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MANN+HUMMEL Centrifugal Oil Cleaners – the

ingenious solution for many applications


MANN+HUMMEL centrifugal MANN+HUMMEL centrifuges
oil cleaners are internationally clean oil by generating centri-
recognised in providing fugal force 2,000 times grea-
superior bypass filtration for ter than gravity. It is this force
the removal of contaminant that separates solid conta-
from the lubricating oil of Die- minant from the oil. This tech-
sel engines. The technology nology has been proven to
can also be successfully used remove contaminant down to
for gearboxes, hydraulics and a sub-micron size, which is
other industrial fluids. advantageous to both engine
producers and users.
MANN+HUMMEL provide its
centrifuge technology to the The Benefits:
following market sectors: • Cleaner oil
• Extension of oil life
• Trucks • Lengthens service intervals
• Buses • Reduces engine wear • Reduces total cost of
• Marine • Enhances long-term pre- ownership
• Power Generation ventative maintenance • Helps ensure clean com-
• Mining Machinery • Reduces maintenance costs bustion and fuel efficiency
• Locomotives • Cuts waste disposal costs • Supports engine technolo-
• Reduces application down gy for the reduction of
• Construction
time exhaust emissions (e.g.
• Agriculture
• Maximises in-service time exhaust gas recirculation)
• Military
for vehicle/engines/machine • Fast return on investment
• Industrial Fluids

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The Importance of Clean Oil

Oil is the life-blood of the technologies such as exhaust Soot particles are sub-micron
engine and clean oil is gas recirculation have been in size. Soot is a hard pro-
essential if an engine is to shown to increase the level wear particle. High soot
operate efficiently throughout of contaminant, especially levels within a lubricating
its working life. In response soot in the lubricating oil. oil have been shown to be
to environmental legislation The net effect is modern oils responsible for accelerated
and customer requirements are being required to work wear of critical engine com-
engine manufacturers are harder, last longer and con- ponents. Traditional full flow
adapting their designs to tain higher levels of contami- Photograph of soot and by-pass filters are unable
reduce harmful exhaust nation. Therefore, advances to remove soot contaminant
emissions and at the same in oil chemistry and filtration as it is too small to be captu-
time extend oil drain inter- technology are essential to red by the media.
vals. Emission reduction meet these needs. MANN+HUMMEL bypass
centrifugal oil cleaners are
proven to be effective at
removing soot.

Chart Showing Used Oil Soot Particle Size Distribution


18
16
14
Frequency (%)

12
10
8
6
4
2
0
0.1 0.172 0.296 0.51 0.877 1.51 2.599
0.131 0.226 0.389 0.669 1.151 1.981 3.409

Diameter (microns)

Sectioned Rotor with Contaminant


starting sample
after 24 hours passing through a centrifuge

Heavy durability engine test – oil


3.5 analysis results displaying conta-
minant increase with engine oper-
3 ation hours. Engine size 8 litres,
Total Insolubles (% mass)

250 kW Industrial Diesel.


2.5 The result concluded that the
MANN+HUMMEL centrifuge
2 controlled total contamination
levels within the lube oil at a
1.5 level below the engine manufac-
turers condemnation limit for
1 more than double the standard
drain interval.
0.5

0
0 100 200 300 400 500 600 700

Engine Hours
Full Flow Filtration
Full Flow + Centrifuge

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Centrifugal Oil Cleaners – Principle of operation

Full flow filters are designed The removal of particles by


to process all the oil used to centrifugal force is based
lubricate the moving parts of on their relative density and
the engine. However, the therefore there is no restric-
need to maintain a high flow tion on contaminant size.
Full flow and limit pressure drop
filter To engine components
across the filtration media
restricts the ability to filter
Centrifuge
out sub-micron particles.
This job is taken over by the
By-pass flow
centrifugal oil cleaner in the
bypass. The MANN+HUMMEL
centrifugal oil cleaner proces-
Pump ses approximately 10 % of
Clean oil return the oil flow provided by the
engine pump before returning
Sump it directly to the engine sump.

Working principle

Oil is pumped into the centri- ting the centrifugal force


fuge at engine pressure and within the rotor. As contami-
directed into a hollow spindle nant particles enter the rotor
where it exits via a cross they are subjected to a cen-
drilling into the centrifuge trifugal force causing them to
rotor. The rotor becomes full migrate radially outwards to
of pressured oil that is then the inner surface of the rotor
allowed to exit through two wall where, over time they
tangentially opposed nozzles compact to form a dense
in the rotor base. This causes cake. MANN+HUMMEL offers
rotation of the free spinning both cleanable and disposa-
rotor assembly thus genera- ble rotor designs.

4
Centrifugal Oil Cleaners – Principle of operation

MANN+HUMMEL cleanable Extensive comparative


and disposable metal centri- testing of various insert de-
fuges contain patented signs has shown there to be
Swept Rib Technology in the no noticeable advances in
rotor cover. These ribs are cleaning efficiency for the
used to displace the conta- removal of sub-micron soot
minated fluid from the rotor coupled with a greatly redu-
core to the outer edge where ced contaminant holding
the contaminants are acted capacity.
upon by higher centrifugal
forces, hence aiding cleaning
efficiency. Competitor centri-
fuges use inserts inside of
the rotor in an attempt to
achieve the same result.

MANN+HUMMEL Swept Rib Technology

MANN+HUMMEL were the


first to introduce to market a
centrifugal oil cleaner with a
100 % metal free rotor. The
MANN+HUMMEL plastic
rotor is fully combustible and
can be incinerated at dis-
posal. This design contains
patented Internal rib techno-
logy throughout its complete
Sectioned rotor full with contami- length. Internal rib plastic
nant. Sectioned rotor displaying
the internal ribs.
rotors ensure that all of the
35
oil and hence the contami-
30 nant is rotating at the same
speed as the rotor. As with
Soot Removal (g)

25 the swept rib design, internal


20 rib technology also helps
displace the oil and contami-
15 nant from the rotor core to
the outer edge. These two
10
effects provide an even
5 greater cleaning efficiency
without compromising conta-
0
minant holding capacity.
0 5 10 15 20 25 30
Plastic rotor and cover
Test Time (hr)

MANN+HUMMEL Plastic Centrifuge Internal Rib Technology


MANN+HUMMEL Centrifuge Swept Rib Technology
Plastic Insert Spiral Ribs Competitor Centrifuge

OEM used engine oil draw-down comparative test. The graph


displays soot removal by the centrifuge with time. Three centrifuge
concepts were tested. The MANN+HUMMEL Swept and Internal rib
designs provided a greater soot removal over the test period when
compared with a centrifuge using a plastic insert of spiral ribs.

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