Инструмент

1
Tool kit for Dash 5 Hydraulic Excavator Pm-Tune up Service.

Sale your high-level SERVICE with this!
Pm-TUNE UP SERVICE KIT (PM KIT C)
(Parts No. 799-201-1900)
FEATURES
• All necessary tools in one portable and
compact attach case.
(Tachometer, Blow-by for engine, hydrau-
lic pressures and others.)
• 5 pressures measurement and machine
can be done operation by one man.
(The “5 in 1” is a hanging case of 5 gauges
anywhere you like.)
• Pressures, by quick coupler and 5 m long
hoses, for speedy preparation.
Tool kit for Pm-Clinic Service

Indispensable for Predictive Service
Pm-CLINIC SERVICE KIT (PM KIT A) Pm-CLINIC SERVICE KIT (PM KIT B)
(Parts No. 799-401-2300) (Parts No. 799-201-1100)
FEATURES
• Exclusively designed for Pm-CLINIC SERVICE, all necessary tools in two portable and com-
pact attache cases.
• In the PRESSURE GAUGE KIT, all necessary gauges are built-in: 2 x 245.17 N {25K}, 2 x
588.40 N {60K}, 2 x 3922.66 N {400K}, 98.07 N {10K} for engine lubricating pressure, 199.98
kPa {1500 mmHg} for Turbo and boost pressure.
• In the ENGINE RELATED GROUP, all necessary tools for engines including V-type engines
such as 12V140 and 12V170 etc.: Tachometer, thermometer with accearies for Exhaust Gas
Temperatures, 2 x Blow-by nozzles and others.
2
• Component parts:
No. Part No. Part Name Remarks KIT A KIT B KIT C

1 799-401-2310 GAUGE 1500 mmHg 1
2 799-401-2320 GAUGE 980.67 kPa {10 kg/cm²} 1 1
3 799-101-5140 GAUGE 2.45 MPa {25 kg/cm²} 2 2
4 799-101-5130 GAUGE 5.88 MPa {60 kg/cm²} 2 1
5 799-101-5120 GAUGE 39.23 MPa {400 kg/cm²} 2
6 799-101-5110 GAUGE 58.84 MPa {600 kg/cm²} 2
7 799-401-2280 GAUGE 5.88 MPa {60 kg/cm²} (w/o glycerol) 1
8 799-401-2330 – NIPPLE – for No. 1 thru No. 5 8
9 799-401-2340 – COUPLING – for No. 1 thru No. 5 8
10 799-401-2350 – WASHER – for No. 1 thru No. 5 8
11 799-401-2530 HOLDER GAUGE HOLDER “5 in 1” 1
12 799-401-2360 HOSE 1.8 m (straight coupler): red tape 1
13 799-401-2370 HOSE 1.8 m (straight coupler): yellow tape 1
14 799-401-2380 HOSE 1.8 m (straight coupler): green tape 1 1
15 799-401-2390 HOSE 1.8 m (straight coupler): blue tape 1 1
16 799-401-2410 HOSE 1.8 m (90° coupler): white tape 1
17 799-401-2420 HOSE 1.8 m (90° coupler): brown tape 1
18 799-401-2430 HOSE 5 m (straight coupler): purple tape 1 1
19 799-401-2220 HOSE 5 m (straight coupler): w/o tape 1 1
20 799-401-2550 HOSE 5 m (90° coupler): red tape 1
21 799-401-2560 HOSE 5 m (90° coupler): yellow tape 1
22 799-401-2570 HOSE 5 m (90° coupler): white tape 1
23 799-101-5160 NIPPLE PT 1/8 (quick coupler) 3 3
24 799-101-5220 NIPPLE M10 x 1.25 (quick coupler) 6
25 007002-11423 – O-RING – for No. 24 6
26 799-101-5230 NIPPLE M14 x 1.5 (quick coupler) 1
27 07002-11423 – O-RING – for No. 26 1
28 790-301-1530 ELBOW PT 1/8 (90° ELBOW) 2
29 799-401-2420 ADAPTER for measuring the air pressure 1
30 790-261-1130 COUPLING for air-bleeding of hose 1 1
31 07042-20108 PLUG Blind plug (spare) 2
32 799-203-2560 WRENCH for removing or installing a blind plug 1
33 799-203-2570 WRENCH for removing or installing a blind plug 1
34 799-301-1430 TAPE Seal tape 1
35 79A-262-1910 METER Thermometer 1
36 79A-262-1970 – SENSOR – for measuring the surface temperature 1
37 79A-262-1930 – SENSOR – for measuring the oil & water temperatures 1
38 79A-262-1950 – ADAPTER – for securing No. 37 (PT 1/8) 1
39 799-201-1110 – CABLE – for measuring the exhaust temperature 2
40 790-261-1180 – DRY CELL – for No. 35 (AM3: 1.5 V) 2
41 799-203-8110 METER Tachometer 1 1
42 799-203-8200 – BRACKET – “Engine speed” tap 1 1
43 799-203-8230 – NUT – M22 x 1.5 1 1
44 799-203-8240 – NUT – U7/8-12 1 1
45 799-203-8180 – PROVE – Photoelectric sensor 1 1
46 799-203-8400 – CABLE – 5 m cable 1 1
47 799-201-1130 –DRY CELL – for No. 41 (IEC 6F22: 9 V) 2 1
48 799-203-8860 DRIVE Ass’y “Engine speed” take off gear box ass’y 1
49 • 6210-81-4111 • BODY • (component of No. 48) (1) 1
50 • 6215-81-3500 • SHAFT Ass’y • (component of No. 48) (1)
51 • 01010-30630 • BOLT • (component of No. 48) + spare (2) + 2
52 • 01640-20610 • WASHER • (component of No. 48) + spare (2) + 2
53 • 01584-20605 • NUT • (component of No. 48) (2)
54 • 07000-03050 • O-RING • (component of No. 48) + spare (2) + 2 1
55 01435-20616 – BOLT – for installing Drive ass’y 2
56 01010-30616 – BOLT – for installing Drive ass’y 2
57 799-201-1511 NOZZLE for measuring the engine blow-by 2 1
58 799-201-1450 ADAPTER for measuring the engine blow-by 2 1
59 799-201-1411 ADAPTER for measuring the engine blow-by 1
60 799-201-1590 GAUGE 1000 mmAq {9.81 kPa} 1
61 799-201-1571 TUBE Silicone tube 4 m 1 1
62 799-201-2110 TUBE Silicone tube 1 m 1
63 799-201-2120 – JOINT – for connecting No. 62 4
64 799-201-2130 – SUCKER – for sticking No. 62 6
65 799-201-2140 – BOTTLE – for driqining (water) No. 62 1
66 799-203-8870 STOPPER for fixing the bulldozer steering levers 1
67 799-201-1120 WATCH for measuring various time data 1 1
68 790-301-1410 MEASURE for measuring various dimensional data 1 1
69 790-401-2510 CASE Ass’y Case for containing KIT A 1
70 790-201-1140 CASE Ass’y Case for containing KIT B 1
71 799-201-1910 CASE Ass’y Case for containing KIT C 1
3
Simple and speedy checks of wiring harnesses.
MECHATRO-HARNESS CHECKER
(Parts No. 799-601-2500) (Parts No. 799-601-7100)
(Parts No. 799-601-7400) (Parts No. 799-601-6000)
Example of use
Dimension of case Weight

Part No.
(mm) N {kg}
799-601-2500 445 x 335 x 95 38.25 {3.9}
799-601-7100 500 x 400 x 110 39.23 {4.0}
799-601-7400 500 x 400 x 110 45.11 {4.6}
799-601-6000 500 x 400 x 170 68.65 {7.0}
799-601-7500 – 4.90 {0.5}
799-601-7600 – 4.90 {0.5}
799-601-8000 – 24.52 {2.5}
FEATURES
• Wiring harnesses with many terminals are used on the recent Komatsu products. It is hard to
find out a correct pin position of the wiring harness and it takes time. This checker enables
easy and speedy testing of the wiring harness.
• This checker has terminals for multimeter test leads and the numbers are the corresponding
terminal, so electronic circuit troubleshooting is easy and sure.
4
Ass’y P/No 799-601-7100 799-601-7400

. 799-601-2500
Sub ass’y
P/ No. 799-601-2800 799-601-7300 799-601-6000 799-601-7500 799-601-7600 799-601-8000
---------------------- 799-601-2900
P/NAME PIN P/NO. 799-601-2700 799-601-7000 799-601-7000 799-601-7200
CHECKER 21 799-601-2600 Q q q q
37 3100
37 3200
24 3300 Q
ECONO 2 799-601-2750 Q Q
3 2760 Q Q
4 2770 Q Q
8 2780 Q Q
12 2790 Q Q
MIC 5 799-601-2710 Q Q q
9 2950 q q q
13 2720 Q Q q
17 2730 Q Q q q q
21 2740 Q Q q q q
DLI 8 799-601-2810 Q Q
12 2820 Q Q
16 2830 Q Q
MS 6 799-601-3510 Q
5 3450 Q
10 3460 Q
14 2910 Q
14 3520 Q
17 3430 Q
17 3440 Q
19 3530 Q
24 3410 Q
24 3420 Q
040 8 799-601-7180 q
12 7190 q q
16 7210 q q q
20 7220 q q q
X 1 799-601-7010 q q
2 7020 q q q
3 7030 q q q
4 7040 q q q
2 7230 q q
SWP 6 799-601-7050 q q
8 7060 q q
12 7310 q
14 7070 q q
16 7320 q
M 1 799-601-7080 q q
2 7090 q q q
3 7110 q q q
4 7120 q q q
6 7130 q q q
8 7340 q
S 8 799-601-7140 q q q
10 7150 q q q
12 7160 q(Blue) q(Blue)
16 7170 q(Blue) q(Blue) q
12 7350 q(White) q
16 7330 q(White) q
REL 5 799-601-7360 q
6 7370 q
EXTENSION 799-601-2840 Q Q
CASE 799-601-2850 Q
3470 Q
7240 q q
PLATE 799-601-3360 Q
3370 Q
3380 Q
E : Not interchangeable between the blue and white onse of S12 and S16, (Even same pin No. structure is different.)
5
Almighty to measure rotating speed!
MULTI-TACHOMETER
(Parts No. 799-203-8001) Example of use
FEATURES
• Various types of pick-up enable to measure rotating speeds, such as the speeds of any type
engines, cooling fan and drive shaft.
• Photo electric pick-up enables to measure engine speed without contact and injection line
pick-up, 799-203-8900 is also available as an option.
• The liquid crystal digital display has HOLD function to prevent from miss of reading.
SPECIFICATIONS
1) Duration of display 0.5 to 1.0 seconds The Part Nos. for the multi-ta-
2) LCD display Range: 60 – 19,999 (... for off-scale) chometer sets have been modi-
Battery alarm: Display changes to “B” when battery is fied as described in the table
low.
Illumination: 2 yellow light-emitting diodes (LEDs) Tool name Part No.
connected to MEAS switch
3) Operating modes MEAS ............. measurement Standard set 799-203-8001
HOLD ............. data hold
LOCK .............. continuous measurement Clamp set 799-203-8901
4) Operating temperature 0 to 50°C Full set 799-203-9000
5) Storage temperature –25 to 70°C (standard set
6) Power supply One 9V dry cell (IEC 6F22) plus clamp set)
7) Continuous operation LOCK: 7 hours, HOLD: approx. 120 hours
8) Method of measurement No direct contact
Detects reflections from Scotch-Lite® tape
By calculation of peripheral speed
9) Measurement range 2,000 rpm (L-range) – 600 to 19999 rpm
20,000 rpm (H-range) – 60 to 19999 rpm
10) Resolution 0.1 rpm (L-range), 1 rpm (H-range)
11) Accuracy L-range 60 to 400 rpm: ±0.1 rpm
400 to 1,200 rpm: ±0.2 rpm
1,200 to 1,999 rpm: ±0.3 rpm
H-ange 80 to 4,000 rpm: ±1.0 rpm
4,000 to 12,000 rpm: ±2.0 rpm
12,000 to 19,999 rpm: ±3.0 rpm
12) Distance from object being measured 5 to 50 mm
13) Verification of reflection Tone and display
14) Dimensions Main unit: 180 x 50 x 30 mm
Probe: 15 dia. x 50 mm
Probe lead: 5 m (approx.)
15) Weight 23.54 N {2.4 kg}
6
Easy and accurate temperature measurements

from –99.9°C to 1299°C.
DIGITAL THERMOMETER
FEATURES
• This meter is a digital one, so you do not have to be nervous to keep the body horizontally as
a conventional analog one.
• Wide range, from –99.9°C to 1299°C can be measured.
• You can read four places temperature at the same time, changing the channel, on the liquid
crystal digital display.
• V type engine requires adjustment of fuel balancing between L.H. and R.H. banks. two ex-
haust gas sensors are added, so this adjustment can be done.
SPECIFICATIONS
1) Measurement range –99.9 to 1299°C
2) Accuracy ±0.2% (read value)
3) Usable temperature 0 to 40°C
4) Usable humidity 20 – 80% R.H.
5) Temperature sensor K (Chromel-Alumel) thermocouple
6) Display LCD (Liquid crystal)
7) Power supply 3V [LR6 (AA) x 2]
8) Continuously usable time 80 hours
9) Dimensions 352 (W) x 146 (L) x 90 (H) mm
10) Weight 13.73 N {1.4 kg}
7
Essential tool for checking operation of injection nozzle.

