TORISHIMA - JA - 3542 - MAS Submission - Rev.0 - 20200922

MATERIAL SUBMITTAL FOR PUMPS
REINFORCEMENT OF AD DAKHILIYAH WATER TRANSMISSION SYSTEM - PHASE II
The TORISHIMA CDM is a horizontal axially split

double-suction pump used in a wide range of
applications such as seawater desalination plants,
power plants, water and wastewater, water transmission
and irrigation etc.
Double suction and three-dimensional impeller gives

low NPSH requirements and high efficiency. The upper
half casing can be simply disassembled without
disturbing pipework. This enables easy maintenance
and routine inspection.
Technical MPS BPS1 BPS2 BPS3 BPS4

Data
Capacity 3103 3268 2828 2481 700

(m3/hr)
Head (m) 194 217 178 190 182
Size CDM600X400 CDM600X400 CDM600X400 CDM600X400 MSH250/2
Motor (kW) 3050 3250 2600 2350 560
ORISHIMA P MP MAN FAC RING CO. L D

. . .
MATERIAL SUBMITTAL FOR PUMPS
REINFORCEMENT OF AD DAKHILIYAH WATER TRANSMISSION SYSTEM - PHASE II
MPS Pumps supplied for Dakhiliyah Short Term Project
Technical Data MPS Main Pumps (4 Nos)
Capacity (m3/hr) 1955
Head (m) 241
Size CDM500X300
Motor (kW) 2100
ORISHIMA P MP MAN FAC RING CO. L D

. . .
Performance Curve
Customer
L&T Construction 殿
Project
Ad Dakhliyah Water Transmission System - Phase 2 殿
Item No. Torishima ref.

TME200064
Service Type & size

MPS Option-1 CDM600X400
Total Head 194 m Liquid Water

Specification
Flow 3103 m³/hr Temperature 40 deg C

-1
Speed 1030 min Density 1000 kg/m3
Rated
Driver output 3050 kW VISCOSITY 1.0 mPa・s
16
Shaft Power
Total Head
NPSH3 (m) at Impeller

Efficiency
(kW)
(%)
(m)
12
8
NPSH3
100 250 0
Total Head
90 225
Qmin Efficiency
80 200
70 175 5
Rated 4
3
60 150 2
50 125
40 8000 100
30 6000 75
20 4000 50 3050kW
10 2000 25 Shaft Power
0 0 0
0 2000 4000 6000
NOTE Flow (m³/hr)
1 A1-4A : 3103m³/hr - 194m - Eff.81.0% - 1030min-1 - NPSH3=5.3m
2 A1-1A : 4550m³/hr - 178m - Eff.82.0% - 1056min-1 - NPSH3=9m
3 A1-2A : 4050m³/hr - 181m - Eff.83.1% - 1037min-1 - NPSH3=7.4m
4 A1-3A : 3600m³/hr - 188m - Eff.82.8% - 1034min-1 - NPSH3=6.3m Approved by T.Kotaki
5 A1-5A : 2740m³/hr - 201m - Eff.78.7% - 1036min-1 - NPSH3=4.6m K.Kasamatsu
Reviewed by
6 0 : 1205.8m³/hr - 599.37m - Eff.55.4% - 1030min-1 - NPSH3=0.5m
POR : Preferable Operating Range (ISO10816-7) Prepared by H.Katsube
AOR : Allowable Operating Range (ISO10816-7) Date 14/Sep/2020
Z020443(GAMA DISI), N = 100.76, = 1.8 , I D a. = 97.6%, E . Ad = 104%, NPSH3 Ad =0 , A .c : ON
Doc. no.
Reference Only, Not for Construction.
Ref. PW20-0397-1A-R0-CV-R0
ver. KT20200424
Performance Curve
Customer
Project

TME200064
Service Type & size

BPS1 Option-1 CDM600X400

Specification

-1
Rated
16
Shaft Power
Total Head

Efficiency
(kW)
(%)
(m)
12
NPSH3 8
100 500 0
90 450 Efficiency
80 400
70 350
60 300 Total Head
50 250 Qmin
3
40 8000 200
4
Rated 2
30 6000 150
3250kW
20 4000 100
Shaft Power
10 2000 50
0 0 0
0 2500 5000 7500
NOTE Flow (m³/hr)
1 B1-3A : 3268m³/hr - 217m - Eff.82.0% - 1159min-1 - NPSH3=6.7m
4 B1-4A : 2720m³/hr - 220m - Eff.79.3% - 1145min-1 - NPSH3=5.4m Approved by T.Kotaki
5 0 : 2740m³/hr - 200.99m - Eff.79.2% - 1159min-1 - NPSH3=5.4m K.Kasamatsu
Reviewed by
Z020443(GAMA DISI), N = 106.94, = 1.72 , I e e D a. = 97%, E . Ad = 104%, NPSH3 Ad =0 , A .c e: ON
Doc. no.
Ref. PW20-0397-2A-R0-CV-R0
ver. KT20200424
Performance Curve
Customer
Project

TME200064
Service Type & size

BPS2 - Option-1 CDM600X400
Total Head 178.5 m Liquid Water

Specification

-1
Rated
16
Shaft Power
Total Head

Efficiency
(kW)
(%)
(m)
12
8
NPSH3
100 250 0
Total Head Efficiency

90 225
Qmin
80 200
70 175
4
60 150 Rated
3
2
50 125
40 8000 100
30 6000 75
20 4000 50 2600kW
0 0 0
0 2000 4000 6000
NOTE Flow (m³/hr)
1 C1-3A : 2828m³/hr - 178.5m - Eff.81.5% - 1038min-1 - NPSH3=5.1m
2 C1-1A : 4250m³/hr - 161m - Eff.80.5% - 1072min-1 - NPSH3=9.3m
3 C1-2A : 3250m³/hr - 168m - Eff.83.0% - 1029min-1 - NPSH3=6m
4 C1-4A : 2325m³/hr - 181m - Eff.78.3% - 1027min-1 - NPSH3=4m Approved by T.Kotaki
Reviewed by
Z020443(GAMA DISI), N = 103.2, = 1.72 , I e e D a. = 97.6%, E . Ad = 104%, NPSH3 Ad =0 , A .c e: ON
Doc. no.
Ref. PW20-0397-3A-R0-CV-R0
ver. KT20200424
Performance Curve
Customer
Project

TME200064
Service Type & size

BPS3 - Option-1 CDM600X400

Specification

-1
Rated
16
Shaft Power
Total Head

Efficiency
(kW)
(%)
(m)
12
NPSH3 8
100 500 0
90 450
Efficiency
80 400
70 350
60 300
50 250
Total Head
Qmin
40 8000 200
30 6000 150 4 3 2
Rated
20 4000 100
2350kW
Shaft Power
10 2000 50
0 0 0
0 2000 4000 6000
NOTE Flow (m³/hr)
1 D1-3A : 2481m³/hr - 190m - Eff.80.3% - 1185min-1 - NPSH3=5.9m
2 D1-1A : 3350m³/hr - 176m - Eff.81.5% - 1202min-1 - NPSH3=8.9m
3 D1-2A : 2850m³/hr - 183m - Eff.81.7% - 1186min-1 - NPSH3=7m
4 D1-4A : 2075m³/hr - 194m - Eff.77.3% - 1178min-1 - NPSH3=4.8m Approved by T.Kotaki
Reviewed by
Z020443(GAMA DISI), N = 105.32, = 1.63 , I e e D a. = 93%, E . Ad = 104%, NPSH3 Ad =0 , A .c e: ON
Doc. no.
Ref. PW20-0397-4A-R0-CV-R0
ver. KT20200424
Performance Curve
Customer
Project

TME200064
Service Type & size

BPS4 - Option-1 MSH250/2

Specification

-1
Rated
16
Shaft Power
Total Head

Efficiency
(kW)
(%)
(m)
12
NPSH3 8
100 400 0
90 360
Efficiency
80 320
70 280
60 240 Total Head
Qmin
50 200 4
40 2000 160
Rated
2
30 1500 120
3
20 1000 80
560kW
0 0 0
0 500 1000 1500
NOTE Flow (m³/hr)
1 F1-3A : 700m³/hr - 182m - Eff.76.1% - 1462min-1 - NPSH3=6.1m
4 F1-4A : 600m³/hr - 201m - Eff.70.7% - 1511min-1 - NPSH3=5.8m Approved by T.Kotaki
5 A1-5A : m³/hr - 197.4m - Eff.-0.1% - 1462min-1 - NPSH3=5.5m K.Kasamatsu
Reviewed by
6 point6 : m³/hr - 197.4m - Eff.-0.1% - 1462min-1 - NPSH3=5.5m
N g a (AP633216), N = 169.51, = 1.215 , I e e Dia. = 95%, Eff. Adj = 96%, NPSH3 Adj =0 , A .c e: ON
Doc. no.
Ref. PW20-0397-5A-R0-CV-R0
ver. KT20200424
Data sheet for three-phase squirrel cage motor
SIMOTICS
Article number 1RQ7634-6JT10-0CG0-Z
Client order no.: Item no.:

Order no.: Consignment no.:
Offer no.: Project:
Remarks:
General data Environmental conditions

Standards/specifications IEC / EN / ISO Coolant temperature 55 °C
Usage area Safe Area Ambient temperature -20 °C … 55 °C
Type of explosion protection without Installation altitude 1,000 m
Electrical data Mechanical data

Rated power P N 2,940 kW Type of construction IM B3 (IM 1001)
Rated voltage U N 11 kV Degree of protection IP55
Voltage fluctuations ± 5 % (IEC 60034-1) Shaft height 630
Frequency f N 50 Hz Method of cooling IC 611
Frequency fluctuations ± 2% (IEC 60034-1, area A) Cooling rate water total # -/- l/min
Stator circuit Star Type of insulation MICALASTIC - VPI
Rated current I N 188 A Rotor winding material E-Cu
Number of poles 6 Bearing design Antifriction bearing
Rated speed n N 994 1/min Bearing DE NU1044 + 6044
Rated torque M N 28246 Nm Bearing NDE NU1044
Partial load P / P N 4/4 3/4 2/4 Direction of rotation Anti clockwise rotation
Efficiency %# 96.8 96.9 96.6 Sound pressure level L pA (1m), Tolerance +3dB #
Power factor cos # 0.85 0.84 0.78 - no-load # 82.0 dB(A)
Drive operation, sinusoidal feeding - load # 86 dB(A)
SINAMICS GH180 - Measuring surface level Ls # 19 dB(A)
Mode of operation Continuous operation (S1) Coating (paint finish) Standard painting
Thermal class 155(F) utilized acc. to thermal class 130(B) Color, paint shade RAL 7030
Breakdown / rated torque M K /M N 2.5 Total weight # 14000 kg
Moment of inertia J 249.0 kg.m² Rotor weight 4100 kg
Minimal speed (mech.) 100 1/min

Type of terminal box
Maximum speed (mech.) 1,800 1/min
Type of terminal box 1XB8 911
Data regarding drive operation
Number of terminal boxes 1
Load power / kW 2,940
Load torque / Nm 28,246 Factory location
Load speed / 1/min 994 Factory location Czech Republic
Voltage / V 11,000
Frequency / Hz 50
Load current / A 188
Load characteristic square
# These values apply to catalog design with standard environmental conditions.
Offer no. , Item no. Page 1 of 2 Version: 2020.01

Technical data are subject to change! There may be discrepancies between calculated and rating plate values. Generiert: 17.09.2020 16:32:08
SIMOTICS

Offer no.: Project:
Remarks:



Voltage / V 11,000
Frequency / Hz 50

SIMOTICS

Offer no.: Project:
Remarks:


Stator circuit Type of insulation MICALASTIC - VPI
Rated current I N -/- A Rotor winding material E-Cu
Rated speed n N -/- 1/min Bearing DE NU1044 + 6044
Rated torque M N -/- Nm Bearing NDE NU1044
Efficiency %# -/- -/- -/- Sound pressure level L pA (1m), Tolerance +3dB #
Power factor cos # -/- -/- -/- - no-load # 82.0 dB(A)
Breakdown / rated torque M K /M N -/- Total weight # 13100 kg

Load torque / Nm Factory location
Load speed / 1/min Factory location Czech Republic
Voltage / V 11,000
Frequency / Hz 50
Load current / A -/-

SIMOTICS HV C
Article number 1NA1454-4AT10-0AA0-Z
Client order no. Item no.

Order no. Consignment no.
Offer no. Project
Remarks

Standards/specifications IEC/EN/ISO Coolant temperature 55 °C
Type of explosion protection Safe Area Installation altitude 1000 m

Rated power P N 620 kW Type of construction IM B3 (IM 1001)
Frequency fluctuations ± 2% (IEC 60034-1, Area A) Type of insulation MICALASTIC - VPI
Stator circuit Star Rotor winding material Aluminium
Rated current I N 40.8 A Bearing design Rolling-contact bearing
Number of poles 4 Bearing cooling without
Rated speed n N 1491 1/min Bearing DE 6226
Rated torque M N 3971 Nm Bearing NDE 6226
Partial load P / P N 5/4 4/4 3/4 2/4 Direction of rotation clockwise
Efficiency % 95.2 96.0 96.3 95.9 Sound pressure level L pA (1m), Tolerance +3dB
Power factor cos 0.83 0.83 0.80 0.72 - no-load 81 dB(A)
Converter operation - load 82 dB(A)
Converter with sinusoidal output additional for converter operation at Perfect Harmony: +0...3 dB(A)
SINAMICS GH180 Measuring surface level Ls 17 dB(A)
Mode of operation continuous operation (S1) Coating (paint finish) special coating
Appliance Pump Color, paint shade RAL 7030
Thermal class 155(F) utilized acc. to thermal class 130(B) Total weight # 4800 kg
Starting / rated current I A /I N 5.4 Rotor weight 1000 kg
Tolerance I A /I N + 20% (IEC 60034) Dynamic foundation load at 2- pole terminal short circuit
Starting / rated torque M A /M N 1.25 downward / upward -/- kN / -/- kN
Breakdown / rated torque M K /M N 2.5

Moment of inertia J 21.9 kg.m²
Safe stall time hot / cold -/- s / -/- s
Terminal box, Star connection 1XB8 911
Perm. no. of consecutive starts, 3/2
cold/warm *
Factory location
*at max.external moment of 850 kg.m²
inertia Factory location Germany
*U /U N 90 %, M Last ~ n ², M L ast /M N -/- %

SIMOTICS

Offer no.: Project:
Remarks:



Voltage / V 11,000
Frequency / Hz 50

SIMOTICS

Offer no.: Project:
Remarks:



Voltage / V 11,000
Frequency / Hz 50

SIMOTICS

Offer no.: Project:
Remarks:



Voltage / V 11,000
Frequency / Hz 50

SIMOTICS

Offer no.: Project:
Remarks:



Voltage / V 11,000
Frequency / Hz 50

SIMOTICS HV M (AH450-560)
Article number 1RQ6504-6JT10-Z

Offer no.: Project:
Remarks:

Standards/specifications IEC 60034 Coolant temperature 55 °C
Usage area Safe area Ambient temperature °C … 55 °C
Type of explosion protection None Installation altitude 1,000 m

Rated power P N 1,110 kW Type of construction IM B3
Rated voltage U N 11 kV Degree of protection IP 55
Voltage fluctuations ± 5 % (IEC 60034-1, range A) Shaft height 500
Frequency f N 50 Hz Method of cooling IC611
Frequency fluctuations ± 2% (IEC 60034-1, range A) Cooling rate water total # -/- l/min
Rated current I N 70.1 A Rotor winding material Copper
Number of poles 6 Bearing design Rolling contact bearing
Rated speed n N 991 1/min Bearing DE NU1034 M1 / 6034 C3
Rated torque M N 10697 Nm Bearing NDE NU 1028
Partial load P / P N 4/4 3/4 2/4 Direction of rotation Clockwise (view on DE)
Power factor cos # 0.87 0.86 0.80 - no-load # 78 dB(A)
Mode of operation continuous operation (S1) - Measuring surface level Ls # 19 dB(A)
Thermal class 155 (F), utilized to thermal class 130 (B) Coating (paint finish) Special coating
Breakdown / rated torque M K /M N 2.2 Color, paint shade RAL 7030
Moment of inertia J 68.0 kg.m² Total weight # 7700 kg
Minimal speed (mech.) 100 1/min Rotor weight 1750 kg
Type of terminal box 1XB8911
Load torque / Nm 10,697
Load speed / 1/min 991 Factory location

Factory location Germany
Voltage / V 11,000
Frequency / Hz 50
Load current / A 70

PROJECT : REINFORCEMENT OF AD DAKHILIYAH WATER TRANSMISSION SYSTEM - PHASE II
Name of the Manufacturer: Torishima Pumps Mfg. Co.,Ltd
Name of the Supplier: Torishima Pumps Mfg. Co.,Ltd
Description of Material: Supply of Pumps & Motors September 22, 2020

Date:
Material Compliance Statement
S.No Specifications Requirements

Project
Do not
Specifications Contractor's Proposal Comply N/A Remarks
Comply
Reference.:
RFQ for Pumps and Motors
1 PROJECT OVERVIEW
PAW is committed to reinforce the existing Transmission system for Al Dakhiliya Governorate which is inadequate to meet the rapidly increasing demands either the domestic or the BOQ for Pumps And We noted.
special demands for industrial areas developed by PEIE, institutional, tourism and government demands. The reinforcement includes enhancement of transmission pipeline, Motors NA
upgrading of the existing pumping, constructing new pumping stations with balancing reservoirs and constructing new strategic reservoir. PR No. : 29249-WI-M-
PR-1001
Under Phase 2 (Long term works) it is proposed to provide all required works in order to reinforce existing transmission system to meet water demand either the domestic or the We noted.
NA
special demands for industrial areas developed by PEIE, institutional, tourism and government demands up to 2040.
2 SCOPE OF WORK BOQ for Pumps And
2.1 Supply Motors
PR No. : 29249-WI-M-
The pumps shall be of the horizontal centrifugal type with axially split casing (number of stages shall be as required). Shaft and impeller shall be dismountable from the casing We noted and Complied
PR-1001 Comply
without the requirement to dismantle the lower pump half and the connected main pipe work.
Horizontal centrifugal pumps of specified head and flow shall be supplied with complete with electric motor drives and accessories like suction & discharge flange, Pump & motor We noted and Complied
stool, bearing, etc. as mentioned in the specification Comply
MATERIAL OF CONSTRUCTION
We complied, we would provide equivalent or suprior material to specified material.
Casing : Ductile Cast Iron (JIS FCD500-7)

Impeller : Stainless Steel (JIS SCS6)
Shat : Stainless Steel (UNS S31803 or better)
Fastner, Bolts, nuts & Washer : For Wet part (Inside casing) Stainless steel and For
Dry Part (Casing Pressure bolts and outside casing bolt) Carbon Steel
Comply
Wear Rings : Stainless Steel
* Companion Flanges for pump suction and delivery shall be considered as per BS EN 1092" We noted and complied. Comply
According to the hydraulic analysis, the selected duty points for all pumps are given in Table:1 below (Two options).Accordingly vendor to submit the technical offer for further We noted.
review and finalisation of suitable pump configuration. In addition to the duty point, different scenarios and cases are considered in our hydraulic design, the operating scenarios Comply
for different number of working pumps in each pumping station is Presented in Table:2.
Pump to be selected considering all the operating scenarios mentioned in Table:2 under pump operating range having required flow and head required. We noted.
Comply
Table:1 Pump Duty parameters (Option1) We noted.
Comply
Table:1 Pump Duty parameters (Option2) We noted.
Comply
000000000000LTCD//WET/AD DAKHILIYAH//CQP/MAS/F/O1
#000000Sensitivity: LNT Construction Internal Use Page 1 of
Table:2 Pump Operating Scenarios We noted.
New Al Khoud Main Pumping Station (MPS)
Comply
Note: * pump head variation of +12 m to be taken into consideration during pump selection for the
mentioned configuration.
Booster Pumping Station 1 (BPS1) We noted
Comply
Booster Pumping Station 2 (BPS2) We noted.
Comply
mentioned configuration.
Comply
Comply
Note:
1) Pump to be selected in order to avoid run out condition during single pump operation. 1) We noted.
2) Minimum NPSH requirement mentioned above to be taken into consideration during pump selection. 2) We noted. Comply
3) Pump casing internal surfaces shall be coated with Belzona or 2 layers of epoxy of 350 microns thickness. 3) We noted and we would apply 2 layers of epoxy of 350 microns.
4) The external coating of the pump shall comprise 2 pack epoxy resin to a minimum dry film thickness of 300 microns or equivalent. 4) We noted.
5) Conditioning Monitoring system for pump & motor protection to be complied as per Specification 5) We noted and complied.
Spares: We noted.
Vendor shall submit the below spares parts list along with the price as mandatory requirement: Spares list and special tools list is provided.
• Start-up, Commissioning & 90 days trial operation spares & accessories Operation & maintenance spares for 6 months is not applicable.
Comply
• Recommended spares parts -2/4 year
• Operation & Maintenance spares- 6 months
• Special tools if any
2.2 Services to be offered BOQ for Pumps And
Noted. Day rates will be provided.
Motors Comply
1. Supervision during Erection / installation, testing, Commissioning and trial operation PR No. : 29249-WI-M-
PR-1001
2. The pumps shall undergo hydrostatic and performance tests at the factory of manufacture with a motor and VFD (i.e. pump, motor and VFD string test). Out of the same models, We will conduct the pump test with one job motor for all identical pumps. Comply
3 OTHER REQUIREMENTS We will offer warranty as 42 months from last shipment date. Comply
2. All internal coatings, substances and products used in the Works which may come into contact with the media (potable water) shall not contain any matter which could impart We noted and complied.
taste, odor, color or toxicity to the water or otherwise be objectionable on health grounds. Comply
BOQ for Pumps And
Motors
3. Temperature sensors, transmitters and monitoring devices for pumps; Vibration sensors, transmitters and monitoring devices for pumps. We will provide temperature sensor with transmitter and vibration transmitter only,
PR No. : 29249-WI-M- monitoring device is out of our scope. Comply
4. For pump and motor protection Vibration sensors (3 Nos.) at drive end and 2- vibration sensors at non-drive end shall be provided and pump motor bearing and winding PR-1001 We will provide the X-Y direction vibration sensor for each pump bearing.
temperature for both DE and NDE shall be considered. These sensors must be hardwired to a dedicated DEVICE MONITORING CONTROLLER which has local display of all the Comply
protection parameters and has open protocols communication bus to PLC for trending, monitoring and control.
3.1 Special Requirements

BOQ for Pumps And
Motors
Pump Manufacturer shall perform calculation for all possible scenarios (from single pump only operated up to all duty pumps, including 1 standby in operation e.g.) and We noted. Comply
PR No. : 29249-WI-M-
propose which way is more preferable from efficiency point of view (to run the pump motor(s) by VFD or at fixed speed and DOL (VFD bypassed e.g.) in order to reduce PR-1001
heat losses of VFD and associated HVAC equipment or to operate them through VFD e.g.)
4 TERMINAL POINTS
BOQ for Pumps And

Motors
We noted and complied. Comply
PR No. : 29249-WI-M-
PR-1001
5 DOCUMENTS REQUIRED ALONG WITH THE OFFER
1. GA drawing of all pumps 1) We noted

2. Filled Data sheet for all pumps as per annexure. 2) We noted
3) We noted
3. The pump manufacturer shall submit the following performance curves and Data along with his technical offer as minimum.
• Pump Discharge v/s Total Head Curve, Pump Power Input Curve, Motor Power Input Curve at 50 Hz.
• Pump Discharge v/s Pump efficiency Curve Pump Discharge v/s NPSHR
4) We noted
4. Pump Discharge v/s Overall Efficiency Curve 5) We noted
5. Pump performance to be plotted against the attached system resistance curve. 6) We noted
6. NPSHR Calculation BOQ for Pumps And 7) We noted
7. Motor efficiency at Full Load & Rated Duty Point Motors 8) We noted Comply
8. Motor Power factor at Full Load & Rated Duty Point PR No. : 29249-WI-M- 9) We noted
PR-1001
9. No Load Current of Motor 10) We noted
10. Motor Current at duty Point 11) We noted
11. GA drawing for the pump offered with foundation details. 12) We noted
12. Weight of Pump set and required minimum crane capacity. 13) We noted
13. Weight of component/assembly weighing maximum during assembling and dismantling 14) We noted
15) We noted after PO stage
14. Deviation list against the specification
16) We noted after PO stage
15. Drawing Submission Schedule should indicate the probable dates of submission of various drawings, data, procedures, etc.,
17) We noted
16. Utility requirements.
18) We noted
17. List of spare parts for start-up, commissioning, 90 days trial operation, 2/4 year recommended spare parts & 6 months O&M spares, special tools if any. 19) We noted
18. Details / Information - catalogues, technical data and compliance with specified requirements, agents or dealers in Oman, location of their workshops and the after-
6 COMMERCIAL CONDITIONS
Commercial Offer shall include the following: BOQ for Pumps And
1. Price breakdown for supply & services Motors
We noted. Comply
2. Incoterms (Inclusion / Exclusion) PR No. : 29249-WI-M-
3. Third party Inspection charges PR-1001
4. Delivery Period
5. Currency for payment terms (in OMR (Omani Rial))
7 6. Validity of the offer
GUARANTEED DATA up(Pump
to at least 180 days
supplier from
to fill upthe date of quotation
separately)
The pump should be designed to have maximum efficiencies at the outputs corresponding to the rated head with as flat a curve of efficiency as possible between half and
full loads.
BOQ for Pumps And

Motors
We will provide the guarantee data after finalization of technical data.
PR No. : 29249-WI-M-
PR-1001
8 ATTACHMENTS BOQ for Pumps And We noted.
Motors
1. BOOK 3 - SCOPE & PARTICULAR REQUIREMENTS PR No. : 29249-WI-M-
2. BOOK 5 - GENERAL SPECIFICATIONS –MECHANICAL PR-1001
3. BOOK 6 - GENERAL SPECIFICATIONS –ELECTRICAL
Comply
4. BOOK 2- PAW GUIDELINES, (TET-DG-5004) PUMPING STATION
5. RFQ FOR MV MOTORS
6. SPECIFICATIONS FOR ELECTRICAL
7. SPECIFICATIONS FOR ICA
8. DATA SHEET
RFQ FOR MEDIUM VOLTAGE MOTORS
1 SCOPE OF WORK
1.1 GENERAL RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
The scope of work includes design, engineering, manufacturing, testing at manufacturer's works, packing for transportation & storage, delivery of Medium Voltage Motors Document No.
as specified herein/as per standards for use in the project. O292490WI-M-PR-
1001
1.2 SCOPE OF SUPPLY RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Vendor shall provide the following for the Motors: Document No.
a) Sets of Medium voltage motors in compliance with standards with all the associated accessories. O292490WI-M-PR-
1001
b) Vendor shall list maintenance and special tools and tackles, fixtures as required for regular operation and maintenance of the equipment offered in technicalschedule.
c) Vendor shall furnish the list of design-build spares (four years) in technical schedule.
d) For each motors, vendor shall furnish the list of 4 years operation spares and 5 years long term maintenance spares with mandatory spares in technical schedule.
f) Vendor shall furnish training of operation and maintenance personnel for each Motors.
g) Shop testing including functional testing and type testing of Equipment as specified herein. Vendor shall arrange for all the necessary instruments and make arrangement
for the test.
h) Vendor shall furnish testing at manufacturer facility & testing at site for motors.
i) Required installation/ erection hardware/ fittings and bulk materials as required for Supplier’s supplied instruments/ items/ devices/ equipment.
j) Required field instruments racks/ enclosures/ stanchions/ pedestals along with canopy for mounting of Supplier’s supplied instruments. Instruments specified for site
mounting shall be suitable for direct pipe mounting, pedestal mounting, or surface mounting and non in-line indicators and instruments with calibration adjustments.
k) All instrumentation and control cabling between vendors supplied equipment. If any difference arises in above-mentioned documents, most stringent requirement shall be
1.3 followed.
SCOPE OF SERVICE RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Vendor shall provide the following services under the scope of this specification: Document No.
1. Vendor shall provide field technical assistance for supervision of erection, testing at site, commissioning and putting into successful commercial operation of all O292490WI-M-PR-
1001
equipment furnished under this specification. Buyer reserves the right to call Vendor’s field technical representatives at a notice of seven days.
2. The manufacturer shall train a number of persons who will be selected by the buyer for the operation and maintenance of all the works within the Project before hand
over to the buyer.
3. The training has to be carried out by qualified staff of the manufacturer for each specified service and shall be provided for a month period.
4. Vendor shall carry out all engineering required to control & maintenance of panels with Control system.
5. Vendor shall submit all drawings and data as per this specification.
6. Vendor shall arrange for factory acceptance test inspection as per approved QAP.
1.4 SPECIAL TOOLS RFQ For Medium Please refer to motor vendor compliance statement
1.5 SPARE PARTS RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Vendor shall furnish spare parts as per specifications. Apart from the above mentioned clause, vendor shall furnish all required spare parts for commissioning the Document No.
equipment. Commissioning spare parts shall include a sufficient number of all components, items, etc., which need to be replaced by Buyer after installation, testing, and O292490WI-M-PR-
1001
startup of the equipment and prior to placing the equipment into active service. Commissioning spare parts shall be included in Vendor's price.
1.6 EXCLUSIONS RFQ For Medium Please refer to motor vendor compliance statement
2 CODES AND STANDARDS RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Design, manufacture and testing of the MV Motors and its various fittings and accessories included in this specification shall be in accordance with the latest editions of the Document No.
relevant OES standards and tender specifications attached. MV Motors shall also conform to the provisions of the latest revisions of the IEC and any other statutory O292490WI-M-PR-
3 VENDOR’S DRAWINGS AND DATA SUBMITTALS Please refer to motor vendor compliance statement
3.1 DRAWING AND DATA The following drawings and data to be submitted along with offer: 1. For Drawings/Submittals, Vendor to refer Attachments. 2. All the Schedules filledRFQ
up inFor
theMedium Please
format provided withrefer to motor vendor
this specification. 3. compliance statement
Complete list of items being supplied under this package. 4. General Arrangement drawings showing principal dimensions, clearances and cut out for cables entry. 5. GA of T
Voltage Motors
Document No.
O292490WI-M-PR-
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The following drawings and data to be submitted after award of contract: RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Document No.
O292490WI-M-PR-
1001
3.2 MASTER DOCUMENT LIST Please refer to motor vendor compliance statement
Vendor shall submit a Master Document List (MDL) that provides a complete listing and schedule of all drawings and data to be submitted. The initial issue of the MDL
shall be submitted to Buyer along with bid. The MDL shall be maintained by Vendor and shall be updated and resubmitted along with each submittal.
The MDL shall contain the following information:

