CONSTRUCTION OF NEW INTEGRATED PASSENGER TERMINAL BUILDING

PROJECT NAME FIRE FIGHTING SYSTEM
AT C.C.S. INTERNATIONAL AIRPORT, LUCKNOW
CLIENT AIRPORTS AURTHORITY OF INDIA DATE 27.03.2020
CONSULTANT EGIS INDIA CONSULTING ENGINEERS PVT LTD. TRANSMITTAL NO. 15
CONTRACTOR NCC LTD. STATUS FOR APPROVAL
SUB CONTRACTOR RANJEET MECHATRONICS LTD. SUBMITTED BY DEVARSHI

CONTRACT  DATASHEET  APPROVED  APPROVAL 

SR.NO DOCUMENT NO. DESCRIPTION OF DOCUMENTS PROPOSED MAKE PAGE NO REMARKS
BOQ SR.NO. ENCLOSED BY DATE

DATA SHEET FOR ELECTRIC MOTOR 
DRIVEN FIRE HYDRANT & SPRINKLER  1‐11
1 1110 RML‐LKO‐DS‐34 PUMP SETS YES

Pumps ‐ 2850 LPM @100M Head Wilo 1‐3

Motors ‐ 90 KW CGL 4‐11

DATA SHEET FOR DIESEL ENGINE 
12‐19
DRIVEN STANDBY FIRE PUMP SETS
2 1111 RML‐LKO‐DS‐35 YES

Pumps ‐ 2850 LPM @100M Head Wilo 12‐14

Diesel Engines ‐ 127 HP KOEL 15‐19

DATA SHEET FOR ELECTRIC MOTOR 
20‐42
DRIVEN JOCKEY PUMP SETS
3 1112 RML‐LKO‐DS‐36 YES
Pumps ‐ 180 LPM @100M Head Wilo 20‐22
Motors ‐ 15 KW CGL 23‐30
Pumps ‐ 180 LPM @35M Head Wilo 31‐33
Motors ‐ 3.7 KW CGL 34‐41

DATA SHEET FOR ELECTRIC MOTOR 
42‐52
DRIVEN WATER CURTAIN PUMP SET
4 1113 RML‐LKO‐DS‐37 YES

Pumps ‐ 1620 LPM @35M Head Wilo 42‐44

Motors ‐ 18.5 KW CGL 45‐52
5 ‐ ‐ Pump Coupling Details Rathi (offered by Wilo) YES 53‐63
WILO Mather and Platt Pumps Pvt. Ltd
TDS No.: RML-LKO-DS-34
BOQ Sr. No.: 1110 Technical DataSheet
Customer RANJEET MECHATRONICS LTD. Consultant -
Project Lucknow Airport Application Fire Fighting
Pump Model SCP 100-410 DS Reference Curve SCP 100-410 DS_50_4_A_R01
Speed Frequency Duty Point : Suction : Discharge :
1480 RPM 50 Hz Q = 2850.0 LPM H= 100.0 m 125 mm 100 mm
Customer Details
Address - Tag Number Main Pumpset
Enquiry Date 20/02/2020 Reference: -
Offer Date 20/02/2020 Offer No WMPPL/FF/19-20/AIRPORT/200220

Operating Conditions
Capacity 2850.0 LPM Fluid Water
Head 100.0 m Specific Gravity 1
NPSHA - Temperature -
Suction Pressure 1 bar Viscosity
System / Pump in System Standalone / 1 Solid Size -
Total QTY 1 Frequency 50 Hz

Performance Data @DP

Efficiency 71.85 % NPSHR 3.6 m
Input 64.82 kW Shut Off Head 119 m
Max. Power 78.02 kW Stage 2
Speed 1480 RPM Impeller Dia (Approx) 407 mm
Max allowable soft solid size 0 mm Pump Performance Std ISO-9906-Gr2B

Performance Data @150% of DP

Flow 4275 LPM Input 77.41 kW
Head 68.96 m NPSH 5.9 m

Constructional Features MOC

Type of Pump Split Case Pump Item Description Specification

Mounting Horizontal Casing Bottom Half C.I. (IS:210 Gr FG260)

Impeller Type Closed Casing Top Half C.I. (IS:210 Gr FG260)

Bearing (DE/NDE) 6305 2Z / 6305 2Z Impeller 1st Stage (RH) LTB2 (IS:318, Gr LTB2)

Bearing Lubrication Grease Impeller 2nd Stage (LH) LTB2 (IS:318, Gr LTB2)

Rotation (from coupling End) CW Neck Ring LTB5 (IS:318, Gr LTB5)

Recommended Power (Pole) 90.0 kW (4) Shaft SS ASTM A 276 CL 410

Shaft Sealing Mechanical Shaft Sleeve SS ASTM A 276 CL 410

Flange Type ANSI B16.1 CLASS 125 FF

Motor Make CGL

Notes :
1.Suction Pressure more than Vapour Pressure of fluid.
2.NPSHA>NPSHR by atleast 0.5m
3.NPSHR at impleller CenterLine / Inlet.
4.Fluid is not aggressive towards pump components chemically / physically.

Technical matter is subjected to change without prior notice due to intensive Research & Development activities

WILO Mather and Platt Pumps Pvt. Ltd., Pune-19

Page 1
WILO Mather and Platt Pumps Pvt. Ltd
Performance Chart
Customer RANJEET MECHATRONICS LTD. Liquid Water
Consultant - Specific Gravity 1
Project Lucknow Airport

Application Fire Fighting

Speed Frequency Pump Model SCP 100-410 DS Solid Size - mm

1480 RPM 50 Hz Flow 2850.0 LPM Head 100.0 m Stage 2

Performance @150% DP

Input 64.82 kW NPSHA - Size Pump Nozzle Recommended

PrimeMover Power 90.0 kW NPSHR 3.6 m Suction (mm) 125 200

Eff 71.85 % Shut Off Head 119 m Discharge (mm) 100 125

WMPPL/FF/19- Prepared By/Checked By Vrushank Shah

Tag Number Main Pumpset Offer No
20/AIRPORT/200220 Date 20/02/2020

Note : 1.Pump Performance with ISO-9906-Gr2B 2. NPSHa should be at least 0.5 m higher than NPSHr Page 2
Technical matter is subjected to change without prior notice due to intensive Research & Development activities Reference: SCPt 100-410 DS_50_4_A_R01
Page 3
 CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar
DATA SHEET OF 3 PHASE INDUCTION MOTOR
Customer : Wilo Mather And Platt Pumps PEnquiry
Ltd. / INDENT NO : ENQ-IE2-4P/2900 (Dated: 09/07/2017)

Frame ND280M Rated Output (kW) 90

Voltage (V) 415 +-10% Rated Current (A) 149.00
Rated Speed (RPM) 1480 No of poles 4
Frequency (Hz) 50 +-5% Duty S1
Method of Cooling IC411 Degree of Protection IP55
Gas Group Not applicable Mounting B3
Temp Class NO
Enclosure TEFC Safe Area

Load 100% Load 75% Load 50% Load

Efficiency IE2 - 94.2 % 94.2 % 94 %
Power factor 0.89 0.86 0.80
AMB. Temp/Temp rise 50°C/70°C (By Resistance Method)
Insulation class F (Temp. rise limited to class ‘B’)
Rated Torque (kg-m) 59.23
Locked rotor current % FLC 700
Starting torque % FLT 250
Pull out torque % FLT 300

Method of starting Direct On Line

Winding connections Delta
No of terminals 6
Direction of rotation Bidirectional

Motor GD Sq. (kg-m²) 8.27

Load GD Sq. (kg-m²) 8.27
Starting time @100% V (Sec) 0.6
Locked rotor Withstand time hot (Sec.) 15
Locked rotor Withstand time cold (Sec.) 30
Stator Thermal / Cooling time constant 60 / 120
(min)
Terminal box position RHS From DE
Cable size 2 * 3C,95-MM²
Bearing DE/ODE 6318-C3 / 6318-C3
Type of lubrication Unirex-N3
Shaft Material EN8 OR C40 Stator Body Material Cast Iron

Net Weight (Approx.) kg 670

Paint shade RAL7034
Applicable standards IS/IEC 60034,
Space heaters SPACE HEATER 60WX2 (250/ND280) Voltage: 220-240V
Accessories Not Applicable

Customer specific requirement if any:

All performance data is subject to tolerance as per IEC 60034

All performance shall be measured on sinusoidal supply
Temp rise test shall be carried at rated kW & voltage for 1 hour other than S1 duty

Customer specific paint shade and paint thickness will not be applicable on powder coated components.
Issued By : Shivakumar Patange
Date : 09/28/2018 LT Motors Division, Ahmadnagar Page 4

Page 1 of 1
 FOOT FIXING OVER ALL MOTOR wt
FRAME
(kg)
AI**
A B B1 C H TOL AA AB BA BB K TOL AD AC L HD HA

ND280M 457 368 419 190 280 / 279 100 538 160 487 24.0 / 24.5 445 536 1085 642 35 670 120

D END SHAFT EXTENSION AND KEY

D TOL E ED F TOL GD TOL G Y

75.030 / 75.011 140 110 20.00 / 19.948 12.0 / 11.9 67.5 / 67.3 M20X40

NOTES
ONE EARTHING TERMINAL IS PROVIDED INSIDE MAIN TERMINAL BOX.
MOTOR MAY HAVE ADDITIONAL FOOT HOLES FOR CUSTOMER/SITE FLEXIBILITY
**MINIMUM DISTANCE FOR EFFICIENT COOLING OF MOTOR TO BE MAINTAINED BY USER