FUEL INJECTION NOZZLE TESTER
FEATURES
• This tester can check the cracking pressure and spray condition of the injection nozzle easily.
• It is compact and lightweight, so it is easy to carry around.
SPECIFICATIONS
1) Applicable engine All models (Excl. cummins engine)
2) Pressure gauge 0.00 to 49.03 Mpa {0 to 500 kg/cm²}
3) Min calibration 980.67 kPa {10 kg/cm²}
4) Overall length Approx. 410 mm
5) Fuel reservoir 600 cc
6) Weight 71.59 N {7.3 kg}
Components parts:
No. Part No. Parts Name Q’ty Remarks
1 799-203-7700 Nozzle tester 1 71.59 N {7.3 kg}
2 799-203-7750 Tube ass’y 1 0.43 N {0.044 kg}
3 799-203-7760 Tube ass’y 1 0.41 N {0.042 kg}
4 799-203-7770 Tube ass’y 1 0.78 N {0.080 kg}
5 799-203-7780 Tube ass’y 1 8.24 N {0.084 kg}
6 799-203-7810 Tube ass’y 1 0.48 N {0.049 kg}
7 799-203-7820 Tube ass’y 1 0.85 N {0.087 kg}
8
For pressure test of cooling system

RADIATOR CAP TESTER
FEATURES SPECIFICATIONS
1 Pump DC 12 V
• This tester confirm functioin of the pres- Max 588.40 kPa {6 kg/cm²}
sure valve and checks the cooling system
2 Pressure With 0.00 – 196. 13 kPa
for water leakage.
gauge {0 – 2 kg/cm²} regulator
• The tester is composed of a manually op-
3 Dimensions 360 x 190 x 200 mm
erated air pump for pressurizing and an
adapter. 4 Weight 88.26 N {9 kg}
Types of radiator caps:

Type A The cap type in that the radiator cap and water pouring cap are built into a single unit (for automobile use)
(Four sizes by diameters are available, i.e., ø54, ø50, ø41, and ø31)
Type B The cap type that has a single unit of pressure valve
(Two sizes by the thread pitch of water pouring cap are available)
Type C The cap type made by WISCO and that has a plug hole in the upper tank
Types of combinations:
A type B typ C type
Checking
pressure valve
operations
Checking for
water leak from
cooling system
9
Essential! Quick coupler-type pressure gauge kit

with adapters for all hydraulic circuits
ANALOG HYDRAULIC TESTER
FEATURES
• Hydraulic pressure take-out adapters necessary for measurement (Various adapters for each
hydraulic port are prepared).
• Filled with glycerin to improved durability of the gauge, prevent breakage of the gauge and
prevent jitter of the pointer.
• A rubber protective cover is installed to the outside of the gauge.
• Quick couplers are used for easy connection of the gauge, hoses and adapters.
SPECIFICATIONS (799-101-5002)
1) Pressure gauge Component of gauge
1. 2.45 MPa {25 kg/cm²} 3. 39.23 MPa {400 kg/cm²}
2. 5.88 MPa {60 kg/²} 4. 58.84 MPa {600 kg/cm²}
2) Pressure hose 5 1600-mm long hoses (Resistance to 58.84MPa {600kg/cm 2})
with quick couplers (sockets and nipples) and caps
3) Adapter Each adapter
4) Dimensions 395 W x 330 D x 85 H (Outside dimensions of storage case)
5) Weight 98.07 N {10 kg}
(Option)
No. Part No. Part Name Remarks
1 799-401-2530 Holder Used to install and hang up five pressure gauges.
2 799-401-2320 Gauge 980.67 kPa {10kg/cm²} pressure gauge filled with glycerin
3 799-401-2280 Gauge 5.88 MPa {60kg/cm²} pressure gauge without glycerin
4 790-261-1130 Coupling Female quick coupler (For bleeding air from hose)
5 799-101-5210 Nipple Quick nipple PT 1/4
6 799-101-5220 Nipple Quick nipple M10 x P1.25 (For O-ring boss)
7 799-101-5230 Nipple Quick nipple M14 x P1.5 (For O-ring boss)
8 799-101-2210 Flange Flange with pressure measuring port for split flange of nominal size of 06
9 799-401-2220 Hose 5.0m hose (With straight coupling)
Other hoses are available, too.
10
Only one pressure gauge can measure all types of

pressure.
DIGITAL HYDRAULIC TESTER
FEATURES
• All the adapters and hoses are interchangeable with those for an analog hydraulic tester.
• Only one digital gauge of 0 – 58.84 MPa {0 – 600kgcm²} can substitute for analog hydraulic
testers of four types.
• Indication by LCD.
SPECIFICATIONS
Outer dimensions (with case): 455(W) x 335(D) x 95(H)
Weight: 93.16 N {9.5 kg}
Specification:
Material: ABS drip-proof case. SS pressure port.
CEJN quick coupler series 358
(max. operating pressure: 58.84 MPa {600 kg/cm²}
Operating range: 58.84 MPa {600 kg/cm²}
(allowed max. pressure: 88.26 MPa {900 kg/cm²}
Electrical system: 4 x 1.5 V dry cell UM-3/R6/Mignon.
For 220 mAh type, using 24 hrs. allowed.
Operating temperature: –20° up to +80°C
Storage temperature: –40° up to +100°C
Marking: kg/cm², 0.1 to 40.9 and 41 to 600.
Bar, 0.1 to 40.9 and 41 to 600.
PSI, 1 to 8800
Accuracy (with the errors including linearity, hysteresis, and repeated accuracy):
98.07 kPa {1 kg/cm²} for up to 3.92 MPa {40 kg/cm²}
490.33 kPa {5 kg/cm²} for up to 49.03 MPa {500 kg/cm²}
980.67 kPa {10 kg/cm²} for more than 49.03 MPa {500 kg/cm²}
Heat effect against span: 0.3% per 10°C
Weight: 47.07 kPa {480 g}
11
Easy-to-use digital multimeter with wide-ranging

functions and safety.
DIGITAL MULTIMETER
(Parts No. 79A-264-0211) Example of use
FEATURES
• Only the terminals for measurement items can be used. With the shutter function to prevent
miss-operation.
• A wide current range from 56µ to 10A AC and DC.
• The minimum range of 560mV AC and DC.
• Measurement of frequency up to 400kHz.
• With bar graph.
• Indication of up to “5610”.
• Hold-auto function to indicate the maximum voltage/current and minimum resistance auto-
matically.
• Automatic power saving function.
SPECIFICATIONS
Function Range Limit of error Remarks DC current 56.00 µA ±1.5%rdg.±4dgt. Less than 10.5 kΩ
DC voltage 560.0 mV ±0.35%rdg.±4dgt. Approx. 11MΩ 560.0 µA ±1.5%rdg.±4dgt. Less than 110 Ω
5.600 V ±0.35%rdg.±2dgt. Approx. 11MΩ 5600 µA ±1.5%rdg.±4dgt. Internal Less than 110 Ω
Input
56.00 V ±0.6%rdg.±2dgt. Approx. 10MΩ 5600 mA ±1.5%rdg.±4dgt. resistance Less than 3Ω
resis-
560.0 V ±0.6%rdg.±2dgt. tance Approx. 10MΩ 560.0mA ±1.5%rdg.±4dgt. Less than 3Ω
1000 V ±0.1%rdg.±2dgt. Approx. 10MΩ 10.00 A* ±1.5%rdg.±4dgt. Less than 0.1 Ω
AC voltage 560.0mV ±2.0%rdg.±10dgt. Approx. 11MΩ AC current 56.00 µA ±2.5%rdg.±4dgt. Less than 10.5 kΩ
5.600 V ±1.5%rdg.±4dgt. Approx. 11MΩ 560.0 µA ±2.5%rdg.±10dgt. Less than 110 Ω
Input
56.00 V ±1.5%rdg.±4dgt. resis- Approx. 10MΩ 5600 µA ±2.5%rdg.±4dgt. Internal Less than 110 Ω
tance 5600 mA ±2.5%rdg.±10dgt. resistance Less than 3Ω
560.0 V ±1.5%rdg.±4dgt. Approx. 10MΩ
750 V ±1.5%rdg.±4dgt. Approx. 10MΩ 560.0mA ±2.5%rdg.±4dgt. Less than 3Ω
10.00 A* ±2.5%rdg.±4dgt. Less than 0.1 Ω
Frequency 149.99 Hz ±0.02%rdg.±1dgt.
* Measurement time in 10A range is continuous up to 7A and 1 minute up at 7A –
1499.9 Hz ±0.02%rdg.±1dgt. Input sensitivity range is
10A.
14.999kHz ±0.02%rdg.±1dgt. changed to 5.6, 56, 560 and
149.99kHz ±0.02%rdg.±1dgt. 1000V manually.
400.0kHz ±0.02%rdg.±1dgt. Measuring method: Dual integration method
Resistance 560.0 ±1.0%rdg.±6dgt. Indication: LCD of 3 1/2 columns, “5610” max.
5.600 kW ±0.5%rdg.±4dgt. Change of range: Automatic and manual
56.00 kW ±0.5%rdg.±4dgt. Open terminal voltage:
560.0 kW ±0.5%rdg.±4dgt. Approx. 0.3V Using temperature and 0 – 40°C, 80%RHmax.
5.600MW ±1.0%rdg.±4dgt. humidity range:
56.00MW ±2.0%rdg.±4dgt. Power source: R03 (SUM-4) x 2
Continuity Open terminal voltage: Dimensions and weight: 167H x 76W x 33D mm, Approx. 280g
range 560.0 W ±1.5%rdg.±6dgt. Approx. 0.3V
Accessories: 9170 test lead, 1A/250V fuse, 10A/250V fuse
Diode test 2.000V ±5.0%rdg.±2dgt.
Safety: Conformed to IEC1010-1 Overvoltage
Category
12
A temperature can be measured quickly and accu-

rately at a glance.
PORTABLE INFRARED THERMOMETER
(Parts No. Refer to specification)
(Parts No. 79A-262-8200)
FEATURES
• Ultra-wide range. Can be used for various purposes.
• The measured value holding function can hold one of a momentary temperature, the maxi-
mum value and the minimum value.
• LCD with backlight
Since the LCD can be lighted up with a switch, the measured values can be checked securely
even in the dark.
• Various functions and indication patterns
The setting condition of the functions can be confirmed by various indication patterns of the
large-sized LCD panel.
SPECIFICATIONS
Part No. 79A-262-8100 79A-262-8200
Measuring temperature range -30–400°C 0–1000°C (Indicated temperature range: -55–1050°C)
Sighting system 2-point projection with visible laser 2-point projection with visible laser
Detecting element Thermopile Thermopile
Measurement accuracy *1 ±2°C [0 – 199°C]
(±1% of indicated value)°C [200–400°C] ±2°C (0 – 200°C) ±1% of indicated value (200.1 – 1000°C)
Reproducibility ±1°C ±1°C (0 – 499.9°C), ±2°C (500–1000°C)
Responding speed 1.5 sec max. 1.5 sec max.
Analog voltage output 0–1V with resolution of 1mV 0–1V with resolution of 1mV
Power source Battery of mini. size x 4 pcs., AC adapter (Optional) *2 Battery of small size x 4 pcs., external power input (DC12V)
Resistance Using ambient temperature 0 – 40°C 0 – 40°C
to
environment Using ambient humidity 35–85%RH (No condensation) 35 – 85%RH (No condensation)
Weight Approx. 2.26 N {230g} (Including batteries) Approx. 4.41 N {450g} (Including batteries)
*1. When emissivity is 1.0, ambient temperature is 23°C and ambient humidity is 55%RH.
Measurement view and sighting Correction of emissivity

For more accurate measurement of temperature,
This device has two la- match the emissivity to the specific value of each
ser markers for sighting. object of measurement.
Set the object of mea-
surement between the Examples of emissivity
two point markers.
Material Emissivity Material Emissivity Material Emissivity
Black matter 1.00 Rubber(Black) 0.94 Quartz 0.40
Skin (Human) 0.98 Paper 0.94–0.70 Aluminum ??? 0.30–0.20
Cloth (Black) 0.98 Sand 0.90 Steel (Just after rolled) 0.24
Cement 0.96 Plastic 0.85 Nickel wire 0.20–0.10
Water 0.96–0.92 Carbon 0.81–0.79
Glass 0.95–0.90 Brass oxide 0.64–0.56
13
Measure piston compression pressure before disas-

sembling engine!
COMPRESSION GAUGE KIT
14.5 kg
FEATURES
• This kit provides the adapters to measure compressions of all engines mounted on the Komatsu
products, including CUMMINS engines such as 743 series (NH220, NTO6), 855 series and
KT1150.
SPECIFICATIONS
Parts and applicable machines
No. Part No. Parts Name Specification and applicable model Q’ty Remarks
795-502-1590 Gauge ass’y 1
1 795-502-1210 • Gauge 68.65 MPa (0 – 70 kg/cm²) 1
2 795-502-1220 • Hose Length 390 mm 1
3 799-608-1030 • Valve With a reset button 1
4 799-608-1040 Adapter 155-4 engine 1
5 799-608-1050 Adapter 92-1 engine 1
6 Adapter 105-1, 2, 3 engine 1
7 Adapter 120-11, 130-1 engine 1
8 795-502-1283 Case 410 x 300 x 127 mm 1
9 795-502-1291 Adapter 743 engine 1
10 795-502-1310 Adapter 94-1 engine 1
11 795-502-1320 Adapter 855 engine 1
12 795-502-1330 Adapter 105-1, 5, 110 engine 1
13 795-502-1340 Adapter KT1150 engine 1
14 795-502-1350 Adapter 170 engine 1
15 795-502-1360 Adapter 125 engine 1
16 795-502-1370 Adapter 95-1 (direct injection type) engine 1
17 795-502-1380 Adapter 95-1 (squish chamber type) engine 1
795-502-1500 Adapter ass’y 1
18 795-502-1510 • Adapter 140-1 engine 1
19 795-502-1520 • Plate Plate for 795-502-1510 1
795-502-1530 Adapter ass’y 1
20 795-502-1540 • Adapter 3D78 engine 1
21 795-502-1550 • Plate Plate for 795-502-1540 1
795-101-1580 Adapter ass’y 1
22 795-101-1560 • Adapter 3D72, 75, 84 engine 1
23 795-101-1570 • Joint 3D72, 75, 84 engine 1
24 795-502-1560 Packing 1
25 795-502-1570 Packing 1
26 795-502-1580 Packing 1
27 790-472-1370 Adapter SA6D108 engine 1 A
28 790-471-1090 Adapter SA16V170 engine 1 A
29 790-471-1110 Plate Plate for 790-471-1090 1 A
Note 1) The tools marked A are not included in 795-502-1205
14
Easy blow-by pressure measurement of all

engine models.
BLOW-BY PRESSURE GAUGE
FEATURES
• The engine blow-by pressure can be read on the gauge directly.
• Four in long vinyl tube enables measurement safely and remotedly such as sitting in the
operator seat while operating the machine.
SPECIFICATIONS
1) Applicable engine All models
2) Pressure gauge Chamber type pressure gauge
Measuring gauge 0 to 1000 mmAq
Minimum graduations 20 mmAq
Accuracy ±2%
3) Vinyl tube ø5 x ø6 x 4000 m
4) Dimensions 415 x 300 x 60 mm
5) Weight 44.13 N {4.5 kg}
OPTION
Part No. Discription Cummins 102
795-790-1950 Tool (Body) 1
15
Digital display of fuel consumption in the field

without calculation.
FUEL CONSUMPTION METER
FEATURES
• Two in-line fuel flow sensors (supply and return) and a microcomputer provide the followings
measurement values on the digital liquid crystal display.
1) Accumulated fuel consumption (L): Total fuel consumption from start to finish
2) Measurement time (H.M.S.): Total measurement time from start to finish
3) Accumulated fuel consumption ratio
•• (Km/L): Mileage (kilometers) per one liter
•• (L/H): Hourly fuel consumption ratio
4) Spot fuel consumption ratio (L/H): Hourly fuel consumption ratio converted from one
second sampling
5) Mean vehicle speed (Km/H): Kilometers per hour
• Measurement data can be print out.
SPECIFICATIONS
1) Measurement range
Items A type sensors B type sensors
(L) 0.01 – 9999.99 liters (Accumulated)
(H.M.S.) 99 hours 59 minutes 59 seconds at the maximum (external battery connected)
10 hours (internal battery connected)
(Km/L) 0.1 – 99.9 Km/L
Ratio (Traveling distance can be input up to 9999.9 Km)
Ratio (L/H) 0.1 – 99.9 L/H
Spot ratio (L/H) 0.1 – 400 L/H 0.1 – 50 L/H
(Km/H) 0.1 – 999.9 Km/H
(Traveling distance can be input up to 9999.9 Km)
2) Power source 2-way power supply

3) Temperature range Operation temperature 0 to +50°C
(Preservation temperature –20 to +70°C)
4) Printer Mechanical dot-matrix, one way (left to right)
Normal size 40/line width 1.2 mm x height 2.4 mm
5) Dimensions 488 x 345 x 133 mm
6) weight 73.55 N {7.5 kg}
Note) This meter is not applicable on the Cummins ENGINES.

