VARIOTEC

79-1

Data sheet
VIP - Vacuum insulation panel

1. Technical specification
Density: 150 - 170 kg / cbm
Special apparent densities for highly stressable
elements: until 300 kg / cbm
Cladding material: metallised high barrier film
Filler: pyrogenic silica: food safe, easily recyclable
Thermal conductivity, undisturbed region: 0,004 W/(mK)
at an average temperature of 22,5°C
Internal pressure during the production and the distribution: 1 until approx. 5 mbar
Calculated value: long term thermal conductivity: 0,008 W(mK)
Thermal conductivity of the evacuated VIP: 0,019 W/(mK)
Temperature resistance: the supporting shell is not combustible and meets the
requirements of the building material class A1 according
to IMO FTPC and DIN ISO 4102. According to DIN EN 13501-1
classification into the fire behaviour class A1
Coating: until approx. 80° permanent load
Fire class VIP: B2
Humidity resistance: wetting liquids destroy the microporous structure of the
supporting shell, thence double diffusion-tight enclosure
in “Qasa”
Specific heat capacity of the supporting shell: 1,05 kJ/kg*K (at 400°C)
3 2
Compression load varies according to the density: 200 kg/m 0,8 N/mm
3
Compression behaviour: 200 kg/m loading, atmospheric pressure + 1 bar
compression 11%

2. Delivery forms VIP (unprotected)

Thicknesses: from 10 until 50 mm
Formats: from DIN A4 until
1250 x 3000 mm
Special forms: possible
Thickness: 40 mm
2
approx. 6,8 kg/m
Tolerances:
Thickness: +2 mm
Measures of length: -2/+3 mm
 VARIOTEC
79-2

Data sheet
VIP - Vacuum insulation panel

3. Application fields
It is employed in protected manufacturing processes in assured productions from the
point of view of the quality, for example in the refrigerator and packaging industry, for
transport containers, machine and plant construction, etc. Employment in sandwich
elements ex factory, for example for closed façades, parapet and filling elements,
etc.

4. Delivery and manufacturing indications

The VIP unprocessed elements do not have any protection layer.
All the elements have to be protected against mechanical and humidity specific
influences on site. The internal pressure of the elements will be verified in factory
once more before the dispatch. The goods have to be controlled as to possible
damages respectively to the aeration immediately after the arrival / consignment.
The damaged elements recognisable at the coating film have to be reclaimed and
sent back immediately at the consignment. The transfer of perils will take place at the
delivery in factory to the transport company respectively the person collecting the
goods. The processor is liable for the appropriate further processing of the VIP
elements. The edge conditions of the building physics have to be taken into
consideration on site.

The further processing of the VIP elements requires a detailed consultancy and
possibly a training course and the instruction of the respective personnel.

Please observe absolutely the following:

Mechanical load has to be minimised. Especially punctiform pressure forces, tensile

forces and shear forces have to be avoided.

Damages like spot drilling, sawing or scratching of the film have to be strictly avoided.
Do not expose to aggressive gases.

Contact surfaces have to be plane and flat. They must not have angles and burrs.

4.1. Storing
Heat and humidity have to be avoided during the storing and the processing of
the unprotected VIPs. This is necessary for areas with a relative atmospheric
humidity over 60% respectively with temperatures over 50°C.
 VARIOTEC
79-3

Data sheet
Qasa - light

1. Technical specification
Density: 150-170 kg / cbm
Special apparent densities for highly stressable elements: until 300 kg / cbm
Cladding material: metallised high barrier film
Filler: pyrogenic silica: food safe, easily recyclable
Thermal conductivity, undisturbed region: 0,004 W/(mK) at an average
temperature of 22,5°C
Internal pressure during the production and the distribution: 1 until approx. 5 mbar
Calculated value: long term thermal conductivity: 0,008 W(mK)
Thermal conductivity of the evacuated VIP: 0,019 W/(mK)
Temperature resistance: the supporting shell is not combustible and
meets the requirements of the building material
class A1 according to IMO FTPC and DIN ISO 4102.
According to DIN EN 13501-1 classification into the
fire behaviour class A1
Coating: until approx. 80° permanent load
Fire class VIP: B1
Humidity resistance: wetting liquids destroy the microporous structure
of the supporting shell, thence double diffusion-tight
enclosure in “Qasa”
Specific heat capacity of the supporting shell: 1,05 kJ/kg*K (at 400°C)
3 2
Compression load varies according to the density: 200 kg/m 0,8 N/mm
(referring to VIP)
Protected on both sides by an aluminium layer of 0,3 mm

2. Delivery forms
Nominal thickness = core + 3 mm (edge protection strip application)
VIP core thicknesses: from 10 until 50 mm
Formats: from DIN A4 until 1250 x 3000 mm
Special forms: possible
2
Thickness: 41 mm approx. 7,0 kg/m (referring to the VIP thickness = mm)
The angles are protected by a diffusion-tight edge protection strip (without
compressed strip)
Tolerances:
Thickness: -1/+1 mm
Measures of length: -2/+2 mm
 VARIOTEC
79-4

Data sheet
Qasa - light

3. Application fields
Preferentially for the interior zone, without mechanical, static or use conditioned
continuous stress.

