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MCL Architects and Design Section 030000

BID SET – March 2021 Concrete


Development Project No. 1

SECTION 03 05 00

COMMON WORK RESULTS FOR CONCRETE

PART 1- GENERAL

1.1 SECTION INCLUDES


A. Concrete Moisture Vapor Reduction Admixture (MVRA). Use for the concrete of Slab on
Grade

1.2 RELATED SECTION

A. Section 03 30 00 - Cast-in-Place Concrete.

1.3 REFERENCE

A. American Concrete Institute (ACI)


1. ACI 551 1R-14 Guide to Tilt-Up Concrete Construction

B. ASTM international (ASTM)

1. ASTM F 1869 Measuring Moisture Vapor Emission Rate of


Concrete Subfloor Using Anhydrous Calcium
Chloride.

2. ASTM F 2170 Determining Relative Humidity in Concrete Floor


Slabs Using in situ Probes.

3. ASTM Chemical Admixtures for Concrete.

4. ASTM D 5084 Measurement of Hydraulic Conductivity of


Saturated Porous Materials Using a Flexible
Wall Permeameter.

5. ASTM F 710 Preparing Concrete Floors to Receive Resilient


Flooring.

1.4 SUBMITTALS

A. Submit under provisions of Section 01 30 00 - Administrative Requirements.


1.1.1.1Manufacturer's data sheets on each product to be used.
1.1.1.2Preparation instructions and recommendations.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

1.1.1.3Storage and handling requirements and recommendations.


1.1.1.4Typical installation methods.

PART 2- PRODUCT

2.1 MANUFACTURERS

A. Acceptable Manufacturer: ISE Logik Industries

B. Requests for substitutions will be considered in accordance with provisions of


Section 01 60 00 - Product Requirements.

2.2 CONCRETE MOISTURE VAPOR REDUCTION ADMIXTURE (MVRA)

A. Performance Requirements:
1. Hydraulic Conductivity: Project specific maximum of 6.0 E-8 cm/s per
ASTM D 5084.
2. Toxicity: None.
3. Odor: None.
4. Flammability: None.
5. Volatile Organic Compound (VOC) Content: 0 grams per liter.
6. Freeze Temperature: 32 degrees F (0 degrees C).
7. pH: 11.3.

B.Basis of Design: MVRA 900; as manufactured by ISE Logik Industries, Inc.

1) Liquid admixture formulated to react with hydroxide ions


produced by cement hydration process, creation additional
hydration products within capillary pores, blocking moisture
vapor movement through concrete.
2) Non-toxic.
3) Volatile organic compound (VOC) free.

PART 3- EXECUTION

3.1 EXAMINATION
A. Do not begin installation until substrates have been properly constructed and
prepared.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

B. If substrate preparation is the responsibility of another installer, notify Architect in


writing of unsatisfactory preparation before proceeding.
C. Protect and repair vapor retarder in accordance with ASTM E1643, ASTM F710,
ACI 302.2R-06, and manufacturer's instructions.

3.2 INSTALLATION

A. Install in accordance with manufacturer's instructions, approved submittals


and in proper relationship with adjacent construction.

B. Comply with requirements of Section 03 30 00 - Cast-in-Place Concrete for


concrete mixing, placing, and curing.

C. Install, protect and repair sheet vapor retarder in accordance with to ASTM
E1643, ASTM F710, ACI 302.2R-06, and manufacturer's instructions.

D. Protect freshly placed concrete from premature drying and excessive cold or
hot temperatures. Comply with ACI 306R-10 for cold-weather protection and ACI
305R-10 for hot-weather protection during curing.

E. Curing.

1. Cure concrete slabs to receive moisture sensitive coatings according to


ACI 302.2R-06 by one or more of following methods:

a. Moisture-retaining cover curing.


b. Self-dissipating curing compound.
c. Cure and seal curing compound.
2. Verify curing method in writing with MVRA manufacturer before
placement of concrete slabs containing MVRA product.

3.3 FIELD QUALITY CONTROL

A. Project specific quality control process required by MVRA manufacturer


necessary to convey concrete moisture vapor emission flooring failure warranty
and stand-alone adhesion warranty.

B. Project team: Upon request, provide batch tickets indicating presence and
dosage of MVRA in mix.

END OF SECTION 03 05 00
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

SECTION 03 06 00

SCHEDULES OF CONCRETE

PART 1 – GENERAL

1.1 SCOPE OF WORK

The WORK includes furnishing all labor, materials, equipment and incidentals necessary for
the construction of all concrete work.

1.3 REFERENCE
Except as otherwise indicated, the current editions of the following Standards apply to the
WORK of this Section:

ASTM C31 Making and Curing Concrete Test Specimens


in the Field

ASTM C94 Ready-mixed Concrete

ASTM C150 Portland Cement

ASTM C494 Chemical Admixtures for Concrete

ASTM C805 Rebound Number of Hardened Concrete

1.4 SUBMITTALS

A. Samples as required by the applicable Reference Standards

1.5 QUALITY ASSURANCE

The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure
that delivered materials conform to the specifications, and shall be paid for by the
Contractor. The Contractor shall furnish the owner certified copies of records
showing that each material has been pre-tested, and complied with all applicable
requirements of this Standard. The Contractor shall, at his own expense, replace all
rejected materials for failure to comply with this Specification.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

PART 2 – PRODUCTS

2.1 MATERIALS

A. Cement: Cement shall be Portland Cement conforming to ASTM C150, Type II, as
follows:
Table 1- Physical Requirements of Cement

Test Requirement
Compressive Strength for ages indicated, min.
3 days 12.0 MPa
7 days 19.0 MPa
Time Setting by Vicat Method
Initial Set, minimum 45 minutes
Final Set, maximum 375 minutes
Fineness, by turbidimeter test, minimum 160 m²/kg

B. Aggregates

1. Water: Water used in mixing, curing or other designated application shall be


reasonably clean and free of oil, salt, acid, alkali, grass or other substances injurious
to the finished product.

C. Admixture

1. Admixtures conforming to ASTM C494 may be used upon approval of the


Engineer in writing, to control the time setting, to effect water reduction and to
increase workability. Proportioning and mixing shall be as recommended by the
manufacturer.

2. The admixture may be a hydroxylated carboxylic acid type or a hydroxylated


polymer type, but shall contain no calcium chloride. The use of an admixture
shall not change the required quantities of cement.

3. The total air entrained measured at the discharge from the truck shall be 3.0
per cent maximum for finished slabs and 3.5 to 5.0 per cent for all other concrete.

2.2 QUALITY OF CONCRETE

A. Before placing any concrete, the Contractor shall discuss with the Engineer the source of
materials and concrete he proposes to use. Samples of aggregate and cement shall be
furnished to the Engineer for testing.

PART 3 – EXECUTION
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

3.1 MIXING CONCRETE

A. Ready-mixed or transit-mixed concrete shall conform to ASTM C94. The


concrete supplier shall furnish to the Engineer for his approval, the dry
proportions to be used, with evidence that these will produce concrete of the
quality specified.

B. Ready-mixed or transit-mixed concrete shall be transported to the site in


watertight agitator or mixer trucks. Discharge at the site shall be within one (1)
hour after the cement was first introduced into the mix. Retempering (i.e. mixing
with or without additional cement, aggregate or water) of the concrete which has
partially hardened, will not be permitted.

3.2 PLACING OF CONCRETE

A. All debris, dirt and water shall be removed from the forms. Forms, reinforcement
steel, pipes, conduits, sleeves, anchors and other embedded items shall be
inspected an approved by the Engineer before placing any concrete. The Contractor
shall advise the Engineer of his readiness to proceed at least 12 hours before each
placement of concrete.

