Professional Documents
Culture Documents
Table of Contents
THE FOLLOWING PAGES INDICATE THE DATA GATHERED FOR DESIGN PURPOSES .................. 5
2.1 CLIENT SUPPLIED DATA ........................................................................................................ 5
6. ATTACHMENTS ....................................................................................................................... 19
6.1 RIG-UP FOR CT ....................................................................................................................... 19
6.2 ENGINEERING ANALYSIS ......................................................................................................... 20
6.3 BHA DIAGRAM ....................................................................................................................... 24
6.4 Laboratory Report ......................................................................................................... 25
Approval Sheet
LESA-2 well is a well in KLA field area that equipped with 9-5/8” previous casing from surface to 800’
md, 7” current liner to 5192’ md and 3-1/2” production from surface to 7904’md. Open Hole section
from 5192’ md to 7904’ md.
It has been request to isolate zone KL-37A (5610’ – 5622’ md), KL-38B (5738’ -5749’ md) and KL-39
(5819’ – 5846’ md) with lenght of total perfotation 50 ft by using 1.5” coiled tubing.
Well Profile
2 DESIGN DATA
The following pages indicate the data gathered for design purposes.
Notes
2.1 Client Supplied Data
Client Engineer Kristianto Wibowo
Agung Arief Wijaya
Field KLA
Well No LESA-2
Well Type (Oil / Gas / W.I. etc) Gas Producer
Job Type CT Cement Squeeze
Contaminant
Job Date-Projected Start May 2015
Completion Diagram As attached
Deviation Survey Deviated well
Last Well Entry Year 1999
Max Inclination 52.4 deg @ 4170’ MD
Max DLS 6.224 deg/100 ft @ 1061’
Total Depth 7904’ md
SIWHP N/A Based on PHE ONWJ information
Fluid level N/A Based on PHE ONWJ information
Rig Data
Certifying Authority Teras Conquest 4 Operating using CTU-501 1.5” CT
II. The CT Data Acquisition System must be used throughout the operation to record:
Time
Depth Counter
Weight (In and Out)
Coiled Tubing Surface Pressure
WHP (tubing)
Pumping flow rate
III. A pre-job meeting must be held, and to be repeated as necessary during the operation
(i.e. crew change and prior to personnel new to the on-going operation starting work or
when critical stages of the program commence.)
IV. During coiled tubing operation, following parameters must not be exceeded without line
management approval:
Do not exceed CT compressive and tensile limits in any point in the wellbore.
3.1 CT Preparation
i. CT Supervisor – Job Supervises and responsible for all aspects of Job preparation, and
execution as per Standards procedure with no deviations. Make sure contingency plans in
place. Recognizes risks associated with the operation, and reduces these risks to as low as
reasonably possible. Ensures that all personnel assigned are competent to operate their
assigned equipment.
ii. CT Equipment Operators – responsible for equipment preparation and Preventive
Maintenance Schedule requirements. Perform job execution follow by Job Supervisor.
Ensures that all personnel assigned are competent to operate their assigned equipment.
Radio channels and communications
Physical and Chemical hazards
Job Safety Analysis and Contingency plans
PPE requirements
CT Speed Final CT Depth Pump rate Pump Vol Time Total Vol. counter Total Time Ann
No Stage Fluid pumped
(ft/min) (ft) (Bpm) (bbl) (min) (bbl) (min) Tubing-CT
RIH while pumping 2% KCl
1 RIH CT to set plug X-niple @ 6441 ft MD 50,00 6441 KCL 2% 0,50 64,41 128,82 64,4 128,82 Open
Injectivity Test
Pump filtered water at varied pumping pressure and
Filtered water
2 record WHP 0,00 953 0.5 - 1.5 Close
Cementing Stage
3 Mixing Cement Slurry 0,00 6441 N.A N.A N.A 30,00 0 30,00 Open
4 Reset bbl control, pump 32 bbl of mud pit 0,00 6441 Mud Pill 1,2 32,00 26,67 32 26,67 Open
5 Pump 5 bbl of water ahead 0,00 6441 Filtered water 1,2 5,00 4,17 37 4,17 Open
6 Reset bbl control, pump 10.7 bbl of 15.8 lb/gal cement slurry 0,00 6441 Cement slurry 1,2 10,70 8,92 47,7 10,70 Open
7 Pump 5 bbl of water behind 0,00 6441 Filtered water 1,2 5,00 4,17 52,7 4,17 Open
Displace & Hesitate Stage
Pumping filtered water 1 CT volume (28.3 bbl) +
8 Filtered water
Line volume (1.5 bbl) 0,00 6441 1,2 29,80 24,83 82,50 24,83 Open
9 Pick up CT to bottom of cement 35,00 5896 N.A N.A N.A 15,57 92,00 15,57 Open
10 Pick up CT to 50' above of TOC 35,00 4946 N.A N.A N.A 27,14 92,00 27,14 Close
11 Hesitate 0,00 4946 Filtered water Var. 5,34 15,00 97,34 15,00 Close
Pumping Contaminant Fluid
12 RBIH CT to top of cement 35,00 5560 ContaminantN.A N.A N.A 17,54 97,34 17,54 Close
13 Circulate cement by contaminant fluid 35,00 Fluid 1,2 252,00 210,00 349,34 210,00 Open
Total Pumping Time 385,79
Thickening Time 437,00
POOH CT
POOH CT to surface while replacing CT volume
14 (1 bbl every 300 ft) -30,00 0 Filtered water 1,0 214,7 214,70 Close
Below are quick steps to be performed during the job in case of critical situation condition occurred in
related to the operation.
