SECTION 03 06 00

SCHEDULES OF CONCRETE

PART 1 – GENERAL

1.1 SCOPE OF WORK

The WORK includes furnishing all labor, materials, equipment and incidentals necessary for
the construction of all concrete work.

1.3 REFERENCE
Except as otherwise indicated, the current editions of the following Standards apply to the
WORK of this Section:

A. Product Standards Agency (PSA) Publications (Philippines):

1. PNS 07- Portland Cement

2. PNS 18 - Specifications for Concrete Aggregates

B. American Society for Testing and Materials (ASTM) Publications:

1. ASTM C33- Guidelines for Concrete Aggregates

2. ASTM C94- Ready-mixed Concrete
3. ASTM C330- Lightweight Aggregates For Structural Concrete
4. ASTM C494- Chemical Admixtures for Concrete

C. American Concrete Institute (ACI) Publications:

1. ACI 551-05 -Tilt-Up Concrete Construction Guide

1.4 SUBMITTALS

A. Samples as required by the applicable Reference Standards

1.5 QUALITY ASSURANCE

The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure
that delivered materials conform to the specifications, and shall be paid for by the
Contractor. The Contractor shall furnish the owner certified copies of records
 showing that each material has been pre-tested, and complied with all applicable
requirements of this Standard. The Contractor shall, at his own expense, replace all
rejected materials for failure to comply with this Specification.

PART 2 – PRODUCTS

2.1 MATERIALS

A. Cement:

1. Cement: Portland cement, conforming to PNS 07, Type II.

a. With accordance to ACI 551-05, “Tilt-Up Concrete Construction

Guide” concrete used for tilt-up panels should provide adequate
strength for the in-place condition and for panel erection
requirements. A minimum 28-day strength of 3500 psi is typical for
in-place requirements.

B. Aggregates

1. Water: Water used in mixing, curing or other designated

application shall be reasonably clean and free of oil, salt, acid,
alkali, grass or other substances injurious to the finished product.

2. Fine and coarse aggregates shall consist of clean, hard, strong

and durable inert material, free of injurious amounts of deleterious
substances, conforming to ASTM C33 for normal weight concrete
and ASTM C330 for lightweight aggregate concrete.

C. Admixture

1. Admixtures conforming to ASTM C494 may be used upon

approval of the Engineer in writing, to control the time setting, to
effect water reduction and to increase workability. Proportioning
and mixing shall be as recommended by the manufacturer.

2. The admixture may be a hydroxylated carboxylic acid type or a

hydroxylated polymer type, but shall contain no calcium chloride.
The use of an admixture shall not change the required quantities
of cement.

3. The total air entrained measured at the discharge from the truck
shall be 3.0 per cent maximum for finished slabs and 3.5 to 5.0
per cent for all other concrete.
2.2 QUALITY OF CONCRETE

A. Before placing any concrete, the Contractor shall discuss with the Engineer the
source of materials and concrete he proposes to use. Samples of aggregate and
cement shall be furnished to the Engineer for testing.

PART 3 – EXECUTION

3.1 MIXING CONCRETE

A. Ready-mixed or transit-mixed concrete shall conform to ASTM C94. The

concrete supplier shall furnish to the Engineer for his approval, the dry
proportions to be used, with evidence that these will produce concrete of the
quality specified.

B. Ready-mixed or transit-mixed concrete shall be transported to the site in

watertight agitator or mixer trucks. Discharge at the site shall be within one (1)
hour after the cement was first introduced into the mix. Retempering (i.e. mixing
with or without additional cement, aggregate or water) of the concrete which has
partially hardened, will not be permitted.

3.2 PLACING OF CONCRETE

A. All debris, dirt and water shall be removed from the forms. Forms,
reinforcement steel, pipes, conduits, sleeves, anchors and other
embedded items shall be inspected an approved by the Engineer before
placing any concrete. The Contractor shall advise the Engineer of his
readiness to proceed at least 12 hours before each placement of
concrete.

B. Concrete shall be uniformly placed during the process of depositing until

the completion of the layer to maintain an approximately horizontal plastic
surface. The rate of placing concrete in forms shall not exceed o.60 meter
of vertical rise not be permitted.

C. Concrete shall not be placed in water or stay submerged within 24 hours

after placing except for curing nor shall running water be permitted to flow
over concrete surfaces within four days after the placing of concrete.

E. In thin walls or panel of considerable height, the concrete shall be placed

in such a manner as to prevent segregation and accumulation of
hardened concrete on the forms or the reinforcement steel located above
the concrete mass. Free fall of concrete shall not be permitted to exceed
1.50 meters below the ends of hoppers, chutes, ducts, tremies, or
“windows” in wall forms, without approval of the Engineer.

END OF SECTION 03 06 00
 SECTION 03 21 00

REINFORCEMENT BARS

PART 1 – GENERAL

1.1 SCOPE OF WORK

The work includes fabrication and installation of all steel bars and steel tie wire, clips,
supports, chairs, and spacers required for the reinforcement of concrete as shown on
the Drawings.

1.2 SPECIFICATIONS AND STANDARDS Except as otherwise indicated, the current

editions of the following Standards apply to the WORK of this Section:

ASTM A82 Steel Wire, Plain, for Concrete Reinforcement

ASTM A615/A615M Deformed and Plain Billet – Steel Bars for

ASTM A706/A706M Concrete Reinforcement

PNS 49 Philippine National Standard – Steel Bars for

Concrete Reinforcement

1.3 SUBMITTALS

A. Detailed working drawings and bending schedules of all reinforcement.

B. Samples and test certificates as required by the applicable Reference

Standards.

1.4 QUALITY ASSURANCE

The Contractor is responsible for the performance of all tests and inspection
required by this Standard Specification. However, the owner reserves the right to
perform any or all prescribed tests and inspection where such is deemed
necessary to ensure that delivered materials conform to the specifications, and
shall be paid for by the Contractor. The Contractor shall furnish the owner
certified copies of records showing that each material has been pre-tested, and
complied with all applicable requirements of this Standard. The Contractor shall,
at his own expense, replace all rejected materials for failure to comply with this
Specification.
 PART 2 – PRODUCTS

2.1 MATERIALS

1. Reinforcement steel shall be deformed, new billet steel bars conforming to

ASTM A615, Grade 60 and 40, substantially free from mill scale, rust dirt, grease
or other foreign matter.

2. Reinforcement steel shall bear a mill identification symbol, shall be tagged with
the size and mark number so that different types may be identified, and shall be
stored off the ground to protect the steel from moisture and dirt until placed in
final position.

