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SP-30


11 CIRCUIT DIAGRAM
2 3 4 5 6 7 8 9 0

136Y103138 ※パントモ無しはSA9を無くしたハーネス136Y103216になります
  カセッテIN検出 SND-CN9
SND-CN6 VCC S1 UL1007-AWG28赤 A
1 1 (Cassette IN) 1

2 SEN1 UL1007-AWG28灰 2 146S0102 2

3 GND1 UL1007-AWG28黒 3
179228-3 3

 A VCC S2 179609-1 A

5 SEN2 5 136Y103139
113Y100693 6 GND2 カセッテホールド検出 113Y100693 6

7 VCC S3
UL1007-AWG28赤 1
A2 (Cassette hold) 7 MT2A UL1007-AWG24橙
8 SEN3
UL1007-AWG28灰 2 146S0102 8 +24V 2A
9 GND3
UL1007-AWG28黒 3
179228-3 9 MT2AB
10 VCC S4 179609-1 10 +24V 2AB
11 SEN4 11 MT2B
12 GND4 IP突出防止コマHPセンサ 12 +24V 2B MA1
13 VCC S5
UL1007-AWG28赤 1
A MT3A
146S0102
13 1
吸盤駆動モータ
1 SEN5
UL1007-AWG28灰 2
+24V 3A
1 2
Sucker driving motor
15 GND5
UL1007-AWG28黒 3
179228-3 15 MT3AB 3

16 On/Off1 179609-1 +24V 3AB


16
118SX213 0.567A(02A)
17 LDSND1 17 MT3AB 5
DF1B-18DS-2.5RC 幅寄せ位置センサ +24V 3AB
18 18 6
XAP-06V-1
B
DF1B-2428SCA UL1007-AWG28赤 1 A7 MT3B
B

146S0102
19
SXA-001T-P0.6
UL1007-AWG28灰 2
24DRV1
XADRP-20V 20
UL1007-AWG28黒 3
179228-3 SXA-001T-P0.6
179609-1 SOLA1 カセッテホールドSOL
1
Cassette Hold Solenoid
吸盤HP検出
UL1007-AWG28赤 1 A (Sucker HP)
2 107Y0183A
UL1007-AWG28灰 146S0102 3 OLA 5556PBTL
2 1.26A(0.24A)
UL1007-AWG28黒 5557-04R
3
179228-3
179609-1
SND-CN11
INV-C INV-D 136Y103146 1 SVA1

INV1-CN2
2 1
IPリーク IP leak
UL1007-AWG28赤 1 1 UL1007-AWG28灰 1
3 2
134S0059 XAP-02V-1
UL1007-AWG28灰 2 2 2
SXA-001T-P0.6 0.12A
C
UL1007-AWG28黒 3 3 3
5 C

UL1007-AWG28赤 6
UL1007-AWG28灰 5 5 5
7
UL1007-AWG28黒 6 6 6
XHP-6
SND-CN8 8

1 UL1007-AWG28赤 7 7 SXH-001T-P0.6 9

2 UL1007-AWG28灰 8 8
10
3 UL1007-AWG28黒 9 9
11
UL1007-AWG28赤 10 10
12

5 UL1007-AWG28灰 11 11
13

6 UL1007-AWG28黒 12 12
24DRV2 UL1007-AWG22橙 MA2
INV2-CN2 1
118Y100082 幅寄駆動モータ
1
<> 15 DCMCW UL1007-AWG28灰 1
DF1B-6DS-2.5RC DF1B-12DEP-2.5RC DF1B-12DES-2.5RC 2
UL1007-AWG28灰
DF1B-2428SCA 109N100007 16 DCMCCW 2
DF1-PD2428SCB DF1B-2428SCA 3
17
XAP-02V-1
SXA-001T-P0.6
XADRP-18V 18
SND-CN5 5

D
1
6
SXA-001T-P0.6 D

XHP-6 PA1
2
SND-CN12 +24V FANONOFFDRV 133Y100031
3
カセッテ小サイズ検出 SXH-001T-P0.6 1 1
IP吸着
VCC S8 UL1007-AWG28赤 1
2 2
A IP adsorption pump
5 SEN8 UL1007-AWG28灰 2
146S0102 3 3
XARR-03VF 0.12A
GND FAN
6 GND8 UL1007-AWG28黒 3
179228-3 179228-4 SXAM-001T-P0.6
7 VCC S9
179609-1 <> 179609-1
8 SEN9
MC1
109N100007 SND-CN10 MT6A UL1007-AWG22橙
9 GND9 幅寄せ搬送モータ
1 1

10 VCC S10
2 +24V 6A 2
Side-Positioning motor
11
3 MT6B 3

+24V 6B 118SX213 0.632A(0.0A)


12
パントモカセッテ判別
On Off2 UL1007-AWG28赤 A 5 +24V 6AB 5
13 1
 (Pantomography cassette) XAP-06V-1
1 LDSND2 UL1007-AWG28灰 2
146S0102 6 MT6BB 6

MT7A UL1007-AWG24橙 SXA-001T-P0.6


15 GND11 UL1007-AWG28黒 3
179228-3
7

E DF1B-16DS-2.5RC 8 +24V 7A MZ1 E


16
179609-1
DF1B-2428SCA パントモ対応機で使用 9 MT7AB 1
副走査モータ
Built for Pantomography 10 MT7B 2
Sub scanning motor
11 +24V 7B 3
Z
カセッテOUT検出
SND-CN4 VCC S12 UL1007-AWG28赤 4 12 MT7BB
118SX214相当品 0.872A(0.2A)
1 1 (Cassette OUT) UL1007-AWG28灰
146S0102 13 +24V 9
2 SEN12 UL1007-AWG28灰 2
5

1 24V DRV3
PHR-6
3 GND12 UL1007-AWG28黒 3
179228-3
6

15
SPH-002T-P0.5S
179609-1
5 XADRP-16V 16

6 SXA-001T-P0.6
7 VCC S14 MZ2
UL1007-AWG28灰 A IP長さ検出センサ UL1007-AWG24橙
8 SEN14 1
1 ソフトニップ解除モータ
9 GND14 UL1007-AWG28黒 2 146S0083 IP落下(受光) 2
NIP release motor
10 VCC S15 UL1007-AWG28灰 3
IP Fall 3

11 UL1007-AWG28黒 PHR-4 下側 118SX 214 0.872A(0.2A)


5
12 SPH-002T-P0.5S PHR-6
6
13
SPH-002T-P0.5S
DF1B-14DS-2.5RC 1

DF1B-2428SCA INV1-CN3
UL1007-AWG28灰
1
冷陰極蛍光灯
1 IP長さ検出センサ
2 146S0082 IP落下(発光) XHP-2
2
1 123N0009
UL1007-AWG28黒 3
PHR-3 (IP Fall:radiation) SXH-001T-P0.6
SPH-002T-P0.5S 上側
INV1-CN4 1
冷陰極蛍光灯
XHP-2
2
123N0009
SXH-001T-P0.6

G G

INV2-CN3 1
冷陰極蛍光灯
SND-CN3 XHP-2
2
123N0009
1

2
SXH-001T-P0.6
3
IP検出1 INV2-CN4
VCC S17 UL1007-AWG28赤 C 1 冷陰極蛍光灯
1
(IP-detect 1)
5 SEN17 UL1007-AWG28灰 2
146N0016 XHP-2
2
123N0009
6 GND17 UL1007-AWG28黒 3
179228-3 SXH-001T-P0.6
7
179609-1
8

9   副走査ニップセンサ
10 VCC S19 UL1007-AWG28赤 1 Z2
11 SEN19 UL1007-AWG28灰 2 146S0102
H
DF1B-12DS-2.5RC 12 GND19 UL1007-AWG28黒 3
179228-3 H

機種 2245 ユニット -
DF1B-2428SCA 179609-1
名称 回路図 補助名称 PRITWO

コード Z22N2245000 Rev. 02



富士フイルム株式会社 4
4

2 3 4 5 6 7 8 9 0

020-233-04C CR-IR 392 Service Manual  SP-30


SP-32


13 List of Service Parts for Securing and Wiring

1.  1. Service Parts for Securing and Wiring


● 発注の際は部品コードと発注数量を明記すること。発注数量は 100 個単位とする。 l Clearly indicate the part code and quantity required when ordering service parts.
Service parts can be ordered in sets of 100.
● サービス部品の納入時、部品コードをサービスマニュアルで使用されている記号に読
替えるための表が「5.[部品コード]→[記号]読替表」に用意されている。 l The table in “5. [Parts Code] to [Symbol] Conversion Table ”  is provided for converting
  {SP:13 _ 5. } the parts code of delivered service parts to the symbols used in the service manual.
  {SP:13 _ 5. [Parts Code] to [Symbol] Conversion Table}

2.  2. Screws
● サービス部品一覧表の中のねじの記載方法の例を以下に示す。この記載方法はサービ l The following is an example of how screws in the service parts table are described.
スマニュアル内の記載方法と同じである。 This description method is the same as that in this Service Manual.