16
Easy measurement of BOOST PressURE!

Prevent turbo. and engine failure!
BOOST GAUGE KIT
FEATURES
• Simple measurement same as hydraulic pressures.
• Quick coupler connection, speedy preparation!
• Vaccum range is available till 760 mmHg.
Component parts:
No. Part No. Parts Name Q’ty Remark
1 799-101-5160 Nipple 1 PT 1/8
2 799-401-2311 Gauge 1 -760–1500 mmHg
3 799-401-2610 Hose 1 58.84 MPa
{600 kg/cm²}
17
Undercarriage parts wear measuring tool

kit for your parts business expansion
TRACK MEASURING TOOL KIT
(Parts No. 791-502-1040) (799-501-1100)
(791-502-1007)
Applicable Wear gauge

models part No.
D85P-21 791-502-1961
D375A-2 791-627-1111
D475A-2 791-827-1111
(791-501-1000)
Example
of use
FEATURES
• Tools such as a multiscale, sprocket wear gauge and scale are availables as a portable kit to
measure wears on track rollers and other parts of the undercarriage.
• You can use this together with the pocket computer, KUC MATE so as to increase your under-
carriage parts sales amount and rebuilding business.
SPECIFICATIONS AND APPLICATION Note: 791-502-1040 excludes sprocket wear gauges

791-502-1040
Inspection and
Measuring
Items
Shoe Link Carrier
roller
Track
roller
Front idler Sprock-
et SPROCKET WEAR GAUGE
791-502-1710 and others
Gap on link face
Index No.
Loose shoe bolt
Outer diameter
Outer diameter
Outer diameter
Grouser height
Part No.
Flange width
Flange width
Tread radius
Tread depth
Tooth width
Tread width
Link height
of bushing
Link pitch
of roller
of roller
Instrument
791-502-1007 Measuring tool

1 790-301-1410 • Steel measure Q
2 791-502-1011 • Multiscale Q Q Q Q Q Q Q Q Q
3 791-502-1021 • Adapter Q
4 791-502-1030 • Adapter Q
5 791-502-1061 • Outer calipers Q
6 791-502-1071 • Thickness gauge Q
7 791-502-1080 • Scale Q Q
8 791-502-1090 • Scale Q Q
9 791-502-1210 • Test hammer Q
10 791-502-1220 • Pin Q Q
11 791-502-1230 • Wire brush For removing mud
12 09055-10390 • Bar For removing mud
13 791-502-1260 • Binder For filling check sheets
14 791-502-1291 • Case For carrying measuring instruments
All models except PC100
799-501-1000 Gauge ass’y Idler tread radius 200 – 600 mm Q
15 799-501-1010 • Gauge All models except PC100 Q
16 09021-01725 • Socket D20 through D455, PC60 through PC300
except PC100 Q
Parts No.: Refer to service tool guide
17 09021-02233 • Socket
18 799-501-1020 • Adapter PC400, PC650, PC1500 Q
Page 4-4-11 to 4-4-17
19 799-501-1030 • Case For idler wear gauge
Note: 791-502-1006 excludes sprocket wear gauges.
18
Compressed air detects seal damage easily.

OIL LEAK CHECKER
FEATURES
• Damaged seals can not keep pressure leaving it drop down quickly. Using this mechanism,
the following parts checking can be done easily.
1) Floating seals on track roller, idler and final drives,
2) Clutch piston of automatic transmission.
• Various adapters are available, so as to be used for all Komatsu products.
• Compressed air can be supplied by the compressed air source in the shop or by any commer-
cially available hand-operated pump (bicycle pump).
SPECIFICATIONS
Gauges 196.13 kPa {2 kg/cm²} and 980.67 kPa {10 kg/cm²}
Regulator adjustment 0.00 to 980.67 kPa {10 kg/cm²}
pressure
* Depending on the use, the tester can be bought in separate parts under the following kit part numbers.
• Tester for checking operation of automatic transmission clutch piston: 799-301-1600
• Tester for checking oil leakage from final drive case (field use): 799-301-1800
19
One scale to measure both the pushing and

pulling force.
PUSH-PULL SCALE
(Parts No. 79A-264-0021 (0 to 30 kg))
79A-264-0091 (0 to 50 kg)
Accessories
FEATURES
• This scale can measure both the pushing and pulling force, using various adaptors, so it has
a wide range of uses in maintenance and inspection, or adjustment when assembling levers
and pedals.
• The pointer is held at the maximum indicated value.
• With a kg-N scale.
SPECIFICATIONS
Item Parts No. 79A-264-0021 79A-264-0091
1. Measurement range 0 – 300 N {0 to 30 kg} 0 – 500 N {0 to 50 kg}
2. Minimum scale 0.25 N {0.25 kg} 5 N {0.5 kg}
3. Stroke 10 mm 10 mm
4. Dimensions (with case) 224 x 64 224 x 64
5. Weight (with case) 17.65 N {1.8 kg} 17.65 N {1.8 kg}
20
Indispensable one for troubleshooting of hydraulic circuit.

Flowmeter and adapters kit for Komatsu machine.
FLOWMETER KIT
FEATURES
• This kit enables to test the performance of the hydraulic equipment (mainly the hydraulic
pump) by connecting the flowmeter into the hydraulic piping.
• This meter indicates the oil flow, oil pressure and oil temperature at the same time.
• Adapters are available to allow checking the performance of the hydraulic pumps on all
Komatsu models.
SPECIFICATIONS
1) Measuring range Flow: 15 to 350l/min. (±1%)
(accuracy in parentheses) Pressure: 0 to 39.23 MPa {400 kg/cm²} (±1%)
Temperature: 0 to 150°C (±1%)
2) Power source Dry batteries: 1.5V single 3 x 3 pcs.
1.5V single 1 x 2 pcs.
3) Weight (body only) 62.76 N {6.4 kg}

4) Weight (total) 264.78 N {27 kg}
21
Measure the sound level and maintain the envi-

ronment quiet!
SOUND LEVEL METER
FEATURES
• This is a hand-held integrating sound level meter it is ideally suited for measuring factory and
community noises especially for noise with large level fluctuation.
• Four kinds of display mode can be selected by pressing the mode selector.
SPECIFICATIONS
Performance IEC Pub. 804 Type 2, JIS C 1502-1990 Display: 4-digit LCD, Resolution: 0.1 dB
standards: Overload and Overload indicator lights up when the level
Microphone: 1/2-inch prepolarized condenser type Under range exceeds the maximum value of each range
Sensitivity: Approx. –33 dB (0 dB = 1 VPa) indicators: plus 8 dB.
Measurement 30 to 130 dB (A) Under range indicator lights up when the level
ranges: 35 to 130 dB (C) falls below the minimum value of each range
Six ranges: 40 dB – 130 dB (Flat) minus 1 dB.
Frequency range: 20 – 8000 Hz, 10 – 20000 Hz Battery warning Provided
Weightings: A and C, Flat indicator:
Dynamic Fast and Slow Outputs: AC: Approx. 1 Vrms at maximum level of each
characteristics: range
Measurement Lp (Instantaneous/Maximum level), Leg /LAE DC: 2 V at maximum level of each range, log-
modes (display): (Manual/Preset measurement time: 10 s, compression signal
1 min, 5 min, 10 min, 1h, 8h, 24h) Ambient Temperature: –10 to +50°C
Rectifier: True RMS conditions: Humidity: Approx. 10 to 90% RH
Accuracy ±0.2 dB at crest factor 2, ±0.5 dB Power: IEC R6 or ANSI AA battery x 2
at crest factor 3 Dimensions: 23(H) x 8(W) x 3(D) cm
Sensitivity adjust- Electrical calibration by internal 1000 Hz sinu- Weight: Approx. 300 g (including batteries)
ment (calibration): soidal wave signal Standard Windscreen x 1, Battery x 2, Adjustment
Maximum level Provided accessories: screwdriver x 1, Output cable x 1, Carrying
hold: case x 1, Output plug x 1
Options: MMicrophone extension cable EC-15 (2m), EC-15A
(5m),
AC adapter NC-27, Interface cable CC-87, Printer CP-10,
BNC-in cable CC-24, Printer cable CC-90
22
Contamination control with ISO and NAS

classification by yourself in the field!
CONTAMINATION CHECKER
(Parts No. 79A-851-1000) CM20 Compornent
FEATURES
• Using the optical scanner head system, it is possible to categorize into 4 ranges of particle diameter
(5 — 15, 15 — 25, 25 — 50, and over 50 microns) to measure.
• Taking of samples from on-liine is made by simply connecting to a quick coupler ring.
• Operation is simple, and tests can be carried out completely automatically in only 4 minutes.
• The result is shown immediately on the monitor, and it is also possible to print out a hard copy.
• The number and class of particles for each range of particle diameter can be displayed in NAS or
ISO.
SPECIFICATIONS
Principle of measurement Light blocking-type automatic particle measuring No. Part No. Part Name Q’ty
method
Measurement ranges of 4 ranges (Over 5, over 15, over 25 and over 79A-851-1000 Check ass’y 1
particle diameter 50 microns)
79A-851-1200 • Check subass’y 1
International grain ISO Grade 7 – 24, NAS Grade 0 – 12
measurement standard 1 79A-851-1210 • • CM20 1
Calibration Conformed to ISO 4402
2 79A-851-1220 • • Sample 1
Recalibration Unnecessary
Accuracy/Reproducibility 5% max. 3 79A-851-1230 • • Hose ass’y 1
Viscosity range of 2 – 100cSt (Up to 500cSt of single point sampler)
4 79A-851-1240 • • Ribbon 1
hydraulic oil
Using temperature range +5°C — +80°C 5 79A-851-1250 • • Lamp 1
Ambient temperature range +5°C — +40°C 6 79A-851-1260 • • 1
Applicable hydraulic Mineral oil, synthetic oil
oil/lubricating oil 7 799-101-5150 • • Hose 1
Max. using pressure 4118.79 N (420 kgf/cm²)
8 79A-851-1270 Bottle sample 1
Max. flow rate 400 l/min
Operating condition Min. using pressure of 2kgf/cm²
1) As the power source, a battery power supply or an
Test time 4 minutes
AC100V power supply is used.
Waiting time for re-test 4 minutes each
2) Option: Bottle sampler
Battery life 150 tests
Storage capacity Data of 300 tests
Output to printer 16-column printer
Output to external device RS232C
Power source Battery (Alkaline dry battery of R20PU size x 6 pcs.)
or DC12V
23
Multi-purpose, flexible and portable.

FIBER SCOPE ASS’Y
FEATURES
• The strong and flexible inserting head can be inserted smoothly.
• Bright and sharp images produced by the high-performance optical fiber system.
• Optical adapters for various purposes
Replaceable optical adapters of 11 types at the fiber end have been prepared. Direct view and
side view directions are selectable. Wide-angle and telescopic observations are possible.
One scope can be used for various purposes.
Component parts
View angle Changeable to 30°, 60° and 100° with 799-203-5200 Scope ass’y 1
optical adapter.
Optical
View direction Changeable to direct view and side view 1 799-203-5210 Scope 1 Fiber scope basic unit
system
with optical adapter. w. direct view adaptor
Lighting method Light guide type.
2 799-203-5220 Glass fiber 1 Light guide
Bending part Bending angle UP120°, DOWN120°, RIGHT100°, LEFT100°
(4 directions) 3 799-203-5230 Adaptor 1 Adaptor for side view
Max. diameter ø11.3 mm
R70mm
4 799-203-5240 Adaptor 1 Adaptor for straight view
Min. radius of
curvature 5 799-203-5250 Lamp unit 1 Light source unit
Bellows at soft TF bellows (Tapered flex)
Inserting part Power cable w. croco-
Outer cover Stainless steel blade impregnated with 6 799-203-5260 Cable 1
head dile mouth type clip
special resin
Using tempera- -10°C–80°C/In air, 10°C–30°C/Under water 7 799-203-5270 Band 1 For hanging the optical
ture range source unit
Using atmo- 1013–1317hPa (1–1.3atm)/In air and
under water
8 799-203-5280 Manual 1 Operator’s manual
spheric pressure
Inserting head Waterproof (Not damaged by machine oil,

9 799-203-5290 Case 1 Housing case
Water light oil and 5% salt water. 10°C–30°C,
resistance 1013hPa)
Operating unit Drip-proof (Do not stick any liquid other
than water.)
Effective length 2000 mm
Overall length 2250 mm
Light guide cable length 2000 mm
A As the bent part of the inserting head is increased, the bending angle is decreased.
A Optional parts for observation on CRT display and taking photos are available.
24
Torque multipliers ... Maximum output from mini-

mum input through planetary reduction gears.
POWER WRENCH
(Parts No. Refer to Specifications) Example of use
FEATURES
• When tightening parts with a large tightening torque, a large output torque can be obtained with a
small input torque.
• Planetary type reduction gears offer compact sizes. These multipliers are supplied in steel cases
with their adapters so as to be transported and sometimes indispensables for large size machines
service.
SPECIFICATIONS
Max. working torque
Part No. Reduction ratio Weight N {kg)
Nm {kgm}
790-102-1000 1471 {150} 1 : 4.8 84.34 {8.6}
790-102-1100 4413 {450} 1 : 16 171.62 {17.5}
790-102-1200 11768 {1200} 1 : 43 664.89 {67.8}
25
Powerful socket wrench kit for 12 point bolts.
SOCKET WRENCH KIT (for 12 point bolts)

(Parts No. 79A-212-4201)
FEATURES
• This is used for tightening or removing 12 point bolts mainly used on engines.
• Compared with hexagonal bolts, the head of 12 point bolts is smaller, and the load is larger. The
structure of this sockets give increased wear resistance and strength.
• This kit can cover a range of bolts with width across flats of 10 mm - 24 mm (bolt diameter 10 - 22
mm).
COMPONENT PARTS AND SPECIFICATIONS