ALL DIMENSIONS ARE IN mm

RINGED DIMENSIONS ARE AS PER IS:1231/IEC60072
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 90
P.O. NO. ENQ-IE2-4P NO OF POLES 4
IND. NO. ENQ-IE2-4P/2900 FRAME ND280M MOUNTING B3
CLIENT TAG NO.
PROJECT
NAME DATE REMARKS TITLE
DRN SBK 29-Sep-18
CHD SBK 29-Sep-18 DIMENSIONAL DRAWING
APPROVED SSN 29-Sep-18
DRG NO
CG Power and Industrial Solutions Limited
LT Motors Division ENQ-IE2-4P/2900-4
Ahmednagar REV 0 Page 5
ACCESSORIES SPACE HEATER THERMISTOR RTD
APPLICABLE YES NA NA
CABLE SIZE (ENTRY) 1X2CX1.5mm² (M20X1.5P 1No) NA NA
MAIN CABLE SIZE 2 * 3C,95-MM² CABLE ENTRY M40X1.5P 2-Nos.
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 90
PO No ENQ-IE2-4P NO OF POLES 4
INDENT / ENQ No ENQ-IE2-4P/2900 FRAME ND280M
CLIENT
Tag No.
PROJECT
NAME DATE ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED
DRAWN BY AMR 29-09-18 TITLE :
CHECKED BY SBK 29-09-18
APPROVED BY SRB 29-09-18
TERMINAL BOX ARRANGEMENT

CG Power and Industrial Solutions Limited SEA9257-4R2

LT Motors Division
Page 6
Ahmednagar
DRG No :
61913406
 THERMAL WITHSTAND TIME CURVE

COLD HOT ♦ At 75% V ▲ At 80% V • At 100% V ■ At 110% V

100000

10000
THERMAL WITHSTAND TIME ( SEC.)

1000

100
53
47
30
25
27 23
10 15
12

1
0 100 200 300 400 500 600 700 800 900
STARTING CURRENT ( % FLC )

Curves are asymptotic to Y axis.

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 90

P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2900 FRAME ND280M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
THERMAL WITHSTAND TIME CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC15/30/700

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 7
 SPEED VS TORQUE

400

360

320

280

240
% FULL LOAD TORQUE

200

160

120

80

40
PUMP/FAN
0
0 10 20 30 40 50 60 70 80 90 100
% SYNCHRONOUS SPEED

AT 110% V AT 100% V AT 80% V AT 75% V load T-N

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 90

P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2900 FRAME ND280M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
SUPERIMPOSED TORQUE SPEED CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC250/700

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 8
 LOAD Vs EFFICIENCY

120

100 94 94.2 94.2

EFFICIENCY (%)

80

60

40

20

0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

LOAD Vs POWER-FACTOR
1
0.89
0.86
0.9
0.8
0.8
0.7
FACTOR
POWER

0.6
0.5
0.4
0.3
0.2
0.1
0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 90

P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2900 FRAME ND280M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
LOAD Vs EFFICIENCY & POWER FACTOR CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC94.20/0.89

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 9
 SPEED Vs CURRENT
900
800
700
600
SCC (% FLC)

500
400
300
200
100
0
0 20 40 60 80 100
% SYNCHRONOUS SPEED
AT 110% V AT 100%V AT 80% V AT 75% V

TIME Vs CURRENT

900
800
700
600
SCC (%FLC )

500
400
300
200
100
0
0 50 100 150 200 250
%STARTING TIME

AT 110%V AT 100%V AT 80%V AT 75%V

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 90

P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2900 FRAME ND280M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
CURRENT SPEED & CURRENT TIME CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC1480/100

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 10
 NEGATIVE SEQUENCE CHARACTERISTICS

1750

1500

1250
WITHSTAND TIME (SECS)

1000

750

500

250

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
% UNBALANCE CURRENT

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 90

P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2900 FRAME ND280M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
NEGATIVE SEQUENCE CHARACTERISTICS
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18
CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar

Page 11
WILO Mather and Platt Pumps Pvt. Ltd
TDS No.: RML-LKO-DS-35
BOQ Sr. No.: 1111 Technical DataSheet
Customer RANJEET MECHATRONICS LTD. Consultant -
Project Lucknow Airport Application Fire Fighting
Pump Model SCP 100-410 DS Reference Curve SCP 100-410 DS_50_4_A_R01
Speed Frequency Duty Point : Suction : Discharge :
1500 RPM 50 Hz Q = 2850.0 LPM H= 100.0 m 125 mm 100 mm
Customer Details
Address - Tag Number Engine Pumpset
Enquiry Date 20/02/2020 Reference: -
Offer Date 20/02/2020 Offer No WMPPL/FF/19-20/AIRPORT/200220

Operating Conditions
Capacity 2850.0 LPM Fluid Water
Head 100.0 m Specific Gravity 1
NPSHA - Temperature -
Suction Pressure 1 bar Viscosity
System / Pump in System Standalone / 1 Solid Size -
Total QTY 1 Frequency 50 Hz

Performance Data @DP

Efficiency 71.77 % NPSHR 3.71 m
Input 64.88 kW Shut Off Head 119 m
Max. Power 77.49 kW Stage 2
Speed 1500 RPM Impeller Dia (Approx) 402 mm
Max allowable soft solid size 0 mm Pump Performance Std ISO-9906-Gr2B

Performance Data @150% of DP

Flow 4275 LPM Input 77.49 kW
Head 68.93 m NPSH 5.96 m

Constructional Features MOC

Type of Pump Split Case Pump Item Description Specification

Mounting Horizontal Casing Bottom Half C.I. (IS:210 Gr FG260)

Impeller Type Closed Casing Top Half C.I. (IS:210 Gr FG260)

Bearing (DE/NDE) 6305 2Z / 6305 2Z Impeller 1st Stage (RH) LTB2 (IS:318, Gr LTB2)

Bearing Lubrication Grease Impeller 2nd Stage (LH) LTB2 (IS:318, Gr LTB2)

Rotation (from coupling End) CW Neck Ring LTB5 (IS:318, Gr LTB5)

Recommended Power (Pole) - Shaft SS ASTM A 276 CL 410

Shaft Sealing Mechanical Shaft Sleeve SS ASTM A 276 CL 410

Flange Type ANSI B16.1 CLASS 125 FF

Engine Make KkKirloskar Oil Engines Ltd. (KkOEL)

Notes :
1.Suction Pressure more than Vapour Pressure of fluid.
2.NPSHA>NPSHR by atleast 0.5m
3.NPSHR at impleller CenterLine / Inlet.
4.Fluid is not aggressive towards pump components chemically / physically.

Technical matter is subjected to change without prior notice due to intensive Research & Development activities

WILO Mather and Platt Pumps Pvt. Ltd., Pune-19

Page 12
WILO Mather and Platt Pumps Pvt. Ltd
Performance Chart
Customer RANJEET MECHATRONICS LTD. Liquid Water
Consultant - Specific Gravity 1
Project Lucknow Airport

Application Fire Fighting

Speed Frequency Pump Model SCP 100-410 DS Solid Size - mm

1500 RPM 50 Hz Flow 2850.0 LPM Head 100.0 m Stage 2

Performance @150% DP

Input 64.88 kW NPSHA - Size Pump Nozzle Recommended

PrimeMover Power - NPSHR 3.71 m Suction (mm) 125 200

Eff 71.77 % Shut Off Head 119 m Discharge (mm) 100 125

WMPPL/FF/19- Prepared By/Checked By Vrushank Shah

Tag Number Engine Pumpset Offer No
20/AIRPORT/200220 Date 20/02/2020

Note : 1.Pump Performance with ISO-9906-Gr2B 2. NPSHa should be at least 0.5 m higher than NPSHr Page 13
Technical matter is subjected to change without prior notice due to intensive Research & Development activities Reference: SCPt 100-410 DS_50_4_A_R01
Page 14
 CONSTRUCTION OF NEW INTEGRATED PASSENGER TERMINAL BUILDING AT C.C.S. INTERNATIONAL AIRPORT, 
PROJECT FIRE FIGHTING SYSTEM
LUCKNOW
CLIENT AIRPORTS AUTHORITY OF INDIA (AAI) DATE 13.02.2020
CONSULTANT EGIS INDIA CONSULTING ENGINEERS PVT LTD. BOQ SR.NO. 1113
CONTRACTOR NCC LIMITED DOCUMENT SR. NO. RML‐LKO‐DS‐39
SUB CONTRACTOR RANJEET MECHATRONICS LTD STATUS FOR APPROVAL