020-233-04C CR-IR 392 Service Manual  SP-32


SP-33


13 List of Service Parts for Securing and Wiring

 
  Reference information   Reference information
Symbol Parts code    Symbol Parts code   
Shape Parts name Material/treatment, etc. Shape Parts name Material/treatment, etc.
BR3x6 308S0401 鋼 鋼
ばね座金 + みがき丸座金 TP3x6 308S0414 亜 鉛 メ ッ キ + 白色 3 価ク
BR3x10 308S0403 座金組込み
亜 鉛 メ ッ キ + 白色 3 価ク 六角頭 TP ネジ ロメート
十字穴付六角ボルト
BR3x12 308S0404 ロメート Cross recessed 色:うすい白色
Cross recessed TP4x8 308S0424
色:うすい白色 hexagon head TP Steel
BR3x32 308S0432 hexagon head
Steel screw Zinc plating/White trivalent
screw with spring
BR4x8 308S0406 Zinc plating/White trivalent TP4x12 308S0426 chromating
and plain washers
chromating Color: Light white
BR4x25 308S0411 Color: Light white 六角穴付き止めネジ 鋼
WP3x4 303S0102 (W ポイント) 亜鉛メッキ + リン酸塩処理

亜 鉛 メ ッ キ + 白色 3 価ク Hexagon socket Steel
六角頭デルタイトネ ロメート WP4x4 303S0107 head set screw Zinc plating/Phosphate
ジ 色:うすい白色 (double -point) treatment
DT3x6 306S0101
Hexagon head Steel 鋼
deltight screw Zinc plating/White trivalent 低頭 六角穴付き 亜鉛メッキ + 白色 3 価クロ
chromating TP3x6 低頭 TP ネジ メート
308S0653
Color: Light white Thin head Hexagonal recessed Steel
ステンレス TP3x6 thin head TP screw Zinc plating/White trivalent
十字穴付なべ小ねじ chromating
不動態化処理
*N4x8 301S2000408 Cross recessed pan
Stainless steel
head screw
Passive state treatment

  六角頭樹脂用タッピ
PS3x6 306S0151 亜鉛メッキ + 白色 3 価クロ
ングねじ
メート
Hexagon head
Steel
tapping screw for
PS3x8 306S0152 Zinc plating/White trivalent
plastic
chromating
ステンレス
六角ボルト
不動態化処理
*R8x20 304S1000820 Hexagon head
Stainless steel
screw
Passive state treatment

トラスねじ
黒色 3 価クロメート
T2x5 301S3750205 Cross recessed
Steel
truss head screw
Black trivalent chromating

020-233-04C CR-IR 392 Service Manual  SP-33


SP-34


13 List of Service Parts for Securing and Wiring

3. 
3. Stopper Rings, Washers, Nuts

  Reference information
Symbol Parts code   
Shape Parts name Material/treatment, etc.

*E3 315S3360030
ステンレス
*E4 315S3360040
E 形止め輪 不動態化処理
E ring Stainless steel
*E6 315S3360060
Passive state treatment
*E8 315S3360080

KL リング
KL6 315S0051
K-CL ring

*SW4 309S0220004 ステンレス


ばね座金 不動態化処理
Spring washer  Stainless steel
*SW8 309S0220008 Passive state treatment

*W4 309S0120004 ステンレス


平座金 不動態化処理
Plain washer  Stainless steel
*W8 309S0110008 Passive state treatment

ステンレス
  六角ナット 不動態化処理
*Na8 305S1110008
Hexagon nut Stainless steel
Passive state treatment

020-233-04C CR-IR 392 Service Manual  SP-34


PM-6

2. Details of Maintenance Procedures (3) Click on to select the location where the data is to be backed up. After
selection, click on [OK]. Verify the location for backup
backup and click on [OK].

2.1 Backing Up the Log #1

(1) Start the RU PC-TOOL.

REFERENCE
The path for the RU PC-TOOL is as follows:
C:\Program Files\FujiFilm\FCR\Tool\RuPcTool\RuPcTool.exe

(2) Select “LOG ALL” from the BACKUP items, and click
click on [EXECUTE].
[EXECUTE].
C o n g u a i o n ()

EACHRU SETTING
CONNECTIONTEST
C

#2
RUNAME LISTOF EXISTING RU

RUIPADDR
ERROR LOG
CONFIGURATION
  STORE
TRACE LOGS
HISTORY LOG
 ALLRUs SETTING
LOG ALL
SCN ALL DATA
SCN LIGHT COLLECTING DATA
SCN OPTICAL DATA
#3
C o n g u a i o n ()

EACHRU SETTING
C
#1
CONNECTIONTEST

"LOG ALL"
RUNAME LISTOF EXISTING RU

RUIPADDR

#2
BACKUP RESTORE

 ALLRUs SETTING

FRRB602001.ai

#4
→ The window opens for prompting
prompting to select the location for backing
backing up the data.

FRRB602002.ai

→ Upon completion of the backup, the Complete window appears.


(4) Click on [OK].

FRRB602003.ai

→ The window returns to the RU PC-TOOL window.

020-233-01E CR-IR 392 Service Manual  PM-6


BLANK PAGE
PM-7
2.2 Checking the Error Log
(1) Click on [ERROR DB].
C o n g u a i o n(C )

EACHRUSETTING
CONNECTIONTEST
RUNAME LISTOF EXISTING RU

RUPADDR

BACKUP RESTORE

 ALLRUsSETTING

FRRB602004.ai

→ The ERROR-DB window opens.

(2) Click on [UPDATE].

FRRB602005.ai

(3) Select the log, and check to make sure


sure that the error
error log is not abnormal.

#1

#2

FRRB602006.ai

(4) Click on .

→ The window returns to the RU PC-TOOL window.

020-233-01E CR-IR 392 Service Manual  PM-7


PM-8
2.3 Checking the Erasure Lamp Lightin
Lighting
g Time (2) Click on the [LAMP] tab, and conrm the total
total count for the erasure lamp
lamp lighting.
After the conrmation, click on [CANCEL].
(1) Click on [EDIT HISTORY
HISTORY].
].
→ The EDIT HISTORY window opens. #1

C o n i g u a t o n()

EACHRUSETTING
CONNECTIONTEST
RUNAME LISTOF EXISTNG RU

RUIPADDR

BACKUP RESTORE

 ALLRUs SETTING

#2

FRRB602007.ai

#3

FRRB602008.ai

→ The display returns to the RU PC-TOOL window.


window.

020-233-01E CR-IR 392 Service Manual  PM-8


PM-9

3. Checking the Image/Conveyance


(1) Check the image/conveya
image/conveyance.
nce.
  {IN:12. _Image/Conveyance
 _Image/Conveyance Checks}

020-233-01E CR-IR 392 Service Manual  PM-9


PM-10

4. Pulling Out the Machine


(1) Power OFF the RU.

(2) Disconnect the power cable and


and the I/F cable.

(3) Pull out the machine


machine to the working
working space.

020-233-01E CR-IR 392 Service Manual  PM-10


PM-11

5. Removing the Covers 6. Turning Off the High-Voltage Switch


(1) Turn OFF the high-voltage switch (S1).
(S1).
5.1 Removing the Covers (1st/3rd/5th Years)
(1) Remove the right-hand
right-hand side cover.
- Right-hand side cover 
 {MC:3.1 _Cover}

5.2 Removing the Covers (2nd/4th Years)


(1) Remove the following covers.
- Right-hand side cover 
- Left-hand side
de cover 
- Back cover 
cover 
- Top cover 
- Front-bottom cover 
- Front-top cover 
cover 
 {MC:3.1 _Cover}

(2) Remove the board box cover.