Width across Permissible
No. Part No. Part name Insertion angle B Remarks
flats A torque Nm {kgm}
1 • 79A-212-4210 Socket 10 mm • 12.7 mm (1/2”) 105.91 {10.8}
2 • 79A-212-4220 Socket 12 • 12.7 (1/2) 182.40 {18.6}
3 • 79A-212-4230 Socket 14 • 12.7 (1/2) 290.28 {29.6}
4 • 79A-212-4240 Socket 17 • 12.7 (1/2) 423.65 {43.2}
5 • 79A-212-4250 Socket 19 • 19.1 (3/4) 604.09 {61.6}
6 • 79A-212-4260 Socket 22 • 19.1 (3/4) 878.68 {89.6}
7 • 79A-212-4270 Socket 24 • 19.1 (3/4) 1126.78 {114.9}
8 • 79A-212-4180 Case – – –
9 • 79A-212-4291 Packing – – –
• 19.1 (Female) x
10 • 79A-212-4310 Adapter – –
• 12.7 (Male)
Hexagonal bar (with
11 • 79A-472-1030 Adapter 17 – – across flats: 17 mm)
26
Essential special tool for tightening bolts by angle

method Angle tightening wrench.
ANGLE TIGHTENING WRENCH
FEATURES
• The snug torque can be pre-setted simply with the torque scale, and can be carried out over a
wide range.
• It is both possible to read the angle value and to make pre-set.
• After the snug torque is reached, the angle scale plate rotates, so even if the ratchet is applied to
return the torque wrench, and angle scale plate does not return.
• If the flexible tube is removed, it can be also used as a normal torque wrench.
SPECIFICATIONS
Scale kgf.m Unit for Dimensions (mm)

Part No.
min – max Unit on angle L’ L a b c d h m n A t
scale
790-331-1120 4 – 28 0.2 2° 684 600 3/4 = 19.05 20.5 10.2 30 40.1 37.9 16.1 73.6 33.5
790-331-1110 6 – 42 0.3 2° 984 900 3/4 = 19.05 20.5 10.2 34 43.2 43.7 17 76.7 33.5
27
A small tool for big effect.
PUSH TOOL KIT

FEATURES
• These tools is designed for press fittiing of bearings, bushings, and seals quickly and accurately
without damaging them.
• A grip can be used commonly for all pushing plates. The grip and plate can be assembled to-
gether by a bolt. This idea offers lightweight and easy transportation.
• These PUSH TOOL KITs are separated in seven groups (see blelow), basing on size, shape and
purpose of use.
SPECIFICATIONS
Parts No. Use Tool diameter (mm) No. of plates Weight N {kg}
Contact blocks for press fitting bear-

1 790-101-5001 ings, bushings, and seals 32 – 70 (O.D.) 13 50.0 {5.1}
4 790-101-5801 ings and dust seals for chassis levers 16 – 50 (O.D.) 11 84.34 {8.6}
Contact blocks for press fitting dust
5 790-201-1500 seals 34 – 160 (O.D.) 18 133.37 {13.6}
6 790-201-1700 For press fitting shell bushings 25 – 140 (I.D.) 17 109.83 {11.2}
For press fitting blind plugs in engine oil
7 795-100-2600 holes and water holes 12 – 60 (O.D.) 12 67.67 {6.9}
! For dettails of the component parts, please see the Service Tool Guide.
28
Wide range PUSH TOOL KIT, simple press fitting

operation and reduce manhours!
PUSH TOOL KIT
FEATURES
• This KIT consists of two kinds of disc series and two kind of tube series. The individual tool has
each 5 mm difference on inner and outer diameters, so as to enable to fit bearings, shafts, etc., as
much as possible.
• This KIT is very useful for press fitting or removal of seals, bearings, bushing, etc.
• This KIT is provided on castered cart to enable easy transportation.
SPECIFICATIONS
1) Gross weight 2010.36 N {205 kg}
2) Cart truck weight 833.57 N {85 kg}
3) Types of push tools 4 types
4) Dimensions
Type A B C D
Item
Outer diameter a mm 30 – 270 30 – 220 34 – 220 34 – 220
Inner diameter b mm 20 – 200 – 26 – 200 26 – 200
Thickness t mm 15 – 20 15 100 200
5) Total number of push tools 64 pieces

29
Guides for aligning holes.

GUIDE BOLT KIT
FEATURES
• Use of these guide bolts can reduce the time taken to install parts, and can prevent seals from
damage.
• A simple idea makes big effect.
SPECIFICATIONS
Size (mm)
No. Part No. Q’ty
Dia. Pitch Long
1 790-201-3110 3 ø8 1.25 70
2 790-201-3120 3 ø 10 1.5 110
3 790-201-3130 3 ø 12 1.75 155
4 790-201-3140 3 ø 14 2.0 180
5 790-201-3150 1 Case
30
Quality assurance, reducing manhour for removal

and installation of bearing lock nut!
NUT WRENCH KIT
FEATURES
• Removal and installation of the bearing locknut takes time, but with this wrench, the time can be
reduced by approx. 50%, and damage to the part is prevented, so working efficiency can be
improved and the quality can be assured.
• By using a torque wrench at the same time, it is possible to measure the preload.
SPECIFICATIONS AND APPLICABLE NUTS
No. Part No. Tool Square

Q’ty drive Circular nut Dimension Number Dimension Dimension
description (mm) Part No. A (mm) of claws B (mm) C (mm)
1 790-102-1820 Nut wrench 1 12.7 01530-03310 42 4 48 7
2 790-102-1831 Nut wrench 1 12.7 01530-03610 46 4 52 7
3 790-102-1841 Nut wrench 1 12.7 01530-03912 49 4 55 7
4 790-102-1851 Nut wrench 1 19.05 01530-04212 53 6 60 7
5 790-102-1861 Nut wrench 1 19.05 01530-04512 58 6 65 7
6 790-102-1871 Nut wrench 1 19.05 01530-04812 61 6 68 7
7 790-102-1881 Nut wrench 1 19.05 01530-05212 65 6 72 7
8 790-102-1891 Nut wrench 1 19.05 01530-05814 74 6 82 10
9 790-102-1911 Nut wrench 1 19.05 01530-06214 80 8 88 10
10 790-102-1921 Nut wrench 1 25.4 01530-06814 87 8 95 10
11 790-102-1931 Nut wrench 1 25.4 01530-07214 92 8 100 10
12 790-102-1941 Nut wrench 1 25.4 01530-07616 96 8 104 10
13 790-102-1951 Case 1 – – – – –
* 12.7 mm = 1/2 in, 19.05 mm = 3/4 in. 25.4 mm = 1 in.
31
Spanner for loosening and tightening round nuts.
ROUND NUT SPANNER KIT

FEATURES
• Round nuts can be loosened and tightened quickly and surely without damage.
SPECIFICATIONS
Applicable circular nut Weight
No. Part No. Tool description
Outer dia. (mm) Circular nut part No. N {kg}
1 09003-02022 Spanner 34 – 36 01530-02010 0.98 {0.1}

}
01530-02210
2 09003-02427 Spanner 38 – 42 01530-02410 0.98 {0.1}
01530-02710
3 09003-03033 Spanner 45 – 48 01530-03010 1.96 {0.2}
01530-03310
4 09003-03639 Spanner 52 – 55 01530-03610 2.94 {0.3}
01530-03912
5 09003-04245 Spanner 60 – 65 01530-04212 2.94 {0.3}
01530-04512
6 09003-04852 Spanner 68 – 72 01530-04812 3.92 {0.4}
01530-05212
7 09003-05560 Spanner 75 – 82 01530-05814 4.90 {0.5}
8 09003-06270 Spanner 88 – 95 01530-06214 6.86 {0.7}
01530-06814
9 09003-07280 Spanner 100 – 105 01530-07214 7.85 {0.8}
01530-07616
01531-08015
10 09003-08290 Spanner 112 – 120 01531-09016 9.81 {1.0}
11 09003-09200 Spanner 125 – 130 01531-09517 10.79 {1.1}
01531-01018
12 790-302-1650 Leather case – – –
32
No need for any special skill when removing

roller bearings (NJ type)
BEARING PULLER KIT
(Parts No. 790201-3400) Example of use
FEATURES
• Using common tool such as 2-JAW or 3-JAW puller, it has been impossible to pull out, without
damage, NJ type roller bearing, because the rollers remain on outer race where space does not
permit hooking, for example, on final drive housing of bulldozers.
• This puller kit enables to hook all rollers evenly so as to extract the outer race with the rollers.
Component parts
Bearing
Applicable bearing A B dimensions
Assy Part No. (Part No.) (mm) (mm)
dr (mm) d (mm)
103-27-21260, 06403-00308 6 3 53.5 40

06043-02309, 113-27-21270, 6 3.3 58.5 45
205-09-51120, 06043-00309,
790-201- 202-09-15110
3500
06043-00311, 130-09-13580 6 3.9 70.5 55
06043-02311, 145-27-41230
130-09-31490, 130-09-31231 6 4 77 60
790-201- 130-09-31491
3400
06043-02213 8 3.1 79.6 65
06043-00313, 06043-02313 8 4.3 83.5 65
06043-02314, 130-09-31331 8 4.8 90 70

145-27-41220, 154-27-15170
790-201-
150-09-13260 8 4.4 95.5 75
3600
140-09-13131 8 5.4 101 80
130-09-13560 8 4.8 108 85

195-27-12870, 06043-00318 8 5 115 90
170-09-13190 8 4.1 126.8 105
170-09-13230 8 4.5 132.5 110

33
The lifting equipment shows the level of the

repair shop.
SLING CHAIN KIT
(Parts No. 790-402-1001) FEATURES
• Chains have 10 – 20 times the durability of wire
rope, so even though the purchase cost is high, total
costs are low.
• When used in combination with shackles, they can
fulfil a wide variety of uses. (The length can be
changed freely, so they can be used as special
liftiing equipment.)
• Compared to wire rope, they are safe and do not
injure the worker’s hands.
• They do not twist out of shape, so they are easy to
handle and have long life.
• To reduce the distance that the lifting tools are car-
ried, the chains are designed to be hooked on a
sliing cart fitted with castors, thus allowing them to
be used anywhere inside the working area. The B
and D type chains, which are over 20 kg, are de-
signed to be hooked directly on a crane.
SPECIFICATIONS (Contents of Kit)

No. Part No. Tool description Q’ty Specifications Remarks
1 790-402-1101 Sling cart 1 –
2 790-402-1201 Sling A 1 Max. working load 2.5 ton (1.75 ton) 4-sling lifting
3 790-402-1301 Sling B 1 Max. working load 5.0 ton (3.5 ton) 3-sling lifting
4 790-402-1401 Sling C 1 Max. working load 3.2 ton
5 790-402-1501 Sling D 1 Max. working load 5.0 ton (3.5 ton)
6 790-402-1601 Sling E 1 Max. working load 2.0 ton
7 790-402-1701 Sling F 1 Max. working load 1.25 ton
8 790-103-1400 Sling G 1 Max. working load 1.0 ton Nylon sling
9 790-402-2110 Clamp 2 1 ton for dia. 6.3 mm With pin
10 790-402-2120 Clamp 3 2 tons for dia. 9.5 mm With pin
11 790-402-2130 Clamp 2 3 tons for dia. 11.1 mm With pin
12 790-402-2210 Joint 1 1 ton for dia. 6.3 mm With pin
13 790-402-2220 Joint 1 2 tons for dia. 9.5 mm With pin
14 790-402-2230 Joint 1 3 tons for dia. 11.1 mm With pin
15 790-402-2310 Pin 18 1 ton for dia. 6.3 mm With snap ring
16 790-402-2320 Pin 13 2 tons for dia. 9.5 mm With snap ring
17 790-402-2330 Pin 4 3 tons for dia. 11.1 mm With snap ring
18 04530-01222 Eyebolt 4 Permissible load 220 kg M12, P1.75
22 04530-03045 Eyebolt 4 Permissible load 1,500 kg MC30, P3.0
23 790-401-1510 Shackle 4 Permissible load 600 kg
24 790-103-1520 Shackle 4 Permissible load 1,200 kg
28 790-401-1420 Plate 4 Permissible load 100 kg
29 790-401-1430 Plate 4 Permissible load 2,000 kg
Note 1) In the case of direct winding mode, the values in ( ) shall be applied.
Note 2) The above loads are for the hanging angle of 60°.
34
Essential tool for fitting floating seal securely in

close contact.
INSTALLER
For mounting the floating seal Example of use
FEATURES
• With this tool it is possible to install the floating seals used for the final drive, track rollers, and
carrier rollers with uniform force to ensure that they are fitted properly and in close contact.
Tool No. and applicable model

Final drive Track roller, Carrier
idler roller
D75-2, 3, D95-1, 2, D80, 85-12
D20, 21-3, 5, PC60, 60L-1
D80, 85-12, 18, D95-1, 2

PC100L, PC200, 220-1
D50, 53-15, 16, D55-3
No. Tool No.

