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Correlation Boiling Saturated Fluids Convective: Transfer To Flow
Correlation Boiling Saturated Fluids Convective: Transfer To Flow
Tt Tci
(Tpi —
T¡).
critically dependent on the ratio of these supersaturations, so Tpo
that the ratio may be considered a “coefficient of performance.” and also
Prior to pilot plant experience, Ts will be unknown, so that a
Q —
Gcac(Tco
—
Tct) —
Gvap(Tpi —
Tvo)
pilot plant cooler can be designed only for a given coefficient
of performance. As a guide, maximum supersaturations are Thus the criteria may be written
usually about Io to 2° C. for inorganic salt solutions. hp .
hp GpOp Ts Tci
hc hs Gcac TVi
—
Ts
Appendix
Nomenclature
The criteria necessary to achieve a constant scale tempera- A =
process side heat transfer area, L2
ture in a concurrent exchanger may be derived as follows: G =
mass feed rate, Mg-1
Consider a differential element of area dA, located somewhere h =
heat transfer coefficient, based on A, QT~lL~20~l
in the exchanger. The quantity of heat, dQ, transferred to this Q =
cooler heat load, Qg-1
element from the bulk of the process liquor, temperature Tv,
T =
temperature, T
=
specific heat, Q_1AfT_l
at this point, to the scale surface is given by L =
length
=
mass
dQ =
dA(Tp Ts)
-
hp —
time
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Likewise dQ is given from the rate of heat transfer from the Subscripts
scale surface to the bulk of the coolant, temperature Tc, by c =
coolant
i =
inlet
dQ =
(V1 + hs-')-ldA(Ts -
Tc) outlet
Downloaded via SHANGHAI LBRY on April 7, 2021 at 03:03:16 (UTC).
=
o
Thus p =
process liquor
s =
process side of heat transfer surface
Ts Tc
—
hp Literature Cited
_^hp _
hc hs Tp
—
An additive mechanism of micro- and macroconvective heat transfer was formulated to represent boiling
heat transfer with net vapor generation to saturated, nonmetallic fluids in convective flow. Interaction of
the two mechanisms was taken into account by means of two dimensionless functions: an effective two-phase
Reynolds number function, F, and a bubble-growth suppression function, S. F was obtained as a function of
the Martinelli parameter by both empirical correlation of heat transfer data and a momentum-analogy
analysis. S was obtained as an empirical function of the two-phase Reynolds number. The correlation
was tested with available data for water and organic fluids. The average deviation between calculated
and measured boiling coefficients for all (over 600) data points from ten experimental cases was ± 1 2%.
pHE complexity of the boiling heat transfer phenomenon is along the length of a boiler for such a case. In the subcooled
* well known. It is especially evident in the case of convec- region, both fluid and wall temperatures increase along the
tive boiling with net generation of vapor. Under these boiler as the liquid gains sensible heat. At the point where
conditions, the heat transfer is affected by the various flow nucleate boiling starts, the wall temperature begins to de-
parameters and the vapor quality, as well as by the crease. The fluid temperature continues to increase until it
parameters which are pertinent in pool boiling. A wide reaches its saturation value, from which point on it decreases
range of local conditions and different flow regimes can exist gradually, corresponding to the decreasing pressure. As the
applicability clearly for a particular analytical study or correla- In 1962, Shrock and Grossman (9) published a report on
tion. The region of interest in this study is defined by the force-convective boiling of water in tubes. They introduced
following conditions: the boiling number, B„, as an extra variable and obtained a
correlation of the form,
Saturated, two-phase fluid in convective flow.
Vertical, axial flow. h =
7400[¿T + 1.5 X 10-“ (1 /(4)
Stable flow.
No slug flow. B0 =
(?/A) (l/GX)
No liquid deficiency.
Heat flux less than critical flux. They reported that this equation correlated their data to
These conditions usually occur with annular flow or annular- within ±35%. However, when Sani (S) compared his re-
sults with this correlation, he discovered that the experimentally
mist flow in the quality range of approximately 1 to 70%.
measured coefficients were almost twice as great as those
predicted.