 {MC:3.2 _Board Box Cover}

020-233-01E CR-IR 392 Service Manual  PM-11


PM-12

7. Erasure Unit 7.2 Cleaning the Filter 


(1) Remove the reection plate.

7.1 Removing the Erasure Unit  {MC:6.2 _R


 _Reection
eection Plate}

(1) Remove the erasure unit. (2) Clean the lter with a moistened
moistened cloth.
 {MC:6.1 _Erasure Unit}

(3) Reinstall the reection plate.


 {MC:6.2 _R
 _Reection
eection Plate}

u NOTE u
For the preventive maintenances in the 2nd/4th years, clean the reection plate before
reinstalling it.

020-233-01E CR-IR 392 Service Manual  PM-12


PM-13
7.3 Cleaning the Reection Plate
(1) Remove the reection plate.
 {MC:6.2 _R
 _Reection
eection Plate}

(2) Clean the


the reection
reection plate with a moistened cloth.

(3) Reinstall the reection plate.


 {MC:6.2 _R
 _Reection
eection Plate}

020-233-01E CR-IR 392 Service Manual  PM-13


PM-14
(2) Clean the roller (small)
(small) with a moistened
moistened cloth.
8. Cassette Set Unit

8.1 Cleaning the Roller (Small)


(1) Manually rotate the gear of the motor,
motor, and move the IP suction
suction arm to the front.

8.2 Cleaning the Suction Cups


(1) Clean the suction cups with a moistened cloth.

020-233-01E CR-IR 392 Service Manual  PM-14


PM-15
8.3 Cleaning the Rubber Rollers (3) Reinstall the rubber roller (A, B).
 {MC:7.3 _Rubber Roller (A, B)}
(1) Remove the rubber roller (A, B).
(4) Clean the rubber roller (A, B) with a moistened cloth.
 {MC:7.3 _Rubber Roller (A, B)}
(2) Clean the rubber roller (C, D) with a moistened cloth.

u INSTRUCTION u
- Clean the rubber roller (C, D) while rotating the gear of the left-hand side.
- When cleaning the rubber roller (C, D), as you need to put your hand deep into the
machine, pay attention not to hurt yourself by the tip of the bracket.

020-233-01E CR-IR 392 Service Manual  PM-15


Contents Installation (IN) 0.19

Appendix 8. Nothing .................................................... Appx IN-34


Appendix 9. Vehicle Mounting Procedures................ Appx IN-35
1. Installing the Equipment ................................................... Appx IN-35
2. When Moving the Vehicle ................................................ Appx IN-35
3. When Using the Equipment ............................................. Appx IN-35

020-233-03E CR-IR 392 Service Manual  0.19


PM-16
8.4 Cleaning the Shutter  8.5 Reinstalling the Erasure Unit
(1) Clean the shutter with a vacuum cleaner. (1) Reinstalling the erasure unit
 {MC:6.1 _Erasure Unit}

020-233-01E CR-IR 392 Service Manual  PM-16


PM-17

9. Light-Collecting Guide 9.4 Cleaning the Light-Collecting Guide

CAUTIONS 
9.1 Removing the Bottom Cover 
- Never touch the light-receiving face of the light-collecting guide even when you are
(1) Remove the bottom cover. wearing gloves.
- Do not wipe the light-collecting guide with a dry sheet of lens cleaning paper.
 {MC:3.4 _Bottom Cover}
Otherwise, the guide might get damaged.
- Do not wipe the photomultiplier attachment face.

9.2 Removing the Post-Reading Conveyor Guide Assembly


u INSTRUCTION u
(1) Remove the post-reading conveyor guide assembly. When servicing the light-collecting unit, wear gloves.
  {MC:10.1 _Post-reading Conveyor Guide Assembly}
(1) Clean the light-collecting surface of the light-collecting guide.

9.3 Removing the Light-Collecting Unit u INSTRUCTIONS u


- Use lens cleaning paper to clean the light-collecting surface.
(1) Remove the light-collectiong unit. - Use four-fold two plies of the lens cleaning paper and moisten with dehydrated ethanol.
 {MC:8.1 _Light-Collecting Unit} - Use new sheets of the lens cleaning paper and clean until the paper does not catch
smears.
- Clean in one direction at a constant rate.

020-233-02E CR-IR 392 Service Manual  PM-17


PM-18
9.5 Reinstalling the Light-Colleting Unit
(1) Reinstall the light-collecting unit.
 {MC:8.1 _Light-Collecting Unit}

9.6 Reinstalling the Post-Reading Conveyance Guide


Assembly
(1) Reinstall the post-reading conveyance guide assembly.
  {MC:10.1 _Post-reading Conveyor Guide Assembly}

9.7 Reinstalling the Bottom Cover 


(1) Remove the bottom cover.
 {MC:3.4 _Bottom Cover}

020-233-01E CR-IR 392 Service Manual  PM-18


Control Sheet
Isuue date Revision number Reason Pages affected
08.09.2011 01 New release (FM5870) All pages
09.23.2011 02 Revision (FM5937) 10, Appx IN-2, Appx IN-3, Appx IN-5,
 Appx IN-7, Appx IN-9, Appx IN-10,
 Appx IN-14, Appx IN-19–Appx IN-22,
 Appx IN-24, Appx IN-25

CR-IR 392 Service Manual 03.15.2012 03 Revision (FM6003) 3, 9, 11, 13, 14, 30,
 Appx IN-5, Appx IN-34, Appx IN-35
10, 24, Appx IN-4, Appx IN-22,
12.01.2012 04 Revision (FM6113)
 Appx IN-30

Installation (IN)

020-233-04E CR-IR 392 Service Manual 


IN-1

1. Specications of the Machine


Refer to the "Product Specications" for specications of t he machine.

020-233-01E CR-IR 392 Service Manual  IN-1


Safety-12

4. CLASSIFICATION
1. According to the type of protection against electrical shock
CLASS 1 EQUIPMENT

2. According to the degree of protection against electrical shock


NO APPLIED PART

3. Protection against harmful ingress of water or particulate matter 


IP00

4. According to the degree of safety of application in the presence of a


ammable anesthetics mixture with air or with oxygen or nitrous oxide.
Equipment not suitable for use in the presence of a ammable anesthetics mixture with air or
with oxygen or nitrous oxide.

5. According to the mode of operation


CONTINUOUS OPERATION

020-233-03E CR-IR 392 Service Manual  Safety-12


IN-2

2. Installation Work Flowchart


n Workow for First-Time Installation

START   A
3. Preparation for Installation 8. Installing the RU PC-TOOL

3.2 Unloading  9. Installing the RU Software

3.3 Transfer 
10. Starting Up the RU 
3.4 Temporary Placement 

3.5 Checking the Items Supplied  11. Changing the RU and FTP Server Settings

4. Installation Procedures
12. Image/Conveyance Checks

4.1 Removing the Transportation Protective Member 


12.1 Preparations

5. Connecting the Cables 12.2 Image/Conveyance Checks

5.1 Checking the Power Cable 13. Conrming the S Value

5.2 Connecting the Interface Cable


14. Powering OFF the Console/RU 
6. Final Placement 
15. Cleaning the Console/RU 
6.1 Securing the Machine
END
6.2 Connecting and Retaining the Power Cable