DATA SHEET FOR DIESEL ENGINE
1.0 MANUFACTURER KIRLOSKAR OIL ENGINE LTD REVISION MARK
1.1 MANUFACTURER'S REF. DOC NO. GAD‐6H.2410.00.0.00
1.2 MODEL NO. 6R1080T
1.3 APPL CODE HE COOLED 6H.2410 / 6H.2427
2.0 CONSTRUCTION FEATURES
2.1 TYPE OF ENGINE DIRECT INJECTION, 4 STROKE DIESEL ENGINE
2.2 TYPE OF COOLING WATER COOLED
2.3 CHARGING NATURAL ASPIRATED
2.4 NO. & ARRANGEMENT OF CYLINDERS 06‐IN LINE
2.5 FIRING ORDER 1‐5‐3‐6‐2‐4
2.6 BORE & STROKE 105 X 125
2.7 SWEPT VOLUME 6480
2.8 COMPRESSION RATIO 18:1
2.9 COMPRESSION PRESSURE 120
2.10 MEAN PISTON SPEED (AT 1500 RPM) 6.25
2.11 DIRECTION OF ROTATION ANTI CLOCKWISE LOOKING FROM FLYWHEEL END
2.12 B.M.E.P. AT 1500 RPM 11.5
2.13 MAXIMUM TIMER REQUIRED TO START THE ENGINE FROM 15 SECONDS
2.14 COLD CONDITIONS AND TO BRING UP TO FULL SPEED
3.0 PERFORMANCE AS PER IS03046
3.1 RATED OUTPUT AT  : 1500 RPM AT NTP CONDITIONS 127
4.0 SPEED GOVERNING SYSTEM
4.1 GOVERNOR TYPE / MAKE MECHANICAL IN FIP
4.2 GOVERNING > 6%
5.0 STARTING SYSTEM
5.1 STARTING METHOD 24V‐ ENERSIZE TO STOP
5.2 METHOD OF STOPPING ELECTRIC
6.0 COOLING SYSTEM
6.1 HEAT EXHANGER COOLED
6.2 WATER FLOW IN SECONDRY COOLING CIRCUIT 180
6.3 PRESSURE OF WATER IN SECONDRY COOLING CIRCUIT 1.5
7.0 FUEL CONSUMPTION AT FULL LOAD 175 + 5% PRODUCTION TOLERANCE
8.0 LUBRICATION SYSTEM
8.1 FORCE FEED LUBRICATION FORCE FEED LUBRICATION
8.2 LUBE OIL COOLER TYPE PLATE TYPE
8.3 RECOMMENDED LUBE OIL 15 W 40 / K OIL
8.4 LUBE OIL FILTER SPIN ON TYPE LUB OIL FILTER
8.5 LUBE OIL CONSUMPTION LESS THAN 0.3  % OF FUEL CONSUMPTION
8.6 LUBE OIL TEMPERATURE 110
8.7 LUBE OIL FLOW 32
8.8 LUBE OIL SUMP CAPACITY 15
8.9 LUBE OIL PRESSURE
9.0 ENGINE DRIVEN LUBRICATING OIL PUMP
9.1 TYPE GEAR TYPE
9.2 NUMBER ONE
9.3 LOCATION IN CRANKCASE
10.0 FUEL SYSTEM
10.1 FIP MICO BOSCH MAKE
10.2 FUEL FILTER STD.
10.3 MAX. PERMISSIBLE SUCTION LIFT FOR ENGINE FUEL PUMP INLET ONE
10.4 MIN ID OF FUEL SUPPLY LINE NINE
10.5 TYPE OF FUEL HSD AS PER ISO 1460
11.0 AIR TYPE
11.1 AIR FLOW SUCTION TYPE
11.2 AIR CLEANER DRY TYPE
12.0 EXHAUST SYSTEM
12.1 SILENCER INDUSTRIAL TYPE
12.2 MAX NO. OF 90 DEGREE BEND FOUR
12.3 BACK PRESSURE AT EXHAUST MANIFOLD 50 MM OF HG MAX
12.4 EXHAUST TEMPERATURE 600
13.0 BATTERY RECOMMENDATION
13.1 VOLTAGE 24V ‐ ES
13.2 AMP/HOUR (20 HOUR RATE) 180
13.3 BATTERY 2 X 180 AMP HR FOR 24V IN SERIES
14.0 ENGINE WEIGHT
14.1 DRY WEIGHT ENGINE  + FLYWHEEL + RADIATOR 850
15.0 MATERIAL OF CONSTRUCTION
15.1 CYLINDER HEAD ALLOY CAST IRON
15.2 CYLINDER LINERS ALLOY CAST IRON
15.3 CRANK SHAFT CROMIUM MOLYBDENAUM STEEL
15.4 CAM SHAFT FORGED STEEL
15.5 CONNECTING ROD CROMIUM MOLYBDENAUM STEEL
15.6 PISTON FORGED ALUMINIUM ALLOY
15.7 INLET / EXHAUST VALVE SPECIAL HEAT RESISTANT STEEL
15.8 CAM & CRANK GEAR FORGED STEEL (C‐45) WITH HARDENING
16.0 PROTECTION DEVICES
16.1 HIGH WATER TEMPERATURE 95
16.2 LOW LUBE OIL PRESSURE 2.5
16.3 OVER SPEED FOR 1500 RPM RATING 1725
17.0 NOISE AT 1METER 105 DBA
REVISION HISTORY
Date Prepared By Checked By Approved By Approved By Rev. Rev. Remark
13.02.2020 KANU HDS DRS DRS R0 ‐

Page 15
 FOLD 1 FOLD 5 FOLD 4 FOLD 3 FOLD 2
12 11 10 9 8 7 6 5 4 3 2 1

1281 RECOVERY TANK FACE

1077 RAW WATER OUTLET

H 921 WATER PUMP INLET H

881 TEMPRATURE SENSOR 364 EXHAUST DIFFUSER 247 OIL FILLING

15 LIFTING 818 LIFTING HOOK 272 RAW WATER INLET 200 RAW WATER OUTLET
HOOK THK
677 EXHAUST DIFFUSER 185 AIR CLEANER 233 ALTERNATOR PULLEY

21
LIFTING HOOK

G 1 1/2" BSP G
WATER OUTLET.
TAP M14X1.5,
20 DEEP,
HEAT
BOTH SIDE.
EXCHANGER

AIR CLEANER

RECOVERY TANK.
30 4 HOLES n 9 DRILL THRO'
EQUISPACED ON 55 P.C.D

F F

WATER PUMP PULLEY

803 EXHAUST DIFFUSER

771 HEAT EXCHANGER

1/4" BSP
DRAIN PLUG.
ALT PULLEY
599 RAW WATER OUTLET

555 AIR CLEANER

E E

464 OIL FILLING BODY

1

370 WATER PUMP INLET

76
FOLD

321.5 AIR CLEANER INLET

OD

256 ALTERNATOR PULLEY

282.5 WATER PUMP

FOLD 6
FUEL FUEL
FILTER FILTER
FOLD 6

D D

293
314
382

285 ENGINE MOUNTING FOOT

OIL FILTER

OIL FILTER

268 DRAIN PLUG

LUB

LUB

CRANK PULLEY
FUEL INLET

STOP SOLENOID
C

26.5 20 263
4-HOLES, M14X2, 30 DEEP ==
ON BOTH SIDE. 130.5
CRS 59 59.5 700
FUEL FILTER ==
166 FUEL FILTER (187.8)

259.5 DIPSTICK
VIEW FROM GEAR END SIDE
450.5 LUB OIL FILTER

570.5 LUB OIL FILTER

B 669.5 ENGINE MOUNTING

972.5 CRANK PULLEY FACE

997 FAN MOUNTING FACE

CRANKCASE FACE
LIFECYCLE STATE:- RELEASED.

UNLESS OTHERWISE SPECIFIED CAD DRG. FILE:- PLM CASTING/FORGING DRG. NO.

MATERIAL :- HEAT TREATMENT :- WEIGHT (Kg) :-

ALL DIMENSIONS ARE IN mm.
--
SURFACE ROUGHNESS AS PER CO.
-- -- --
VIEW FROM FUEL PUPM SIDE STD.NO.10501.
UNMENTIONED TOLERANCES AS DRN APP(CADOPT) TITLE
TYPE 6R1080T
PRINTS OF PER CO.STD.NO.11001.
SCALE
CKJadhav
ENGINE INSTALLATION
CHD.
IF IN DOUBT ASK PREVIOUS REVISION NO. REMOVE ALL SHARP BURRS AND
SHARP EDGES. 1:4
SHOULD BE SCRAPPED DRAWING NOT TO BE SCALED. APPD. BSDeshmukh A
SHT. NO
A (S/F PUMP SET)
THIS DRAWING IS PROPERTY OF KIRLOSKA R OIL ENGINES LTD. AND UNMENTIONED DATE 02/10/2019 1 OF 3
MUST BE RETURNED ON REQUEST.IT IS SUBMITTED AS CONFIDENTIAL
INFORMATION WITH OUR ENQUIRY, TENDER , ORDER OR CONTRACT NO. RADII -- DRAWING NO. REV. NO.
IT IS NOT TO BE ISSUED FOR ANY OTHER PURPOSE OR ORDER NOR 00 NEW RELEASE
CHAMFER --
KIRLOSKAR OIL ENGINES LTD.,
6H.2410.00.0.00 00
MAY BE COPIED OR LENT WITHOUT OUR AU THORITY IN WRITING.
No. REVISION ZONE
MODIFIEDREF. No.
BY DATE
No. REVISION ZONE
MODIFIEDREF. No.
BY DATE UNDERCUT --
PUNE 411 003 (INDIA)
FORMAT No.R&E/FORM/056/01 (REFER DOP No
. R&E 4.4/03) Page 16
12 11 10 9 8 7 6 5 4 3 2 1
FOLD 5 FOLD 4 FOLD 3 FOLD 2 SIZE A1
 FOLD 1 FOLD 5 FOLD 4 FOLD 3 FOLD 2
12 11 10 9 8 7 6 5 4 3 2 1

1077 RAW WATER INLET

881 THERMOSTAT COVER

H H
818 LIFTINHG HOOK

185 286 TURBOCHAGER

AIR CLEANER OUTLET
15
LIFTING HOOK THK

G G

1 1/4" BSP
WATER INLET.

F F

1317 TOTAL HEIGHT

555 AIR CLEANER OUTLET

480 HEAT EXCHANGER OUTLET

535 RAW WATER INLET

538 TORBOCHARGER

E E
1

ALT
FOLD

MAGNETIC PICKUP
45 $

FOLD 6
$

$
60 60

45
$
FOLD 6

STARTER

D D

35
45

CRS
CRS

70
60

OIL SUMP
268
6-HOLES 8.4 n DRILL,25 DEEP &
TAP M10X1.5,20 DEEP
LUB OIL PRESSURE GAUGE
EQUI-SPACED ON 246 P.C.D.
HOLSET COUPLING 0.24RB
C

26.5 123 520 130.5

CRS CRS CRS
457
DRAIN PLUG DRAIN PLUG
596.5 BREATHER PIPE 8-HOLES 8.4 n DRILL 22 DEEP &
TAP M10X1.5,17.5 DEEP
EQUI-SPACED ON 333.4 P.C.D.
943.5 CRANK PULLEY BELT CENTER 15

VIEW FROM FLYWHEEL END SIDE

VIEW FROM STARTER SIDE

LIFECYCLE STATE:- RELEASED.