1. Buyer's name, project title, and procurement package identification.
2. Vendor's document identification numbers, titles, and revision (version) Identification.
3. Scheduled dates when completed and checked documents shall be submitted to Buyer for review.
4. Actual dates when completed and checked documents were submitted to Buyer for review.
3.3 DOCUMENT CONTROL PROCEDURE RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Vendor’s drawings and data shall be submitted via electronic medium in a format compatible with Buyer’s information systems and in a format to be specified by Buyer. Document No.
Vendor shall additionally submit three (3) hardcopies of each drawings and data for Buyer’s review / for information, Hardcopies if required shall be submitted in color. O292490WI-M-PR-
1001
Drawings and data submitted for approval shall be signed by responsible representative of Vendor and shall be to any one of the following sizes – A0 / A1 / A2 / A3 / A4.
All drawings shall have approved title block, which shall be furnished to the successful Vendor. In addition to the information provided on drawings, each drawing shall carry
a revision number, date of revision and brief details of revisions carried out. Wherever any revision is carried out, correspondingly revision number must be updated. All
revisions carried out shall be clouded on the drawing. All dimensions on drawings shall be in Metric Units, unless otherwise specified. The details in the drawings shall be in
English language only.
Buyer shall review drawings / documents submitted by Vendor for approval and comments, if any, on the same shall be conveyed to Vendor. It is the responsibility of
Vendor to incorporate correctly all the comments conveyed by Buyer on the drawings / documents and resubmit the same to Buyer with comment resolution sheet in
editable format. If Vendor is unable to incorporate certain comments in his drawings, he shall clearly state in his forwarding letter such non-compliance along with valid
reasons and justification. Vendor must satisfy the representative of Buyer as to the validity of his design with reference to the requirements of this specification, codes &
standards and local regulations.
Any work performed or material ordered by Vendor prior to receipt of drawings stamped ‘Approved’ or ‘Approved except as noted, Forward final drawing’ by Buyer shall be
at the risk of Vendor. However, examination and approval of the drawings by Buyer shall not relieve Vendor of his responsibility for engineering, design, workmanship,
materials and construction under the Contract.
3.4 OPERATION AND MAINTENANCE DATA RFQ For Medium Please refer to motor vendor compliance statement
Vendor shall submit a project specific Operation and Maintenance Manual (Inclusive all of the accessories e.g. relays, C&I equipment’s etc.) prior to delivery of equipment. Voltage Motors
The O&M manual shall include manufacturers' instruction books, leaflets, and other documents needed to get familiarized with the equipment and to enable Buyer to Document No.
operate, maintain, dismantle, reassemble, adjust and repair the equipment in a safe and efficient manner and also to give Buyer complete information for ordering spare O292490WI-M-PR-
1001
parts.
The information shall be submitted as a complete package and shall be separated into logical groupings. An index, table of contents, or other such listing that provides a
complete inventory of all O&M data items shall be included in the submittal package. Individual submittals of various manufacturers' instruction books, etc., shall not be
acceptable. The O&M manual shall be put into a hard binder which allows easy page change-outs for updates without destroying the binder. The O&M manual shall also be
submitted via electronic medium in a format compatible with Buyer’s information systems and in a format to be specified by Buyer.
The O&M manual shall contain the following data:

1. Final versions of drawings, guaranteed performance data, design data and test certificates.
2. Operator instructions for startup, shutdown and normal operation of the equipment.
3. Complete operation, troubleshooting, and maintenance instructions for each piece of equipment.
4 4. Complete information
OPERATING, DESIGN ANDfor CONSTRUCTION
calibrating instruments and other periodic checks to be done. Please refer to motor vendor compliance statement
4.1 PROJECT INFORMATION RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
This Design and Build Contract is for the provision of planned reinforcements of water supply system majorly comprising of construction of new pumping station: Document No.
MPS, BPS01, BPS02, BPS03, BPS04; new water transmission pipeline in the approximate length of 173km; summit reservoir and surge feed tank. O292490WI-M-PR-
1001
4.2 PACKING & DELIVERY RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Refer all the Attachments as mentioned in ‘Attachments’ section. Document No.
O292490WI-M-PR-
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5 SCHEDULES RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
a) SCHEDULE OF GENERAL PARTICULARS OF VENDOR Document No.
O292490WI-M-PR-
1001
b) SCHEDULE OF DEVIATION Please refer to motor vendor compliance statement
Refer the Attachments as mentioned in ‘Deviation List’ section.
RFQ For Medium Please refer to motor vendor compliance statement

c) SCHEDULE OF SPECIAL TOOLS Voltage Motors
Document No.
O292490WI-M-PR-
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d) SCHEDULE OF COMMISSIONING SPARES Voltage Motors
Document No.
O292490WI-M-PR-
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e) SCHEDULE OF MANDATORY SPARES FOR 4 YEARS Voltage Motors
Document No.
O292490WI-M-PR-
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f) SCHEDULE OF RECOMMENDED SPARES FOR 2 YEARS Voltage Motors
Document No.
O292490WI-M-PR-
1001
g) SCHEDULE OF WEIGHTS AND DIMENSIONS RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Document No.
O292490WI-M-PR-
1001
6 BILL OF QUANTITY RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Document No.
O292490WI-M-PR-
1001
7 ATTACHMENTS RFQ For Medium Please refer to motor vendor compliance statement
Voltage Motors
Document No.
O292490WI-M-PR-
1001
PAW, Sultanate of Oman Reinforcement of Ad Dakhiliyah Water Transmission System – Phase II

Volume 2 Book 3
5.1.1 Design Duty Points

The Contractor shall provide a fully functional pump station, sized to meet at least the following flow demand scenarios, as listed bellow. The below data is only for the preliminary
pump selection and is indicative/minimum.
Table 5.1 Duty parameters for pumps selection
Volume 2 Book 3 We noted. Comply
5.2 The pumps shallRequirements

be able to achieve the required flowrates between the heads associated with Top Water Level (TWL) and Bottom Water Level (BWL) in the reservoirs. Bottom
Pump Design
The Tenderers may propose an alternative number and type of pumps to meet the required design flow rates, completing a whole life cycle costing for each alternative to
the outline design. Volume 2 Book 3 We noted. Comply
Centrifugal pumps shall be provided with the minimum rated duty flow parameters which are specified in table 5.1. Vendor’s scope of supply shall include but will not be
limited to the followings:
▪ Non-lubricated dynamically balanced flexible-metallic spacer couplings; Volume 2 Book 3 We complied Comply
▪ Single Mechanical Seal cartridge type at each end, with suitable flush plan (11 or similar); Volume 2 Book 3 We complied Comply
▪ Pump casing vent including piping terminated at skid edge complete with valve and blind flange including bolts, nuts and gaskets; Volume 2 Book 3 We complied Comply
▪ Common base plate, grout type, for pump and motor; Volume 2 Book 3 We complied Comply
Pumps shall in general satisfy all API 610 standard requirements (11th edition or later), while additional particular requirements are specifically stated/amended herein. Some Volume 2 Book 3 We noted.
deviations may be acceptable subject to Employer’s/Engineer’s approval, as mentioned down below: Comply
▪ Bellow points are in general clarifying and giving particular details referring to clauses where purchaser’s decisions and additional info are required (as marked by black dot in Volume 2 Book 3 We noted.
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subject API standard);
▪ Casing Support (Clause 6.3.11) – API requires “Centreline Supported Pump Casing” for all horizontal pumps, but foot mounted pump may be also acceptable subject to Volume 2 Book 3 Our offered pump is foot mount type.
Comply
compliance to other requirements;
▪ Referring to Clause 6.4.3.2, threaded auxiliary connections may be allowed; Volume 2 Book 3 We noted. Comply
▪ Nozzle Forces & Moments (Clause 6.5) – Pump is highly preferable to comply with requirements of nozzle forces & moments as per API-610, table-5, but deviation may be Volume 2 Book 3 We noted.
Comply
accepted subject that design and stress analysis of pump and piping satisfies all other technical requirements;
▪ Clause 6.9.2 Torsional analysis shall be performed, subject to conditions specified therein (especially when VFD-s are used e.g.). If performed, full report, as specified, shall be Volume 2 Book 3 Torsional analysis will be conducted as option.
provided by manufacturer. Any exclusion proposal for steady state dampened response or transient analysis exclusion has to be properly justified and proven that it may not be
required. This will be subject of Engineer’s review and approval;
▪ Clause 6.9.2.14 shall be complied and reasonable number of starts, taking into consideration hydraulic requirements of pumping system, shall be analyzed and reasonable Volume 2 Book 3 We noted.
number of starts shall be considered. It is roughly estimated that few stats per day should be a reasonable preliminary assumption for pump sets to be considered and checked Comply
(the same shall be checked and verified by Contractor);
▪ Clause 6.11.4 shall be followed, in case that grease lubrication is proposed; Volume 2 Book 3 We noted. Comply
▪ Clause 6.12.1.8 shall be complied for casing, impeller, wear rings and shaft for material certificates at least; Volume 2 Book 3 We noted. Comply
▪ As per clause 6.12.1.9, manufacturer shall analyze and propose all parts to be compatible with potable water, chlorinated up to 1ppm in normal operation (emergency Volume 2 Book 3 We noted.
Comply
concentrations, when particularly required, may increase to around 5ppm of free residual chlorine);
▪ Clause 6.12.1.10 is applicable and bidder shall read details in particular/general specifications regarding coatings; Volume 2 Book 3 We noted, however we will not apply any coating on the rotating elements because
these parts are stainless steel. Comply
▪ Clause 6.12.1.12 may not need to be considered, this is a potable water usage and H2S corrosion is not applicable; Volume 2 Book 3 We noted. Comply
▪ Clauses 6.12.2 and 6.12.3 for castings and welding shall be followed, when and if particularly required; Volume 2 Book 3 We noted. Comply
▪ Clause 6.12.4.3 for impact testing shall be followed, as applicable under such clause and respectful standards; Volume 2 Book 3 Impact test is not considered.
▪ Clause 7.1 Drivers shall be complied and shall be read in conjunction to other particular requirements/specifications for motor drivers, their sizing and required margins. More Volume 2 Book 3 We noted.
Comply
stringent requirement shall be always followed;
▪ Clause 7.2.3 for coupling balancing is applicable; Volume 2 Book 3 We noted. Comply
▪ Clause 7.3 for baseplate shall be followed in general. It is understood that subject requirements are more applicable for oil & gas or chemical services with high temperature Volume 2 Book 3 We noted.
requirements so the vendor shall propose more optimized baseplate design, suitable for water services, taking into consideration all other technical requirements/constraints of this Comply
standard and related specifications. Any deviation shall be pointed out in the offer, and shall be discussed and agreed with Engineer/Employer;
▪ Clause 7.4 Instrumentation is applicable and instrumentation (vibration, temperature and pressure/flow at least, as specified) shall be provided accordingly; Volume 2 Book 3 We noted, we will provide the instruments as per our provided PID. Comply
▪ Clause 7.5 Appurtenances shall be provided, as specified and/or required for particular service; Volume 2 Book 3 We noted Comply
▪ Clause 7.6 Special tools is applicable and the tools shall be provided (one tool set per each type/model of pump set, whenever different tool is required); Volume 2 Book 3 We noted Comply
▪ Clause 8.1 Inspection/Testing/Shipment is applicable, and shall be also followed as specified in particular/general specifications; Volume 2 Book 3 We noted, please review our submitted ITP. Comply
▪ Claus 8.2.2 Pressure-casing materials inspection is applicable and Class 2 inspection is required, unless more stringent requirement is specified elsewhere in these specifications; Volume 2 Book 3 Class 2 inspection is confirmed.
Comply
▪ Clause 8.3 Testing is applicable, and shall be followed in addition to particular requirements given elsewhere in these specifications; Volume 2 Book 3 Please review our submitted ITP Comply
▪ Clause 8.3.3.3 Performance tests shall be performed as specified, and as amended herein. No negative tolerance shall be accepted for pump efficiency guarantee at rated flow; Volume 2 Book 3 Performacne test will be conducted according to ISO 9906, and criteria would be
Comply
followed ISO 9906:2012 Gr.1 1U.
▪ Clause 8.3.3.6 NPSHa from the actual site (based on final design calculations done by Contractor for each applicable station e.g.) shall be used for all performance tests, as Volume 2 Book 3 We will check the NPSH3 value in the performance test.
allowed in this clause. NPSHa from Tender should be used as indicative value only and exact calculated worst case scenario values shall be used in all performance tests; Comply
▪ Clause 8.3.3.7 is applicable for all points and shall be followed; Volume 2 Book 3 We noted. Comply
▪ Clause 8.3.4 Optional testing shall be applicable as follows: Volume 2 Book 3 8.3.4 : We noted.
8.3.4.2.2 : We noted, we will offer as option.
o Clause 8.3.4.2.2 is applicable, 8.3.4.3 : We noted.
o Clause 8.3.4.3 NPSH3 test is applicable and shall be performed, 8.3.4.4 : We will use one job motor for all pump performance test.
o Clause 8.3.4.4 for complete unit test is required. One job motor may be used for all pumps (of same type/model). If this is waived by bidder due to test bed constraints (pump 8.3.4.5 : Noise value in the factory test is just for reference only because of back
Comply
cannot be tested at full speed e.g.), it has to be clearly stated in the offer, and will be subject of review and approval of Employer/Engineer, ground noise.
o Clause 8.3.4.5 for sound testing is applicable, 8.3.4.6 : We noted.
o Clause 8.3.4.6 Auxiliary systems do not need to be tested during performance test (during SAT it is mandatory however), 8.3.4.7 : We noted.
o Clause 8.3.4.7 Bearing resonance test is not required.
▪ Clause 8.4 Shipment is applicable. International seaworthy shipment, or as agreed with supplier, shall be considered; Volume 2 Book 3 The shipping specification which ship out from Japan will be carried out in Comply
▪ Clause 9 Pump Types is applicable and shall generally consider sub clause 9.2 where BB1 type of pump is preferred, but other BB types may also be acceptable, subject to clear Volume 2 Book 3 We noted.
Comply
justification and approval of Engineer/Employer;
▪ Clauses 9.2.1.4&9.2.1.5 are both applicable; Volume 2 Book 3 9.2.1.4 : Our offered pump does not have welde parts.
9.2.1.5 : We noted. Comply
▪ Clause 9.2.3 Running clearances is applicable, and any deviation shall be stated and justified; Volume 2 Book 3 We will provide the well proven our standard running clearance.
▪ Clause 9.2.4.2 Rotor balancing (impeller, shaft and rotor assembly at least) is applicable and shall be done as specified; Volume 2 Book 3 Static balance will be conducted for impeller only and dynamic balance will be
Comply
cnducted for rotor assembly.
▪ Clause 10 Vendor’s data is applicable and all required data, as specified, shall be provided accordingly; Volume 2 Book 3 We noted. Comply
▪ Table 20 shall be considered for minimum spare parts, unless more stringent requirements is requested and amended herein in these specifications which shall amend subject Volume 2 Book 3 We will provide our recommend spare parts list.
Comply
clause;
▪ Clause 10.3 Contract data is applicable, unless more stringent requirement is specified elsewhere in these specifications which shall amend subject clause; Volume 2 Book 3 We noted. Comply
▪ Clause 10.3.2.3 is applicable and shall be provided; Volume 2 Book 3 We noted, please inform us the min. NPSHav at all operation range.
The pump sets shall be installed in a horizontal configuration, with pumps installed to ensure there is sufficient NPSHa (including required margins) for the entire operating range of
the pumps (between single pump operation and all duty pumps operated in parallel e.g.) as specified in Book 5 General Specification – Mechanical.
Contractor shall note also requirements of emergency scenarios (where standby pumps may also be operated, as required) and shall check and verify pump and other equipment’s
Pumps shall be selected of adequate size and operating range to accommodate the full range of operating heads avoiding the need for discharge control throttling valves. Volume 2 Book 3 We noted. Comply
The pump capacity at run--out conditions should not be less than 130% of the duty point. It shall be always adequate for continuous operation of single pump. The motor sizing Volume 2 Book 3 Run out shall be decided by system curve provided by L&T.
shall take account the maximum possible run out operation at the highest speed in addition to de-rating factor
5.2.1 Net Positive Suction Head Volume 2 Book 3 Please inform the actual min. NPSHav value for all operation points.
The Contractor shall ensure the NPSHa to meet any of the duty conditions defined in Table 5.1. Contractor shall also insure NPSHa for all demand scenarios, as listed in
Book 9, Appendix C Pump Station Duties (from single pump up to all duty pumps operation, including emergency operation scenarios e.g.). Duty parameter (NPHa e.g.) for
pump selection shall be at least 2.5m above the NPSH3 at rated duty point while NPSH margin at run-out conditions shall be minimum 1m (unless more stringent (i.e.
higher margin) requirements are stated by pump manufacturer). The Tenderer shall confirm, in his tender offer, the maximum duty and associated pump speed that can
be achieved for the proposed pumps whilst meeting these criteria. NPSHa may be considered as 13m for preliminary pump selection and for tendering purposes (refer to
pump station Tender drawings). However, the exact number shall be calculated during detailed engineering phase and pump selection process and pump station design
5.2.2 engineering shall be done to satisfy proposed pump requirements, taking into account above margins.
Efficiency Volume 2 Book 3 Please review our techncical documents for the pump effieincy at various operating
conditions.
For any of the duty conditions provided (including single pump operation e.g.), the pump efficiency shall be a minimum of 75% (however, minimum 80% efficiency under
allowable operating range is highly preferable). Guaranteed rated duty efficiency shall be above 85%. Contractor shall consider and calculate the life cycle cost analysis
(LCC) for comparison of all bidders, as requested in Tender Prime Document.
5.2.3 Materials Volume 2 Book 3 We complied, we would provide equivalent or suprior material to specified material.
Comply
The pump sets and all ancillary items shall be protected from corrosion.
The Contractor shall provide the most suitable stainless steel with a minimum 12% chromium content, as specified bellow. Corrosion and mechanical properties of selected steel/s Volume 2 Book 3 We would provie the below material equivalent to Table 5.2 Pump Set Materials.
shall not be less than grades shown in the table below. Alternative materials may be proposed on the basis the Contractor can prove they provide equivalent or superior Casing : Ductile Cast Iron (JIS FCD500-7)
characteristics for intended usage. Impeller : Stainless Steel (JIS SCS6)
Shat : Stainless Steel (UNS S31806 or Better)
Table 5.2 Pump Set Materials Fastner, Bolts, nuts & Washer : For Wet part (Inside casing) Stainless steel and For
Dry Part (Casing Pressure bolts and outside casing bolt) Carbon Steel
Wear Rings : Stainless Steel
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Pump casing internal surfaces shall be coated with Belzona or 2 layers of epoxy of 350microns thickness or equivalent approved protection/efficiency enhancing coating. Volume 2 Book 3 We will apply the 2 layers epoxy of 350 microns thickness for pump internal part
and 2 pack epoxy resin will for external part.
The external coating of the pump shall comprise 2 pack epoxy resin to a minimum dry film thickness of 300 microns or equivalent. The finish color shall be BS4800 18 E 53, or
equivalent. All internal coatings, substances and products used in the Works which may come into contact with the media (potable water) shall not contain any matter which could Comply
impart taste, odor, color or toxicity to the water or otherwise be objectionable on health grounds. Only those substances and products which meet the requirements of Regulations
25 and 26 of the Water Supply (Water Quality) Regulations 1989, Statutory Instrument No 1147, (with subsequent amendments) as published by the UK Drinking Water
Inspectorate (DWI) (website: www.dwi.gov.uk), or are to the approval of NSF/ANSI 61 or the American Food and Drug Association, or are to the approval of an equivalent
internationally recognized body, shall be used.
The Manufacturer shall produce material test certificates for all components making up the pump in accordance with ISO 10474 3.1 certificate. Volume 2 Book 3 We will provide 3.1 certificate for casing, impeller and shaft.
Comply
5.2.4 Testing Volume 2 Book 3
The pumps shall undergo hydrostatic and performance tests at the factory of manufacture with a motor (i.e. pump and motor string test). Out of all the same models, one pump We noted and complied. Comply
shall be tested with all contract equipment including, Motor, Seal etc. So, one pump for a particular pumping station shall be performance tested with all contract equipment. Motor
shall be the approved model as purchased for the project. The testing shall be witnessed by the Employer and Engineer.
Pump performance guarantees shall relate to the flow rate, NPSH, the total head and the efficiency of the pump when tested at the manufacturer’s works. Verification of factory- Volume 2 Book 3 We noted.
test results shall form part of the site test on completion. Comply
Tests shall be conducted over the full operational range of the pump. The pump shall operate at all of the duty points relating to the flow rates and associated heads provided in Volume 2 Book 3 We noted and complied.
table 5.1, within the acceptance tolerances of Grade 1U of ISO 9906, as amended in General specifications. Pump performance test shall include NPSH test. Comply
The fulfilment of the guarantees shall be verified at the Works Test in accordance with the procedure given in the latest editions of ISO 9906, Grade 1U (as amended herein) Volume 2 Book 3 We confirmed, performance test will be conduct according to ISO 9906 and I will
and/or API 610. Pump set vibration level shall comply with values specified in ISO 10816 Part 7-2009, Category 1 equipment and/or API 610. follow the ISO 9906 Gr.1 1U test criteria. Comply
The pumps shall be tested complete with all shaft bearings, thrust bearings and directly driven auxiliaries, or where this is impracticable, the Contractor shall state what allowances Volume 2 Book 3 We noted and complied.
shall be made for the losses incurred by these items and shall demonstrate the accuracy of these allowances to the satisfaction of the Employer / Engineer. Comply
Where it is not possible to conclude such a test arrangement, this fact shall be recorded in the Tenderer’s offer submission which shall also include an indication of the method of Volume 2 Book 3 We noted.
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testing proposed which shall allow sufficient spot readings of overall efficiency, quantity/head output to be taken over the full operating speed range in accordance with ISO 9906.
Tests shall be done at pump rated speed. If this is not possible due to test bed constraints, manufacturer shall state reasons and performance test acceptance at reduced speed Volume 2 Book 3 We noted.
may be granted, subject to Employer’s review and approval of all particular conditions stated. This shall be clearly stated in the bidder’s offer and deviation shall be clearly pointed Comply
out and justified.
The witnessed factory test for each pump shall include, but shall not be limited to the below: Volume 2 Book 3 We noted, we will provide test procedure after PO stage. And Noise value in the
▪ Mechanical running test shop test will be reference becauase of back ground noise.
▪ Measurement of capacity Q
▪ Measurement of Head
▪ Measurement of velocity head
▪ Measurement of Losses
▪ Measurement of absorbed power
▪ Measurement of speed Comply
▪ NPSH required (NPSH3 e.g.)
▪ Discharge characteristics including power consumption and efficiency
▪ Water leakage measurements
▪ Bearing temperature measurement
▪ Noise measurement
▪ Vibration measurement
The above tests shall be conducted at minimum, maximum and average speed, if applicable.
The costs of carrying out all tests on the pump sets including the provision of all instruments current oil and stores consumed or used shall be deemed to be included in the Volume 2 Book 3 We noted.
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financial proposal.
The Contractor shall prepare Inspection and Test Plan and submit it to Employer/Engineer for review and approval not later than one month after contract award, Volume 2 Book 3 We noted. Comply
On completion of the FAT the Contractor shall produce a comprehensive report, including certificates and test results for all tests undertaken during pump sets manufacturing / Volume 2 Book 3 We noted. Comply
FAT.
The above report shall be submitted to Employer/Engineer for review/approval prior to equipment shipment. Volume 2 Book 3 WE noted. Comply
No equipment can be shipped without written approval from the Engineer. Volume 2 Book 3 We noted.
▪ Convenience outlets shall be provided with ELCB with 30mA sensitivity
▪ Sized with 33% spare capacity for all outgoing feeders, as per PAW Design Guidelines
6.3.7.3 Variable Frequency Drives and/or Soft Starter Volume 2 Book 3 Not appliacable, VFD out of our scope.
The panel shall be constructed as follows:
▪ Provision of VFD or Soft Starter shall be as per pump motor technical constraints/requirements
▪ Standalone type, IP41 ingress protection
▪ Rated, as per the Key Electrical SLDs and actual motor demands
▪ Bottom Cable Entry
▪ Front Access
▪ Anti- condensation heaters
▪ Sized to fit in the space provided, see Layout drawing for guidance
▪ Hardwired and Modbus TCP (to be confirmed later during Detailed Engineering) interface for connection to the ICA Panel, refer to Book 7 General Specifications –
Control&SCADA.
▪ Protected against short circuit between output phases and ground, analogue outputs and logic circuit.
▪ Operate at a power factor of >0.95 at any load condition and efficiency >96.5% at full load
▪ VFD shall utilize the latest technology to restrict the harmonic distortion limits
▪ Have a dedicated microprocessor-based comprehensive electronic motor protection system
▪ Provide all material and works as per Book 6 General Specifications - Electrical, Specification E04
VFD cubicle should be considered as a starter with the addition of a VFD with display unit and a keypad. VFD shall be low harmonic type, complete with ventilation fans
and ducts and suitably sized for the pump motor. The Contractor shall provide witnessed factory testing of the panel by ngineer/Employer. Testing procedures and forms
must be provided to the witness 2 week prior to the test. Total Harmonic Distortion (THD) shall be limited to lowest level under 5% as per G5/4-1 and IEEE 519 and Oman
distribution code.
Cables from VFD to motor shall be Cu/XLPE/SWA/PVC type. No screened cables are anticipated to be used from VFD to motor, and therefore any input or output filters
which are required shall be designed and installed inside VFD panel by VFD manufacturer, as specified.
6.3.7.4 Electric Motor Volume 2 Book 3 Not appliacable, out of our scope.
The motor shall be constructed as follows:

▪ High efficiency (minimum IE2, >96% efficiency e.g.) Squirrel cage Induction motor, as per IEC 60034
▪ Rated, as per the Key Electrical SLDs (actual rating to be calculated by Contractor based on calculation of actual pump load demand, considering safety margins as
specified)
▪ IP 54/55 as a minimum, depending on installation location
▪ Air cooled type (water cooled motors may be used, subject to Employer’s review and acceptance, and all related equipment and accessories shall be provided to match
the same)
▪ Continuous winding temperature monitoring and temperature protection using separate RTDs for alarm and trip for all main pump motors, as specified
▪ Bearing temperature/vibration monitoring and protection, as specified
▪ Anti-condensation heaters
▪ Sized to fit in the space provided, see Layout drawing for guidance
▪ Suitable for installation in an inland region on a pump station site at an ambient temperature ≤ 55 oC
▪ All MV motors shall be capable of 2 hot/3 cold starts per hour. The motor starting current shall not exceed 6.5 times full load current on DOL start, if applicable, and 3
6.3.7.5 ICA Panel Volume 2 Book 3 Not appliacable, out of our scope.
For details of the required number of incoming and outgoing ways, provision of protection and control and monitoring facilities please refer to:
▪ Control System Architecture: Refer Volume 4 Tender Drawings
▪ PS Plant Layout Drawing: Refer Volume 4 Tender Drawings
▪ Control Philosophy: Book 7 General Specifications – Control & SCADA
▪ ICA Particular Specification Book 7 General Specifications – Control & SCADA
▪ ICA General Specification Book 7 General Specifications - Control & SCADA
The panel shall be constructed in accordance with the requirements stipulated in the ICA Particular Specification and Control Philosophy.
6.3.7.6 MOVs and Flow meters Volume 2 Book 3 Not appliacable, out of our scope.
Power supply to MOVs installed on the pipeline along its route, if any, need to be powered at 415/240V AC. Contractor shall arrange the power supply connection from
Local Distribution Company. For MOVs and Flow meters installed in existing reservoir compounds shall be tapped from existing power source. Any other electrical
equipment required power supply in existing system shall be provided by contractor.
6.4 New Al Khoud Main Pump Station (New Al Khoud MPS) Volume 2 Book 3 We noted.
It is considered that New MPS Pump station will have 6 pump sets (normally 4 will be duty/working and 2 standby-s). If Contractor proposes different pump arrangement,
the same shall be used in all calculations and detailed design engineering shall be done accordingly. As per PAW guidelines, it is required that all 6 pump sets could be
working/started for the switchgear and incoming power supply sizing. In addition to this, two auxiliary transformers, at least 1000kVA each, are considered for station local
power supply on LV AC level. Transformer sizing shall be increased in case that calculated load of whole station demands it (at least 33% spare load per each shall be also
taken in consideration while estimating load demand).
Comply
Pump shaft power (for the nominal Q/h being 3,103 m3/h and 200m head) is estimated as 2,180kW, assuming pump set overall efficiency of 80% (for pump 83% and for
motor 96% e.g.).
Estimated motor nameplate power is between 2,400 and 2,830kW, which will depend on the pump maximum power requirement (operation at the pump EOC (End of
Curve)), while the estimated motor apparent power is between 2,820 and 3,330kVA, assuming motor’s PF of 0.85. Maximum motor apparent power of 3,330kVA is chosen
as a worst
Design case
Guide Linescenario
PUMPING for STATION
all load calculations and estimations. Contractor shall recalculate all herein given values based on actual motor power required for proposed
1 INTRODUCTION TET/DG/5004
The principle function of pump station is to transfer water from lower elevation to higher level; in some instance it is required to boost the flow/pressure or even both. We noted.
The principle goals of the design are to ensure that the water pumping station is functional, reliable, fit for purpose, cost effective, able to be maintained and complies with the We noted.
In principle, the pumping system shall: We noted.
The complete system should be well planned and designed with particular reference to the following: We noted.
Where technical constraints allow a choice in the type of pumping station arrangement or type of pumping equipment, the final choice will normally be determined as the most cost- We noted
The net present value analysis shall allow for the different efficiencies for each suitable pump, the variation in pump duty required for different pipe materials and class of pipe and We noted
1.1 Pump Station Types TET/DG/5004
PAEW operates a wide range of pumping stations of different configurations and capacities. A number of these are major pumping stations, most of which draw potable We noted.
water from reservoir and pump to service reservoirs/elevated tanks. Most pumping stations are located strategically within the distribution system.
• fixed speed pump operation

