher
8 4 2453 900 Bulkhead Fitting 27 1 206315 M8 Lockwasher
9 2 680218 Capscrew 28 4 2645 #6 Cap Plug
10 6 684649 Capscrew M10 X 25 LG 29 1 786882 M10 Lock Nut
11 2 769572 Capscrew M12 X 35 LG 30 1 205979 M12 Lock Nut
12 1 684800 Capscrew M12 X 100 LG 31 1 661786 Bumper Pad
13 1 763169 Capscrew M6 X 20 LG 32 1 215789 Hose Retainer Plate
14 10 762900 Capscrew M6 X 25 LG 33 1 230606 Hose Retainer Plate
15 1 787372 Capscrew M8 X 20 LG 34 5 215772 Sheave
16 1 606212 Dowel Pin 35 2 210172 Sheave
17 1 214931 Guide Bar 36 5 688935 Snap Ring
18 1 * Lower Guide 37 2 210216 Stubshaft
19 1 * Upper Guide
* - See Chart Below
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.
12
22 29
13
4 2
36
MA3198.eps
3
1
18
13
1
16 32
34
11
16
34 27
4 32
2
9
20 4
24 6
2
13
10
14 7
23
7
30
25 5
28
15
26
8
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.
37 14
23
10
5
2
13
24 29
14
5 2
4 33
1
36 3
21 35
14 38
1 23
31
20 10
5
2
10
23
26
19 32
34
12 17
19
34
32
MA3444.eps
5
2 7
14
11
15 8
25
8
30
27 6
28
16 16
9
Check with Engineering for Truck Mounting verification before ordering kits
j - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement com-
ponents and not complete kits. When ordering IHR for PIDs in this range, order the current IHR Kit part number.
208943 R28
PURCHASE CUSTOMER
DATE SERIAL NUMBER PAGE # REF # PART # DESCRIPTION PRICE
ORDER PART #
08/06/12
Page 79
Manual Change Summary
R6 - Add inclusive cylinder, weldment and IHR information.
R7 - Correct LH ML (62 OCL) cylinder call out reference ECN 2106. Add new IHR part numbers. Reformat.
R8 - 03/02/04
Add Check Valve Kit to cylinder on page 8.
R9 - 06/04/04
Revise Cylinder, Weldment and IHR layouts.
R10 - 10/20/04
Revise p/n for IHR bracket in illustration MA2464.eps on page 32.
R11 - 01/03/05
Revise FL and inner chain length for 97 OCL on page 38.
Revise Fuse Piston Part Number on FL-8 page 9 - was 560470.
R12 - 08/12/05
Add high pressure IHR application p/ns to pages 47 and 55.
R13 - 12/23/05
Update common parts chart on page 31.
R14 - 12/28/05
Replace CPI with FL on chart IHR-16 on page 55.
R15 - 03/10/06
Add noncurrent PID FL hoses, add reference notes on top and bottom of chart on page 38.
R16 - 05/24/06
Revise roller bearing and shim callout on pages 24 through 27.
R17 -- 05/30/06
Add item 6 part number. page 21.
R18 - 05/30/06
Revise FL Hose reference number on chart. page 38.
R19 - 08/22/06
Add note for Item 25 on IHR-3 and IHR 12 page 43 and 51.
Revise illustrations on pages 42 and 50 to show correct hose ends on carriage end.
R20 - 08/25/06
Add note to item 10 on page 9.
R21 - 03/15/07
Add MFH to cylinder charts on pages 9,15 and 21.
Add note to weldment chart on page 29.
R22 - 07/20/07
Add new cylinders to cylinder pages.
Update Field and Repair Kit page.
R23 - 06/27/07
Revise PID information for cylinders on pages9, 10, 17, 19, 25 and 27.
R24 - 12/19/07
Changed OAL to OCL on chart on page 63.
R25 - 12/20/07
Revise cylinder service kit p/n on page 11 - was 3106466.
R26 - 03/18/08
Revise Seal Kit part for PHC FL cyl. - was 3106466.
Page 80 08/06/12 208943 R28
Manual Change Summary
R27 - 12/18/08
Revise Common Parts chart on page 39.
Revise illustration on page 38 to match Common Parts on page 39.
Revise 78 inner chain p/n and 92 freelift chain p/n on page 44.
Revise common parts group p/n on pages 49 and 57.
Add new IHR kits to chart on page 61.
Remove lock washers from crosshead and carriage term bracket and replace nuts with lock nuts on pages 50-55
and 58-63.
Add Slack Chain Combo Valve Kit to page 66.
R28 - 08/06/12
Add 81. 91 and 114 OCL to charts.
Update all IHR pages.