4. Delivery and manufacturing indications

The Qasa-light elements make possible a safe use in the building areas moderately
stressed. The coating protects against mechanical influences and against
permeation. The edge area is covered by flexible and diffusion-tight strips in order to
realise panel joints which reduce thermal bridges (without compressed strip). The
internal pressure of the elements will be verified in factory once more before the
dispatch. The goods have to be controlled as to possible damages respectively to the
aeration immediately after the arrival / consignment.

The damaged elements have to be reclaimed and sent back immediately at the
consignment. The transfer of perils will take place at the delivery in factory to the
transport company respectively the person collecting the goods. The processor is
liable for the appropriate further processing of the Qasa-light elements. The edge
conditions of the building physics have to be taken into consideration on site.

The further processing of the Qasa-light elements requires a detailed consultancy

and possibly a training course and the instruction of the respective personnel.

4.1. Storing
Heat and humidity have to be avoided during the storing and the processing of
the unprotected VIPs. This is necessary for areas with a relative atmospheric
humidity over 60% respectively with temperatures over 50°C.
 VARIOTEC
79-5

Data sheet
Qasa - Sandwich

1. Technical specification
Density of the supporting core: 150-170 kg / cbm
Special apparent densities for highly stressable elements:
until 300 kg / cbm
Cladding material: metallised high barrier film
Filler: pyrogenic silica: food safe, easily recyclable
Thermal conductivity, undisturbed region: 0,004 W/(mK) at an average
temperature of 22,5°C
Internal pressure during the production and the distribution: 1 until approx. 5 mbar
Calculated value: long term thermal conductivity: 0,008 W(mK)
Thermal conductivity of the evacuated VIP: 0,019 W/(mK)
Temperature resistance: the supporting shell is not combustible and meets
the requirements of the building material class A1
according to IMO FTPC and DIN ISO 4102. Qasa Sandwich
According to DIN EN 13501-1 classification into the with MDF top layer
fire behaviour class A1
Coating: until approx. 80° permanent load
Fire class VIP: B1
Humidity resistance: wetting liquids destroy the microporous structure
of the supporting shell, thence double diffusion-tight
enclosure in “Qasa”
Specific heat capacity of the supporting shell: 1,05 kJ/kg*K (at 400°C)
Compression load varies according to the density: 200 kg/m3 0,8 N/mm2 (referring to VIP)
Weight: coating weight per unit area / m2

2. Product composition

VIP core panel

2.1. Protected on both sides by a 4 mm VARIOTEC-PUR-
Massive panel (recycled polyurethane with an apparent
density of 500 kg /m3),
- Impact resistant,
- highly stressable,
- with a low thermal conductivity,
- absolutely water proofed;

2.2. stuck together on both sides with 0, 3 mm aluminium

top layers. The arrangement of the aluminium layers
depends on the subsequent manufacturing process,
i. e. inside or outside.
- aluminium inside: if other adhesions have to be effected with the
PUR-Massive protective layers
- aluminium outside: if there is necessary e.g. a separation layer
function compared to concrete

2.3. Edges: covered on all sides with diffusion-tight strips and laid
underneath with compressed strip.
 VARIOTEC
79-6

Data sheet
Qasa - Sandwich

3. Delivery forms
Nominal thickness = core + 13 mm (top layers + edge protection strip application)
VIP core thicknesses: from10 until 50 mm
Formats: from DIN A4 until 1250 x 6000 m
Edges: protected all side with a diffusion-tight edge protection strip and laid underneath with
compressed strip for tight element joints
Special forms: possible
Thickness: 50 mm = 9,5 kg/m2
Tolerances:
Thickness: + - 1 mm
Measures of length: -1/+4 mm

4. Application fields
Preferentially for the core insulation in building elements of wood, concrete and other raw materials
for the wall, roof and façades construction. It is possible to use it also as prefabricated element in
technical domains, in the refrigeration and air conditioning technology, in the vehicle construction
and in transportation and shipping, etc. Corresponding mechanical, static or use conditioned
continuous stress is possible after consulting.

5. Processing forms
The elements are available with the suitable lead-throughs for anchor connexions, line connexions and
bolted connexions according to the static / building plans. Element including all CNC technical works.