B. Concrete shall be uniformly placed during the process of depositing until the
completion of the layer to maintain an approximately horizontal plastic surface. The
rate of placing concrete in forms shall not exceed o.60 meter of vertical rise not be
permitted.

C. Concrete shall not be placed in water or stay submerged within 24 hours after
placing except for curing nor shall running water be permitted to flow over concrete
surfaces within four days after the placing of concrete.

E. In thin walls or columns of considerable height, the concrete shall be placed in


such a manner as to prevent segregation and accumulation of hardened concrete on
the forms or the reinforcement steel located above the concrete mass. Free fall of
concrete shall not be permitted to exceed 1.50 meters below the ends of hoppers,
chutes, ducts, tremies, or “windows” in wall forms, without approval of the Engineer.

END OF SECTION 03 06 00
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

SECTION 03 11 00
CONCRETE FORMING

PART 1 GENERAL

1.01 SECTION INCLUDES

A. CONTRACTOR shall supply all labor, tools, equipment and materials to set
forms for the proper placement of concrete for structures. It is CONTRACTOR’s
responsibility to design and build adequate forms and to leave them in place until
the forms can be safely removed. CONTRACTOR is responsible for damage and
injury caused by removing forms carelessly or before the concrete has gained
sufficient strength. Means and methods of repair shall be reviewed by
ENGINEER prior to performing the WORK.

1.02 RELATED SECTIONS

A. The following is a list of SPECIFICATIONS which may be related to this


section:
1. Section 03 31 00, Structural Concrete.

1.03 REFERENCES

A. The following is a list of standards which may be referenced in this section:


1. American Concrete Institute (ACI):
a. Manual of Concrete Practice.
b. 117, Specifications for Tolerances for Concrete Construction
and Materials.
c. 318, Building Code Requirements for Structural Concrete.
d. SP-4, Formwork for Concrete.

2. American Plywood Association (APA):


a. J20, Grades and Specifications.
b. PS-1-07, US Product Standard for Structural Plywood.
c. V345, Concrete Forming.

1.04 SUBMITTALS

A. General:
1. Design, placement and maintenance of formwork and form systems is
the responsibility of CONTRACTOR. Submittals other than those listed
are not required nor will they be reviewed.
2. Alternate form system configurations require preparation by a licensed
Professional Engineer and submittal to ENGINEER for review and
approval.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

B. Product Technical Data:


1. Manufacturer and type of form materials.
2. Manufacturer and type of form ties.
3. Manufacturer and type of void form including compressive strength.
4. Manufacturer of form release agent.

C. CONTRACTOR shall submit information about the type of wedge anchor or


nail, and the means of patching the surface for review and acceptance by
ENGINEER.

1.05 QUALITY ASSURANCE

A. Formwork, and if required shoring and reshoring, shall be designed by a


Professional Engineer licensed to practice in the state where the PROJECT is
located.

PART 2 PRODUCTS

2.01 GENERAL

A. For the purposes of this SPECIFICATION, exposure shall be defined as a


surface, interior or exterior, of a structure that will be exposed to view during
its use. For example, the interior wall of a buried culvert is a surface exposed
to view.

2.02 FORMS FOR SURFACES EXPOSED TO VIEW

A. Walls:
1. APA PS 1-07, B-B Plyform Class I, exterior. The plywood shall be mill
oiled and edge sealed.
2. Symons hand set steel-ply forms, or equal.

B. Sides of Column Footings:


1. APA PS 1-07, B-B Plyform Class I, exterior. The plywood shall be mill
oiled and edge sealed.
2. Steel of sufficient thickness that the form remains true to shape after
numerous repetitive uses.
3. Symons hand set steel-ply forms, or equal.

C. Grade Slabs:
1. APA PS 1-07, B-B Plyform Class I, exterior. The plywood shall be mill
oiled and edge sealed.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

D. Columns:

1. Regardless of materials of construction, the forms shall be such to


permit bracing in two directions at half height and full height at a
minimum. Two braces at ninety degrees (90) are required at half and full
height. Steel of sufficient thickness that the form remains true to shape
after numerous repetitive uses.

PART 3 EXECUTION

3.01 GENERAL

A. Forms shall be used, wherever necessary, to confine the concrete and shape
it to the specified lines and grades as shown on the DRAWINGS.
CONTRACTOR shall set and maintain concrete forms so as to ensure completed
WORK is within all applicable tolerance limits. If a type of form does not, in the
opinion of ENGINEER, consistently perform in an acceptable manner, the type of
form shall be changed and the method of erection shall be modified by
CONTRACTOR, subject to the review of ENGINEER.

B. Forms shall have sufficient strength to withstand the pressure resulting from
placement and vibration of concrete, and shall be maintained rigidly in position.
The design of formwork and placing rate of concrete with medium and high-range
water reducing agents shall be adjusted to compensate for the greater hydraulic
pressures exerted on the forms by concrete of high fluidity.

C. Forms shall be clean and free from mortar and other foreign material from
previous use prior to being placed.

D. CONTRACTOR shall demonstrate that forms are vertical, with proper


alignment, grade or radius when requested by ENGINEER.

3.02 FORM SURFACE TREATMENT

A. Prior to placing reinforcing steel, coat the forms with a non-staining release
agent that will effectively prevent the absorption of moisture and prevent bond of
the concrete to the form. Contact with hardened concrete against which fresh
concrete is to be placed is prohibited. All bond breaking materials or processes
shall be used only after acceptance by ENGINEER. Care shall be taken in
applying form oil to avoid contact with reinforcement steel. Embedded material
which becomes coated with form oil shall be thoroughly cleaned or replaced at
the expense of CONTRACTOR.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

3.03 TOLERANCES

A. Tolerances are defined as allowable variations from specified alignments,


grades, and dimensions. Allowable variations from specified alignments, grades,
and dimensions are prescribed in the following sub-section. Descriptions of these
criteria can be found in Part 2 of the ACI Manual of Concrete Practice, and ACI
117.

B. Footings and Foundations:

Column Footings:
a. Lateral Alignment: Variation less than or equal to 50 mm.
b. Level Alignment: Variation from specified elevation more than
10 mm, less than 50 mm.
c. Relative Alignment: Variation less than or equal to 25 mm in
300 mm (variation between specified plane and as built surface).
.

C. Cast-in-Place Concrete for Buildings and other Structures:

1. Member (such as grade slab):

a. Vertical Alignment: Variation from specified plump less than or


equal 10 mm (full height) 5 mm (one form section)

b. Lateral Alignment:
1) Maximum in Any Bay: Variation less than or equal to 12
mm
2) Maximum in Any 6 meter: Variation less than or equal to
12 mm.
3) Maximum for Entire Wall Length: Variation less than or
equal to 25 mm.
4) Floor and Wall Opening Locations: Variation less than or
equal to 12 mm.
5) Saw cuts and Joints: Variation less than or equal to 20
mm

c. Level Alignment:
1) Top Elevation of Slabs: Variation less than or equal to
20 mm.
2) Lintels, Other Lines Exposed to View: Variation less
than or equal to 20 mm.

d. Relative Alignment (Offset between Adjacent Formwork):


Variation plus or minus 5 mm.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

e. Variation in Specified Grade:


1) For Any Distance Less than 3 m: Variation less than or
equal to 50 mm.
2) For Entire Structure: Variation plus or minus 12 mm.
3) For Manholes and Outlet Structures: Variation less than
or equal to 25 mm.