UNLESS OTHERWISE SPECIFIED CAD DRG. FILE:- PLM CASTING/FORGING DRG. NO.

MATERIAL :- HEAT TREATMENT :- WEIGHT (Kg) :-

ALL DIMENSIONS ARE IN mm.
--
SURFACE ROUGHNESS AS PER CO.
STD.NO.10501.
-- -- --
UNMENTIONED TOLERANCES AS DRN APP(CADOPT) TITLE
TYPE 6R1080T
PRINTS OF PER CO.STD.NO.11001.
SCALE
CKJadhav
ENGINE INSTALLATION
CHD.
IF IN DOUBT ASK PREVIOUS REVISION NO. REMOVE ALL SHARP BURRS AND
SHARP EDGES. 1:4
SHOULD BE SCRAPPED DRAWING NOT TO BE SCALED. APPD. BSDeshmukh A
SHT. NO
A (S/F PUMP SET)
THIS DRAWING IS PROPERTY OF KIRLOSKA R OIL ENGINES LTD. AND UNMENTIONED DATE 02/10/2019 2 OF 3
MUST BE RETURNED ON REQUEST.IT IS SUBMITTED AS CONFIDENTIAL
INFORMATION WITH OUR ENQUIRY, TENDER , ORDER OR CONTRACT NO. RADII -- DRAWING NO. REV. NO.
IT IS NOT TO BE ISSUED FOR ANY OTHER PURPOSE OR ORDER NOR 00 NEW RELEASE
CHAMFER --
KIRLOSKAR OIL ENGINES LTD.,
6H.2410.00.0.00 00
MAY BE COPIED OR LENT WITHOUT OUR AU THORITY IN WRITING.
No. REVISION ZONE
MODIFIEDREF. No.
BY DATE
No. REVISION ZONE
MODIFIEDREF. No.
BY DATE UNDERCUT --
PUNE 411 003 (INDIA)
FORMAT No.R&E/FORM/056/01 (REFER DOP No
. R&E 4.4/03) Page 17
12 11 10 9 8 7 6 5 4 3 2 1
FOLD 5 FOLD 4 FOLD 3 FOLD 2 SIZE A1
 FOLD 1 FOLD 5 FOLD 4 FOLD 3 FOLD 2
12 11 10 9 8 7 6 5 4 3 2 1

H H

G G
4-HOLES, n 17
DRILL THRO.
ON 165 PCD.

200

F F

FLYWHEEL END SIDE

600 ENGINE MTG FOOT CRS.

600 ENGINE FOOT MTG CRS.

GEAR END SIDE

908 TOTAL WIDTH

E E
472
1
FOLD

FOLD 6
FOLD 6

D 132 D

28 60 60 530.5 56.5 56.5

CRANKCASE FACE
CRS CRS CRS CRS CRS

12-HOLES, n 16
DRILL THRO.
FOR ENGINE MTG.

C 1655 TOTAL LENGHT

LIFECYCLE STATE:- RELEASED.

UNLESS OTHERWISE SPECIFIED CAD DRG. FILE:- PLM CASTING/FORGING DRG. NO.

ALL DIMENSIONS ARE IN mm. MATERIAL :- HEAT TREATMENT :- WEIGHT (Kg) :-

SURFACE ROUGHNESS AS PER CO.
STD.NO.10501.
-- -- --
UNMENTIONED TOLERANCES AS DRN APP(CADOPT) TITLE
TYPE 6R1080T
PRINTS OF PER CO.STD.NO.11001.
SCALE
CKJadhav
ENGINE INSTALLATION
CHD.
IF IN DOUBT ASK PREVIOUS REVISION NO. REMOVE ALL SHARP BURRS AND
SHARP EDGES. 1:4
SHOULD BE SCRAPPED DRAWING NOT TO BE SCALED. APPD. BSDeshmukh A
SHT. NO
A (S/F PUMP SET)
THIS DRAWING IS PROPERTY OF KIRLOSKA R OIL ENGINES LTD. AND UNMENTIONED DATE 02/10/2019 3 OF 3
MUST BE RETURNED ON REQUEST.IT IS SUBMITTED AS CONFIDENTIAL
INFORMATION WITH OUR ENQUIRY, TENDER , ORDER OR CONTRACT NO. RADII -- DRAWING NO. REV. NO.
IT IS NOT TO BE ISSUED FOR ANY OTHER PURPOSE OR ORDER NOR 00 NEW RELEASE
CHAMFER --
KIRLOSKAR OIL ENGINES LTD.,
6H.2410.00.0.00 00
MAY BE COPIED OR LENT WITHOUT OUR AU THORITY IN WRITING.
No. REVISION ZONE
MODIFIEDREF. No.
BY DATE
No. REVISION ZONE
MODIFIEDREF. No.
BY DATE UNDERCUT --
PUNE 411 003 (INDIA)
FORMAT No.R&E/FORM/056/01 (REFER DOP No
. R&E 4.4/03) Page 18
12 11 10 9 8 7 6 5 4 3 2 1
FOLD 5 FOLD 4 FOLD 3 FOLD 2 SIZE A1
Page 19
WILO Mather and Platt Pumps Pvt. Ltd
TDS No.: RML-LKO-DS-36
BOQ Sr. No.: 1112 Technical DataSheet
Customer RANJEET MECHATRONICS LTD. Consultant -
Project Lucknow Airport Application -
Pump Model MISO 32-250 Reference Curve 32-250_50_2_B_R02
Speed Frequency Duty Point : Suction : Discharge :
2925 RPM 50 Hz Q = 180.0 LPM H= 100.0 m 50 mm 32 mm
Customer Details
Address - Tag Number Jockey Pumpset
Enquiry Date 20/02/2020 Reference: -
Offer Date 20/02/2020 Offer No WMPPL/FF/19-20/AIRPORT/200220

Operating Conditions
Capacity 180.0 LPM Fluid Water
Head 100.0 m Specific Gravity 1
NPSHA - Temperature -
Suction Pressure 1 bar Viscosity
System / Pump in System Standalone / 1 Solid Size -
Total QTY 1 Frequency 50 Hz

Performance Data @DP

Efficiency 28.75 % NPSHR 4.41 m
Input 10.23 kW Shut Off Head 100 m
Max. Power 14.44 kW Stage 1
Speed 2925 RPM Impeller Dia (Approx) 264 mm
Max allowable soft solid size 2 mm Pump Performance Std ISO-9906-Gr2B

Constructional Features MOC

Type of Pump End Suction Item Description Specification

Mounting Horizontal CASING C.I. (IS:210 Gr FG260)

Impeller Type Closed IMPELLER LTB2 (IS:318, Gr LTB2)

Bearing (DE/NDE) - NECK RING LTB5 (IS:318, Gr LTB5)

Bearing Lubrication Grease SHAFT SS ASTM A 276 CL 410

Rotation (from coupling End) CW SHAFT SLEEVE SS ASTM A 276 CL 410

Recommended Power (Pole) 15.0 kW (2)

Shaft Sealing Mechanical

Flange Type ANSI B16.1 CLASS 125 FF

Motor Make CGL

Notes :
1.Suction Pressure more than Vapour Pressure of fluid.
2.NPSHA>NPSHR by atleast 0.5m
3.NPSHR at impleller CenterLine / Inlet.
4.Fluid is not aggressive towards pump components chemically / physically.

Technical matter is subjected to change without prior notice due to intensive Research & Development activities

WILO Mather and Platt Pumps Pvt. Ltd., Pune-19

Page 20
WILO Mather and Platt Pumps Pvt. Ltd
Performance Chart
Customer RANJEET MECHATRONICS LTD. Liquid Water
Consultant - Specific Gravity 1
Project Lucknow Airport

Application -

Speed Frequency Pump Model MISO 32-250 Solid Size 2 mm

2925 RPM 50 Hz Flow 180.0 LPM Head 100.0 m Stage 1

Input 10.23 kW NPSHA - Size Pump Nozzle Recommended

PrimeMover Power 15.0 kW NPSHR 4.41 m Suction (mm) 50 50

Eff 28.75 % Shut Off Head 100 m Discharge (mm) 32 32

WMPPL/FF/19- Prepared By/Checked By Vrushank Shah

Tag Number Jockey Pumpset Offer No
20/AIRPORT/200220 Date 20/02/2020

Note : 1.Pump Performance with ISO-9906-Gr2B 2. NPSHa should be at least 0.5 m higher than NPSHr Page 21
Technical matter is subjected to change without prior notice due to intensive Research & Development activities Reference: 32-250_50_2_B_R02
Page 22
 CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar
DATA SHEET OF 3 PHASE INDUCTION MOTOR
Customer : Wilo Mather And Platt Pumps P
Enquiry
Ltd. / INDENT NO : ENQ-IE2-2P/1200 (Dated: 09/01/2017)

Frame ND160M Rated Output (kW) 15

Voltage (V) 415 +-10% Rated Current (A) 26.00
Rated Speed (RPM) 2925 No of poles 2
Frequency (Hz) 50 +-5% Duty S1
Method of Cooling IC411 Degree of Protection IP55
Gas Group Not applicable Mounting B3
Temp Class NO
Enclosure TEFC Safe Area

Load 100% Load 75% Load 50% Load

Efficiency IE2 - 90.3 % 90.3 % 89 %
Power factor 0.88 0.85 0.78
AMB. Temp/Temp rise 50°C/70°C (By Resistance Method)
Insulation class F (Temp. rise limited to class ‘B’)
Rated Torque (kg-m) 4.99
Locked rotor current % FLC 700
Starting torque % FLT 200
Pull out torque % FLT 250