3. Steel wire for tying reinforcing bars and water stops shall conform to ASTM
A82. Should the Contractor wish to use reinforcing steel bars having areas
different from those shown (with consequent different designations), the following
requirements shall apply:

a. Changes shall be implemented upon approval by the Engineer of the

reinforcing arrangement Drawings, required as shop drawings, which
shall be finalized upon issuance by the Engineer of the guidelines on
related criteria, as maximum and minimum spacing and bond strength.

b. Approval by the Engineer of bar size substitutions does not relieve the
Contractor of other specified requirements, including steel grade and bar
deformations.

PART 3 – EXECUTION

3.1 FABRICATION OF REINFORCEMENT

Reinforcement steel shall be accurately fabricated to the dimensions shown on

the shop drawings and bar schedules.

All reinforcing bars shall be bent cold around a pin with a free revolving collar
having a diameter of the bar of not less than the following:
1. Four times for stirrups
2. Six times for bars up to and including 25mm diameter
3. Eight times for bars over 25mm diameter
4. Ten times for bars 43mm and 57mm diameter

Reinforcement steel shall not be straightened nor rebent. Bars with kinks or bends
not shown on the Drawings will not be accepted.

3.2 INSTALLATION OF REINFORCEMENT

All reinforcing bars shall be accurately placed as shown on the Drawings, and in
accordance with the shop drawings and bar schedules. The reinforcing bars shall be
secured against displacement with annealed iron wire ties of minimum GA#16 GI
Wire (i.e. 1.39mm diameter) or suitable clips at the intersections.

END OF SECTION 03 21 00
 SECTION 03 31 00

STRUCTURAL CONCRETE

PART 1. GENERAL

1.1 SECTION INCLUDES

A. CONTRACTOR shall furnish all labor, tools, and equipment for the
construction of reinforced cast-in-place concrete.

B. This section includes basic finishing and curing methods, accessory control,
and expansion and contraction joint devices.

1.2 RELATED SECTIONS

A. The following is a list of SPECIFICATIONS which may be related to this

section:

1. Section 03 11 00, Concrete Forming.

2. Section 03 21 00, Reinforcing Bars.

3. Section 03 39 00, Concrete Curing.

1.3 REFERENCES

A. The following is a list of standards which may be referenced in this section:

A. Product Standards Agency (PSA) Publications (Philippines):

1. PNS 07 – Specification for Portland cement

2. PNS 18 - Specifications for Concrete Aggregates

B. American Society for Testing and Materials (ASTM) Publications:

1. ASTM C33 - Standard Specification for Concrete Aggregates

 C. American Concrete Institute (ACI) Publications:
1. ACI 318 - Building Code Requirements for Structural Concrete
and Commentary
2. ACI 301 - Specifications for Structural Concrete for Buildings
3. ACI 302.1R - Guide for Concrete Floor and Slab Construction
4. ACI 304 - Guide for Measuring, Mixing, Transporting, and
Placing Concrete (Reapproved 2009)

1.4 SUBMITTALS

A. Provide product data on the following:

1. Ready-mixed concrete mix designs.

2. Fly ash.

3. Admixtures (such as air-entraining and water-reducing admixtures).

4. Form release agents.

5. Bonding agents.

6. Grout.

1.5 QUALITY ASSURANCE

a. Qualifications: The ready-mixed concrete supplier to CONTRACTOR

shall have the capability to produce and deliver concrete, meeting the
requirements of the DRAWINGS and SPECIFICATIONS. The supplier shall
have a contingency plan for a back-up plant in the event of a mechanical
malfunction of one of the primary plant(s).

1.6 DELIVERY, STORAGE, AND HANDLING

A. Comply with requirements of Section 01 65 00 and Section 01 66 00.

B. Cement
 1. Cement in bags shall be stored in a suitable weatherproof structure which
shall be as air-tight as practicable; floors shall be elevated above the
ground a distance sufficient to prevent the absorption of moisture.
2. Bags shall be stacked close together to reduce circulation of air but shall
not be stacked against outside walls; the manner of storage shall permit
easy access for inspection and identification of each shipment.
3. Bulk cement shall be transferred to elevated airtight and weatherproof
bins. At the time of use, all cement shall be free-flowing and free of
lumps.
4. Cement that has been in storage longer than 6 months will be tested by
standard mortar tests or other tests as deemed necessary by the Owner's
Representative to determine its suitability for use and such cement shall
not be used without approval of the Owner's Representative.

C. Aggregates

1. Aggregates shall be stored on areas covered with tightly laid wood

planks, sheet metal, or other hard and clean surface, and in a manner
that will preclude the inclusion of foreign material.
2. Aggregates of different sizes shall be stored in separate piles.
3. Stock piles of coarse aggregate shall be built in horizontal layers not
exceeding 1.20 meters in depth to minimize segregation.
4. Should the coarse aggregate become aggregated it shall be remixed to
conform to the grading requirements.

D. Reinforcement

1. Store reinforcement of different sizes in racks raised above the ground

with accurate identification. Protect reinforcing steel from contaminants
such as grease, oil, and dirt.

PART 2. PRODUCTS

2.1 MATERIALS

A. General: Acquire cement and aggregate from the same source for all
work.

B. Cement: Cement shall be Portland cement Type II, unless otherwise

indicated on the DRAWINGS.

C. Aggregate:
 1. Fine Aggregate: Fine aggregate shall consist of hard, strong, durable
particles complying with the provisions of ASTM C33.

2. Coarse Aggregate: Coarse aggregate shall conform to the provisions of

ASTM C33. Aggregate shall be crushed aggregate or angular screened
natural aggregate. Hydraulic - cement aggregate is unacceptable.

D. Water: Water shall be clean and free from injurious amounts of oils, acids,
alkalis, salts, organic materials, or other substances that may be
deleterious to concrete or steel. Mixing water for prestressed,
pretensioned and prestressed post-tensioned concrete or for concrete
which will contain aluminum embedments shall not contain deleterious
amounts of chloride ion.

E. Admixtures: Admixtures to be used in concrete shall be subject to prior

acceptance by ENGINEER. The admixture shall maintain the same
composition and performance throughout the WORK as the product used
in the concrete proportions established in accordance with ACI.

PART 3. EXECUTION

3.1 PREPARATION

A. Prior to placing concrete, CONTRACTOR shall remove all debris and

thoroughly dampen the surfaces that may be in contact with the concrete to be
placed.

B. CONTRACTOR shall use compressed air from an air compressor to blow out
construction debris and dirt at the bottom of members to be placed such as walls,
beams, and columns, prior to final placement of forms that may obscure any
joint. CONTRACTOR shall demonstrate to ENGINEER that all debris, such as
concrete particles, saw dust, loose tie wire, bar tags, tape, trash and dirt, have
been thoroughly removed.

C. All surfaces of forms and embedded materials that have become encrusted
with dried mortar or grout from concrete previously placed shall be cleaned of all
such mortar or grout before the surrounding or adjacent concrete is placed.

