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SEBP2808-36

Pub. 01/10/2015
Upd.

3046 Engine

S/N ADC0001-UP (machine)


5XK29079 (engine)
GENERAL INFORMATION

1. MACHINE IDENTIFICATION 2. ORDERING PARTS


Caterpillar machines are identified by Product
Identification Numbers (PIN). Some components
included in a machine may be identified by Serial
Numbers (S/N). Typical components that will be
serialized include engines, transmissions, bulldozers,
and rippers. The machine and engine are further
identified by arrangement numbers and in some cases
modification numbers. These numbers are shown on
the product identification plate(s) and on the master
plate in the operator’s compartment.
Caterpillar dealers need all of these numbers to
determine accurate parts identification. Quality Caterpillar replacement parts are available
from Caterpillar dealers throughout the world. Their
parts inventories are up to date and include all
Effective First Quarter 2001 the Caterpillar Product parts normally required to protect your investment in
Identification Number (PIN) will change from 8 to 17 Caterpillar machines. Dealers may offer repair kits or
characters. In an effort to provide uniform equipment remanufactured parts to allow selection of the most
identification, Caterpillar and other construction effective repair alternative for a particular situation.
equipment manufacturers are moving to comply When ordering parts, your order should specify the
with the latest version of the product identification quantity, part number, part name, and the serial
numbering standard. Non-road machine PINs are number/product identification number of the machine
defined by ISO 10261. The new PIN format will apply for which the parts are needed.
to all Caterpillar machines and generator sets. The PIN
plates and frame marking will display the 17 character
3. PARTS MANUAL ORGANIZATION
PIN. The new format will look like the following:
Product information in this manual is presented
as "information elements" that represent all of
the components for the specific model. Engine
Arrangement and Seat Group are examples of
information elements. The information elements are
organized alphabetically by part name and secondarily
by part number within each major section of the
manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning


Where:
of the manual. The TOC lists each section of the
1. Caterpillar’s World Manufacturing Code (characters manual with a complete list of all information elements
1-3) organized as they appear in the manual. Page
numbers are provided for quick reference to detailed
2. Machine Descriptor (characters 4-8)
parts identification illustrations and serviceable consist
3. Check Character (character 9) lists.
4. Machine Indicator Section (MIS) or Product
Sequence Number (characters 10-17). These were 5. MAINTENANCE PARTS INDEX
previously referred to as the Serial Number.
The Maintenance Parts Index, located near the
Machines and generator sets produced before First beginning of the manual, references most frequently
Quarter 2001 will maintain their 8 character PIN format. used maintenance part numbers, providing description,
quantity, usage and page number. This information is
Components such as engines, transmissions, axles,
organized alphabetically by part description.
etc. and work tools will continue to use an 8 character
Serial Number (S/N).

SEBP3513 GENERAL INFORMATION A21


GENERAL INFORMATION

6. INDEX 10. PARTS LIST REFERENCE NUMBERS


The index located near the front of the manual is an
alphabetical listing of all information elements included
in the manual. Page numbers are provided for quick Numbers shown in the Ref No column correspond
reference to detailed parts identification illustrations and to numbers used in the associated graphic(s). An
serviceable consist lists. alphabetic suffix may be added to a reference number
to identify lower level consist items. Numbers shown
in the Graphic Ref column refer to the graphic number
7. PART NUMBER INDEX identifier displayed in the lower left corner of each
A numerical index listing all part numbers and the illustration. The Graphic Ref number may be used in
corresponding page number(s) appears at the back of combination with the item Ref No to determine the
the manual. correct part number. There may be intentional omission
of a Ref No in a consist list as information is updated
to reflect the latest serviceable part numbers.
8. CAPTIONS
Captions located at the top of each page of an 11. INDENTED PART NAMES
information element identify the part number and part
name along with additional descriptive information. When a part name is indented in a parts list, it is part
PIN and S/N information found in each caption should of (included in) the group or assembly under which it is
be used to select correct information for a specific indented.
machine. Field replacement options, identification of
optional attachment components, and where used 12. ILLUSTRATION REFERENCE LETTERS
("part of") information is also provided.
When necessary, illustrations contain reference letters
(A, B, C etc.) that are intended to track lines and
harnesses from one point to another. They are also
The first line of a caption is shown in larger type font used to show where to reconnect illustrations that have
to indicate the beginning of an information element. been separated.
Captions for additional pages that may be required
to illustrate an information element will be shown in
standard type font and will include the term (contd.) 13. ABBREVIATIONS AND SYMBOLS
. O.D. – Outside Diameter
I.D. – Inside Diameter
9. NON-SERVICED PARTS A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
In some instances it is necessary to display D – Order By The Meter
non-serviced parts that are a link to a lower level E – Order By The Centimeter
serviceable consist lists. These non-serviced part F – Not Shown
numbers are shown in italic type indicating that they G – Order By The Inch
are not available. I – See Hose Fabrication Guide
M – Metric Part
R – Remfg Part May Be Available
Y – Separate Illustration
Z – Not Serviced Separately

NOTE:
Continuing improvement and advancement of product
design may cause changes to your machine which
may not be included in this publication. Whenever a
question arises regarding your Caterpillar product or
this publication, please consult your Caterpillar dealer
for the latest available information.

A22 GENERAL INFORMATION SEBP3513


GENERAL INFORMATION

SEBP3513 GENERAL INFORMATION A23


TABLE OF CONTENTS
PART NUMBER PART NAME PAGE

ENGINE ARRANGEMENT
162-6268 ENGINE AR 1
176-1066 ENGINE AR-PRIMARY 2
173-1842 INSTALLATION AR-ENGINE 3

BASIC ENGINE
116-9987 CAMSHAFT GP 4
151-5279 COVER GP-VALVE MECHANISM 5
116-9988 CRANKSHAFT GP 6
201-1037 CYLINDER BLOCK AS 7
106-8230 CYLINDER BLOCK GP 8
151-5304 CYLINDER HEAD AS 9
246-5432 CYLINDER HEAD AS 10
151-5305 CYLINDER HEAD GP 11
151-5305 CYLINDER HEAD GP 12
133-6719 DRIVE GP-ACCESSORY 13
169-7971 DRIVE GP-ACCESSORY 14
116-6715 FLYWHEEL GP 15
116-6710 GEAR GP-FRONT 16
116-6710 GEAR GP-FRONT 17
116-6718 HOUSING GP-FLYWHEEL 18
116-6713 HOUSING GP-FRONT 19
106-8236 LIFTING GP-ENGINE 20
131-8976 MOUNTING GP-ENGINE 21
151-5318 PAN GP-OIL 22
160-6613 PISTON & ROD GP 23
116-6711 PULLEY GP-CRANKSHAFT 24
116-6712 PULLEY GP-FAN & ALT DRIVE 25
106-8238 VALVE MECHANISM GP 26

LUBRICATION SYSTEM
159-3125 ADAPTER GP-REMOTE OIL FILTER 27
135-5710 FILTER GP-ENGINE OIL 28
151-5283 FUMES DISPOSAL GP 29
176-1634 GAUGE GP-OIL LEVEL (DIPSTICK) 30
119-7218 PUMP GP-ENGINE OIL 31

COOLING SYSTEM
106-8262 COOLER GP-ENGINE OIL 32
106-8262 COOLER GP-ENGINE OIL 33
5I-8150 FAN GP-SUCTION 34
116-6725 LINES GP-WATER 35
116-6724 PUMP GP-WATER 36
173-3878 RADIATOR GP 37
173-4317 RADIATOR GP 38

AIR INLET AND EXHAUST SYSTEM


131-8974 AIR CLEANER GP 39
131-8975 AIR CLEANER GP 40
127-5924 COVER GP-TURBOCHARGER 41
7Y-1583 EXTENSION GP-EXHAUST 42
162-6291 LINES GP-AIR 43
176-1173 MANIFOLD GP-EXHAUST 44
151-5284 MANIFOLD GP-INLET 45
5I-8151 MUFFLER GP 46
176-1176 TURBOCHARGER GP 47
176-1176 TURBOCHARGER GP 48

FUEL SYSTEM
319-4240 CABLE GP-GOVERNOR CONTROL 49
132-7794 CONTROL GP-GOVERNOR 50
151-5573 FILTER GP-FUEL 51
TABLE OF CONTENTS
PART NUMBER PART NAME PAGE
137-6384 GOVERNOR AS-FUEL INJ PUMP 52
135-1292 LINES GP-FUEL 53
151-5563 LINES GP-FUEL FILTER 54
151-5581 LINES GP-FUEL INJECTION 55
160-6599 LINES GP-FUEL INJECTION 56
160-6599 LINES GP-FUEL INJECTION 57
155-0374 PUMP AR-FUEL TRANSFER 58
176-1178 PUMP GP-FUEL INJECTION 59
176-1179 PUMP GP-FUEL INJECTION 60
117-9186 PUMP GP-FUEL TFR & PRIMING 61
137-6387 PUMP GP-FUEL TRANSFER 62
144-8807 PUMP GP-REFUELING 63
144-8807 PUMP GP-REFUELING 64
5C-0746 STRAINER GP-FUEL 65
135-1289 TANK & MTG GP-FUEL 66
135-1290 TANK GP-FUEL 67
144-9356 TANK GP-FUEL 68
1 ENGINE ARRANGEMENT 1

162-6268 ENGINE AR
S/N ADC1-UP; AEJ1-UP
PART OF 154-0820, 154-0830 GENERAL AR

Key: Y - SEPARATE ILLUSTRATION

SMCS i01150682
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 127-5924 1 COVER GP-TURBOCHARGER P0041
Y 176-1066 1 ENGINE AR-PRIMARY P0002
Y 5I-8150 1 FAN GP-SUCTION P0034
Y 5I-8159 1 INSTRUMENT GP
Y 5I-8151 1 MUFFLER GP P0046
2 ENGINE ARRANGEMENT 2

