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REPORT
BALANCING AND SHAPE SYNTHESIS OF LINKS
IN PLANAR MECHANISMS
III. Conclusion.........................................................................................................27
IV.References..........................................................................................................28
ACKOWLEDGEMENTS
I want to thank the teacher and everyone who guided me to complete this
project. Thank you for everything. I would like to express the deepest appreciation
to my supervisor, Nguyen Thi Thanh Nga, who has helped and guided in this
subject and worked on this project. Without her guidance and persistent help, this
project would not have been easyly completed. One time again, I thank to Nguyen
Thi Thanh Nga from who have been guiding and helping in undertaking this
project.
ABSTRACT
The linkage balancing problem is an old problem to reduce amplitude of
vibration of the frame due to shaking forces and moments which in turn cause
noise, wear, fatigue, etc.; and to smoothen highly fluctuating input-torque needed
to obtain nearly constant drive speed. However, the problem has faced new
challenges, particularly, in balancing the combined shaking forces, shaking
moments, and input-torque fluctuations in the design of high-speed machinery. The
methods of balancing linkages are well developed and documented .Most of the
techniques are based on mass redistribution, addition of counterweights to the
moving links ,and attachment of rotating disks or duplication of the linkages
.These methods have dealt with forces involved, or the momentum fluctuations in
the linkages.
I. Introduction
A planar mechanism consists of links which are said to move only in
parallel planes. When planar mechanisms comprise only lower pair joints
(revolute and prismatic pairs), they are called planar linkages. The balancing is
very important because it helps links in planar mechanisms to reduce shaking
force and find the optimine shape synthesis of links.
Several methods to reduce the shaking force and shaking moment based on
various principles . The complete force balancing can be achieved by making
the total mass center of moving links stationary either using mass redistribution
or by adding counterweights. Force balancing and trajectory tracking are
achieved in a five-bar real-time controllable mechanism using adjusting
kinematics parameter approach. Instead of complete balance of shaking force
and shaking moment, some methods are developed to minimize them
simultaneously through optimization. The conventional optimization technique
is used to optimally balance the planar four-bar mechanismand to analyze the
sensitivity of shaking force and shaking moment to the design variables.
Link #1 and link #3 are considered for mass redistribution keeping link #2
intact.
+ Investigate the effect of this conversion, the cases (1) and (2) are
repeated after making link #2 as the physical pendulum and reported
Fig. 2. Variations of shaking force and shaking moment without converting link #2
into physical pendulum: Case (1), (2), (5) and (6); with link #2 as physical
pendulum: Case (3) and (4).[1]
Fig. 3. Variations of driving torque without converting link #2 into physical
pendulum: Case (1), (2), (5) and (6); with link #2 as physical pendulum:
Case (3) and (4).[1]
In original mechanism have shaking force have RMS equal 5.9604, peak
equal 11.8837 ; shaking moment have RMS equal 10.7250, Peak equal 12.3939
and finally driving torque have RMS equal 3.0588 , Peak equal 5.0480. Base on
the original mechanism divide values of dynamic quantities in the original and
optimized mechanisms in six case.
In case 2 : w1 = 0.5, w2 = 0.5, all links are considered . It’s force and moment
balance have
and then all links are considered. It’s Force and moment balance have
In case 5 : w1 = 0.5, w2 = 0.5: Keeping link masses unchanged. It’s force and
moment balance have
Moment of inertia
Link number Link proportions Mass of links (kg) about centre of
(ai/a1) gravity (kg-m2)
1 1 0.04585 0.6733 x10-5
2 2 0.05317 0.3013 x10-4
3 3 0.06602 0.6768 x10-4
4 3n
a1 = 0.0254 m. a In [12], it is 3.695
For the RMS driving torque, Case-III gives reduction of 94% as compared to
the reduction of 13% and 80% in [4] and [5], respectively. Fig. 4 shows a
comparison of the different performance parameters of the optimum linkage of this
investigation, i.e., Case-III, with those reported in [4] and [5], and the standard
linkage. The effect of the moment of inertia bounds on the dynamical quantities is
shown in Fig. 5, which shows Linkage-III is optimum. The comparison of Cases
III–V show that the lower limits on the moment of inertia, i.e., the radius of
gyration, improves the dynamic performances. Moreover, Fig. 6 shows the
comparison between the quantities using different weighting factors. This also
provides the optimum performance parameters for Case-III. The dynamic
parameters of Case-IV are comparable to that of Lee and Cheng [5].
In reported [8], a method is presented for only shaking force balancing of the
mechanism using natural orthogonal complement dynamic modeling and is solved
by conventional optimization method. It uses non-linear constraint optimization in
which the center of mass parameters of moving links are chosen as the design
variables.
Fig. 9. Variations of shaking force and shaking moment for complete cycle for
planar five-bar mechanism.[8]
Fig.9 shows the variations of the shaking force and shaking moment over the
complete crank cycle. Both (a,b), the shaking force and shaking moment reduce a
lot in 1 second. The optimized link parameters are then found by using the
equimomental conditions and given in Table 5.