D. No concrete shall be placed until all formwork, reinforcement, installation of

parts to be embedded, bracing of forms, and preparation of surfaces involved in
the placing have been reviewed by ENGINEER. E. Immediately before placing
concrete, all surfaces upon or against which the concrete is to be placed shall be
free from standing water, mud, debris, or loose materials.
3.2 PLACEMENT

A. Placement shall conform to ACI 301, Chapter 8, ACI 304, ACI 306.1, ACI
305.1, and ACI 309. No concrete shall be placed in water except with the
written permission of ENGINEER. The surfaces of absorptive materials
against or upon which concrete is to be placed shall be moistened
thoroughly so that moisture will not be drawn from the freshly placed
concrete. The concrete shall be placed by equipment that will prevent
segregation or loss of ingredients. The stream of concrete shall not be
allowed to separate by permitting it to fall freely over rods, spacers or
other embedded materials.

B. Unless otherwise called out in these SPECIFICATIONS or shown on the

DRAWINGS, the placement lift depth of concrete in walls shall be limited
to two (2) feet or less to minimize surface defects such as air voids that
can form on concrete surfaces. Lift depths shall be limited to one (1) foot
if, in the opinion of ENGINEER, the quality of the finish is unacceptable at
the two- (2- ) foot lift depth.

C. Concrete shall be placed so as to avoid segregation of the materials and

the displacement of the reinforcement.

D. Concrete shall not be pumped through aluminum alloy pipe.

E. All pipes shall be kept clean and free from coatings of hardened concrete.

END OF SECTION 03 31 00
 SECTION 03 39 00

CONCRETE CURING

PART 1 ‐ GENERAL

1.1 SECTION INCLUDES

A. Initial and final curing of concrete surfaces.

1.2 RELATED SECTIONS

A. Section 03 31 00 –Structural Concrete

1.3 REFERENCES

A. American Concrete Institute (ACI) Publications:

1. ACI 301 – Structural Concrete for Buildings.
2. ACI 302 – Recommended Practice for Concrete Floor and Slab
Construction.
3. ACI 308 – Standard Practice for Curing Concrete.

B. American Society for Testing and Materials International (ASTM) Publications:

1. ASTM C 171 - Standard Specification for Sheet Materials for Curing
Concrete

1.3 SUBMITTALS

A. Product Data: Provide data on curing compounds, product characteristics,

compatibility and limitations.

B. Shop Drawings and Product Data:  Submit under the provisions of Section 01

33 00.

1.5 QUALITY ASSURANCE

A. Perform Work in accordance with ACI 301, ACI 302, ACI 308, ASTM C171,
ASTM C309.

1.6 DELIVERY, STORAGE, AND HANDLING

 A. Deliver, store, protect and handle products in accordance with manufacturer's
instructions.

B. Deliver curing materials in manufacturer's packaging including application

instructions.

1.7 COORDINATION

A. Coordinate work under provisions of Section 01 31 00.

PART 2 ‐ PRODUCTS

2.1 MATERIALS

A. Curing Materials- Materials shall conform to one of the following unless

otherwise designated:

A. Liquid-type membrane-forming curing compound shall comply with ASTM

C309-98a, Type I and I D, Class B.

B. Water:  Potable and not detrimental to concrete.

PART 3 ‐ EXECUTION

3.1 EXAMINATION

A. Verify that substrate surfaces are ready to be cured.

3.2 GENERAL PROCEDURES

A. Protect freshly placed concrete from premature drying and excessive cold or
hot temperatures.    In hot weather, provide windbreaks or fog spray to control
early concrete cracking.

B. Start initial curing as soon as free water has disappeared from concrete
surface after placing and finishing.  Keep continuously moist for not less than 7
days.

C. Begin final curing procedures immediately following initial curing and before
concrete has dried.  Continue final curing for at least 7 days in accordance with
ACI 308.  Avoid rapid drying at end of final curing period.
3.3 CURING METHODS

A. Complete curing in accordance with the following methods:

Method 1 – Moist Curing

a. Keep concrete surface continuously wet by covering with water,

or

b. Continuous water‐fog spray, or

c. Covering concrete surface with specified absorptive cover,

thoroughly saturating cover with water and keeping continuously
wet.    Place absorptive cover to provide coverage of concrete
surfaces and edges, with 4 inch lap over adjacent absorptive
covers.

Method 2 – Moist Cover Curing

a. Cover concrete surfaces with moisture‐retaining cover for

curing concrete, placed in widest practicable width with sides and
ends lapped at least 3 inches and sealed by waterproof tape or
adhesive.   Immediately repair any holes or tears during curing
period using cover material and waterproof tape.

Method 3 – Liquid Membrane Curing Compound

a. Apply specified curing and sealing compound to concrete

within two hours of completion of final finishing operations.

b. Apply uniformly in continuous operation by power‐spray or

roller in accordance with manufacturer's instructions.  Recoat
areas subjected to heavy rainfall within 3 hours after initial
application.  Place second coat within 24 hours of first
coat.  Maintain continuity of coating and repair damage during
curing period.

c. Do not use membrane curing compounds on surfaces which

are to be covered with coating material applied directly to
concrete, liquid floor hardener, waterproofing, damp proofing,
membrane roofing, flooring, painting, and other coatings and finish
materials.

d. Use liquid membrane curing method only where acceptable to

ENGINEER.  Submit product information for approval prior to use.

\
3.4 CURING HORIZONTAL SURFACES

A. Cure surfaces in accordance with ACI 308.

B. Use Method 2 described in Paragraph 3.03, unless otherwise approved by

ENGINEER.

C. Absorptive Mat: Saturate burlap‐polyethylene mat and place burlap‐side down

over floor slab areas, lapping ends and sides; maintain in place for 7 days.

3.5 CURING VERTICAL SURFACES

A. Cure surfaces in accordance with ACI 308.

B. Use Method 1 described in Paragraph 3.03, unless otherwise approved by

ENGINEER.

C. Spraying:  spray water over surfaces and maintain wet for 7 days.

3.6 PROTECTION OF FINISHED WORK

A. Protect finished Work from damage by using barriers, scaffolds, covers, work
directives, etc.

B. Do not permit traffic over unprotected floor surface.

END OF SECTION 03 39 00
 SECTION 03 47 00

SITE-CAST TILT-UP CONCRETE

PART 1 – GENERAL

1.1 SECTION INCLUDES

A. Site-cast Tilt-Up concrete panels.

B. Site-cast Tilt-Up concrete units other than panels.

C. The Project Architect/Engineer has not been retained to design the wall panels or
the floor slab to resist the stresses caused by erection of the wall panels, nor to
determine the means and methods to be used for erection and bracing until
permanent bracing is in place.