• variable speed drive pump operation
All stations shall contain at least two pumps (one duty and standby). Duty pump(s) shall be sized to deliver up to the maximum design demand. The standby pump is programmed We noted.
to operate in the event that the duty pump fails or unavailable. Major pumping stations may have more than two pumps but will always incorporate a standby pump(s). The standby
pump(s) must have at least the same capacity as the largest duty pump(s).
Pumping stations are generally found at the following locations: We noted.
• Off-shore : to transfer sea water from beach wells to desalination plant

• On-shore: to transfer water to sea water intake to desalination plant for further treatment.
• Bore wells: to transfer water to storage sites, treatment plant or distribution system;
• Storage: to transfer water from main storage locations to distribution storage reservoir/service reservoir;
• Network: to boost the pressure within the distribution system.
The design of pump station depends on techno economical and geographical considerations. We noted.
A pumping station that supplies water to the distribution system is ideally located near to a water treatment or water storage facility. Booster pumps are required to increase the We noted.
Dimensioning the pump Pump selection is a key factor; the information on pumps (design, type, size etc...) is detailed in the document below. We noted.
This document is a guide only and sound engineering judgement must be applied at all times. It remains the designer’s responsibility for all aspects of the design and the designer WE noted.
Typical layout of pump building (small and big pump stations) are annexed at the end of the document. The drawings show typical building layouts, along with pump, pipework and We noted.
1.2 Site Infrastructure
1.2.1 Location TET/DG/5004 We noted.
The location of a pumping station is strongly influenced by hydraulic considerations so that the pumps and pipeline operate satisfactorily under the design demand
conditions. Adequate positive suction/flooded suction is preferred.
The choice of site is usually determined by the system requirements, land availability, availability of electrical infrastructures and aesthetic conditions, but the location should allow We noted.
for a suitable layout for the incoming and outgoing water-mains. There should also be sufficient clearance from surface and subsurface obstructions to allow for construction. Sites
located under electrical power lines should be avoided. Consideration should also be given to the potential likelihood of future development.
To ensure that the proposed pumping station location and layout are acceptable, the proposed site shall be approved in advance by PAEW during concept/preliminary design We noted.
stage. Pump pedestal level or building floor is to be located above maximum flood level, with the floors being a minimum of 300mm above the 1:50 year flood level. And the
electrical transformers/ pad mounted substation or emergency generator on the site must also be located at least 300mm above 1:50 year flood level. The design consultant
should fully acquire the site info and meterological data during the preliminary/detailed design stage; properly design the surface/stormwater management considering the 1: 50
The size of a pumping station site is primarily depending upon the number of pumps (present+future) and site pipe works. In most cases, pumping station is associated within the We noted.
reservoir compound which is located adjacent to road or at Jabel. If the pumping station is to be located adjacent to road, its entry and exit position should be determined in
conjunction with the Ministry of Transport & Communication and ROP. As much as possible, it shall be located away or far apart from the residential area and sensitive areas like
If the pump station is situated adjoined to the jabel (mountain), suitable protection measures to be considered to protect the pump station from unstable boulders / loose soil that We noted.
may fall often from jabel.
During preliminary design stage, the design Consultant should consult with the various regional stakeholders like MoH, power distribution company (MEDC, Mazoon, Majan, We noted.
RAECO), Municipality, MoTC, Ooredoo, Omantel, PDO/OGC, OBC, ROP, Falaj crossings etc.,. This should be commended early stage of project as getting approvals/NOC can
become prolonged that directly affects/delay the commencement of project execution unintentionally. Consideration must be given to key issues associated with the project and
relevant stakeholders associated with these issues and bring to the notice of PAEW as and when required.
Copies of relevant approvals from authorities/stake holders shall be included in the detailed design report shall be annexed with the Tender Documents. We noted.
The following factors shall be considered during the site selection process: We noted.
1.3 We noted.
Access Road A access is to be provided from the closest public road to the pumping station. Where access from a public road is not available then a suitable access road shall be created. The design of the access road shall reflect the size and operating requirements maintenance vehicles. The road shall be an all weather sealed road and have a suitable turning area for a 5 tonne maintenance
1.4 Materials Of Construction TET/DG/5004 We noted.
The design /supervision/Project Management consultant shall adopt careful materials selection based on application, design, worst environmental conditions and protection
measures to minimise material degradation and frequent maintenance.
Preferably approved products and suppliers registered with PAEW shall be used.
1.4.1 Pump Station Building TET/DG/5004 We noted.
1.4.2 Pumps TET/DG/5004 We noted,
There is a choice of materials depending on the environment the pump will be working in. The principal materials are ductile iron, stainless steel, bronze, nickel, titanium
alloy and plastics. Material selection shall vary based on the below major parameters in water (salinity, total dissolved solids, conductivity, pH and temperature).
1.5 Pump Selection TET/DG/5004
A pump is required to provide a range of flows over a range of system pressures in order to satisfy system demand criteria. The main criteria when selecting a pump is operating We noted.
The design consultant is to ensure that there is a commercially available pump which satisfies the required duty with high efficiency from at least three well reputed suppliers. We noted
Selection of a pump suited to the application, requiring an acceptable level of maintenance and efficient in operation is critical to achieving minimum whole-of-life costs. We noted.
Each pump and drive unit is to be suitable for pumping water and for performing the duty throughout the specified range. The operating (flow and head) requirements are to be We noted.
Consideration is to be given to: We noted.
1.6 Pipework arrangement and valving TET/DG/5004 We noted / Out of our scope.
Suction Pipework We noted / Out of our scope.
Delivery Pipework We noted / Out of our scope.
Miscellaneous fittings We noted / Out of our scope.
Dismantling joint We noted / Out of our scope.
Thrust Restraint Fittings We noted / Out of our scope.
Pressure Gauges We noted / Out of our scope.
Flow meter We noted / Out of our scope.
Testing of Pipework We noted / Out of our scope.
1.7 Future Expansion/Up-gradation TET/DG/5004 We noted.
2 PUMP DESIGN TET/DG/5004
In a water supply system centrifugal pump is most commonly used. A pump is a hydraulic machine which converts mechanical energy into hydraulic energy or pressure energy. A We noted.
A centrifugal force is defined as the action that causes something to move away from its access of rotation. We noted.
A centrifugal pump uses an impeller and volute (or casing) to create the partial vacuum to suck water in and discharge pressure necessary to move water through the pump casing. We noted.
There are four main major characteristics to describe a centrifugal pump are as below: We noted.
2.1 Field of use TET/DG/5004 We noted.
2.2 Number of impeller (s) TET/DG/5004 We noted.
2.3 Shaft position TET/DG/5004 We noted.
• Horizontal pump: The shaft of the pump is horizontal or parallel to the ground. Entire pump unit would be installed on the ground level;
• Vertical pump: The shaft of the pump is vertical or perpendicular to the ground. Motor is located above the pump head or at a higher level with an extended shaft.
2.3.1 Surface / Immersed / Submersible / Line Shafting TET/DG/5004 We noted.
2.4 Type of impeller TET/DG/5004 We noted.
2.5 Type of Casing TET/DG/5004 We noted.
2.6 Number of Entrances TET/DG/5004 We noted.
2.7 Specific speed TET/DG/5004 We noted.
3 COMPONENTS OF PUMP TET/DG/5004 We noted, suction pipe. Foot valve, delivery pipe and delivery valve are out of our
3.1 Impeller TET/DG/5004 We noted.
3.2 Casing TET/DG/5004 We noted.
3.3 Seals TET/DG/5004 We noted, we would provide mechanical seal as shaft sealing device.
3.4 Coupling TET/DG/5004 We noted.
3.5 Bearings TET/DG/5004 We noted.
3.6 Suction pipe TET/DG/5004 We noted, out of our supply.
3.7 Foot valve with strainer TET/DG/5004 We noted, out of our supply.
3.8 Delivery pipe and delivery valve TET/DG/5004 We noted, out of our supply.
4 MOTORS TET/DG/5004 We noted.
5 HYDRAULIC CALCULATIONS FOR PUMP TET/DG/5004
5.1 Specific speed TET/DG/5004 We noted.
5.2 Pump design parameters TET/DG/5004 We noted.
Operating point TET/DG/5004 We noted.
Pump characteristics are known from the pump curve.
The system characteristics, i.e. the Q – H relationship of the pipe system have a form as can be seen below (fig 2).
The point of intersection between system curve and the pump curve is the operating point. TET/DG/5004 We noted.
The operating point changes based on the arrangement of the pumps (individually or TET/DG/5004 We noted.
combinedly).
There are several ways to change this operating point.
One way is to change the pump curve. This can be achieved by:
• Parallel operation of more pumps (more discharge );
• Serial operation of more pumps (higher. head).
Another way is to change the system characteristics by: TET/DG/5004 We noted.
• Altering pump speed;
• Throttling of valves;
• Changing pipe diameters;
• Altering impeller diameter.
5.4 NPSH and cavitation TET/DG/5004 We noted.

Centrifugal pumps will only operate satisfactorily if there is no build-up of vapour within the
pump.
The required net positive suction head (NPSHr) is the amount of energy required to prevent the formation of vapour-filled cavities of fluid within the eye of impeller. The formation
and subsequent collapse of these vapour-filled cavities is called cavitation and is destructive to the impeller. The NPSHr to prevent cavitation is a function of pump design and is
usually determined experimentally for each pump. The head within the eye of the impeller, also called net positive suction head available (NPSHa), should exceed the NPSHr to
avoid cavitation.
Cavitation on the impeller blades should always be avoided. This phenomena is caused by carried air or water vapour being released from the water. The developed bubbles (of a
very small size) move inside the pump and collapse when entering a higher pressure zone. The continuous collapsing of bubbles on the tip of an impeller blade causes the metal
to be eroded. The lifting of water by suction should be avoided as far as possible. The pump parameter N.P.S.H. (Net Positive Suction Head) must be evaluated. The N.P.S.H. can
be roughly defined as the static head above vapour pressure.
It is important to accurately differentiate the required N.P.S.H. indicated on the characteristic curve of the pump and the available N.P.S.H. that is determined from the characteristic
of the network.
To avoid the phenomena of cavitation, it is necessary to comply with the rule:

• Available N.P.S.H. > required N.P.S.H;
• For safety, the available N.P.S.H. must always be greater than the required N.P.S.H. of at least 0.5 m to 1 m.
5.5 Motor drive TET/DG/5004 We noted.

Electric motors operate at their peak power factor and efficiency when fully loaded.
The power delivered to the pump shaft is known as brake horsepower (BHP)
There are three different types of motors. These are:

• Fixed speed: one speed, used in most cases;
• Multi-speed: generally two choices of speed, rarely used in pumping;
• Variable speed: constantly adapting to the pumping need (direct delivery system with variable flow and constant pressure). These motors are coupled to a Variable
Frequency Drive (VFD).
The speed of rotation depends on the number of pairs of poles
Rotation frequency = 120xF/n

Where
n = number of pole per phase
F = Frequency (50 or 60 Hz)
The Common values for a frequency of 50 Hz are:

• 2900 rpm with 2 poles
• 1450 rpm with 4 poles
• 960 rpm with 6 poles.
The pump power input P of the pump is the mechanical energy at the pump coupling or pump shaft absorbed from the drive. P can be calculated using the following formula:
P= p.g.Q.H/1000.n
5.6 Points to note TET/DG/5004 We noted.
• Never oversize a pump but select with the required duty point considering limited margin;
• Selected motor shall be capable of running the pump in any point on the pump curve.
• Choose a motor with sufficient power reserve but not too oversized;
• Respect the maximum number of starts per hour depending on motor power:
P < 4 kW 15 starts / hour

P from 5 to 11 kW 12 starts / hour
P from 15 to 30 kW 10 starts / hour
P > 30 kW 6 starts / hour
• Prefer a motor running 1500 rpm rather than 3000 rpm to maximise longevity andreliability;
• Power on the motor plate is the nominal power delivered by this motor;
x Minimize head loss at the suction side, prevent the possibility of air intake to avoidcavitation;
• Never control the pump from the suction side;
x The discharge flow should be a straight as possible (avoid Tee and 900 elbow);
• For the installation of pressure gauges and flow meters comply with manufacturers
5.7 recommendations. TET/DG/5004
Pump Performance testing
A pump test is performed to measure various aspects of the pump's operation. The end result of a pump test is an estimate of the overall efficiency of pump and to We noted.
authenticate the manufacturer design guarantee are attaining at rated parameters.
The pumps shall be designed, manufactured and tested in accordance with the last edition of one of the following appropriate standards:
• ISO
• BS EN
• DIN
• API
• Hydraulic
The Institute
pumps and Standards
associated (HIS) shall be designed and suitable for the climatic conditions in the Sultanate of Oman.
equipment We noted.
The pumps shall be of a type as indicated in the particular requirements of the specifications. We noted.
The pumps shall be designed for continuous duty at rated parameters and should be capable of pumping the flow ranges specified in the specifications. We noted.
The pumps and associated equipment shall include all necessary provisions to prevent contamination of the drinking water being pumped. We noted.
The Contractor/Manufacturer shall produce material test certificates for all components making up the pump in accordance with ISO 10474 3.1B certificate. We will provide Material Certificate with ISO 10474 3.1 for Casing, Impeller and
PAEW reserve the right for shop inspection / stage inspection by their authorised representatives. The Manufacturer / Contractor shall provide full assistance and co-operation for shaft.
Please review our submitted ITP.
such inspections. Transport conditions to safeguard all parts of the pump, motor including the bearings and seals should be clearly defined.
The Contractor / Manufacturer shall make suitable provisions for detailed shop testing of the pump and inform PAEW sufficiently in advance to enable their representatives to We noted.
witness the tests The pumps shall be tested in accordance with the ISO 9906 or relevant equivalent standard to be approved by PAEW or their representative, at the Manufacturer
premises to witness the pump performance as per the designed guarantee points as detailed in the specifications /contract.
5.7.1 Factory Test TET/DG/5004
The factory test for each variable speed pump shall include, but shall not be limited to the below: Please review our submitted ITP.
• Mechanical running test
• Measurement of capacity Q
• Measurement of Head
• Measurement of velocity head
• Measurement of Losses
• Measurement of absorbed power
• Measurement of speed
• NPSH required
• Discharge characteristics including power consumption and efficiency
• Water leakage measurements
• Bearing temperature measurement
• Noise measurement
• Vibration measurement
The above tests shall be conducted at minimum, maximum and average speed.
Motors Please review Motor ITP
All motors shall be given a standard commercial test as defined by IEEE and the all tests shall confirm the followings:
• Temperature
• Efficiency
• Torque
• No load, full voltage vibration level
• Noise test
• Power consumption
All listed tests shall be detailed and procedures shall be included for every test along with the acceptable tolerances according to international standards. We noted.
All instruments used during shop tests at Manufacturer’s premises shall be duly calibrated by recognised laboratories and the calibration certificates shall be inspected and certified We noted.
by PAEW’s representatives prior to starting the shop tests. The equipment for testing pump performance corresponds to the most common pump test standards ISO, HIS and DIN.
The calibration certificates should not be more than six months old. (required to be calibrated periodically). We noted.
5.8 On site Testing TET/DG/5004 We noted.
After installation and before commissioning, the Contractor shall be carry out site test to be witnessed by PAEW, their representative (Consultant), contractor and
manufacturer’s representative.
The site tests for individual and parallel pump operation shall include but not be limited to the following measured over the entire specified range:
• Discharge characteristics
• Head measurement
• Water leakage measurements
• Vibration measurements
• Bearing temperature measurements
• Noise measurements
Any problem or defect detected during these tests shall be promptly rectified by the Contractor/Manufacturer at no additional cost.
The Contractor shall include in his bid, as a minimum, consumables and spare parts for commissioning and spare parts for guarantee period operation. The
Manufacturer/Contractor shall guarantee the availability of spare parts for a minimum duration of 10 years.
DESIGN OF PUMPING STATION TET/DG/5004 We noted. (Out of our scope)
The required capacity of pumping station and its location is determined from hydraulic network analysis.
A pumping station should have at least shall have minimum but not limited to below:
• Pump hall room ;
• Overhead cranes / hoist / monorails
• Control room (optional);
• Electrical room;
• Automation room;
• Office (Optional);
• Maintenance and workshop facilities (Optional);
• Storage for spare parts and equipment (Optional);
• Storage for chemical and substances (Optional);
• Welfare facilities (including PPE changing area).
6.1 General Recommendations TET/DG/5004 We noted. (Out of our scope)
The architectural design should harmonize with the surrounding environment and respect the natural landscape as far as reasonably practicable.
The foundations of structures depend on the results of geotechnical investigation. Usually, the structure is of reinforced concrete, steel and masonry construction.
The building should be designed considering both the initial requirement and the potential need for space to accommodate future equipment for expansion.
9 Condition Monitoring System (CMS) For Pump & Motor Protection TET/DG/5004 We noted. (Out of our scope)
Pumps are at the heart of force main transmission system, which are often overlooked as a potential source of improved productivity and become a prime cause of excess We will provide the sensor only.
costs if its performance is not continuously monitored. Operation managers, maintenance engineers and supervisors should adhere to best practices and understand the
operational do’s and don’ts for employing pumps properly in water pumping applications.
This chapter provides an overview of how to operate pumps properly and continuously monitor, using the CMS, the various parameters related to Vibration & Temperature
to predict and initiate a preventive action.
The purpose of this document is to provide the standard specifications desired for online/continuous monitoring and protection of PUMPS used in pumping stations.
This CMS device will be dedicated for protection of valuable assets like PUMPS & MOTORS by continuously monitoring various parameters which may lead to the failure of
either PUMP or MOTOR (or both).
This document shall primarily provide a brief guideline for the design of monitoring a rugged and reliable protection system for small to large sized pumping sets installed for
PAEW.
The secondary objective of this document is to provide a standardized guide line containing requirements and specification relating to the design of Protection systems for
9.1 water pumping
Pump sets
vibration thereby reduce
monitoring or nullify the possibilities of premature failures of pump and associated motors.
and protection TET/DG/5004 We noted. (Out of our scope)
Vibration monitoring and analysis is one of the main parameter of all pump performance monitoring programs. The vibration level of a pump is directly related to where it is
operating and in relation to its BEP. The further away from the BEP, the higher the vibrations will be. There is no absolute vibration amplitude level that is indicative of a
pump in distress. However, there are some guidelines that have been developed as target values that enable the analyst to set alarm levels.
Contractor should exercise utmost caution when applying the designed values, since each pump installation is unique by itself. When a Pump is initially started, a baseline
vibration reading should be taken and trended over time.
Each pump set MUST have a dedicated VIBRATION MONITORING system either independent of integrated with the other protection signals of bearing and winding
temperatures. The following guideline / SLD (Fig 1) must be envisaged.
9.2 Vibration Sensors TET/DG/5004 We noted. However the nubmer of vibration sensor and direction are ae per our
Measurements are to be taken on PUMP & MOTOR bearings (preferably on bearing casings) with either SEISMIC or PIEZO-ELECTRIC transducers. The mounting of submitted PID.
these transducers/sensors must be properly positioned to capture the vibrations on RADIAL & AXIAL directions. (Y & Z directions). The level of vibration shall be compared
with the historical baseline values which will either be provided by the
manufacturer OR archived during initial start-ups and shut downs with load and no-load conditions to assess the severity.
These benefits of these historical values will be to

• Prediction of problems for both pump and motor
• Avoid failures and ensure less down time
• Optimize pumping efficiency and maximize production
• Ensure longevity (life-time) of the pump sets.
The vibration sensors must be sensitive enough to check the following:

• Overload
• Mis-alignments between Pump and Motor.
• Imbalance in either Motor OR pump.
• Loss of lubrication (high friction).
• Worn out Bearings or failures.
9.3 Standard Specification of Vibration Sensor/Transmitter TET/DG/5004 We will provide just vibration sensor with 4-20mA out put and inform the alarm/trip
value.
Firstly, the sensor must be compatible with the Vibration monitoring / controlling device (if supplied as integrated sensor with the controller)
Sensors are to be suitable for Direct mounting (threading) onto Motor & Pump casings in two axes. Sensors to preferably have settings of both vibration level and delay
time settable on the unit.
Connectivity to be co-axial thread able / locking type vibration free firm socket.
Outputs: (minimum requirement)

1 x analog output (4-20mA) for continuous data and
1 x digital output for Alarm and /or Trip to be available from relay or TTL output.
The measurement range of the sensor should have good resolution and the “TRIP” value (Excessive Vibration) measured should be approximately 75 % of the sensor
range. The analog output, 4 – 20mA, shall be scaled to this range.
9.4 Pump Bearing and Winding Temperature TET/DG/5004 We will proivde one 3-wire PT100ohm single element RTD with transmitter for pump
The system must be capable of capturing and monitoring the temperature of bearing and motor bearing. And two 3-wire PT100ohm single element with one
transmitter for motor each winding.
• Bearings of Motor & pump (NDE &DE)
Alarm / Trip value will be provided separately.
• Winding temperatures of the Motor (U,V & W)
This is necessary as it provides the easiest, simplest and the economical way to monitor the health of both MOTOR & PUMP and enhance its life.
The above parameters have to be monitored on real time basis from a dedicated controller OR can be integrated with the Vibration monitoring device. The preferred
controller for this shall have the following key features:
• Microprocessor type, (preferred in a small wall mounted panel)
• Suitable for 2/3/4 wire RTD sensors. (PT 100) **
• Minimum of 3 (three) winding PTC, one each from U,V & W windings, have to be monitored.
• Bearing temperatures of PUMP at DE & NDE. (two nos.)
• Bearing temperatures of MOTOR at DE & NDE (two nos.)
• Continuous and high speed archiving of winding and bearing temperatures.
• Provision of indicating and setting ALARM & TRIP set point temperatures for each sensor.
• Real time comparison between ACTUAL & SET temperature from both winding and bearing sensors.
x Local display (LED / LCD) with configurable scrolling feature to indicate all the measured parameters.
• Retransmission signals of 4-20 mA for each parameter.
• Separate relays for ALARM & TRIP for each parameter.
• RS 485 (Open protocol) for connectivity to PLC / SCADA system.
** The PTC & RTD signal converters may be envisaged and the standard 4 – 20 mA signal shall be used.
The following guideline (Fig:2) must be envisaged for monitoring and protecting pump sets from excessive Winding and Bearing temperatures.
9.5 General Requirements TET/DG/5004
• The contractor shall have to ensure that all the parameters are integrated to one LOCAL WALL MOUNTED PANEL controller with local displays (SCROLLING TYPE) OF We noted (Out of our socpe.)
all MONITORED parameters. Each pump sets will have an independent wall mounted panel for monitoring the corresponding parameters.
• The power supply to these panels MUST be from a UPS, (with 4 hours run time) preferably from the main UPS envisaged for PLC/SCADA system. A bypass facility also
to be provided for raw power in case of UPS failure for temporary period till UPS is restored PAEW and successful completion of initial operation.
9.6 Important Requirements TET/DG/5004
• Dedicated CONDITION MONITORING SYSTEM (CMS) has to be installed in a wall mounted panel for each pump set and must operate INDEPENDENTLY and must We noted (Out of our socpe.)
perform normally even without PLC connectivity.
• All sensors has to be hard wired to this CMS.
• The TRIP signals from all parameters must be multiplexed (by relay logic in the panel) and must be directly hardwired to the relevant switch gear of the pump set for
tripping in the event that any one of the parameter continuously exceeds the limit beyond the allowable set time.
• Re-transmitted signals (optional), if available has to be wired to the PLC panel.
• All the parameters have to be linked to the pump house PLC on a communication bus with open standard protocol.
• The local HMI of the PLC must have the provision for generating short term Trends (minimum 4 hours) for each analog parameter apart from real time trending.
• Optionally, the HMI should have the facility to save the Historical data of ALL these parameters for a period of 6 months on FIFO basis.
Standard Specification
1 SCOPE TET/SS/5039 Please refer to motor vendor compliance statement
2 APPLICABLE STANDARDS AND CODES TET/SS/5039 Please refer to motor vendor compliance statement
The manufacturer shall adhere to the Codes and Standards as applicable from the list below.
Where reference is made to a code, specification or standard, the reference shall be taken to mean the latest edition available at the date of submission of the tender.
In case of difference between this specification and the specified International Standards then the text in this specification takes precedence. However, any valid and
reasonable changes shall be formally notified to PAEW for consideration. Equivalent standards shall be acceptable upon PAEW approval.
The following list of standards indicates the requirements as minimum. Any other standard not listed below or elsewhere shall be subject to review and approval by PAEW.
3 ABBREVIATIONS TET/SS/5039 Please refer to motor vendor compliance statement
CLIMATIC DATA TET/SS/5039 Please refer to motor vendor compliance statement

5 DESIGN CONSIDERATIONS TET/SS/5039 Please refer to motor vendor compliance statement
5.1 GENERAL TET/SS/5039 Please refer to motor vendor compliance statement
Unless otherwise stated, all motors shall be for connection to a three-phase, 50 Hertz, alternating current (AC) supply. Motors shall operate at the speed and voltage as
specified. Motors shall be classified as LV, MV or HV based on the voltage rating shown below;
• LV - up to 1000V
• MV - 1000 V to 11kV (excluding 11kV)
• HV - 11kV and above
AC motors shall be of the induction type and shall be capable of operating continuously, at rated torque, at any voltage between +/- 10 per cent of the nominal value and at
the altitude specified.
If VFD’s are used to drive the motor, proof shall be provided of motor and VFD compatibility.
The Motor dimensions shall comply with IEC 60072-1.
All motors for centrifugal fire pumps application shall conform to the requirement specified under NFPA 20.
Unless otherwise approved, AC motors shall have squirrel cage rotors and shall be suitable for direct on line starting, soft starters, variable frequency drive driven units.
All parts shall be of material capable of withstanding variations of temperature arising under working conditions without distortion or deterioration or setting up of undue
strain in any part of the machine with which they are associated.
The Motors shall be IE2 or IE3 design, suitable for the process application with a temperature classification of T3 (Class F insulation and Class B temperature rise), ingress
protection of IP 55 for Indoor installation and IP 67 for outdoor installation.
5.2 The purchase
STARTING of high efficiency motors shall be subject to the submission by the vendor of a type test certificate for the motor he is offering in his tender. This type test
REQUIREMENTS TET/SS/5039 Please refer to motor vendor compliance statement
Motors shall be designed for full voltage starting and rated for continuous operation (S1 in accordance with IEC 60034, Part 1) unless otherwise specified. Motors shall be
able to overcome starting load inertia and accelerate to rated speed under both rated and at 10% reduced voltage conditions during starting without injurious heating or
vibration.
Motors as a minimum, having attained full load temperature, shall be capable of three starts within an hour, two of which may occur at a minimum interval of five minutes.
Motors shall be designed suitable for site meteorological conditions without exceeding Class B temperature rise. All motors for location at elevations in excess of 1000 m
above sea level shall be appropriately altitude rated.
The motors shall have a full load power factor of not less than 0.9 lagging and shall be so designed that power factor correcting capacitors (if required) can be connected
5.3 RATINGS TET/SS/5039 Please refer to motor vendor compliance statement
Motor shall be rated for continuous duty S1 and Intermittent periodic duty with starting S4 as per project specific application and according to the IEC 60034 Motors shall
have continuous maximum ratings not less than 20% (for motors > 300kW) and 15% (for motors < 300kW) in excess of the maximum likely to be drawn by the equipment
within the operating range.
5.4 MOTOR PROTECTION TET/SS/5039 Please refer to motor vendor compliance statement
5.5 NOISE CONTROL TET/SS/5039 Please refer to motor vendor compliance statement
5.6 VIBRATION AND BALANCING TET/SS/5039 Please refer to motor vendor compliance statement
Rotating elements shall be accurately balanced statically and dynamically to Grade A IEC 60034-14 to eliminate vibration and noise when running. The rotating assembly
shall be balanced with the half feather key (Code H) in accordance with ISO 8821.
Peak-to-peak vibration limits shall apply to all horizontal drive machines with anti-friction bearings. These limits shall apply to cover rotor vibration during shop tests and
after installation with the associated pipework and shall be measured at rated speed and at a capacity of within 10 per cent of the rated capacity.
Peak-to-peak vibration limits shall be in accordance with IEC 60034-14.
Vibration monitoring and protection shall be provided for;
x All motors above 300kW;
x All Motors below 300kW where the motor availability is critical for the process applications.
Where the motors are driven by drives, the vibration shall be balanced for the entire range frequency band of drive operation.
5.7 ROTATION TET/SS/5039 Please refer to motor vendor compliance statement
5.8 TERMINAL BOX TET/SS/5039 Please refer to motor vendor compliance statement
5.9 WINDINGS TET/SS/5039 Please refer to motor vendor compliance statement
5.10 COOLING SYSTEM TET/SS/5039 Please refer to motor vendor compliance statement
5.10.1 LV MOTORS TET/SS/5039 Please refer to motor vendor compliance statement
5.10.2 MV / HV MOTORS TET/SS/5039 Please refer to motor vendor compliance statement
5.11 MOUNTING TET/SS/5039 Please refer to motor vendor compliance statement
5.12 LIFTING HOOK TET/SS/5039 Please refer to motor vendor compliance statement
5.13 LUBRICATION CONTROL TET/SS/5039 Please refer to motor vendor compliance statement
5.14 BEARINGS TET/SS/5039 Please refer to motor vendor compliance statement
5.14.1 ROLLING ELEMENT BEARINGS TET/SS/5039 Please refer to motor vendor compliance statement
5.14.2 PLAIN BEARINGS TET/SS/5039 Please refer to motor vendor compliance statement
5.14.3 ACCESS LADDER TET/SS/5039 Please refer to motor vendor compliance statement
5.14.4 BEARING OPERATION AND CONTROL TET/SS/5039 Please refer to motor vendor compliance statement
5.15 THERMAL ALARMS TET/SS/5039 Please refer to motor vendor compliance statement
5.16 ANTI-CONDENSATION HEATERS TET/SS/5039 Please refer to motor vendor compliance statement
5.17 ELECTRICAL CONNECTION TET/SS/5039 Please refer to motor vendor compliance statement
5.18 EARTHING TET/SS/5039 Please refer to motor vendor compliance statement
5.19 SURGE SUPPRESSION DEVICE TET/SS/5039 Please refer to motor vendor compliance statement
5.2 TEMPERATURE DETECTORS TET/SS/5039 Please refer to motor vendor compliance statement
5.21 VIBRATION SENSORS TET/SS/5039 Please refer to motor vendor compliance statement
5.22 CONDITION MONITORING TET/SS/5039 Please refer to motor vendor compliance statement
5.23 SHAFT EXTENSIONS TET/SS/5039 Please refer to motor vendor compliance statement
5.24 NAMEPLATES FOR MOTORS TET/SS/5039 Please refer to motor vendor compliance statement
5.25 CORROSION PROTECTION TET/SS/5039 Please refer to motor vendor compliance statement
5.26 COATING TET/SS/5039 Please refer to motor vendor compliance statement
5.27 DRAWINGS FOR APPROVAL BY THE ENGINEER TET/SS/5039 Please refer to motor vendor compliance statement
6 SUPPLY AND DELIVERY TET/SS/5039 Please refer to motor vendor compliance statement
6.1 TRANSPORT LOCKING TET/SS/5039 Please refer to motor vendor compliance statement
6.2 SPECIAL TOOLS TET/SS/5039 Please refer to motor vendor compliance statement
7 SPARE PARTS TET/SS/5039 Please refer to motor vendor compliance statement
8 INSTALLATION TET/SS/5039 Please refer to motor vendor compliance statement
9 COMMISSIONING TET/SS/5039 Please refer to motor vendor compliance statement
10 WARRANTY TET/SS/5039 Please refer to motor vendor compliance statement
11 INSPECTION AND TESTING TET/SS/5039 Please refer to motor vendor compliance statement
11.1.1 TYPE TESTING TET/SS/5039 Please refer to motor vendor compliance statement
11.1.2 ROUTINE TESTING TET/SS/5039 Please refer to motor vendor compliance statement
11.1.3 TOLERANCES TET/SS/5039 Please refer to motor vendor compliance statement
11.1.4 TEST CERTIFICATES TET/SS/5039 Please refer to motor vendor compliance statement
11.2 FACTORY ACCEPTANCE TEST (FAT) TET/SS/5039 Please refer to motor vendor compliance statement
Each Motor shall be subject to FAT unless otherwise mentioned by PAEW.