D60, 65-6, D75-2, 3
D30, 31-12, 15, 16,
D75-2, 3, D95-1, 2,
PC300-5, PC650-1
Ring dia. Weight

D355-1, 3, D455-1
D40, 45-1, D57-1,
(mm) N {kg}
D455-1, D475-2
D80, 85-12, 18
PC100, 120-1
PC200, 220-5
D150, 155-1
D150, 155-1
D150, 155-1
D355-1, 3
D355-1, 3
D375A-1
D475A-1
D455-1
1 791-515-1520 1 120 1.96 {0.2}

2 791-560-1520 1 1 1 151 3.92 {0.4}
3 791-530-1510 1 1 1 132 1.96 {0.2}
4 791-542-1520 1 252 4.90 {0.5}
5 791-545-1520 1 137 1.96 {0.2}
6 791-545-1510 1 1 328 8.83 {0.9}
7 791-575-1520 1 171 3.92 {0.4}
8 791-580-1520 1 1 180 4.90 {0.5}
9 791-580-1510 1 1 1 1 1 368 8.83 {0.9}
10 791-585-1510 1 548 1.96 {0.2}
11 791-651-1510 1 1 936 0.98 {0.1}
12 791-675-1510 1 1 100 0.98 {0.1}
13 790-431-1070 1 482 1.96 {0.2}
35
Contribution to safety and ease of recoil spring

assembling and disassembling works.
RECOIL SPRING DISASSEMBLING/ASSEMBLING TOOL
(Parts No. 791-685-8005)
FEATURES
• This tool allows disassembly and assembly works of the undercarriage recoil spring safely and
easily.
• Protective covers are installed at the top for more safety.
• Castors enable easy transportation as it is.
• This tool can also be used as a small press.
SPECIFICATIONS
Part No. 791-685-8005 791-685-8501
Dimensions 1600 (L) x 610 (W) x 750 (H) mm 2300 (L) x 610 (W) x 750 (H) mm
Weight 4579.71 N {467 kg} 4903.33 N {500 kg}
36
Indispensable ones for nitrogen gas charging!
NITROGEN GAS CHARGER

(Parts No. 792-610-1700)
* The diagram shows the gas charging of suspension on

dump trucks.
FEATURES
• These tools are designed for nitrogen gas charging for the suspension cylinders on dump trucks
and motor scrapers and the accumulators on hydraulic excavators.
• The charging lines of 792-610-1200 are separated in two which lines are independents each
other. This structure enables to adjust left and right suspension cylinders at the same time.
SPECIFICATIONS
792-610-1200 (Dump truck and motor scraper) Q’ty 792-610-1700 (Hydraulic excavator) Q’ty
1) Valve assembly 2 1) Valve 1

(with pressure gauge: 14.71 MPa
2) Regulator assembly 1
{150 kg/cm²}
(with pressure gauge: 9.81 MPa {100 kg/cm²}
24.52 MPa {250 kg/cm²} 2) Hose (1.5 m) 1
3) Hose (7 m) 2
! Additional adapter, 792-610-2190 is necessary to
4) Valve 1 charge accumulators on hydraulic excavators.
(with pressure gauge: 6.86 MPa {70 kg/cm²}
37
For quality assurance of rebuilding hydraulic cylinders, teflon

seal rings expander and compress rings are an indispensable one!
EXPANDER & COMPRESS RING Example of use
EXPANDER & COMPRESS RING
(Parts No. 790-720-1000)
FEATURES COMPRESS RING

(Parts No. Refer to Specifications)
• Solid type teflon rings are used on the pis-
tons of hydraulic cylinders and we can not
install them as they are. Ring expander is
to expand them smooth and easily so as to
install them on the pistons without any dam-
age, just rotating the handle.
• By using compress rings, the teflon rings
installed to the piston can be fitted exactly
to the piston.
SPECIFICATIONS Compress rings

Expander Outside diameter of Compress ring part Clamp part number
Parts No. 790-720-1000 cylinder piston (mm) number (rubber band) (KES part)
Applicable piston 35 – 40 796-720-1610 07281-00489

35 to 310 mm
ring diameter 45 – 50 796-720-1620 07281-00609
55 – 60 796-720-1630 07281-00709
70 – 80 796-720-1640 07281-00909
85 – 95 796-720-1650 07281-01029
100 – 115 796-720-1660 07281-01159
120 – 135 796-720-1670 07281-01279
140 – 160 796-720-1680 07281-01589
175 – 220 796-720-1690 07281-01919 (160 – 190)
07281-02169 (185 – 215)
220 – 250 796-720-1720 07281-02429 (205 – 240)
07281-02709 (235 – 270)
250 – 280 796-720-1710
07281-02909 (253 – 298)
280 – 310 796-720-1730 07281-03209 (285 – 320)
38
Round head wrench for removing hydraulic

cylinders.
CYLINDER ROUND HEAD WRENCH
FEATURES
• There is no need to prepare many types of wrenches to fit various O.D.
• Claws on the screw are tightened to the head to meet the notches. Thus, a large torque can be
applied evenly to each notch.
• Tightening to the normal torque is possible by setting the torque wrench.
Component parts
SPECIFICATIONS
Weight
No. Part No. Description Q’ty
Applicable head O.D. Up to 150 mm N {kg}
Number of claws 2 of 3
1 790-102-2360 Wrench 1 37.27 {3.8}
2 790-102-2370 Wrench 1 17.85{1.82}
3 790-102-2320 Screw 3 3.04 {0.31}
4 790-102-2330 Screw 3 3.14 {0.32}
5 790-102-2350 Screw 3 3.04 {0.31}
6 01582-02419 Nut 3 0.59 {0.06}
7 04020-00820 Pin 1 0.08 {0.008}
8 01010-82065 Bolt 2 2.22 {0.226}
9 01640-22032 Washer 2 0.27 {0.028}
10 01582-12016 Nut 2 0.34 {0.035}
39
Dither signal controls servo valves on variable hydrau-

lic pumps and motors with electronic solenoid control.
DITHER SIGNAL TRANSMITTER
FEATURES
• This controller has been developed to control the valve when carrying out bench tests of hydraulic
pumps and motors with electronic solenoid. therefore, it is necessary when carrying out tests of
hydraulic pumps and motors with servo valve.
• 6-mode control is possible, so it is possible to generate various kind of dither currency corre-
sponding to the machine specification.
• Dither
It is osilated currency and the medium value controls magnetic force of the solenoid valves. This
oscilation reduces mechanical hysterisis and enables smooth and speedy mechatronic control.
n)
e
Japa
g
Volta
0V
0
(shown in photo, left top)
– 24
V (In
– 11
Line
V
200
120
100
100
Component No.
t No.
3040
3050
3020
3030
nt Se
pone
552-
552-
552-
552-
Com
Tool No. Description Weight Function

799-
799-
799-
799-
N {kg}
Use to supply the control current for the solenoid valve (input:
1 799-552-3610 Controller 1 1 1 1 39.23 {4.0}
V
100 V)
2 799-552-3710 Cable 1 1 1 1 3.14 {0.32} Use to connect the controller to the solenoid valve.
3 799-552-3720 Cable 1 1 1 1 1.96 {0.02} Use to connect cable 2 to the solenoid valve.
4 799-552-3730 Cable 1 1 1 1 1.96 {0.02} Use to connect cable 2 to the solenoid valve.
799-552-3810 Adaptor 1 2.65 {0.27} Use to convert 120 V {primary side} to 100 V.
5
799-552-3830 Adaptor 1 6.96 {0.71} Use to convert 200 – 240 V {primary side} to 100 V.
A set of plugs that can be used for the convenience outlets or
6 799-552-3820 Plug set 1 1 1 2.94 {0.30} plug sockets in foreign countries.
Cables on Nos. 3 and 4 above apply to the X-type and
Econoseal-type connectors, respectively.
40
Indispensable ones! Power source for hydraulic

cylinders and pullers.
MANUAL/ELECTRIC HYDRAULIC PUMPS
(Parts No. 790-101-1102 Manual) Example of use
(Parts No. Refer to specification)
Photo: 790-101-6000
FEATURES
Manual hydraulic pump
• This is a manual pump for use in the field, and can be used
as a power source for cylinders and pullers.
Electric hydraulic pump
• This pump is lightweight and compact, and is fitted with cas-
tors, so it is extremely easy to transport.
• The remote switch ensures safety.
• Compared to the manual hydraulic pump, the discharge is
larger, so the speed of the operation can be increased.
SPECIFICATIONS
790-101-1102
Tool No. 790-190-1200 790-190-1300 790-190-1400
1) Discharge flow/Dis- 4.6 cc/68.65 MPa
charge pressure {700 kg/cm²} Max. operating pressure 68.6MPa {700 kg/cm²} 68.6MPa {700 kg/cm²} 68.6MPa {700 kg/cm²}
Pressure
(at/stroke) (at 129 cc/735.50 MPa

Low pressure 4.1MPa {42 kg/cm²} 4.1MPa {42 kg/cm²} 4.1MPa {42 kg/cm²}
{75 kg/cm²} or less)
High pressure 68.6MPa {700 kg/cm²} 68.6MPa {700 kg/cm²} 68.6MPa {700 kg/cm²}
2) Valve type 4-way control valve
(push, pull) (push, pull) Flow rate, l/min
Pressure
3) Handle operating 40.21 N {4.1 kg} MPa {kg/cm²} 50Hz 60Hz
force
Delivery 0.7 {7} 8.9 10.7
4) Tank capacity 5l 6.9 {70} 1.1 1.3
5) Oil used SAE10W 34.3 {350} 0.9 1.1
6) Weight 280.47 N {28.6 kg} 68.6 {700} 0.8 0.9
7) Overall length 1075 mm
8) Overall height 305 mm Tank capacity 7.6l 7.6l 7.6l
9) Overall width 210 mm AC 1 ph 100 V AC 1 ph 115 V Power source AC 1 ph 230 V Power source
110 – 120 V 220 V – 240 V
10) Hose length 2.5 m
Electric motor 830W 830W 830W
50/60Hz 50/60Hz 50/60Hz
AC 1 ph 125V AC 1 ph 125V AC 1 ph 250V
Applicable plug 30 A 20 A 15 A
with ground wire with ground wire
Weight 40kg 40 kg 40kg
Size (mm) 305W x 430L x 550H 305W x 430L x 550H 305W x 430L x 550H
41
Hydraulic pushing and pulling power, 30 to 200 tons

(using with the former pumps)!
CYLINDER
Photo: 790-101-1300
FEATURES
• The cylinder specifications range from 30 tons to 200 tons, so select the cylinder to match the
type of work.
• Pushing or pulling operations can be carried out with hydraulic pumps.
• When this tool is used, there is no need for hammering, pulling, or press fitting, so there is no
damage to any part.
SPECIFICATIONS
Part No.
790-105-1100 790-101-1300 790-101-1600 790-101-4000 790-101-4300 790-101-4500
Item
Max. capacity push 29.3 t 79.8 t 64.1 t 50 t 158.9 t 209 t

(at 68.6 MPa {700 kg/cm²})
Max. wroking pull 15.1 t 83 t 49.9 t — 132 t 159.4 t
(at 68.6 MPa {700 kg/cm²})
Stroke 209 mm 152 mm 152 mm 50 mm 350 mm 200 mm
Weight 191.23 N {19.5 kg} 509.95 N {52 kg} 304.01 N {31 kg} 1293.9 N {13.5 kg} 1451.38 N {148 kg} 1314.09 N {134 kg}
Overall length 372 mm 431 mm 353 mm 128.6 mm 717 mm 589 mm
Cylinder O.D. 100 mm 160 mm 128 mm 139.0 mm 216 mm 245 mm
! This tool is used as a set with a hydraulic pump (790-101-1102)

! An adapter may be necessary depending on the place of use.
42
Essential tool for removing and installing sprocket.

REMOVER AND INSTALLER
Remover Example of use
Installer
FEATURES
• These tools are used for removing and installing the sprocket and sprocket hub which have been
press-fitted in their places on the sprocket shaft.
Examples of applicable models for Remover & Installer and Parts No.
Applicable models Remover Ass’y Installer Ass’y
D30-2 791-520-1002 791-520-2001

CD40-1, D37-5, D37A-2 791-521-1002 791-521-2001
D37P-2A, D30·31
D40, 45-1 791-530-1003 791-531-2000
D50·53-15·16·17, D55-3 791-542-1002 791-530-2001
D57-1 791-542-2001
D60·65-6·7·8 791-546-1002 791-546-2001
D75-2 791-550-1002 791-550-2001 Remarks
D75-3·5 791-551-1002 791-551-2001 1. In addition to the above tools,
D80·85-18·21 791-575-3003 791-560-2502 a hydraulic jack is also
D95-1·2 791-565-1003 791-565-2002 needed for the removal and
D135A-2, D150, D155 791-576-1003 791-575-2003 installation operations.
D20, PC60, PC100, PC120 795-530-1002 2. See the Tool Guide for details
PC200, PC220 796-551-1002 796-551-2000 of the applicable model and
PC300-2 796-560-1100 inner parts of the tool assem-
PC400-1 796-560-1000 bly.
43
Speed up track link pin removal and installation

operations.
REMOVING AND INSTALLING TOOLS
Type A Example of use
Type B
Type C
FEATURES
• The track link pin can be removed and press fitted easily and speedily.
TOOL NO. AND APPLICABLE MODELS

Tool type Applicable models Tool No. Tool type Applicable models Tool No.
D135A-2, D150·155-1 791-675-9500 PC80-3, PC90-1, PC100·120-3·5·6 791-616-1040
PC650, D355-3, D355A-3 791-680-9501 Type B PC120-6Z, PC128UU, D31-17·18, D37-2
PC1500-1 791-685-9500 D20·21-5·6 791-616-1060
D150·155-2·3 791-675-9701 D31-18·20, D37-5, D37A-2, D37P-2A 791-620-3000
Type A D355-3, D355A-3 791-680-9700 PC100D-3, CD40-1, PC100·120-3·5
D375A-1, D275A-2 791-680-9802 D41A·E·P-6 791-630-3200
D455-1 791-685-9700 D40·45-1, D57-1, D60-1
D475A-1, PC1600-1 790-434-1502 PC100·120·150-3, PC200·220-3·5 791-630-3000
Type C
PC1000-1 790-434-2600 PC230-6·6Z, CS360-2
D375A-2 791-632-1100 D55-3 791-640-3000
All model 791-616-1001 PC300·300LC-3, PC300-6, PC400-3 791-646-3000
PC400-5·6, PC400LC-3
PC20-3·6, PC30-3·5·6 791-616-1010
Type B D75-2·3, D85-21, PC400-1 791-650-3000
PC38UU-1, PC40-5·6, PC30-3·5·6 791-616-1020
PC40R-8, PC45R-8 D95-1·2 791-665-3000
PC60-6, PC75UU-1 791-616-1030
44
Effective valve seat puller kit.

ENGINE VALVE SEAT PULLER
FEATURES
• The surface of the cylinder head are seldom damaged while the valve seats are being replaced.
• This greatly reduces the number of processes involved in replacing a valve seat.
SPECIFICATIONS
1) Applicable engine All engine

2) Weight 84.34 N {8.6 kg}
45
Now rebuild engine cylinder block also!

ENGINE CYLINDER BLOCK REPAIR TOOL
(Parts No. Refer to below) Example of use
FEATURES
• Seizure of the main journal of the engine crankcase, counter boring of the liner insert, and repair
of corrosion, wear, and pitting of the lower bore can be carried out easily.
• It is a handy type, so it can be carried easily.
• The operation is easy, and highly accurate machining can be obtained.
ASSEMBLY PART NO.

Main bearing bore Upper deck counterbore Lower bore
Engine model
reconditioning tools reconditioning tools reconditioning tools
Komatsu 125 series 79A-513-3300 79A-513-1700 79A-513-2600

Cummins 743 series 79A-513-3860 79A-513-2400 79A-513-3070
Cummins 855 series — 79A-513-2410 79A-513-3080
! Please inquire about details.
46
New handy type valve seat cutter.

SEAT CUTTER
FEATURES
• This seat cutter is applicable to all engine series as a tool for machining cylinder heads for all
engines.
SPECIFICATIONS
Magnet power source 100V, 490.33 N {50 kg}/588.40 N {60 kg}

Applicable engine series 92 series
94 series
95 series
105 series
108 series
120 series
130 series
140 series
155 sereis
743 series
855 series
Weight 2.44 N {24 kg}
47
Oil refresher for efficient hydraulic oil changing

or cleaning.
OIL CLEANER
FEATURES
• This REFRESHER is designed for filtrating of hydraulic oil so as to allow reuse by removing
contamination such as wear particles, dust, dirt, etc.
• This REFRESHER is powered by gasoline engine and mounted on a cart, so it is portable and can
be used in the field.
• Changing or cleaning of hydraulic oil can be easier and more speedy. You can reduce manhour
and also make sure preventing from contamination.
Component parts: (790-601-3000) SPECIFICATIONS:

1) Engine 1.8 PS/1,800 rpm
No. Tool No. Description Q’ty
2) Pump capacity 35 l/min (max.)
1 790-601-3300 Pump assembly 1 3) Filter element 0.5 um
4) Starting method Recoil starter (manual type)
2 790-601-3400 Filter assembly 1
5) Size 860 x 460 x 897 mm
6) Weight 813.95 N {83 kg}
ATTACHMENTS (For oil cleaner)

790-601-4002 Component parts: (790-601-4002)
No. Part No. Tool description Q’ty
1 790-601-2101 Hose ass’y 1

2 790-601-2401 Tube ass’y 1
3 790-601-2601 Hose ass’y 1
4 790-601-2704 Tube ass’y 1
5 790-601-3100 Hose ass’y 1
6 790-601-3200 Hose ass’y 1
7 790-601-2910 Case 1
48
This is the cleaner for construction equipment!