7. Installing the Console

 {CR-IR 391CL Service Manual}

 A

020-233-01E CR-IR 392 Service Manual  IN-2


Safety-14
Guidance and manufacturer’s declaration - electromagnetic immunity Guidance and manufacturer’s declaration - electromagnetic immunity
The machine is intended for use in the electromagnetic environment specied below. The The machine is intended for use in the electromagnetic environment specied below. The
customer or the user of the machine should assure that it is used in such an environment. customer or the user of the machine should assure that it is used in such an environment.
Electromagnetic IEC 60601 test Compliance
I mmu ni ty t es t I EC 60 601 t est l evel Co mp li an ce l eve l environment - Immunity test Electromagnetic environment - guidance
level level
guidance
Conducted RF 3 Vrms 3 Vrms Portable and mobile RF communications
Electrostatic discharge ±6kV contact ±2kV contact Floors should be equipment should be used no closer to
(ESD) ±4kV contact wood, concrete or IEC 61000-4-6 150kHz - 80MHz any part of the machine, including cables,
±8kV air  ±6kV contact ceramic tile. If oors than the recommended separation distance
IEC 61000-4-2 are covered with calculated from the equation applicable to
±2kV air  synthetic material, the frequency of the transmitter.
±4kV air  the relative humidity
±8kV air  should be at least Recommended separation distance
30%.
Electrical fast transient/ ±2kV for power supply ±2kV for power supply Mains power quality Radiated RF 3 V/m 3 V/m d = 1.2 P 

burst lines lines should be that of a


±1kV for input/output ±1kV for input/output typical commercial IEC 61000-4-3 80MHz - d = 1.2 P  80 MHz - 800 MHz
IEC 61000-4-4 lines lines or hospital 2.5GHz
environment. d = 2.3 P  800 MHz - 2.5 GHz
Surge ±1kV Line to Line ±1kV Line to Line Mains power quality
should be that of a where P   is the maximum output power rating
IEC 61000-4-5 ±2kV Line to Ground ±2kV Line to Ground typical commercial of the transmitter in watts (W) according to
or hospital the transmitter manufacturer and d  is the
environment. recommended separation distance in metres
(m).
Voltage dips, short < 5 % U T   < 5 % U T   Mains power quality
interruptions and (>95% dip in U T  ) (>95% dip in U T  ) should be that of a Field strengths from xed RF transmitters,
voltage variations on for 0.5 cycle for 0.5 cycle typical commercial as determined by an electromagnetic site
power supply input or hospital a
survey, should be less than the compliance
lines 40 % U T   40 % U T   environment. If level in each frequency range.
b

(60% dip in U T  ) (60% dip in U T  ) the user of the


IEC 61000-4-11 machine requires Interference may occur in the vicinity of
for 5 cycles for 5 cycles continued operation equipment marked with the following symbol:
during power mains
70 % U T   70 % U T   interruptions, it is
(30% dip in U T  ) (30% dip in U T  ) recommended that
for 25 cycles for 25 cycles the machine be
powered from an
< 5 % U T   < 5 % U T   uninterruptible power NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
(>95% dip in U T  ) (>95% dip in U T  ) supply or a battery. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reection from structures, objects and people.
for 5 s for 5 s
a
Field strength from xed transmitters, such as base stations for radio (cellular/cordless)
Power frequency 3 A/m 3 A/m Power frequency telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV
(50/60 Hz) magnetic magnetic elds broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
eld should be at levels
environment due to xed RF transmitters, an electromagnetic site survey should be
characteristic of a considered. If the measured eld strength in the location in which the machine is used
IEC 61000-4-8 typical location in a exceeds the applicable RF compliance, the machine should be observed to verify normal
typical commercial operation. If abnormal performance is observed, additional measures may be necessary,
or hospital such as reorienting or relocating the machine.
environment.
b
NOTE U T   is the a.c. mains voltage prior to application of the test level. Over the frequency range 150 kHz to 80 MHz, eld strength should be less than 3 V/m.

020-233-01E CR-IR 392 Service Manual  Safety-14


IN-3

3. Preparation for Installation 3.1.2 Precautions on Patient Environment

n Additional Protective Grounding


3.1 Precautions Regarding Installation If the RU is installed in the patient environment with the connected equipment in the
nonmedically used room, the additional protective grounding will be required.
The place where the machine is to be installed needs to meet the criteria set forth in "Getting Denitions of "patient environment", "medically-used room", and "non-medically used room"
Started" and "3.1.1 Installation Site Requirements." Preinstallation procedures should be are given below.
performed beforehand for necessary construction work, electrical work, and air-conditioning
system installation. l Patient Environment
Patient environment is the area for the patient to receive medical procedures (treatment,
3.1.1 Installation Site Requirements tests, diagnosis, and monitoring). It is the space measuring 2.5 m in all four directions and
2.5 m in height from the area of the patient's body. It excludes the space traveled by the
 Avoid the following installation sites: patient to reach the medically-used room.
- Places where the temperature changes drastically.
- Places near heat sources such as heaters. l Medically-Used Room
- Places where water leakage or equipment submersion may occur. Room equipped with protective grounding (medical use outlet or medical use grounding
- Places where corrosive gas may be generated. terminal) implemented by the medical grounding method. The protective grounding inside
- Dusty places. the medically-used room is equipotential, and the protective grounding of t his medically-
- Places where the machine is subject to constant or excessive vibration or shock. used room is equipotential to that in the other medicallyused room. Generally, a portion of the
- Places that are exposed to direct sunlight. medically-used room is the patient environment.
- Places that are exposed to X-rays while the machine is processing. l Non-Medically Used Room
Make sure that the machine will never be exposed to direct and scattered X-rays while the
 Areas outside the medically-used room are considered the non-medically used room.
machine is processing.
The size and position of the X-ray shields should be such that the machine is completely
shielded to avoid exposure of direct and scattered X-rays to the machine.
3.1.3 Precautions for System Connection (Outside Japan)
- Install this device in the place that a patient dose not touch.
"Accessory equipment connected to be the analog and digital interfaces must be certied
l When installed in the patient environment
according to the respective IEC Standards. Furthermore all congurations shall comply
In the room where the machine is to be installed, the hospital-grade grounding terminal and
with the medical system standard, IEC60601-1-1:2000 and IEC60601-1:2005 chapter 16.
outlet should be provided.
Everyone who connects additional equipment congures a medical system, and is t herefore
The installation place should be within reach of the cable of the patient environment support
responsible that the system complies with the requirements of IEC60601-1-1:2000 and
cable kit from the hospital-grade grounding terminal and outlet.
IEC60601-1:2005 chapter 16.
l When installed in other than the patient environment If in doubt consult with the your local technical service representative."
Make sure that persons other than routine operators of the machine will not touch the
machine inadvertently.

020-233-03E CR-IR 392 Service Manual  IN-3


IN-4
3.2 Unloading

 CAUTION 
- When unloading/moving the machine, two persons should always cooperate to do
so.
- Before unloading the machine, secure a proper machine transfer route.

The operation procedures depend on the packing format. Refer to the corresponding
procedures for unloading.
  {IN:3.2.1 _Unloading (Only in USA)}
  {IN:3.2.2 _Unloading (Outside Japan and USA)}

020-233-01E CR-IR 392 Service Manual  IN-4


IN-5
3.2.1 Unloading (Only in USA) (3) Remove the cardboard and pull out the accessory bag.
#1 Remove the cardboard.
(1) Unload the machine together with the pallet from the truck. #2 Pull out the accessory bag.

(2) Cut off the PP band.

020-233-01E CR-IR 392 Service Manual  IN-5


IN-6
(4) Remove the buffer material. (6) Pull out the machine.

(5) Cut the bottom of the plastic cover.

020-233-01E CR-IR 392 Service Manual  IN-6


IN-22
8.2 Uninstalling the RU PC-TOOL (4) Select “Change User Account Control settings”.

u NOTE u
#1
- If the OS of the Console is Windows Vista or Windows 7, turn off the UAC (User Account
Control) function before installation.
- After the installation, be sure to turn back on the UAC (User Account Control).

(1) Turn ON the power of the Console.

(2) Select “Control Panel” from the Windows start menu.


PRIT07050015.ai

→ The “User Account Control Settings” window opens.

(5) Lower the slide bar to the bottom and click “OK”.
#2

#1 #1

PRIT07080001.ai

→ The “All Control Panel Items” window opens.

(3) Click “User Accounts”. #2

PRIT07050016.ai

→ The systen returns to the “User Accounts” window.

(6) Close the “User Account Control Settings” window.

(7) Restart the Console.

(8) Insert the RU-APL CD-ROM into the Console.


→ The “Set Up PC-TOOL” window automatical ly appears.
#1
If the “Set Up PC-TOOL” window does not automatically appear, click on “Start” and “My
computer (Computer)”, and the double-click on the RU-APL CD-ROM icon.

PRIT07050014.ai

→ The “User Accounts” window opens.

020-233-01E CR-IR 392 Service Manual  IN-22


IN-23
(9) Click on [UNINSTALL]. (12) Click on [Finish] upon completion of the uninstallation.

#1

#1
PRIT07050033.ai

(13) Press a key in accordance with the instruction on the screen.

PRIT07050030.ai → You are then returned to the "Set Up PC-TOOL" window.

(10) Click on [NEXT].