The MANUFACTURER shall compile a FAT document pack with all associated documents for the Motor and shall be presented to PAEW representative attending the FAT.
The Manufacturer shall send out invitation for FAT with sufficient notice as stipulated in the contract document.
The following documents shall be included in the document pack as a minimum;

• Quality Control Procedure (QCP)
• Order details
• Datasheet
• Detail Bill of Materials (BOM)
• Mill certificate of minding material
• Detailed parts information
• Type test, compliance and other Certificates
11.3 SITE ACCEPTANCE TEST (SAT) TET/SS/5039 Please refer to motor vendor compliance statement
12 DOCUMENTATION TET/SS/5039 Please refer to motor vendor compliance statement
13 OPERATING AND MAINTENANCE MANUAL TET/SS/5039 Please refer to motor vendor compliance statement
SECTION 6 – MAIN AND BOOSTER PUMPS
1 SCOPE Voluem 2 Book 5 We noted.

2 CODES AND STANDARDS Voluem 2 Book 5 We noted.
Reference is made to the following codes, standards and specifications (in their latest edition Pump will be tested using our existing test bay / measuring instruments as per
where not otherwise specified): Japanese Industrial Standards (JIS) standard. The acceptance criteria of the Test
Results will be in accordance with the specified Standards (ISO 9906 Grade 1 etc)
Details will be submitted in the Quality Plan for approval.
• ASME B 16.5 Pipe Flanges and Flanged Fittings
• ASME B 16.47 Large Diameter Steel Flanges
• ASTM A743 Standard Specification for Castings, Iron-Chromium, Iron-Chromium- Nickel, corrosion resistant, for general Application
• EN 10204 Metallic Products – Types of Inspection Documents
• ISO 1940 Mechanical Vibration – Balance Quality Requirements of Rigid Rotors
• ISO 9906 Rotodynamic Pumps – Hydraulic Performance Acceptance Tests – Grades 1 and 2
• ANSI / HI (Hydraulic Institute) Pump Standards
• API 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries
Besides the a.m. codes and standards the Contractor shall observe and comply to the following specifications:
• Book 6 Electrical works specifications Electrical Motors

• Book 1 Specifications for General Requirements
• SECTION 5, clause 22 “Painting Supervision, Inspection and Tests”
3 GENERAL Voluem 2 Book 5
3.1 Definitions Voluem 2 Book 5 We noted and confirmed.
The terms “Contractor”, “Engineer”, etc. used in this specification shall have the meaning as defined in the General and Special Conditions of Contract.
3.2 Abbreviations Voluem 2 Book 5 We noted and confirmed.
• API American Petroleum Institute

• ASME American Society of Mechanical Engineers
• ASTM American Society for Testing and Materials
• BEP Best Efficiency Point
• ISO International Organization for Standardization
• MAWP Maximum Allowable Working Pressure
• NPSH Net Positive Suction Head (R = required, A = available)
3.3 •Conflicting
Rpm revolution per minute Exceptions
Requirements, Voluem 2 Book 5 We noted and confirmed.
The Contractor shall notify the Engineer of any conflict between this specification, the codes and standards and any other specification included as part of the contract
documents applicable to the pumps.
Any exception of this specification and referenced documentation shall be raised by the Contractor and approved by the Engineer in writing.
3.4 Scope of Supply Voluem 2 Book 5 We noted and confirmed.
The pump units shall be completely supplied with all auxiliaries required for correct operation including pump, coupling, motor, baseplate, foundation bolts, lubrication
system, instrumentation, gauge board, special tools, etc.
4 OPERATING CONDITIONS Voluem 2 Book 5
4.1 Water Characteristics Voluem 2 Book 5 We noted and confirmed.
The pumps shall be suitable for handling desalinated and treated water with chemical properties as described in the general specifications.
For the selection of material it shall further be considered that the water may be chlorinated as required for initial disinfection of the transmission system for a short period of
operation. The contents of free chlorine during normal operation is 0.5-1 ppm.
4.2 Environmental Conditions Voluem 2 Book 5 We noted. And we consider 55 deg.C as max. design ambient temperature.
The environmental conditions under which the pumps shall operate are defined in the relevant general project specifications.
The pumps will be installed indoor, in closed and ventilated pump houses which will be erected within the boundaries of pipeline stations, such as pumping or blending
stations. Since no cooling of the pump houses is foreseen it must be considered that the temperature in the pump houses can be up to 5 ° C higher than the highest
5 ambient design
DESIGN temperatures and
AND CONSTRUCTION the pumps and all auxiliary equipment have to be designed accordingly.
REQUIREMENTS Voluem 2 Book 5
5.1 General Voluem 2 Book 5
The pumps, all accessories and materials, which are in contact with transported medium, shall be suitable for handling desalinated and treated water with chemical properties as Voluem 2 Book 5 We noted and complied.
Pumps shall be installed in positions convenient for operating and servicing. Where multiple pump installations are required, each pump and its associated equipment shall be Voluem 2 Book 5 We noted.
The pump units shall be completely supplied with all accessories and auxiliaries required for correct operation. Voluem 2 Book 5 We noted and complied.
The suction flanges shall be suitable to withstand the casing hydraulic test pressure. Voluem 2 Book 5 We noted and complied.
Name plate shall be securely attached to pump and constructed in corrosion resistant material. Voluem 2 Book 5 We noted and complied.
5.2 Pump type Voluem 2 Book 5
Vertical Split case centrifugal type pumps may be accepted if contractor can substantiate that lot area does not accommodate pumping station size required for horizontal pumps. We noted.
The pumps to be supplied shall not be prototypes. The offered pump shall be of a proven design in similar service. At least one (1) unit of comparable type, rating and design We noted and confirmed.
5.3 Performance Voluem 2 Book 5
• The BEP of the pumps shall be selected in such a way that at maximum system design capacity the pumps will run at their best efficiency within the range of mainline pipe We noted.
• The preferred operating region shall be between 70 – 120 % of BEP. We noted and complied.
• Maximum size impellers shall not be allowed. By installation of a new impeller a minimum head increase of 5 % shall be possible. We noted and complied.
5.3 Voluem 2 Book 5
• Depending on the head/capacity requirements of a pumping station the pumps may operate in single duty, but in most cases they will operate in parallel or in series arrangement We noted and complied.
• NPSH values are to be referred to the least favorable operating conditions, i.e. lowest atmospheric pressure, lowest level of water on the suction side of the pumps and highest Please inform us the actual min. NPSHav value for all operation range.
5.4 Vibrations Voluem 2 Book 5 We will provide the X-Y direction vibration sensor for DE/NDE bearings. Axial
5.5 Drivers Voluem 2 Book 5
5.6 Casings Voluem 2 Book 5
• The suction and discharge connections shall be designed as flanged pipe joints in accordance with ASME B 16.5 for sizes up to 24” and in accordance with ASME B 16.47 for In the "BOQ for Pumps And Motors - PR No. : O20240-WI-M-PR01001", BS EN
• The pressure rating of the suction nozzle shall be equal to that of the discharge nozzle. We noted and complied.
• Required allowable nozzle forces and moments shall be carefully determined by the Contractor taking into account the connected pipes and equipment. Extrapolation of the We noted. This to be confirmed with pipe stress analysis.
• Casings, in case of multiple stage pumps each stage casing section, shall be equipped with vent valves and drain valves. Vent and drain piping shall be laid to the baseplate We provide the one casing drain valve at pump suction part and one air vent valve
• An air vent shall be provided on the top of the casing of each pump unit. We noted and complied,
• Lifting lugs and eyes shall be provided as necessary to allow for easy handling of the pump, components and auxiliaries. We noted and complied.
• All auxiliary piping connected to the casing shall be of suitable material grades for the intended service, compatible with casing material. We noted.
• The Engineer is entitled to check and approve dimensions of all wear rings’ running clearance. We noted.
• Casings shall be furnished with renewable wearing rings. We noted and complied.
5.7 Rotating Elements Voluem 2 Book 5
• Pump shafts shall be designed to transmit the maximum possible output from the electric motor. The maximum allowable torque of the shaft shall be higher than the We noted and complied.
transmissible torque of the coupling.
• Impellers shall be made in one piece. They shall be designed to withstand the maximum rotational speed of the motor. We noted and complied.
• Impellers shall be properly keyed to the shaft and secured against axial movement. We noted and complied.
• Impellers shall be designed to withstand the maximum rotation speed which shall be equa to the synchronism speed of the electric motor. We noted and complied.
• All rotating elements shall first be statically and then dynamically balanced. Impellers and other major rotating parts shall be dynamically balanced to a quality grade of 2.5 For impeller, we will conduct only static balance, and for rotor assembly, we will
according to ISO 1940. The complete rotor shall be balanced to grade 6.3 of ISO 1940. conduct dynamic balance according to ISO 1940-1.
• Impellers shall have renewable wear rings. We noted and complied,
• The rotors’ first critical speed shall be at least 20% maximum continuous operating speed. We noted and complied.
5.8 Shaft Seals Voluem 2 Book 5
• The seal flush piping and vent piping shall be manufactured of corrosion resistant stainless steel. We noted and complied
• Each seal shall be equipped with a seal leakage detector. We noted and complied
• The mechanical seals at both ends (drive / non drive) of the pump shall be designed for easy adjustment without dismantling bearing brackets. Not comply with “removal without dismantling bearing brackets”. In order to achieve
• Gearboxes shall be avoided. We noted and complied.
5.9 Couplings Voluem 2 Book 5
• Each coupling shall be provided with a removable coupling guard made of durable material with a minimum wall thickness of 1 .5 mm. We noted and complied.
• The coupling hubs on the shafts shall be designed for the easy maintenance. A coupling design with high pressure removal and shrink fit hubs is not permitted. We noted and complied. (Transition Fit)
5.10 Bearings and Lubrication Voluem 2 Book 5
• If forced feed lubrication is required this shall be part of Contractor’s supply and shall include all pumps, piping and equipment. Where lube oil cooling is required a suitably Not applicable, forced Lub. Oil Unit is not required.
• All oil seals shall be replaceable without major dismantling of the pump, if applicable. We noted and complied.
• The lube oil drainage piping shall be constructed from the lube oil tank to the outside shaft with suitable facilities to dispose the oil. We noted.
5.11 Instrumentation Voluem 2 Book 5
The pumps and their auxiliaries shall be equipped with all instruments required for safe and correct operation. Refer to PAW TET-DG-5004, CMS specification part, for We noted.
more
As details. the following shall be provided per pump:
a minimum As per TET DG 5004 CMS specification, we will provide RTD with Transmitter for
• casing temperature bearing and X-Y direction Vibration sensor for bearing.
• bearing temperature/vibration
• local pressure gauges at suction and discharge Local pressure gauge and casing temperature sensor are not included in our offer.
• vibration/temperature monitoring system
For pumps with hydrodynamic bearings, for each vibration measuring the following probes shall be mounted and supplied: two radial vibration probes in each bearing housing, two We will provide contact type vibration sensor for pump bearing.
axial position probes at the thrust end of each machine and a one-event-per-revolution probe in each machine.
A central terminal box for the connection of all supervisory and auxiliary equipment of the pump unit and the lubrication system shall be foreseen. We noted.
For requirements to be applied to instruments, power supply, wiring, etc. reference is made to Vol 2, Book 7, SCADA works specification and Vol 2, Book 6, Electrical Works. We noted.
5.12 Noise Voluem 2 Book 5 We confirmed with free field condition. The noise value during the performance test
5.13 External Painting Voluem 2 Book 5
6 MATERIALS Voluem 2 Book 5
Materials shall be selected with utmost care and with due regard to the service conditions, especially to the characteristics of the pumped water. We noted and complied.
The minimum material requirements shall be as follows: Our offered pump material is according to "BOQ for Pumps And Motors - PR No.
• Casing: ASTM A 216 grade WCB with lining (see below) O20240-WI-M-PR-100".
• Shaft: ASTM A 276 or ASTM A 182, UNS S31 803
• Impeller: ASTM A 276, UNS S31 603.
Any part being in contact with the transported water shall be of stainless steel with W > 60, with This is not applicable for required material in "BOQ for Pumps And Motors - PR No.
W= 2.5 x % Cr + 7.6 x % Mo + 31.9 x % N% = % weight O20240-WI-M-PR-100".
The minimum material requirements for the manufacturing of the casing shall be carbon steel, such as ASTM A 216 WCB, but shall then be protected by a suitable two-component We will provide the ductile cast iron casing with 2 layer epoxy which is required in
lining, such as Belzona (e.g. Belzona 1341), Corroglass or approved equivalent, which must be solvent free and certified by an authorized official institution/laboratory for its "BOQ for Pumps And Motors - PR No. O20240-WI-M-PR-100".
suitability to be used in potable water service.
The coating material must have been applied successfully on at least three similar installations and Contractor shall provide adequate references. We noted.
Engineer reserves the right to require that one pump of each type involved in the system reliability tests will be dismantled afterwards to check the coating and other internal parts. We noted.
7 INSPECTION AND TESTING Voluem 2 Book 5
7.1 General Voluem 2 Book 5
The Contractor shall give four weeks in advance notice to the Engineer when fabrication will start and when tests will be made. We noted.
Only materials fully meeting the requirements of this specification shall be presented for final acceptance. We noted.
All quality control operations carried out by the Contractor during fabrication shall form the subject of constantly updated reports. These reports shall be available for consultation We noted.
Pumps & motors shall be factory tested separately. Then, the complete assembly (motor + pump) shall be tested (one of the pump motors may be used for this purpose). We noted and only one job motor use for all pump performance test.
Factory tests for 50% of the pumps shall be witnessed by employer and the remaining 50% shall be witnessed by 3rd party testing agency. All expenses related to the Employer We noted.
7.2 Material Tests Voluem 2 Book 5
In addition, for shaft and impeller an intergranular corrosion test according to ASTM A 743 M shall be carried out, if required/recommended by applicable standards. Not applicable, ASTM A 743 M test for Austenite Stainless Steel and required
Material certification shall be in accordance with EN 10204, 3.1. 3.1 certificate will be provided for casing, impeller and shaft.
For all other pump parts certificates according to EN 10204, 2.2 shall be issued. ISO 10474 standard for certification is acceptable as equivalent. 2,2 certificate will be provided for wearing ring.
7.3 Testing of Lining and Coating Voluem 2 Book 5 We noted and complied.
7.4 Hydrostatic Test Voluem 2 Book 5 We noted and complied
7.5 Performance Tests Voluem 2 Book 5
The tests shall be carried out in accordance with ISO 9906, Grade 1U (or API 610, as specified), with the following acceptance standards amended: We will follow the ISO 9906 Grade 1U test criteria.
The performance tests shall preferably be carried out at nominal pump speed. If this is not possible due to test bed restrictions the speed may be reduced to not less than 75 % of We noted.
7.6 Site Acceptance Tests Voluem 2 Book 5 We noted.
8 PREPARATION FOR SHIPMENT Voluem 2 Book 5
Mechanical seals and pump instrumentation should not be mounted and separately packed/shipped. Mechanical Seal must be mounted in the pumps during transportation.Care for
Drying chemical bags shall be provided inside the closed pumps. We noted and confirmed.
9 DELIVERABLES Voluem 2 Book 5 We noted and we will provide the applicable documnts in the list after order stage.
10 SPARE PARTS AND TEST TOOLS Voluem 2 Book 5
The Tenderer shall fill in the "Lists of Specified and Recommended Spare Parts". The cost of these lists shall be included in the Tender Price. We noted.
Particularly for pump sets, Contractor shall provide/include in the list, in addition to his proposed spare parts and consumables, the minimum set as follows: Rotor assembly includes the impeller, shaft, impeller nut (Shaft Sleeve) and key. No
other parts are not included.
• one complete rotating assembly and associated parts per each pump model/type supplied (same pump with different impeller size shall be considered as different model/type
e.g.), having at least the following (as applicable for pump design; for more details refer to ANSI/HI 1.1-1.2 -2000 specification, section 1.1.6): We will provide our recommended spare parts list.
o bare rotor (including shaft with all nuts, keys, impellers, impeller rings, shaft sleeves, interstage sleeves, balancing drum/disk etc.)
o casing ring(s)
o interstage diaphragm(s)
o bushing(s)
o diffuser(s)
o balancing ring or bushing
o bearings
o mechanical seal(s)
o deflector(s)
o oil thrower(s)
o oil ring(s)
o bearing cover(s)
o gasket(s)
o coupling connector(s)
SPECIFICATION E01 - GENERAL REQUIREMENTS FOR ELECTRICAL EQUIPMENT
1 SCOPE Please refer to motor vendor compliance statement

2 STANDARDS Please refer to motor vendor compliance statement
3 ENVIRONMENTAL CONDITIONS Please refer to motor vendor compliance statement
4 SYSTEM CHARACTERISTICS Please refer to motor vendor compliance statement
4.1 Main Supply Network Please refer to motor vendor compliance statement
4.2 Voltage Levels Please refer to motor vendor compliance statement
4.3 Frequency Please refer to motor vendor compliance statement
The frequency for all alternating power supply sources shall be 50 Hz ± 5 %.

4.4 Short-Circuit Power Please refer to motor vendor compliance statement
4.5 Power Factor Please refer to motor vendor compliance statement
4.6 System Grounding Please refer to motor vendor compliance statement
4.7 Lightning Protection Please refer to motor vendor compliance statement
4.8 Electrical Protection Please refer to motor vendor compliance statement
4.9 Harmonics Please refer to motor vendor compliance statement
Generally, the harmonic content of the alternating current circuits at the supply network side must be reduced as much as possible. The Contractor has to provide a
detailed investigation and calculation based on the actual network conditions at each site and considering all installed equipment which may produce harmonic distortion.
The design and study with respect to the harmonic load content and harmonic distortion in the power supply system shall be subject to approval. Limits of harmonic
distortion shall comply with the requirements of approved international standards (IEEE 519 or similar applicable) and DisCo requirements. However, the total voltage
distortion at the worst-case location of the 11-kV side shall not exceed 5 %, unless the DisCo requirements are not more stringent.
All necessary fixed installed components and equipment necessary to achieve above mentioned limits must be provided and are part of the contract.
4.10 Mechanical Protection Please refer to motor vendor compliance statement

4.11 Interference and Electromagnetic Compatibility Please refer to motor vendor compliance statement
4.12 Radio Interference Suppression Please refer to motor vendor compliance statement
4.13 Hazardous Protection Please refer to motor vendor compliance statement
5 DESIGN AND CONSTRUCTION REQUIREMENTS Please refer to motor vendor compliance statement
5.1 General Please refer to motor vendor compliance statement
In addition to the requirements specified in the Tender Contract Documents and in the individual specifications, the following applies in general for all equipment and
components of the power supply systems.
The electrical power supply systems including their various components shall be designed, manufactured and installed in such a way that they are able to withstand during
full load
operation under the given climatic design conditions, the rated currents continuously as well as the maximum expected short circuit interrupting currents and
instantaneous short circuit currents in terms of thermal and mechanical stress without any damage, dislocation or dangerous temperature rise. The Contractor has to take
care that all components and equipment are selected considering easy maintenance, simple and quick diagnosis and long maintenance intervals. Standard industrial high
performance systems and components from supplier’s standard lists shall be used as far as possible. Components and equipment of same kind and type shall be selected
for equivalent functions.
5.2 Mechanical Construction of Cubicles, Cabinets, Panels and Switchboards Please refer to motor vendor compliance statement
The doors of the different cabinets, panels and switchboards must be equipped with a uniform key lock system, consisting of :
• door handle with locking bolts, to keep the door in the closed position
• key system to lock the door
The MV equipment shall have different keys than the LV equipment. The proposed key-lock system must be approved by the Engineer and the Client. The uniformity of the
key-lock system with the various equipment manufacturers will have to be coordinated by the Contractor. The keys shall be sorted in each electrical/equipment room in
suitable key boxes, lockable by pad-lock.
All cubicles, cabinets, panels and boards must be protected against dripping water from the top.
Pressure relief and ventilation openings on the top of the panels must be designed accordingly.
The live parts inside each cabinet, cubicle and board must be adequately protected in order to prevent accidental touching during checking and routine maintenance.
Each cabinet shall have its own lighting fixture installed inside, automatic switch on/off shall be provided by opening/closing the door. In addition at least one (1) socket outlet
for 240 V AC shall be installed in each cabinet. Space heating devices with humidity control shall be provided.
5.3 Wiring Please refer to motor vendor compliance statement
For internal wiring circuits in the various cubicles, cabinets, panels and boards, in general single
core, stranded copper conductors with PVC insulation and the following minimum conductor cross-sections shall be used:
• power circuits (acc. to rated current and voltage drop) at least 2.5 mm2
• measuring circuits 2.5 mm2
• auxiliary power circuits 1.5 mm2
• control, signaling and annunciation circuits 1.5 mm2
• for prefabricated control modules, e.g. LV drawers or speed regulation components (agreement by Engineer necessary) 0.75 - 1.0 mm2
For the individual voltage levels the following colors of conductor insulation shall be used:
• 3 x 415/240 V AC black or black/brown/black (phases), blue (neutral), green/yellow (protective conductor)
• 240 V AC black or brown (phase),blue (neutral),green/yellow (protective conductor)
• 24 V DC orange (+/-) (subject to Client’s approval)
• other voltages grey or manufacturers standard
All wires and cables including control wiring within cubicles, cabinets, panels and boards shall be clearly tagged on both ends with permanent type wire/cable markers, in
conformity with the wiring and termination diagrams, showing the respective equipment terminal number.
5.4 Cables and Bus Bars Please refer to motor vendor compliance statement
5.5 Voltage Drops Please refer to motor vendor compliance statement
5.6 Instruments Please refer to motor vendor compliance statement
5.7 Local Control Stations Please refer to motor vendor compliance statement
5.8 Signaling Please refer to motor vendor compliance statement
5.9 Labelling and Marking Please refer to motor vendor compliance statement
The labelling and marking of all electrical equipment, panels, cabinets, junction boxes, etc. shall be carried out in conformity with the respective drawings and documents.
In general, all inscription plates and labels must be clearly visible and durable against the ambient conditions. Fixing of plates and labels shall be by screws or rivets only.
Adhesive labels may be allowed only for small relays, contactors, etc. within cabinets and panels. Paper labels will be not allowed for any kind of equipment.
The following kind of labels shall be used:
a) Name and rating for main equipment (motors, transformers, etc.)