D. It shall be the Contractor’s responsibility to erect the panel in a manner that will
be both safe for personnel and property, and to brace and otherwise protect the
panels against wind and other forces that may occur during construction and until
connections to the permanent structural system are completed.

E. It shall be the Contractor’s responsibility to ensure that a suitable slab has been
prepared to provide for the level of finish that has been established within this
specification.

F. It shall be the Contractor’s responsibility to coordinate the slab finishing, including

saw cutting of all joints with the panel forming to minimize the impact to the
architectural finish of the panels.

1.2 RELATED SECTIONS

A. Section 03100 – Concrete Formwork: Formwork Requirements.

B. Section 07920 – Sealants and Caulking: Fire-resistant Blanket and Sealant Materials.

1.3 REFERENCES

a. ASTM International (ASTM)

1. AWS D1.4 Welding Code – Reinforcing Steel.

2. ASTM A496 Deformed Steel Wire for Concrete
Reinforcement.
3. ASTM C33 Concrete Aggregates.
4. ASTM C94/C94M Ready-Mixed Concrete.
 5. ASTM C143/C143M Method for Slump of Hydraulic-Cement
Concrete.
6. ASTM C150 Portland Cement.
7. ASTM C330/C330M Lightweight Aggregates for Structural
Concrete.
8. ASTM C989/C989M Slag Cement for Use in Concrete and
Mortars.

b. American Concrete Institute (ACI)

1. ACI 117 Tolerances for Concrete Construction and

Materials.
2. ACI 301 Structural Concrete for Buildings.
3. ACI 551 Guide to Tilt-Up Concrete Construction.

c. Tilt-Up Concrete Association (TCA)

1. Erection Safety Procedures Brochure

1.4 SUBMITTALS

A. Submit under provisions of Section 01300

B. Shop Drawings: Submit Panel Shop Drawings and Erection Drawings detailing all
work of this section, including temporary bracing. Reinforcing bars shown on the
project drawings do not allow for lifting and erection stresses.

C. Quality Control Submittals:

1. Test Reports: As directed by the Contract Documents, submit certified

laboratory test reports confirming physical characteristics of materials
used in the performance of the Work of this Section.

2. Manufacturer’s Instructions: For manufactured items used, submit the

manufacturer’s current recommended methods of installation, including
relevant limitations and safety precautions.

D. Material Submittals:

1. Concrete mix designs for each mix specified.

2. Sample of Interior and/or Exterior Surface Treatment.

3. Manufacturer’s literature for bond breakers.

4. Mix design for structural grout for panel support.

1.5 QUALITY ASSURANCE

A. R egulatory Requirements: Comply with applicable codes and regulations of

governmental agencies having jurisdiction. Where those requirements conflict
with this Specification, comply with the more stringent provisions.

B. Qualifications for Field Personnel: Contractor shall show evidence of competence

in site cast Tilt-Up concrete construction. Workers shall be proficient in
production and erection operations and shall be under the direct supervision of
qualified personnel.

C. Qualifications for Welding: Qualify welding processes and welding operators in

accordance with ANSI/AWS D1.4. Provide certification that welder to be
employed in the Work have satisfactorily passed AWS qualification tests within
the previous 12 months.

1.6 TOLERANCES

A. Dimensions of the finished panels, at the time of erection in the structure, shall
conform to the casting tolerances stated below, unless otherwise specified or
approved by the Project Architect/Engineer.

1. H eight & Width of Basic Panel

a. Up to 20 feet 1/4 inch

b. 20 feet to 30 feet 3/8 inch

c. E ach additional 10-foot increment in excess of 30 feet 1/8 inch

2. Note: Tolerances referenced here may be further restricted by joint

width tolerances listed in section 1.5.2a.

3. Thickness 3/16 inch

4. Note: The tolerance listed is for the average variation of panel

thickness through any horizontal or vertical cross section of the panel.

5. Skew of Panel or Opening

a. Per 6 feet of dimension 1/8 inch

b. Maximum difference 1/2 inch

6. Note: The tolerance listed is the measured difference in length of the

two diagonals.

7. Openings Cast Into Panel

a. Size of Opening 1/4 inch

 b. Location of Centerline of Opening 1/4 inch

8. Location/Placement of Embedded Items

a. Inserts, Bolts, Pipe Sleeves 3/8 inch

b. Lifting and Bracing Inserts Per Manufacturer’s Specs

c. Weld Plate Embeds (Lateral Placement) 1 inch

d. Weld Plate Embeds (Tipping & Flushness) 1/4 inch

9. Deviation of Concrete Reinforcing Steel Cover: Shall be in accordance

with ACI 318, and in no case less than specified elsewhere.

B. Dimensions of the erected panels shall conform to the erection tolerances stated
below unless otherwise specified or approved by the Project Architect/Engineer.

1. Joint Width Variation

a. Panels up to 20 feet tall 1/4 inch

b. For Each 10-foot Increment in Excess of 20 feet tall 1/8 inch

c. In no case should the variation in joint width be increased or

decreased more than 50% from the specified joint width.

2. Note: The tolerance listed is measured between the panels at the

exterior face of the panels at the joint.

3. Joint Taper

a. Panels up to 20 feet tall 1/4 inch

b. For Each 10-foot Increment in Excess of 20 feet tall 1/8 inch

c. Maximum for Entire Length 3/8 inch

4. Note: The tolerance listed is the measured difference in joint width,

indicating the panel edges are not parallel.

5. Panel Alignment

a. Alignment of Horizontal and Vertical Joints 1/4 inch

b. Offset in Exterior Face of Adjacent Panels 1/4 inch
1.7 PROJECT CONDITIONS

A. Job Conditions: The provisions of this section are supplemental to the scope of
ACI 305 and 306.

B. Do not construct formwork, place reinforcing steel or concrete, or erect panels

during adverse weather unless approved measures are taken to prevent
damage. During periods of dry winds, low humidity, and other conditions causing
rapid drying, protect fresh concrete with an evaporation retardant
(monomolecular film) or fine fog spray of water applied immediately after
screeding and bull floating. Maintain protection until final finishing and curing
compounds are applied.

C. For cold weather conditions, adequate equipment shall be provided for heating
concrete materials and protecting concrete during freezing or near-freezing
weather. Concrete materials and reinforcing steel, forms, fillers and ground with
which concrete is to come in contact shall be free from frost. If shelters are used,
the type of fuel used for heating shall not weaken the concrete surface. Frozen
materials or materials containing ice shall not be used. Also refer to ACI 306 -
Specification for Cold Weather Concreting.

D. For hot weather conditions, proper attention shall be given to concrete materials,
production methods, handling, placing, protection, and curing to prevent
excessive concrete temperatures or water evaporation that may increase
shrinkage and impair required strength or serviceability of the member or
structure. Also refer to ACI 305 - Specification for Hot Weather Concreting.