176-1066 ENGINE AR-PRIMARY


S/N 5XK24000-UP
PART OF 162-6268 ENGINE AR

Key: Y - SEPARATE ILLUSTRATION

SMCS i01534145
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 159-3125 1 ADAPTER GP-REMOTE OIL FILTER P0027
Y 116-6730 1 ALTERNATOR GP-CHARGING
Y 116-9987 1 CAMSHAFT GP P0004
Y 106-8262 1 COOLER GP-ENGINE OIL P0032
Y 151-5279 1 COVER GP-VALVE MECHANISM P0005
Y 116-9988 1 CRANKSHAFT GP P0006
Y 106-8230 1 CYLINDER BLOCK GP P0008
Y 151-5305 1 CYLINDER HEAD GP P0011
Y 151-5573 1 FILTER GP-FUEL P0051
Y 116-6715 1 FLYWHEEL GP P0015
Y 151-5283 1 FUMES DISPOSAL GP P0029
Y 176-1634 1 GAUGE GP-OIL LEVEL (DIPSTICK) P0030
Y 116-6710 1 GEAR GP-FRONT P0016
Y 116-6728 1 GLOW PLUG GP
Y 190-8148 1 STARTING AID GP
Y 116-6718 1 HOUSING GP-FLYWHEEL P0018
Y 116-6713 1 HOUSING GP-FRONT P0019
Y 106-8236 1 LIFTING GP-ENGINE P0020
Y 151-5563 1 LINES GP-FUEL FILTER P0054
Y 160-6599 1 LINES GP-FUEL INJECTION P0056
Y 116-6725 1 LINES GP-WATER P0035
Y 176-1173 1 MANIFOLD GP-EXHAUST P0044
Y 151-5284 1 MANIFOLD GP-INLET P0045
Y 151-5318 1 PAN GP-OIL P0022
Y 160-6613 1 PISTON & ROD GP P0023
Y 116-6711 1 PULLEY GP-CRANKSHAFT P0024
Y 116-6712 1 PULLEY GP-FAN & ALT DRIVE P0025
Y 119-7218 1 PUMP GP-ENGINE OIL P0031
Y 176-1178 1 PUMP GP-FUEL INJECTION P0059
Y 116-6724 1 PUMP GP-WATER P0036
Y 141-7818 1 STARTING MOTOR GP-ELECTRIC
Y 176-1176 1 TURBOCHARGER GP P0047
Y 106-8238 1 VALVE MECHANISM GP P0026
AVAILABLE GASKET KIT(S):
107-3731 1 KIT-GASKET
(TOP)
107-3732 1 KIT-GASKET
(BOTTOM)
3 ENGINE ARRANGEMENT 3

173-1842 INSTALLATION AR-ENGINE


S/N ADC1-UP; AEJ1-UP
PART OF 154-0820, 154-0830 GENERAL AR

Key: Y - SEPARATE ILLUSTRATION

SMCS i01119433
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 131-8974 1 AIR CLEANER GP P0039
Y 7Y-1583 1 EXTENSION GP-EXHAUST P0042
Y 135-5710 1 FILTER GP-ENGINE OIL P0028
(REMOTE)
Y 162-6291 1 LINES GP-AIR P0043
Y 102-3837 1 LINES GP-STICK DRAIN
Y 131-8976 1 MOUNTING GP-ENGINE P0021
Y 173-3878 1 RADIATOR GP P0037
4 BASIC ENGINE 4

116-9987 CAMSHAFT GP
S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i00882784
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-5215 2 BOLT
(M8X1.25X16-MM)
2 9M-1974 2 WASHER-HARD
(8.8X16X2-MM THK)
R 3 107-8369 1 CAMSHAFT AS
R 10R-7564 1 CAMSHAFT
4 094-4628 1 KEY
5 122-9352 1 PLATE-THRUST
6 117-2827 1 GEAR
(46-TEETH)
4 BASIC ENGINE 4

116-9987 CAMSHAFT GP

GRAPHIC #1 g00242706
5 BASIC ENGINE 5

151-5279 COVER GP-VALVE MECHANISM


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01796388
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-5219 7 BOLT
(M8X1.25X40-MM)
2 9M-1974 7 WASHER-HARD
(8.8X16X2-MM THK)
3 114-6875 1 CAP
(OIL FILL)
4 151-5295 1 COVER AS-VALVE
5 107-0969 1 GASKET
(VALVE COVER)
5 BASIC ENGINE 5

151-5279 COVER GP-VALVE MECHANISM

GRAPHIC #1 g00286899
6 BASIC ENGINE 6

116-9988 CRANKSHAFT GP
S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: R - REMFG PART MAY BE AVAILABLE

SMCS i01541159
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 107-0991 1 BEARING SET-MAIN
(STANDARD)
114-5609 1 BEARING SET-MAIN
(0.25-MM US)(.25MM US)
114-5610 1 BEARING SET-MAIN
(0.50-MM US)(.50MM US)
114-5611 1 BEARING SET-MAIN
(0.75-MM US)(.75MM US)
R 2 117-2830 1 CRANKSHAFT AS
R 10R-7571 1 CRANKSHAFT AS
3 103-2235 1 KEY-WOODRUFF
4 117-2829 1 GEAR
(23-TEETH)
5 085-9513 1 PIN
6 103-9288 3 PLATE-THRUST
(STANDARD)(STANDARD)
103-9289 3 PLATE-THRUST
(0.15-MM OS)
103-9290 3 PLATE-THRUST
(0.35-MM OS)
6 BASIC ENGINE 6

116-9988 CRANKSHAFT GP

GRAPHIC #1 g00242708
7 BASIC ENGINE 7

201-1037 CYLINDER BLOCK AS


S/N 5XK24000-UP
PART OF 106-8230 CYLINDER BLOCK GP

Key:

SMCS i05047869
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 4D-3118 3 PLUG-PIPE
2 5M-6213 1 PLUG-PIPE
3 9F-2247 8 PLUG-PIPE
4 234-4796 1 GASKET
5 183-5916 6 PIN-SPRING
7 096-3741 9 CAP
8 5I-8009 1 BUSHING
9 5I-7528 2 BUSHING
10 5I-7529 1 BUSHING
11 3P-1896 15 PLUG-CUP
12 314-9938 1 BUSHING
13 233-5488 2 PIN
14 103-9276 14 BOLT
15 103-9703 1 SHAFT-IDLER
16 104-1218 2 DOWEL
17 5I-7525 1 PLUG
18 107-3667 1 PLUG
19 107-3669 6 JET
20 294-1767 1 VALVE
(PRESSURE RELIEF)(ENGINE OIL)
21 099-4420 2 PIN
22 5I-4993 1 SEAL
7 BASIC ENGINE 7

201-1037 CYLINDER BLOCK AS

GRAPHIC #1 g01059676
8 BASIC ENGINE 8

106-8230 CYLINDER BLOCK GP


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: Y - SEPARATE ILLUSTRATION

SMCS i01442083
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 201-1037 1 CYLINDER BLOCK AS P0007
2 103-9279 2 SEAL-SIDE
AVAILABLE REPAIR KIT(S):
128-3811 1 KIT-JACKET WATER HEATER
(INCL CORD AS-HEATER, ELEMENT-HEATER,
AND RECEPTACLE-COVERED)
8 BASIC ENGINE 8

106-8230 CYLINDER BLOCK GP


GRAPHIC #1 g00128388
9 BASIC ENGINE 9

151-5304 CYLINDER HEAD AS


S/N 5XK24000-UP
PART OF 151-5305 CYLINDER HEAD GP

Key:

SMCS i03701863
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 096-9435 2 PLUG
2 257-8736 18 CAP-SEALING
3 212-8475 11 CAP
4 103-9247 12 GUIDE-VALVE
5 103-9252 6 SEAT-VALVE
6 103-9253 6 SEAT-VALVE
7 1S-0379 2 GASKET

GRAPHIC #1 g00755699
10 BASIC ENGINE 10

246-5432 CYLINDER HEAD AS


S/N 5XK28985-UP
PART OF 151-5305 CYLINDER HEAD GP

Key:

SMCS i03701872
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 096-9435 2 PLUG
2 101-2866 18 PLUG-CUP
3 212-8475 11 CAP
4 103-9247 12 GUIDE-VALVE
5 103-9252 6 SEAT-VALVE
6 103-9253 6 SEAT-VALVE
7 1S-0379 2 GASKET

GRAPHIC #1 g00755699
11 BASIC ENGINE 11

151-5305 CYLINDER HEAD GP


S/N 5XK24000-28984
PART OF 176-1066 ENGINE AR-PRIMARY

Key: R - REMFG PART MAY BE AVAILABLE, Y - SEPARATE ILLUSTRATION

SMCS i01796394
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 103-9246 25 BOLT-CYLINDER HEAD
2 107-0979 1 GASKET-CYLINDER HEAD
Y 3 151-5304 1 CYLINDER HEAD AS P0009
4 135-2336 1 SENSOR-TEMPERATURE
5 5I-7625 12 RETAINER
6 5I-7630 12 CAP
7 5I-7719 24 RETAINER
(LOCK)
8 103-2782 12 SPRING
9 103-9260 12 SEAL-VALVE STEM
10 103-9269 6 VALVE-INLET
11 103-9270 6 VALVE-EXHAUST

GRAPHIC #1 g00755616
12 BASIC ENGINE 12

151-5305 CYLINDER HEAD GP


S/N 5XK28985-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: C - CHANGE FROM PREVIOUS TYPE, Y - SEPARATE ILLUSTRATION

SMCS i02248309
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 103-9246 25 BOLT-CYLINDER HEAD
2 107-0979 1 GASKET-CYLINDER HEAD
CY 3 246-5432 1 CYLINDER HEAD AS P0010
5 5I-7625 12 RETAINER
6 5I-7630 12 CAP
7 5I-7719 24 RETAINER
(LOCK)
8 103-2782 12 SPRING
9 103-9260 12 SEAL-VALVE STEM
10 233-5469 6 VALVE-INLET
11 233-5470 6 VALVE-EXHAUST