3.04 FORMWORK CAMBER

A. In order to maintain specified tolerances of slabs subject to dead load


deflection, CONTRACTOR shall camber formwork to compensate for dead
load deflection prior to hardening of the concrete.

3.05 FORMWORK CLOSURE

A. Forms that prohibit visual review of items such as reinforcing steel, and
bearing pads by ENGINEER, shall not be placed until ENGINEER has performed
a final review of the reinforcing steel.

B. CONTRACTOR shall use compressed air from an air compressor to blow out
construction debris and dirt at the bottom of sections or members to be placed
such as wall, slabs, beams and columns, prior to placing forms or concrete.

C. CONTRACTOR shall demonstrate to ENGINEER that all debris, such as


loose concrete particles, saw dust, loose tie wire, bar tags, tape, trash and dirt,
have been thoroughly removed.

3.06 REMOVAL OF FORMS

A. The forms for any portion of a structure shall not be removed until the
concrete has reach sufficient strength with a factor of safety of 2.0, to
withstand applied loads such as self-weight and wind loads or withstand
damage when the forms are removed.

B. For post-tensioned concrete slabs and beams, formwork shall not be removed
until the entire slab or member has been stressed and stressing records
accepted.

END OF SECTION OF SECTION 03 11 00


MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

SECTION 03 15 00
CONCRETE ACCESSORIES

PART 1 - GENERAL

1.1 SECTION INCLUDES


A. Joint fillers.
B. Joint sealing compound.
C. Elastomeric joint seals.

1.2 MEASUREMENT AND PAYMENT

A. Measurement: Concrete accessories will not be measured separately for


payment.
B. Payment: Concrete accessories will be paid for as part of the indicated Contract
unit price or lump-sum price for the associated concrete or paving work as indicated
in the Bid Schedule of the Bid Form.

1.04 REFERENCES

A. American Society for Testing and Materials (ASTM):

1. ASTM C272 Test Method for Water Absorption of Core Materials for
Structural Sandwich Constructions

2. ASTM C578 Specification for Rigid, Cellular Polystyrene Thermal


Insulation

3. ASTM C920 Specification for Elastomeric Joint Sealant

4 ASTM D994 Specification for Preformed Expansion Joint Filler for


Concrete (Bituminous Type)

5. ASTM D1190 Specification for Concrete Joint Sealer, Hot-Applied


Elastic Type

6. ASTM D1621 Test Method for Compressive Properties of Rigid Cellular


Plastics

7. ASTM D1622 Test Method for Apparent Density of Rigid Cellular


Plastics
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

8. ASTM D1751 Specification for Preformed Expansion Joint Filler for


Concrete Paving and Structural Construction (Nonextruding and Resilient
Bituminous Types)

9. ASTM D2628 Specification for Preformed Polychloroprene Elastomeric


Joint Seals for Concrete Pavements

10. ASTM D3405 Specification for Joint Sealants, Hot-Applied, for


Concrete and Asphalt Pavements

11. ASTM D3406 Specification for Joint Sealant, Hot-Applied,


Elastomeric-Type, for Portland Cement Concrete Pavements

12. ASTM D3542 Specification for Preformed Polychloroprene


Elastomeric Joint Seals for Bridges

13. ASTM E84 Test Method for Surface Burning Characteristics of


Building Materials

1.05 SUBMITTALS

A. General: Refer to Section 01 33 00 - Submittal Procedures, and Section 01 33


23 - Shop Drawings, Product Data, and Samples, for submittal requirements and
procedures.

B. Shop Drawings: Submit drawings showing locations of all joints to be filled and
sealed.

C. Product Data: Submit manufacturers' product data of joint fillers, sealing


compounds, elastomeric joint seals, and plastic materials, verifying compliance
with specified requirements.

D. Samples: Submit 300 mm long sample of joint filler and elastomeric joint seals
and one pint can of sealing compound.

PART 2 - PRODUCTS

2.01 MATERIALS

A. Joint Filler: Premolded, of sizes and thickness indicated, conforming to ASTM


D994 or ASTM D1751, as applicable.

1. For structural joints and joints subject to movement, provide


elastomeric joint seals conforming to ASTM D2628 or ASTM D3542, as
applicable.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

B. Joint Sealing Compound: Concrete joint sealant, conforming to ASTM C920


(Type S or M, Class 25, Use T), ASTM D1190, ASTM D3405, or ASTM D3406,
as applicable, for sealing of expansion (isolation) and contraction (control) joints
in slabs and at junctions of slabs and vertical surfaces. Color of joint sealant shall
be as selected by the Engineer from manufacturer's standards.

1. For asphalt pavements, provide ASTM D3405 sealant only. For


concrete pavements and roadways, provide ASTM C920 or ASTM D3406
sealant.

C. Elastomeric Joint Seals: Preformed solid or multi-web design, virgin


crystalization-resistant polychloroprene (neoprene) conforming with ASTM
D2628 or ASTM D3542, as applicable. Seals shall be designed to function in a
compressed installation mode.

1. Lubricant Adhesive: ASTM D2628 or ASTM D3542, as applicable.

D. Plastic Pads, Spacers, and Fillers: Extruded closed-cell polystyrene rigid


board meeting requirements of ASTM C578, Type V, with the following physical
properties:

1. Minimum weight and density when tested in accordance with ASTM


D1622: 1.3 kg per cubic meter.

2. Minimum compressive strength when tested in accordance with ASTM


D1621: 45 kg per square m.

3. Maximum water absorption when tested in accordance with ASTM


C272: 0.10 percent by volume.

PART 3 - EXECUTION

3.01 EXAMINATION

A. Verify that joint surfaces are dry to the extent necessary for successful
sealant application and long service life as recommended by the sealant
manufacturer.

B. Verify also that ambient and concrete-surface temperatures and humidity are
within the ranges recommended by the manufacturer for successful sealant
application.

3.02 PREPARATION

A. Thoroughly clean joints free of dirt, debris, dust, and laitance.


MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

B. Prime joint surfaces, where required, as recommended by the manufacturer


of the joint sealing compound or elastomeric joint seal, as applicable.

C. Mix multi-component sealing compound as recommended by the


manufacturer.

3.03 INSTALLATION

A. Installation/Application Requirements: Joint fillers and sealing compounds


shall be installed in accordance with the respective manufacturers' installation
and application instructions. Comply also with ASTM D1190, ASTM D3405,
Appendix XI., and ASTM D3406, Appendix XI., for application of sealants, as
applicable. Coordinate the placement of joint fillers and securing them in position
with the work of Section 03 11 00 - Concrete Formwork.

B. Plastic Pads, Spacers, and Fillers: Install as indicated over or against clean
surfaces. Apply adhesive where required to hold material in place.

END OF SECTION 03 15 00
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

SECTION 03 21 00
REINFORCEMENT BARS

PART 1 – GENERAL

1.1 SCOPE OF WORK


The work includes fabrication and installation of all steel bars and steel tie wire, clips,
supports, chairs, and spacers required for the reinforcement of concrete as shown on
the Drawings.

1.2 SPECIFICATIONS AND STANDARDS Except as otherwise indicated, the current


editions of the following Standards apply to the WORK of this Section:

ASTM A82 Steel Wire, Plain, for Concrete Reinforcement

ASTM A615/A615M Deformed and Plain Billet – Steel Bars for

ASTM A706/A706M Concrete Reinforcement

PNS 49 Philippine National Standard – Steel Bars for


Concrete Reinforcement

1.3 SUBMITTALS

A. Detailed working drawings and bending schedules of all reinforcement.

B. Samples and test certificates as required by the applicable Reference


Standards.