PART 2 – PRODUCTS

2.1 MANUFACTURED ITEMS

A. Lifting hardware, inserts, braces and related embedded and attached items
shall be manufactured specifically for site-cast Tilt-Up construction.

2.2 PANEL MATERIALS

A. Forms:

1. Forms shall contain blockouts required to provide openings

detailed on Drawings. Coordinate all openings with other trades.

2. Panel boundary forms shall be rigidly constructed and well-braced

steel or wood forms, straight and with precise corners. Design to
withstand stresses resulting from the casting process.
Consideration should be given to exposed formed surfaces. All
 forming surfaces shall be smooth and clean prior to pouring of
concrete.

3. Panels may be stacked for ease of casting, in forms as specified

above.

4. When panels are stack-cast, maintain a continuous sound and

smooth surface with forming and plaster at all openings.

5. Bond breaker must be compatible with curing compound and

other finishes, including paint and floor finish.

B. Reveal Materials: All material used for creating reveals or relief in the
exterior face of the panel must be of adequate strength to withstand
construction traffic/loads without damage.

C. Concrete Materials:

1. Cement: Portland cement, conforming to ASTM C150, C595 or

C1157 Type II.

2. Fine and coarse aggregates shall consist of clean, hard, strong

and durable inert material, free of injurious amounts of deleterious
substances, conforming to ASTM C33 for normal weight concrete
and ASTM C330 for lightweight aggregate concrete.

3. Concrete shall be a design mix approved by Project

Architect/Engineer.

4. Mixing water shall be free of any acid, alkali, oil or organic material
that may interfere with the setting of the cement.

5. Admixtures shall be approved by Project Architect/Engineer.

6. All concrete shall be produced and delivered in accordance with

ASTM C94.

D. Quality of Concrete

1. Ready-mixed concrete shall conform to ASTM C94.

2. Concrete shall have a minimum compressive strength at 28 days

as indicated on the project drawings and as required for panel
erection, or specified and tested according to ASTM C39.

E. Sacking Materials: Portland cement and water, mixed to a uniform

creamy paste.
F. Steel Reinforcement:

1. Reinforcing bars shall conform to ASTM A615/A615M, Grade 60,

or ASTM A706/A706M. For reinforcing bars conforming to ASTM
A706, which will be welded, furnish a report of the chemical
analysis for each heat of the bars.

2. Welded wire reinforcement shall conform to ASTM A185 or A497

based on type and location and shall be of the style shown on the
project drawings. Welded wire reinforcement shall be supplied in
flat sheets.

3. Bar mats for concrete reinforcement shall conform to ASTM A184.

H. Fibers:

1. The use of fibers is only applicable for reduction of plastic

shrinkage and thermal expansion/ contraction. They shall not be
used as flexural reinforcement in structural panels. Consult the
manufacturer’s literature for proper material quantities and
application procedures.

I. Miscellaneous Metals:

1. Metals shall conform to requirements of Section 05500 – Metal

Fabrications.

2. Provide all inserts, dowels, and other items to be cast in panels,

including items required for erection and bracing.

3. Steel that will be exposed to the exterior or damp environments in

finished panels shall be plastic-tipped, hot-dipped galvanized or
protected by other means to prevent corrosion or oxidation of the
metal after fabrication in accordance with ASTM A123.

a. Selection of plastic-tipped treatments: Ensure that

the plastic will not create stress concentrations
within the thin sections of concrete when located
near a surface from differential thermal expansion
and contraction, ultimately resulting in local shear
failure of the concrete surface, producing surface
blemishes.

J. Supports for Reinforcing Steel:

1. Supports may consist of metal, all-plastic and/or concrete

materials.
 2. Metal supports shall be either galvanized after fabrication or
plastic-tipped. No galvanized or plastic-tip metal support shall be
used on panels to receive exposed or sandblasted finish.

3. All-plastic supports should be of such design as to adequately

support reinforcement, provide minimal surface contact, and be of
such coloring as to not be distinguishable on any surfaces.
Minimal surface contact is defined as having a total contact
surface area not to exceed 0.10 square inches (64.5 mm²) per
contact point. Refer to CRSI Manual of Standard Practice.

4. Concrete supports may only be used in situations where surface

contact is not visible.

2.3 CONCRETE CURING MATERIALS

A. Liquid Membrane-Forming Curing Compound:

1. Liquid-type membrane-forming curing compound shall comply with ASTM

C309-98a, Type I and I D, Class B.

2. It is preferred that the curing compound/bond breaker be the same

product or compatible, and that only one manufacturer’s product is used.

3. Concrete Curing of Casting Beds: All concrete in and around those areas
to be used for casting shall be cured after finishing, as soon as the free
water on the surface has disappeared and no water sheen is visible, but
not so late that the liquid curing compound will be absorbed into the
concrete. The cure and/or bond-breaking compound should be applied at
the manufacturer’s recommended coverage to achieve minimum moisture
loss.

B. Reusable wet cure covers:

1. Impregnated fiber mat with a white or light-colored backing having low

permeability with high moisture retention to maintain the proper moisture
content during the concrete curing process shall be used.

2. Product must comply with AASHTO Specification M-171 for reflection and
moisture retention.

2.4 SANDWICH INSULATION SYSTEMS

A. The insulated concrete sandwich panels must be constructed to maintain the

effective acceptable material of the panels with less than one (1) percent
reduction due to penetrations and connection detailing. The reduction in thermal
performance must be calculated using the Isothermal planes method of R-value
 calculation as provided by ASRHAE 90.1-1999. Install in accordance with
manufacturer’s recommendations.

2.5 SEALANT AND CAULKING MATERIALS

A. Sealants: In accordance with Section 07920 – Sealants and Caulking.

2.6 BOND BREAKER

A. Liquid Dissipating Membrane-Forming Curing Compound.

1. The bond-breaking material shall also be a dissipating membrane-forming

material complying with ASTM C 309-98a, Type I and I D, Class B.

2. The bond-breaking compound shall be applied with adequate time to dry

prior to placement of reinforcing steel.

3. The bond-breaking compound shall dry in 30 minutes or less at 100°F to

reduce panel clean up.

4. Material must be compatible with curing material.

5. The bond breaker used must be compatible with any coating specified for
interior or exterior concrete panels and slab.

B. Refer to manufacturer’s instructions for proper procedures for post applying a

liquid floor hardener or sealant to areas where bond breaker is present.

PART 3 – EXECUTION

3.1 GENERAL

A. Coordinate site-cast Tilt-Up operations with Work of other trades in order that
Work may be expedited and omissions and delays avoided.

B. Concrete shall be so handled as to prevent segregation. Mixers, chutes,

conveyors, pump hoses and other handling equipment shall be kept clean and
free of foreign matter.