GRAPHIC #1 g01063919
13 BASIC ENGINE 13

133-6719 DRIVE GP-ACCESSORY


S/N ADC1-UP; AEJ1-UP
PART OF 134-8382 PUMP & LINES GP-COOLING, 134-8374 PUMP GP-GEAR
AN ATTACHMENT

Key: M - METRIC PART

SMCS i01088427
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 133-6726 1 BEARING
2 133-6722 1 GEAR
3 133-6723 1 GEAR
4 095-7961 2 BALL BEARING
5 133-6725 1 BODY
6 093-1321 1 PLUG
7 095-1750 1 SEAL-O-RING
(10.82MM ID)
8 095-0942 1 RING-RETAINING
(63.3MM ID)
9 7Y-5267 1 RING-RETAINING
10 133-6724 2 SPACER
11 133-6721 1 SHAFT
12 095-0919 1 RING-RETAINING
(20X1.2MM)
13 095-1295 2 DOWEL
M 14 6V-3938 4 BOLT-HEX HEAD
(M10X1.5X20MM)
13 BASIC ENGINE 13

133-6719 DRIVE GP-ACCESSORY

GRAPHIC #1 g00577612
14 BASIC ENGINE 14

169-7971 DRIVE GP-ACCESSORY


S/N ADC1-UP; AEJ1-UP
PART OF 134-8382 PUMP & LINES GP-COOLING, 134-8374 PUMP GP-GEAR
AN ATTACHMENT

Key: M - METRIC PART

SMCS i01207171
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 133-6726 1 BEARING
2 133-6722 1 GEAR
3 169-7977 1 GEAR
4 095-7961 2 BALL BEARING
5 169-7972 1 BODY
6 7I-8163 1 PLUG
7 095-1592 1 SEAL-O-RING
8 095-0942 1 RING-RETAINING
9 7Y-5267 1 RING-RETAINING
10 133-6724 2 SPACER
11 133-6721 1 SHAFT
12 095-0919 1 RING-RETAINING
13 095-1295 2 DOWEL
M 14 6V-3938 6 BOLT
(M10X1.5X20-MM)
15 8T-4121 6 WASHER-HARD
(11X21X2.5-MM THK)
16 169-7978 1 COVER
17 095-1710 1 SEAL-O-RING
14 BASIC ENGINE 14

169-7971 DRIVE GP-ACCESSORY

GRAPHIC #1 g00645795
15 BASIC ENGINE 15

116-6715 FLYWHEEL GP
S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01442101
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 143-0116 6 BOLT
(M12X1.25X40-MM)
2 5P-8245 6 WASHER-HARD
(13.5X25.5X3-MM THK)
3 117-4025 1 FLYWHEEL AS
4 117-4026 1 GEAR
15 BASIC ENGINE 15

116-6715 FLYWHEEL GP
GRAPHIC #1 g00128392
16 BASIC ENGINE 16

116-6710 GEAR GP-FRONT


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 1

Key:

SMCS i02515192
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 6V-5839 1 WASHER
(11X21X2.5-MM THK)
2 5I-7543 1 PLATE
3 101-6490 1 BOLT
4 117-3283 1 GEAR AS-IDLER
(49-TEETH)
5 117-3285 1 GEAR-PUMP
(OIL, 31-TEETH)
6 117-3284 1 GEAR-PUMP
(INJECTION, 46-TEETH)
16 BASIC ENGINE 16

116-6710 GEAR GP-FRONT

GRAPHIC #1 g00263185
17 BASIC ENGINE 17

116-6710 GEAR GP-FRONT


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 2

Key: C - CHANGE FROM PREVIOUS TYPE

SMCS i02225807
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
C 1 222-8202 1 PLATE
C 2 222-8212 1 BOLT
3 117-3283 1 GEAR AS-IDLER
(49-TEETH)
4 117-3285 1 GEAR-PUMP
(OIL, 31-TEETH)
5 263-7398 1 GEAR AS-TIMING

GRAPHIC #1 g01065379
18 BASIC ENGINE 18

116-6718 HOUSING GP-FLYWHEEL


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01442106
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 103-9280 1 GASKET-REAR
M 2 127-4839 10 BOLT-HEX HEAD
3 117-5016 1 HOUSING-FLYWHEEL
4 117-5015 1 SEAL AS-OIL
5 094-2524 2 STUD
6 104-1199 2 BOLT
18 BASIC ENGINE 18

116-6718 HOUSING GP-FLYWHEEL


GRAPHIC #1 g00242737
19 BASIC ENGINE 19

116-6713 HOUSING GP-FRONT


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i02270982
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-5223 5 BOLT
(M8X1.25X100-MM)
M 2 8T-0100 13 BOLT
(M8X1.25X60-MM)
M 3 6V-2316 8 BOLT
(M8X1.25X12-MM)
4 9M-1974 22 WASHER-HARD
(8.8X16X2-MM THK)
5 096-9529 1 SEAL-O-RING
6 103-9277 1 GASKET-FRONT PLATE
7 227-1023 1 COVER
8 239-8429 1 SEAL-CRANKSHAFT
9 117-3448 1 PLATE
10 238-8279 1 HOUSING-FRONT
11 117-3447 1 GASKET
12 227-1025 1 TUBE AS
13 227-1024 1 HOUSING
14 107-6279 1 SEAL-O-RING
15 4L-9825 1 BALL BEARING
16 5I-8069 1 CONNECTOR
17 5I-8057 1 ELBOW
19 BASIC ENGINE 19

116-6713 HOUSING GP-FRONT

GRAPHIC #1 g01137964
20 BASIC ENGINE 20

106-8236 LIFTING GP-ENGINE


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i03699869
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-5215 2 BOLT
(M8X1.25X16-MM)
M 2 6V-5217 4 BOLT
(M8X1.25X20-MM)
3 9M-1974 6 WASHER-HARD
(8.8X16X2-MM THK)
4 239-2394 1 GASKET
5 239-8487 1 EYE-LIFTING
(FRONT)
6 303-6567 1 PLATE
(REAR)
20 BASIC ENGINE 20

106-8236 LIFTING GP-ENGINE

GRAPHIC #1 g00128390
21 BASIC ENGINE 21

131-8976 MOUNTING GP-ENGINE


S/N ADC1-UP; AEJ1-UP
PART OF 173-1842 INSTALLATION AR-ENGINE

Key: M - METRIC PART

SMCS i01018014
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 131-9014 2 BRACKET-REAR
M 2 8T-4183 16 BOLT
(M12X1.75X40-MM)
3 8T-4223 16 WASHER-HARD
(13.5X25.5X3.0-MM THK)
4 9X-8257 6 WASHER
(17.5X30.0X3.5-MM THK)
M 5 8T-4173 2 BOLT
(M16X2X110-MM)
6 099-4707 6 WASHER
(16.5X90.0X9.0-MM THK)
7 118-9935 2 MOUNT-FLEXIBLE
8 118-9936 2 MOUNT-FLEXIBLE
9 139-8802 4 SUPPORT AS
M 8T-4132 1 NUT
(M16X2-THD)
10 118-9933 2 MOUNT-FLEXIBLE
11 118-9934 2 MOUNT-FLEXIBLE
12 131-9013 1 BRACKET-FRONT
13 131-9012 1 BRACKET-FRONT
14 7X-0515 2 WASHER-HARD
(17X35X5-MM THK)
M 15 8T-4174 2 BOLT
(M16X2X120-MM)
21 BASIC ENGINE 21

131-8976 MOUNTING GP-ENGINE

GRAPHIC #1 g00523606
22 BASIC ENGINE 22

151-5318 PAN GP-OIL


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: B - USE AS REQUIRED, M - METRIC PART

SMCS i02014763
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-5215 30 BOLT
(M8X1.25X16-MM)
2 9M-1974 30 WASHER-HARD
(8.8X16X2-MM THK)
3 101-6681 1 GASKET
B 4 117-7869 1 PLUG
5 151-5313 1 PAN-OIL
6 213-0677 1 SWITCH AS-LIQUID LEVEL
(OIL LEVEL)
102-8802 1 KIT-RECEPTACLE
(2-PIN)
(INCLUDES RECEPTACLE AS AND WEDGE)
9X-3401 2 PIN-CONNECTOR
(16-GA TO 18-GA)
B 7 4C-5300 SEALANT-GASKET
(300-ML (10.3-FL OZ))
8 125-2968 1 SEAL
B 9 180-8419 1 VALVE-DRAIN
22 BASIC ENGINE 22

151-5318 PAN GP-OIL

GRAPHIC #1 g00684753
23 BASIC ENGINE 23

160-6613 PISTON & ROD GP


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: F - NOT SHOWN, R - REMFG PART MAY BE AVAILABLE

SMCS i02586513
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 103-2857 6 SET-PISTON RING
2 234-4815 6 PIN-PISTON
3 103-9680 6 ROD AS-CONNECTING
4 103-9683 12 BEARING-CONNECTING ROD
103-9684 12 BEARING-CONNECTING ROD
(0.25-MM US)
103-9685 12 BEARING-CONNECTING ROD
(0.5-MM US)
103-9686 12 BEARING-CONNECTING ROD
(0.75-MM US)
5 257-8738 12 RING-SNAP
R 6 160-6600 6 PISTON
R 10R-7717 1 PISTON PACK AS
7 128-2958 6 BUSHING
8 128-2955 12 BOLT-CONNECTING ROD
9 128-2956 12 NUT
F 122-7311 6 SLEEVE-PISTON
23 BASIC ENGINE 23

160-6613 PISTON & ROD GP

GRAPHIC #1 g00417998
24 BASIC ENGINE 24

116-6711 PULLEY GP-CRANKSHAFT


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i00882498
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-6317 6 BOLT
(M10X1.50X20MM)
2 6V-5839 6 WASHER
(2.5MM THK)
3 094-4628 1 KEY
4 130-7596 1 NUT
5 117-3568 1 PULLEY
6 108-4075 1 DAMPER
24 BASIC ENGINE 24