(14) Install the RU PC-TOOL according to the following procedures.
 {IN:8.1 _Installing the RU PC-TOOL}

#1
PRIT07050031.ai

(11) Click on [Remove].

#1
PRIT07050032.ai

020-233-01E CR-IR 392 Service Manual  IN-23


IN-24
(5) Enter the "y" and press the [Enter] key.
9. Installing the RU Software
→ Message les for IIP are copied to the Console.
(1) Turn ON the power of the RU.

u NOTE u
Perform steps (2) to (7) only when the CR Console is to be connected. To connect a
console other than the CR Console, proceed to step (8).

(2) Insert the RU-APL CD-ROM into the Console.


PRT040709004.ai

(3) Execute "Change_MSG" inside the RU-APL CD-ROM. (6) Shut down the RU, and turn OFF the main power switch.

(7) Turn ON the main power switch to restart the RU.

(8) Install the RU software.


 {MU:1.11 _INSTALL}

u NOTE u
- Install the software under the default settings without changing the RU NAME and the
RU IP address in this procedure.
- If the default RU NAME and IP address are already used in another machine in the
network, once change the settings of the other machine, and install the RU software.
- If the default RU NAME and IP address are already used in the same network and
cannot be changed, connect the RU directly with the Console via the LAN cable, change
the RU NAME and the IP address, and then connect to the network.

PRT040709001.ai The default settings are as follows:


→ The following window opens. Reader Unit IP Address : 172.16.1.10
FTP Server IP Address : 172.16.1.20

RU

PRT040709002.ai

(4) Enter the "1" and press the [Enter] key.


→ The conrmation window opens. Console

IP Address : 172.16.1.20
FRRB709001.ai

(9) Exit the RU PC-TOOL.

(10) Shut down the Console and the RU, and turn OFF the main power switch.
PRT040709003.ai

020-233-04E CR-IR 392 Service Manual  IN-24


IN-25

10. Starting Up the RU 11. Changing the RU and FTP Server Settings
(1) Start up the Console. Take the following procedures to change the RU NAME, the RU IP address, the FTP server
IP address and the conguration settings.
(2) Turn ON the power of the RU.
n Changing the RU NAME and the RU IP Address
(3) Check that “onL” appears on the RU operation panel.
 {MU: Appendix.1 _Procedures for Changing the RU IP Address}
(4) Check to make sure that images can be correctly read in the Console.

n Changing the FTP Server IP Address


 {MU: Appendix.2 _Procedures for Changing the IP Address of the FTP Server}

n Changing the Conguration


 {MU:1.14 _EDIT CONFIGURATION}

020-233-01E CR-IR 392 Service Manual  IN-25


 Appx IN-35

Appendix 9. Vehicle Mounting Procedures 2. When Moving the Vehicle

This section describes procedure to mount CR-IR 392 on a vehicle. Turn OFF the main power of the equipment and load the dummy cassette.
For usage of the dummy cassette, see “Vehicle Mounting Operation Manual” enclosed to the
dummy cassette.

For vehicle mounting, the following options are required:

Available item Abbreviated product name Remarks

Dedicated to CR-IR 392,


Dummy cassette IR DUMMY CASSETTE FOR MBL #(E)
enclosed to the Operation Manual

 Anti-Drop Retainer kit IR 392 TABLE FIX KIT = #(E) For retaining the machine

 CAUTION  u NOTE u
- Operating and non-operation climate conditions of the equipment mounted on a - When loading the dummy cassette, be sure to turn OFF the main power of the equipment.
vehicle are the same range as the one described in the product specication. - When loading the dummy cassette, be careful not to pinch your hand between the cassette
- During the usage of equipment, the power of the equipment might be forcibly turned set base and dummy cassette.
OFF if the internal temperature goes up. Therefore, be careful not to block the vent
hole on the side cover.

3. When Using the Equipment


1. Installing the Equipment
Remove the dummy cassette, and turn ON the equipment.
Mount the equipment on a rack using the anti-drop retainer kit. u NOTE u
 {IN:Appendix 2. _Securing the Machine with the Anti-Drop Retainer} - When turning ON the equipment, be sure to remove the dummy cassette.
- When using the equipment, it is recommended to stop the engine of the vehicle. Otherwise,
unusual nonuniformity may occur in read images.
 CAUTION 
Secure the rack to mount the equipment rmly to the vehicle.

u NOTE u
The rack to mount the equipment must meet the following specications:
- The rack should have a load capacity more than 150kgf, and is stable and not shaky.
- Tabletop size: bigger than W560 x D540 x H15 (mm) (W22.0 x D21.3 x H0.6 (inch)).

020-233-03E CR-IR 392 Service Manual   Appx IN-35


 Appx IN-36
BLANK PAGE

020-233-01E CR-IR 392 Service Manual   Appx IN-36


Control Sheet
Isuue date Revision number Reason Pages affected
08.09.2011 01 New release (FM5870) All pages

CR-IR 392 Service Manual

Performance Check (PC)

020-233-01E CR-IR 392 Service Manual 


PC-1
3. Installing RU Software
CR-IR 392 Performance Check List
- RU IP address:  Default (172.16.1.10)  Modify (__________)
The purpose of this performance check list is used at the time of CR-IR 392 installation - FTP server IP address:  Default (172.16.1.20)  Modify (__________)
to record the steps performed, measured values, and settings, which are based on the - Identication code of the machine (RU):
instructions set forth in the Service Manual. This checklist is not supposed to replace the
- Software version:
installation steps set forth in the CR-IR 392 Service Manual but is to be followed concurrently.
Verify the proper equipment operations at installation and after servicing by checking the - Backup of set le (machine-specic data)  OK  NG
system connection and output image quality (section 4 or later), and then pass the equipment
over to the customer. 4. Image/Conveyance Checks
  {IN:12. _Image/Conveyance Checks}

Installation Information - X-ray exposure information with a dose of ST IP  OK  NG

X-ray dose: mR Voltage: kVp Tube current: mA


Serial Number: Software Ver.: Time: msec Distance: cm Exposure chamber:
Bulb No.:
Site Name: Installed by:
 Additional lter: Yes  (AL: mm, Cu: mm) No 
Site Number: Signature:
IP size: × IP barcode No.:
Room Name: Installation Date/Servicing Date: S value:
- Image/Conveyance Checks  OK  NG
Checklist
- Image format check: white blank portion, ____ mm max. (specied value: 4 mm max.)
 OK  NG
1. Preparation for Installation
  {IN:3. _Preparation for Installation}
5. Summary test  OK  NG

- Checking the Items Supplied  OK  NG


Includes checks for normal bootup and termination.
 Machine main body
6. Output lms or image data are stored as records for performance check
 Accessories
 OK  NG
 Options

7. Test equipment used for the check


- IP type checks  VI
Test equipment: Model: S/N:

2. Connecting the Cables Test equipment: Model: S/N:


  {IN:5. _Connecting the Cables} Test equipment: Model: S/N:
- Supply voltage/machine power supply short-circuit check  OK  NG
Power supply voltage: V (specied value: 100 VAC ± 10%)
Continuity check between E and E:  OK  NG (specied value: with continuity)
Resistance value measured between L and E: Ω (specied value: ∞Ω)
Resistance value measured between N and E: Ω (specied value: ∞Ω)
Resistance value measured between L and N: Ω (specied value: 100 KΩ –)

020-233-01E CR-IR 392 Service Manual  PC-1


PC-2
BLANK PAGE

020-233-01E CR-IR 392 Service Manual  PC-2


MD-27
l IP side-positioning 5.2.2 Load Conveyance Operation
When the IP removal arm moves IP to its conveyance position, the IP is side-positioned to
the reference position by being pressed against the side-positioning guide.
l From reading to erasure of images
Images on the IP are read by the laser light exposed from the scanning optics unit and by the
light-collecting guide when the IP passes above the center roller.
The IP which has been read is conveyed to the erasure unit. Images on the IP are erased
when the IP passes through the erasure unit.

l IP suction and restoration into the cassette


The IP removal arm moves to the IP suction position to suck the I P when the IP is restored
into the cassette. At this time, the SA3 opens because the IP removal arm moves from its
home position. When the IP removal arm moves to the suction position, the IP suction pump
turns ON and sucks the IP. After the suction, IP is restored into the cassette by the IP removal
arm.

l  IP conveyance
The IP removal arm moves to the IP conveyance position while sucking the IP and leaks the
IP from the suction cup.
 After the IP is released, the IP removal arm moves to its home position and SA3 closes.
On the way the IP is moved to the conveyance position, the length of the IP is measured
based on the time from when the IP length measurement sensor (SA5) closes until when the
SA5 opens again.
 Also, when the IP sensor 1 (SC3) closes, the IP conveyance speed changes from the normal
conveyance speed to the reading conveyance speed.