1.4 QUALITY ASSURANCE

The Contractor is responsible for the performance of all tests and inspection
required by this Standard Specification. However, the owner reserves the right to
perform any or all prescribed tests and inspection where such is deemed
necessary to ensure that delivered materials conform to the specifications, and
shall be paid for by the Contractor. The Contractor shall furnish the owner
certified copies of records showing that each material has been pre-tested, and
complied with all applicable requirements of this Standard. The Contractor shall,
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

at his own expense, replace all rejected materials for failure to comply with this
Specification.

PART 2 – PRODUCTS

2.1 MATERIALS

1. Reinforcement steel shall be deformed, new billet steel bars conforming to


ASTM A615, Grade 60 and 40, substantially free from mill scale, rust dirt, grease
or other foreign matter.

2. Reinforcement steel shall bear a mill identification symbol, shall be tagged with
the size and mark number so that different types may be identified, and shall be
stored off the ground to protect the steel from moisture and dirt until placed in
final position.

3. Steel wire for tying reinforcing bars and water stops shall conform to ASTM
A82. Should the Contractor wish to use reinforcing steel bars having areas
different from those shown (with consequent different designations), the following
requirements shall apply:

a. Changes shall be implemented upon approval by the Engineer of the


reinforcing arrangement Drawings, required as shop drawings, which
shall be finalized upon issuance by the Engineer of the guidelines on
related criteria, as maximum and minimum spacing and bond strength.

b. Approval by the Engineer of bar size substitutions does not relieve the
Contractor of other specified requirements, including steel grade and bar
deformations.

PART 3 – EXECUTION

3.1 FABRICATION OF REINFORCEMENT

Reinforcement steel shall be accurately fabricated to the dimensions shown on


the shop drawings and bar schedules.

All reinforcing bars shall be bent cold around a pin with a free revolving collar
having a diameter of the bar of not less than the following:
1. Four times for stirrups
2. Six times for bars up to and including 25mm diameter
3. Eight times for bars over 25mm diameter
4. Ten times for bars 43mm and 57mm diameter
MCL Architects and Design Section 030000
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Development Project No. 1

Reinforcement steel shall not be straightened nor rebent. Bars with kinks or bends
not shown on the Drawings will not be accepted.

3.2 INSTALLATION OF REINFORCEMENT

All reinforcing bars shall be accurately placed as shown on the Drawings, and in
accordance with the shop drawings and bar schedules. The reinforcing bars shall be
secured against displacement with annealed iron wire ties of minimum GA#16 GI
Wire (i.e. 1.39mm diameter) or suitable clips at the intersections.

END OF SECTION 03 21 00
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

SECTION 03 31 00
STRUCTURAL CONCRETE

PART 1 GENERAL

1.1 SECTION INCLUDES

A. CONTRACTOR shall furnish all labor, tools, and equipment for the
construction of reinforced cast-in-place concrete.

B. This section includes basic finishing and curing methods, accessory control,
and expansion and contraction joint devices.

1.2 RELATED SECTIONS

A. The following is a list of SPECIFICATIONS which may be related to this


section:

1. Section 03 11 00, Concrete Forming.


2. Section 03 21 00, Reinforcing Steel.
3. Section 03 39 00, Concrete Curing.

1.3 REFERENCES

A. The following is a list of standards which may be referenced in this section:

1. ASTM International (ASTM):

a. C33, Standard Specification for Concrete Aggregates.

b. C94/C94M, Standard Specification for Ready-Mixed Concrete.

c. C150, Standard Specification for Portland cement.

d. C260, Standard Specification for Air-entraining Admixtures for


Concrete.

e. C494/C494M, Standard Specification for Chemical Admixtures


for Concrete.

f. C618, Standard Specification for Coal and Raw or Calcined


Natural Pozzolan for Use in Concrete.
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Development Project No. 1

g. C979, Standard Specification for Pigments for Integrally


Colored Concrete.

h. C1059, Standard Specification for Latex Agents for Bonding


Fresh To Hardened Concrete.

i. D994, Standard Specification for Preformed Expansion Joint


Filler for Concrete (Bituminous Type).

2. American Concrete Institute (ACI):

a. 211, Standard Practice for Selecting Proportions for Concrete.

b. 301, Specifications for Structural Concrete.

c. 304, Guide for Measuring, Mixing, Transporting and Placing


Concrete.

d. 305.1, Specification for Hot Weather Concreting.

e. 306.1, Specification for Cold Weather Concreting.

f. 309, Standard Practice for Consolidating Concrete.

g. 318, Building Code Requirements for Structural Concrete.

h. 504, Guide to Joint Sealants.

1.4 SUBMITTALS

A. Provide product data on the following:

1. Ready-mixed concrete mix designs.

2. Fly ash.

3. Admixtures (such as air-entraining and water-reducing admixtures).

4. Form release agents.

5. Bonding agents.

6. Grout.

1.5 QUALITY ASSURANCE

a. Qualifications: The ready-mixed concrete supplier to CONTRACTOR


shall have the capability to produce and deliver concrete, meeting the
requirements of the DRAWINGS and SPECIFICATIONS. The supplier shall
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have a contingency plan for a back-up plant in the event of a mechanical


malfunction of one of the primary plant(s).

1.6 DELIVERY, STORAGE, AND HANDLING

A. The ready-mixed concrete truck driver shall provide the batch ticket to
ENGINEER at the time of concrete delivery. The ticket shall summarize the
following information legibly in an easily discernible table:

1. Weight in pounds of all materials, excepting the water reducing and


airentraining agents which shall be in ounces.

2. Cubic yards batched.

3. The ratio of water to cementitious (W/C) materials ratio.

4. Temperature of the concrete at the time it was batched.

5. Time of batching.

6. Free moisture in the fine and coarse aggregates in percent of weight of


aggregate.

7. Gallons of water that may be added at the site without exceeding the
permissible W/C ratio.

8. Concrete Mix Design Number.

PART 2 PRODUCTS

2.1 MATERIALS

A. General: Acquire cement and aggregate from the same source for all work.

B. Cement: Cement shall be Portland cement Type II, unless otherwise indicated
on the DRAWINGS.

C. Aggregate:

1. Fine Aggregate: Fine aggregate shall consist of hard, strong, durable


particles complying with the provisions of ASTM C33.
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2. Coarse Aggregate: Coarse aggregate shall conform to the provisions of


ASTM C33. Aggregate shall be crushed aggregate or angular screened
natural aggregate. Hydraulic - cement aggregate is unacceptable.

D. Water: Water shall be clean and free from injurious amounts of oils, acids,
alkalis, salts, organic materials, or other substances that may be deleterious to
concrete or steel. Mixing water for prestressed, pretensioned and prestressed
post-tensioned concrete or for concrete which will contain aluminum
embedments shall not contain deleterious amounts of chloride ion.

E. Admixtures: Admixtures to be used in concrete shall be subject to prior


acceptance by ENGINEER. The admixture shall maintain the same composition
and performance throughout the WORK as the product used in the concrete
proportions established in accordance with ACI.

PART 3 EXECUTION

3.1 PREPARATION

A. Prior to placing concrete, CONTRACTOR shall remove all debris and


thoroughly dampen the surfaces that may be in contact with the concrete to be
placed.

B. CONTRACTOR shall use compressed air from an air compressor to blow out
construction debris and dirt at the bottom of members to be placed such as walls,
beams, and columns, prior to final placement of forms that may obscure any
joint. CONTRACTOR shall demonstrate to ENGINEER that all debris, such as
concrete particles, saw dust, loose tie wire, bar tags, tape, trash and dirt, have
been thoroughly removed.