116-6711 PULLEY GP-CRANKSHAFT

GRAPHIC #1 g00261650
25 BASIC ENGINE 25

116-6712 PULLEY GP-FAN & ALT DRIVE


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i00907362
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-5215 4 BOLT
(M8X1.25X16MM)
2 117-5035 1 PULLEY
3 9L-0361 1 V-BELT SET
(INCLUDES 2 BELTS)

GRAPHIC #1 g00242743
26 BASIC ENGINE 26

106-8238 VALVE MECHANISM GP


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01940399
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-3940 6 BOLT
(M8X1.25X25-MM)
2 9M-1974 6 WASHER-HARD
(8.8X16X2-MM THK)
3 221-5245 12 ROCKER AS
4 221-5250 6 SPRING
5 103-9265 2 PLUG
6 195-8324 2 RING-SNAP
7 103-9267 6 BRACKET
8 103-9268 6 BOLT
9 103-9272 12 TAPPET
10 103-9273 12 PUSHROD
11 107-0981 1 SHAFT AS

GRAPHIC #1 g00128398
27 LUBRICATION SYSTEM 27

159-3125 ADAPTER GP-REMOTE OIL FILTER


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
FOR USE WITH 135-5710, FILTER GP-ENGINE OIL

Key: M - METRIC PART

SMCS i01800853
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 185-2793 2 ELBOW
2 185-2791 2 SEAL
M 3 6V-5217 1 BOLT
(M8X1.25X20-MM)
4 107-2174 1 BOLT
5 095-1528 1 SEAL-O-RING
6 095-1671 1 SEAL-O-RING
7 159-3126 1 COVER
27 LUBRICATION SYSTEM 27

159-3125 ADAPTER GP-REMOTE OIL FILTER

GRAPHIC #1 g00417997
28 LUBRICATION SYSTEM 28

135-5710 FILTER GP-ENGINE OIL


S/N ADC1-UP; AEJ1-UP
PART OF 173-1842 INSTALLATION AR-ENGINE

Key: I - REFER TO HYDRAULIC INFORMATION SYSTEM, M - METRIC PART

SMCS i02052574
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1R-0734 1 FILTER-ENGINE OIL
I 2 135-5732 1 HOSE AS
3 7J-9108 4 SEAL-O-RING
I 4 135-5733 1 HOSE AS
5 8T-4121 5 WASHER-HARD
(11X21X2.5-MM THK)
M 6 8T-4137 1 BOLT
(M10X1.5X20-MM)
7 6D-1641 1 CLIP
M 8 8T-4136 4 BOLT
(M10X1.5X25-MM)
9 8T-0404 2 ELBOW
10 3D-2824 3 SEAL-O-RING
11 8C-3446 1 VALVE-SAMPLING
12 135-5804 1 BLOCK
13 9S-4183 1 PLUG
14 3J-7354 1 SEAL-O-RING
15 8C-3445 1 CAP-DUST
28 LUBRICATION SYSTEM 28

135-5710 FILTER GP-ENGINE OIL

GRAPHIC #1 g00457572
29 LUBRICATION SYSTEM 29

151-5283 FUMES DISPOSAL GP


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01796405
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 5I-8063 1 CLIP
2 151-5281 1 HOSE
(UPPER FUMES DISPOSAL)
3 151-5319 1 HOSE
(LOWER FUMES DISPOSAL)
4 151-5328 1 CLAMP
5 151-5331 1 PIPE-BREATHER
6 151-5332 1 CLAMP
M 7 6V-5215 2 BOLT
(M8X1.25X16-MM)
8 9M-1974 2 WASHER-HARD
(8.8X16X2-MM THK)
9 151-5334 1 CLAMP

GRAPHIC #1 g00795937
30 LUBRICATION SYSTEM 30

176-1634 GAUGE GP-OIL LEVEL (DIPSTICK)


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01151378
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 5I-4993 1 SEAL
M 2 6V-5215 1 BOLT
(M8X1.25X16-MM)
3 9M-1974 1 WASHER-HARD
(8.8X16X2-MM THK)
4 117-7521 1 GAUGE-OIL LEVEL (DIPSTICK)
5 176-1629 1 TUBE AS-OIL GAUGE

GRAPHIC #1 g00595974
31 LUBRICATION SYSTEM 31

119-7218 PUMP GP-ENGINE OIL


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART, R - REMFG PART MAY BE AVAILABLE

SMCS i00882795
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-5215 3 BOLT
(M8X1.25X16-MM)
M 2 6V-5217 4 BOLT
(M8X1.25X20-MM)
3 6V-5839 1 WASHER
(11X21X2.5-MM THK)
4 9M-1974 3 WASHER-HARD
(8.8X16X2-MM THK)
5 101-6544 1 NUT
6 103-9083 1 SEAL-O-RING
7 113-1141 1 PUMP AS-OIL
8 103-9725 1 VALVE AS-RELIEF
9 104-1244 1 GASKET
10 117-8135 1 TUBE AS-SUCTION
11 095-1521 1 SEAL-O-RING

GRAPHIC #1 g00455092
32 COOLING SYSTEM 32

106-8262 COOLER GP-ENGINE OIL


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 1

Key: M - METRIC PART

SMCS i05310358
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-3940 24 BOLT
(M8X1.25X25-MM)
2 095-1521 2 SEAL-O-RING
3 107-2167 1 COOLER-OIL
(ENGINE)
4 192-1289 1 GASKET
32 COOLING SYSTEM 32

106-8262 COOLER GP-ENGINE OIL


GRAPHIC #1 g00128403
33 COOLING SYSTEM 33

106-8262 COOLER GP-ENGINE OIL


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 2

Key: M - METRIC PART

SMCS i05310668
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-3940 24 BOLT
(M8X1.25X25-MM)
2 4I-9404 2 SEAL-O-RING
(BETWEEN COVER & COOLER)
3 107-2167 1 COOLER-OIL
(ENGINE)
4 192-1289 1 GASKET

GRAPHIC #1 g01929594
34 COOLING SYSTEM 34

5I-8150 FAN GP-SUCTION


S/N ADC1-UP; AEJ1-UP
PART OF 162-6268 ENGINE AR

Key: M - METRIC PART

SMCS i00881710
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 5I-4969 4 BOLT
(M10X1.5X20-MM)
2 8T-4121 4 WASHER-HARD
(11X21X2.5-MM THK)
3 5I-7894 1 FAN
4 5I-8153 1 SPACER
5 7X-0796 4 LOCKWASHER
34 COOLING SYSTEM 34

5I-8150 FAN GP-SUCTION

GRAPHIC #1 g00286902
35 COOLING SYSTEM 35

116-6725 LINES GP-WATER


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01796419
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 5D-1026 2 CLAMP-BAND
M 2 6V-3940 1 BOLT
(M8X1.25X25-MM)
M 3 5P-8347 1 BOLT
(M8X1.25X70-MM)
4 9M-1974 4 WASHER-HARD
(8.8X16X2-MM THK)
5 5I-7728 1 GASKET
(THERMOSTAT HOUSING)
6 117-5024 1 HOSE
7 095-3569 1 COVER-THERMOSTAT
8 103-2804 1 GASKET
(THERMOSTAT)
9 124-4835 1 THERMOSTAT
(82-DEG C)
10 117-5023 1 HOUSING AS
11 113-2050 1 GASKET
M 12 8T-0276 2 BOLT
(M8X1.25X45-MM)
35 COOLING SYSTEM 35

116-6725 LINES GP-WATER

GRAPHIC #1 g00128404
36 COOLING SYSTEM 36

116-6724 PUMP GP-WATER


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART, R - REMFG PART MAY BE AVAILABLE

SMCS i02946525
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 6V-3918 3 BOLT
(M8X1.25X50-MM)
M 2 285-9066 2 BOLT
(M8X1.25X65-MM)
3 9M-1974 5 WASHER-HARD
(8.8X16X2-MM THK)
4 117-5032 1 GASKET-WATER PUMP
5 117-5033 1 PUMP AS-WATER
36 COOLING SYSTEM 36

116-6724 PUMP GP-WATER

GRAPHIC #1 g00242730
37 COOLING SYSTEM 37

173-3878 RADIATOR GP
S/N ADC1-UP; AEJ1-UP
PART OF 173-1842 INSTALLATION AR-ENGINE

Key: D - ORDER BY THE METER, E - ORDER BY THE CENTIMETER, M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i04548688
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 173-4317 1 RADIATOR GP P0038
2 5P-0597 4 CLAMP-HOSE
3 173-1219 1 HOSE-UPPER
4 173-1220 1 HOSE-LOWER
M 5 7X-2553 4 BOLT
(M16X2X40-MM)
6 9X-8257 4 WASHER
(17.5X30X3.5-MM THK)
D 6V-5030 1 SEAL
(0.7-M)
E 8 7Y-1976 HOSE-WATER
(90-CM)
9 096-0744 1 TANK AS-COOLANT
(INCLUDES COOLANT LEVEL SWITCH)
171-3369 1 CAP AS
(COOLANT RECOVERY)
10 099-6607 1 BAND
M 11 8T-4200 2 BOLT
(M8X1.25X16-MM)
12 8T-4224 2 WASHER-HARD
(8.8X16X2-MM THK)
13 096-4035 1 CLIP
14 096-0061 4 STRAP-CABLE
M 15 8T-4192 4 BOLT
(M12X1.75X25-MM)
16 5P-1076 4 WASHER-HARD
(13.5X30X4-MM THK)
17 139-8700 2 BRACE
M 18 8T-4137 8 BOLT
(M10X1.5X20-MM)
19 7X-7729 10 WASHER
(11X25X3-MM THK)
20 135-5785 1 GUARD AS
21 135-5682 1 GUARD AS
M 22 8T-4191 2 BOLT
(M10X1.5X16-MM)
37 COOLING SYSTEM 37