3.2 CASTING SURFACES

A. The information contained in this section consists of general recommendations

for the design and construction of the Casting Slab.

B. Casting Slab Preparation:

 1. Casting slab shall be cured. Saw cuts, cracks, joints or defects in the
casting bed shall be filled so as to minimize transfer of the joint line to the
panel face.

2. Waste slabs, if used, shall be of sufficient thickness and strength so as

not to crack with the weight of the panels.

3. Contractor shall be responsible for compatibility of curing agents, sealants

and releasing agents utilized in the Work. If panels are to be stacked, the
troweled surface shall be considered the casting bed and shall be treated
as the same.

4. Isolation pockets shall be formed in such a manner as to minimize the

transfer of the pocket to the finished appearance of the panel.

C. Bond breaker should be applied in accordance with manufacturer’s printed

instructions for the applicable condition.

D. After placing reinforcing steel for panels, check casting slab surfaces for
continuity of film. Touch up or recoat worn or damaged areas, taking care to
prevent application of coating on reinforcing steel and inserts.

E. Coordinate installation of inserts and anchorages required to be set into concrete

slabs prior to casting of panels.

F. Where reveals are specified in panels, ensure that forming strips are straight and
securely fastened to prevent movement or floating during placing operations and
that alignment between adjacent panels is correct. Reveal tolerances shall
comply with the provisions of Section 3.7 of this document.

3.3 FORMING PANELS

A. The Contractor shall lay out the panels for casting in a manner that minimizes the
locations of floor joints, column isolation joints and other construction joints in the
panel faces. The Contractor shall prevent the layout of the panels over
temporarily poured casting surfaces such as pre-formed columns and pits unless
deemed absolutely necessary.

B. Forms shall be designed to maintain the perimeter of the panel as shown on the
project drawings within 1/4” maximum deflection during pouring.

C. All formed blockouts for openings in the panels shall be designed to limit the
deflection during pouring to a maximum of 1/8”.

3.4 PLACING CONCRETE

A. Concrete shall be thoroughly worked around reinforcement and embedded items,

and into corners of the forms.
 B. Cold joints shall not be permitted in an individual site-cast Tilt-Up panel.

3.5 CURING AND PROTECTIONS

A. Protect freshly placed concrete from premature drying and excessive cold or hot
temperatures, and maintain without drying at a relatively constant temperature for
the period of time necessary for hydration of the cement and proper hardening of
the concrete.

B. Apply liquid membrane curing compound in accordance with manufacturer’s

recommendations.

C. Underlying panels in a stack-cast arrangement shall be cured in the same

manner as casting beds.

3.6 HANDLING AND ERECTION OF PANELS

A. Design panels for erection stresses. Selection of lifting system and hardware
shall be by the Contractor.

B. Minimum strength of panels at time of erection shall be in accordance with the

lifting design.

C. It is recommended that the Contractor take extra test specimens and field cure to
verify concrete strength of panels.

D. Before starting erection operations, Contractor shall check relevant job site
conditions to ensure they are ready for the erection of panels. Each element shall
be properly marked to correspond with the designation indicated on the approved
Shop Drawings.

E. Protect elements to prevent staining, warping or cracking.

F. Patch or repair defects in panels in a manner acceptable to the Project

Architect/Engineer.

G. Use erection equipment that will prevent damage to existing construction,

permanent floor slabs and panels. Damage to Work shall be repaired or replaced
at the Contractor’s expense and in a manner acceptable to the Project
Architect/Engineer prior to painting or coating.

H. Set panels in the position assigned. Place panels evenly on prepared setting
pads or proper capacity shims. Grout space under panels for full bearing or
provide additional support until grouting takes place.

I. Panels not attached to the building frame at the time of erection shall be braced
in position using a bracing system designed to resist wind and other loads that
may reasonably be determined until all structural connections have been made.
There shall be a minimum of two braces per panel. Design of bracing shall be the
 responsibility of the Contractor. Panel bracing connection shall be maintained
daily by Contractor to assure tightness.

J. After panels are erected, Contractor shall check all connecting bolts at the floor
and panels daily to ensure tightness.

K. Dry-pack grout installation and preparation for weld pockets and other panel
blockouts not cast in during pouring shall be performed as follows:

1. Remove laitance down to sound concrete.

2. Surface to receive grout shall be rough and reasonably level.

3. Surface shall have been properly wet cured.

4. Do not use curing compounds.

5. Clean surface of oil, grease, dirt and loose particles.

6. Remove free water from concrete and bolt holes immediately before
grouting.

L. Protection of the erected elements shall be the responsibility of the Contractor.

M. Temporary panel bracing shall not be removed until roof diaphragm is

completely welded and installed.

N. After the panels are erected, dismantle panel erection devices and patch panels
as required for a uniform appearance.

O. After panels are erected, patch holes or other blemishes in casting slab that were
caused by the panel casting and erection processes in a manner acceptable to
the Project Architect/Engineer.

3.7 PANEL FINISH

A. The Contractor shall consult with the Project Architect/Engineer and the Owner
prior to initiating the project to determine the expectations for the project
appearance.

B. Exposed surfaces of panels shall be finished as indicated on the project

drawings. This shall include both the front and back of the panels as well as any
exposed edges as defined below.

1. Grade A - Architectural: Projects designed for the circulation of people

within distance of10 feet to 25 feet

a. All panel surfaces will be free of all voids, holes, pockets and
other surface deformations greater than 1/8”.
 b. Surfaces of panels must not project reinforcing patterns, floor
joints or other projections or voids from the casting surface.

c. Cracks are not permissible in excess of 1/32”.

d. All surface repairs must be performed in such a way as to

prevent the projection of repair strokes through the intended finish.

e. All holes shall be filled with patching material to present a

smooth surface ready for painting, unless the designed finish is to
result in exposed aggregates, whereby the patching material shall
match the intended color and texture.

f. Reveals must be maintained in their designed positions.

Deviation from any horizontal or vertical line shall not exceed 1/8”
over 10’.

2. Grade B - Standard: Projects designed for the circulation of people

within a distance greater than 25 feet while retaining an emphasis on
quality finishes and aesthetic detail

a. All panel surfaces will be free of all voids, holes, pockets and
other surface deformations greater than 1/4”.

b. Surfaces of panels may be repaired sufficiently to prevent

excessive projection of blemishes through the intended finish.

c. Cracks are permissible as naturally resulting from curing.

Cracks are not permissible as caused by erection forces.

d. Surface repairs shall improve the appearance of the panels

within the descriptions above, provided they do not result in
additional blemishes that are visible within the distance set.

e. All holes shall be filled with patching material to present a

smooth surface ready for painting, unless the designed finish is to
result in exposed aggregates, whereby the patching material shall
match the intended color and texture.

f. Reveals must be maintained in their designed positions.