All labels and markers shall be of stainless- s t e e l plates with engraved black letter and with inscription in English and in Arabic.
b) Name and rating for process and auxiliary equipment

These labels shall be of stainless-steel plates with engraved black letter and with inscription in English for rating plates and English and Arabic for name plates.
c) Inscriptions for indoor cubicles, cabinets, boards and panels

These labels shall be of white hard plastic plates with engraved black letter and with inscription in English.
d) Inscriptions for outdoor cabinets, boards and panels
These labels shall be of stainless-steel plates with engraved black letter and with inscription in English.
The minimum size of the inscription letter shall be 5 mm.
In addition, all equipment (motors, pumps, motor/hydraulic actuators, cubicles, boards, panels, cabinets, etc.) must have manufacturer’s name and rating plate with the
respective tag - and/or plant identification number. This number must be fixed on the equipment by appropriate sized stainless steel plates. In case of indoor cubicles,
5.10 cabinets, boards and panels, hard plastic or aluminum plates can be used. The tag - and identification numbers will be inscribed in English only. The minimum size of plates
Painting Please refer to motor vendor compliance statement
5.11 Electrical system studies Please refer to motor vendor compliance statement
6 INSTALLATION REQUIREMENTS Please refer to motor vendor compliance statement
6.2 Electrical Equipment Rooms Please refer to motor vendor compliance statement
6.3 Installation of Equipment Please refer to motor vendor compliance statement
6.4 Construction and Installation Personnel Please refer to motor vendor compliance statement
6.5 Workshop, Tools, Installation Equipment Please refer to motor vendor compliance statement
7 BATTERY LIMITS Please refer to motor vendor compliance statement
8 SHIPPING Please refer to motor vendor compliance statement
9 STORAGE UPON ARRIVAL Please refer to motor vendor compliance statement
10 ACCEPTANCE AND TESTING Please refer to motor vendor compliance statement

10.2 Test Certificates Please refer to motor vendor compliance statement
The Contractor shall submit the certificates following EN 10204 and as stipulated in the Contract.
11 MAINTENANCE Please refer to motor vendor compliance statement
12 SPARE PARTS Please refer to motor vendor compliance statement
The Contractor shall list recommended and mandatory spare parts required for commissioning and operation of the electrical systems. SPIR forms (Spare Parts List &
Interchangeability Record) shall be submitted for two (2) and five (5) year’s operation.
The Contractor shall complete and submit a list of recommended spare parts with prices and delivery time, divided in the above-mentioned periods.
The spare part lists shall include beside the relevant specification also the supplier code and the order code for all materials, parts and components.
13 DOCUMENTATION Please refer to motor vendor compliance statement
SPECIFICATION E03 ELECTRICAL MOTORS
1 SCOPE Please refer to motor vendor compliance statement

2 CODES AND STANDARDS Please refer to motor vendor compliance statement
3 ENVIRONMENTAL CONDITIONS Please refer to motor vendor compliance statement
4 TECHNICAL DATA Please refer to motor vendor compliance statement
5 GENERAL REQUIREMENTS Please refer to motor vendor compliance statement
5.1 Selection of Motors Please refer to motor vendor compliance statement
5.2 Components and Equipment Please refer to motor vendor compliance statement
5.3 Duty Please refer to motor vendor compliance statement
5.4 Dimensions Please refer to motor vendor compliance statement
5.5 Noise Requirements Please refer to motor vendor compliance statement
5.6 Vibration Please refer to motor vendor compliance statement
5.6.1 Vibration Grade Please refer to motor vendor compliance statement
5.6.2 Monitoring Please refer to motor vendor compliance statement
5.7 Tagging Please refer to motor vendor compliance statement
5.8 Units and Scales Please refer to motor vendor compliance statement
6 MEDIUM VOLTAGE MOTORS Please refer to motor vendor compliance statement
6.1 Motor Start and Torque Requirements Please refer to motor vendor compliance statement
6.2 Insulation / Winding Protection Please refer to motor vendor compliance statement
6.3 Method of Cooling Please refer to motor vendor compliance statement
6.4 Current Transformers for Differential Protection Please refer to motor vendor compliance statement
6.5 Bearings Please refer to motor vendor compliance statement
6.6 Terminal Boxes Please refer to motor vendor compliance statement
6.7 Anti Condensation Heater Please refer to motor vendor compliance statement
7 LOW VOLTAGE MOTORS Please refer to motor vendor compliance statement
7.1 Motor Start and Torque Requirements Please refer to motor vendor compliance statement
7.2 Insulation / Winding Protection Please refer to motor vendor compliance statement
7.3 Method of Cooling Please refer to motor vendor compliance statement
7.4 Bearings Please refer to motor vendor compliance statement
7.5 Terminal Boxes Please refer to motor vendor compliance statement
7.6 Anti Condensation Heater Please refer to motor vendor compliance statement
8 PAINTING Please refer to motor vendor compliance statement
9 INSTALLATION Please refer to motor vendor compliance statement
10 TESTS Please refer to motor vendor compliance statement
10.1 Workshop Tests Please refer to motor vendor compliance statement
10.2 Site Tests Please refer to motor vendor compliance statement
11 DOCUMENTATION Please refer to motor vendor compliance statement
12 SHIPPING Please refer to motor vendor compliance statement
13 SPARE PARTS AND SPECIAL TOOLS Please refer to motor vendor compliance statement
Please refer to motor vendor compliance statement
MOTOR DATASHEET Please refer to motor vendor compliance statement
9 VIBRATION AND TEMPERATURE MONITORING SYSTEMS Please refer to motor vendor compliance statement
2.6 Vibration and Measurement Systems Please refer to motor vendor compliance statement
1 Main Transmission Pumps Please refer to motor vendor compliance statement
CONTRACTOR: LARSEN & TOUBRO CONSTRUCTION CONSULTANT: ENERGOPROJECKT

Prepared by Reviewed by Approved by
QC/Material Engineer QA/QC Manager
Complaince statement for DIAM specification - TET/SS/5039 Issue 1.0
Sr. No Spec Clause ref. Specification Title Specification requirement Siemens Proposal
1 1 Scope Noted
Motor performance and tolerance as per IEC 60034-1. Motor test, efficiency and losses separation calculation as
per IEC 60034-2-1(method 2-1-1 b) and IEC 60034-29 superposition method). Where above mentioned
2 2 Codes and Standards IEC 60034 Rotating electrical machines
standards do not apply, manufacturer’s standard shall apply.
3 3 Abbreviations Noted
4 4 Climatic Data Noted
Unless otherwise approved, AC motors shall have squirrel cage rotors and shall be suitable for direct on
5 5.1 Design Consideration - General Offered motors are suitable for Sinamics GH180 operation & softstarter starting wherever applicable.
line starting, soft starters, variable frequency drive driven units.
The Motors shall be IE2 or IE3 design, suitable for the process application with a temperature
IE2 or IE3 class is not applicable for MV Motors. Motors are suitable for Class F insulation with temp rise to class
6 5.1 classification of T3 (Class F insulation and Class B temperature rise), ingress protection of IP 55 for Indoor
B. IP 55 protection shall be provided.
installation and IP 67 for outdoor installation.
The motors shall have a full load power factor of not less than 0.9 lagging and shall be so
7 5.2 designed that power factor correcting capacitors (if required) can be connected directly to the motor Motor power factor shall be as per motor datasheet.
circuit.
The motors shall be designed for continuous running duty, S1 according to IEC, at the specified
8 Ratings Noted
conditions.
5.3
Motors shall have continuous maximum ratings not less than 20% (for motors > 300kW) and 15% (for
9 motors < 300kW) in excess of the maximum likely to be drawn by the equipment within the operating Motor ratings are as per OEM recommendation
range.
Motors shall be protected from all possible fault pertaining to each project and site. The
10 5.4 Motor Protections Motor protections are part of Softstarter / VFD .
flowing protection shall be included as a minimum.
The noise level produced by motors operating at rated voltage and the entire range of frequency band of As per IEC 60034-9, the permissible noise levels are defined based on the no laod conditions.
11 5.5 Noise Requirements
VFD operation at eighter no load or full load shall not exceed 82 dB (A)@ 1 m. However we confirm the noise level are as per datasheet with sinusoidal waveform at no load.
12 5.6 Vibration and Balancing Noted & Confirm
13 5.7 Rotation Noted & Confirm
All motor terminal boxes shall as a minimum have IP-55 for indoor installation and IP-67 for outdoor
installation. Terminal box is offered with IP55 enclosure.
14 5.8 Terminal Box
The cable installation and termination contractor shall provide all the required lugs and glands for the Cable glands, termination kits etc are not in our scope.
making-off of the cables
Motors operating in an ambient temperature not exceeding -10º to +20ºC with a 24 hour
15 5.9 Windings maximum ambient temperature of +55ºC with 100% relative humidity shall be insulated to The design ambient as per enquiry sheet is 55 Deg C which is considered inour offer.
Class F and comply with IEC 60085.
16 5.10.1 LV Motors NA
17 5.10.2 MV Motors All motors shall preferably be self ventilated. Motor cooling design is with IC 411 or IC 611
18 5.11 Mounting Noted & Confirm
19 5.12 Lifting Hooks Noted & Confirm
20 5.13 Lubrication control Greasing nipples are provided
Antifriction bearing offered and bearing lifetime is L10 > 40,000 as per clause 5.14.1. Other clauses are not
21 5.14 Bearing
applicable here.
22 5.15 Thermal Alarm Noted & Confirm
23 5.16 Anticondensation heater Noted & Confirm. One number of ancondensation heater is provided inside motor.
The electrical cables, cable glands, lugs and all associated accessories shall be supplied by the contractor
24 5.17 Electrical Connections Electrical cable, Cable glands, termination kits etc are not in Siemens scope.
unless otherwise mentioned by PAEW.
25 5.18 Earthing Noted
26 5.19 Surge supression device Not applicable for VFD driven Motors
27 5.20 Temperature Detector Noted & Confirm
The Manufacturer shall allow for installation of vibration sensors on the drive end (DE) and non-drive end
28 5.21 Vibration Monitoring Motors are with antifriction ball bearing with Shock pulse measurement.
(NDE) of the motors X and Y axis as a minimum.
29 5.22 Condition Monitoring Scope of othes
30 5.23 Shaft extension Noted & Confirm. Coupling guard is scope of others.
31 5.24 Nameplate for Motor Noted
32 5.25 Corrosion Protection Motors are suitabel for safe area applications
33 5.26 Coating Motors are suitabel for safe area applications & hence no special coating has been offered.
34 5.27 Drawing for approval Noted & confirm except end winding bracing & coupling drawing which is scope of OEM.
35 6 Supply & Delivery Noted.
36 6.1 Transport Locking Noted
37 6.2 Special tools No special tools & tackels are recommended
38 7 Spares Part Shall be offered separately.
39 8 Installation Not in Siemens scope
The contractor shall perform commissioning of the Motor upon installation sign off and Installation & commissioning is scope of others. If required siemens can depute engineer for supervision on
40 9 Commissioning
readiness of the system to perform commissioning permanday basis.
As part of motor pre-commissioning activities, no load test shall be performed for all motors 300kW and
41 higher for a minimum of 2 hours. Electrical and instrumentation protection and interlocks shall be tested If required siemens can depute engineer for supervision on permanday basis.
during Pre commissioning.
Load test shall be done as part of hot commissioning once the entire system associated to the particular
Performing load test on complete system is not in Siemens scope of supply. If required siemens can depute
42 motor is ready. Load test shall be performed at full load for not less than 48 hours of continuous
engineer for supervision on permanday basis for motor part.
operation.
The consultant /contractor shall notify PAEW representative with sufficient notice to witness the
43 commissioning checks. Configuration of the motor protection relays, preliminary setting up of the Scope of othes
pipeline and pump set (Motor and Pump coupled) for smooth start-up, operation from local and remote
locations shall be done in accordance with the test sheet.
Signal scaling, protection functionality, process sequence checks, communication back to the PLC and
44 display on the HMI / Control system shall be checked as a minimum during Scope of othes.If required siemens can depute engineer for supervision on permanday basis.
commissioning.
Any special tools, cables, software’s and equipment required for commissioning shall be the responsibility
45 Scope of othes
of the contractor.
The Motors shall have a minimum warranty period of 24 months from date of successful hot
46 10 Waranty Warantee of 24 months from date of supply shall be applicable.
commissioning.
47 11.1.1 Type testing One motor of each type shall be type tested as per IEC
48 Efficiency test (100%, 75%, 50% and 25% of full load and rated load) Ok Noted. The same will be conducted as per method 2-1-1 B as per IEC 60034-2-1
49 Temperature rise test The temp rise will be conducted as per the method IEC 60034-29.
Overspeed test, Temprature rise test, Noise test (No load), Vibration test, winding dielectric test, stator These are special tests & siemens will provide the type test certificate of similar motor. In case these test are
50
core test required, it shall be on chargeable extra.
51 11.1.2 Routine testing The motor shall be given six hour heat run test fitted with associated cooling ….. Heat run test is part of type test and shall be conducted as per the method IEC 60034-29.
Siemens will provide the invitation 4 weeks in advance. The ITP, QAP, Motor GA drawing, Motor datasheet will
52 11.2 Factory Acceptance Test The following documents shall be included in the document pack as a minimum;
be part of documents submittal.
53 11.3 Site Acceptance Test Scope of othes. If required siemens can depute engineer on permanday basis.
Noted. Below documents are not applicable & not possible to submit :
- Cross section drawings with detailed parts list, as applicable
54 12 Documentation
- Detailed material specifications
- Complete Technical description of offered material
Operational & Maintenance
55 13 Noted. Shall be submitted as part of "As built" documentation.
Manual
Complaince statement for ENERGOPROJEKT specification - E03 Electrical Motors (Vol 2 Book 6)
Sr. No Spec Clause ref. Specification Title Specification requirement Siemens Proposal
Motor performance and tolerance as per IEC 60034-1. Motor test, efficiency and losses separation calculation as
1 2 Codes and Standards IEC 60034 Rotating electrical machines
per IEC 60034-2-1(method 2-1-1 b) and IEC 60034-29 superposition method)
If not specified otherwise the actual power output of the motors must be selected to
meet the required shaft power of the driven equipment at its duty point,
2 5.1 Selection of Motors Motors offered as per the MLFB given by you
multiplied by a factor of 1.2 for motors up to 250 kW and 1.15 for motors above
250 kW and using the next larger standard motor size.
3 5.1 IP 55 protection shall be provided.
Motors shall be entirely suitable for outdoor installation without any additional protection.
The motors shall be suitable to deliver rated power continuously at
• ±10% nominal voltage and rated frequency,
4 5.1 • nominal voltage and ±5% of rated frequency, Ok noted.
• ±10% combined variation of nominal voltage and frequency, with frequency
variation ≤±5%.
The type of MV motors (fixed or variable speed) has to be specified. In case variable speed motors are
5 51 All the offered motors are suitable for DOL operation.
selected, speed control mode of operation need to be detailed.
All components and equipment shall be designed for continuous duty at rated
6 5.2 Components and Equipment Ok noted.
load and under the given climatic conditions.
The motors shall be designed for continuous running duty, S1 according to IEC, at
7 Duty Ok noted.
5.3 the specified conditions.
All motors of the same size shall be interchangeable. The motor dimensions shall be in accordance with The motors dimensions will be as per enclosed dimensions drawing. Interchangeability to be checked with
8 5.4 Dimensions
IEC 60072. respect to torque demand and speed.
The sound pressure level of electrical motors shall not exceed 85 dB (A)@ 1 m As per IEC 60034-9, the permissible noise for 560 frame size is 99dB.
9 5.5 Noise Requirements
under no load conditions. However we confirm the noise level for 630 frame motor 96 + 3 dB and for 560 frame 90 +3 dB
10 5.6.1 Vibration Grade Vibration shall be in line with IEC 60034-14
Motors with ball or roller type bearings shall be provided with suitable adaptors for
shock plus measurements of bearing conditions while the motor is in operation.
11 5.6.2 Vibration Monitoring Motors are with antifriction ball bearing.
For motors with sleeve type bearings provisions for installation of vibration probes
shall be mounted.
Medium voltage Motors- Motor The motors shall be designed for direct on-line starting at full load, the starting
12 6.1 Starting current as per datasheets furnished by you. For VFD driven motor it is not applicable.
Start and Torque Requirements current shall not exceed 6.5 times the rated current.
Medium voltage Motors- Motor The motors shall not break out if during normal operation the voltage at the motor
13 6.1 Please clarify in details the relay setting co-ordination time
Start and Torque Requirements terminals remains 0.8 UN, but the operation at 0.8 UN shall be limited to 10 seconds
The motors shall be designed to allow 4 starts successively from cold (max. ambient
Please inform load speed torque curve along with load BKW, load Moment of Inertia seen at motor DE shaft,
14 6.1 Medium voltage Motors- Motor temperature) or 3 starts successively from hot service temperature without
type of coupling etc details to check and enable us to confirm the same.
Start and Torque Requirements tripping of any protection device.
The motors shall have tropicalised insulation. The motors shall be designed for class
15 Insulation / Winding Protection F insulation, thermal utilisation of the motors shall be for class B only. The Motors Offered motors are with F type of insulation with B class temp rise.
6.2 shall be designed for operation in isolated neutral or unearthed systems. Therefore
the level of insulation required shall be suitable for this condition.
The stator winding shall be insulated by high quality modern synthetic resin
insulation system based on mica-glass tape. After insertion of the coils into the stator
16 6.2 Insulation / Winding Protection core the whole winding shall be vacuum impregnated with epoxy resin, free from any Siemens standard micalastic VPI winding system will be provided
solvent.
The motors shall be equipped with surge arrestors, which are to be installed in the
motor main terminal box. The surge arrestor design must match to the actual
network configuration, the used circuit breakers and the connected cable
17 6.2 Insulation / Winding Protection arrangement. If technically recommended additional surge arrestors shall be Main TB will be with air insulated IEC design and will have surge arrestors. Details will be provided DDE.
installed at the switchgear side for cable protection during vacuum circuit breaker
switching.
The motor cooling shall be according to the data sheets, either air cooled or with
air/water heat exchanger.
18 6.3 Method of cooling If the motor cooling will be performed via an air/water heat exchanger, the water Motor cooling design is with IC411 or IC 611
outlet of the heat exchanger shall be equipped with a thermostat or an equivalent
device for control of water temperature and flow.
For all motors with a rating at 2000 KW or above a differential relay for winding
protection shall be provided and installed in the associated switchgear. In that case
Current Transformer for Diff Current Transformer in neutral TB willl be provided for DOL operated motors. For VFD driven motor this is not
19 6.4 the star-point connection shall be brought out separately to terminal box and three
Protection applicable. CT provision inside switchgear is not in Siemens scope of supply.
current transformers at motor end shall be provided, one for each winding between
line and neutral side at motor.
The motors shall be fitted with ball or rolling contact bearings, supplied with life time
grease. Grease regulator and nipples, as also surplus grease discharge openings
shall be provided if required.
20 6.5 Bearing Antifriction ball bearings will be provided as per datasheet. Grease nipple is provided at DE and NDE side
For larger motors, self-cooled sleeve bearings are acceptable, too. Sleeve bearings
shall be equipped with an oil ring lubrication, the bearing housings shall have an oil
level indication.
The main terminal box shall be provided and fitted with terminals, including surge
arrestors and cable glands for the connection of the actual number and type of
cables. Dimension of cable glands shall be as per requirement. Pressure relief flaps
21 6.6 Terminal Boxes shall be foreseen. Cable glands, termination kits etc are not in our scope. Surge arrestors is scope of Mv Switchgear supplier.
Auxiliary terminal boxes with terminals and cable glands for current transformers,
instrumentation and anti condensation heater connection shall be foreseen.
Surge arrestors shall be installed for all monitoring instrument circuits.
The motors shall be equipped in general with electrical anti condensation heaters, to
22 6.7 Anti Condensation Heater be switched on if the motor circuit breaker is off. 230V/ 50Hz ACH will be provided
The voltage level for the anti condensation heater shall be 1 x 230 V AC, 60 Hz.
23 7 LV Motors Not applicable
The painting shall be as per the approved manufacturer standard at least consisting
of:
• One coat of two-component epoxy zinc chromate rust-inhibiting primer,
• One intermediate coat of two-component epoxy primer,
• Two top coatings for two-component resin colour as per the approved colour
24 8 Painting code schedule. Our standard paint thickness with epoxy base RAL 7030 with 60-70 micron thickness.
•Total thickness of dry protective paint coating shall be at least 120 μm.
•All paint coatings shall be resistant against temperature conditions up to 140 °C
and intermittently up to 180°C.
Damages, caused by transport, installation, cabling or commissioning shall be
repaired in a way, that the original quality is restored.
An additional painting at location of installation is not allowed.
The following tests shall be performed, at least:
a) Abbreviated tests (‘routine’ tests) Ok noted.
• Measurement of no-load losses at rated voltage and frequency, Ok noted.
• Measurement to allow calculation of locked rotor current and torque, Ok noted.
25 10.1 a Routine test • High voltage tests plus insulation resistance test, Ok noted on main motor winding.
• Inspection (at no-load) of bearings and mechanical operation of motor, Please elaborate the test.
• Vibration, Ok noted.
• High voltage and continuity tests on built-in temperature detectors, Resistance measurement of temp sensors will be done however the high voltage test is not applicable.
• Bearing insulation integrity (if applicable). not applicable
Complete test (‘full’ tests)
• Measurement of winding resistance (cold and hot), Ok noted.
• Measurement of no-load losses at rated voltage and frequency, Ok noted
• Measurement to allow calculation of locked rotor current and torque, Ok noted
For motors upto 2500kW, temp rise will be conducted on full load. For motors above 2500kW, the temp rise
• Full load heat run,
will be conducted as per the method IEC 60034-29.
• High voltage test after heat run and insulation resistance before and after heat run, Ok noted as per IEC 60034-1
• Inspection (at full load) of bearings and mechanical operation of motor, No applicable
26 10.1 b Type test ( Complete test) • Measurement of slip at full load, Ok noted
• Measurement to allow calculation of pull-out torque, not applicable
• Measurement to allow calculation of starting torque, Ok noted
Ok Noted. For motors rated power upto 2500kW the load test will be conducted on full load, for motors above
• Measurement to allow calculation of efficiency at full, three quarter and half load, 2500kW the same will be conducted as per method 2-1-1 B as per IEC 60034-2-1
Ok Noted. For motors rated power upto 2500kW the load test will be conducted on full load, for motors above
• Measurement to allow calculation of power factor at full, three quarter and half load, 2500kW the same will be conducted as per method 2-1-1 B as per IEC 60034-2-1
• Vibration, Ok Noted
• Noise, Ok Noted.
Preinstallaed test
Precommissioning test Ok noted. All the site services will be on permanday basis, which will be chargeable extra. Performance test is
27 10.2 Site Test Commissioning & Test on completion not in Siemens scope, however we shall provided necessary support on per manday basis.
Test Run
Perfromance test
11 Documentation Ok noted
12 Shipping Not applicable
13 Spare part & tools Not applicable
CDM
Double Suction Pump (Size : 200 to 1400m )
Horizontal Axially Split Double-Suction Pump
TORISHIMA CDM is designed with the most advanced hydraulics, providing less noise and vibration, wider operating
range, lower NPSH required and higher efficiency. Higher pump efficiency saves energy and reduces life cycle cost.
Applications
Energy industry : Water Intake, Distribution, Boosting, Circulation,
Drainage, Fire-Fighting, Cooling Water
General industry : Water Intake, Distribution, Boosting, Circulation,
Drainage, Seawater Desalination, Fire-Fighting
Building : Water Supply, Drainage,
District Heating and Cooling
Water works : Water Intake, Distribution, Water Supply
Agriculture : Irrigation, Drainage
Others : Pipe-Line Boosting, etc.
Potable Water Transmission pump

Technical Data CDM800×500mm, 4,740m3/h, 250m, 4,700kW
Capacity : 180 to 33,000 m3/h (790 to 145,200 USgpm)
Total head : 3 to 300 m (10 to 980 ft)
Size : 200 to 1400 mm (8 to 55 in)
Temperature : up to 80°C (175°F)
Types of Water Handled

Fresh water, Industrial water, River water, Sea water, Crude oil, etc.
Materials
,
Torishima s flexible manufacturing policy allows pumps to be produced
in a wide range and combination of materials. Irrigation Pump
CDM800×600mm, 4,200m3/h, 60m, 900kW
Volute casing : Cast Iron, Ductile Cast Iron, Stainless Steel, Duplex
Stainless Steel
Impeller : Bronze, Stainless Steel,
Duplex Stainless Steel
Shaft : Carbon Steel, Chrome-Molybdenum Steel, Stainless
Steel, Duplex Stainless Steel
Shaft Sleeve : Stainless Steel, Duplex Stainless Steel
Mounting Options of
Vertical Design
Potable Water Pump CDM400×350mm, 1,620m3/h, 35m, 200kW
CDM350×300mm, 1,080m3/h, 35m, 150kW
Potable Water Pump

CDMV350×300mm, 1,137m3/h, 45m, 185kW
Design Features
Bearing Options Impeller
Grease-lubricated ball bearing Double Entry is hydraulically balanced to
Oil-lubricated bearing is available for reduce axial thrust and NPSH requirements.
high temperature pumped liquid or Multiple hydraulics cover wide operation
in accordance of standards. range to maximize optimum efficiency and
Sleeve radial bearing and/or tilting reliability.
pad type thrust bearing are available
for engineering CDM range when
required.
Shaft Seal
Torishima brand component
type mechanical seals are
fitted as standard.
Alternatively, cartridge type
seal and gland packing are
available upon request.
Volute Casing
Designed by CAE analysis
resulting in higher efficiency,
noise and vibration free
operation, over a wider flow
range.
Bearing Support
Integral bearing support gives
more rigid construction, reduces
shaft deflection, and improves
Wear Rings
bearing and seal life.
Casing wear rings are fitted
Suction & Discharge Flanges as standard and replaceable
for longer life span.
Flange can be drilled to meet Optional Impeller Wear rings
various international standards are available upon request.
such as JIS, ASME, EN, ISO, etc.
Capacity (USgpm)
Performance Range
400 500 1000 1500 2000 3000 5000 10000 20000 30000 50000 100000
300 1000
200
500
400
100
300
Black Line - Pump Head 200

50
Pink Line - Motor Rating in kW
Head (m)
Head (ft)
40
30 Standard 100
20
50
40
10
30
25
20
5
15
4
3 10
2.5
100 150 200 300 400 500 1000 2000 3000 5000 10000 15000 20000 30000
Capacity (m3/h)
Capacity (USgpm)
700 800 900 1000 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 9000 10000 12000 14000 20000
600 700 800 900 1000 (IMPgpm) 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 9000 10000 15000
200
600
150
50Hz-4P (Standard) 450×35
0EN
14
00
500-F
500
300×200C 350× 400×
N 250D 300E 1200
250×150B 35 450 N N
N 5 710 900 400
400 800 1000
315
630 500-H
355 710 900
560
280 315 400 630 800
100 16
500
560
0 200 250 250 280 450
350 450 300
90 200×150B 300 ×25
0FN
400
×30
×35
0
N 250 ×25 HN
132 ×20 0 EN 28 4
0 0 GN 560 800
80 250 0 DN
0 0
× 500 710
110 CN150 160 25
0
250 355
450 500-JW
70 630
200 315 31
132 20 5 400 560
55 0 355 50
280 450 0
75 90
60 110
11
0
250
400 ×35 200
160 300 ×35 0JN
90 132
250 ×2 200 35 0IN 50 180
×20 00 0×
200×15 0FN GN 3 00 355 0 500-K
50 0EN 13
2
HN 450 W 160
160 315 355
90 25 400
110 160 0 280
Head (ft)
Head (m)
75
110 132 200 250 140
40
75 45
45 90 350 40 0L
37 300 ×30 0× N
55 250 ×25 0JN 35 120
200× ×20 0IN 20 0K 400
150G 0HN 90
13 N
N 55
2 0 250 355
110 160 315
75 40 200 100
30 45 110 0× 280
45 90 132 KB350
37 75 200 250
90
55 132 160
35
18.5 30
30 0L
N 80
250 0× 200
22 25
200 ×2 0K 70
×15 00J N 110 40
0IN N
20 75 0×
35
37 55 0M
90
N 60
18.5 30 45 55
75 132
110
22
37 45 50
200 37
KN
30
40
22
18.5 22
10
9 15 30
8
11
7
200 250 300 350 400 450 500 550 600 700 800 900 1000 1200 1400 1600 1800 2000 2400 3000 3500 4000 4500
Capacity (m3/h)
400 500 600 700 800 900 1000 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 900010000 15000 20000 25000 (USgpm)
400 500 600 700 800 900 1000 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 9000 10000 15000 20000 (IMPgpm)
100
90 300
80
70
50Hz-6P (Standard) 500×
450G
600×
500G
A
600×
700×
600H
A
450×35 500× A 500H
400G A 700×
0EN N 500 600IA
60 350× 400 400
600× 200
300×20 250D ×30 500H
0CN N 0 EN 355 450 A 700×
250×15 11
500J 180
0BN 0 132 200 315 400 500 A
50 250 450H× 600×
280 355 500J
90 110
160 280 315 A A 160
200 250 500 600×
500 ×450 500J 700×
75
90 110 132 160 IA A 600K 140
45 55 ×40 A
40 350 400 450×
350H 0IN
20 300 ×25 ×30 700×
0× 45 250 ×25 0FN 0 N 355 600K 120
15 37 ×20 0EN GN 600K BA
0B 0 DN 250 315 A
N 2 90 110
15 50× 45 132 200 280
0C 600×
30 N 55
75
110 250 500K
BA
100
18.5 30 90 160
450 50
22 37 55
400 ×35
0×
45 700L 90
30 37 45 300 75 ×35 0K A
×20 35 0 JN N
250× 0 5 0× 0IN 250 600L 70 × 80
200×
150E 200F GN 5 30
0 50 A 6000
MA
N HN 110 132
45 0×
200
N 3 45 0K 60
0× 70
20 7 90
B 5
Head (m)
30 110 160
Head (ft)
30 45 75 00
30 37 MA
22
35 55
75
45 132 60
11 0× 40 0LN
15 18.5 300 30 0×
250× ×25 0J 35
200× 0IN 0K
150G 200H
N
N N 90 50
N 15 37 55
75 50
22 30 45 55 75 45 0×
45 0M
18.5 N
37 4 55 110 40
11
22
35000×
KB
5.5 7.5 15 30 35 37 90
10 25 0× 0L
200 0× 2 50 N
×15 20 KN
9 0 IN 0J 40
0×
75 30
N 30
18.5 M 35
8 11
15
N 0
5.5
22
25
15 37
7
7.5 11
30
6 200K 11 20
N
7.5 7.5
5
5.5 15
4
3.7
3 10
2.5
100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 2400 3000 3500 4000 5000 6000
Capacity (m3/h)
Capacity (USgpm)
Performance Range
500 1000 2000 5000 10000 20000 50000 100000
300 1000
200
500
400
100
300
Black Line - Pump Head
200
Pink Line - Motor Rating in kW
Head (m)
Head (ft)
50 150
40
30
Standard 100
20
50
40
10
30
20
5
4
150 200 300 400 500 1000 2000 5000 10000 30000
Capacity (m3/h)
Capacity (USgpm)
800 900 1000 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 9000 10000 12000
700 800 900 1000 (IMPgpm) 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 9000 10000 11000
200 60Hz-4P (Standard) 300×20

0CN 350×
250D
400×
300E
N 1600
700
600
250×15 N
0BN 710 1200 1400
560 630 1000
150 1200 500
500 560 900
280 450 500 630 800 1000
250× 350 710 900
200× 150C 400 450 ×25 800
150B N 315
355 0FN 400 400
N 25 300 ×30
0 280 250 ×25 0GN 800
×20 0EN 630
200 250 280 0 450
100 DN
400
560
110 500 630
90 132 160 200 355
450
300
250 400 500 560
200 315
80 160 300× 400
250 200G 350 ×35
200×15 ×20 N ×30 0IN
0EN 0 FN 0 HN 560
70
250 400 500
355 450
60 200
Head (m)
Head (ft)
132 200
160 280 315 400
160 350
75 110 132 ×30 40
0×
180
300 0JN 3
50 200
×15 250 ×25 50
KN 400
0GN 90 ×20 0IN 150
0H 250 355
N 132 200
75 40
40 110
160 0×
3 140
75
200 KB 50 280
132 315
90 35 120
45 55 250
0L 200
300 N
37 250 ×25
200 ×20 0K
30 ×15 0JN N 200 100
0 IN 40
75 0×
160 35 90
55 0M
90 132 N
80
30 45 55 200
75
160 70
20 37 45
200
KN
37 60
37
30 50
22
40
18.5
10
200 250 300 350 400 450 500 550 600 700 800 900 1000 1200 1400 1600 1800 2000 2400 3000
Capacity (m3/h)
Capacity
6000 7000 8000 9000 10000 15000 20000 25000 30000
600 1000 1500 2000 2500 3000 4000 5000 10000 14000 (USgpm)
100
500 1000 1500 2000 2500 3000 5000 10000 (IMPgpm) 5000 6000 7000 8000 9000 10000 15000 20000 25000
60Hz-6P (Standard)
400 100
100
450× 500×
90 60Hz-8P (Standard) 300
350E 400G
90 N N 300 80
300× 350 400 630 900
200C ×25
80 250×15 N 0DN ×30 800
0BN 0EN 560 710
200 250 600×
315 500 630 70 500G
70 160 200 400 A
280 450 500 560
355 700×
90 132 200 250 280 400
600H
110 160 315 500× A
60 500 200 450G 200
200 132
350 400
450 ×40
0IN
60 A 600×
×15 25 ×35 630
0BN 0×
15 2
300
× ×25 ×30
0 0HN 180 500H
0C 50× 2 50E 0 FN 560 A 700× 180
50 75 N 9 2 0 0DN N GN
600IA
0 200 355 500
75 132 250 600×
55 200 315 355 450 50 500H
30 160 160 280 400 140 A 700× 160
40 90 110
37 45 90 45 250 50 500J
55 55 132 400 0× 0× A
75 ×3 35
0 45 120 500×
45 300 50IN J N 0 KN 355 450H 140
250 ×20 90 35 A 600×
200 ×20 0× 500J
×15 0 30 250 5 40
0EN 0 GN 0H 00 315 A
30 FN N 160 ×4 100 70
Head (m)
Head (ft)
45 75 200 KB 50 500× 600× 0×

55 75 110 90 450IA 500J 60 120
55 110 132 200 280 A 0K
37 250
22 37 45 35 90 45 A
18.5 0× 40 0 80
300× 30 0×
35
LN 700×
30 250× 250IN 0J 0K 600K
N
Head (ft)
200 200H N 200 60 BA

×15 N 90 50 70 0K 100
20 0GN
110 160 0× 30 A
30 55 75 250
37 45
55 0M 60 90
90
Head (m)
22 30 45 132 N
37 40 600×
15 35 35 0× 75 110 500K
18.5 30 0L 0K 200 50 BA 80
0× N B
11 200 25 25 160 70
×15 0× 0K 0L
0IN 2 0 N 55
0J
N
A 70
18 4 40
.5 30 30 45 3500× 60 700×
0M 20 0L 600M
15 22 N 75 A
37 A
10 11 22 60
18.5 55
9 30
200 600×
KN 15 500M
8 A
15 50
7
11
11
6 20
7.5
5
5.5
4 10
150 200 250 300 400 500 600 800 1000 1500 2000 2400 3000 3600 1200 1400 1600 1800 2000 2400 3000 3500 4000 5000 6000
Capacity (m3/h) Capacity (m3/h)
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■ Manufacturing ■ Service Center
P16120.02 /1E
'18.10.1000 P
Horizontally Split Double Suction Centrifugal Volute Pump
INSTRUCTION MANUAL
CUSTOMER MAZOUN ELECTROMECHANICAL CO.