173-3878 RADIATOR GP

GRAPHIC #1 g00599135
38 COOLING SYSTEM 38

173-4317 RADIATOR GP
S/N ADC1-UP; AEJ1-UP
PART OF 173-3878 RADIATOR GP

Key: M - METRIC PART

SMCS i01460931
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 164-3594 1 FRAME AS
2 194-5559 1 SHROUD AS
3 194-5561 1 CORE AS-RADIATOR
4 164-3599 1 CORE AS-OIL COOLER
5 164-3600 1 SCREEN
M 6 8T-4189 16 BOLT
(M8X1.25X20-MM)
7 8T-4224 16 WASHER-HARD
(8.8X16X2-MM THK)
8 9R-5708 16 LOCKWASHER
9 151-1116 6 BOLT
10 8T-4223 4 WASHER-HARD
(13.5X25.5X3-MM THK)
M 11 8T-4139 4 BOLT
(M12X1.75X30-MM)
12 7Y-1976 HOSE-WATER
13 111-8160 1 CAP-RADIATOR
38 COOLING SYSTEM 38

173-4317 RADIATOR GP

GRAPHIC #1 g00770161
39 AIR INLET AND EXHAUST SYSTEM 39

131-8974 AIR CLEANER GP


S/N ADC1-1241; AEJ1-814
PART OF 173-1842 INSTALLATION AR-ENGINE

Key: M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i00881748
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 8T-4137 4 BOLT
(M10X1.5X20-MM)
2 8T-4121 4 WASHER-HARD
(11X21X2.5-MM THK)
Y 3 131-8975 1 AIR CLEANER GP P0040

GRAPHIC #1 g00453407
40 AIR INLET AND EXHAUST SYSTEM 40

131-8975 AIR CLEANER GP


S/N ADC1-1241; AEJ1-814
PART OF 131-8974 AIR CLEANER GP

Key:

SMCS i00881746
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 135-5783 1 BODY AS
2 135-5787 1 FILTER ELEMENT AS-AIR
(SECONDARY)
3 135-5788 1 FILTER ELEMENT AS-AIR
(PRIMARY)
4 135-5784 1 COVER AS
4A 135-5700 3 LATCH
5 096-4177 1 VALVE-EVACUATION
6 154-0498 1 INDICATOR AS
7 135-5786 1 SEAL

GRAPHIC #1 g00453368
41 AIR INLET AND EXHAUST SYSTEM 41

127-5924 COVER GP-TURBOCHARGER


S/N ADC1-UP; AEJ1-UP
PART OF 162-6268 ENGINE AR

Key: M - METRIC PART

SMCS i00900509
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 8T-4200 3 BOLT
(M8X1.25X16-MM)
2 8T-4224 3 WASHER-HARD
(8.8X16X2-MM THK)
3 3B-4505 3 LOCKWASHER
4 127-5925 1 COVER-TURBOCHARGER

GRAPHIC #1 g00452667
42 AIR INLET AND EXHAUST SYSTEM 42

7Y-1583 EXTENSION GP-EXHAUST


S/N ADC1-UP; AEJ1-UP
PART OF 173-1842 INSTALLATION AR-ENGINE

Key: M - METRIC PART

SMCS i00881750
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 156-5131 1 PIPE AS-EXHAUST
M 2 8T-4183 1 BOLT
(M12X1.75X40-MM)
3 8T-4223 1 WASHER-HARD
(13.5X25.5X3-MM THK)
M 4 8T-4244 1 NUT
(M12X1.75-THD)
5 4I-7554 1 CLAMP

GRAPHIC #1 g00453063
43 AIR INLET AND EXHAUST SYSTEM 43

162-6291 LINES GP-AIR


S/N ADC1-UP; AEJ1-UP
PART OF 173-1842 INSTALLATION AR-ENGINE

Key: M - METRIC PART

SMCS i01090215
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 5P-1717 1 CLAMP-HOSE
2 135-5628 1 HOSE-AIR
3 6V-3582 2 CLAMP-HOSE
4 8T-4121 4 WASHER-HARD
(11X21X2.5-MM THK)
M 5 8T-4137 4 BOLT
(M10X1.5X20-MM)
6 162-6346 1 PIPE AS
7 5P-4868 1 CLAMP-HOSE
8 162-6349 1 HOSE-AIR

GRAPHIC #1 g00570863
44 AIR INLET AND EXHAUST SYSTEM 44

176-1173 MANIFOLD GP-EXHAUST


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i02647014
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 176-1175 1 MANIFOLD-EXHAUST
2 239-6604 12 WASHER
M 3 5P-7970 12 NUT
(M8X1.25-THD)
M 4 6V-8176 12 STUD
5 9M-1974 12 WASHER-HARD
(8.8X16X2-MM THK)
6 107-4909 1 GASKET
7 253-5507 12 SPACER

GRAPHIC #1 g00618020
45 AIR INLET AND EXHAUST SYSTEM 45

151-5284 MANIFOLD GP-INLET


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i00882836
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 5P-8347 2 BOLT
(M8X1.25X70-MM)
M 2 6V-3940 2 BOLT
(M8X1.25X25-MM)
M 3 6V-5219 24 BOLT
(M8X1.25X40-MM)
4 9M-1974 28 WASHER-HARD
(8.8X16X2-MM THK)
5 107-3664 1 GASKET
6 107-8253 1 ELBOW
7 5I-7678 1 GASKET
8 151-5341 1 MANIFOLD-INLET

GRAPHIC #1 g00456187
46 AIR INLET AND EXHAUST SYSTEM 46

5I-8151 MUFFLER GP
S/N ADC1-UP; AEJ1-UP
PART OF 162-6268 ENGINE AR

Key: M - METRIC PART

SMCS i02598941
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 5I-7679 1 GASKET
2 5I-7854 1 PIPE
3 5I-6024 3 STUD
4 5I-7633 6 NUT
(M10X1.25-THD)
5 5I-7680 2 U-BOLT
6 287-0206 1 MUFFLER
7 5I-8156 1 BRACKET
8 5I-7639 1 CLAMP AS
M 9 6V-8231 8 NUT
(M10X1.25-THD)
M 10 8T-4137 4 BOLT
(M10X1.5X20-MM)
11 7X-0796 4 LOCKWASHER
46 AIR INLET AND EXHAUST SYSTEM 46

5I-8151 MUFFLER GP

GRAPHIC #1 g00286903
47 AIR INLET AND EXHAUST SYSTEM 47

176-1176 TURBOCHARGER GP
S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 1

Key: E - ORDER BY THE CENTIMETER, M - METRIC PART

SMCS i05757416
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2J-6540 1 CLAMP-HOSE
2 2S-3440 2 CLAMP-HOSE
3 4K-0831 2 WASHER
4 5I-5077 2 CLAMP
5 5I-7504 1 ELBOW
6 5I-7623 1 BOLT
(M10X1.25X20-MM)
7 5I-7689 1 GASKET
8 5I-7742 1 GASKET
9 5I-8110 1 ELBOW
10 5P-0537 4 WASHER-HARD
(7.2X14.5X2-MM THK)
E 11 5P-1519 HOSE
(10 CM)
M 12 2Y-5829 8 NUT
(M10X1.5-THD)
M 13 6V-8225 1 NUT
(M6X1-THD)
M 14 6V-8837 3 BOLT
(M6X1X16-MM)
15 9M-7959 1 CLAMP-HOSE
M 16 9X-8901 4 STUD
17 176-1177 1 PIPE-DRAIN
18 176-1648 1 HOSE
19 176-6589 1 PIPE
20 117-7867 1 TURBOCHARGER GP
47 AIR INLET AND EXHAUST SYSTEM 47

176-1176 TURBOCHARGER GP

GRAPHIC #1 g00595792
48 AIR INLET AND EXHAUST SYSTEM 48

176-1176 TURBOCHARGER GP
S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 2

Key: E - ORDER BY THE CENTIMETER, M - METRIC PART

SMCS i05757415
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2J-6540 1 CLAMP-HOSE
2 2S-3440 2 CLAMP-HOSE
3 2A-5222 2 WASHER
(10.3X15.9X1-MM THK)
4 5I-5077 2 CLAMP
5 5I-7504 1 ELBOW
6 5I-7623 1 BOLT
(M10X1.25X20-MM)
7 5I-7689 1 GASKET
8 5I-7742 1 GASKET
9 5I-8110 1 ELBOW
10 5P-0537 4 WASHER-HARD
(7.2X14.5X2-MM THK)
E 11 5P-1519 HOSE
(10 CM)
M 12 2Y-5829 8 NUT
(M10X1.5-THD)
M 13 6V-8225 1 NUT
(M6X1-THD)
M 14 6V-8837 3 BOLT
(M6X1X16-MM)
15 9M-7959 1 CLAMP-HOSE
M 16 9X-8901 4 STUD
17 176-1177 1 PIPE-DRAIN
18 176-1648 1 HOSE
19 176-6589 1 PIPE
20 227-1027 1 TURBOCHARGER AS
48 AIR INLET AND EXHAUST SYSTEM 48

176-1176 TURBOCHARGER GP

GRAPHIC #1 g01173660
49 FUEL SYSTEM 49

319-4240 CABLE GP-GOVERNOR CONTROL


S/N ADC1-UP; AEJ1-UP
FOR FIELD REPAIR OF GOVERNOR MOTOR CABLES
PART OF 132-7794 CONTROL GP-GOVERNOR
ALSO FIELD INSTALLATION

Key:

SMCS i05786574
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
248-4754 1 HARNESS AS-ENGINE
(GOVERNOR BREAKOUT)
188-8589 1 HARNESS AS-WIRING
(GOVERNOR ACTUATOR, TEST)
3S-2093 8 STRAP-CABLE
8T-8729 8 PIN-CONNECTOR
(16-GA TO 18-GA)
8T-8730 8 SOCKET-CONNECTOR
(16-GA TO 18-GA)
9Y-7207 1 STRIP-TERMINAL
102-8806 1 KIT-RECEPTACLE
(8-PIN)
2L-8074 8 TERMINAL-RING
(14-GA TO 16-GA, NO. 6 SCREW)
155-2265 1 KIT-CONNECTING PLUG
(8-PIN)
4Y-4079 3 WIRE AS
AVAILABLE REPAIR KIT(S):
309-5867 1 KIT-MOTOR REPAIR
(INCLUDES CABLE,2 SEALS & PACKING)
50 FUEL SYSTEM 50