VACUUM CLEANER
(Parts No. 790-603-2001 (Air type)) Example of use
FEATURES
• This cleaner is powerful to suck up oil, water, and metal particles from inside the tank and various
parts of the machine that are difficult to clean by hand. The dirt is then collected in a pail, so man-
hours can be reduced. (The work can be finished in half the time.)
• Since pails at hand are used as collecting tanks, different items can be collected in different pails,
and the tank does not need to be cleaned.
• It is compact and lightweight, and is equipped with a carrier for easy transportation.
• The dust filter is installed as a standard part.
SPECIFICATIONS
Air pressure used 490.33 kPa{5 kg/cm2}min. Air quantity used 300L/min min.
27.5 kPa {0.28 kg/cm2} Applicable compressor 2.2kW (3 HP) min.
Vacuum pressure
–2800 mm Aq (Max) Delivery 2m/min (MAX)
Suction hose diameter ø32 Dimensions ø315xH375
Weight Model AZ-280, 29.42N{3kg}
* Pails and carrier are optional.

* Noise suppression type is available.
49
Save the earth for next generation!

Recovery and recycling of Chlorofluorocarbons.
CFCs:
CHLOROFLUOROCARBONS
FEATURES
RECOVERY-RECYCLING EQUIPMENT
• Safe, easy operation for efficient, high-speed refrigerant recovery.
• Easy moving anywhere with large-size wheel.
• It is high-purity recycling function.
CHARGING EQUIPMENT
• It be used for charging an air conditioner with CFCs gas as well as for recharging it with the CFCs
gas recovered by a recovery-recycling equipment.
• Also, easy moving anywhere with large-size wheel.
• It is quick charging function.
SPECIFICATIONS:
sia
cou cable
a
st A
ntry
trali
Sou p e &
li
thea
App
Aus
USA
0 Euro
g}
N {k
No. Part No. Part description Remarks

/N
0
0
-138
-137
’y P
ght
-136
Ass
Wei
-702
-702
-702
799
799
799
1 799-702-1110 CFCs recovery-recycling equipment 1 666.85{68} AC100 to 115V (w/recovery tank)

799-702-1120 CFCs recovery-recycling equipment 1 666.85{68} AC220 V (w/recovery tank)
799-702-1130 CFCs recovery-recycling equipment 1 666.85{68} AC220 V (w/o recovery tank)
2 799-702-1220 Charging equipment (Smart cart) 1 426.59{43.5} AC115 V
799-702-1230 Charging equipment (Smart cart) 1 1 426.59{43.5} AC220 V
3 799-702-1140 Control valve 2 2 2 0.59{0.06} for low pressure (7/16 – 20 UNF)
4 799-702-1150 Control valve 1 1 1 0.59{0.06} for high pressure (3/8 – 24 UNF)
50
SERVICE TOOL KIT Component parts

(for charging air condi-
tioner gas) Part No. Part Name Q’ty Remarks
Part No. 799-703-1200 799-703-1200 Service tool kit 1
and others
799-703-1400 Gas leak detector 1 Except USA (Note 1)
799-703-1300 Adapter 1 When using vacuum pump for R12 or for 100V
(Note 2)
Note 1: In the USA, use the locally available tool.

Note 2: Use this adapter when using an R12 vacuum pump to charge with R134a.
VACUUM PUMP Part No. and applications:

(Parts No. Refer to
No. Part No. Application
Specifications)
1 799-703-1100 100V 50/60 Hz
2 799-703-1110 220V 50/60 Hz
3 799-703-1120 240V 50/60 Hz
ADAPTER GAS LEAK DETECTOR

799-703-1300 799-703-1400
Charging with refrigerant
(Charging with gas)
SPECIFICATIONS: 799-703-1400
Response time: Approx. 1 sec.
Warming-up time: Can be used immediately
Range of temperature: 0 – 40°C
Length of probe: Max. 455 mm
Outside dimensions: 203 (L) x 70 (W) x 45 (H) mm
Weight: N {g} 3.53 {360}
Power source: SUM-3 batteries x 4
SERVICE TOOL KIT
No. Part No. Part Name Q’ty Remarks
– 799-703-1200 Service tool kit 1
1 799-703-1210 • Gauge manifold assembly 1
2 799-703-1220 • Charging hose 1 Red, 1.5m
3 799-703-1230 • Charging hose 1 Blue, 1.5m
4 799-703-1240 • Charging hose 1 Green, 2m
5 — • Service can valve 2
6 — • Service can valve T joint 1
7 — • Quick joint H 1 for high pressure
8 — • Quick joint L 1 for low pressure
9 — • Service valve packing 1 set 10/1 set
10 — • Charging hose packing 1 set 10/1 set
11 — • Tool case 1
51
A must for turning track link pin and bushing.
TRACK LINK PRESS

(Parts No. Refer to Specifications) Close-up of the press
FEATURES
• The structure is simple, so maintenance is easy.
• It is safe and solidly built, with various safety devices built in.
• This press is applicable to track of big-size tractors.
• Three types are now availables for your choice.
SPECIFICATIONS
Part No. 790-512-0810 790-512-0830
Item
1. Model 230-short ton/cylinder 310 short ton/cylinder
2. Motor 11kW, 3 phase 220V 50/60 Hz 11kW, 3 phase 50/60 Hz Electric high
Electric high torque motor torque motor (Various voltages are
(Various voltages are available) available upon request)
3. Hydraulic pump High pressure 58.8 MPa {600 kg/cm 2} (8535 psi) High pressure 56.2 MPa {573 kg/cm2} (8148 psi)
Low pressure 9.8 MPa {100 kg/cm2} (1422 psi) Low pressure 9.8 MPa {100 kg/cm 2} (1422 psi)
4. Hydraulic SPEED (theoretical) SPEED (theoretical)
cylinder 50Hz 60 Hz 50 Hz 60 Hz
Approach 2150 2580 mm/min. Approach 1515 1818 mm/min.
Pressing 418 502 mm/min. Pressing 293 352 mm/min.
Return 4500 5400 mm/min. Return 3741 4490 mm/min.
5. Tank capacity 190 liters 190 liters
6. Dimensions 2370 (W) × 2845 (L) × 1270 (H) mm 2600 (W) × 2982 (L) × 1410 (H) mm
7. Weight 36774.94 N {3750 kg} 51484.91 N {5250 kg}
OPTIONAL ATTACHMENTS FOR TRACK PRESS
These attachments are used for assembly/disas-

sembly of track links, pins and bushings.
52
An essential tool for loosening and tightening track

shoe bolts
SHOE BOLT IMPACT WRENCHES
(Parts No. 790-512-1540) (Parts No. 790-512-1560)
(Parts No. 790-512-1550)
FEATURES
• These wrenches are indispensables for loosening and tightening track shoe bolts, which are
difficult to turn by manual tool.
• It consumes little compressed air, or hydraulic pressure saving energy type.
• Easy and accurate setting at the torque desired.
• Noise levels have been kept to the absolute minimum.
SPECIFICATIONS
Type Electric type Hydraulic type Electric & Hydraulic type
Part No.
Item 790-512-1540 790-512-1550 790-512-1560 MTC-200
Electric motor: 2.2kW, 190 – 230V/ 3.7kW, 190 – 230V/ 5.5kW, 3-phase 1.5kW, 3 phase
380 – 460V 380 – 460V 200/220V 50/60 Hz
Torque: 5960 N.m {608 kgf.m} 8820 N.m {900 kgf.m} 294 – 4410 N.m 98 – 1960 N.m
in 10 sec. in 10 sec. {30 – 450 kgf.m} {10 – 200 kgf.m}
Spin speed: Approx. 400 min-1 (rpm) Approx. 500 min -1 (rpm) 16 – 300 (rpm) 2.5 – 24 (rpm)
Drive square: 1 ½” 1 ½” 1 ½” 1”
Dimensions (L×W×H): 2.2m×1.12m×1.16m 2.2m×1.12m×1.16m 2,200×1,200 2,300×1,120×1,145 mm
(1,400 – 1,670)
Net weight: Approx. 2451.66 N {250 kg} Approx. 2549.73 N {260 kg} 7354.99 N {750 kg} 2304.56 N {235 kg}
Standard accessory: Socket adapter to fit 1” Socket adapter to fit 1”

square drive sockets square drive sockets
OPTION
• Torque limiter (Parts No.: 790-512-1570)
This wrench has too big torque to apply to small size machine mod-
els under 30 kgfm. In such case, a removable torque limiter to regu-
late the torque properly.
53
Reduce manhours and make sure high tightening nut

torque of rebuilding hydraulic cylinders.
CYLINDER REPAIR STAND
(Parts No. 790-502-1003) Example of use:
(Parts No. 790-502-2000)
FEATURES
• These stands are designed for removal and installation of piston nylon nuts and screw type
heads on hydraulic cylinders.
• Loosening and tightening are carried out by a crank structure using a high pressure hydraulic
cylinder. The straight movement of the cylinder rod is converted into rotating movement and
this lever ratio makes a high torque.
• A hydraulic pressure gauge is installed and the scale indicates the torque, calculated by the
lever ratio, for the control of torque.
SPECIFICATIONS
Part No. 790-502-1003 790-502-2000
Driving torque Max. 39226.6 Nm {4000 kgm} Max. 1500 kgm [at oil pressure of 68.65 MPa
[at max. pressure 68.65 MPa {700 kg/cm2}] {700 kg/cm2}, in the driving cylinder]
Driving method Hydraulic cylinder (30 t), Hydraulic cylinder (15 t),
Stroke 180 mm Crank notch type
Work length 3067 mm 2750 mm
Dimensions 900(W) × 3570(L) × 1790(H) mm 2900(W) × 1000(L) × 990(H) mm
Weight 492 N {662 kg} 1931.91 N {197 kg}
! This cylinder repair stand requires a hydraulic pump 68.65 MPa {700 kg/cm2}. (Recommended pump: 790-161-1102)
! Require the extension for PC1500-1, PC1600-1.
54
Repair stand improves working efficiency and

safety!
UNIT REPAIR STAND
Parts No. 790-501-5200  Example of use
 790-501-5000 
FEATURES
• As the stand is driven by an electric motor with brake and reduction gear, forward and re-
verse rotations and stopping at any desired rotation angle can be performed easily and safely
with the respective button switches.
• The rotary head can be lifted and lowered with a hydraulic jack.
• A plate provided at the top of rotary head is useful for putting disassembled parts and service
tools on it.
• The castors facilitate carrying of the stand on flat ground.
• The 100V – 110V AC, 110 – 120V AC and 220V – 240V AC, single phase, power source can
easily be available in the shop.
SPECIFICATIONS
Item Part No. 790-501-5000 790-501-5200
1)Dimensions 1140(H) × 1660(W) × 1530(L) mm

2)Weight 2892.96 N {295 kg}
3)Rotating shaft permissible moment 8825.99 Nm {900 kgm}
4)Max. shaft torque 804.15 Nm {82 kgm}
110 – 120 V AC motor
5)Drive source 100 – 115V AC motor or
220 – 240V AC motor
* Each unit needs a bracket, please check on the SERVICE TOOL GUIDE in detail.
* For 790-501-5200 110 – 120V, 220 – 240V specifications, provide the applicable trans-
former when requested by the customer.
55
Reduce time when disassembling or assembling the

engine!
ENGINE REPAIR STANDS
FEATURES
790-501-2001
• The turnover mechanism is different from the normal perpendicular rotation. In order to make
horizontal rotation possible, the overall height has been reduced. Work can be carried out
safety and efficiently in a comfortable working posture.
790-501-4000
• Quick and safe set-up due to electric motor driven system.
• Both way turning is available.
• Limit switch completely stops the motor from turning while locked.
• Large sized engine up to V16 49033.25 N {5000 kg} engine can be mounted.
• Manual handle allows fine adjustment for easy pull out and inserting the lock pin.
• Caster and draw bar pull for easy transportation are available as option.
SPECIFICATIONS
Item Part No.

790-501-2001 790-501-4000
1) Service capacity 29419.95 N {3000 kg} 5295.91 N {5400 kg}
2) Service torque capacity 13729.31 Nm {1400 kgm} 26477.96 Nm {2700 kgm}
3) Turning angle 360° 90°
4) Power source Air 686.47 kPa {7 kg/cm2} Motor, 2.2 kw, 3 phase
5) Dimensions (L × W × H) 1055 × 1200 × 1300 mm 4380 × 1570 × 1320 mm
6) Weight 3677.49 N {375kg} 16671.31 Nm {1700kg}
* Various voltages are available upon request.
56
Small parts can be washed clean in a confortable

position.
PARTS CLEANER
(Parts No. 79A-124-0040) Example of use
FEATURES
• The detergent is always circulated by the pump and the dirty oil passes through the filter and
is completely cleaned before it comes out again.
The dirt removed from the oil drops into the tank below and accumulates at the bottom.
• This cleaner is very suitable for the washing of small parts.
SPECIFICATIONS
1) Motor Single phase 35W × 2
2) Tank capacity 70l × 2 tanks
3) Kinds of detergents 2
4) Discharge rate of detergent 20l/min. × 2
5) Dimensions 1250(L) × 650(W) × 1350(H) mm
6) Weight 588.4 N {60 kg}
* Voltage is adjustable upon request.