Method of starting Star-Delta

Winding connections Delta
No of terminals 6
Direction of rotation Bidirectional

Motor GD Sq. (kg-m²) 0.16

Load GD Sq. (kg-m²) 0.16
Starting time @100% V (Sec) 0.4
Locked rotor Withstand time hot (Sec.) 10
Locked rotor Withstand time cold (Sec.) 20
Stator Thermal / Cooling time constant 30 / 60
(min)
Terminal box position RHS From DE
Cable size 2 * 3C,25-MM²
Bearing DE/ODE 6309-ZZ / 6309-ZZ
Type of lubrication Sealed Bearing. No Lubrication Required
Shaft Material EN8 OR C40 Stator Body Material Cast Iron

Net Weight (Approx.) kg 108

Paint shade RAL7034
Applicable standards IS/IEC 60034,
Space heaters N.A.
Accessories Not Applicable

Customer specific requirement if any:

All performance data is subject to tolerance as per IEC 60034

All performance shall be measured on sinusoidal supply
Temp rise test shall be carried at rated kW & voltage for 1 hour other than S1 duty

Customer specific paint shade and paint thickness will not be applicable on powder coated components.
Issued By : Shivakumar Patange
Page 23
Date : 09/06/2018 LT Motors Division, Ahmadnagar
Page 1 of 1
 FOOT FIXING OVER ALL MOTOR wt
FRAME
(kg)
AI**
A B B1 C H TOL AA AB BA BB K TOL AD AC L HD HA

ND160M 254 210 108 160.0 / 159.5 73 308 77 254 15.0 / 15.5 250 318 605 376 22 108 90

D END SHAFT EXTENSION AND KEY

D TOL E ED F TOL GD TOL G Y

42.018 / 42.002 110 80 12.00 / 11.957 8.0 / 7.9 37.0 / 36.8 M16X32

NOTES
ONE EARTHING TERMINAL IS PROVIDED INSIDE MAIN TERMINAL BOX.
MOTOR MAY HAVE ADDITIONAL FOOT HOLES FOR CUSTOMER/SITE FLEXIBILITY
**MINIMUM DISTANCE FOR EFFICIENT COOLING OF MOTOR TO BE MAINTAINED BY USER

ALL DIMENSIONS ARE IN mm

RINGED DIMENSIONS ARE AS PER IS:1231/IEC60072
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 15
P.O. NO. ENQ-IE2-2POLE NO OF POLES 2
IND. NO. ENQ-IE2-2P/1200 FRAME ND160M MOUNTING B3
CLIENT TAG NO.
PROJECT
NAME DATE REMARKS TITLE
DRN SBK 28-Sep-18
CHD SBK 28-Sep-18 DIMENSIONAL DRAWING
APPROVED SSN 28-Sep-18
DRG NO
CG Power and Industrial Solutions Limited
LT Motors Division ENQ-IE2-2P/1200-2
Page 24
REV 0
ACCESSORIES SPACE HEATER THERMISTOR RTD
APPLICABLE NA NA NA
CABLE SIZE (ENTRY) NA NA NA
MAIN CABLE SIZE 2 * 3C,25-MM² CABLE ENTRY M25X1.5P 2-Nos.
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 15
PO No ENQ-IE2-2POLE NO OF POLES 2
INDENT / ENQ No ENQ-IE2-2P/1200 FRAME ND160M
CLIENT
Tag No.
PROJECT
NAME DATE ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED
DRAWN BY AMR 28-09-2018 TITLE :
CHECKED BY SBK 28-09-2018
APPROVED BY SRB 28-09-2018
TERMINAL BOX ARRANGEMENT

CG Power and Industrial Solutions Limited EA9101R1

LT Motors Division
Ahmednagar DRG No :
61908101 Page 25
 THERMAL WITHSTAND TIME CURVE

COLD HOT ♦ At 75% V ▲ At 80% V • At 100% V ■ At 110% V

100000

10000
THERMAL WITHSTAND TIME ( SEC.)

1000

100

36
31
20
17
10 18 16
10
8

1
0 100 200 300 400 500 600 700 800 900
STARTING CURRENT ( % FLC )

Curves are asymptotic to Y axis.

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 15

P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/1200 FRAME ND160M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
THERMAL WITHSTAND TIME CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC10/20/700

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 26
 SPEED VS TORQUE

320

280

240

200
% FULL LOAD TORQUE

160

120

80

40

PUMP/FAN
0
0 10 20 30 40 50 60 70 80 90 100
% SYNCHRONOUS SPEED

AT 110% V AT 100% V AT 80% V AT 75% V load T-N

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 15

P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/1200 FRAME ND160M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
SUPERIMPOSED TORQUE SPEED CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC200/700

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 27
 LOAD Vs EFFICIENCY

100
89 90.3 90.3
90
80
70
EFFICIENCY (%)

60
50
40
30
20
10
0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

LOAD Vs POWER-FACTOR
1
0.88
0.9 0.85
0.78
0.8
0.7
FACTOR
POWER

0.6
0.5
0.4
0.3
0.2
0.1
0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 15

P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/1200 FRAME ND160M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
LOAD Vs EFFICIENCY & POWER FACTOR CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC90.30/0.88

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 28
 SPEED Vs CURRENT
900
800
700
600
SCC (% FLC)

500
400
300
200
100
0
0 20 40 60 80 100
% SYNCHRONOUS SPEED
AT 110% V AT 100%V AT 80% V AT 75% V

TIME Vs CURRENT

900
800
700
600
SCC (%FLC )

500
400
300
200
100
0
0 50 100 150 200 250
%STARTING TIME

AT 110%V AT 100%V AT 80%V AT 75%V

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 15

P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/1200 FRAME ND160M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
CURRENT SPEED & CURRENT TIME CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC2925/100

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 29
 NEGATIVE SEQUENCE CHARACTERISTICS

1750

1500

1250
WITHSTAND TIME (SECS)

1000

750

500

250

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
% UNBALANCE CURRENT

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 15

P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/1200 FRAME ND160M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
NEGATIVE SEQUENCE CHARACTERISTICS
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18
CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar

Page 30
WILO Mather and Platt Pumps Pvt. Ltd
TDS No.: RML-LKO-DS-36
BOQ Sr. No.: 1112 Technical DataSheet
Customer RANJEET MECHATRONICS LTD. Consultant -
Project Lucknow Airport Application -
Pump Model MISO 32-160 Reference Curve ET ISO-2-50-2-D-R01
Speed Frequency Duty Point : Suction : Discharge :
2875 RPM 50 Hz Q = 180.0 LPM H= 35.0 m 50 mm 32 mm
Customer Details
Address - Tag Number Water Curtain Jockey Pumpset
Enquiry Date 20/02/2020 Reference: -
Offer Date 20/02/2020 Offer No WMPPL/FF/19-20/AIRPORT/200220

Operating Conditions
Capacity 180.0 LPM Fluid Water
Head 35.0 m Specific Gravity 1
NPSHA - Temperature -
Suction Pressure 1 bar Viscosity
System / Pump in System Standalone / 1 Solid Size -
Total QTY 1 Frequency 50 Hz

Performance Data @DP

Efficiency 49.37 % NPSHR 2.64 m
Input 2.09 kW Shut Off Head 36 m
Max. Power 2.9 kW Stage 1
Speed 2875 RPM Impeller Dia (Approx) 162 mm
Max allowable soft solid size 2 mm Pump Performance Std ISO-9906-Gr2B

Constructional Features MOC

Type of Pump End Suction Item Description Specification

Mounting Horizontal CASING C.I. (IS:210 Gr FG260)

Impeller Type Closed IMPELLER LTB2 (IS:318, Gr LTB2)

Bearing (DE/NDE) - NECK RING LTB5 (IS:318, Gr LTB5)

Bearing Lubrication Grease SHAFT SS ASTM A 276 CL 410

Rotation (from coupling End) CW SHAFT SLEEVE SS ASTM A 276 CL 410

Recommended Power (Pole) 3.7 kW (2)

Shaft Sealing Mechanical

Flange Type ANSI B16.1 CLASS 125 FF

Motor Make CGL

Notes :
1.Suction Pressure more than Vapour Pressure of fluid.
2.NPSHA>NPSHR by atleast 0.5m
3.NPSHR at impleller CenterLine / Inlet.
4.Fluid is not aggressive towards pump components chemically / physically.

Technical matter is subjected to change without prior notice due to intensive Research & Development activities

WILO Mather and Platt Pumps Pvt. Ltd., Pune-19

Page 31
WILO Mather and Platt Pumps Pvt. Ltd
Performance Chart
Customer RANJEET MECHATRONICS LTD. Liquid Water
Consultant - Specific Gravity 1
Project Lucknow Airport

Application -

Speed Frequency Pump Model MISO 32-160 Solid Size 2 mm

2875 RPM 50 Hz Flow 180.0 LPM Head 35.0 m Stage 1

Input 2.09 kW NPSHA - Size Pump Nozzle Recommended

PrimeMover Power 3.7 kW NPSHR 2.64 m Suction (mm) 50 50

Eff 49.37 % Shut Off Head 36 m Discharge (mm) 32 32

Water Curtain Jockey WMPPL/FF/19- Prepared By/Checked By Vrushank Shah

Tag Number Offer No
Pumpset 20/AIRPORT/200220 Date 20/02/2020

Note : 1.Pump Performance with ISO-9906-Gr2B 2. NPSHa should be at least 0.5 m higher than NPSHr Page 32
Technical matter is subjected to change without prior notice due to intensive Research & Development activities Reference: ET ISO-2-50-2-D-R01
3.7

3.7

Page 33
 CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar
DATA SHEET OF 3 PHASE INDUCTION MOTOR
Enquiry
Customer : Wilo Mather And Platt Pumps P Ltd. / INDENT NO : ENQ-IE2-2P/800 (Dated: 09/01/2017)

Frame ND100L Rated Output (kW) 3.7

Voltage (V) 415 +-10% Rated Current (A) 6.84
Rated Speed (RPM) 2875 No of poles 2
Frequency (Hz) 50 +-5% Duty S1
Method of Cooling IC411 Degree of Protection IP55
Gas Group Not applicable Mounting B3
Temp Class NO
Enclosure TEFC Safe Area