132-7794 CONTROL GP-GOVERNOR


S/N ADC1-UP; AEJ1-UP
PART OF 154-0818, 154-0819 CHASSIS AR

Key: A - NOT PART OF THIS GROUP, F - NOT SHOWN, M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i05787006
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 5C-9553 2 BOLT
(M6X1X16-MM)
2 9X-8256 2 WASHER
(6.6X12X2-MM THK)
3 3W-6485 1 SPRING
M 4 8T-3647 2 BOLT
(M8X1.25X80-MM)
5 8T-4224 1 WASHER-HARD
(8.8X16X2-MM THK)
6 151-9315 1 BRACKET AS
M 8T-3612 1 NUT-WELD
(M8X1.25-THD)
7 151-9330 1 BRACKET
8 151-9327 1 LEVER AS
M 9 8T-4189 6 BOLT
(M8X1.25X20-MM)
10 033-8248 4 CLIP
M 11 7X-2537 2 BOLT
(M8X1.25X35-MM)
M 12 5C-7261 1 NUT
(M8X1.25-THD)
M 13 8T-4137 1 BOLT
(M10X1.5X20-MM)
14 8T-4121 2 WASHER-HARD
(11X21X2.5-MM THK)
15 151-9320 1 BRACKET AS
M 8T-3612 2 NUT-WELD
(M8X1.25-THD)
M 16 8T-4196 1 BOLT
(M10X1.5X35-MM)
17 247-5228 1 MOTOR AS-GOVERNOR
M 18 099-3649 2 BOLT
(M8X1.25X40-MM)
19 151-9318 1 BRACKET AS
M 8T-3612 1 NUT-WELD
(M8X1.25-THD)
AFY 319-4240 1 CABLE GP-GOVERNOR CONTROL P0049
(REFER TO REHS3989 FIELD REPAIR OF GOVERNOR MOTOR
50 FUEL SYSTEM 50

132-7794 CONTROL GP-GOVERNOR

GRAPHIC #1 g00388674
51 FUEL SYSTEM 51

151-5573 FILTER GP-FUEL


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART

SMCS i01746310
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 5I-7951 1 FILTER ELEMENT-FUEL
M 2 6V-5217 4 BOLT
(M8X1.25X20-MM)
3 9M-1974 4 WASHER-HARD
(8.8X16X2-MM THK)
4 094-7998 1 HEAD
5 151-5572 1 BRACKET
M 6 128-7747 2 BOLT
(M10X1.25X40-MM)
7 6V-5839 2 WASHER
(11X21X2.5-MM THK)
8 094-9725 1 PLUG
9 094-9726 2 BOLT
(M14X1.5X26-MM)
10 096-9013 4 GASKET
11 096-9014 1 GASKET
51 FUEL SYSTEM 51

151-5573 FILTER GP-FUEL

GRAPHIC #1 g00904692
52 FUEL SYSTEM 52

137-6384 GOVERNOR AS-FUEL INJ PUMP


S/N 5XK24000-UP
PART OF 176-1179 PUMP GP-FUEL INJECTION

Key: B - USE AS REQUIRED, F - NOT SHOWN

SMCS i02877820
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 112-0177 1 HOUSING
3 112-0178 1 COVER
4 5I-9641 1 PIN
5 118-4741 2 BOLT
6 118-4742 1 CAP
7 118-4743 1 SCREW-ADJUSTMENT
8 118-4744 1 BUSHING
9 112-0179 1 LEVER
11 118-4747 1 SHAFT
12 118-4748 2 PLUG
13 118-4749 1 PIN
14 118-4750 2 NUT
15 118-4751 1 SUPPORT
16 118-4752 1 STUD
17 096-8820 1 LOCKNUT
18 118-4756 1 SHACKLE AS
19 118-4757 1 KEY-WOODRUFF
20 118-4758 1 FLYWEIGHT AS
21 118-4759 1 WASHER
22 118-4760 1 NUT
23 118-4761 1 SLEEVE AS
24 118-4762 1 PLATE
25 118-4763 1 RING-SNAP
26 118-4764 4 WASHER
118-4765 4 WASHER
118-4766 4 WASHER
118-4767 4 WASHER
118-4768 4 WASHER
27 112-0181 1 LEVER AS
28 118-4770 2 BUSHING
29 118-4771 2 SEAL-O-RING
30 118-4772 2 WASHER
31 146-9374 1 SPRING
32 269-5241 1 SPRING
33 146-9352 1 ADAPTER AS
34 118-4776 1 ADAPTER
35 146-9379 1 SPRING
36 118-4778 1 ADAPTER
37 118-4779 1 RING
B 38 118-4780 2 WASHER
(0.1-MM THK)
B 118-4782 2 WASHER
(0.25-MM THK)
B 118-4783 2 WASHER
(0.5-MM THK)
B 118-4785 2 WASHER
(0.2-MM THK)
B 118-5759 2 WASHER
52 FUEL SYSTEM 52

137-6384 GOVERNOR AS-FUEL INJ PUMP


39 118-4789 1 NUT
40 118-4790 4 BOLT
41 118-4791 2 BOLT
42 118-4792 1 SEAL
43 118-4793 1 LEVER
44 118-4794 1 BOLT
45 118-4795 1 CAP
46 131-7844 1 LEVER AS
47 112-0183 3 NUT
48 112-0184 3 BOLT
49 118-4799 1 COVER AS
50 086-0032 1 BOLT
51 112-0185 1 BOLT
52 118-4802 1 PLUG
53 118-4803 2 WASHER
54 118-4804 1 CAP
55 1R-7590 1 WASHER
56 131-7847 1 SPRING AS
57 118-4807 1 SPRING
58 118-4808 1 SEAL-O-RING
59 136-9521 1 BUSHING
60 112-0186 1 WASHER
61 118-4811 1 SPRING
62 118-4813 1 SHAFT
63 118-4815 1 CUP
64 118-4818 1 SUPPORT-LEVER
65 118-4819 1 PLATE
66 118-4820 1 SPRING
68 118-4822 1 GASKET
70 118-5760 1 NUT
71 118-4825 2 WASHER
72 118-4826 1 SEAL-O-RING
73 136-9518 1 KIT-SOLENOID
(24-VOLT)
74 131-7846 1 COVER
75 112-0192 1 BOLT
76 118-4830 1 PLATE
77 118-4806 1 SEAL
78 118-4823 1 GASKET
F 095-2236 1 NUT
AVAILABLE REPAIR KIT(S):
137-6386 COVER KIT-LOCK
52 FUEL SYSTEM 52

137-6384 GOVERNOR AS-FUEL INJ PUMP

GRAPHIC #1 g01432249
53 FUEL SYSTEM 53

135-1292 LINES GP-FUEL


S/N ADC1-UP; AEJ1-UP
PART OF 154-0818, 154-0819 CHASSIS AR

Key: E - ORDER BY THE CENTIMETER, M - METRIC PART

SMCS i00798488
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
E 1 103-2529 HOSE
(20CM)
E 1A 103-2529 HOSE
(280CM)
E 1B 103-2529 HOSE
(320CM)
E 1C 103-2529 HOSE
(330CM)
2 6S-8620 7 CLAMP-HOSE
M 3 8T-4133 2 NUT
(M10X1.5-THD)
4 8T-4121 9 WASHER-HARD
(11X21X2.5-MM THK)
5 9M-8406 3 CLIP
M 6 8T-4137 7 BOLT
(M10X1.5X20-MM)
7 5K-8451 6 CLIP
M 8 8T-7547 2 BOLT
(M8X1.25X30-MM)
9 8T-4224 2 WASHER-HARD
(8.8X16X2-MM THK)
10 7Y-8167 2 GROMMET
11 108-7303 1 GROMMET
12 093-2063 2 GROMMET
13 5I-3878 2 GROMMET
14 7K-1181 1 STRAP-CABLE
E 15 7I-7439 2 GUARD-HOSE
(25CM EACH)
16 108-9139 1 SEPARATOR GP-WATER
53 FUEL SYSTEM 53

135-1292 LINES GP-FUEL

GRAPHIC #1 g00453108
54 FUEL SYSTEM 54

151-5563 LINES GP-FUEL FILTER


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: G - ORDER BY THE INCH

SMCS i01796426
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 095-2040 2 WASHER
2 095-2309 1 SCREEN
3 095-2310 1 BOLT-SPECIAL
(BANJO)
4 095-7034 1 FITTING
5 114-6814 1 CLAMP
6 094-9034 1 HOSE AS
7 117-6431 1 HOSE
8 6V-8397 2 SEAL-O-RING
8T-7489 2 CONNECTOR
9X-3893 2 COUPLING
G 9 9X-2373 HOSE
(24 INCH)

GRAPHIC #1 g00286901
55 FUEL SYSTEM 55

151-5581 LINES GP-FUEL INJECTION


S/N 5XK24000-UP
PART OF 160-6599 LINES GP-FUEL INJECTION

Key: M - METRIC PART

SMCS i01751874
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 201-1070 1 LINES GP-FUEL INJECTION
2 128-2938 1 LINE AS-FUEL INJECTION
3 128-2940 1 LINE AS-FUEL INJECTION
4 128-2941 1 LINE AS-FUEL INJECTION
5 128-2943 1 LINE AS-FUEL INJECTION
6 128-2944 1 LINE AS-FUEL INJECTION
7 122-8948 6 CLAMP
8 122-8949 4 CLAMP
M 9 6V-8490 4 BOLT
(M6X1X25MM)
M 10 6V-8214 1 BOLT
(M6X1X20MM)
11 5P-0537 5 WASHER-HARD
(7.2X14.5X2MM THK)