If the weight of CT increase suddenly where potential stuck is possible:
Any indication over pull always do close communication with PHE ONWJ representatives
Assess situation, do not stop circulating
Pull up CT without exceed 80% max over pull
Increase pump rate up to maximum pressure limitation, if pump rate restricted proceed to
burst the disk to gain circulation.
Keep POOH CT until the CT return to normal as per forces on string
Continue circulating and move the pipe until return is clean
Assess the situation before proceed with the cleanout
Pump Failure:
POOH CT
Prepare the second pump (already primed previously)
Continue pumping
Continue pulling out and fully circulate until return is clean
Repair the first pump
If both pump fails, POOH CT as fast as you can to safe depth
Maintain circulation
Calculate stuck point
If CT is stuck at BHA proceed to following steps
Set OPSD to 5000 psi
Stop pumping and close 2x2 plug valve at reel manifold when launching ball (hydraulic
disconnect ball)
Close launcher and pressure up to 1000 psi against 2x2 plug valve
3.4 Safety
All personnel that are involved with the mixing must read MSDS before handling or mixing any
chemicals.
Always wear proper PPE before handling or operating equipment and mixing chemicals
Visually inspect all equipment for any damage incurred during the transportation
A safety meeting involving all personnel must be held before the job. Mixing procedure and
safety consideration must be discussed. All relevant MSDS sheets must be available. Assign
work team and ensure that everyone understand work objectives and appropriate safety
practices
Only people necessary for the mixing will be in the mixing areas. The personnel involved in the
mixing must wearing proper protective gear, i.e slick suit (make sure the rubber goes outside
your boots), rubber boots, safety goggles, face shields, rubber gloves and respirator on top of
the normal PPE as required by MSDS.
Eye wash bottles, safety shower must be located in the immediate area where the mixing takes
place. Make sure the safety shower is connected to a working water line. The eyewash bottles
must be full of water. It is advisable to have a water hose close by the area also
Follow the procedure described in the next pages when mixing the chemicals
Always be careful in opening and closing valves. Do this slowly to avoid any sudden pressure
changes in the line
During pumping, there must be an assigned person to observe and to operate valves (avoid
pump cavitation)
Ensure proper and sufficient amount of logistics (drill water and chemicals)
4. EQUIPMENT REQUIREMENTS
CT equipment
Equipment
CT Unit with 680 injector head
4” 1/16 side door stripper
4” 1/16 Combi BOP
Tools
Pull test plate
CT BHA as defined in the program
Test bar 1.5”
Pumping equipment
Twin pump
2 x 50bbl Batch Mixer
Filtration Unit
Mixing acid tank
Nitrogen converter
Nitrogen tank
5. FLUID CONSUMPTION
5.3.Contaminant FLuid
6. Attachment
CT RIG UP
Item Schematic
Client: PHE ONWJ
Field: LESA Field
Well : LESA-2
Min. Restriction: 2,812
Res. Press:
BHST:
Size or Height Weigth Min PSI Elsa or
Item Description
Connection ft kg K 3rd Party
3
4 Riser 4 1/16" 10K 6 800 10 Elnusa
4
6 Flow Tee 4 1/16" 10K 1,72 40 10 Elnusa
Single Shear
7 4 1/16" 10K 1,8 700 10 Elnusa 5
Seal BOP
6
PHE
9 Wellhead 3 1/8" 5K 6 - 3
ONWJ
7
8
Total Height: 39,49 ft 9
Total Weigth: 9650,0 kgs
Min PSI: 3,0 K psi
Double check connections, gaskets, nuts & bolts!!
Tubing Forces
Summary
RIH : CT and BHA can reach the target depth with no lock-up detected
POOH : CT and BHA can be retrieved to surface form the target depth
Normal CT RIH & POOH Tensions
Normal RIH weight expected : 2,306 lbs
Normal POOH weight expected: 11,500 lbs
Max Pull :
Maximum available pick-up at depth : 13,430 lbs; corresponding weight indicator : 33,722 lbs
Max Slack-off:
Maximum slack off on tool at depth : -2,709 lbs; corresponding weight indicator : -1,198 lbs
Note :
1. Set alarm on OrionNET at 25,000 lbs during POOH and set alarm at - 500 lbs during RIH
2. Inform immediately to PHE ONWJ Reps if found any indication of CT buckling and or over pull
3. Inform to town if found any indication of CT buckling and over pull
Tubing Limit
CT Fatigue
BHA SCHEMATIC #2
Item Tool Schematic
Client: PHE ONWJ
Rig/Platform: Teras Conquest-4
Field/Well Number: LESA_LESA_3
Minimum Well Restriction: 2.812 inch
Bottom Hole Temperature: N/A 1
Bottom Hole Pressure: N/A
Wellhead Pressure: 150 psi
BHA Name: CT Squeeze Cementing
Date Drawn: 26-May-15
Dimple On
1 1.0 AMMT pin 1,688 0,750 0,280
Connector
1-3/4" OD Motor
2 1.0 AMMT Box-Pin 1,750 0,430 2,170
Head Assembly
1-3/4" OD
3 1.0 AMMT box & pin 1,750 0,630 2,170
Staight Bar
1-1/2" Cement
4 1,125" SA 10 Box 1,500 port 0,500
Nozzle
3