C. All surfaces of forms and embedded materials that have become encrusted
with dried mortar or grout from concrete previously placed shall be cleaned of all
such mortar or grout before the surrounding or adjacent concrete is placed.

D. No concrete shall be placed until all formwork, reinforcement, installation of


parts to be embedded, bracing of forms, and preparation of surfaces involved in
the placing have been reviewed by ENGINEER. E. Immediately before placing
concrete, all surfaces upon or against which the concrete is to be placed shall be
free from standing water, mud, debris, or loose materials.

3.2 PLACEMENT

A. Placement shall conform to ACI 301, Chapter 8, ACI 304, ACI 306.1, ACI
305.1, and ACI 309. No concrete shall be placed in water except with the written
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permission of ENGINEER. The surfaces of absorptive materials against or upon


which concrete is to be placed shall be moistened thoroughly so that moisture
will not be drawn from the freshly placed concrete. The concrete shall be placed
by equipment that will prevent segregation or loss of ingredients. The stream of
concrete shall not be allowed to separate by permitting it to fall freely over rods,
spacers or other embedded materials.

B. Unless otherwise called out in these SPECIFICATIONS or shown on the


DRAWINGS, the placement lift depth of concrete in walls shall be limited to two
(2) feet or less to minimize surface defects such as air voids that can form on
concrete surfaces. Lift depths shall be limited to one (1) foot if, in the opinion of
ENGINEER, the quality of the finish is unacceptable at the two- (2- ) foot lift
depth.

C. Concrete shall be placed so as to avoid segregation of the materials and the


displacement of the reinforcement.

D. Concrete shall not be pumped through aluminum alloy pipe.

E. All pipes shall be kept clean and free from coatings of hardened concrete.

END OF SECTION 03 31 00
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SECTION 03 39 00
CONCRETE CURING

PART 1 ‐ GENERAL

1.1 SECTION INCLUDES


A. Initial and final curing of concrete surfaces.

1.2 RELATED SECTIONS


A. Section 03 30 00 – Cast‐in‐Place Concrete.

1.3 REFERENCES
A. ACI 301 – Structural Concrete for Buildings.
B. ACI 302 – Recommended Practice for Concrete Floor and Slab Construction.
C. ACI 308 – Standard Practice for Curing Concrete.
D. ASTM C171 – Sheet Materials for Curing Concrete
E. ASTM C309 – Liquid Membrane‐Forming Compounds for Curing Concrete

1.4 SUBMITTALS
A. Product Data: Provide data on curing compounds, product characteristics,
compatibility and limitations.
B. Shop Drawings and Product Data:  Submit under the provisions of Section 01
33 00.

1.5 QUALITY ASSURANCE


A. Perform Work in accordance with ACI 301, ACI 302, ACI 308, ASTM C171,
ASTM C309.

1.6 DELIVERY, STORAGE, AND HANDLING


A. Deliver, store, protect and handle products in accordance with manufacturer's
instructions.
B. Deliver curing materials in manufacturer's packaging including application
instructions.

1.7 COORDINATION
A. Coordinate work under provisions of Section 01 31 00.

PART 2 ‐ PRODUCTS

2.1 MATERIALS

A. Liquid Membrane Curing Compound: ASTM C309 Type 1 Class A, free of


wax and other adhesive bond‐breaking ingredients.
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B. Absorptive Mats Type B: ASTM C171, burlap‐polyethylene, minimum 8oz/sq


yd bonded to prevent separation during handling and placing.

C. Water:  Potable and not detrimental to concrete.

PART 3 ‐ EXECUTION

3.1 EXAMINATION

A. Verify that substrate surfaces are ready to be cured.

3.2 GENERAL PROCEDURES

A. Protect freshly placed concrete from premature drying and excessive cold or
hot temperatures.    In hot weather, provide windbreaks or fog spray to control
early concrete cracking.

B. Start initial curing as soon as free water has disappeared from concrete
surface after placing and finishing.  Keep continuously moist for not less than 7
days.

C. Begin final curing procedures immediately following initial curing and before
concrete has dried.  Continue final curing for at least 7 days in accordance with
ACI 308.  Avoid rapid drying at end of final curing period.

3.3 CURING METHODS

A. Complete curing in accordance with the following methods:

1. Method 1 – Moist Curing


a. Keep concrete surface continuously wet by covering with
water, or

b. Continuous water‐fog spray, or

c. Covering concrete surface with specified absorptive


cover, thoroughly saturating cover with water and keeping
continuously wet.    Place absorptive cover to provide
coverage of concrete surfaces and edges, with 4 inch lap
over adjacent absorptive covers.

2. Method 2 – Moist Cover Curing

a. Cover concrete surfaces with moisture‐retaining cover for curing


concrete, placed in widest practicable width with sides and ends
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lapped at least 3 inches and sealed by waterproof tape or


adhesive.   Immediately repair any holes or tears during curing
period using cover material and waterproof tape.

3. Method 3 – Liquid Membrane Curing Compound

a. Apply specified curing and sealing compound to concrete


within two hours of completion of final finishing operations.

b. Apply uniformly in continuous operation by power‐spray or roller


in accordance with manufacturer's instructions.  Recoat areas
subjected to heavy rainfall within 3 hours after initial
application.  Place second coat within 24 hours of first
coat.  Maintain continuity of coating and repair damage during
curing period.

c. Do not use membrane curing compounds on surfaces which


are to be covered with coating material applied directly to
concrete, liquid floor hardener, waterproofing, damp proofing,
membrane roofing, flooring, painting, and other coatings and finish
materials.

d. Use liquid membrane curing method only where acceptable to


ENGINEER.  Submit product information for approval prior to use.

3.4 CURING HORIZONTAL SURFACES

A. Cure surfaces in accordance with ACI 308.

B. Use Method 2 described in Paragraph 3.03, unless otherwise approved by


ENGINEER.

C. Absorptive Mat: Saturate burlap‐polyethylene mat and place burlap‐side down


over floor slab areas, lapping ends and sides; maintain in place for 7 days.

3.5 CURING VERTICAL SURFACES

A. Cure surfaces in accordance with ACI 308.

B. Use Method 1 described in Paragraph 3.03, unless otherwise approved by


ENGINEER.

C. Spraying:  spray water over surfaces and maintain wet for 7 days.

3.6 PROTECTION OF FINISHED WORK


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A. Protect finished Work from damage by using barriers, scaffolds, covers, work
directives, etc.

B. Do not permit traffic over unprotected floor surface.

END OF SECTION 03 39 00
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SECTION 03 47 00

SITE-CAST TILT-UP CONCRETE

PART 1- GENERAL

1.1 SECTION INCLUDES

A. Work Included: Provide labor, materials and equipment necessary to complete the
work of this Section, including but not limited to the following.

1. Site-cast tilt-up concrete panels.

B. Site-cast tilt-up insulated sandwich concrete panels. Related Work: The following
items are not included in this Section and are specified under the designated
Sections:

1. Section 033000 – Cast-in-Place Concrete: Requirements for slab-on-grade


design and construction and general requirements for concrete used in tilt-up
panels.