Table 5
The resulting effect on shaking moment and driving torque was not
considered. For the same numerical problem, both shaking force and shaking
moment are simultaneously minimized in this paper using proposed methodology
and the genetic algorithm.
Link Length
i ai Standard mechanism Balanced mechanism
(m)
Mass Moment di θi Mass Moment of di θi
mi of inertia (m) (°) mi inertia (m) (°)
(kg) (kg)
1 0.0559 0.060 4.98e−5 0.0286 3 0.031 3.72e−5 0.0249 0
2 0.1206 0.082 3.27e−4 0.0630 0 0.060 2.00e−4 0.0409 0
3 0.0032 0.075 7.27e−7 0.0031 5 0.019 2.27e−6 0.0057 180
4 0.1397 0.173 1.21e−3 0.0836 19 0.058 2.88e−4 0.0566 0
5 0.0444 0.039 1.53e−5 0.0197 0 0.018 8.12e−6 0.0566 0
Fig. 11. Original and optimized link shapes of five-bar mechanism [figure drawn
on scale].[9]
The corresponding shapes of mechanism links are shown in Fig. 11. The
reductions of 80.21% and 84.75% were found in the RMS values of shaking force
and shaking moment, respectively whereas reductions in peaks are 89% for both
quantities.
Fig. 12. Original and optimized link shapes for planar slider-crank mechanism
[figure drawn on scale].[11]
The reductions of 48.45% and 44.14% were found in the RMS values of
normalized shaking force and shaking moment, respectively and corresponding
shapes of mechanism links are shown in Fig. 12.
The variations of shaking force and shaking moment over the complete crank cycle
are shown in figure:
Fig. 13. Variations of shaking force and shaking moment for complete
crank cycle for slider-crank mechanism.[11]
For the shaking moment , the shaking moment is the maximum stability in 0.4
second.
Kailash Chaudhary and Himanshu Chaudhary el at (12) proposed method
using equimomental system of point-masses.This method can be effectively used
to balance the mechanisms having revolute and prismatic joints while most of the
methods available in the literature are for the mechanisms with revolute joints
only. A slider-crank mechanism is balanced in this paper by optimally distributing
the link masses while a cam mechanism with counterweight was used to balance
the same mechanism . Therefore, it is advantageous to use the method proposed in
this paper as compared to the method counterweight which increases the overall
mass and complexity of the mechanism.
Fig. 15. Comparison of different cases for shaking force and shaking moment.[12]
One of the advantages of the proposed method is that the links of the balanced
mechanism are of the uniform thickness while the force and inertia counterweights
added to the original mechanism in traditional methods are of large thickness and
radius compared to the original link parameters. Also, it doesn't require any pre-
defined shapes or design domain to start .The percentage error of resulting inertia
values were found within ±5%. Also, the resulting stresses for all the links of
balanced mechanism can be calculated at the weakest sections under external
loads.
III. Conclusion
When an unbalanced linkage must run at high speeds, or contains massive
links, considerable shaking force and shaking moment are transmitted to its
surroundings. These disturbances cause vibrations and therefore limit the full
potential of many machines. With some of methods in the reseach help links in
planar mechanisms to reduce shaking force, shaking moment( noise,etc,…) and
find the optimine shape synthesis of links.This is very important and its show in
planar four-bar and slide-crank mechanism to explain these method.
[2] R.S. Berkof, Complete force and moment balancing of inline four-bar linkage, Mech.
Mach. Theory 8 (1973) 397–410.
[4] G.G. Lowen, R.S. Berkof, Determination of forced-balance four-bar linkages with
optimum shaking moment characteristics, ASME Journal of Engineering for Industry 93
(1) (1971) 39–46.
[5] T.W. Lee, C. Cheng, Optimum balancing of combined shaking force, shaking
moment, and torque fluctuations in high speed linkages, ASME Journal of Mechanisms,
Transmissions, and Automation in Design 106 (1984) 242–251.
[6] G.G. Lowen, F.R. Tepper, R.S. Berkof, The quantitative influence of complete force
balancing on the forces and moments of certain families of four-bar linkages, Mechanism
and Machine Theory 9 (1974) 299–323.
[7] Tricamo and Lowen (1983a, b), A partial force balancing method for a planar four-bar
mechanism.
[8] D. Ilia, R. Sinatra, A novel formulation of the dynamic balancing of five-bar linkages
with application to link optimization, Multibody Sys. Dyn. 21 (2009) 193–211.
[10] R.S. Berkof, G.G. Lowen, A new method for completely force balancing simple
linkages, ASME J. Eng. Ind. 91 (1) (1969) 21–26.
[11] V. Arakelian, S. Briot, Simultaneous inertia force/moment balancing and torque
compensation of slider-crank mechanisms, Mech. Res. Commun. 37 (2010)265–269.