020-233-02E CR-IR 392 Service Manual  MD-27


PC-3
BLANK PAGE

020-233-01E CR-IR 392 Service Manual  PC-3


MT-7

2. Error Code Table


Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10001
1 File
File op
open
en er
erro
rorr (1)
(1) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10002
2 File
File re
read
ad er
erro
rorr (1)
(1) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10003
3 File
File fo
form
rmat
at er
erro
rorr (1)
(1) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU
- Upd ate the version and repair the scanner parameter le.
board into the DRAM,
1000
10004
4 File
File wr
writ
ite
e err
error
or (1
(1)) error is detected for the le residing in the FLASH ROM.
- Rest ore the scanner machine-specic data to repair it.
- Repl ace the CPU board.
 Alternatively,, an error is detected
 Alternatively detected for the le residing in the
DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10005
5 File
File cl
clos
ose
e err
error
or (1
(1)) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

020-233-01E CR-IR 392 Service Manual  MT-7


MT-8

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
immediately after replacement of the fuses.
[During bootup or routine processing] - Resea t the SED board connectors.
1021
10210
0 SED bo
boar
ard
d pow
power
er sup
suppl
ply
y erro
error 
r   An error about
about the connection
connection (power supply)
supply) with the
the leading- - Repl ace the SED board.
edge detection (SED) board was detected. - Rep lace the cables connecting from the SED board to the CPU
board.
- Repl ace the CPU board.

- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
immediately after replacement of the fuses.
[During bootup]
HV high voltage power supply - Resea t the PMT board connectors.
10220  An error was detected
detected as the HV high voltage data were out - Repl ace the PMT board.
error  of range. - Rep lace the cables connecting from the PMT board to the CPU
board.
- Repl ace the CPU board.

- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
immediately after replacement of the fuses.
[During bootup or routine processing] - Resea t the PMT board connectors.
1022
10222
2 PMT
PMT 15V
15V vo
volt
ltag
age
e err
error 
or   An error is detected
detected for the PMT analog
analog power supply
supply signal - Repl ace the PMT board.
(+15VOKH, 15VOKL). - Rep lace the cables connecting from the PMT board to the CPU
board.
- Repl ace the CPU board.

- Check the fuses of the CPU board. Replace the PSU27A power
supply, the PSU27B board and the CPU board if the fuse blowout
recurs immediately after replacement of the fuses.
[During bootup] - Resea t the PMT board connectors.
1022
10223
3 HV-O
HV-ON
N high-
high-vo
volt
ltag
age
e value
value erro
error 
r   An error was detected
detected as the HV high voltage data were out - Repl ace the PMT board.
of range when HV is on. - Rep lace the cables connecting from the PMT board to the CPU
board.
- Repl ace the CPU board.

020-233-01E CR-IR 392 Service Manual  MT-8


MT-9

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
immediately after replacement of the fuses.
[During bootup] - Resea t the connectors connecti ng with the scanning optics unit.
1024
10240
0 SYN in
inte
terv
rval
al co
coun
untt er
erro
ror 
r   An error was detected
detected for the out-of-range
out-of-range SYN interval
interval count. - Repl ace the scanning optics unit.
- Rep lace the cables connecting from the SYN board to the CPU
board.
- Repl ace the CPU board.

- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
immediately after replacement of the fuses.
[During bootup or routine processing] - Resea t the connectors connecti ng with the scanning optics unit.
1024
10243
3 Poly
Polygo
gon
n loc
lock
k tim
timeo
eout
ut (2
(2nd
nd)) The polygon OK signal cannot be detected (twice) within the - Repl ace the scanning optics unit.
specied time after turning on the polygon. - Rep lace the cables connecting from the SYN board to the CPU
board.
- Repl ace the CPU board.

- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
immediately after replacement of the fuses.
[During routine processing] - Resea t the SED board connectors.
1025
10250
0 Lead
Leadin
ing
g edge
edge det
detec
ecti
tion
on tim
timeo
eout
ut The interrupt for detecting the leading edge did not occur - Repl ace the SED board.
within the specied time. - Rep lace the cables connecting from the SED board to the CPU
board.
- Repl ace the CPU board.

- Check the error log for other errors. If any error


error occurs, analyze it.
- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
immediately after replacement of the fuses.
[During bootup or routine processing] - Resea t the connectors connecti ng with the scanning optics unit.
1025
10252
2 Imag
Image
e rea
read
d err
error 
or  The image reading error occurred. - Repl ace the scanning optics unit.
- Repl ace the SED board.
- Rep lace the cables connecting from the SED board to the CPU
board.
- Repl ace the CPU board.

[During bootup or routine processing]


10253 FIFO overow The image buffer FIFO was overowed.
- Repl ace the CPU board.

020-233-01E CR-IR 392 Service Manual  MT-9


MT-10

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[During routine processing]
1028
10287
7 Ligh
Light-
t-sh
shie
ield
ldin
ing
g ch
chec
eck
k It was detected that the QL value was 80 or more when - Check the install ation of the plate.
detecting S-value shift.

[During bootup]
- Check for abnormalities in installing the cassette hold mechanism.
The cassette width sensors detected an abnormal
- Che ck the detecting area of the sensor (SA2) for smears.
combination when the cassette set unit performed a cassette
Cassette hold sensor - Resea t the sensor (SA2) connector.
10311 hold operation. The cassette IN sensor (SA1) detected that no
- Resea t the SND board connectors.
combination inconsistency cassette was present (OPEN). The cassette hold sensor (SA2)
- Che ck for coating detachment or breakage of cables.
detected a cassette hold (CLOSED). The cassette ejection
- Replace the sensors.
sensor (SA4) detected that no cassette was present (OPEN).

[During bootup] - Che ck for breakage of the sensor actuators (SA1 and SA11).
The cassette width sensors in the cassette set unit detected - Reseat the sensor connectors.
Cassette sensor combination
10312 an abnormal combination. The cassette IN sensor (SA1) - Resea t the SND board connectors.
inconsistency (1) detected a cassette (CLOSED). The cassette ejection sensor - Che ck for coating detachment or breakage of cables.
(SA4) detected that no cassette was present (OPEN). - Replace the sensors.

[When an error occurs in mechanism operations]


- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


[During bootup or routine processing] - Che ck for breakage of the sensor actuators.
When the side-positio
side-positioning/IP
ning/IP jump prevention mechanism was - Check if the motor is working.
performed, it was unable to detect that the HP sensor (SA6) - Resea t the SND board connectors.
1032
10322
2 Side-
Side-po
posi
siti
tion
onin
ing
g drivin
driving
g error 
error  was CLOSED. Although retries were performed, the sensor - Che ck the SND board fuses.
status was not detected, and the system went down. Or, the - Repl ace the sensors or the motors.
error was detected w hen driving/stopping the motor.
[When the error 12485 concurrently occurs]
- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

020-233-01E CR-IR 392 Service Manual  MT-10


MT-11

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[When an error occurs in mechanism operations]
- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


- Che ck the detecting areas of the sensors for smears.
[During bootup or routine processing]
- Reseat the sensor connectors.
When the side-positio
side-positioning/IP
ning/IP jump prevention mechanism was
- Resea t the SND board connectors.
performed, it was unable to detect that the side-positioning
1032
10323
3 Side-
Side-po
posi
siti
tion
onin
ing
g ov
over
erru
run
n sensor (SA7) was OPENED. Or it detected that both the HP
- Che ck for coating detachment or breakage of cables.
- Che ck the SND board fuses.
sensor (SA6) and the side-positioning sensor (SA7) were
- Repl ace the sensors or the motors.
CLOSED.