57
Real labor saving dynamic washer.

AUTO PARTS WASHER COMPONENT
(Parts No. Refer to Specifications) (Parts No. 79A-124-0170)
1 Power lamp (White) D Washing water tank

2 Washing water warning E Sludge basket
FEATURES lamp
3 Operation lamp (Green)
F Level bolt
G Water drain hose
4 Thermometer
• This machine spouts large quantity of hot washing H Outside tank
5 Power switch (Used as I Suction filter
water to effectively wash every corner of even a large heater switch, too)
J Washing pump
parts of complicated shape in a short time. 6 Washing timer
K Basket stand
7 Start button
L T-nozzle (Remov-
8 Emergency stop button able)
• A unique cross-arch turning nozzle is used. Since it 9 Basket wheel M Arch-type turning
is turned around each workpiece by the reaction of : Sliding washing basket nozzle
the spouted washing water without turning the A Washing chamber door N Air exhaust opening
workpiece or using a motor, the structure is simple B Heater O Rotary joint
C Door lock (Used as
and trouble-free. support, too)
• The height of the work table is set low so that heavy

parts can be taken in and out easily.
SPECIFICATIONS
Max. dimen- Delivery and Total

sions and pressure of Dimensions
Part No. weight of pump Pump motor Heater capacity Tank capacity electrical of machine
capacity
workpiece
200l/min.•
79A-124-0160 630ø× 400H• 294.20 kPa 2.2kw 3kw× 2=6kw 150l 3phrase 1575W × 1050D ×
980.67 N {100kg} {3 kg/cm2} 200V 6kw* 1450H
79A-124-0171 970ø× 650H• 350l/min.• 3.7kw 8kw 260l 3phrase 1775W × 1456D ×
294.20 kPa
2451.66 N {250kg} {3 kg/cm2} 200V 8kw* 1980H
350l/min.•
4903.33 N {500kg} {3 kg/cm2} 200V 12kw* 1745H
500l/min.•
9806.65 N {1000kg} {3.4 kg/cm2} 200V 16kw* 2450H
Oil skimmer is optional. The values marked with * are for operation of the pump with one heater turned off.
58
Increase in speed of washing operation and

reduction in manhours!!
HIGH-SPEED AUTOMATIC WASHER
FEATURES
• A turntable mechanism makes it possible to carry out washing evenly.
• It is a heated type, so it can wash clean.
• There is a hatch in the top, so a crane can be used easily to remove and insert heavy objects.
• A washing liquid bath that can separate oil and water is used.
• The injection nozzle is adjustable, so the injection angle can be selected freely.
SPECIFICATIONS
Model KHC-600-B Discharge pressure of 372.65 kPa {3.8 kg/cm2}
Dimensions Overall Width 1600 mm × Depth injection pump
1350 mmHeight 2350 mm Turntable motor AC200V, 3-phase, 0.2 kW
Weight 7354.99 {750 kg} Turntable speed 9 rpm
Washing bath Width 1300 mm × Depth 1300 Turntable dimensions ø1200 mm
mm × Height 1750 mm Heater AC200V, 3-phase, 5 kW×3
Max. weight for 5883.99 N {600 kg} Operating timer 1 – 30 min.
object being Temperature range 0 – 85°C
washed Washing liquid 300 litres
Power AC200V (50 Hz), AC200/220V capacity
(60 Hz)
Injection pump AC200V, 3-phase, 3.7 kW
motor
Discharge amount 250 l/min.
of injection pump
59
Try this to correct contact faces of valves.

VALVE REFACER
(Parts No. 791-513-1161)
FEATURES
• This is used to grind accurately and correct the valve face in contact with the valve seat. The
valve is held by the chuck, and the valve and grinding wheel are rotated together; the position
is changed to grind to the specified angle. A double end collect type chuck is used so that
even the long valves with thick stem diameters used on diesel engines can be completely
ground.
SPECIFICATIONS Standard equipment

Complete electric installation.
Parts No. 79A-513-1161 1 grinding wheel ømm.
140×20×20 (MA140).
Min. and max. valve stem diam. m m 5-16
1 wheel dresser with diamond
Max valve head diameter m m 100 (AD3010).
Diameter of grinding wheel m m 140 8 collets for valve-stem clamping:
Speed of rotation of grinding wheel r.p.m 4100 ø6mm. (PZ .06) – ø7mm. (PZ .07) –
ø8mm. (PZ .08) – ø9mm. (PZ .09) –
Speed of rotation of valve-spindle r.p.m 50
ø10mm. (PZ .10) – ø11mm. (PZ .11) –
Grinding wheel motor CV 0.75 ø12mm. (PZ .12) – ø13mm. (PZ .13).
Spindle rotation and cooling motor CV 0.08 Set of spanners (SC208). Operating
Net weight N {Kg} 686.47 {70} manual.
Dimensions m m 500×550×500
Specifications subject to change.
60
All calibration of fuel injection pumps OK.
FUEL INJECTION PUMP TEST STAND

(Parts No. 79A-551-1451) Measurement
FEATURES
• Quiet low-noise and little vibration mechanism with variable volume pump and motor.
• Applicable to all Komatsu engines.
• The injection quantities of a 12 cylinder pump can be displayed on the 14” monitor.
SPECIFICATIONS
Item Specifications
Drive unit Voltage system AC 200 – 240V 380 – 420V 440 – 500V
Max load-ampaire 50A* (25A)
Motor AC 400V
Rated output 11kW* (5.5kW)
Power max 15kW (20 min. over load)*(7.5kW)
Variable speed type Frequency control inverter
Speed control 0 – 4000 r/min
Speed setting Digital preset
Speed display Digital (monitor display)
Flywheel’s inertial moment 14.71 Nm {1.5 kgm2 }
Injection quantity measuring 12 cylinnders
system Continuous measurements/graduate measurements
Pressure gauge Low pressure 0 – 600 kPa/0 – kgf/cm2
graduations
High pressure 0 – 6 MPa/0 – 60 kgf/cm2
Vacuum pressure/housing –100 – 0 – 250 kPa/–1.0 – 2.5 kgf/cm2
pressure
Feed pump pressure 0 – 1.6 MPa/0 – 16 kgf/cm2
Lube oil pressure 0 – 1.0 MPa/0 – 10 kgf/cm2
(lube oil supply optional)
Test oil tempera- Test oil tank 30 – 55°C (accuracy ±2)
ture control Pump inlet 30 – 60°C (accuracy ±2)
Others Test oil tank capacity 50 liters
Self-diagnosis function Yes (code display)
Hour meter Yes (monitor display)
Power supply DC 12V (7A)/DC 24V (7A)
Service outlet AC 100V (5A)×2 AC 230V×2 (3A)
* ( ) 10NP
61
For confirmation of performance after engine overhaul !

ENGINE DYNAMOMETER
(Parts No. Refer to Specifications)
FEATURES
• The load adjustment handle is light and stable, so the time taken to adjust the load is short.
• An exclusive structure and actuation mechanism to prevent errosion from cavitation are used
for the internal parts.
• There are no unnecessary protruding parts, and the equipment is compact and lightweight.
SPECIFICATIONS
No. Item Part No. 79A-551-1040 79A-551-1050 79A-551-1060 79A-551-1070

1 Brake power kW 88.3 184 515.2 1104
Nm
2 Brake torque {kgm} 280.47 {28.6} 702.16 {71.6} 4212.94 {429.6} 10542.15 {1075}
3 Revolution rpm 3000 – 8000 2500 – 5500 1167 – 3500 1000 – 2750
4 Constant torque range rpm 1200 – 3000 900 – 2500 170 – 1167 400 – 1000
5 Inertia moment kgm2 0.07 0.25 3.9 11.4
6 Load cell N {kg} 1961.33 {200} 1961.33 {200} 9806.65 {1000} 49033.25 {5000}
7 Water supply l/min 36 75 210 450
kPa 49.03 – 147.10 49.03 – 147.10 49.03 – 147.10 49.03 – 147.10
8 Water pressure {kg/cm 2} {0.5 – 1.5} {0.5 – 1.5} {0.5 – 1.5} {0.5 – 1.5}
9 Drain water temp. °C 70 70 70 70
! The above part number is the part number for the dynamometer only.
Please inquire about details of accessories.
62
The concept of dynamometer has changed !
ENGINE DYNAMOMETER (PORTABLE TYPE)

FEATURES
• This is compact and lightweight, and it is installed directly to the engine flywheel, so the test
can be carried out easily.
• Unlike the previous stand type model, the test can be carried out anywhere. In addition, no
large-scale facilities are needed, so there is a big reduction in costs.
• This has recently become the main dynamometer for medium and small engines.
SPECIFICATIONS
Part No. 79A-551-1510 79A-551-1520 79A-551-1530 79A-551-1540 79A-551-1550 79A-551-1560 79A-551-1570
No. Item
1 Max. brake horsepower (HP{PS}) 29.58 {30} 59.16 {60} 98.60 {100} 147.90 {150} 197.20 {200} 295.80 {300} 493.00 {500}
2 Max. brake torque (kgf.m) 5.73 10.74 21.48 35.81 57.3 143.2 214.8
3 Allowable maximum (rpm) 8000 8000 6500 6500 5000 3500 3000
4 Moment of inertia PT8 0.0065 0.013 0.024 0.043 0.13 0.30 0.68
GD2 (GD2 = kgm2) PT8-H 0.0176 0.035 0.065 0.116 0.35 0.81 1.73
5 Weight (N {kg}) PT8 7.0 10 12 17 23 38 70
PT8-H 13.5 18 23 35 50 85 135
6 Supply water
(1) Quality City water or industrial water
(2) Max. flow (lit. min) 9 18 30 45 60 90 150
(3) Pressure (kg/cm2) Constant at 0.5 to 1.5 kg/cm 2 *1
(4) Temperature of drained water <70°C
7 Arm length (mm) 358.1 358.1 358.1 358.1 500 500 500
8 Method of measuring torque (load) Strain gauge type load converter (load cells)
(1) Applicable load cell (kgf) 50 50 100 100 200 500 500
(2) Indicator Digital indicator with 3-1/2-digits 0 – 2V/0-FS 4-1/2-digits 0 – 2V/0-FS
(3) Measuring range (kgf) 0 – 16.00 0 – 30.0 0 – 60.0 0 – 100.0 0 – 114.6 0 – 286.4 0 – 429.6
(4) Accuracy Within ±0.3% FS
9 Method of measuring the revolution number Detecting with gear attached to mainshaft and showing in digital indicator
(1) Detector Non-contact electro-magnetic detector model MP-910 (the range of detection; 50 to 20,000 rpm)
(2) Indicator Model HM-640 with 4-digits
(3) Measuring range 0000 – 9999 rpm
(4) Accuracy ±1 rpm
10 Calculation formula L = 358.1 L = 500
(1) Brake horsepower (PS) PS = W × N/2000 *2 PS = W × N × 716.2 *2
(2) Brake torque (T = kgf.m) T = 0.3581 × W *2 T = 0.5 × W *2
11 Others Power supply: AC100V ± 10% 50/60Hz. The color of paint: Mancel sign 1086/7 or one as specified.
Note: * 1 The load will be changed according to the change of supply water pressure. Please supply water from either exclusive supplying pump or the
head tank.
* 2 W: Indicated value on the load indicator (real load; kgf), N: Indicated value on the rpm indicator (rpm)
63
For quality assurance of hydraulic systems.

HYDRAULIC TEST STAND
(Parts No. 799-402-6000) Measurement
FEATURES
• This stand is an essential piece of equipment when carrying out troubleshooting on hydraulic
components and for confirming performance when repairing or rebuilding.
• A complete set of attachments is available together with judgement standards based on abun-
dant experience and results with the hydraulic components used on Komatsu construction
equipment.
• The publications of the testing method supplied by Komatsu are made based on this test
stand specification.
SPECIFICATIONS
1. MAIN SYSTEM 2. AUXILIARY SYSTEM
TERM 799-402-6000 799-402-1003 TERM 799-402-6000 799-402-1003
Weight (Main Unit) {6600 kg} {5100 kg} Boost Pump System Impeller Pump
Weight (Work Bench) {1800 kg} {1800 kg} Delivery 40 l/min (at 16 1.7 kg/cm2 ) 40 l/min (at 16 1.7 kg/cm2 )
Output of Electric Motor 7.5 kW 7.5 kW
Dimension (Main Unit) 2000× 3360× 1900 mm 1750× 3400× 1800 mm
Pilot Pump system Gear Pump
Dimension (Work bench) 3150× 1770× 525 mm 3150× 1770× 525 mm Delivery 17.5 l/min 17.5 l/min
Max. Pressure 735.55 kPa {7.5 kg/cm2} 735.55 kPa {7.5 kg/cm2}
Output of Electric 132 kW 75kW Reducing Valve 0 –4.90 MPa {50 kg/cm2} 0 –4.90 MPa {50 kg/cm2}
Motor for main pump 3P 200 V – 140 V 3P 200 V – 440 V Output of Electric Motor 5.5 kW 5.5 kW
Main Pump HPV95+95 Load System (×2) Logic Type Load Valve
Displacement 20 – 190 cm3/rev 14 – 112 cm3/rev Load Valve
Delivery (50 Hz) 30 – 275 l/min (50 Hz) 18 – 148 l/min (50 Hz) Rated Flow 400 l/min 400 l/min
Delivery (60 Hz) 30 – 330 l/min (60 Hz) 22 – 177 l/min (60 Hz) Max. Set Pressure 41.19 MPa {420 kg/cm2} 34.32 MPa {350 kg/cm2}
Rated Pressure {420 kg/cm2} {350 kg/cm2}
Flow Meter (×2)
Main Motor A6V225 Measurable Range 20 – 500 l/min 20 – 500 l/min
Displacement 65 – 336 cm3/rev 30.8 – 107 cm3/rev Rated Pressure 41.19 MPa {420 kg/cm2} 34.32 MPa {350 kg/cm2}
Rated Pressure 34.32 kPa {350 kg/cm2} 34.32 kPa {350 kg/cm2}
Output Torque 0 – 1127.76 kPa {115 kgm} 0 – 539.37 Nm {55 kgm} Filtration System
Output Speed 0 – 3000 rpm 0 – 3000 rpm Delivery 18 l/min 18 l/min
Rated Pressure 196.13 kPa {2 kg/cm2} 196.13 kPa {2 kg/cm2}
Output of Electric Motor 0.4 kW 0.4 kW
Filter Element 10 µm+3 µm (Series) 10 µm+3 µm (Series)
3. OPTION
Oil Cooling System
TERM 799-402-6000 799-402-1003 Cooling Capacity 8000 kcal/h 8000 kcal/h
Water Rate 180 l/min 180 l/min
Transmission Control System
Delivery 0 – 145 l/min 0 – 145 l/min Reservoir
Max. Pressure 7.35 MPa {75 kg/cm2} 7.35 MPa {75 kg/cm2} Main Tank Capacity 600 l 600 l
Output of Electric Motor 18.5 kW 18.5 kW Bench Tank Capacity 800 l 800 l
Torque Meter Universal Drives 1 set 1 set

Measurable Range 0 – 1961.33 Nm {200 kgm} — Mounting Bracket 1 set 1 set
Max. Speed 3000 rpm Hydraulic Hoses 5 pieces 5 pieces
Pressure Gauge Group 68.65 MPa {700 kg/cm2} 1 set 68.65 MPa {700 kg/cm 2} 1 set
4.90 MPa {50 kg/cm2} 3 set 4.90 MPa {50 kg/cm 2} 3 set
1.47 MPa {15 kg/cm 2} 2 set 1.47 MPa {15 kg/cm 2} 2 set
980.67 kPa {10 kg/cm 2} 1 set 980.67 kPa {10 kg/cm2} 1 set
392.27 kPa {4 kg/cm2} 1 set 392.27 kPa {4 kg/cm2} 1 set
64
HYDRAULIC TEST STAND