Load 100% Load 75% Load 50% Load

Efficiency IE2 - 85.5 % 85.5 % 84 %
Power factor 0.88 0.83 0.75
AMB. Temp/Temp rise 50°C/70°C (By Resistance Method)
Insulation class F (Temp. rise limited to class ‘B’)
Rated Torque (kg-m) 1.25
Locked rotor current % FLC 650
Starting torque % FLT 300
Pull out torque % FLT 350

Method of starting Direct On Line

Winding connections Delta
No of terminals 6
Direction of rotation Bidirectional

Motor GD Sq. (kg-m²) 0.02

Load GD Sq. (kg-m²) 0.02
Starting time @100% V (Sec) 0.1
Locked rotor Withstand time hot (Sec.) 8
Locked rotor Withstand time cold (Sec.) 16
Stator Thermal / Cooling time constant 30 / 60
(min)
Terminal box position RHS From DE
Cable size 1 * 3C,6-MM²
Bearing DE/ODE 6206ZZ / 6205ZZ
Type of lubrication Sealed Bearing. No Lubrication Required
Shaft Material EN8 OR C40 Stator Body Material Cast Iron

Net Weight (Approx.) kg 36

Paint shade RAL7034
Applicable standards IS/IEC 60034,
Space heaters N.A.
Accessories Not Applicable

Customer specific requirement if any:

All performance data is subject to tolerance as per IEC 60034

All performance shall be measured on sinusoidal supply
Temp rise test shall be carried at rated kW & voltage for 1 hour other than S1 duty

Customer specific paint shade and paint thickness will not be applicable on powder coated components.
Issued By : Shivakumar Patange
Page 34
Date : 09/03/2018 LT Motors Division, Ahmadnagar
Page 1 of 1
 FOOT FIXING OVER ALL MOTOR wt
FRAME
(kg)
AI**
A B B1 C H TOL AA AB BA BB K TOL AD AC L HD HA

ND100L 160 140 63 100.0 / 99.7 36 192 51 170 12.0 / 12.5 160 215 380 250 16 36 60

D END SHAFT EXTENSION AND KEY

D TOL E ED F TOL GD TOL G Y

28.009 / 27.996 60 44 8.00 / 7.96 7.0 / 6.9 24.0 / 23.8 M10X22

NOTES
ONE EARTHING TERMINAL IS PROVIDED INSIDE MAIN TERMINAL BOX.
MOTOR MAY HAVE ADDITIONAL FOOT HOLES FOR CUSTOMER/SITE FLEXIBILITY
**MINIMUM DISTANCE FOR EFFICIENT COOLING OF MOTOR TO BE MAINTAINED BY USER

ALL DIMENSIONS ARE IN mm

RINGED DIMENSIONS ARE AS PER IS:1231/IEC60072
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 3.7
P.O. NO. ENQ-IE2-2POLE NO OF POLES 2
IND. NO. ENQ-IE2-2P/800 FRAME ND100L MOUNTING B3
CLIENT TAG NO.
PROJECT
NAME DATE REMARKS TITLE
DRN SBK 28-Sep-18
CHD SBK 28-Sep-18 DIMENSIONAL DRAWING
APPROVED SSN 28-Sep-18
DRG NO
CG Power and Industrial Solutions Limited
LT Motors Division ENQ-IE2-2P/800-2
Page 35
REV 0
ACCESSORIES SPACE HEATER THERMISTOR RTD
APPLICABLE NA NA NA
CABLE SIZE (ENTRY) NA NA NA
MAIN CABLE SIZE 1 * 3C,6-MM² CABLE ENTRY M20X1.5P 1-No.
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 3.7
PO No ENQ-IE2-2POLE NO OF POLES 2
INDENT / ENQ No ENQ-IE2-2P/800 FRAME ND100L
CLIENT
Tag No.
PROJECT
NAME DATE ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED
DRAWN BY AMR 28-09-2018 TITLE :
CHECKED BY SBK 28-09-2018
APPROVED BY SRB 28-09-2018
TERMINAL BOX ARRANGEMENT

CG Power and Industrial Solutions Limited EA9103R1

LT Motors Division
Ahmednagar DRG No :
61906101 Page 36
 THERMAL WITHSTAND TIME CURVE

COLD HOT ♦ At 75% V ▲ At 80% V • At 100% V ■ At 110% V

100000

10000
THERMAL WITHSTAND TIME ( SEC.)

1000

100

28
25
16
13
10 14 13
8
7

1
0 100 200 300 400 500 600 700 800
STARTING CURRENT ( % FLC )

Curves are asymptotic to Y axis.

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 3.7
P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/800 FRAME ND100L
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
THERMAL WITHSTAND TIME CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC8/16/650

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 37
 SPEED VS TORQUE

480

440

400

360

320

280
% FULL LOAD TORQUE

240

200

160

120

80

40
PUMP/FAN
0
0 10 20 30 40 50 60 70 80 90 100
% SYNCHRONOUS SPEED

AT 110% V AT 100% V AT 80% V AT 75% V load T-N

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 3.7
P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/800 FRAME ND100L
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
SUPERIMPOSED TORQUE SPEED CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC300/650

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 38
 LOAD Vs EFFICIENCY

90 84 85.5 85.5
80

70
EFFICIENCY (%)

60

50

40

30

20

10

0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

LOAD Vs POWER-FACTOR
1
0.88
0.9 0.83
0.8 0.75
0.7
FACTOR
POWER

0.6
0.5
0.4
0.3
0.2
0.1
0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 3.7
P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/800 FRAME ND100L
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
LOAD Vs EFFICIENCY & POWER FACTOR CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC85.50/0.88

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 39
 SPEED Vs CURRENT
800

700

600
SCC (% FLC)

500

400

300

200

100

0
0 20 40 60 80 100
% SYNCHRONOUS SPEED
AT 110% V AT 100%V AT 80% V AT 75% V

TIME Vs CURRENT

800

700

600
SCC (%FLC )

500

400

300

200

100

0
0 50 100 150 200 250
%STARTING TIME

AT 110%V AT 100%V AT 80%V AT 75%V

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 3.7
P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/800 FRAME ND100L
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
CURRENT SPEED & CURRENT TIME CURVE
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18 SC2875/100

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 40
 NEGATIVE SEQUENCE CHARACTERISTICS

1750

1500

1250
WITHSTAND TIME (SECS)

1000

750

500

250

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
% UNBALANCE CURRENT

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 3.7
P.O.NO ENQ-IE2-2POLE NO OF POLES 2
IND.NO: ENQ-IE2-2P/800 FRAME ND100L
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 28-Sep-18
NEGATIVE SEQUENCE CHARACTERISTICS
CHD PLP 28-Sep-18
APPROVED RGV 28-Sep-18
CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar

Page 41
WILO Mather and Platt Pumps Pvt. Ltd
TDS No.: RML-LKO-DS-37
BOQ Sr. No.: 1113 Technical DataSheet
Customer RANJEET MECHATRONICS LTD. Consultant -
Project Lucknow Airport Application Fire Fighting
Pump Model SCP 100-360 HA Reference Curve SCP 100-360 HA_50_4_B_R02
Speed Frequency Duty Point : Suction : Discharge :
1475 RPM 50 Hz Q = 1620.0 LPM H= 35.0 m 125 mm 100 mm
Customer Details
Address - Tag Number Water Curtain Pumpset
Enquiry Date 20/02/2020 Reference: -
Offer Date 20/02/2020 Offer No WMPPL/FF/19-20/AIRPORT/200220

Operating Conditions
Capacity 1620.0 LPM Fluid Water
Head 35.0 m Specific Gravity 1
NPSHA - Temperature -
Suction Pressure 1 bar Viscosity
System / Pump in System Standalone / 1 Solid Size -
Total QTY 1 Frequency 50 Hz

Performance Data @DP

Efficiency 74.85 % NPSHR 2.53 m
Input 12.38 kW Shut Off Head 37 m
Max. Power 16.49 kW Stage 1
Speed 1475 RPM Impeller Dia (Approx) 330 mm
Max allowable soft solid size 0 mm Pump Performance Std ISO-9906-Gr2B

Performance Data @150% of DP

Flow 2430 LPM Input 15.28 kW
Head 31.31 m NPSH 2.73 m

Constructional Features MOC

Type of Pump Split Case Pump Item Description Specification

Mounting Horizontal CASING BOTTOM HALF C.I. (IS:210 Gr FG260)

Impeller Type Closed CASING TOP HALF C.I. (IS:210 Gr FG260)

Bearing (DE/NDE) 6305 2Z / 6305 2Z IMPELLER LTB2 (IS:318, Gr LTB2)

Bearing Lubrication Grease NECK RING LTB5 (IS:318, Gr LTB5)

Rotation (from coupling End) CW SHAFT SS ASTM A 276 CL 410

Recommended Power (Pole) 18.5 kW (4) SHAFT SLEEVE SS ASTM A 276 CL 410

Shaft Sealing Mechanical

Flange Type ANSI B16.1 CLASS 125 FF

Motor Make CGL

Notes :
1.Suction Pressure more than Vapour Pressure of fluid.
2.NPSHA>NPSHR by atleast 0.5m
3.NPSHR at impleller CenterLine / Inlet.
4.Fluid is not aggressive towards pump components chemically / physically.