C. Reference Standards: Comply with applicable provisions of the following standards


and regulations:

a. ASTM International (ASTM)

1. AWS D1.4 Welding Code – Reinforcing Steel.


2. ASTM A496 Deformed Steel Wire for Concrete
Reinforcement.
3. ASTM C33 Concrete Aggregates.
4. ASTM C94/C94M Ready-Mixed Concrete.
5. ASTM C143/C143M Method for Slump of Hydraulic-Cement
Concrete.
6. ASTM C150 Portland Cement.
7. ASTM C330/C330M Lightweight Aggregates for Structural
Concrete.
8. ASTM C989/C989M Slag Cement for Use in Concrete and
Mortars.
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b. American Concrete Institute (ACI)


1. ACI 117 Tolerances for Concrete Construction and
Materials.
2. ACI 301 Structural Concrete for Buildings.
3. ACI 551 Guide to Tilt-Up Concrete Construction.

c.Tilt-Up Concrete Association (TCA)


1. Wind Bracing Guidelines
2. Erection Safety Procedures Brochure

1.2 SUBMITTALS

A. Submit under provisions of Section 013000.

B. Shop Drawings: Submit panel shop drawings and erection drawings detailing the
Work of this Section including temporary bracing. Reinforcing bars shown on the
project drawings are not checked for lifting and erection stresses. Shop drawings
shall be reviewed by a licensed design professional Include the following:

1. Concrete mix designs for each mix specified.


2. Mix design for structural grout for panel supports.

C. Quality Control Submittals:

1. Product Data: For each product, including bond breakers, joint sealants,
insulation, connection devices.

2. Manufacturer’s Instructions: For manufactured items used, submit the


manufacturer’s current recommended methods of installation, including
relevant limitations and safety precautions.

3. Test Reports: Submit certified laboratory test reports confirming physical


characteristics of materials used in the performance of the Work of this
Section.

1.3 QUALITY ASSURANCE

A. Regulatory Requirements: Comply with applicable codes and regulations of


governmental agencies having jurisdiction. Where those requirements conflict
with this Specification, comply with the more stringent provisions.
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B. Qualifications for General Contractors: General contractor responsible for the


project shall demonstrate the experience and expertise required to manage the
specified work in compliance with the TCA Tilt-up Certified Company program.

C. Qualifications for Tilt-Up Contractors: Contractor performing the tilt-up operations


shall demonstrate the experience and expertise required to manage and execute
the specified work in compliance with the TCA Tilt-up Certified Company
program.

D. Qualifications for Field Personnel: Contractor shall show evidence of


competence in site cast tilt-up concrete construction by means of active ACI tilt-
up supervisor certification or by other means. Workers shall be proficient in
production and erection operations and shall be under the direct supervision of
qualified personnel.

E. Qualifications for Welding: Qualify welding processes and welding operators in


accordance with ANSI/AWS D1.4. Provide certification that welders to be
employed in the Work have satisfactorily passed AWS qualification tests within
the previous 12 months.

F. Job Mock-up Panel for Architectural Finishes: Prepare one panel using forming
technique and construction methods to be used on the project for each level of
finish shown on the drawings according to the following:

1. Panels shall be a minimum of 1.2m by 2.4m. Incorporate edge and


reveal conditions as detailed on the project drawings.

2. For painted concrete finishes: Utilize full range of color as specified.


Utilize reveal characterization as specified.

3. For abraded or exposed colored concrete finishes: Utilize full range size
and colors in aggregate. Utilize full range of color in grout. Match the
degree of abrasion (e.g. sand-blast, water-blast, retarder, acid etch, etc.)
specified.

4. For textured or architectural liner finishes: Utilize full range of texture as


specified. Sample shall consist of section showing integration of both
horizontal and vertical liner joints.

5. For cast-in-brick or stone finishes: Utilize full range of color sampling for
brick specified. Sample shall consist of one repaired brick in field of
display.
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6. Cast mock-up over slab joint or column joint if actual panels will be
affected by these conditions.

7. Maintain approved mock-up for comparison with finish work.

8. Dispose of mock-up when project is completed or when directed by


Architect.

1.4 PROJECT CONDITIONS

A. Job Conditions: Comply with the following:

1. Do not construct formwork, place steel reinforcement or concrete, or erect


panels during adverse weather unless approved measures are taken to
prevent damage. During period of dry winds, low humidity and other
conditions causing rapid drying, protect fresh concrete with an
evaporation retardant (monomolecular film) or fine fog spray of water
applied immediately after screeding and bull floating. Maintain protection
until final finishing and curing compounds are applied.

2. For cold weather conditions, adequate equipment shall be provided for


heating concrete materials and protecting concrete during freezing or
near-freezing weather. Concrete materials and reinforcing steel, forms,
fillers and ground with which concrete is to come in contact shall be free
from frost. If shelters are used, the type of fuel used for heating shall not
weaken the concrete surface. Frozen materials or materials containing
ice shall not be used.

3. For hot weather conditions proper attention shall be given to concrete


materials, production methods, handling, placing, protection and curing to
prevent excessive concrete temperatures or water evaporation that may
increase shrinkage and impair required strength or serviceability of the
member or structure.

1.5 COORDINATION

A. Coordinate site cast tilt-up operations with Work of other trades in order that Work
may be expedited and omissions and delays avoided.

PART 2-PRODUCTS
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2.1 TILT-UP CONCRETE, GENERAL

A. Comply with ACI 301, unless modified by requirements in the Contract


Documents.

2.2 PANEL MATERIALS

A. Forms:

1. Forms shall contain blockouts required to provide openings detailed on


Drawings. Coordinate openings with other trades.

2. Panel boundary forms shall be rigidly constructed and well braced steel or
wood forms, straight and with precise corners. Design to withstand
stresses resulting from the casting process. Consideration should be
given to exposed formed surfaces. Forming surfaces shall be smooth
and clean prior to pouring of concrete.

3. Forms shall be attached to the finished building slab using non-intrusive


glues and/or adhesives wherever possible in lieu of nails and bolts to
eliminate penetrations and blemishes. Repairs shall be approved by the
Architect

4. Panels may be stacked for ease of casting, in forms as specified above.

5. When panels are stack cast, maintain a continuous sound and smooth
casting to match the finish of the original casting surface.

6. Bondbreaker shall be compatible with curing compound or be completely


removed according to the manufacturer’s cleaning instructions prior to the
installation of any subsequent finishes.

B. Reveal Materials: Materials used for creating reveals or relief in the exterior face
of the panel shall be of adequate strength to withstand construction traffic/loads
without damage.

C. Concrete Materials:

1. Cementitious materials shall conform to ASTM C150, C595, C1157 or


C1697. Portland cement shall be Type II. Fly Ash shall be Type C and F.
GGBFS shall be Grade M10.

2. Fine and coarse aggregates shall consist of clean, hard strong, and
durable inert material, free of injurious amounts of deleterious
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substances, conforming to ASTM C33 for normal weight concrete and


ASTM C330 for lightweight aggregate concrete.

3. Concrete shall be a design mix approved by Architect.

4. Mixing water shall be free of any acid, alkali, oil or organic material that
may interfere with the setting of the cement.

5. Concrete shall not contain air-entrainment admixtures.

6. Admixtures shall be approved by Architect.

7. Concrete shall be produced and delivered in accordance with ASTM C94.

D. Quality of Concrete: Ready-mixed concrete shall conform to ASTM C94. Concrete


shall have a minimum compressive strength at 28 days as indicated on the project
drawings and as required for panel erection, or specified, and tested according to
ASTM C39.

E. Sacking Materials: Portland cement and water, mixed to a uniform creamy paste.

F. Dry-Pack Materials: In accordance with requirements specified in Section 03300 –


Cast-in-Place Concrete.