(Parts No. 79A-551-1421)
FEATURES
• This equipment is capable of testing a variety of hydraulic components adopted by various
make of construction machines.
• This equipment can continuously supply a large volume of oil at a maximum pressure of
41.19 MPa {420 kg/cm2} and control/measure the same. Therefore, this make it possible to
carry out covering a wide field as compared to the testers currently sold on the market.
• As the operating position of the tester is square against the rotating plane of the tobetet
components shaft, safe operation can be expected.
• This equipment is capable of being linked computer, and for retreval of data, can be operated
automatically, accumulate data and prepare graphs.
SPECIFICATION
Main unit weight 32852.28 N {3350 kg}
Dimension 4780 × 1700 × 1750 mm
PERFORMANCE
Motor 93 kW 3 ph 4 pole (Various voltage are available upon request)
Oil tank Main tank 400 l, Sub tank 500 (Pressurized)
Flow meter 30, 200, 600 l/min. 3 channel Digital type
Tachometer 0 – 9,999 rpm × 1 (digital type)
Pressure gauges 392.27 kPa {4 kg/cm2} × 2, 980.67 kPa {10 kg/cm2} × 1, 1.57 MPa {16 kg/cm2} × 2, 5.88 MPa {60 kg/cm2} × 4, 14.71
MPa {150 kg/cm2} × 1, 19.61 MPa {200 kg/cm2} × 1 (digital), 39.23 MPa {400 kg/cm2} × 1, 49.04 MPa {500 kg/cm2}
× 1 (digital), 58.84 kPa {600 kg/cm2} × 2
Thermometer 0 – 150°C × 1 (digital type)
Oil cooler Main system 32,000 Kcal/h × 1
Sub system 52,000 Kcal/h × 1
STANDARD ACCESSORIES ACCESSORIES (Option)

Electric motor starter system Computer
Transmission support group Electric servo
Pump testing bracket (excluding mounting plate for various machine model) Oil cleaner
Cylinder test block Simulated hot oil testing
Universal drive group
4 level blocks
Hose group
Vacuum gauge
65
Profitable nut and bolt kit for field service.
NUT AND BOLT KIT
FEATURES
• The typical sizes of nuts and bolts used
on Komatsu products are now available
as a kit.
• The case is divided into compartments
for each item for ease of use.
No. Description Part No. Q’ty Main application

1 Nut & bolt kit 09941-00000 1
2 • Bolt 01010-30820 10
3 • Bolt 01010-30825 10 For tightening electrical
components (These are
4 • Bolt 01010-30830 10 contained in the same box).
5 • Bolt 01010-30835 10
6 • Bolt 01010-31020 10
7 • Bolt 01010-31025 10 For tightening outer fittings
(There are contained in the same
8 • Bolt 01010-31030 20 box).
9 • Bolt 01010-31035 20
10 • Bolt 01010-31220 5
12 • Bolt 01010-31230 10 box).
13 • Bolt 01010-31240 5
14 • Bolt 01010-31430 2
16 • Bolt 01010-31440 2 box).
17 • Bolt 01010-31640 2
18 • Bolt 07372-00830 10
19 • Bolt 07372-01030 10 For hydraulic hoses, split flange,
etc. (There are contained in the
20 • Bolt 07372-01235 10 same box).
21 • Bolt 07372-01240 10
22 • Nut 01580-00806 20
23 • Nut 01580-01008 15
24 • Nut 01580-01210 15
25 • Nut 01580-01411 5
26 • Nut 01580-01613 3
27 • Washer, flat 01643-30823 15
28 • Washer, flat 01643-31032 20
29 • Washer, flat 01643-31232 20
30 • Washer, flat 01643-31445 10
31 • Washer, flat 01643-31645 5
32 • Washer, spring 01602-00825 20
33 • Washer, spring 01602-01030 25
34 • Washer, spring 01602-01236 30
35 • Washer, spring 01602-01442 10
36 • Washer, spring 01602-01648 5
37 • Case 09941-00090 1
66
Wiring harness connector repair kit to meet needs of

electronic technology epoch.
CONNECTOR REPAIR SET
FEATURES
• Komatsu products are innovated by electronic technology and lots of electronic devices and
harness connections are installed on them. This kit provides all kinds of connectors and termi-
nals used on all Komatsu products.
• All connectors are available in a case in sets for each type, and special tools are provided, so
repairs can be carried out easily.
SPECIFICATIONS
No.
2000
2001
rt
y Pa
222-
222-
ht
on
Weig
Ass’
Opti
790-
790-
Part No. Part Name Outline (main uses, structure)

Set 1
Set 2
N
*1 *2 {kg}
790-222-2100 Repair kit-tool 1 1 — 16.67 Three types of crimping tools and a bag to hold them (For
{1.7} crimping and stripping covers from electric wiring)
790-222-2800 Repair kit-connector 1 1 — 9.81 Plug type connectors (KES parts), terminals for DLI connec-
{1.0} tors, bodies, drawing tools, and plastic storage case
790-222-3100 Repair kit-connector 1 1 — 10.30 Terminals for CN (KES parts, lock type) connectors, bodies,
{1.05} drawing tools, and plastics storage case
790-222-2200 Repair kit-connector 1 1 — 22.56 Round terminals (crimping terminals held by screws, 28
{2.3} types, applicable wire: 0.5 – 15), and plastic storage case
790-222-3000 Repair kit-connector 1 1 — 12.75 Terminals for Econoseal (KES parts) connectors, bodies,
{1.3} inserting, drawing tools, and plastic storage case
790-222-2600 Repair kit-connector 1 1 — 11.77 Terminals for MIC connectors, bodies, drawing tools, and
{1.2} plastic storage case
790-222-3200 Repair kit-connector 1 1 — 11.08 Crimping connectors with insulation covers (3 types), clamp
{1.13} bands, vinyl tape, and plastic storage case
790-222-3300 Repair kit-connector — 1 — 15.20 New X (made by Yazaki), 040 (made by AMP) housings used
{1.55} on new models, terminals with cable, metal-plated MIC
terminals, and plastic sotrage case
790-299-1100 Case (OP) (2) (2) 1 21.57 Carrying case for holding above kits 1 – 8 (any 4 kits in one
{ 2 . 2 } case) (W485 × D345 × H133 mm)
* 1 The new Set 2 consists of the present Set 1 with the addition of repair parts for connectors used on new models.
* 2 Case P/N 790-299-1100 is available as an option, so it is not included in the part number for Set 1 or Set 2.
67
Wiring harness connector repair kit to meet needs of

electronic technology epoch.
CALLED X AND SWP CONNECTOR FOR
CONVENIENCE
(Parts No. 790-222-3500)
The photograph does not show blind plugs (27)

and (28), extraction tools (29), (30) and (31), and
part (33) which appear in the instruction manual.
Note:
With the S type connectors, if the color of the 12-pin connectors is different (white or blue), the connec-
tor cannot be connected even if the number of pins is the same.
• Use the crimping tool kit (part number 790-222-2100) when crimping the terminal and wire.
CALLED M AND S CONNECTOR FOR CONVE-

NIENCE
(Parts No. 790-222-3600)
The photograph does not show part (32) which

appears in the instruction manual.
Note:
The connector assembly includes the connector body, terminal, rear and grommet.
The quality cannot be guaranteed when crimping the terminal and wire using a hand tool, so please use
terminals No. 19–26 (with wire). These terminals (with wire) are supplied in units of 20.
* The cables (AEX wire: 0.85–2 mm²) of the terminals (with wire) are supplied in units of 20.
• The terminals with cables for X type are as follows:
1) 0.85 mm² = with black rubber plug (both male and female)
2) 2.0 mm² = with red rubber plug (both male and female)
3) 1.25 mm² = with red rubber plug (both male and female)
68
Liquid gasket, Bowding agent, Polyurethane paint

for profit in field service.
Sealants and adhesives for repair (1)
Part Name Features Main use
Liquid gasket • Anaerobic liquid sealant contain- • Used to seal pipe joints,
Parts No. 790-129-9080 ing Teflon but no solvents. flanges, tapered parts,
• Since this is anaerobic sealant, it etc.
is hardened between metallic
parts.
• High setting speed and high
resistance to chemicals and heat.
• Using temperature range is –40
— +130°C.
Liquid gasket • Silicone sealant (White). • Sealing of threads of

Parts No. 790-129-9090 • Liquid sealant having silicone as stainless steel pipes
main part and no solvents. • Sealing of various
• Hardened to form rubber-type flanges
elastic material when exposed to • Repair of engines
air at normal temperature.
Loctite High strength. High resistance to • Use to prevent loosen-

Parts No. 79A-129-9110 chemicals and heat (–55 —175°C). ing of bolts, plugs and
threaded parts and seal
them.
Sealant • Sealant used to seal fitting parts • Used as heat-resistant

Parts No. 790-129-9120 and joints, durable at 1000°C. sealant for repair of
• This is directly applied to cleaned engines.
fitting surfaces, then dried up. • Can be used to repair
exhaust pipes, mufflers,
and other high-tempera-
ture parts.
* When the heat resistance at -40

— 400°C is required, sealant 790-
129-9070 is available.
69
Sealants and adhesives for repair (2)

Part Name Features Main use
Bonding agent • Main element is α-cyanoacrylate • Used to stick rubber, plas-
Parts No. 790-129-9130 monomer (liquid). tic and metallic parts.
• If this agent is thinly applied to
surfaces of parts to be stuck and
they are pressed against each
other, slight moisture in air works
as hardener to stick parts together
strongly.
Bonding agent • Instantaneous adhesive made of • Used to stick rubber, plas-

Parts No. 790-129-9140 cyanoacrylate. tic, metallic, wooden and
• If this agent is thinly applied to ceramic parts.
surfaces of parts to be stuck and
they are pressed against each
other, slight moisture in air works
as hardener to stick parts to-
gether strongly in several sec-
onds or several minutes.
Polyurethane paint 1. Type: Two-part weather-resistant For large-scale repair of

Parts No. 790-129-9210 polyurethane paint, the main PC100 – 350-6
elements of which are acrylic • Work equipment
polyol and non-discoloring • Revolving frame
polyisocyanate • Counterweight
2. Features • Outside parts of door
• High weatherability.
• High workability in spray * For touchup, use acrylic
painting. enamel paint.
• Smooth and gloss finished Parts no. 790-129-9230
surface.
• Short drying time.
• Sticks well to various materials.
Polyurethane paint drying at normal 1. Type: Two-part weather-resistant For large-scale repair of
temperature polyurethane paint, the main PC100 – 350-6
Parts No. 790-129-9220 elements of which are acrylic • Inside of machine cab
polyol and non-discoloring Plate
polyisocyanate Cover
2. Features
• Refined finish, luster and * For touchup, use acrylic
excellent gloss are maintained. enamel paint.
• Smooth finished surface. Parts no. 790-129-9230
• Short drying time.
• Paint film performance higher
than baked paint.
Note: When using adhesive, take care that it will not stick to your skins, eyes, etc. (Before using it, read the
instruction manual carefully.)
70
Sealant repair kit for profit in field service.
SEALANT REPAIR KIT

(Parts No. 09940-10000)
FEATURES
• This is a kit consisting of the sealants and
O-rings frequently used for field service
of Komatsu products.
• Individual items have their own part num-
bers, so it is also possible to purchase
individual items.
SPECIFICATION (Component)
No. Description Part No. Q’ty Capacity Main use

1 Sealant repair kit 09940-10000 1
2 • Liquid gasket 09940-00011 2 250 g/pc • Used as a seal for all types of flange
surface or threads.
• Oil pan, final drive case, etc.
3 • Thread tightener 09940-00030 3 50 g/pc • Used for prevention of loosening of
bolts, plugs, screws, and for seals.
4 • Moly-lubricant 09940-00040 1 200 g/pc • Prevention of seizure when press fit-
ting bearings, keys, and pins.
• Initial settling and lubrication of slid-
ing surfaces of bearings.
5 • Rust proof oil 09940-00051 2 60 g/pc • Sliding parts of control levers, etc.
6 • O-ring kit 09940-00061 1
7 •• O-ring 07002-12434 10 pcs.
8 •• O-ring 07002-13634 10 pcs.
9 •• O-ring 07000-13075 10 pcs.
10 •• O-ring 07000-13060 10 pcs.
11 •• O-ring 07000-13048 10 pcs.
12 •• O-ring 07000-13038 10 pcs.
13 •• O-ring 07000-13032 10 pcs.
14 •• O-ring 07000-13028 10 pcs.
15 •• O-ring 07000-13025 10 pcs.
16 •• O-ring 07000-13022 10 pcs.
17 • Case 09940-00161 1
18 • Seal tape 09940-00070 1
19 • Case 09940-00081 1

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1

Tool kit for Dash 5 Hydraulic Excavator Pm-Tune up Service.

Tool kit for Pm-Clinic Service

No. Part No. Part Name Remarks KIT A KIT B KIT C

Simple and speedy checks of wiring harnesses.

(Parts No. 799-601-7400) (Parts No. 799-601-6000)

Dimension of case Weight

Ass’y P/No 799-601-7100 799-601-7400

Almighty to measure rotating speed!

Easy and accurate temperature measurements

Essential tool for checking operation of injection nozzle.

For pressure test of cooling system

Types of radiator caps:

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Only one pressure gauge can measure all types of

Easy-to-use digital multimeter with wide-ranging

A temperature can be measured quickly and accu-

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Measurement view and sighting Correction of emissivity

Measure piston compression pressure before disas-

Easy blow-by pressure measurement of all

Digital display of fuel consumption in the field

2) Power source 2-way power supply

Note) This meter is not applicable on the Cummins ENGINES.

Easy measurement of BOOST PressURE!

Undercarriage parts wear measuring tool

Applicable Wear gauge

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Loose shoe bolt

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One scale to measure both the pushing and

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Measure the sound level and maintain the envi-

Contamination control with ISO and NAS

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Torque multipliers ... Maximum output from mini-

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SOCKET WRENCH KIT (for 12 point bolts)

COMPONENT PARTS AND SPECIFICATIONS

Essential special tool for tightening bolts by angle

Scale kgf.m Unit for Dimensions (mm)

A small tool for big effect.

PUSH TOOL KIT

Contact blocks for press fitting bear-

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5) Total number of push tools 64 pieces

Guides for aligning holes.

Quality assurance, reducing manhour for removal

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No. Part No. Tool Square

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ROUND NUT SPANNER KIT

1 09003-02022 Spanner 34 – 36 01530-02010 0.98 {0.1}

No need for any special skill when removing

103-27-21260, 06403-00308 6 3 53.5 40

06043-00313, 06043-02313 8 4.3 83.5 65

06043-02314, 130-09-31331 8 4.8 90 70

130-09-13560 8 4.8 108 85

170-09-13190 8 4.1 126.8 105

170-09-13230 8 4.5 132.5 110

The lifting equipment shows the level of the