There are a number of other correlations reported in the
Background literature. Most of them, however, deal with either sub-
cooled boiling or boiling with horizontal flow and therefore
A number of experimental studies in this field have reported
are beyond the scope of the present study.
data on systems with water, organic fluids, and even liquid
metals. In this present analysis, we are concerned with only
the first two classes of fluids. In some of these studies, the
authors presented equations correlating their own data, and
in almost all such cases, implied that the correlations could be Comparison of Existing Correlations
generalized to apply to other systems. There appeared to be a need for testing the various correla-
One of the first major works in this area was that of Dengler
tions against a representative body of available data. This
and Addoms (2), who in 1952 obtained local boiling coefficients
was carried out with the aid of a digital computer and some
for water in upward vertical flow through a 1-inch tube.
of the results are shown in Figures 1, 2, 3, and 4, where the
They proposed the following empirical correlation for their
predicted values of the boiling coefficients have been plotted
data,
against the experimental values, the 45° line representing
Fda perfect correlation. Only a representative fraction of the
h 3.5 x V (i) 665 data points used in this check are shown in these figures.
Cx,t)°·5
The range of experimental conditions covered by the data in
where hL' is evaluated by the conventional Dittus-Boelter this comparison is summarized in Table I.
equation, Figure 1 shows that while the correlation of Dengler and
Addoms (2) represents the authors’ own data fairly well,
hL' =
0.023
| (DG/ML)°%CjW*L)0·4 it predicts coefficients which are too high when compared
with data from other sources. Figure 2 shows that the equa-
In the above correlation, FDA represents the correction factor tion proposed by Guerrieri and Talty (5) correlates their own
to be applied for points where nucleate boiling exists. results well but predicts coefficients much lower than those
In 1956, Guerrieri and Talty (5) reported local boiling measured by Dengler and Addoms and by Sani. This correla-
coefficients for a number of organic liquids in single-tube tion, however, appears to predict coefficients of the right order
vertical boilers. They were able to correlate 88% of their of magnitude when compared with the data of Schrock and
data to within ± 20% by the following equations. Grossman. Figure 3 shows that Bennett’s (7) correlation
appears to predict reasonable values for the majority of the
h =
0.187(r*/5)-5/» X 3.4—h-F— water data, although the scatter is great. However, the
(*„)°·45 predicted coefficients are approximately 50% too low when
K =
(1
-
*)°·ß (2) compared with the organic data. In general, the correlation
of Schrock and Grossman (9), as shown in Figure 4, appears
2 RT2u to be better than the other three. With respect to the organic
r*
ys\{tw~ t.) data, this correlation gives values which are approximately
Derivations of Equations
It is postulated that two basic mechanisms take part in the
heat transfer process for the boiling of saturated fluids with
flow: the ordinary macroconvective mechanism of heat trans-
fer which normally operates with flowing fluids, and the micro-
convective mechanism associated with bubble nucleation and
growth. It is further postulated that these two mechanisms
are additive in their contributions to total heat transfer. The
concept of additive contributions is not new. Rohsenow (7)
in 1952 first suggested that the heat transfer associated with
convection and with boiling can be added. Gambill (4)
recently applied the additive concept to correlate boiling
burnout data. In both cases, subcooled nucleate boiling was
treated, and the authors found that the convective and the
Figure 1. Comparison of correlation of Dengler and Ad-
boiling contributions could be superimposed without modi- doms with experimental results from various sources
fications. In this present study, we are interested in saturated
boiling with net vapor generation, and it is felt that for this
case the two mechanisms would not have their normal effects
but would be modified by effects of quality and by the inter-
action of one mechanism on the other. Under this general
premise, equations describing these two mechanisms were
formulated as follows.
Considering first the macroconvective mechanism, it was
recognized that at the two limits of 0 and 100% quality, the
macroconvective heat transfer should be described by the
Dittus-Boelter type of correlation. It was then postulated
that in the two-phase region where both liquid and vapor
are present, the macroconvective heat transfer should still be
described by a modified form of the Dittus-Boelter equation.