END USER PUBLIC AYTHORITY FOR ELECTRICITY AND WATER (DIAM)
PRODUCT No. PU0294764/72
TYPE & SIZE CDM500X300
ITEM No.
SERVICE MPS Main Pump
2
1
0 S.K N.Y K.H 9.Aug.2019
Approved Checked Drawn Date
CDM-4D O
G3C0005448-1/45
CONTENTS
1. Introduction 1
1.1. Read before installation and operation ......................................................................................... 1
1.2. Safety.............................................................................................................................................. 1
2. Pump description 2
2.1. Configuration ................................................................................................................................. 2
2.2. Structure ........................................................................................................................................ 2
2.2.1. Casing .................................................................................................................................................. 2
2.2.2. Impeller ................................................................................................................................................ 3
2.2.3. Shaft ..................................................................................................................................................... 3
2.2.4. Bearing part ......................................................................................................................................... 4
2.2.5. Shaft seal.............................................................................................................................................. 5
2.2.6. Coupling .............................................................................................................................................. 6
3. Installation 7
3.1. Foundation ..................................................................................................................................... 7
3.1.1. Foundation to install in the open air ................................................................................................... 7
3.1.2. Position of the pump ............................................................................................................................ 7
3.1.3. Pipe arrangement ................................................................................................................................ 7
3.2. Preparation for installation ........................................................................................................... 9
3.2.1. Precautions for installation ................................................................................................................. 9
3.2.2. Tools and instruments for installation ................................................................................................. 9
3.3. Transportation of the pump ......................................................................................................... 10
3.4. Installation of the pump unit ........................................................................................................ 11
3.4.1. Aligning and fixation ......................................................................................................................... 11
3.4.2. Connection to piping ......................................................................................................................... 13
3.4.3. Final aligning of the coupling ........................................................................................................... 13
3.5. Grouting mortar........................................................................................................................... 14
4. Operation of the pump 15
4.1. Precautions before start-up ......................................................................................................... 15
4.2. Start-up ........................................................................................................................................ 15
4.3. Shut down..................................................................................................................................... 16
5. Maintenance 17
5.1. Maintenance interval criteria ...................................................................................................... 17
5.2. Check during pump operation ..................................................................................................... 17
5.3. Maintenance of the bearing part ................................................................................................. 17
5.4. Maintenance of the shaft seal ...................................................................................................... 18
5.4.1. Shaft seal flushing .............................................................................................................................. 18
5.4.2. Gland packing inspection .................................................................................................................. 18
5.5. Periodic inspection ...................................................................................................................... 18
5.5.1. Periodic inspection intervals ............................................................................................................. 18
5.5.2. Check parts during periodical inspection. ......................................................................................... 19
6. Disassembly and re-assembly 20
6.1. Disassembly of the pump ............................................................................................................. 20
6.1.1. Precautions before disassembly......................................................................................................... 20
6.1.2. Disassembly ....................................................................................................................................... 20
6.2. Re-assembly of the pump ............................................................................................................. 23
6.2.1. Precautions before re-assembly......................................................................................................... 23
6.2.2 Crevice corrosion prevention ....................................................................................................... 23
6.2.3 Re-assembly ............................................................................................................................................ 24
7. Storage procedure 28
7.1. Store the pump connected to piping ............................................................................................ 28
7.2. Store the pump with the piping disconnected. ............................................................................. 28
7.3. Rust prevention ............................................................................................................................ 28
8. Trouble shooting 30
8.1. Accidents and failure ................................................................................................................... 30
8.1.1. Compensation .................................................................................................................................... 30
8.1.2. Repair and after service..................................................................................................................... 30
8.2. Common problems and solutions................................................................................................. 31
G3C0005448-2/45
ANNEX 1. BOLT TIGHTENING TORQUE 33
ANNEX1.COUPLING INSTRUCTION MANUAL 34
G3C0005448-3/45
CDM INSTRUCTION MANUAL 1
1.Introduction
1.1.Read before installation and operation
Thank you very much for choosing a Torishima pump. In this instruction manual, the
necessary safety precautions to install and operate this pump are explained. In order to be able to
operate the pump in optimum conditions for long time, install and operate the pump with the
following precautions.
This instruction manual must be always visible and close to the operating location.
Read and understand completely this manual before installation and operation.
Disassemble and assemble the pump following this instruction manual.
Check periodically bearing lubricant, gland packing and other consumable parts.
Replenish or change following this instruction manual.
Inspect the pump periodically.
If the pump is not operated for a long time, store following the instructions in this manual.
1.2.Safety
Follow the precautions below. They are important for safety.
CAUTION
1) Installation, operation, maintenance and inspection must be performed only by qualified
personnel. The manufacturer may provide adequate training for personnel if required. Contact your
nearest representative for inquiries.
2) Do not work alone. Wear proper PPE (Personnel Protective Equipment), i.e. helmet, safety
glasses, earplugs, safety shoes, etc., and follow occupational safety and health regulations.
3) Clean immediately any oil or liquid spills to prevent slips or accidents.
4) Do not lean or step on the coupling guard and piping. The coupling guard may move or deform
and make contact with rotating parts.
5) Do not remove the electric terminals cover when the motor is energized.
6) Never perform maintenance work when the driver is connected to power. Turn OFF the switch of
the driver before work. Stick a “Do not turn on!” label to the switch.
7) Extreme precautions when using heat to remove the impeller or bearings. Make sure there are not
flammable substances in the pump and surroundings.
8) Avoid sudden temperature changes of the pumping liquid. Sudden temperature changes may
cause thermal shock and lead to unrepairable damage.
9) Make sure that bearings, couplings, etc., are properly lubricated.
10) Do not operate the pump without liquid. Prime before start-up.
11) The inlet valve must be fully open during operation.
12) Do not operate the pump continuously outside of the allowed operating range.
G3C0005448-4/45
2.Pump description
2.1. Configuration
This is a horizontally split double suction centrifugal volute pump. The suction and discharge
nozzles are oriented horizontally. The pump is driven through a coupling. Figure 2-1 shows the
pump external view for clockwise rotation viewed from the coupling side. Refer to “OUTLINE
DRAWING” for the correct outline.
D
C
G D
Fig.2-1 Pump external view (CW)

This is an inline horizontally split pump. This structure allows maintenance and inspection of
the rotating elements without disconnecting the main pipes.
2.2.Structure
The main parts of the pump are:
1. Casing (1021, 1022)
2. Impeller (2340)
3. Shaft (2100)
4. Bearing part
5. Shaft seal
6. Coupling
The number in ( ) is the part number. Refer to Figure 2-2 “PUMP STRUCTURE” for more
details of parts and part numbers. There are some variations in the impeller fixing parts, bearing
part, and shaft seal area in this pump. Confirm the type and refer to the correct “PUMP
SECTIONAL DRAWING”.
2.2.1.Casing
The suction and discharge nozzles are oriented horizontally. The pumping liquid passes
through the suction nozzle and is divided in two. The casing conducts each part of pumping
liquid to a double suction impeller. The discharge is volute type. The casing is axially split,
having an upper casing and a lower casing.
The lower casing (1022) and the legs of the pump are a one piece casting. The legs are fixed
with 4 bolts to the baseplate. Gauge connections are available close to the suction and discharge
nozzles. A drain is located on the discharge side. The upper casing (1021) is equipped with vent
for priming.
G3C0005448-5/45
Upper casing Casing wear ring

(1021) Impeller, (5020)
double suction
Impeller fixing (2340) Impeller fixing
part part
Bearing part Bearing part

non-coupling side coupling side Shaft
(2100)
Key
(9400.1)
Liquid packing Hexagonal bolt
Stuffing Box (0910) (9010)
(1021)
Lower casing
(1022)
(1022)
Fig.2-2 Pump structure

2.2.2.Impeller
The impeller (2340) is double suction type. Theoretically, the axial thrust is balanced. In some
models, the impeller blades are staggered.
Standard type Staggered type

Plover type
Fig.2-3 Impeller type
2.2.3.Shaft
The shaft (2100) transmits the output of the driver to the impeller (2340). The impeller is
located between bearings, making a highly rigid rotor. There are three different ways to fix the
impeller depending on the shaft seal type. Refer to Figure 2-4.
G3C0005448-6/45
Shaft sleeve O-ring Shaft sleeve
O-ring O-ring
(5230) (4120) (4120) Impeller nut (4120)
(5230)
Set bolt Key Set bolt Key Set bolt (9220) Key
(9040) (9400.2) (9040) (9400.2) (9040) (9400.2)
(A) Shaft sleeve. (B) Shaft sleeve. (C) Impeller nut.

(For gland packing or mechanical seal) (For cartridge mechanical seal) (For cartridge mechanical seal)
Fig.2-4 Impeller fixing
2.2.4.Bearing part
Ball bearings (3210) support the shaft (2100) with the double suction impeller on both ends.
Oil lubricated deep groove ball bearings are used in the coupling and non-coupling side. Now,
there are three configurations of the non-coupling side.
Part number Part name Part number Part name
1600 Cover 5040 Spacer
3210.1 Ball bearing 5070.1 Deflector( Drive/fan side)
3210.2 Ball bearing (double/fan) 5070.2 Deflector (Casing side）
3500.1 Bearing bracket 5821 Fan cover
3500.2 Bearing bracket (double/fan） 5921 Fan
3600.1 Bearing cover (coupling side） 6702 Air breather
3600.2 Bearing cover (non-coupling side) 9235 Super bearing nut (non-coupling side)
4120 O-ring 9320 Snap ring
4230 Labyrinth seal 9400.3 Key
4120 6702 1600 6702 4120
3600.1 3210.1 4230 9235 3500.2 3600.2
5040 3210.2 5040

3500.1
5070.2 5070.1 5070.2
Bearing part coupling side Bearing part non-coupling side (B)

1600 6702 4120 5821 4230 6702 3210.2 3600.2
9235 3500.1 3600.2 5921 9235 3500.2 4120
3210.1 5040 9400.3 5070.1 5040

5070.2 9320 5070.2
Bearing part non-coupling side (A) Bearing part non-coupling side (C)
Fig.2-5 Details of the bearing part
G3C0005448-7/45
2.2.5.Shaft seal
To prevent leaks of the pumping liquid, a shaft seal is installed. There are two standard types,
gland packing and mechanical seal. If mechanical seals are used, refer to the mechanical seal
user’s manual.
If gland packing is used, the packing (4610) is cooled and lubricated by flushing the lantern
ring (4580) or packing bush (4570.2) from an external source or extracting liquid from the
discharge.
It is possible to change from gland packing to the mechanical seal type (Not possible with
cartridge mechanical seal). Contact a Torishima representative for inquiries. Figure 2-6 show
details of the construction of the shaft seal.
Part number Part name Part number Part name
4120.2 O-ring 4580 Lantern ring
4330.1 Mechanical seal 4710 Gland packing
4330.2 Cartridge mechanical seal 5400 Seal cover
4520 Gland 9010 Hexagonal bolt
4570.1 Packing bush 9020 Stud bolt
4570.2 Packing bush (High pressure) 9040 Set screw
9040 4520 4610 4570.1 9040 4520 4610 9040 4710 4120.2 4330.1
9020 4580 9020 4570.2 9010

Gland packing Gland packing
Mechanical seal
(High pressure)
4330.2 4120.2 4330.2 4120.2
9010 9010
Cartridge mechanical seal Cartridge mechanical seal
(wetted) (not wetted)
Fig.2-6 Details of shaft seal
G3C0005448-8/45
2.2.6.Coupling
Flexible or gear couplings are commonly used for transmitting the output of the driver to the
pump shaft. Some models may have a different type of coupling. Except for flexible couplings,
refer to the instruction manual of the coupling manufacturer.
Flexible coupling Gear coupling
Fig.2-7 Coupling
Caution: In case of gear couplings, use the lubricant recommended by the

coupling manufacturer. It should be listed in the instruction manual or drawings.
Make sure that the coupling has enough lubricant before use.
G3C0005448-9/45
3.Installation
3.1.Foundation
3.1.1.Foundation to install in the open air
The foundation of the pump must have enough strength to stand long operation time. Make
the necessary adjustments to satisfy the following conditions.
Differential subsidence must not occur. It is possible to predict the maximum allowable
load depending on the soil type, however, it is recommended to measure subsidence under
the actual load conditions before installing the pump.
Subsidence must not affect the piping.
The foundation must have enough strength to support the weight of the pump and the
forces generated during operation. If installed in concrete floor directly, the concrete floor
strength must be enough to stand the weight and generated forces.
If the foundation does not satisfy the above conditions, reinforce by piling or other proper
method. Non-compliance with the provision of correct foundation and installation may lead to
failure of the pump. Failures due to improper foundation and installation are not covered in the
warranty.
3.1.2.Position of the pump
Take into account the following recommendations for selecting the position of the pump.
Install the pump as close as possible to the water source and make the suction pipe as
short as possible.
If the piping has the shape of a siphon, install the pump upstream the siphon or in the
highest position.
Make sure that the ceiling is high enough and the room is wide enough for access,
ventilation, maintenance and inspection.
Install the pump in the driest possible place.
3.1.3.Pipe arrangement
Follow the recommendations below for pipe arrangement.
The suction pipe inlet must be submerged at least 1.5D from the water surface. Leave at
least 1D between the bottom of the sump and the suction pipe inlet. Leave at least 1.5D
from the sump wall to the suction pipe inlet. (Refer to Figure 3-1).
Leave at least 3D between suction pipes if installing more than one pump in the same
sump. (Refer to Figure 3-1).
If water from the plant is returned to the suction sump, make sure that the outlet of the
return pipe is submerged under the water surface. Dropping the return water from a place
higher than the surface provoke air entrainment, leading to unstable operation, vibration
and possible damage to the shaft. Install the outlet of the return pipe as far as possible
from the suction pipe. (Refer to Figure 3-1).
If considerable foreign matter is expected, install a strainer to avoid foreign matter
entering the pump. A mesh from 10 to 50 is adequate. If the mesh is too fine, pressure
losses may reduce the suction performance of the pump and lead to cavitation.
The suction pipe must be as short as possible. Avoid bends as much as possible. If a bend
is placed upstream the pump, select the bend with the longest radius and install a straight
pipe of at least 4D between the bend and the pump suction flange.
G3C0005448-10/45
The pipe connections must not suck air. If the gauge suction pressure is negative, the
suction pipe must be inclined up with a gradient of around 1/50 towards the pump. For
positive gauge suction pressure, the suction pipe must have a constant fall gradient of
around 1/50 towards the pump.
In case bubbles or large volumes of air accumulate in the suction piping, use the venting
valve or connect a vacuum device to it to prime the pump.
If the diameter of the suction pipe differs from the pump suction flange, connect a reducer
and avoid air accumulation. (Figure 3-2).
If a discharge valve is installed, place it as close as possible to the pump discharge. In case
a check valve is installed, locate it between the pump and the discharge valve.
In case an expansion joint or flange adapter is installed in the discharge side, set tie bolts
so the pump does not hold the weight of the joint.
Suction port
1.5D
D
D
D≦
D
1.5D 1.5D
3D 3D
Too Install as far as

Return Return
near possible
water water
PUMP PUMP
Fig.3-1 Suction pipe arrangement
Fig.3-2 Installation of a reducer
G3C0005448-11/45
3.2.Preparation for installation
3.2.1.Precautions for installation
DANGER
1) Installation must be performed only by qualified personnel.
2) Do not step under the pump or the pump unit while lifted, and do not step too close from it.
CAUTION
3) Do not work alone. Wear proper PPE, i.e. helmet, safety glasses, earplugs, safety shoes, etc. and
follow occupational safety and health regulations.
4) Confirm safety of the place before work. If working in a pit, manhole or sump, take the necessary
precautions to make sure that the workers have enough oxygen and there are no poisonous gases.
5) Set up a safety fence around the workspace, and secure evacuation routes.
6) Confirm that there is no danger of fire or explosion due to sparks from welding.
7) Turn off the switch of the driver before doing any alignment work. Place a tag of “Do not turn
on” to the switch while working to prevent accidental turn on.
8) Install the coupling guard in the correct position, and make sure to fix it with bolts.
9) Apply anti-seize paste to stainless steel bolts, nuts, and threads before assembly.
Make sure that no objects are left or dropped inside the pump. Ensure that piping and fittings
are flushed before use. If the pump is not to be installed soon, refer to section 7 “Storage
procedure” for correct storage.
3.2.2.Tools and instruments for installation
Prepare the following tools and instruments for installation. Tools, instruments and jigs are not
supplied.
○ Tools
Hammer
Lead hammer
Bar
Straight edge
Level
Wrench
Dial gauge
Clearance gauge (Feeler gauge)
Screw driver
Measuring tape
Chisel
○ Jigs
Tapered shims (for temporary and regular installation)
Straight shims (for temporary and regular installation)
G3C0005448-12/45
3.3.Transportation of the pump
Take the following precautions during transport.
CAUTION
1) Do not work alone. Wear proper PPE, i.e. helmet, safety glasses, earplugs, safety shoes, etc. and
follow occupational safety and health regulations.
2) Do a security check to cranes and lifting slings before work.
3) Do not lift the pump or whole unit from the lifting eyes of the upper casing.
4) Do not lift the pump or whole unit from the eyebolt of the driver.
5) Do not stand or do any work under the pump or whole unit while lifting. Leave enough distance
between you and the pump while lifting.
Figure 3.3(a) shows how to set lifting slings for transporting the pump unit (The pump and
driver fixed to a common baseplate).
Lifting Eye Eyebolt
Fig.3-3(a) Transportation of the pump unit (With motor)

When the driver is not mounted to the baseplate, install an eyebolt as shown in Figure 3.3(b).
Set the lifting slings as shown in the figure.
Lifting Eye
Eyebolt
Fig.3-3(b) Transportation of the pump unit (Without motor)
G3C0005448-13/45
3.4.Installation of the pump unit
3.4.1.Aligning and fixation
Align the pump unit in the following order.
Column Wall
1. Marking for aligning
Taking walls or columns as reference, mark the Footing
foundation of the pump before placing it on the
concrete floor (Figure 3-4). Make sure that the
location of the holes for foundation bolts is as
indicated in the external dimensions drawings of
the pump. If there is a discrepancy with the
drawings, make the necessary modifications.
Clean the areas around the foundation bolts.
Fig.3-4 Foundation of the pump

2. Initial installation of the pump unit and alignment
Place shims between the foundation and the baseplate in both sides of the pump and
driver feet (straight shims, tapered shims) for initial installation (Figure 3.5). Consider the
position of the shims taking into account weight distribution, so the baseplate bends as
little as possible. Since the permanent shims will be installed later, be careful of not
placing the initial installation shims too close to the foundation bolts. Place the pump unit
on the initial shims and adjust the height of the center of the pump. Lower the pump to the
flange height and place the center in the marked centerline. Align in the direction of the
pump shaft. Measure the level and flatness of the driver mounting pads (Figure 3-6).
Adjust the horizontal level to less than 0.1mm/m.
Packers can be used instead of the temporary shims.
Temporaryshims
liner Channel bed
Taper shims
liner
Straight shims
liner
Fig.3-5 Temporary shims
G3C0005448-14/45
Precision level Straight edge
B B
A A Precision level
Straight edge
Precision level Straight edge

Precision level
Straight edge
A-A View B-B View
Fig.3-6 The horizontal of the channel bed

3. Temporary aligning of the coupling
Measure parallel and angular alignment (Figure 3-8) and adjust using shims. Adjust the
height of the coupling by adding shims between the baseplate and driver. It is not necessary
to adjust the height from the pump side.
4. Fixing the foundation bolts
Once the position and level of the pump is fixed, install the foundation bolts, and pour
concrete into the holes for the foundation bolts.
shims
shims
shims
Fig.3-7 Permanent shims
G3C0005448-15/45
5. Permanent installation of the pump and aligning

Once the concrete poured to the foundation bolts hardened, place the permanent shims on
both sides of the foundation bolts (Figure 3-7). The number of foundation bolts is
indicated in the outline or GA drawing. Once the concrete is completely hardened, (If any
accelerator is not used, may take up to one week), install and align the pump. Tighten the
foundation bolts and fix the pump to the foundation base verifying the horizontal leveling
and aligning performed during the temporary installation. Adjust the horizontal leveling to
less than 0.1mm/m. Adjust the alignment. Fix the shims using spot-welding.
3.4.2.Connection to piping
Once the pump unit is fixed, connect the suction and discharge piping (or discharge valve)
following the next recommendations.
1. Install enough support for valves and piping. Do not use the pump as support for valves
and piping.
2. Taking the coupling as a base, confirm that the pump is not twisting or bending due to
loads from the piping.
3. Confirm that the shaft of the pump turns smoothly by hand.
4. Make sure to tighten the flange bolts evenly.
3.4.3.Final aligning of the coupling
Although the pump was aligned once before delivery, the coupling bolts were removed before
delivery. Re-alignment is necessary due to elastic deformation of the base plate. Re-align the
coupling after the installation and piping connections are completed. Large misalignments lead to
premature wear of the coupling and bearing parts or overheating of the bearings. Follow the next
steps to align the coupling. Refer to Figure 3-8.
Taper gauge Dial gauge
a
Straight edge
b
Use taper gauge and straight edge Use dial gauge
Fig.3-8 Aligning of the coupling

Parallel alignment
Use a tapered gauge or a feeler gauge to measure the distance “a” at 4 points around
coupling circumference (Figure 3-8). The parallelism is defined as amax－amin. For flexible
couplings, the allowable deviation is 0.10mm when measured with a dial gauge. For other
type of couplings, refer to the “COUPLING INSTRUCTION MANUAL”.
Angular alignment
Check the angular alignment using a straight edge. For flexible couplings, the allowable
deviation is 0.10mm when measured with a dial gauge. For other type of couplings, refer to
the “COUPLING INSTRUCTION MANUAL”.
Parallel and angular alignment can be precisely measured using a dial gauge as shown in
Figure 3-8. Measure the whole circumference. Tighten the coupling bolts once the alignment is
completed.
G3C0005448-16/45
3.5.Grouting mortar
After all connections and alignments are finished, make a “board fence” around the foundation
for pouring grouting mortar. First, pour mortar to the inner parts of the baseplate (Points A of
Figure 3-9). After one hour, pour mortar to the parts below the motor (Point B of Figure 3-9).
Before pouring the mortar, check if there are holes in the baseplate so that air can escape. Hit the
“board fence” while pouring the mortar to avoid the formation of bubbles. Once the mortar is
completely hardened, remove the board fence and finish the edges of the foundation.
(B)
(A)
Board fence
(A)
Foundation
Fig.3-9 Grouting mortar
G3C0005448-17/45
4.Operation of the pump
CAUTION
1) If the pump handles high temperature liquids, touching the casing may lead to skin burns.
2) The pumping liquid leaks in small quantities from the shaft seal. Do not touch the leaked liquid
when handling dangerous fluids.
3) Do not operate the pump without the coupling guard.
4) Stay away from rotating parts. Debris scattered due to rotating parts failure may cause serious
injuries.
5) Do not operate the pump with a fully closed discharge valve for long time.
6) Stop the pump immediately when abnormal vibrations, noise or other conditions are detected.
7) Drain the pump completely if the pumping liquid may freeze during stop.
8) After a long time of storage, disassemble and inspect the pump before operating.
4.1.Precautions before start-up

Perform the following checks before starting-up the pump for the first time. Make sure that
there are no abnormalities.
Confirm the rotating direction of the driver by starting it up without fixing the coupling
bolts. If the suction flange is on the right side looking from the drive-end, the rotation
direction is Clockwise. If the suction flange is on the left side, looking from the drive-end,
the rotation direction is Counterclockwise. (Figure 4-1). A rotation direction arrow is cast
on the upper casing (1021).
Check if the coupling bolts are tightened.
Check if the bearings are properly lubricated. It is recommended to change the lubricant of
the bearings if the pump has not been operated for more than 6 months.
If using gear coupling, check if it is properly lubricated.
Confirm that the pump rotor can turn smoothly by hand.
Confirm that the coupling guard is installed securely.
Check that all secondary piping is in proper condition (not clogged) and connected.
Check if the strainer is not obstructed.
Close the discharge valve and check for leaks after priming. The shaft seal may leak if is
gland packing type.
Start-up the pump following section 4.2 “Start-up”, only after checking all of above and
confirming that there are no abnormalities.
4.2.Start-up
Start-up the pump following the next steps.
1. Open the suction valve fully, and close the discharge valve fully.
2. Prime the pump and the suction pipe.
3. Confirm that nobody is around the pump.
4. Confirm that the pump rotor turns smoothly by starting and stopping the motor
momentarily.
5. Confirm there is no abnormality, start-up the pump again and open the discharge valve
gradually until the rated flow rate.
G3C0005448-18/45
6. The gland must be adjusted evenly to give visible leakage (at least 2 drops per second) and
concentric alignment to avoid excessive heat generation.
When opening the discharge valve with the discharge piping containing air, open the discharge
valve looking at the pressure gauge. Make sure that the total head of the pump does not become
lower than the specified total head.
The temperature of the pumping liquid rises if the pump is operated with a fully closed valve.
Since this may cause accidents, do not operate the pump with a fully closed valve for long time.
During operation, follow section 5.2, “Security check during operation”.
Direction Direction
arrow arrow
Discharge Suction Suction Discharge

port port port port
Clockwise Counterclockwise
Fig.4-1 Direction of rotation
4.3.Shut down
Shut down the pump following the next steps.
1. Close the discharge valve fully.
2. Turn off the switch of the driver. At this time, confirm that the rotation speed reduces
smoothly and the pump stops quietly and smoothly.
3. Drain all the pumping liquid if it may freeze or solidify.
If the pump will not be operated for a long time, store following section 7 “Storage
procedure”.
G3C0005448-19/45
5.Maintenance
CAUTION
Never perform maintenance work, change gland packing or mechanical seals when the driver is
connected to power. Be sure to turn the switch of the driver off before work. Stick a “Do not turn on!”
label to the switch.
5.1.Maintenance interval criteria

The operation conditions of the pump differ depending on each plant. Therefore, it is
recommended that a maintenance plan and schedule is adopted in line with this instruction
manual. Although the life span of the parts differs if the operation of the pump is continuous or
intermittent, take the actual operation time as base for inspection and maintenance (Table 5-3).
5.2.Check during pump operation
Check the operation of the pump periodically. Stop it if one or several of the following
conditions occur.
Abnormal sound or/and vibration.
The suction pressure is below the required suction pressure.
The pump does not satisfy the rated discharge pressure.
Driver overload.
Air inside the casing.
The discharge valve is fully closed.
Abnormal rise of the bearing bracket (3500) and/or oil temperature.
Low lubricant level.
Large amount of fluid leaking from the gland packing or leaks from the mechanical seal.
It is recommended to keep record of the following parameters during operation. This will ease
maintenance and the application of adequate measures in case of failure.
Discharge pressure
Suction pressure
Leakage from gland packing (4610)
The temperature around the shaft seal
Motor electric current
Sound level
Vibration of the pump and motor
Leakage from piping
Temperature of the bearing or the bearing bracket.
Temperature of the pumping liquid
Rotational speed
Lubricant level
5.3.Maintenance of the bearing part