GRAPHIC #1 g00250727
56 FUEL SYSTEM 56

160-6599 LINES GP-FUEL INJECTION


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 1

Key: B - USE AS REQUIRED, M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i01561495
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1R-6573 6 GASKET
R 2 160-6598 6 NOZZLE AS
R 10R-7592 1 NOZZLE GP
B 096-8994 1 SHIM
(0.7-MM THK)
B 096-8995 1 SHIM
(0.9-MM THK)
B 096-8997 1 SHIM
B 099-7521 1 SHIM
(0.85-MM THK)
B 102-7342 1 SHIM
B 102-7343 1 SHIM
B 102-7345 1 SHIM
B 102-7347 1 SHIM
B 102-7349 1 SHIM
B 102-7351 1 SHIM
Y 3 151-5581 1 LINES GP-FUEL INJECTION P0055
M 4 6V-2317 6 BOLT
(M8X1.25X30-MM)
5 9M-1974 6 WASHER-HARD
(8.8X16X2-MM THK)
6 094-7235 1 CAP
7 096-0174 13 CLIP-HOSE
8 113-0363 6 SUPPORT
9 113-0364 6 HOSE
10 155-4617 1 CONNECTOR
11 113-0367 1 TUBE AS
12 117-7523 1 TUBE AS
13 155-4616 1 TUBE AS
56 FUEL SYSTEM 56

160-6599 LINES GP-FUEL INJECTION

GRAPHIC #1 g00415235
57 FUEL SYSTEM 57

160-6599 LINES GP-FUEL INJECTION


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY
Type 2

Key: B - USE AS REQUIRED, C - CHANGE FROM PREVIOUS TYPE, M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i02585786
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1R-6573 6 GASKET
R 2 160-6598 6 NOZZLE AS
R 10R-7592 1 NOZZLE GP
(EACH INCLUDES)
B 096-8994 1 SHIM
(0.7-MM THK)
B 096-8995 1 SHIM
(0.9-MM THK)
B 096-8997 1 SHIM
B 099-7521 1 SHIM
(0.85-MM THK)
B 102-7342 1 SHIM
B 102-7343 1 SHIM
B 102-7345 1 SHIM
B 102-7347 1 SHIM
B 102-7349 1 SHIM
B 102-7351 1 SHIM
Y 3 151-5581 1 LINES GP-FUEL INJECTION P0055
M 4 6V-2317 6 BOLT
(M8X1.25X30-MM)
5 9M-1974 6 WASHER-HARD
(8.8X16X2-MM THK)
6 094-7235 1 CAP
7 096-0174 13 CLIP-HOSE
8 113-0363 6 SUPPORT
9 113-0364 6 HOSE
10 155-4617 1 CONNECTOR
C 11 5I-7743 1 FITTING
12 117-7523 1 TUBE AS
13 155-4616 1 TUBE AS
57 FUEL SYSTEM 57

160-6599 LINES GP-FUEL INJECTION

GRAPHIC #1 g01164788
58 FUEL SYSTEM 58

155-0374 PUMP AR-FUEL TRANSFER


S/N ADC1-UP; AEJ1-UP
AN ATTACHMENT

Key: Y - SEPARATE ILLUSTRATION

SMCS i00761319
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 144-8807 1 PUMP GP-FUEL P0063
Y 144-9355 1 TANK & MTG GP-HYDRAULIC
Y 145-2294 1 WIRING GP-REFUELING PUMP
59 FUEL SYSTEM 59

176-1178 PUMP GP-FUEL INJECTION


S/N 5XK24000-UP
PART OF 176-1066 ENGINE AR-PRIMARY

Key: M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i01151421
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 5I-7744 1 SEAL-O-RING
M 2 5P-7970 1 NUT
(M8X1.25-THD)
M 3 6V-3822 4 BOLT
(M10X1.5X35-MM)
M 4 6V-5217 1 BOLT
(M8X1.25X20-MM)
5 6V-5839 4 WASHER
(11X21X2.5-MM THK)
6 9M-1974 2 WASHER-HARD
(8.8X16X2-MM THK)
7 096-9529 1 SEAL-O-RING
8 107-8530 1 ADAPTER
9 107-8531 1 BRACKET
RY 10 176-1179 1 PUMP GP-FUEL INJECTION P0060
R 10R-7629 1 PUMP AS-FUEL INJ
59 FUEL SYSTEM 59

176-1178 PUMP GP-FUEL INJECTION


GRAPHIC #1 g00595856
60 FUEL SYSTEM 60

176-1179 PUMP GP-FUEL INJECTION


S/N 5XK24000-UP
PART OF 176-1178 PUMP GP-FUEL INJECTION

Key: Y - SEPARATE ILLUSTRATION

SMCS i01154098
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 137-6384 1 GOVERNOR AS-FUEL INJ PUMP P0052
Y 117-9186 1 PUMP GP-FUEL TFR & PRIMING P0061
Y 137-6387 1 PUMP GP-FUEL TRANSFER P0062
61 FUEL SYSTEM 61

117-9186 PUMP GP-FUEL TFR & PRIMING


S/N 5XK24000-UP
PART OF 176-1179 PUMP GP-FUEL INJECTION

Key:

SMCS i01297505
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 086-2138 1 PISTON
2 096-9013 4 GASKET
3 095-2279 2 VALVE
4 095-2280 2 SPRING-PUMP
5 095-2281 2 GASKET
6 095-2282 1 SUPPORT
7 095-2286 1 PUMP-FUEL PRIMING
8 095-2301 1 TAPPET
9 095-2302 1 ROLLER
10 095-2303 1 PIN
11 095-2304 2 BLOCK
12 095-2307 1 PLUG
13 095-2309 1 SCREEN
14 095-2310 1 BOLT-SPECIAL
(BANJO)
15 095-6978 1 GASKET
16 095-6998 1 RING
17 095-7033 1 EYEBOLT
18 118-5765 1 SPRING
19 095-7034 1 FITTING
20 118-5757 1 SEAL
21 096-8945 1 PUSHROD
61 FUEL SYSTEM 61

117-9186 PUMP GP-FUEL TFR & PRIMING

GRAPHIC #1 g00288095
62 FUEL SYSTEM 62

137-6387 PUMP GP-FUEL TRANSFER


S/N 5XK24000-UP
PART OF 176-1179 PUMP GP-FUEL INJECTION

Key: B - USE AS REQUIRED, F - NOT SHOWN, Z - NOT SERVICED SEPARATELY

SMCS i00882954
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 118-5763 1 KIT-HOUSING
2 118-3741 3 STUD
3 118-5764 6 HOLDER
5 118-5766 6 SPRING
6 4I-9590 6 GASKET
7 118-5767 6 VALVE
8 118-5768 6 FILTER ELEMENT-FUEL
9 118-3748 6 PINION
10 118-3749 6 BOLT
11 118-5769 6 SLEEVE
12 112-0172 6 SEAT
13 095-2130 6 SPRING
14 085-9707 6 SEAT
15 095-2134 6 TAPPET AS
(EACH INCLUDES)
16 112-0173 4 TAPPET
17 095-2137 16 PIN
Z 18 16 BUSHING
Z 19 16 ROLLER
20 095-6994 16 RING
21 118-3760 6 PLUG
22 118-3761 1 SHAFT
23 118-3762 1 RING
B 24 1R-7582 3 SHIM
B 1R-7583 3 SHIM
B 085-9709 3 SHIM
B 085-9710 3 SHIM
B 118-3763 3 SHIM-SHAFT
(0.1-MM THK)(.1MM THK)
B 118-3764 3 SHIM-SHAFT
(0.12-MM THK)(.12MM THK)
B 118-3765 3 SHIM-SHAFT
(0.14-MM THK)(.14MM THK)
B 118-3766 3 SHIM-SHAFT
(0.16-MM THK)(.16MM THK)
B 118-3767 3 SHIM-SHAFT
(0.18-MM THK)(.18MM THK)
B 118-3768 3 SHIM-SHAFT
(0.5-MM THK)(.5MM THK)
B 118-3769 3 SHIM-SHAFT
(0.3-MM THK)(.3MM THK)
25 096-8700 1 COVER
26 1R-7584 1 GASKET
27 118-3776 1 RACK
28 118-3777 1 SCREW
29 118-3778 3 LOCK
30 118-3779 2 WASHER
31 146-9447 1 COVER AS
62 FUEL SYSTEM 62

137-6387 PUMP GP-FUEL TRANSFER


32 118-3781 2 PACKING
33 118-3783 2 SCREW
34 118-3784 1 COVER
35 118-3785 1 GASKET
B 36 4I-9595 6 SHIM
B 118-3789 6 SHIM-TAPPET
(0.6-MM THK)(.6MM THK)
B 118-3790 6 SHIM-TAPPET
(0.7-MM THK)(.7MM THK)
B 118-3792 6 SHIM-TAPPET
(0.8-MM THK)(.8MM THK)
B 118-3794 6 SHIM-TAPPET
(0.9-MM THK)(.9MM THK)
B 118-3796 6 SHIM-TAPPET
(1-MM THK)(1.0MM THK)
B 118-3797 6 SHIM-TAPPET
(1.1-MM THK)(1.1MM THK)
B 118-3799 6 SHIM-TAPPET
(1.2-MM THK)(1.2MM THK)
B 118-3800 6 SHIM-TAPPET
(1.3-MM THK)(1.3MM THK)
B 118-3802 6 SHIM-TAPPET
(1.4-MM THK)(1.4MM THK)
B 118-3803 6 SHIM-TAPPET
(0.1-MM THK)(.1MM THK)
B 118-3804 6 SHIM-TAPPET
(0.2-MM THK)(.2MM THK)
B 118-3805 6 SHIM-TAPPET
(0.3-MM THK)(.3MM THK)
B 118-3806 6 SHIM-TAPPET
(0.4-MM THK)(.4MM THK)
B 118-3807 6 SHIM-TAPPET
(0.5-MM THK)(.5MM THK)
B 118-3808 6 SHIM-TAPPET
(0.15-MM THK)(.15MM THK)
37 118-3812 3 NUT
38 095-6875 3 WASHER
39 095-6900 4 BOLT
40 095-7007 1 BEARING
41 118-3816 1 SEAL-O-RING
42 118-3817 1 BOLT
43 118-3818 1 VALVE AS
44 118-3819 1 BEARING
45 118-3820 2 BOLT
46 118-3821 2 WASHER
B 47 1R-7579 3 SHIM
B 1R-7580 3 SHIM
B 1R-7581 3 SHIM
B 085-9711 3 SHIM
B 085-9712 3 SHIM
B 118-3827 3 SHIM-SHAFT
(0.1-MM THK)(.1MM THK)
B 118-3828 3 SHIM-SHAFT
(0.16-MM THK)(.16MM THK)
B 118-3829 3 SHIM-SHAFT
(0.3-MM THK)(.3MM THK)
B 118-3830 3 SHIM-SHAFT
62 FUEL SYSTEM 62