Deviations greater than 1/4” from any location will not be
permissible.

3. Grade C - Utility: Projects designed for remote areas with little or no

public interaction and/or projects designed specifically for interior use with
little or no emphasis toward the exterior design
 a. Panel surfaces showing voids, holes, pockets and other surface
deformations are permissible, provided they do not weaken the
structural integrity of the panel or the finish of the panel.

b. Cracked surfaces are permissible, provided the cracks are not

resulting from structural weakness or failure, and provided they do
not present the potential for failure of the finish over the life of the
building.

C. Surfaces to be painted shall be prepared to receive paint finish as specified in

Section 09900.

3.8 SEALING OF PANEL JOINTS

A. Clean the panel joints of contaminants, including form-release agents and

concrete laitance. Dust and loose particles shall be blown out or otherwise
cleaned to provide proper bond. Apply sealants in accordance with
manufacturer’s recommendations.

B. Install fire-resistive blanket where indicated.

C. Install joint insulation where indicated to consist of a limited expansion

polyurethane insulation or an approved equal as provided in accordance with
Section 07200 – Insulation.

D. Install back-up rod, primer, paint and sealant in accordance with Section 07920 –
Sealants and Caulking.

3.9 FIELD QUALITY CONTROL

A. Testing:

1. Take not less than four cylinders and four beams for each class of
concrete, for each 150 cu. yd. (114.7 cu. m.) or fraction thereof, for each
day concrete is cast, or not less than once for each 5,000 sq. ft. (464.5
sq. m.) of panel area. The specimens shall be field cured.

2. Of each set of four beams, at least two shall be tested prior to panel
erection. The average of the two beam results shall be the tested flexural
strength. Ensure that the specified flexural strength has been met. The
other beams shall be kept in reserve if additional testing is needed.

3. Casting, curing and testing of beams shall be in accordance with ASTM

C78.

4. Of each set of four cylinders, two shall be tested at 7 days and two at 28
days.
 5. Casting and curing of test cylinders shall be in accordance with ASTM
C31.

6. Test cylinders and test reports shall accurately indicate in which panel, by
number and concrete delivery tag, the concrete represented by each test
cylinder was placed.

7. Copies of test reports shall be distributed to Owner, Project

Architect/Engineer, Building Official and Contractor. Reports shall indicate
location of tests, dates, technician and other pertinent information.

B. Deficient Compressive Strength

1. In the event that concrete tests indicate a 7-day or 28-day strength below
that which was specified, the Contractor, with the agreement of the
Project Architect/ Engineer, shall have the mix adjusted so that
subsequent concrete will comply with the minimum strength
requirements. The owner may require core specimens to be taken and
tested, at the Contractor’s expense. If core tests fall below minimum
requirements, as determined by the Project Architect/Engineer, the
concrete in place will be deemed to be defective. This concrete shall be
removed and replaced or strengthened in a manner acceptable to the
Owner and Project Architect/Engineer, at the Contractor’s expense. Any
demolition or repair of other materials or systems as a result of repair or
replacement of defective concrete shall be at the Contractor’s expense.

3.10 CRACKED AND DAMAGED PANELS

A. Panel damage that occurs during erection, cracks readily visible per the
requirements specified in Section 03470.3.6.2, permanent bowing occurring from
erection, and spalls, shall be repaired or replaced to the satisfaction of the
Project Architect/Engineer, appropriate to the type and location on the building.

3.11 CLEANING

A. When Work of a Section has been completed, remove trash, debris, surplus
materials, tools, and equipment from site.

3.12 PROTECTION

A. During the period after this Work has been completed, the General Contractor
shall protect finished site-cast Tilt-Up concrete surfaces from damage by
subsequent construction operations.

END OF SECTION 03 47 00
 SECTION 07 92 00

JOINT SEALANTS

PART 1-GENERAL

1.1 SCOPE

This specification covers the furnishing and supply of materials including

equipment and performing labor necessary to complete installation of all sealants
and caulking work as shown on drawings and specified herein.

1.2 APPLICABLE P UBLICATIONS

The publications listed below form a part of this specification to the extent
referenced.

1.2.1 American Society f or Testing and Materials ( ASTM) Publications:

a. C 834-76 Latex Sealing Compounds ( Rev.86)

b. C 920-86 Elastomeric Joint Sealants

1.3 SUBMITTALS

1.3.1 Certificates of Conformance

Submit certificates from the manufacturers attesting that materials meet the
specified requirements.

1.3.2 MANUFACTURERS' DATA

Clearly mark data to identify material type provided. Submit complete descriptive
data for:

a. Sealants

Data for sealant and caulking shall include application instructions and
precautions, self-life, mixing instructions for multi-component sealants
 and recommended cleaning solvent. Silicone sealant should not be used i
n all the buildings.

b. Primers

c. Backstop Materials

1.3.3 COLORS

Submit one sample of each color for each sealant type to verify that
products match the colors indicated. Where colors are not indicated,
submit not less than 3 different samples of manufacturer's standard
colors.

1.3.4 MANUFACTURER'S TEST REPORT

Indicate sealant compatibility with commonly used substrates.

1.4 SAMPLE JOINTS

Before sealant work is started, provide a sample of each type of finished joint
where directed. Sample shall show the workmanship, bond, and color of sealant.
The workmanship, bond, and color of sealant work throughout the project shall
match the approved sample joints.

1.5 ENVIRONMENTAL C ONDITIONS

The ambient temperature shall be within the limits of 40 and 100 degrees F when
the sealant is applied.

1.6 DELIVERY AND STORAGE

Deliver materials to the job site in unopened manufacturer’s external shipping

containers, unopened, with brand names, date of manufacture and material
designation clearly marked thereon. Elastomeric sealant containers shall be
labeled as to type, class, grade, and use. Carefully handle and store materials to
prevent inclusion of foreign materials or subjection to sustained temperatures
exceeding 3 7.8 degrees or less than 4 .5 degrees C .
PART 2- PRODUCTS

2.1 MATERIALS

Products shall conform to the reference documents listed for each use. Provide
sealant that has been tested and found suitable f or the substrates to which i t will
be applied.

2.1.1 EXTERIOR SEALANT

For joints in vertical surfaces, provide ASTM C 920, Type S or M, Grade NS,
Class 25, Use NT. For joints in horizontal surfaces, provide ASTM C 920, Type S
or M, Grade P, Class 25, Use T.

Locations and colors of sealant shall be as follow:

LOCATION COLOR

joints in tilt up panel, match adjacent surface color.

2.2 FIRE RATED S EALANT

Shall be one part in tumescent elastomer. Under normal environment conditions

the material shall be non-corrosive to metal.

2.3 PRIMER FOR SEALANT

Provide a non-staining, quick-drying type of consistency recommended by the

sealant

manufacturer f or the particular application.