[When the error 12485 concurrently occurs]


- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

[When an error occurs in mechanism operations]


- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


[During bootup or routine processing]
- Che ck the detecting areas of the sensors for smears.
When a suction arm home positioning operation was
- Reseat the sensor connectors.
performed, the suction arm driving motor (MA1) was driven.
- Resea t the SND board connectors.
Suction arm home positioning However, it was impossible to detect that the suction arm HP
10336 sensor (SA3) was OPEN or C LOSED. Although two retries
- Che ck for coating detachment or breakage of cables.
error  - Che ck the SND board fuses.
were performed, the sensor status was not detected, and the
- Repl ace the sensors or the motors.
system went down. Or, the error was detected when driving/
stopping the motor.
[When the error 12485 or 12491 concurrently occurs]
- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

020-233-01E CR-IR 392 Service Manual  MT-11


MT-12

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[During bootup]
When a remaining IP search process was performed, the - Che ck the detecting areas of the sensors for smears.
cassette IN sensor and cassette ejection sensor in the - Reseat the sensor connectors.
Cassette size sensor
10340 cassette set unit detected an abnormal combination. The - Resea t the SND board connectors.
combination error (2) cassette ejection sensor (SA4) detected that no cassette - Che ck for coating detachment or breakage of cables.
was present (OPEN). However, the cassette IN sensor (SA1) - Replace the sensors.
detected a cassette (CLOSED).

[When a conveyance error occurs]


- Che ck for mixture of debris in the IP conveyance path.
[During bootup] - Check for abnormali ties in rotation of the conveyance roller.
When a remaining IP search process was performed, the IP
transport motors (MZ1 and MC1) were driven. However, the [When no conveyance error occurs]
Remaining IP conveyance error
10349 IP sensor 1 (SC3) in the housing unit or the IP length sensor - Che ck the detecting areas of the sensors for smears.
(sub scanning) (SA5) did not CLOSE within a predetermined period of time (did - Reseat the sensor connectors.
not detect an IP). It is conceivable that the IP may be jammed - Resea t the SND board connectors.
in the subscanning unit. - Che ck for coating detachment or breakage of cables.
- Che ck the SND board fuses.
- Repl ace the sensors or the motors.

[During bootup]
- Upd ate the version to the newest version.
When a remaining IP search process was performed, the IP
1035
10359
9 Rema
Remain
inin
ing
g IP
IP sea
searc
rch
h err
error 
or  transport motors (MC1 and MZ1) were driven. However, one
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)
of the motor had an error.

- Upd ate the version to the newest version.


[During bootup or routine processing]
1037
10373
3 Cass
Casset
ette
te ho
hold
ld re
rele
leas
ase
e erro
error 
r   An error was detected
detected when releasing
releasing the cassette hold.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

- Upd ate the version to the newest version.


[During bootup or routine processing]
1037
10379
9 Cass
Casset
ette
te ho
hold
ld er
erro
ror 
r   An error was detected
detected when holding cassette.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

020-233-01E CR-IR 392 Service Manual  MT-12


MT-13

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
- Res eat connectors of the motor, valve, and pump.
[During routine processing] - Resea t the SND board connectors.
Driving of the suction arm driving motor (MA1), turning on/off - Check for air leakage from the air hose during the IP suction operation.
1038
10389
9 Feed
Feed IP su
suct
ctio
ion
n err
error 
or  of the IP leak valve (SVA1) and turning on of the IP suction
pump (PA1) were performed in the feed IP suction operation. - Upd ate the version to the newest version.
Error was detected in either operation. - A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

[During bootup or routine processing]


Turning off of the leak valve (SVA1), driving of the suction arm - Upd ate the version to the newest version.
10390 Feed IP
IP er
error  driving motor (MA3), and driving of the the IP transport motors - A driver defect is suspended if the problem is not solved by version
(MC1) were performed in the feed IP suction operation. Error update. (For design analysis)

was detected in either operation.

[During routine processing]


Turning on of the IP leak valve (SVA1), turning on of the - Upd ate the version to the newest version.
1039
10392
2 Feed
Feed IP le
leak
ak er
erro
ror 
r  suction switching valve (SVA2) and turning off of the IP suction - A driver defect is suspended if the problem is not solved by version
pump (PA1) were performed in the feed-leak operation. An update. (For design analysis)

error was detected in either operation.

[During routine processing]


- Upd ate the version to the newest version.
The IP transport motors (MC1/MZ1) were driven/stoppe
driven/stopped
d in
1039
10396
6 Feed
Feed IP co
conv
nvey
eyan
ance
ce er
erro
ror 
r  feed-conveyance
feed-conveyan ce operation, and one of the motors had an
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)
error.

[During routine processing] - Upd ate the version to the newest version.
Feed IP conveyance retry
10397 The IP transport motors (MC1/MZ1) were stopped in feed- - A driver defect is suspended if the problem is not solved by version
stopped error  conveyance operation,
operation, and one of the motors had an error. update. (For design analysis)

[During routine processing] - Upd ate the version to the newest version.
1041
10414
4 Subs
Subsca
cann
nnin
ing
g conv
convey
eyan
ance
ce erro
error 
r  The IP transport motors (MC1/MZ1) were driven/stoppe
driven/stopped
d in - A driver defect is suspended if the problem is not solved by version
reading conveyance, and one of the motors had an error. update. (For design analysis)

020-233-01E CR-IR 392 Service Manual  MT-13


MT-14

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[When a conveyance error occurs]
- Che ck for mixture of debris in the IP conveyance path.
- Check for abnormali ties in rotation of the conveyance roller.

[When no conveyance error occurs]


- Check the detecting areas of the sensors (SA5) for smears.
[During routine processing] - Reseat the sensor (SA5) connectors.
The IP transport motors (MC1 and MZ1) were driven to - Resea t the SND board connectors.
1042
10420
0 Eras
Erasur
ure
e con
conve
veya
yanc
nce
e er
erro
ror 
r  perform an IP erasure conveyance operation. However, the - Che ck for coating detachment or breakage of cables.
error was detected when driving/stopping one of the motors. - Che ck the SND board fuses.
- Repl ace the sensors or the motors.

[When the error 12485 concurrently occurs]


- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

[During routine processing] - Check for abnormalities or debrises with the sensors.
 After the cassette IP suction was released, the IP
IP length
sensor (SA5) detected an IP (CLOSE D). Therefore, retries [When the error 12485 concurrently occurs]
1042
10422
2 Load
Load IP dr
drop
op (1) were performed. However, the maximum retry count was - Upd ate the version to the newest version.
exceeded. Or, the error was detected when driving the motor - A driver defect is suspended if the problem is not solved by version
(MA1). update. (For design analysis)

020-233-01E CR-IR 392 Service Manual  MT-14


MT-15

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[When a conveyance error occurs]
- Che ck for mixture of debris in the IP conveyance path.
- Check for abnormali ties in rotation of the conveyance roller.

[When no conveyance error occurs]


[During bootup or routine processing]
- Che ck the detecting areas of the sensors for smears.
The IP transport motors (MC1 and MZ1) were driven.
- Reseat the sensor connectors.
However, IP length sensor (SA5) in the housing unit did
- Resea t the SND board connectors.
1043
10435
5 IP co
conv
nvey
eyan
ance
ce er
erro
ror 
r  not OPEN (did not nd that no IP was present) within a
- Che ck for coating detachment or breakage of cables.
predetermined period of time. It is conceivable that the IP may
- Che ck the SND board fuses.
be jammed between the erasure unit and conveyor unit. Or,
- Repl ace the sensors or the motors.
the error was detected when driving/stopping the motor.

[When the error 12485 concurrently occurs]


- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

[When an error occurs in mechanism operations]


- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


[During bootup] - Che ck for breakage of the sensor actuators.
The subscanning grip motor (MZ2) was driven in the operation - Check if the motor is working.
Subscanning grip roller of positioning the subscanning grip roller to the reference - Resea t the SND board connectors.
10444 side before IP search, but the subscanning grip sensor (SZ2)
positioning error  - Che ck the SND board fuses.
did not close within the specied time period. Or, error was - Repl ace the sensors or the motors.
detected when driving/stopping the motor.
[When the error 12485 concurrently occurs]
- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

020-233-01E CR-IR 392 Service Manual  MT-15


MT-16

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[When an error occurs in mechanism operations]
- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


- Che ck the detecting areas of the sensors for smears.
- Reseat the sensor connectors.
[During bootup or routine processing]
- Check if the motor is working.
The subscanning grip motor (MZ2) was driven to freely rotate
Subscanning grip roller free - Resea t the SND board connectors.
10445 the subscanning grip roller, but the subscanning grip sensor
rotation error  (SZ2) did not open w ithin the specied time period. Or, error
- Che ck for coating detachment or breakage of cables.
- Che ck the SND board fuses.
was detected when driving/stoppi
driving/stopping
ng the motor.
- Repl ace the sensors or the motors.