G. Steel Reinforcement:

1. Reinforcing bars shall conform to ASTM A615/A615M, Grade 60, or ASTM


A706/A706M. For reinforcing bars conforming to ASTM A706, which will be
welded, furnish a report of the chemical analysis for each heat of the bars.
2. Welded wire reinforcement shall conform to ASTM A185 or A497 based on type
and location and shall be of the style shown on the project drawings. Welded
wire reinforcement shall be supplied in flat sheets.
3. Bar mats for concrete reinforcement shall conform to ASTM A184.

H. Lifting Hardware: Lifting hardware, inserts, braces, and related embedded and
attached items shall be manufactured specifically for site cast tilt-up construction.

I. Randomly-Mixed Reinforcing Elements (Fibers): The use of materials mixed with the
concrete for reinforcement are commonly applicable for reduction of plastic
shrinkage and thermal expansion/contraction. They shall not be used as flexural
reinforcement in structural panels unless approved by a licensed design professional
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and reviewed by the Architect. Consult the manufacturer’s literature for proper
material quantities and application procedures.

J. Supports for Steel Reinforcement: Supports may consist of metal, all-plastic and
concrete materials.

2.3 CONCRETE CURING MATERIALS

A. Liquid Membrane-Forming Curing Compound:

1. Liquid-type membrane-forming curing compound complying with ASTM C309,


Type I and I D, Class B. It is preferred that the curing compound/bond breaker
be the same product or compatible, and that only one manufacturer’s product is
used.

2. Concrete Curing of Casting Beds: Concrete in and around those areas to


be used for casting shall be cured after finishing and as soon as the free
water on the surface has disappeared and no water sheen is visible, but
not so late that the liquid curing compound will be absorbed into the
concrete. The cure and/or bondbreaking compound should be applied at
the manufacturer’s recommended coverage to achieve minimum moisture
loss.

3. Curing compound must be compatible with the bond breaker.

2.4 SANDWICH INSULATION SYSTEMS

A. Insulated concrete sandwich panels shall be constructed to provide a continuous


layer of insulation throughout the entire panel surface. No cross section of the
panel shall contain less than the specified minimum R-value below unless
compliance is proven through performance-based analysis and reviewed by the
Architect.

B. Insulated concrete sandwich panels shall be constructed to maintain the effective


acceptable material R-value of the panels with less than one percent reduction
due to the wythe connections through the insulation. The reduction in thermal
performance shall be calculated using the Isothermal planes method of R-value
calculation as provided by ASRHAE 90.1. Install in accordance with
manufacturer’s recommendations.
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C. A continuous vapor retarding membrane shall be installed between the outer


wythe of concrete and the insulation system prior to the placement of the
insulation system. All joints in the vapor retarding membrane shall be taped with
a minimum 50 mm wide adhesive tape product.

2.5 SEALANTS

A. Sealants and Caulking: Comply with requirements of Section 079200 – Joint


Sealants.

2.6 BONDBREAKER

A. Liquid Dissipating Membrane-Forming Curing Compound.

1. The bond breaking material shall also be a dissipating membrane forming


material complying with ASTM C 309-98a, Type I and I D, Class B.

2. The bond breaking compound shall be applied with adequate time to dry prior to
placement of reinforcing steel.

3. The bond breaking compound shall dry in 30-minutes or less at 100°F to reduce
panel clean up.

4. Material shall be compatible with curing material.

5. The bond breaker used shall be fully removed from the slab surface or shall be
compatible with any curing compound.

PART 3-EXECUTION

3.1 CASTING SURFACES

A. Casting Slab Preparation:

1. Casting slab shall be cured. Saw cuts, cracks, joints or defects in the casting bed
shall be filled so as to minimize transfer of the joint line to the panel face.

2. Waste slabs, if used, shall be of sufficient thickness and strength so as not to crack
with the weight of the panels.

3. Contractor shall be responsible for compatibility of curing agents, sealants, and


releasing agents utilized in the Work. If panels are to be stacked, the troweled surface
shall be considered the casting bed and shall be treated as the same.
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4. Isolation pockets shall be formed in such a manner as to minimize the transfer of the
pocket to the finished appearance of the panel.

B. Bondbreaker shall be applied in accordance with manufacturer’s printed instructions for


the applicable condition.

C. Locate and install all inserts and anchorages required for the panels prior to casting of
any concrete. When approved by the engineer of record, embedded items such as
dowels, inserts or anchorages, that either protrude from the concrete or remain exposed
for inspection, may be installed while the concrete is in a plastic state. This is provided
the item(s) is not required to be hooked or tied to the reinforcement within the concrete
and are maintained in the correct position until the concrete hardens. Such items shall
be properly anchored to ensure full development of the design load. The concrete
surface adjacent to the embedded item shall be properly finished for correct interfacing.

D. After placing steel reinforcement for panels, check casting slab surfaces for continuity of
bondbreaker. If touch-up or recoating of worn, damaged or missing areas is required,
the Contractor shall remove the steel reinforcement entirely prior to re-application of the
bondbreaker unless approved by the Architect.

3.2 FORMING PANELS

A. Layout the panels for casting in a manner that minimizes the locations of floor
joints, column isolation joints and other construction joints in the panel faces.
Prevent the layout of the panels over temporarily poured casting surfaces such
as pre-formed columns and pits unless deemed absolutely necessary.

B. Forms shall be designed to maintain the perimeter of the panel as shown on the
project drawings within 6mm maximum deflection during pouring.

C. Formed blockouts for openings in the panels shall be designed to limit the
deflection during pouring to a maximum of 4 mm.

D. Where reveals are specified in panels, assure that forming strips are straight and
securely fastened to prevent movement or floating during placing operations and
that alignment between adjacent panels is correct. Reveal tolerances shall
comply with requirements specified in this Section.

3.3 PLACING CONCRETE

A. Place concrete in accordance with recommendations in ACI 309 and the


following:
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1. Concrete shall be thoroughly worked around reinforcement, around the


embedded items, and into corners of the forms.

2. Cold joints shall not be permitted in an individual site cast tilt-up panel.

3.4 FIELD QUALITY CONTROL TESTING

A. Field Testing:

1. The Contractor shall make and store a minimum of four 6x12 in


accordance to ASTM C31. Specimens shall be made for each class of
concrete, for each 90 cu.m. or fraction thereof, and for each day concrete
is cast, or not less than once for each 144 sq.m. of panel area.

2. Test cylinders shall be tested in accordance with ASTM C39. A minimum


of 2 from each set shall be tested at 7 days and the rest at 28 days..

3. Test specimens and test reports shall accurately indicate in which panel,
by number and concrete delivery tag, the concrete represented by each
test specimen was placed.

4. Copies of test reports shall be distributed to Owner, Architect, Building


Official and Contractor. Reports shall indicate location of tests, dates,
technician, and other pertinent information

B. Deficient Compressive Strength: In the event that concrete tests indicate a 7-day
or 28-day strength below that which was specified, the Contractor with the
agreement of the Architect shall have the mix adjusted so that subsequent
concrete will comply with the minimum strength requirements.

1. The Owner may require core specimens to be taken and tested, at the
Contractor’s expense. If core tests fall below minimum requirements, as
determined by the Architect, the concrete in place will be deemed to be
defective.

2. This concrete shall be removed and replaced or strengthened in a


manner acceptable to the Owner and Architect, at the Contractor’s
expense.

3.5 CURING AND PROTECTION


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A. Comply with recommendations in ACI 308 and the following:

1. Protect freshly placed concrete from premature drying and excessive cold
or hot temperatures and maintain without drying at a relatively constant
temperature for the period of time necessary for hydration of the cement
and proper hardening of the concrete.

2. Apply liquid membrane curing compound in accordance with


manufacturer’s recommendations.