137-6387 PUMP GP-FUEL TRANSFER


(0.5-MM THK)(.5MM THK)
48 095-7006 1 BEARING
49 118-3824 2 WASHER
50 118-3825 6 SEAL-O-RING
51 095-2145 1 RING
53 095-7033 1 EYEBOLT
BF 095-2156 3 SHIM
62 FUEL SYSTEM 62

137-6387 PUMP GP-FUEL TRANSFER

GRAPHIC #1 g00458247
63 FUEL SYSTEM 63

144-8807 PUMP GP-REFUELING


S/N ADC1-UP; AEJ1-UP
PART OF 155-0374 PUMP AR-FUEL TRANSFER
Type 1
AN ATTACHMENT

Key: C - CHANGE FROM PREVIOUS TYPE, E - ORDER BY THE CENTIMETER, M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i01092237
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 144-8808 1 SUPPORT AS
2 120-5114 1 FILM-INSTRUCTION
(REFUELING PUMP)
3 123-3928 1 PUMP & MOTOR GP-FUEL TRANSFER
3E-3365 1 WEDGE-RECEPTACLE LOCK
(2-PIN)
8T-8729 2 PIN-CONNECTOR
102-8802 1 KIT-RECEPTACLE
(2-PIN)
4 118-6731 1 CAP AS
Y 5 5C-0746 1 STRAINER GP-FUEL P0065
E 6 5P-0742 HOSE
(350 CM)
C 7 6B-9081 1 BUSHING-REDUCING
C 8 003-9163 1 ELBOW
(90 DEGREE)
9 093-2068 2 GROMMET
10 3B-6490 1 COUPLING-PIPE
11 4I-8443 1 VALVE-CHECK
C 12 005-7898 1 CONNECTOR-HOSE
C 13 2S-3440 4 CLAMP-HOSE
14 122-4021 1 COVER
Y 15 5C-6108 1 SWITCH GP-REFUELING
(FUEL TANK SHUTOFF)
M 16 8T-4192 5 BOLT
(M12X1.75X25-MM)
17 5P-1076 5 WASHER-HARD
(13.5X30X4-MM THK)
M 18 8T-4908 2 BOLT
(M8X1.25X25-MM)
19 8T-4224 2 WASHER-HARD
(8.8X16X2-MM THK)
C 20 6D-3534 1 CONNECTOR-HOSE
EC 21 5P-0743 HOSE
(105 CM)
63 FUEL SYSTEM 63

144-8807 PUMP GP-REFUELING

GRAPHIC #1 g00396497
64 FUEL SYSTEM 64

144-8807 PUMP GP-REFUELING


S/N ADC1-UP; AEJ1-UP
PART OF 155-0374 PUMP AR-FUEL TRANSFER
Type 2
AN ATTACHMENT

Key: E - ORDER BY THE CENTIMETER, M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i01144015
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 144-8808 1 SUPPORT AS
2 120-5114 1 FILM-INSTRUCTION
(REFUELING PUMP)
3 175-4807 1 PUMP & MOTOR GP
9W-0852 2 PIN-CONNECTOR
(14-GA TO 16-GA)
102-8802 1 KIT-RECEPTACLE
(2-PIN)
4 118-6731 1 CAP AS
Y 5 5C-0746 1 STRAINER GP-FUEL P0065
E 6 5P-0742 HOSE
(350 CM)
7 6B-9081 1 BUSHING-REDUCING
8 003-9163 1 ELBOW
(90 DEGREE)
9 093-2068 2 GROMMET
10 7I-0845 1 CONNECTOR
11 4I-8443 1 VALVE-CHECK
12 005-7898 1 CONNECTOR-HOSE
13 2S-3440 4 CLAMP-HOSE
14 122-4021 1 COVER
Y 15 5C-6108 1 SWITCH GP-REFUELING
(FUEL TANK SHUTOFF)
M 16 8T-4192 5 BOLT
(M12X1.75X25-MM)
17 5P-1076 5 WASHER-HARD
(13.5X30X4-MM THK)
M 18 8T-4908 2 BOLT
(M8X1.25X25-MM)
19 8T-4224 2 WASHER-HARD
(8.8X16X2-MM THK)
20 6D-3534 2 CONNECTOR-HOSE
E 21 5P-0743 HOSE
(105 CM)
64 FUEL SYSTEM 64

144-8807 PUMP GP-REFUELING

GRAPHIC #1 g00607528
65 FUEL SYSTEM 65

5C-0746 STRAINER GP-FUEL


S/N ADC1-UP; AEJ1-UP
PART OF 144-8807 PUMP GP-REFUELING
AN ATTACHMENT

Key:

SMCS i03878978
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 033-6783 1 FITTING
2 5C-0747 1 COUPLING
3 5C-0748 1 STRAINER AS
(FUEL)

GRAPHIC #1 g00141952
66 FUEL SYSTEM 66

135-1289 TANK & MTG GP-FUEL


S/N ADC1-UP; AEJ1-UP
PART OF 154-0818, 154-0819 CHASSIS AR

Key: M - METRIC PART, Y - SEPARATE ILLUSTRATION

SMCS i00779141
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 135-1290 1 TANK GP-FUEL P0067
M 2 8T-4140 4 BOLT
(M16X2.0X60MM)
3 6I-6123 4 SPACER

GRAPHIC #1 g00358015
67 FUEL SYSTEM 67

135-1290 TANK GP-FUEL


S/N ADC1-UP; AEJ1-UP
PART OF 135-1289 TANK & MTG GP-FUEL

Key: E - ORDER BY THE CENTIMETER, M - METRIC PART

SMCS i01092235
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 135-1379 1 TANK AS-FUEL
2 086-1781 1 CAP AS
(FUEL TANK)
3 5I-4510 1 STRAINER
4 7Y-2398 1 GAUGE GP-SIGHT
(FUEL LEVEL)
4I-0123 1 PIPE
7Y-4754 2 BLOCK
M 094-3247 2 BOLT
(M10X1.5X36-MM)
095-1514 4 SEAL-O-RING
095-1517 4 SEAL-O-RING
5 4I-0378 1 GASKET-RUBBER
M 6 095-0736 5 SCREW-MACHINE
(M5X0.8X10-MM)
7 8T-0328 5 WASHER-HARD
(5.5X10X1-MM THK)
8 105-9911 1 SENSOR GP-LIQUID LEVEL
9 004-6683 1 FITTING
10 4I-0379 1 VALVE-MANUAL
11 003-7764 2 END-HOSE
12 095-1388 1 CLAMP-HOSE
E 13 5P-1442 HOSE
(9 CM)
14 128-4411 1 VALVE AS
(FUEL SHUTOFF)
15 135-1384 1 COVER AS-FUEL TANK
M 16 8T-4192 3 BOLT
(M12X1.75X25-MM)
17 8T-4223 3 WASHER-HARD
(13.5X25.5X3-MM THK)
67 FUEL SYSTEM 67

135-1290 TANK GP-FUEL

GRAPHIC #1 g00375933
68 FUEL SYSTEM 68

144-9356 TANK GP-FUEL


S/N ADC1-UP; AEJ1-UP
PART OF 144-9355 TANK & MTG GP-HYDRAULIC
AN ATTACHMENT

Key: E - ORDER BY THE CENTIMETER, M - METRIC PART

SMCS i01092232
REF GRAPHIC PART NAME LINK
NOTE PART NUMBER QTY
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 144-9357 1 TANK AS-FUEL
2 086-1781 1 CAP AS
(FUEL TANK)
3 5I-4510 1 STRAINER
4 7Y-2398 1 GAUGE GP-SIGHT
(FUEL LEVEL)
4I-0123 1 PIPE
7Y-4754 2 BLOCK
M 094-3247 2 BOLT
(M10X1.5X36-MM)
095-1514 4 SEAL-O-RING
095-1517 4 SEAL-O-RING
5 4I-0378 1 GASKET-RUBBER
M 6 095-0736 5 SCREW-MACHINE
(M5X0.8X10-MM)
7 8T-0328 5 WASHER-HARD
(5.5X10X1-MM THK)
9 004-6683 1 FITTING
10 4I-0379 1 VALVE-MANUAL
11 003-7764 2 END-HOSE
12 095-1388 1 CLAMP-HOSE
105-9911 1 SENSOR GP-LIQUID LEVEL
E 13 5P-1442 HOSE
(9 CM)
14 128-4411 1 VALVE AS
(FUEL SHUTOFF)
15 135-1384 1 COVER AS-FUEL TANK
M 16 8T-4192 3 BOLT
(M12X1.75X25-MM)
17 8T-4223 3 WASHER-HARD
(13.5X25.5X3-MM THK)
18 9S-6130 1 PLUG
19 2S-4078 1 SEAL-O-RING
20 087-3832 1 CAP
21 2S-3440 1 CLAMP-HOSE
22 3B-0551 1 PLUG-PIPE
68 FUEL SYSTEM 68

144-9356 TANK GP-FUEL

GRAPHIC #1 g00388435

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