/W =
0.023(Re)0-8(Pr)0-4(T/D) (5)
0 =
Pr/PrL (6)
7 =
k/kL (7)
/W =
0.023(Rei)°-8(Pri)°'4(%/D)F (9) Nus =
0.0015(Reí,)°-62(Pr¿)°·33 =
(V»)/*l
The only unknown function in Equation 9 is F, the ratio of the AT ¡2-KkLpLCvLaV·3 Z_P£_X0·25
Tb (10)
two-phase Reynolds number to the liquid Reynolds number, „ V AP ) \gcAP/
based on the liquid fraction of the flow. This ratio is strictly
a flow parameter, and therefore by analogy to momentum
Re»
transfer in two-phase flow, it may be assumed that F is a func- ^kLCpL\j^pLATj
¿p0‘79Q¿0'45PL0‘4y·25
0.00122] (ATe)^(APe)^
0.5µ 0.29 0.24 0.24
(12)
Then a suppression factor, S, was defined as the ratio of the
effective superheat to the total superheat of the wall:
=
{ATef AT)°-n (13)
The ratio arbitrarily taken to the 0.99 power in order that S
is
may appear to the first power in the final equations.
By the Clausius and Clapeyron equation,
( >*> =
( (ATey-U(APe) o-75
VPd/ Te
(14)
/ T V-75
( )°·38 =
(
-
( 7>24( ?)°·75
Figure 4. Comparison of correlation of Schrock and Gross-
\ 3/
man with experimental results from various sources For AT/ <$ 1, we can write
T
(15)
These equations are the premise that the Reynolds
based on Pvj/ Te ^Pvj/ T
number for microconvective boiling heat transfer is governed
and
by the growth rate of bubbles. This rate is described by the
Rayleigh equation, which Forster and Zuber solved to show S =
(ATe/AT)°-**(APe/AP)°·™ (16)
that the product of the bubble radius and the bubble growth
rate is a constant for a specific superheat. Combining with Equation 12, we then obtain an expression for
the microconvective coefficient in terms of the suppression
factor and the total superheat.
r»
5 =
( „)2
( )2 (11)
0.45nr0.49p 0.2s\
—--— - -gc— ) ( 7>24( )°·75
As illustrated in Figure 5 for the case of boiling from a super- 0·5µ ,0·29 0·24 „0·24 /
( ·,0.79
heated wall, whether in pool boiling or convective boiling, the
(17)
degree of superheat actually is not constant across the bound-
ary layer. Therefore, the Reynolds number used in the The suppression factor, S, approaches unity at zero flow rate
Forster-Zuber equation actually is an effective Reynolds num- and zero at infinite flow rate. It was postulated, subject to
ber representative of some mean, effective superheat. The experimental verification, that in all ranges of flow S can be
F =
(Re/Re¿)°·8 (A-l)
where the two-phase Reynolds number may be written as
Re
DVtpPl
(A-2)
Pl
(A-4)
dy
summarizes the average deviations for this and for the other
correlations when tested against these data. The combined Following Reynolds’ analysis, if it is assumed that the shear
stress and heat flux profiles are similar,
average deviation for this correlation is ±11.6%, approxi-
mately one third the deviations for the other correlations. g(y) r(y) =
f(y) (A-5)
_
rwgcdt (A-7)
lated by momentum transfer analogy. The exact functional
~
S =
suppression factor, ( / )0·93
t =
temperature at° y
T =
temperature, R.
u =
local velocity at y
x =
weight fraction vapor
Xn =
Martinelli parameter, (z/x)0-9(p„/pl)0-5(m¿/m«)0'1
=
distance from wall
Figure 12. Comparison of F function calculated by mo- y
mentum transfer analogy to empirical curve
z =
weight fraction liquid
V —
velocity
ß =
Pr/Prz,
so that the ratio of Amao to hL may be written 7 =
k/kL
=
see Equation 2
Amac TwTP Vl TwTP ReL AP =
difference in vapor pressure corresponding to AT,
_
^ _
y/ (A-9) (p.s.f.)
hL TwL V TWL Re
TP
AT =
superheat, Tw
—
Ts
where ATt = effective superheat with flow, see Equation 13
Re,
^ ~
*> X =
latent heat of vaporization, (B.t.u.)/lb.)
=
(A-10) µ —