Technical matter is subjected to change without prior notice due to intensive Research & Development activities

WILO Mather and Platt Pumps Pvt. Ltd., Pune-19

Page 42
WILO Mather and Platt Pumps Pvt. Ltd
Performance Chart
Customer RANJEET MECHATRONICS LTD. Liquid Water
Consultant - Specific Gravity 1
Project Lucknow Airport

Application Fire Fighting

Speed Frequency Pump Model SCP 100-360 HA Solid Size - mm

1475 RPM 50 Hz Flow 1620.0 LPM Head 35.0 m Stage 1

Performance @150% DP

Input 12.38 kW NPSHA - Size Pump Nozzle Recommended

PrimeMover Power 18.5 kW NPSHR 2.53 m Suction (mm) 125 150

Eff 74.85 % Shut Off Head 37 m Discharge (mm) 100 100

WMPPL/FF/19- Prepared By/Checked By Vrushank Shah

Tag Number Water Curtain Pumpset Offer No
20/AIRPORT/200220 Date 20/02/2020

Note : 1.Pump Performance with ISO-9906-Gr2B 2. NPSHa should be at least 0.5 m higher than NPSHr Page 43
Technical matter is subjected to change without prior notice due to intensive Research & Development activities Reference: SCP 100-360 HA_50_4_B_R02
Page 44
 CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar
DATA SHEET OF 3 PHASE INDUCTION MOTOR
Customer : Wilo Mather And Platt Pumps PEnquiry
Ltd. / INDENT NO : ENQ-IE2-4P/2200 (Dated: 09/07/2017)

Frame ND180M Rated Output (kW) 18.5

Voltage (V) 415 +-10% Rated Current (A) 34.00
Rated Speed (RPM) 1475 No of poles 4
Frequency (Hz) 50 +-5% Duty S1
Method of Cooling IC411 Degree of Protection IP55
Gas Group Not applicable Mounting B3
Temp Class NO
Enclosure TEFC Safe Area

Load 100% Load 75% Load 50% Load

Efficiency IE2 - 91.2 % 91.2 % 90.5 %
Power factor 0.83 0.79 0.69
AMB. Temp/Temp rise 50°C/70°C (By Resistance Method)
Insulation class F (Temp. rise limited to class ‘B’)
Rated Torque (kg-m) 12.22
Locked rotor current % FLC 600
Starting torque % FLT 200
Pull out torque % FLT 275

Method of starting Direct On Line

Winding connections Delta
No of terminals 6
Direction of rotation Bidirectional

Motor GD Sq. (kg-m²) 0.81

Load GD Sq. (kg-m²) 0.81
Starting time @100% V (Sec) 0.4
Locked rotor Withstand time hot (Sec.) 10
Locked rotor Withstand time cold (Sec.) 20
Stator Thermal / Cooling time constant 30 / 60
(min)
Terminal box position RHS From DE
Cable size 2 * 3C,25-MM²
Bearing DE/ODE 6310-ZZ / 6210-ZZ
Type of lubrication Sealed Bearing. No Lubrication Required
Shaft Material EN8 OR C40 Stator Body Material Cast Iron

Net Weight (Approx.) kg 160

Paint shade RAL7034
Applicable standards IS/IEC 60034,
Space heaters N.A.
Accessories Not Applicable

Customer specific requirement if any:

All performance data is subject to tolerance as per IEC 60034

All performance shall be measured on sinusoidal supply
Temp rise test shall be carried at rated kW & voltage for 1 hour other than S1 duty

Customer specific paint shade and paint thickness will not be applicable on powder coated components.
Issued By : Shivakumar Patange
Date : 09/10/2018 LT Motors Division, Ahmadnagar Page 45

Page 1 of 1
 FOOT FIXING OVER ALL MOTOR wt
FRAME
(kg)
AI**
A B B1 C H TOL AA AB BA BB K TOL AD AC L HD HA

ND180M 279 241 121 180.0 / 179.5 84 348 83 286 15.0 / 15.5 270 352 677 418 22 160 100

D END SHAFT EXTENSION AND KEY

D TOL E ED F TOL GD TOL G Y

48.018 / 48.002 110 80 14.00 / 13.957 9.0 / 8.9 42.5 / 42.3 M16X32

NOTES
ONE EARTHING TERMINAL IS PROVIDED INSIDE MAIN TERMINAL BOX.
MOTOR MAY HAVE ADDITIONAL FOOT HOLES FOR CUSTOMER/SITE FLEXIBILITY
**MINIMUM DISTANCE FOR EFFICIENT COOLING OF MOTOR TO BE MAINTAINED BY USER

ALL DIMENSIONS ARE IN mm

RINGED DIMENSIONS ARE AS PER IS:1231/IEC60072
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 18.5
P.O. NO. ENQ-IE2-4P NO OF POLES 4
IND. NO. ENQ-IE2-4P/2200 FRAME ND180M MOUNTING B3
CLIENT TAG NO.
PROJECT
NAME DATE REMARKS TITLE
DRN SBK 29-Sep-18
CHD SBK 29-Sep-18 DIMENSIONAL DRAWING
APPROVED SSN 29-Sep-18
DRG NO
CG Power and Industrial Solutions Limited
LT Motors Division ENQ-IE2-4P/2200-4
Ahmednagar REV 0 Page 46
ACCESSORIES SPACE HEATER THERMISTOR RTD
APPLICABLE NA NA NA
CABLE SIZE (ENTRY) NA NA NA
MAIN CABLE SIZE 2 * 3C,25-MM² CABLE ENTRY M25X1.5P 2-Nos.
CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 18.5
PO No ENQ-IE2-4P NO OF POLES 4
INDENT / ENQ No ENQ-IE2-4P/2200 FRAME ND180M
CLIENT
Tag No.
PROJECT
NAME DATE ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED
DRAWN BY AMR 29-09-18 TITLE :
CHECKED BY SBK 29-09-18
APPROVED BY SRB 29-09-18
TERMINAL BOX ARRANGEMENT

CG Power and Industrial Solutions Limited EA9101R1

LT Motors Division
Page 47
Ahmednagar
DRG No :
61908101
 THERMAL WITHSTAND TIME CURVE

COLD HOT ♦ At 75% V ▲ At 80% V • At 100% V ■ At 110% V

100000

10000
THERMAL WITHSTAND TIME ( SEC.)

1000

100

36
31
20
17
10 18 16
10
8

1
0 100 200 300 400 500 600 700
STARTING CURRENT ( % FLC )

Curves are asymptotic to Y axis.

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 18.5
P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2200 FRAME ND180M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
THERMAL WITHSTAND TIME CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC10/20/600

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 48
 SPEED VS TORQUE

360

320

280

240
% FULL LOAD TORQUE

200

160

120

80

40
PUMP/FAN
0
0 10 20 30 40 50 60 70 80 90 100
% SYNCHRONOUS SPEED

AT 110% V AT 100% V AT 80% V AT 75% V load T-N

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 18.5
P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2200 FRAME ND180M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
SUPERIMPOSED TORQUE SPEED CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC200/600

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 49
 LOAD Vs EFFICIENCY

100
90.5 91.2 91.2
90
80
70
EFFICIENCY (%)

60
50
40
30
20
10
0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

LOAD Vs POWER-FACTOR
0.9 0.83
0.79
0.8
0.69
0.7

0.6
FACTOR
POWER

0.5

0.4

0.3

0.2

0.1

0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 18.5
P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2200 FRAME ND180M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
LOAD Vs EFFICIENCY & POWER FACTOR CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC91.20/0.83

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 50
 SPEED Vs CURRENT
700

600

500
SCC (% FLC)

400

300

200

100

0
0 20 40 60 80 100
% SYNCHRONOUS SPEED
AT 110% V AT 100%V AT 80% V AT 75% V

TIME Vs CURRENT

700

600

500
SCC (%FLC )

400

300

200

100

0
0 50 100 150 200 250
%STARTING TIME

AT 110%V AT 100%V AT 80%V AT 75%V

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 18.5
P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2200 FRAME ND180M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
CURRENT SPEED & CURRENT TIME CURVE
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18 SC1475/100

CG Power and Industrial Solutions Limited

LT Motors Division
Ahmednagar

Page 51
 NEGATIVE SEQUENCE CHARACTERISTICS

1750

1500

1250
WITHSTAND TIME (SECS)

1000

750

500

250

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
% UNBALANCE CURRENT

CUSTOMER WILO Mather And Platt Pumps P Ltd. RATED O/P kW 18.5
P.O.NO ENQ-IE2-4P NO OF POLES 4
IND.NO: ENQ-IE2-4P/2200 FRAME ND180M
CLIENT: - TAG NO. 0
PROJECT: -
NAME DATE TITLE
DRN PLP 29-Sep-18
NEGATIVE SEQUENCE CHARACTERISTICS
CHD PLP 29-Sep-18
APPROVED RGV 29-Sep-18
CG Power and Industrial Solutions Limited
LT Motors Division
Ahmednagar

Page 52
Page 53
Page 54
 RATHI TRANSPOWER PVT. LTD. PUNE - INDIA
PRODUCT MANUAL
JAW-FLEX COUPLING
(L,RFC,RRJ,SW,H,RRL,RRS,SWQ,HR,SWS)

L RFC RRJ

RRS

SW

HR

SWQ HR

SWS

R-PM-J-01/02-01/14 Page 1
Page 55
 JAW-FLEX COUPLING

SPECIAL FEATURES OF VARIOUS TYPES OF JAW-FLEX COUPLING

A. L TYPE (Refer fig. 1)
• Simple in construction. Consists of two hubs & a spider.
• Every other spider arm is an idler arm and can be advanced to load carrier jaws.
Hence it functions as a spare spider in every coupling.
• Spiders can be provided of various materials with different shore hardness to
meet application requirement.
• Couplings can be supplied with taper bushes (ref. fig. 2)

B. SW TYPE (Refer fig. 3)

• Replacement / inspection of elastomeric member (i.e. snapwrap) done without
disturbing existing alignment.
• Less down time & easy for replacement of snapwrap.
• Couplings can be supplied with taper bushes (ref. fig. 4)

C. H TYPE (Refer fig. 5)

• Ratings are higher than ‘SW’ type, hence used for heavy duty application.
• Individual free floating load cushions held in place by outside ring.
• Easy to assemble & dismantle.
• Cushions easily inspected at all times.
• Couplings can be supplied with taper bushes (ref. fig. 6)

D. HR TYPE (Refer fig. 7)

• Higher in rating than L/SW, H type.
• Fixed spacer length type coupling helps to provide independent running requirement.
• Less down time of replacement of cushions and rapid disconnection without
disturbing existing alignment.