This pump uses oil lubricated deep groove ball bearings. Use equivalent oil to the following
standard.
JIS K2213 TURBINE OIL ISO VG NO.46
G3C0005448-20/45
The interval of replenishment and change of oil is shown in Table 5-1.
Table5-1 Oil replenishment and change intervals
Operating time
Replenishment 300 hours
Change 3,000 hours
Replenish oil from the air vent (6710) of the bearing bracket (3500).
5.4.Maintenance of the shaft seal
There are two types of shaft seals: mechanical seal and gland packing. In case of mechanical
seal, refer to the instruction manual of the mechanical seal for maintenance instructions.
5.4.1.Shaft seal flushing
The pressure of the shaft seal flushing must be as indicated in Table 5-2. If the pressure is too
high, the temperature of the area increases due to friction between the gland packing (4610) and
shaft sleeve (5230). This may lead to premature wear of the shaft sleeve. If the pressure is too
low, insufficient lubrication of the gland packing (4610) increase temperature, provoking
premature wear and galling of the shaft sleeve (5230).
If the pumping liquid contains large solid particles or slurry, the abrasion of the shaft sleeve
(5230) and gland packing (4610) become drastic.
Lubricate and cool the gland packing (4610) with proper liquid quality and pressure.
Table5-2 Flushing condition
Liquid quality Clean water is preferred.
Flushing pressure suction pressure＋0.1MPa（but ≧0.1MPaG）
5.4.2.Gland packing inspection
The gland packing (4610) wears during operation; as a consequence, leakage will increase. To
reduce leakage, tighten the gland bolts (9021). At the time of delivery, the clearance between the
gland (4520) and the casing is approximately the width of one gland packing (4610). If the
clearance between the pump casing and the gland (4520) becomes less than 2mm, replace all
gland packing (4610).
5.5.Periodic inspection
In order to keep the pump operating for long time at optimum conditions, it is essential to
overhaul the pump and inspect all parts periodically.
5.5.1.Periodic inspection intervals
The interval between periodic inspections depends on the operation conditions and pumping
liquid. Refer to table 5-3 for standard inspection intervals.
Table5-3 Interval between periodic inspections
Pumping liquid Operating condition Standard time span
Continuous operation Once a year
Fresh water
Intermittent operation Once every 2-3 years
Continuous operation Once every six
Liquid with solid particles
months
(slurry).
Intermittent operation Once a year
G3C0005448-21/45
5.5.2.Check parts during periodical inspection.
During periodic inspection, check the wear and replace if necessary the following parts. For
overhauling, refer to section 6 “Disassembly and re-assembly”.
Table5-4 List of consumable parts
Part name Inspection object Allowable value
Gland packing Clearance between the casing
Replace every time
4610 and the gland (4520)
Shaft sleeve Wear of the area in contact with
≦3mm (Diameter)
5230 gland packing.
Clearance between case wear Material
ring (5020) and double entry ○Cast iron/Bronze casting
Casing wear ring
impeller (2340). ≦1.8mm (Diameter)
5020
○Stainless steel
≦3.6mm (Diameter)
Bearing
Replace every time
3210
Gasket
Replace every time
4000
O-ring
Replace every time
4120
Tape Gasket
Replace every time
4125
Bolts set of coupling
Replace every time
(coupling rubber)
After removing the rotor, support the shaft from the parts of both bearings and measure run-
out of the shaft end at the coupling side. The maximum allowable run-out is 25/100mm.
5.5.3 Spare parts
To ensure operation at optimum conditions for long time, spare parts with the original design
specification must be used. A spare parts list is provided with the pump documentation. When
ordering parts, let know your nearest Torishima representative the following information:
Pump type and size (Pump name plate, section 8.1.2)
Pump serial number (Pump name plate, section 8.1.2)
Part name (Refer to the Pump Sectional Drawing)
Part number (Refer to the Pump Sectional Drawing)
Number of parts required
Find your nearest Torishima representative at:
www.torishima.co.jp/en/index.html (English)
www.torishima.es/es/index.html (Español)
www.torishima.co.jp (日本語)
www.torishima.net/ (中文)
G3C0005448-22/45
6.Disassembly and re-assembly
CAUTION
1) Never perform maintenance work when the driver is connected to power. Before work, make sure
that the diver is turned OFF. Stick a “Do not turn on!” label to the switch.
2) Close the suction and discharge valves completely and drain the pumping liquid from the drain
valve. If the temperature of the pumping liquid is high, drain until the casing reaches room
temperature.
3) Make sure that the pumping liquid is completely drained. Touching the pumping liquid may be
harmful in case of chemical solutions.
4) Set the lifting slings following the instructions of this manual for assembly, disassembly,
transport parts or the whole pump unit.
5) Wear protective gloves when handling heated parts, like ball bearings or couplings.
Torishima recommends that all overhauls and repairs are performed by our service personnel.
Contact your nearest representative for inquiries (Section 5.3.3).
Do not disassemble the pump except for periodical inspections or in the following cases.
External objects fell into the pump.
Some abnormality was detected.
6.1.Disassembly of the pump
6.1.1.Precautions before disassembly
Be careful of the following when disassembling the pump.
Confirm the dimensions of the rotor parts and clearances.
Avoid damaging or loosing parts.
Make sure that genuine Torishima spare parts are available.
6.1.2.Disassembly
Disassemble the pump following the next steps. Refer to section 2 “Pump description” or
“PUMP STRUCTURE” for the parts name and the parts number.
1. Drain the bearing lubricating oil.
2. Remove the coupling guard. Remove the bolts of the coupling and disconnect the
coupling halves.
3. Remove the nuts fixing the glands (4520),
pull out the glands (4520) from the stud bolts
(9020).
4. Remove the bolts fixing the bearing bracket
(3500).
5. Remove the bolts (9010.1) and the pins
fixing the upper casing (1021) to the lower
casing (1022). Jack up the casing upper half
(1021) by turning the jack bolts on the upper
casing (1021).
6. Lift the upper casing (1021) and move it to a
safe place (where it does not become an
obstacle). At this time, be careful of not
damaging the mating face of the upper casing
(1021).
G3C0005448-23/45
7. Lift the whole rotor including the bearing

brackets (3500) and place it as shown in
the figure on the right.
8. Pull out the coupling from the shaft
(2100) and remove the key (9400.1).
If the pump has a cooling fan, remove the
fan cover (5821), snap ring (9320), fan
(5921), key (9400.3) and deflectors
(5070.1) of the coupling and non-coupling side.
9. Remove the bolts fixing the bearing cover (3600), and pull out both bearing brackets
(3500).
10. Remove the labyrinth ring (4230) from the coupling side bearing bracket (3500.1). If the
pump has a fan, remove the labyrinth ring (4230) from the non-coupling side too.
11. Loose and remove the lock nut (9233) at non-coupling side. Then, remove the ball
bearings (3210.1, 3210.2). If it is difficult to remove them, it may be necessary to heat
the inner ring of the bearing (3210). Do not hit the bearings with a hammer.
12. Remove the Spacer rings (5040), O-ring (4120), deflector (5070) and bearing covers
(3600).
13. Remove the deflectors (5070), the case wear rings (5020), glands (4520) and gland
packing (4610) from the shaft (2100).
3600 3210.1 3210.2 5040
4210.2 6360 4210.1 9235 6360 5070
5040 3500.2 3600

3500.1
5070 4210.2
3210.1 5040 5921 3500.2 3210.2 5040

9235 6360 5070 5821 9235 6360 5070
3500.2 3600 9400.3 4210.1 3600

4210.2 9320 4210.2
Figure 6-1
G3C0005448-24/45
14. In the case of gland packing, remove the lantern rings (4580) and the end rings (4570.1)
from the shaft (2100). In the case of high pressure type, remove the end rings (4570.2)
from the shaft (2100). Refer to the “MECHANICAL SEAL INSTRUCTION
MANUAL” in the case of mechanical seal type. Refer to the figure below for details.
9040 4520 4610 4570.1 9040 4520 4610 9040 4710 4120.2 4330.1
9020 4580 9020 4570.2 9010

Gland packing Gland packing Mechanical seal
(High pressure)
4330.2 4120.2 4330.2 4120.2
9010 9010
Figure 6-2
15. Remove the shaft sleeves (5230) or impeller nut (9220) after loosening the set screws
(9040). The typical structure is shown in below.
O-ring
Shaft sleeve O-ring Shaft sleeve
O-ring
Impeller nut
(4120) (4120) (4120)
(5230) (5230) Set bolt (9220)
Set bolt Key Set bolt Key Key
(9040)
(9040) (9400.2) (9040) (9400.2 (9400.2)
)
(A) Shaft sleeve. (B) Shaft sleeve. (C)Impeller nut.

(For gland packing or mechanical seal) (For cartridge mechanical seal) (For cartridge mechanical seal)
Figure 6-3
16. Remove the O-rings (4120) from the shaft sleeve or impeller nut.
17. Remove the impeller (2340) and the key (9400.2).
After disassembly, clean up all parts remove rust and check for any damage.
G3C0005448-25/45
6.2.Re-assembly of the pump
6.2.1.Precautions before re-assembly
Before assembly, check the wear of the consumable parts referring to section 5.5.2 “Check
parts during periodical inspection”. Re-use of parts exceeding the allowable wear may lead to
damage and failure of the pump, and are not covered in the warranty.
Check for damage to finished surfaces, like mating faces of the casing and impeller fixing
parts. If the finished surfaces are damaged, finish the surface with fine oilstone. Do not use a file
for this purpose; it may cause deviation in the alignment of the surface.
Remove rust and apply oil to fitting parts and the surface of the shaft (2100). Apply anti-
seizure liquid to threads and sliding parts before tightening.
If the pumping liquid is highly corrosive, like sea water or brine, perform all the anti-crevice
corrosion measures described in section 6.2.2 “Crevice corrosion prevention”.
6.2.2 Crevice corrosion prevention
If the pumping liquid is highly corrosive, e.g. seawater and brine, apply crevice corrosion
preventive measures to the parts listed below (Figure 6-4) before re-assembly.
Crevices
Threads (including flushing, vent and drain pipe arrangement)
Key and key way
Mating face of the flange and bearing brackets
Inside shaft seal area
Set screws of the case wear rings
Hole for pins
Stud bolts and nuts
Grooves for O-rings
The application of anti-crevice corrosion measures is necessary even if cathodic protection
systems are installed.
Refer to Figure 6-4 for crevice corrosion prevention to the shaft and shaft sleeves. It is
recommended to use the material listed in Table 6-1 or equivalent.
Table6-1 Crevice corrosion prevention and shaft protection

Crevice corrosion preventive KINORUSTER No.750 (KINSEI KOGYO CO., LTD.)
Seizure preventive NEVER-SEEZ Blue Moly (Bostik)
Thread locking paste Loctite No.242 (Loctite (Japan) Corporation)
Gluing & sealing rubber Silicon rubber KE-45
G3C0005448-26/45
Gluing & sealing rubber

Gluing & sealing rubber
Thread locking paste Gluing &
Gluing & sealing rubber Thread locking paste
sealing rubber
Seizure preventive
Seizure preventive
(inside of sleeve)
(inside of sleeve)
Detail of sleeve part
(Shaf ee e e( ))
Detail of sleeve part
(Shaf ee e e( ))
Fig.6-4 Crevice corrosion prevention
6.2.3 Re-assembly
Re-assemble the pump following the next steps. Refer to section 2 “Pump description” or
“PUMP STRUCTURE” for the parts name and the parts number.
1. Set the key (9400.2) on the shaft (2100)
and set the impeller (2340) on the shaft
(2100). At this time, be careful not to
mistake the direction of the impeller
(2340) (Refer to the figure on the right).
2. Fit the shaft sleeves (5230) or impeller CW CCW
nut (9220). The procedure changes View from the couplings
depending on the type of impeller
fixing (sleeves or nut). Follow the correct procedure.
A Fit the O-rings (4120) on grooves of the shaft sleeves (5230), and fit the shaft
sleeves (5230) on the shaft (2100).
B Fit both O-rings (4120) on grooves of the shaft (2100) and the shaft sleeves (5230),
and fit the shaft sleeves (5230) on the shaft (2100).
Fit two o- rings (4120) on the impeller nut (9220) and install the impeller nut.
G3C0005448-27/45
O-ring O-ring
Shaft sleeve
(4120) Shaft sleeve (4120) O-ring Impeller nut
(5230) Key (5230) Key (4120) (9220) Key
(9400.2) (9400.2) (9400.2)
(B) Shaft sleeve. (C)Impeller nut.

(A)Shaft sleeve.
(For cartridge mechanical seal) (For cartridge mechanical seal)
(For gland packing or mechanical seal)
Figure 6-5
3. For case (A), put the center of the impeller (2340) by ep pa
mating the end surface of the shaft sleeves (5230) to the haf lee e
step part of the shaft (2100) (Refer to the right figure). For
(B) and (C), set the impeller center to the casing center.
4. Fit the case wear rings (5020) on the impeller (2340).
5. In the case of gland packing, fit the lantern rings (4580) and e c e
the end rings (4570.1) on the shaft (2100). In the case of
high pressure type, fit the end rings (4570.2) on the shaft
(2100). Refer to the “MECHANICAL SEAL INSTRUCTION MANUAL” in the case of
mechanical seal.
6. Fit the glands (4520), deflectors (5070.2), bearing covers (3600.2), O-rings (4120),
spacer rings (5040.1, 5040.2) and the ball bearings (3210.1, 3210.2 or 3210.3) on the
shaft (2100). Please note that the bearing shall be fitted by heating up uniformly. Do not
hit the bearing with a hammer. Fit and tighten the super bearing nut (9235) at non-
coupling end. Assemble the bearing bracket (3500.1) for non-coupling end with bearing
cover (3600.2), ball bearing, spacer ring (5040.1) and O-ring (4120)
7. Fit the labyrinth ring (4230) on the bearing bracket (3500.1) for coupling end and
assemble the bearing bracket (3500.1). If the pump has cooling fan, fit labyrinth ring
(4230) to the non-drive end bearing bracket (3500.2).
8. Fit the bearing bracket (3500) to the bearing cover (3600.1, 3600, 2) of the pump side. If
the pump has a cooling fan, fit deflector (5070.1), key (9400.3), fan (5921), snap ring
(9320), fan cover (5821).
9. Fit the deflectors (5070.1) on the shaft (2100) coupling side.
10. Set the key (9400.1) on the shaft (2100), fit the pump side coupling on the shaft (2100).
11. Mount the whole rotor with the bearing brackets (3500) on the lower casing (1022)
following the same steps as disassembly. Match the head of the set bolt of the case wear
rings (5020) to the notch of the lower casing (1022).
12. Fit the bearing brackets (3500) on the lower casing (1022) using bolts. Fit both end faces
of the case wear rings (5020) and the lower casing (1022), then check if the clearance
between the case wear rings (5020) and impeller (2340) is uniform. (Refer to section
5.5.2, “Check parts during periodical inspection”)
G3C0005448-28/45
9040 4520 4610 4570.1 9040 4520 4610 9040 4710 4120.2 4330.1
9020 4580 9020 4570.2 9010
Gland packing Gland packing Mechanical seal

High pressure
4330.2 4120.2 4330.2 4120.2
9010 9010

Figure 6-6
13. After confirming that the impeller (2340) is at the center between the casing wear rings
(5020), tighten the set screws (9040) of the shaft sleeves (5230) or impeller nut (9220).
3600 3210.1 3210.2 5040
4210.2 6360 4210.1 9235 6360 5070
5040 3500.2 3600

3500.1
5070 4210.2

3210.1 5040 5921 3500.2 3210.2 5040
9235 6360 5070 5821 9235 6360 5070
3500.2 3600 9400.3 4210.1 3600

4210.2 9320 4210.2
Figure 6-7
14. Insert the gland packing (4610) in the shaft seal area shifting the cut end 90 to 160
G3C0005448-29/45
degrees (except atmosphere side gland packing). The cut end of atmosphere side gland
packing is inserted facing down. Refer to the figure below.
Figure 6-8
15. Apply liquid gasket on the mating face of the lower casing uniformly. The tape gaskets
(4125) are used in case of high discharge pressure. So, if you found tape gaskets during
disassembly, remove the old tape gaskets and put the new tape gaskets on the center of
the groove of the mating face of the lower casing, and cut off the end of tape gaskets at
the edge of shaft seal and next case wear rings. The tape gaskets must make contact with
the gland packing (4610) and the case wear rings (5020). Apply liquid gasket on the
small triangular surface sandwiched between a gasket and gland packing. In the case of
mechanical seal (4330.1) or cartridge mechanical seal (4330.2) type, the edge of the tape
gasket and the O-ring (4120) must match perfectly. Even the smallest opening will
provoke pumping fluid leaks.
16. Confirm that the jack bolts do not come out the mating face of the upper casing. Then,
mount the upper casing on the lower casing using the pins as a guide. At this time, be
careful not to damage the case wear rings (5020) and bracket mating faces (3500).
17. Tighten the bolts for fixing the upper casing to the lower casing evenly.
18. Put the glands (4520) on the stud bolts (9020), and then tighten the nuts to the stud bolts
(9020) by hand.
19. Confirm the alignment of the coupling (Refer to section 3.4.3 “Final aligning of the
coupling”). Match the mark on the coupling, then, tighten bolts of the coupling.
20. Place the coupling guard.
21. Fill the bearing brackets with the lubricating oil indicated in the lubricant list.
22. When stainless steel parts like bolts and nuts are assembled apply anti-seize &
lubricating paste. In case of sea water pump, apply special anti-seize & lubricating paste.
This is the end of assembly procedure. Close the drain valve.
G3C0005448-30/45
7.Storage procedure
7.1.Store the pump connected to piping
To store the pump connected to piping for more than six months, follow the procedure
described below.
Drain completely the pumping liquid in order to prevent corrosion or fractures due to
freezing of liquid contained in the casing.
Apply rust inhibitor on the finished surfaces of the shaft and coupling. (Table7-1).
Overhaul is not necessary during the storage of the pump. Inspect the following and operate
the pump for about 30 minutes once a month.
Pump outline.
Lubrication condition of the bearings (Abnormal temperature rise of the bearing brackets
or abnormal sound).
Gland packing (If it is dry, apply oil or grease).
Check if all the bolts are tightened.
Check for rusted parts.
If the pump cannot be operated at all, turn the rotor by hand twice a month. It is recommended
to overhaul the pump before re-starting operation. However, if not possible, follow the steps
described in section 4.1 “Precaution before operating the pump” and then, start the pump.
7.2.Store the pump with the piping disconnected.
Follow the recommendations listed below when storing the pump with the piping
disconnected.
Store in a building with concrete floor.
Cover the flanges and install plugs in the threaded parts for preventing foreign objects to
enter the pump.
If the paint of any part peeled off, or has no rust inhibitor, re-paint following the
instructions on section 7.3 “Rust prevention”.
Put the stored parts on a wooden pallet and cover it. Make sure there are more than
100mm from the floor.
Apply rust inhibitor on the finished surfaces of the shaft, coupling, etc. (Table7-1).
Inspect the pump outline.
Inspect the condition of the gland packing (apply oil or grease in case is dry).
7.3. Rust prevention

When storing the pump for a long time, it is necessary to take adequate anti-rusting measures
to the pump, accessories, spare parts and non-coated parts. Follow the recommendations listed
below.
Cover with masking tape the parts that do not need anti-rust.
Remove rust and clean-up using thinner.
If the rust inhibitor is applied with a brush, be careful of not leaving brush marks when
applying the inhibitor.
If the work is performed outdoor, avoid rainy and windy days.
G3C0005448-31/45
The recommended rust inhibitors are listed in Table 7-1. If not available in your area, use
equivalents.
Table7-1 Proper rust inhibitor
Part Recommended rust inhibitor
MK COAT-S
Inside the casing
(KYOEISHA YUSHI KAGAKU KOGYO CO., LTD.)
Bearings NOX-RUST 509-40 (PARKER INDUSTRIES INC.)
Flange mating faces NOX-RUST 366 (PARKER INDUSTRIES INC.)
Others NOX-RUST 509-40 (PARKER INDUSTRIES INC.)
G3C0005448-32/45
8.Trouble shooting
8.1.Accidents and failure
8.1.1.Compensation
All the pump parts were manufactured under a strict quality control. During the manufacturing
process, all inspections regarding materials, dimensional precision, performance, etc., listed in
the Quality Control Plan, submitted at the time of the order were meticulously performed.
Therefore, a pump that complies entirely with the established quality standards was delivered.
The manufacturer cannot be responsible for accidents or damage to the pump if one or more of
the following cases occur.
When the pump was operated outside of the operating conditions (Head, Flow rate, Liquid,
Temperature, etc.) described in the “PUMP DATA SHEET”.
When the damage to the pump is a result of not following instructions of this manual
regarding installation, piping, parts, procedures and operation.
When the pump damage was result of a natural disaster.
8.1.2.Repair and after service
Torishima recommends that all repairs and overhauls are performed by our service personnel.
If necessary, transport the pump to one of our service factories.
All pumps have a name plate attached. In case of any repair, overhaul or inquiry, let us know
the following information from the name plate.
Pump type and size
Product number of our company
Delivery date
When ordering parts, let us know the part name, material and part number mentioned in the
“PUMP STRUCTURE DRAWING” or the “SPARE PARTS LIST”.
TORISHIMA PUMP
A -
TORISHIMA PUMP MFG.CO.,LTD.
Fig.8-1 Nameplate (standard)

Find your nearest Torishima representative at:
www.torishima.co.jp/en/index.html (English)
www.torishima.es/es/index.html (Español)
www.torishima.co.jp (日本 )
www.torishima.net/ (中文)
G3C0005448-33/45
8.2.Common problems and solutions

In this section, a list of common problems, causes and remedies are listed. In case of any
abnormality in the operation of the pump, shut-down the pump and apply one of the following
remedies. If the problem persists or the cause is unclear, contact the nearest sales representative.
P C S
1. Insufficient The rotational direction is Correct the terminal connection of the driver.
(1)
or low flow rate wrong.
Low rotational speed. Check the driver for overload. Check the power
(2)
supply frequency and voltage. Restore to normal.
Clogging of the suction pipe Clean the strainer on the suction side and suction
(3)
or the impeller inlet. pipe, clean the impeller if necessary.
Air in the suction pipe or Prime the pump again.
(4) inside the casing. Inspect the piping, vent valves and make the
necessary corrections.
Air enters from the shaft In the case of external flushing, increase the
seal. flushing pressure, and confirm that the flushing
(5) liquid is running.
Check for clogs in the flushing piping, and clean
the piping.
Cavitation generation. Fully open the suction valve in case is partially or
fully closed.
Check the strainer of the suction side for clogs
(6)
and clean it.
Check if the discharge flow rate is not excessive,
and adjust it to the proper quantity.
The clearance between the Check the clearance between the impeller and the
impeller and the case wear case wear ring. Change the case wear ring if
(7) ring is too big. necessary.
(Refer to section 5.5.2 “Check parts during
periodical inspection”)
The total head is too high. The required total head is higher than the
(8)
specified total head. Consult our company.
2. Driver The pump operation point is Adjust flow rate using the discharge valve.
overload (1) significantly deviated from
specification.
The density or the viscosity Adjust the discharge flow rate to an allowable
(2) of the pumping liquid is larger point of the driver. (Refer to the “PUMP
than specified. PERFORMANCE CURVE”).
The rotation speed is Return the rotation speed of the driver to the
(3)
excessive. specification value.
A foreign object got Disassemble the pump and remove the foreign
(4)
involved in the rotor. objects.
The pumping liquid froze Melt the frozen liquid using hot water or other fluid.
(5) inside the pump. Drain the pumping liquid when the pump is not in
operation.
G3C0005448-34/45
3. The pumping The installation bolts are not Stop the pump and reduce pressure. Tighten the
liquid leaks from tight enough. flange bolts. In case of high temperature pumping
(1)
the pump or liquids, wait until the pump and piping
flanges temperature decrease.
The installation of the seat Change the seat packing or finish the mating
(2) packing or mating face is not faces.
good.
4. Overheating of The flow rate of flushing In the case of external flushing, adjust the
the bearing liquid is not enough. quantity of the flushing liquid.
(1)
housing Check the flushing liquid piping for clogs or
obstructions and clean it.
The run out of the shaft is Disassemble the pump and adjust the balance of
(2)
too big. the rotor again.
The gland packing wear is Replace the gland packing.
(3)
more than the allowable.
The gland bolts are too tight. Re-install the gland packing and tight the gland
The gland is in contact with evenly.
(4)
the shaft sleeve due to uneven If the shaft sleeve is damaged, finish the surface
tightening. again or change the sleeve.
5. Overheating of Bad alignment of the Align the coupling again.
(1)
the bearings coupling.
Extreme loads from the Make the necessary modifications so the pump
(2) piping. does not receive any load from the piping. Check
and re-do alignment.
(3) Too much lubricant oil. Adjust the quantity of oil.
Not enough lubricant or the Apply proper quantity of the oil, or change the
(4)
lubricant is not appropriate. grease.
G3C0005448-35/45
ANNEX 1. BOLT TIGHTENING TORQUE
Except for hexagonal head bolts, the tightening torque for all bolts is summarized in the
following table.
B 316 316 329 3

8.8 400 C 435 329 1
304 304 329 4
5 5 2 6.7 1.5 1.7 3 3.5 3.5
6 9 3 11.3 2.5 2.9 5.5 6.5 6.5
8 22 8 27 6 7 13 15 15
10 44 16 54 12 14 27 31 31
12 77 28 95 21 24 47 54 54
16 192 70 235 50 60 110 130 130
20 380 130 460 100 120 220 260 260
24 670 230 800 170 200 390 450 450
30 1300 470 1580 350 410 780 900 900
36 2300 820 2770 610 720 1350 1550 1550
42 3700 1300 4430 980 1100 2200 2500 2500

AB B :
G3C0005448-36/45
ANNEX 2. COUPLING INSTRUCTION MANUAL 34
Metastream L series couplings Part No

I-Lseries 0906
Fitting, & Maintenance Instructions.
Page 1 of 9
Figure 1 a) Spacer option 1 b) Non-Spacer option
7 3 1 2 4 5
Bolt assembly ‘A’ Bolt assembly ‘B’
1 c) Bolt assembly for sizes LLES-1850 to 9025
REFERENCE DESCRIPTION REFERENCE DESCRIPTION

1 Membrane pack 5 Bolt
2 Hub 6 Washer (1850 & above)
3 Spacer 7 Locknut
4 Overload collar
Metastream is a registered trademark of John Crane
Foreword
These instructions are provided to familiarise the user with the coupling and its designated use. These instructions must
be read and applied whenever work is carried out on the coupling and must be kept available for future reference.
ATTENTION These instructions are for the fitting, operation and maintenance of the coupling as used in rotating
equipment and will help to avoid danger and increase reliability. The information required may change
with other types of equipment or installation arrangements. These instructions must be read in
conjunction with the instruction manuals for both the driver and driven machinery. If the coupling is to be
used for an application other than that originally intended or outside the recommended performance
limits, John Crane must be contacted before its installation and use.
Any warranty may be affected by improper handling, installation, or use of this coupling. Contact the company for
information as to exclusive product warranty and limitations of liability.
If questions or problems arise, contact your local John Crane sales/service engineer or the original equipment
manufacturer as appropriate.
ATTENTION John Crane couplings are precision products and must be handled appropriately. Take particular care to
avoid damage to spigots, mating faces, hub bores, keyways and membranes. Do not excessively
compress the coupling membranes during assembly. Refer to Table 1 for compression limits. (X)
These instructions are written for standard catalogue products, generally designed in accordance with the drawing
shown.
G3C0005448-37/45
35

I-Lseries 0906
Page 2 of 9
Safety Instructions
The following designations are used in the installation instructions to highlight instructions of particular importance.
IMPORTANT is used for items of particular concern when using the coupling.
ATTENTION where there is an obligation or prohibition concerning the avoidance of risk.
where there is an obligation or prohibition concerning harm to people or damage to the

equipment.
IMPORTANT All reasonable care has been taken in the design and manufacture of this coupling to
ensure that it will be safe when properly used. It is assumed that the USER is aware of the
statutory requirements of his plant.
ATTENTION: when repairing John Crane Metastream flexible disc couplings, only John Crane approved
parts should be used.
maintenance work must only be carried out

when the equipment is stationary and has been made safe
by suitably trained and qualified personnel.
prior to installing or removing the coupling, ensure that the machinery is made safe.
hubs must be adequately supported during installation or removal to avoid accidental damage
should they slip.
the spacer must be adequately supported during installation or removal to avoid accidental damage
should it slip.
ATTENTION: before starting the machinery, ensure that all necessary safety procedures are being observed.
IMPORTANT These instructions are of a general nature, if a general arrangement drawing is supplied with
the coupling then all data indicated on that drawing takes precedence over information included in
these instructions.
The usual extent of supply comprises:-
a hub for the DRIVING machine (e.g. motor) shaft

a hub for the DRIVEN machine shaft
two membrane pack assemblies. [One for the non-spacer option]
a spacer (distance piece). The overall length of the spacer plus membrane units is sized to suit the
shaft end separation of the coupled machines.
a set of fasteners to assemble the unit between the two hub flanges.
Storage
If the coupling is not to be used immediately, it should be stored away from direct heat in its original packing.
All documentation supplied with the coupling should be retained for future reference.
G3C0005448-38/45
36

I-Lseries 0906
Page 3 of 9
Spares
When requesting spares always quote the full designation of the coupling
The following spares can be purchased from John Crane.

