PROBLEM TRACKING CHART

PROJECT NAME AIR CLEANING SYSTEM-FENDER POLISH SHOP OK Need Improvement NG

Problems Countermeasure
No. Analysis and Cause? Results
(Description and Illustrations) Temporary/Permanent

1- Dust Particles are going outside after the showering chamber. 1- Showering area is less and speed of fan is higher. 1- Fan speed is adjusted at desired CFM and showering is improved by adding
nozzles and water level of tank.

1- Dust Particles reduced but micro particles were still going outside with 1- Filters are only stopping large particles after showering but micro particles are 1- Stainless Steel Filters with micro mesh is installed.
exhaust air. still going out.

1- Fans are creating vibrations. Vibrations can create cracks in the concerete 1- Blades were damaged and fans started vibrating. 1- New Impellers of capacity 12000 CFM are changed. Blades guage also changed.
slab. 2- Fans flow 2- Fans are shifted
and pressures also decreased. before showering chamber. 3- Fans are installed on steel
structures which are mounted in the ground to stop the vibrations.

Still micro dust particles are going out which can be collected through
magnet.
Particles size is small and filters are not able to stop them. 1- MS Tanks fabricated and installed at the delivery of exhaust fan to control micro
particles and then canvass micro filters are fixed at the exhaust duct.
2- Length of showering chamber and
nozzles are increased. 3- Tee joint is also added after fan to collect
the particles. 4- Magnetic meshes are installed in showering
chamber. 5- Water cleaning system and filters are installed to
avoid choking of nozzles.

4
PROBLEM TRACKING CHART
PROJECT NAME AIR CLEANING SYSTEM-AUTO POLISHING MACHINE OK Need Improvement NG

Problems Countermeasure
No. Analysis and Cause? Results
(Description and Illustrations) Temporary/Permanent

1- Dust Particles are going outside from exhaust fan of auto-polishing 1- There is no showering system installed and dust particles are going outside 1- Showering chamber is designed and fabricated. Still micro particles are going
machine. through the exhaust dust. outside.

1- Dust Particles reduced but nozzles are choking and micro particles are 1- Showering isn't covering the whole area to stop the dust particles. 1- Additional pump and nozzles are added in the showering chamber.
still going outside with exhaust air.

1- Showering stopped macro particles but micro particles are still going out. 1- There is no filtration system at the exhaust of showering chamber. 1- S.S box with micro filters are installed at the exhaust of duct.

1- Filters are working properly but due to choking pressure is reduced. 1- Filters pore size is small and cleaning is not easy. 1- S.S filters with 380 micro mesh are installed and result is ok.

4
PROBLEM TRACKING CHART
PROJECT NAME AIR CLEANING SYSTEM-FENDER POLISH SHOP OK Need Improvement NG

Problems Countermeasure
No. Analysis and Cause? Results
(Description and Illustrations) Temporary/Permanent

1- Dust Particles are going outside after the showering chamber. 1- Showering area is less and speed of fan is higher. 1- Fan speed is adjusted at desired CFM and showering is improved by adding
nozzles and water level of tank.

1- Dust Particles reduced but micro particles were still going outside with 1- Filters are only stopping large particles after showering but micro particles are 1- Stainless Steel Filters with micro mesh is installed.
exhaust air. still going out.

1- Fans are creating vibrations. Vibrations can create cracks in the concerete 1- Blades were damaged and fans started vibrating. 1- New Impellers of capacity 12000 CFM are changed. Blades guage also changed.
slab. 2- Fans flow 2-
and pressures also decreased. Fans are shifted before showering chamber. 3-
Fans are installed on steel structures which are mounted in the ground to stop the
vibrations.

Still micro dust particles are going out which can be collected through
magnet.
Particles size is small and filters are not able to stop them.
1- MS Tanks fabricated and installed at the delivery of exhaust fan to control micro
particles and then canvass micro filters are fixed at the exhaust duct.
2- Length of showering chamber and nozzles are increased.
3- Tee joint is also added after fan to collect the particles.
4- Magnetic meshes are installed in showering chamber.
5- Water cleaning system and filters are installed to avoid choking of nozzles.