3. Underlying panels in a stack cast arrangement shall be cured in the same


manner as casting beds.

3.6 CASTING TOLERANCES

A. Dimensions of the finished panels, prior to erection in the structure, shall conform
to the casting tolerances stated below unless otherwise specified or approved by
the Architect.

B. Deviation from Specified Height or Width of Structural Panel:

1. Up to 20 feet  1/4 in.

2. 20 feet to 30 feet  3/8 in.

3. Each additional 10-foot increment


in excess of 30 feet  1/8 in.

4. Maximum overall tolerance  5/8 in.

C. Deviation from Specified Panel Thickness: Note the tolerance listed is for the
average variation of panel thickness through any cross-section of the panel.

1. Top surface of panel from casting slab ±3/8 in.

2. Thickness of panel, any one individual


measurement –1/2 in.

3. Thickness of panel, average of all


measurements –3/8 in.

3.7 PANEL FINISH


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A. Finish exposed surfaces of panels as indicated on the Drawings including both


the front and back of the panels as well as any exposed edges as defined below.
Visible surfaces of the panels, when in place shall be free from surface defects
as defined below.

B. Grade A - Architectural: Projects designed for the circulation of people within a


distance of 10 feet to 25 feet.

1. Panel surfaces shall be free of voids, holes, pockets and other surface
deformations greater than 1/8 inch.

2. Surfaces of panels shall not project reinforcing patterns, floor joints or


other projections or voids from the casting surface.

3. Cracks are not permissible in excess of 1/32 inch.

4. Surface repairs shall be performed in such a way as to prevent the


projection of repair strokes through the intended finish.

5. Holes shall be filled with patching material to present a smooth surface


ready for painting unless the designed finish is to result in exposed
aggregates whereby the patching material shall match the intended color
and texture.

C. Grade B - Standard: Projects designed for the circulation of people within a


distance greater than 25 feet while retaining an emphasis on quality finishes and
aesthetic detail.

1. Panel surfaces shall be free of all voids, holes, pockets and other surface
deformations greater than 1/4 inch.

2. Surfaces of panels may be repaired sufficiently to prevent excessive


projection of blemishes through intended finish.

3. Cracks are permissible as naturally resulting from curing. Cracks are not
permissible as caused by erection forces.

4. Surface repairs shall improve the appearance of the panels within the
descriptions above provided they do not result in additional blemishes
that are visible within the distance set.

5. Holes shall be filled with patching material to present a smooth surface


ready for painting unless the designed finish is to result in exposed
aggregates whereby the patching material shall match the intended color
and texture.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

D. Grade C - Utility: Projects designed for remote areas with little or no public
interaction and/or projects designed specifically for interior use with little or no
emphasis towards the exterior design.

1. Consult with the Architect and the Owner prior to initiating the project to
determine the expectations for the project appearance.

2. Panel surfaces showing voids, holes, pockets and other surface


deformations are permissible provided they do not weaken the structural
integrity of the panel or the finish of the panel/

3. Cracked surfaces are permissible provided the cracks are not resulting
from structural weakness or failure and provided they do not present the
potential for failure of the finish over the life of the building.

4. Non-casting surface faces are to receive a floated finish unless noted


otherwise on the drawing elevations.

E. Surfaces to be painted shall be prepared to receive paint finish as specified in


Section 099000 – Painting and Coating.

3.8 HANDLING AND ERECTION OF PANELS

A. Engineer panels for erection stresses and selection of lifting system and
hardware.

1. Minimum strength of panels at time of erection shall be in accordance


with the lifting design.

2. It is recommended that the Contractor take extra test specimens and field
cure to verify concrete strength of panels or demonstrate the acceptable
strength through maturity prediction of calibrated mix designs.

3. Before starting erection operations, Contractor shall check relevant job


site conditions insofar as they are ready for the erection of panels. Each
element shall be properly marked to correspond with the designation
indicated on the approved Shop Drawings.

4. Use erection equipment that will prevent damage to existing construction,


permanent floor slabs and panels. Damage to Work shall be repaired or
replaced at the Contractor’s expense and in a manner acceptable to the
Architect prior to painting or coating.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

5. Temporary panel bracing shall not be removed until roof diaphragm is


completely welded and installed.

B. Set panels in the position assigned. Place panels evenly on prepared setting
pads or proper-capacity shims. Grout space under panels for full bearing or
provide additional support until grouting takes place.

1. Provide sufficient number of shims to adequately distribute the load on


the footing or grout as soon as practical to prevent damage of the footing.

C. Panels not attached to the building frame at the time of erection shall be braced
in position using a bracing system designed to resist wind and other loads that
may reasonably be determined until structural connections have been made.
There shall be a minimum of two braces per panel. Engineering of bracing shall
be the responsibility of the Contractor. Panel bracing connection shall be
maintained daily to assure tightness.

D. Dry-pack grout installation and preparation for weld pockets and other panel
block outs not cast in during pouring shall be performed as follows:

1. Remove laitance down to sound concrete

2. Surface to receive grout shall be rough and reasonably level

3. Surface shall have been properly wet cured

4. Do not use curing compounds

5. Clean surface of oil, grease, dirt and loose particles.

6. Remove free water from concrete and bolt holes immediately before
grouting.

E. After Panels are Erected:

1. Check connecting bolts at the floor and panels daily to ensure tightness.

2. Protect elements to prevent staining, warping or cracking. After panels


are erected, dismantle panel erection devices and patch panels as
required for a uniform appearance.

3. After panels are erected, patch holes or other blemishes in casting slab
that were caused by the panel casting and erection processes in a
manner acceptable to the Architect.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

3.9 ERECTION TOLERANCES

A. Erection Tolerances: Dimensions of the finished panel in the erected position in


the structure shall conform to the erection tolerances stated below unless
otherwise specified or approved by the Architect.

B. Deviation from Specified Dimension Between Controlling Surface or Line and


Building Reference Line:

1. Horizontal dimension to vertical surface + 1/2 in., - 1/4 in.

2. Vertical dimension to horizontal surface + 1/4 in., - 1/2 in.

3. From top elevation  1/2 in.

C. Deviation from Specified Relationship of Adjacent Members:

1. Matching edges at horizontal and vertical joints  1/2 in.

2. Matching faces exposed to view  3/8 in.

3. Matching faces not exposed to view  3/4 in.

4. Bowing between adjacent members 1/2 in.

5. Alignment of brick mortar joints across joints,


jog in alignment. 1/8 in.

6. Alignment of brick mortar joints across


joints, alignment with panel centerline  1/8 in.

3.10 SEALING OF PANEL JOINTS

A. Clean the panel joints of contaminants, including form release agents and
concrete laitance. Dust and loose particles shall be blown out or otherwise
cleaned to provide proper bond. Apply sealants in accordance with
manufacturer’s recommendations.

B. Install fire-resistive blanket where indicated.

Install joint insulation where indicated to consist of a limited expansion


polyurethane insulation or an approved equal as provided in accordance with
Section 072000 – Insulation.
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

C. Install back-up rod, primer, paint and sealant in accordance with Section 079200
– Sealants and Caulking.

3.11 ATTACHING PANELS TO BUILDING FRAME

A. Perform welding in accordance with ANSI/AWS D1.4. Wait a minimum of 28


days from panel casting before making panel-to-panel welds.

3.12 CLEANING AND PROTECTION

A. Remove trash, debris, surplus materials, tools and equipment from site on a
regular basis.

END OF SECTION 03 47 00
MCL Architects and Design Section 030000
BID SET – March 2021 Concrete
Development Project No. 1

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