1. Bolt-Set (ref.4,5,6,7)
2. Hubs, bored to your requirement or unbored (ref.2)
3. Spacer (ref.3)
4. Membrane packs (ref.1)
INSTALLATION
Remove coupling from packaging and carefully inspect for signs of damage. Pay particular attention to the hub bores
and the spigot/recess location features, which should be free from burrs and other damage.
INSTALLATION OF HUBS
Prior to installing the coupling, ensure that the machinery is made safe. Hubs must be adequately supported during
installation to avoid accidental damage should they slip.
Ensure the hub bore and mating shaft are clean.
Parallel Bore with Keyed Drive
The hub is usually installed with the hub face and shaft end flush although 1-2 mm overhang is acceptable to
correct for errors in setting Distance Between Shaft Ends (DBSE).
1. Measure the shaft diameter and hub bore to confirm the correct fit.
2. For clearance fits, install the key(s) into the shaft keyway and with a little lubrication on the shaft, slide the hub
onto the shaft. The key should be a tight sliding fit in the keyway with a small clearance at the top of the key.
Secure the hub to the shaft in the correct axial position with one or more grub screws.
3. John Crane recommend a light interference fit for most applications and it may be necessary to apply heat to
assist fitting of such hubs. A warm oil bath will usually be adequate. DO NOT use spot heat or exceed 175
degrees centigrade as this may cause distortion. A thermal heat stick can be used to estimate the
temperature before quickly sliding the hub onto the shaft. A suitable stop will ensure the correct axial position
is located.
Taper Bore with Keyed Drive

Figure 2
1. Fit the hub onto the shaft without the key(s). Lightly hammer
the hub with a soft faced mallet to ensure metal to metal
contact takes place.
2. Measure the distance from the end of the shaft to the face of
the hub using a depth micrometer.
3. Securely mount a dial gauge onto the inboard hub flange and
set to zero.
4. If necessary remove the hub and fit the key(s) which should be
a tight sliding fit in the keyway with a small clearance at the top
of the key.
5. Refit the hub and draw up the shaft to the correct axial position
indicated by the dial gauge. The hub may have to be heated to
achieve the required interference. See Figure 2. Note that the HUB
ADVANCEMENT
hub face may not be flush with the shaft end when taper bores
are used.
G3C0005448-39/45
37

I-Lseries 0906
Page 4 of 9
Hubs Mounted by FB Taper Bushes

To mount hubs supplied with Taper Bushes refer to the PowerstreamTM FB Taper Bushes Fitting &
Maintenance Instructions, I-FB BUSH.
Unbored Hubs Figure 3

John Crane recommend a light interference fit for keyed hubs and
shafts [e.g. a K7/m6 fit]. The finished bore size can be calculated
from the measured shaft diameter.
When setting up the hub to machine the bore use the flange
FLANGE DIA.
diameter and face as datum surfaces, as shown in Figure 3. TI R
The hub face should be set so that the maximum run-out does not
exceed 0.00008mm per mm of hub flange diameter or 0.025 mm
TIR, whichever is greater.
FACE
TI R
The flange diameter should be set so that the maximum run-out
does not exceed 0.00008mm per mm of recess diameter or 0.012
mm TIR, whichever is greater.
Adapters
For machines where the coupling bolts to a flywheel the coupling will be supplied with a SAE flange adapter. Refer
to the supplement for location and mounting details.
Shaft Alignment
Align the centre lines of the DRIVING and DRIVEN machine shafts as follows: -
1. Move the equipment into position
2. Check for any soft foot and correct before commencing alignment.
3. With one machine firmly bolted down, set the distance between shaft ends (DBSE) according to the drawing or
catalogue dimension.
IMPORTANT DBSE should be measured between the inner faces of the hubs. DBSE may not be equal to the
precise distance between shaft ends. In particularly, the faces of taper bored hubs may not be
flush with the shaft end.
4. Align the shaft centre lines both horizontally and vertically by aligning the hub flanges. JOHN CRANE recommend
the reverse periphery method for accurate alignment. This can be done using dial gauges or with the John Crane
“Lase-A-Lign” shaft alignment kit. Further details are available from John Crane on request.
5. Recheck the DBSE after the shafts have been aligned.
IMPORTANT The misalignment tolerances quoted in literature and on drawings, allow for dynamic
conditions and variations. For the best service from the coupling, John Crane recommend that
installed misalignment is no more than 10% of the maximum allowable misalignment,
allowance being made for any anticipated movements which will occur during operation (eg.
Thermal movements on hot pumps).
ASSEMBLE COUPLING TRANSMISSION UNIT
A) SPACER OPTION – with flanged spacer and two membrane units
1. Support the spacer (3) in position between the hubs and align the larger sets of holes in the spacer flanges
with the smaller sets of holes in the hub flanges, and vice versa.
2. Slide a membrane unit (1) between one end of the spacer and its corresponding hub, such that the holes in
the membrane unit align with the holes in the spacer and hub flanges.
3. Assemble drive bolts as instructed below.
4. Moving to the other end of the coupling, check that the smaller bolt holes in the hub align with the larger bolt
holes in the spacer flange, and vice versa.
G3C0005448-40/45
38

I-Lseries 0906
Page 5 of 9
5. Insert the second membrane unit (1) between the two flanges*.
6. Assemble drive bolts as instructed in section 4 ensuring all Bolts are inserted from the hub towards the spacer.
X
*NOTE: To assist in this operation, a lever may be inserted between the spacer
and hub flanges, to move the spacer slightly against the flexibility of the
membrane unit which was first fitted. Minimum gap 'X' when
compressed is given in table 1.
B) Non SPACER OPTION – with single membrane unit
1. Align the larger sets of holes in one hub flange with the smaller sets of holes in the other hub flange.
2. Slide a membrane unit (1) between the hubs, such that the holes in the membrane unit align with the holes in
the hub flanges.
3. Insert drive bolts as instructed below - BOLT ASSEMBLY ‘A’.
Finally Rotate the machinery two or three times slowly to ensure it moves freely. The coupling is now ready for continuous
and trouble free service.
BOLT ASSEMBLY
BOLT ASSEMBLY ‘A’

1. SIZES -0007 to -1560 Ensure the large Flat machined on the head of the bolt (5) is next to the hub boss.
2. SIZES -1850 to -9025 Place plain washer (6) over bolt (5).
3. Insert bolt from hub side into one of the smaller bolt holes in the hub flange and through the sleeve in the
membrane unit (see BOLT ASSEMBLY 'A' on the drawing).
4. Place collar (4) onto bolt shank (5) and secure using lock nut (7).
5. Repeat steps 4.1 to 4.3 for alternate holes around the hub flange
BOLT ASSEMBLY ‘B’

1. Place collar (4) over bolt (5), ensuring that the chamfer accommodates the bolt head radius.
2. From the hub side, pass bolt through one of the larger holes in the hub flange and insert through the sleeve in
the membrane unit into the small hole of the spacer flange (see BOLT ASSEMBLY 'B' on the drawing).
3. SIZES -0007 to -1560 Secure using lock nuts (7).
4. SIZES -1850 to -9025 Place plain washer (6) onto bolt shank (5). Secure using lock nuts (7).
5. Repeat steps 4.5 to 4.7 for the remaining holes around the hub flange.
NOTE:
Drive bolts must not be turned; hold the bolt and tighten the locknuts evenly one flange at a time in a "diametrically
opposite" sequence.
If a general arrangement drawing is supplied with the coupling, then tighten the nuts to the torque values quoted on that
drawing, otherwise use the values quoted in Table 1.
G3C0005448-41/45
39

I-Lseries 0906
Page 6 of 9
TABLE 1 - STANDARD COUPLING BOLT TIGHTENING TORQUES

COUPLING Compressed BOLT Spanner BOLT TIGHTENING
‘X’ Min. A/F TORQUE
(mm) (mm) N-m lb-ft
LDES-0007 L001 4.6 M5 8 4 3
LDES-0014 L002 4.6 M5 8 4 3
LDES-0028 L003 4.6 M6 10 6 4
LSES-0045 L004 5.0 M6 10 6 4
LSES-0090 L009 5.4 M8 13 15 11
LSES-0175 L017 6.1 M10 17 30 22
LSES-0265 L026 4.6 M12 19 54 40
LSES-0525 L052 8.1 M14 22 86 63
LSES-0810 L081 9.9 M16 24 165 122
LSES-1150 L115 10.1 M18 27 225 166
LSES-1560 L156 13.1 M20 30 322 237
LLES-1850 L185 20.4 M20 30 286 211
LLES-3000 L300 21.1 M22 32 389 287
LLES-4200 L420 21.9 M24 36 494 364
LLES-6000 L600 23.0 M30 46 981 724
LLES-9009 L909 24.1 M33 50 1335 985
LLES-9012 L912 25.0 M36 55 1714 1264
LLES-9015 L915 25.5 M36 55 1714 1264
LLES-9025 L925 27.6 M42 65 2741 2022
OPERATION, INSPECTION AND MAINTENANCE

Routine examination should include a periodic check on the tightness of fasteners and visual inspection of transmission
components for signs of fatigue or wear.
If the coupled machinery is disturbed at any time, shaft alignment should be rechecked. Alignment checking is
recommended if a deterioration of installation alignment during service is suspected.
Failures are rare and can generally be attributed to excessive misalignment or / and severe torsional overload. In all
cases of coupling failure, the cause should be identified and corrected before replacing the coupling.
It is possible to repair the coupling by fitting replacement disc pack assemblies and, if necessary, the spacer.
REMOVING THE COUPLING SPACER
1. Having ensured that the equipment is safely isolated, loosen all the nuts (7), at both ends of the coupling, but do not
remove them.
2. Support the spacer (3) and remove all the fasteners (4,5,6 and 7) from one end of the coupling.
3. Gently withdraw the membrane unit (1) from between the hub and spacer flanges, using a combined pulling and
rotational action. If necessary, a lever may be used to move the spacer slightly against the flexibility of the other
membrane unit.
4. Remove all the nuts, bolts and washers from the second membrane unit and pull out the spacer and membrane unit.
Separate the membrane unit from the spacer.
Do not attempt to dismantle the membrane units (disc pack assemblies) any further; replacements are
always supplied as assembled units.
It is recommended that BOTH membrane units be replaced, as failure of one inevitably results in some
damage to the other.
IMPORTANT - Fastener sets (4,5,6 and 7) should be replaced after the coupling has been disassembled five times.
G3C0005448-42/45
40
Metastream L series couplings I-Lseries 0906
EEC Directives – Page 7 of 9

94/9/EC (ATEX95/100a) & 2006/42/EC (Machinery Directive)
This section refers to couplings which bear the CE and ATEX* required markings:
CE / ATEX marking
All couplings which comply with CE and ATEX legislation will be marked as shown. This will
be etched on the spacer element of the transmission unit.
x IM2 x II 2GD T6 M17 1SS, UK. 07

Note 07 is the year of manufacture and will change.
Operation in aggressive atmospheres

The following components contain non-metallic materials. Confirm compatibility or provide
suitable protection if the coupling is to operate in an aggressive atmosphere.
- The hub electrical insulation. (if supplied option) - reinforced thermosetting plastic.
- Limited end float bearings. (if supplied option) – PTFE based plastic.
- Composite spacer tube. (if supplied option) – reinforced thermosetting plastic.
Temperature classification of Metastream couplings

Metastream metal membrane couplings from John Crane supplied in conformance with
Directive 94/9/EC have to the following classification when used in accordance with
instructions and information supplied. For Standard ambient temperature –20 to 40oC
Metastream T series and L series couplings, using the disk type flexible elements, are
covered by type certificate Sira 02ATEX9403
Metastream M series couplings, using the diaphragm type flexible elements, are covered by
type certificate Sira 02ATEX9404
Where Metastream metal membrane couplings from John Crane are required for use in
higher ambient temperatures, John Crane Ltd certifies that the equipment complies with the
temperature classification range listed in table 1 and in all other respects complies with the
type certificates.
I M2 II 2GD T# (amb. *C)
Table 1.
Max T Max. Surface
ambient Class temperature
o o
C # C
150 T3 200
90 T4 135
55 T5 100
40 T6 85
G3C0005448-43/45
41

John Crane
31, Nash Road
Trafford Park
Manchester
M17 1SS
United Kingdom
T: +44 (0) 161 872 2484
F: +44 (0) 161 872 1654
www.johncrane.com
Declaration of Conformity
EEC Directive 94/9/EC of 23

03.1994 and resultant legislation
and standards
We, the manufacturers – John Crane UK Ltd, – confirm that the explosion-prevention
requirements have been implemented for
Metastream metal-membrane couplings

Equipment complies with the requirements of directive 94/9/EC. It is in accordance with
article 1 3. (a) of the directive and the fundamental Health and Safety requirements of Annex
II, are fulfilled.
The current Type-Examination certificates for the couplings are:-
‘T’ & ‘L’ series - Sira 02ATEX9403

‘M’ series - Sira 02ATEX9404
The technical Documentation is deposited with the designated Notified body in accordance
with article 8 1. (b) (ii) the Directive 94/9/EC:
SIRA Test & Certification Ltd

Hazardous Area Centre, Rake Lane
Eccleston, Chester, CH4 9JN
England
Signed: Date: 1st January 2010
P.D. Carlisle (Product Line Director - Couplings)
G3C0005448-44/45
42

John Crane
31, Nash Road
Trafford Park
Manchester
M17 1SS
United Kingdom
T: +44 (0) 161 872 2484
F: +44 (0) 161 872 1654
www.johncrane.com
Declaration of Incorporation
E.C. Machinery Directive (2006/42/EC)
Section 1.0 - Machinery Description:

Flexible Power Transmission Ring and Diaphragm Form Membrane Couplings
Types:
M, H, T, L Series
Section 2.0 - Applicable Harmonised Standards

ISO13709 (API 610) for centrifugal pumps
ISO14691 couplings for - General-purpose applications
ISO10441 (API 671) (opt) couplings for - Special-purpose applications
Section 3.0 - Declaration:

We, John Crane declare that under our sole responsibility for the supply of the
machinery defined in Section 1.0 above, the said machinery parts are intended to be
incorporated into other machinery or assembled with other machinery to constitute
machinery as covered by this Directive.
The machinery parts, covered by this declaration must not be put into
service until the machinery into which it is to be incorporated has been
declared in conformity with the provisions of the Directive.
Signed: Date: 3rd Sept 2009
P. D. Carlisle (Product Line Director – Couplings)
G3C0005448-45/45

TORISHIMA PUMP MFG. CO., LTD.
1-1-8 MIYATA-CHO,TAKATSUKI CITY, OSAKA 569-8660 JAPAN
Tel:+81-(0)72-690-2308 Fax:+81-(0)72-690-2329 www.torishima.co.jp/en
Date 21st Sep 20

Doc. No. Later
Warranty Certificate

We herewith certify the effectiveness of warranty as per the followings; -

Project : Reinforcement of Ad-Dakhiliyah Water Transmission System –
Phase-II
Client : M/s. Public Authority for Water, Oman
PMC : ENERGOPROJECKT ENTEL L.L.C
Contractor : Larsen & Toubro Construction Ltd.
Purchase Order No. : Later
Purchase Order Date : Later
Ordered Items/Product No. - MPS Pumps - Pumps & Motor / Model CDM600X400, Quantity = 6 Nos
- BPS1 - Pumps & Motor / Model CDM600X400, Quantity = 4 Nos
- BPS4 - Pumps & Motor / Model MSH250/2, Quantity = 4 Nos

Warranty start date : FOB Delivery Date
Expiry date of this warranty : 42 Months from last shipping FOB Date

This Warranty shall only be effective based on the conditions specified in WARRANTIES CONDITIONS attached
herewith shall be applied where GENERAL CONDITIONS OF PURCHASE deemed not covered.


Kenzo Kobayashi
Manager of
Quality Management Department

1-1-8 MIYATA-CHO,TAKATSUKI CITY, OSAKA 569-8660 JAPAN
Tel:+81-(0)72-690-2308 Fax:+81-(0)72-690-2329 www.torishima.co.jp/en

WARRANTIES CONDITIONS (iii) all expenses incurred by Seller, including, but not limited to, all expenses
1.0 WARRANTY of preparation and shipment into storage, handling, storage, inspection,
1.1 Seller warrants to Buyer that unless otherwise stated by Seller, any preservation and insurance shall be for Buyer’s account and shall be payable
products and/or any services furnished hereunder will be free from defects in upon Seller’s presentation of related invoices.
material, workmanship and title and will be of the kind and quality specified 3.0 LIMITATIONS OF LIABILITIES, DISCLAIMER OF DAMAGES, AND
in Seller's written quotation. This warranty shall apply only to failures to meet INDEMNITIES
said warranties (excluding any defects in title) that appear within five year 3.1 Subject to the other provisions of this article, Seller agrees to indemnify
from the date of shipment hereunder; provided, however, that if Buyer, in the and save harmless Buyer from and against any loss, expense or claim asserted
course of its regular and usual business, transfers title to or leases such by third parties for damage to third party tangible property, or for bodily
products (including equipment incorporating such products) to a third party, injury, or both, arising out of the performance of this agreement, to the extent
such period shall run until 36 months from such transfer or lease or 42 such damage or injury is attributable to the negligence of Seller; provided that
months from shipment by Seller, whichever occurs first. Buyer gives Seller prompt notice of any such claim and all necessary
1.2 Seller does not warrant the products or any repaired or replacement parts information and assistance so that Seller, at its option, may defend or settle
against normal wear and tear, including that due to environment or operation, such claim and Buyer does not take any adverse position in connection with
including excessive operation at or beyond peak capability, frequent starting, such claim. In the event that any such damage or injury is caused by the joint
type of fuel, detrimental air inlet conditions or erosion, corrosion or material or concurrent negligence of Seller and Buyer, the loss, expense or claim shall
deposits from fluids or products which have been involved in an accident. The be borne by Seller and Buyer in proportion to their negligence.
conditions of any tests shall be mutually agreed upon and Seller shall be 3.2 in no event, whether as a result of breach of contract, indemnity, warranty,
notified of, and may be represented at, all tests that may be made. The tort (including Seller's negligence), strict liability or otherwise, shall Seller's
warranties and remedies set forth herein are conditioned upon (a) proper liability to Buyer or its insurers for any loss or damage arising out of, or
storage, installation, use and maintenance, and conformance with any resulting from this agreement, or from its performance or breach, or from the
applicable recommendations of Seller and (b) Buyer promptly notifying Seller products or services furnished hereunder, exceed the price of the specific
of any defects and, if required, promptly making the product available for product or service which gives rise to the claim, and except as to title, any
correction. such liability shall terminate upon the expiration of the warranty period
1.3 If any product or service fails to meet the foregoing warranties (except specified in Article 1.0, “Warranties". Any such claim of liability must be
title), Seller shall thereupon correct any such failure at its option, by (i) timely commenced in a court of competent jurisdiction in accordance with the
repairing any defective or damaged part or parts of the products, or (ii) applicable statute of limitations and/or of repose, but in no event later than
making available any necessary repaired or replacement parts or necessary one year from the termination of the warranty period.
service that will be performed during normal working hours on a straight 3.3 IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT,
time basis. Repaired or replaced products will be returned FCA Seller’s plant INDEMNITY, WARRANTY, TORT (INCLUDING SELLER'S NEGLIGENCE), STRICT
or other Point of Shipment (INCOTERMS 2010) determined by Seller. Buyer LIABILITY OR OTHERWISE, SHALL SELLER BE LIABLE FOR ANY SPECIAL,
shall pay in-bound and out-bound transportation charges and for services of CONSEQUENTIAL, INCIDENTAL OR PENAL DAMAGES INCLUDING, BUT NOT
any kind, including removal of the defective or damaged part or parts, LIMITED TO, LOSS OF PROFIT OR REVENUES, LOSS OF USE OF THE
installation of the repaired or replacement part or parts, or other services. PRODUCTS OR ANY ASSOCIATED EQUIPMENT, DAMAGE TO ASSOCIATED
Where a failure cannot be corrected by Seller's reasonable efforts, the parties EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTE PRODUCTS,
will negotiate an equitable adjustment in price. FACILITIES, SERVICES OR REPLACEMENT POWER, DOWNTIME COSTS,
1.4 Sub-Article 3.3 sets forth the exclusive remedies for claims (except as to IN/OUT TRANSPORTATION CHARGES OR CLAIMS OF BUYER'S CUSTOMERS
title) based on defect in or failure or nonconformity of products or services, FOR SUCH DAMAGES. If the products or services being provided by Seller will
whether the claim is in contract, indemnity, warranty, tort (including Seller's be furnished by Buyer to a third party by contract or otherwise or relate to a
negligence), strict liability or otherwise and however instituted. Upon the contract between Buyer and a third party, Buyer shall obtain from such third
expiration of the warranty period, all such liability shall terminate and Buyer party a provision affording Seller the protection of this article, except for Sub-
shall have a reasonable time, within thirty days after the warranty period, to Article 3.1.
give written notice of any defects that appeared during the warranty period. 3.4 If Seller furnishes Buyer with advice or other assistance which concerns
1.5 EXCEPT AS SET FORTH IN ARTICLE 4.0 "PATENTS," THE FOREGOING any product supplied hereunder or any system or equipment in which any
WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, such product may be installed and which is not required pursuant to this
WHETHER WRITTEN, ORAL, IMPLIED OR STATUTORY. NO IMPLIED agreement, the furnishing of such advice or assistance will not subject Seller
STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR to any liability, whether in contract, indemnity, warranty, tort (including
PARTICULAR PURPOSE SHALL APPLY. SELLER DOES NOT WARRANT ANY Seller's negligence), strict liability or otherwise. For the purposes of Sub-
PRODUCTS OR SERVICES OF OTHERS THAT BUYER HAS DESIGNATED. Articles 1.3, and 3.4 of this article, the term Seller includes Seller's
2.0 DELIVERY, TITLE, AND RISK OF LOSS subcontractors and suppliers
2.1 Delivery dates are approximate and are based upon Seller’s prompt
receipt of all necessary information from Buyer. Seller reserves the right to
adjust delivery dates based upon changes in its factory loading. Unless
otherwise specified by Seller, delivery will be made to Buyer FCA Point of
Shipment (INCOTERMS 2010). Partial shipments are allowed. Title and risk of
loss or damage shall pass on delivery.
2.2 Point of Shipment will be factory of origin, unless (a) the required product
is available at a warehouse and can be more conveniently delivered from such
warehouse; in which case, Point of Shipment shall be such warehouse or (b)
Seller can more conveniently deliver the required product at another location,
in which case, Point of Shipment shall be such location. Point of Shipment
shall be determined in each case by Seller.
2.3 Seller will select the following as it deems necessary to deliver the product
FCA Point of Shipment (INCOTERMS 2010): (1) method of transportation; (2)
routing of shipment; (3) Point of Shipment; (4) choice of carrier; and (5)
timing of shipment. Routing of shipment may require the use of rail, truck,
water or air transport. When, at Buyer’s request, shipment is other than as
selected by Seller with respect to items (1) through (5) above, all freight
and/or handling charges will be to Buyer’s account. In addition, any expense
incurred by Seller because of special delivery arrangements requested by
Buyer shall be billed to Buyer.
2.4 If shipment of the products or any part thereof is delayed by an act,
request or omission of the Buyer or due to an Excusable Delay, as defined
herein, the Seller may place such products into storage (which may be at the
place of manufacture, Seller’s warehouse, or other Point of Shipment, or a
third party storage provider) immediately upon the expiration of a two week
period after the delivery date if Buyer has not, by that time, provided
sufficient information and taken the necessary actions to enable Seller to
deliver the products in accordance with the agreement. In such event,
(i) Seller’s shipment obligation shall be deemed fulfilled and risk of loss and
damage shall pass to Buyer.
(ii) any amounts payable to Seller on delivery shall be payable upon
presentation of Seller’s related invoices, and, upon payment, title passes.
Spare Parts List Ref : JA-3 2
Rev : 1
Project : Ad Dakhiliyah Transmission - Phase-II Date : 21st Sep. 2020
A : CD 600 400 (6 )
1 Ga ke & O i g 6 e
(2 )
1 Ga ke & O i g 6 e
2 Mecha ica ea e ai ki 3 e
(4 )
1 Ga ke & O i g 6 e
3 P Bea i g (DE/NDE) 1 e
4 M Bea i g (DE/NDE) 1 e
& 6
1 N A icab e
A :B 1 CD 600 400 (4 )
1 Ga ke & O i g 4 e
(2 )
1 Ga ke & O i g 4 e
(4 )
1 Ga ke & O i g 4 e
3 P Bea i g (DE/NDE) 1 e
4 M Bea i g (DE/NDE) 1 e
& 6
1 N A icab e
A A FAC .
Pi aea dC fide ia - A i ed c f hi d c e i c ed.
Rev : 1
A :B 2 CD 600 400 (4 )
1 & 4
(2 )
1 & 4
2 2
(4 )
1 & 4
2 2
3 B (DE/ DE) 1
4 B (DE/ DE) 1
& 6
1 A
A :B 3 CD 600 400 (4 )
1 & 4
(2 )
1 & 4
2 2
(4 )
1 & 4
2 2
3 B (DE/ DE) 1
4 B (DE/ DE) 1
& 6
1 A
A A FAC .
C -A .
Rev : 1
A :B 3 250/2 (4 )
1 & 4
(2 )
1 & 4
2 2
(4 )
1 & 4
2 2
3 B (DE/ DE) 1
4 B (DE/ DE) 1
& 6
1 A
:
1. 1 .
A A AC .
C -A .
CUSTOMER MAZOUN ELECTROMECHANICAL CO.
END USER PUBLIC AUTHORITY FOR ELECTRICITY AN D WATER (DIAM)
TOOL LIST
PRODUCT NO. PU0294764/72

TYPE & SIZE CDM500X300
ITEM NO.
SERVICE MPS Main Pump
Q'TY 2/2
First issue S.Kaneko N.Yamamoto K.Hosokai 31.May.2019
REV. No. DESCRIPTION APPR'D REV'D PREP'D DATE

DOC. No.Q3C0012776-1/5 Rev.0
End user ( )
Item no.
Product no. Type & size
Service
0294764/72 500 300
L(mm)
W(mm) No. of supply Remarks
No. Part name Sketch Material
H(mm) per plant
Mass(kg)
340
135
1 1
-
0.5
325
100
2 55 1
-
0.5
185
-
3 - 1
-
0.33
-215
-
4 4<1 1
-
0.1
310
-
5 45 1
-
0.6
Manufacturer TORISHIMA PUMP MFG. CO., LTD.

& Address 1-1-8, MIYATA-CHO, TAKATSUKI-SHI, OSAKA, JAPAN
Doc. no. 3 0012776 2/ 5

End user A A A ( A )
Item no.
Service
0294764/72 500 300
L(mm)
H(mm) per plant
Mass(kg)
450
-
6 45 1
-
2.2
182
100 A A
7 A A - 1 A
-
0.079
176
80 A A
8 A A - 1 A
-
0.037
66
3
A
9 A A 440 1
23
0.1
265
- A A
10 50 1 A
-
0.5

Doc. no. 3 0012776 3/ 5

Item no.
Service
0294764/72 500 300
L(mm)
H(mm) per plant
Mass(kg)
270
A A
-
A
11 45 1A A
-
A
0.375
470
230
12 400 1
100
2.8
470
-
A
13 45 1
A -
1.9
400
- A
14 45 1 A
A -
1.2
385
A
-
A A
15 45 1
-
0.96

Doc. no. 3 0012776 4/ 5

Item no.
Service
0294764/72 500 300
L(mm)
H(mm) per plant
Mass(kg)
21
16 A A
16 A 304 32 A
9
0.015
10
A 6 A A
17 A 304 32 A
A -
0.005

Doc. no. 3 0012776 5/ 5

A A AC C .
1-1-8 C , : +81 72 690 2308
, 569-8660, : +81 72 690 2329 . . .

TORISHIMA - JA - 3542 - MAS Submission - Rev.0 - 20200922

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MATERIAL SUBMITTAL FOR PUMPS

REINFORCEMENT OF AD DAKHILIYAH WATER TRANSMISSION SYSTEM - PHASE II

The TORISHIMA CDM is a horizontal axially split

Double suction and three-dimensional impeller gives

Technical MPS BPS1 BPS2 BPS3 BPS4

Capacity 3103 3268 2828 2481 700

Head (m) 194 217 178 190 182

Size CDM600X400 CDM600X400 CDM600X400 CDM600X400 MSH250/2

Motor (kW) 3050 3250 2600 2350 560

ORISHIMA P MP MAN FAC RING CO. L D

MPS Pumps supplied for Dakhiliyah Short Term Project

Technical Data MPS Main Pumps (4 Nos)

Capacity (m3/hr) 1955

Head (m) 241

Motor (kW) 2100

ORISHIMA P MP MAN FAC RING CO. L D

Item No. Torishima ref.

Service Type & size

Total Head 194 m Liquid Water

Flow 3103 m³/hr Temperature 40 deg C

Driver output 3050 kW VISCOSITY 1.0 mPa・s

NPSH3 (m) at Impeller

10 2000 25 Shaft Power

Z020443(GAMA DISI), N = 100.76, = 1.8 , I D a. = 97.6%, E . Ad = 104%, NPSH3 Ad =0 , A .c : ON

Item No. Torishima ref.

Service Type & size

Total Head 217 m Liquid Water

Flow 3268 m³/hr Temperature 40 deg C

Driver output 3250 kW VISCOSITY 1.0 mPa・s

NPSH3 (m) at Impeller

60 300 Total Head

Z020443(GAMA DISI), N = 106.94, = 1.72 , I e e D a. = 97%, E . Ad = 104%, NPSH3 Ad =0 , A .c e: ON

Item No. Torishima ref.

Service Type & size

Total Head 178.5 m Liquid Water

Flow 2828 m³/hr Temperature 40 deg C

Driver output 2600 kW VISCOSITY 1.0 mPa・s

NPSH3 (m) at Impeller

Total Head Efficiency

10 2000 25 Shaft Power

Z020443(GAMA DISI), N = 103.2, = 1.72 , I e e D a. = 97.6%, E . Ad = 104%, NPSH3 Ad =0 , A .c e: ON

Item No. Torishima ref.

Service Type & size

Total Head 190 m Liquid Water

Flow 2481 m³/hr Temperature 40 deg C

Driver output 2350 kW VISCOSITY 1.0 mPa・s

NPSH3 (m) at Impeller

Z020443(GAMA DISI), N = 105.32, = 1.63 , I e e D a. = 93%, E . Ad = 104%, NPSH3 Ad =0 , A .c e: ON

Item No. Torishima ref.

Service Type & size

Total Head 182 m Liquid Water

Flow 700 m³/hr Temperature 40 deg C

Driver output 560 kW VISCOSITY 1.0 mPa・s

NPSH3 (m) at Impeller

60 240 Total Head

10 500 40 Shaft Power

Client order no.: Item no.:

General data Environmental conditions

Electrical data Mechanical data

Minimal speed (mech.) 100 1/min

Load torque / Nm 28,246 Factory location

Load speed / 1/min 994 Factory location Czech Republic

# These values apply to catalog design with standard environmental conditions.

Offer no. , Item no. Page 1 of 2 Version: 2020.01