6. Delivery and manufacturing indications

The Qasa-Sandwich elements make possible a safe manufacturing in construction domains. The
diffusion-tight coating including the highly stressable PUR-Massive layer protects against mechanical
influences and against permeation. The internal pressure of the elements will be verified in factory
once more before the dispatch. The goods have to be controlled as to possible damages immediately
after the arrival / consignment. The damaged elements have to be reclaimed and sent back immediately
at the consignment. The transfer of perils will take place at the delivery in factory to the transport
company respectively the person collecting the goods. The processor is liable for the appropriate
further processing of the Qasa-Sandwich elements. The edge conditions of the building physics have
to be taken into consideration on site. The further processing of the Qasa-Sandwich elements
requires a detailed planning (breaches, fixing and assembly technology) and possibly a training course
and the instruction of the assembly personnel.

6.1. Storing
Heat and humidity have to be avoided
during the storing and the processing of the
unprotected VIPs. This is necessary for
areas with a relative atmospheric humidity
over 60% respectively with temperatures
over 50°C.
 VARIOTEC
79-7

Data sheet
Qasa - building panel

1.Technical specification
Density: 150-170 kg / cbm
Special apparent densities for highly stressable elements:
until 300 kg / cbm
Cladding material: metallised high barrier film
Filler: pyrogenic silica: food safe, easily recyclable
Thermal conductivity, undisturbed region: 0,004 W/(mK) at an
average temperature
of 22,5°C
Internal pressure during the production and the distribution: 1 until
approx. 5 mbar
Calculated value: long term thermal conductivity: 0,008 W(mK) Qasa
Thermal conductivity of the evacuated VIP: 0,019 W/(mK)
Temperature resistance: the supporting shell is not combustible and meets
the requirements of the building material class A1
according to IMO FTPC and DIN ISO 4102. According
to DIN EN 13501-1 classification into the fire behaviour class A1
Coating: until approx. 80° permanent load
Fire class VIP: B1

Humidity resistance: wetting liquids destroy the microporous

structure of the supporting shell, thence
double diffusion-tight enclosure in “Qasa”
respectively Qasa-light

Specific heat capacity of the supporting shell: 1,05 kJ/kg*K (at 400°C)
3 2
Compression load varies according to the density: 200 kg/m 0,8 N/mm
3
Compression behaviour: 200 kg/m loading, atmospheric pressure + 1 bar
compression 11%
Protected on both sides by a 0,3 mm aluminium layer including the edge protection
U-panel : depends on the technical design of the respective element, on the thickness, on
the proportionate thermal bridges, etc.

Lead-throughs application examples from the VARIOTEC zero energy house

VIP with va-Q-check sensor

 VARIOTEC
79-8

Data sheet
Qasa - building panel

2. Delivery forms
Basic element = core +13 mm (top layers + edge application)
VIP core thickness: from 10 until 50 mm
Formats: from DIN A4 until 3 x 10 m, according to the plans
Forms: all geometrical special forms are possible due to CNC works
Building panel structure:
5 mm surface protective layer on both sides, including the 0,3 mm aluminium top layers
Edges: diffusion-tight edge seal laid underneath with joint packing strip in order to
optimise the impermeability and to reduce the thermal bridges inside of the large-sized panel.
Tolerances: depend on the construction structure

3. Application fields
It is used in industry by customers or in factory as an internal core for concrete or wooden
sandwich elements. The surfaces and the designs are construction site suitable, e.g.
with anchor breaches, conduits, suspensions, etc. The top layers are prepared
optionally for plaster systems respectively coating systems.

Alternatively there are also Qasa surfaces with final characteristics, e.g. with derived
timber products, aluminium, high-grade steel, glass, HPL, etc.

4. Delivery and manufacturing indications

The Qasa building panels make possible an absolutely safe use in very stressed construction
domains. The coating protects against mechanical influences and against permeation. The
internal pressure of the elements will be verified in factory once more before the dispatch.
The goods have to be controlled as to possible damages immediately after the arrival /
consignment. The damaged elements have to be reclaimed and sent back immediately at the
consignment. The transfer of perils will take place at the delivery in factory to the transport
company respectively the person collecting the goods. The processor
is liable for the appropriate further processing of the Qasa-building
panels. The edge conditions of the building physics have to
be taken into consideration on site. The further processing
of the Qasa-light elements requires a detailed consultancy
and possibly a training course and the instruction of the
respective personnel.

4.1. Storing
Stock dry, on a level surface, without punctiform pressure
load respectively bending load.
Concrete: glass fibre Qasa Concrete:
70 mm anchor with cast- 60 mm
in-place concrete layer