E. RRL TYPE (Refer fig. 8)

• Spacer type coupling using spider as a flexible element.
• Used where rapid disconnection disturbing the drive or driven unit.
• Easy to assemble & disassemble.
• Disconnection of spacer assembly helps to provide independent running
requirement.

R-PM-J-01/02-01/14 Page 8
Page 56
 F. RRS TYPE (Refer fig. 9)
• Spacer type coupling and is simple in construction.
• Use of Aluminium spacer gives advantage of lightweight coupling & lower MI.
• Spacer can be dropped out very easily without bolt extraction problems.
• Use of two elastomeric members gives double misalignment capacity,
flexibility & smoother power transmission.
• Easy for visual inspection / replacement of snapwrap. Hence less down time.
• Low inventory cost as no need to stock all parts due to interchange ability with
L/SW couplings.

G. SWQ TYPE (Refer fig. 10)

• Spacer type coupling using snapwrap/T-cushions as flexible elements.
• Individual replacement of T cushion reduces replacement cost.
• Used where rapid disconnection without disturbing the drive or driven unit is
required.

H. SWS TYPE (Refer fig. 11)

• Modified Jaw type spacer coupling for back pull out pump & motor.
• Comparatively light in weight.
• Suitable for horizontal & vertical application.
• Low inventory cost.

I. SWSF TYPE (Refer fig. 12)

• Modified Jaw type spacer coupling for diesel engine & back pull out pump.
• Uses std. SAE flanges, which can accommodate different sizes of couplings.
• Suitable for high speed application.
• Std. SWS coupling can be converted into flange connection.

J. DRUM TYPE COUPLING (Refer fig. 13, 14)

(LD/SWD/HD/HRD)
• Used in applications where braking is required. Brake shoe applies braking force on
drum provided with coupling e.g. conveyors, elevators, etc.
• Drums are provided in two types:-
i) Integral drum - 095 to 225 ii) Fabricated drum-226 & above
Drums are available in C.I./M.S./C.S.

K. FLANGE TYPE COUPLING (Refer fig. 15, 16)

(LF/SWF/HF/HRF)
• Used for connecting coupling in engine driven applications
e.g. generators, fire fighting pumps, etc.
• Flanges are available in two types:-
i) Integral with coupling hub/adapter ii) Bolted with coupling hub/adapter.
• Std. SAE flanges are available. Non standard flanges can be given on request.
• Integral flanges are available in C.I./C.S.
• Bolted type flanges are available in M.S.

R-PM-J-01/02-01/14 Page 9
Page 57
 L. SHEAR PIN TYPE COUPLING (Refer fig. 17)
(HS/HRS)
• Used in limited torque applications e.g. torque transmission is to be stopped at
some specified torque given by user.
• Protects equipment from damaging in case of overload.
• Shear pins can be replaced easily hence less down time.

M. RFC TYPE (Refer fig. 18)

• Is a Jaw coupling having unmachined jaws.
• The interlinking hubs acts as an additional safeguard even though flexible element
fails.
• Protects flexible element from effect of corrosive atmosphere, oil, heat, etc.

N. RRJ TYPE (Refer fig. 19)

• Jaw coupling having unmachined jaws.
• Operational vibrations and shocks are efficiently dampened and reduced.
• Equivalent to KTR Rotex.

R-PM-J-01/02-01/14 Page 10
Page 58
 JAW FLEX COUPLING

WEIGHT & MI. FOR RRS, SWQ-TYPE JAW FLEX COUPLINGS

COUPLING APPROX. MI. in Kgm2 (Approx.)

SIZE Wt. kg WR2 GD2
RRS-095 (90) 1.1 4.5 X 10-4 1.8 x 10-3
-4
RRS-095 (100) 1.13 4.6X 10 1.84 x 10-3
RRS-095 (140) 1.3 5.1 X 10-4 2.04 x 10-3
RRS-100 (90) 2.17 1.34 X 10-3 5.36 x 10-3
RRS-100 (100) 2.2 1.37 X 10-3 5.48 x 10-3
RRS-100 (140) 2.38 1.46 X 10-3 5.84 x 10-3
-3
RRS-110 (90) 3.93 3.8 X 10 0.0154
RRS-110 (100) 4.02 3.92 X 10-3 0.0157
-3
RRS-110 (140) 4.4 4.24 X 10 0.0169
-3
RRS-150 (90) 4.97 6.25 X 10 0.025
-3
RRS-150 (100) 5.0 6.18 X 10 0.0247
-3
RRS-150 (140) 5.3 6.5 X 10 0.026
RRS-190 (90) 9.0 0.015 0.06
RRS-190 (100) 9.2 0.016 0.064
RRS-190 (140) 9.7 0.017 0.068
RRS-225 (90) 12.2 0.024 0.096
RRS-225 (100) 12.4 0.025 0.1
RRS-225 (140) 12.9 0.026 0.104
RRS-226 (100) 15.6 0.037 0.148
RRS-226 (140) 16.4 0.039 0.156
RRS-226 (180) 17.1 0.041 0.164
SWQ-226 (140) 22.50 0.0583 0.2332
SWQ-226 (180) 26.00 0.0681 0.2724
SWQ-276 (140) 27.75 0.0846 0.3384
SWQ-276 (180) 32.75 0.1016 0.4064
SWQ-280 (140) 35.00 0.1590 0.636
SWQ-280 (180) 42.00 0.1968 0.7872
SWQ-295 & 2955 (140) 57.60 0.3900 1.56
SWQ-295 & 2955 (180) 68.50 0.4700 1.88
SWQ-300 (140) 69.30 0.5300 2.12
SWQ-300 (180) 81.00 0.6400 2.56
SWQ-350 (140) 101.50 1.0670 4.268
SWQ-350 (180) 119.30 1.3070 5.228

Note: Weight & MI. are with Min. Bores.

......Contd. On next page

R-PM-J-01/02-01/14 Page 22
Page 59
 JAW-FLEX COUPLING

CONSTRUCTION DETAILS OF VARIOUS TYPES

SIZES - RRL-095 TO 225

SIZES - RRS-095 TO 226

SIZES - SWQ-226 TO 350

R-PM-J-01/02-01/14 Page 13
Page 60
 JAW-FLEX COUPLING

FEATURES OF CONVERSION OF RRS-SW-L

A. RRS Type
• Consists of a SW Assembly, an Aluminium spacer with two SW kits. (The SW kit
comprises of a SW ring, a Snapwrap & a set of screws & washers.)
• No need to stock all parts except spacer kits (a RRS spacer & a SW kit). Hence
low inventory cost.
• Consists of two elastomeric members i.e. snapwraps, hence gives increased
misalignment capability.
• Use of Aluminium spacer gives advantage of lightweight coupling & lower moment
of inertia.

B. SW Type
• Consists of two hubs and a SW kit.
• L assembly can be converted into SW assembly by replacing spider from L assy.
with SW kit.
• Only SW kit to be kept in stock. Hence low inventory cost.
• Replacement/inspection of snapwrap done without disturbing existing alignment.
Hence less down time.

C. L Type
• Consists of two L hubs and a spider. Hence simple in construction.
• Tapped holes are provided on jaw OD, which helps to use same hubs for SW &
RRS Assy.
• Every other spider arm is an idler arm and can be advanced to load carrier jaws.
Hence it functions as a spare spider in every coupling.

R-PM-J-01/02-01/14 Page 17
Page 61
 JAW-FLEX COUPLING

FEATURES OF CONVERSION OF RRS-SW-L

CHIESEL HEAD SCREW

R-PM-J-01/02-01/14 Page 18
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 JAW-FLEX COUPLING

STANDARD RATINGS FOR JAW-FLEX COUPLINGS

Coupling
Rated Torque Rated Power
Size
Nm Kg-m Lbs-in. @100 RPM @1500 RPM
kW HP Kw HP
35 0.38 0.04 3 0.004 0.005 0.06 0.08
50 2.8 0.29 25 0.03 0.040 0.45 0.60
70 4.9 0.50 43 0.05 0.07 0.75 1.0
75 9.8 1.00 87 0.1 0.13 1.5 2.0
95 21.1 2.15 187 0.22 0.30 3.3 4.4
99 35.1 3.58 311 0.37 0.50 5.55 7.4
100 46.4 4.73 411 0.49 0.66 7.35 9.9
110 89 9.08 788 0.93 1.25 13.95 18.7
150 141 14.38 1248 1.5 2.01 22.5 30.2
190 190 19.37 1682 2.0 2.68 30 40.2
225 265 27.02 2345 2.8 3.75 42 56.3
226 327 33.34 2894 3.4 4.56 51 68.4
276 532 54.2 4709 5.6 7.51 84 112.6
280 782 79.7 6921 8.2 11 123 165
295 1279 130.4 11320 13.4 18 201 270
2955 2132 217.4 18870 22.3 30 334.5 449
300 3047 310.7 26968 31.9 43 478.5 642
350 4308 439.3 38129 45.1 60 676.5 907
307 5348 545.3 47334 56 75 840 1126
357 7162 730.3 63389 75 101 1125 1509
367 9931 1012.7 87897 104 139 1560 2092
407 14228 1451 125928 149 200 2235 2997
457 19194 1957 169881 201 270 3015 4043
509 34186 3486 302572 358 480 5370 7201
609 50325 5132 445414 527 707 7905 10601
709 70474 7186 623748 738 990 11070 14845
809 87663 8939 775883 918 1231 13770 18466
911 101414 10341 897590 1062 1424 15930 21362
1013 151547 15453 1341305 1587 2128 23805 31923
1015 210085 21423 1859410 2200 2950 33000 44254
1115 254966 25999 2256640 2670 3581 40050 53708
1117 390089 39778 3452580 4085 5478 61275 82171

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