2.4 BOND BREAKERS

Provide the type and consistency recommended by the sealant manufacturer for
the particular application.

2.5 BACKSTOPS

Provide glass fiber roving or neoprene, butyl, polyurethane, or polyethylene

foams free from oil or other staining elements as recommended by sealant
manufacturer. Backstop material shall be compatible with sealant. Do not u se
oakum and other types of absorptive materials as backstops.
PART 3-EXECUTION

3.1 SURFACE P REPARATION

Surfaces shall be clean, dry to the touch, and free from dirt, frost, moisture,
grease, oil, wax, lacquer, paint, or other foreign matter that would tend to destroy
or impair adhesion. When resealing an existing joint, remove existing caulk or
sealant prior to applying new sealant.

3.2 PRIMER

Immediately prior to application of the sealant, clean out all loose particles from
joints. Where recommended by sealant manufacturer, apply primer to joints in
concrete masonry units, wood, and other porous surfaces in accordance with
sealant manufacturer's instructions. Do not apply primer to exposed finish
surfaces.

3.3 BOND BREAKER

Provide bond breakers to the back or bottom of joint cavities, as recommended

by the sealant manufacturer for each type of joint and sealant used, to prevent
sealant from adhering to these surfaces. Carefully apply the bond breaker to
avoid contamination of adjoining surfaces or breaking bond with surfaces other
than t hose covered b y t he bond breaker.

3.4 SEALANTS

Provide a sealant compatible with the materials to which it is applied. Do not use
a sealant that has exceeded shelf life or has become too jelled to be discharge in
a continuous flow from the gun. Apply the sealant in accordance with the
manufacturer's instructions with a gun having a nozzle that fits the joint width.
Force sealant into joints to fill the joints solidly without air pockets. Tool sealant
after application to ensure adhesion. Sealant shall be uniformly smooth and free
of wrinkles. Upon completion of sealant application, roughen partially filled or
unfilled joint, apply sealant, and tool smooth a s specified.

3.4 PROTECTION AND CLEANING

3.4.1 PROTECTION

Protect areas adjacent to joints from sealant smears. Masking tape may
be used for this purpose if remove 5 to 1 0 minutes after the joint is filled.

3.4.2 FINAL CLEANING

Upon completion of sealant application, remove remaining smears and

stains and leave the work in a clean and neat condition.
 a. Masonry and Other Porous Surfaces Immediately scrape off
fresh sealant that has been smeared on masonry and rub clean
with a solvent as recommended by the sealant manufacturer.
Allow excess sealant to cure for 24 hours then remove b y w ire b
rushing or sanding.

4.0 METHOD OF M EASUREMENT

Sealant and Caulking s hall not be measured and p aid f or separately, but the
cost thereof s hall be considered as included i n the contract unit price of the
Items where called for.

END O F SECTION 079200

 SECTION 41 22 00
CRANES AND HOISTS

PART 1 ‐ GENERAL

1.4 SECTION INCLUDES

A. Crawler cranes, locomotive cranes, wheel mounted cranes of both truck and self-

propelled wheel type, and any variations thereof which retain the same
fundamental characteristics;
a. Cranes of the above types, which are basically powered by internal combustion
engines or electric motors and which utilize drums and ropes. The requirements
of this section are applicable only to machines when used as lifting cranes.

1.2 REFERENCES

A. OSHA 1910.180 – Crawler locomotive and truck cranes.

1.3 QUALITY ASSURANCE

A. Designated personnel- Only designated personnel shall be permitted to

operate a crane covered by this section.
B. Inspection classification –

(1) Initial inspection. Prior to initial use all new and altered cranes shall be inspected to

insure compliance with provisions of this section.

(2) Regular inspection. Inspection procedure for cranes in regular service is divided into

two general classifications based upon the intervals at which inspection should be
performed. The intervals in turn are dependent upon the nature of the critical
components of the crane and the degree of their exposure to wear, deterioration, or
malfunction. The two general classifications are herein designated as “frequent” and
“periodic”, with respective intervals between inspections as defined below:

(i) Frequent inspection: Daily to monthly intervals.

(ii) Periodic inspection: 1- to 12-month intervals, or as specifically recommended

by the manufacturer.

(3) Frequent inspection. Items such as the following shall be inspected for defects at

intervals as defined in paragraph (d)(2)(i) of this section or as specifically indicated
including observation during operation for any defects which might appear between
 regular inspections. Any deficiencies such as listed shall be carefully examined and
determination made as to whether they constitute a safety hazard:

(i) All control mechanisms for maladjustment interfering with proper operation:

Daily.

(ii) All control mechanisms for excessive wear of components and

contamination by lubricants or other foreign matter.

(iii) All safety devices for malfunction.

(iv) Deterioration or leakage in air or hydraulic systems: Daily.

(v) Crane hooks with deformations or cracks. For hooks with cracks or having
more than 15 percent in excess of normal throat opening or more than 10° twist
from the plane of the unbent hook.

(vi) Rope reeving for noncompliance with manufacturer's recommendations.

(vii) Electrical apparatus for malfunctioning, signs of excessive deterioration,

dirt, and moisture accumulation.

PART 2 – PRODUCTS

A. Product Name:300T Liebherr Crawler Crane

B. Distributor:Royal Cargo Philippines
C. Design Factor:
1. Lift Capacity: Crane shall have a variable lift capacity based on boom length, to vary
between 1,000 pounds lift capacity with the boom in the shortest length and 500
pounds with the boom fully extended.
2. Hook Reach: Boom shall telescope up to 4 different lengths allowing a maximum
hook reach of at least 66 inches measured from mast center to hook center.
3. Hook Height: Hook height shall be adjustable by moving the boom up or down
between 5 degrees above horizontal and 45 degrees from vertical, with a minimum
of 44 inches between the lowest position and the highest position with the boom
fully extended.
4. Boom Angle: Boom angle shall be adjustable at all times, with a hand operated
screw jack acting to raise or lower the boom between horizontal and 45 degrees
from vertical.
5. Boom Sheave: Wire rope shall pass over a sheave at the end of the boom. Sheave
shall have a bronze bearing.
6. Clearance: Minimum height of the boom shall be 42 inches between mounting
surface and the underside of the boom in all base configurations.
 7. Rotation: Mast and boom shall rotate 360 degrees in the base on pin bearing and
bearing sleeve, with a rotational handle attached to mast to facilitate rotation.
8. Fastening Pins: Crane components shall be fastened together using stainless steel
clevis style pins, secured with lynch pins with lanyards fastening the lynch pins to
primary structural components.

PART 3 – EXECUTION

A. Verify sufficient hook coverage for each application to ensure each system is capable of
lifting all loads intended.

END OF SECTION 41 22 00