[When the error 12485 concurrently occurs]


- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

[When an error occurs in mechanism operations]


- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


[During routine processing] - Che ck for breakage of the sensor actuators.
The subscanning grip motor (MZ2) was driven to make - Check if the motor is working.
Subscanning grip roller home- the subscanning grip roller in the reference position, but - Resea t the SND board connectors.
10446 the subscanning grip sensor (SZ2) did not close within the
positioning error  - Che ck the SND board fuses.
specied time period. Or, error was detected when driving/ - Repl ace the sensors or the motors.
stopping the motor.
[When the error 12485 concurrently occurs]
- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

020-233-01E CR-IR 392 Service Manual  MT-16


MT-17

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[When an error occurs in mechanism operations]
- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


- Che ck for breakage of the sensor actuators.
[During routine processing]
- Check if the motor is working.
In the operation of rejecting grip, the subscanning grip motor
- Resea t the SND board connectors.
1044
10447
7 Reje
Reject
ctio
ion
n grip
grip rol
rolle
lerr err
error 
or  (MZ2) was driven, but the subscanning grip sensor (SZ2)
- Che ck the SND board fuses.
did not close within the specied time period. Or, error was
- Repl ace the sensors or the motors.
detected when driving/stopping the motor.

[When the error 12485 concurrently occurs]


- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

[When an error occurs in mechanism operations]


- Check assembly of the mechanism.
mechanism.

[When the mechanism normally works]


- Che ck the detecting areas of the sensors for smears.
- Reseat the sensor connectors.
[During bootup or routine processing]
- Resea t the SND board connectors.
Side-positioning HP sensor  After the HP return of the side-positioning/IP
side-positioning/IP jump prevention
10457 mechanism was performed, it was detected that the side-
- Che ck for coating detachment or breakage of cables.
error  - Che ck the SND board fuses.
positioning sensor (SA7) was CLOSED.
- Repl ace the sensors or the motors.

[When the error 12485 concurrently occurs]


- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

- Che ck the detecting areas of the sensors for smears.


[During routine processing] - Reseat the sensor connectors.
1045
10458
8 Cass
Casset
ette
te si
size
ze se
sens
nsor
or er
erro
ror 
r  Due to a logical error in the cassette width sensor (SA8 and - Resea t the SND board connectors.
SA9), a cassette width cannot be identied. - Che ck for coating detachment or breakage of cables.
- Replace the sensors.

020-233-01E CR-IR 392 Service Manual  MT-17


MT-18

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[When a conveyance error occurs]
- Che ck for mixture of debris in the IP conveyance path.
- Check for abnormali ties in rotation of the conveyance roller.

[During routing processing]


[When no conveyance error occurs]
The IP transport motors (MC1 and MZ1) were driven to
- Resea t the SND board connectors.
Post-reading conveyance error perform a post-IP-reading conveyance operation. However, IP
10462 sensor 1 (SC3) in the conveyor unit did not CLOSE (did not
- Che ck the SND board fuses.
(2) - Repl ace the sensors or the motors.
detect an IP) within a predetermined period of time. Or, error
was detected when driving one of the motors.
[When the error 12485 concurrently occurs]
- Upd ate the version to the newest version.
- A driver defect is suspended if the problem is not solved by version
update. (For design analysis)

[During routine processing] - Upd ate the version to the newest version.
10472 Roller grip 2 release error Error was detected when driving the subscanning grip motor - A driver defect is suspended if the problem is not solved by version
(MZ2) for releasing the grip of roller 2. update. (For design analysis)

[During routine processing] - Upd ate the version to the newest version.
10473 Roller 2 grip error  Error was detected when driving the subscanning grip motor - A driver defect is suspended if the problem is not solved by version
(MZ2) for engaging the grip of roller 2. update. (For design analysis)

[During routine processing] - Upd ate the version to the newest version.
10474 Roller 1 grip release error  Error was detected when driving the subscanning grip motor - A driver defect is suspended if the problem is not solved by version
(MZ2) for releasing error the grip of roller 1. update. (For design analysis)

External erasure data [During bootup] - Upd ate the version to the newest version.
10710 It failed to read the erasure data le. - Repl ace the CPU board.
acquisition error 
[During bootup] - Resea t the INV board connectors.
It was found that the INV board was not mounted in the - Res eat the SND board connectors (CN5 and CN6).
10731 INV board position error  correct position. For the correct board position, refer to the - Che ck for coating detachment or breakage of cables.
MD volume. - Repl ace the INV board.

[During bootup]
Conguration initialization
10900 The Iconguration data (Irset.cfg) could not be loaded into the - Agai n set the conguration inform ation in EDIT CONFIGURATION.
failure SDRAM from the ash ROM on the CPU board.

020-233-01E CR-IR 392 Service Manual  MT-18


MT-19

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
- Check that the CPU board DIP switch (S7) is set as speci ed in the
specications.
{MC:4.6.3 _Replacing the CPU Board_
[During bootup] n Reinstallation Procedures}

10904 RU type error  The RU type acquired by DIPSW of CP U board was not CR- - Execute "Initialize APL" of the CPU board.
IR392.   {MU:1.23 _Initialize APL}
- Upd ate the version to the newest version.
- Repl ace the CPU board.

- Check the CPU board fuses. Replace the PSU27A power supply,
the PSU27B board and CPU board if the fuse blowout recurs
[During bootup]
Image signal monitor value immediately after replacement of the fuses.
11200 When diagnosing the simulated data transfer, the A/D - Resea t the PMT board connectors.
(simulated current) error  conversion data for simulated image were out of range. - Repl ace the PMT board.
- Repl ace the CPU board.

[During bootup] - Repl ace the scanning optics unit.


LD drive current value error - Check that there is no excessive rise in the ambient temperature.
11230 The laser drive current value (LDIF) is more than 1.4 times
(during bootup) the factory default value.
The laser drive current value (LDIF) is affected by the ambient
temperature.

[During routine processing]


The calculated SK (current SK) and the initialized SK
Shifted sensitivity (±50 to - Carry out sensitivity correction.
11270 (SKSTART) were compared and converted to S-value, and
- Replace the light-collecting guide.
±70%) (WND&LOG) it was detected if the value was within the range of ±50 to
±70%.

[During routine processing]


Shifted sensitivity (70% or The calculated SK (current SK) and the initialized SK - Carry out sensitivity correction.
11271 (SKSTART) were compared and converted to S-value, and it - Replace the light-collecting guide.
more) (WND&LOG)
was detected if the value was ±70% or more.

[During bootup]
- Turn ON the HV switch of the CPU board. Check that the red LED
11280 Initialization HV-OFF status It was found that the high voltage of the photomultiplier (PMT on the upper right of the switch is lit.
board) was OFF.

020-233-04E CR-IR 392 Service Manual  MT-19


MT-20

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[When the cassette is set in the RU]
- Remove the cassette.

[During bootup]
Bootup improper cassette [When the cassette is not set in the RU]
11315 It was found that a cassette was improperly loaded (inserted
loading detection obliquely or into a nonreference position).
- Check to make sure that the sensors (SA1, SA4, SA8 and SA9)
normally work by means of the monitor function of the RU PC-TOOL.
- Che ck for coating detachment or breakage of cables.
- Replace the sensors.

[When the cassette is set in the RU]


- Remove the cassette.
[During bootup]
It was found that a cassette was incompletely inserted. The
Bootup incomplete cassette [When the cassette is not set in the RU]
11316 cassette IN sensor (SA1) detected that no cassette was
insertion detection present (OPEN). The cassette ejection sensor (SA4) detected
- Check to make sure that the sensors normally work by means of the
monitor function of the RU PC-TOOL.
that a cassette was present (CLOSED). - Che ck for coating detachment or breakage of cables.
- Replace the sensors.

[During bootup]
When a remaining IP search process was performed, an
incompletely inserted cassette was detected.
- Check to make sure that the sensors normally work by means of the
The cassette IN sensor (SA1) detected that a cassette was
Improper cassette loading monitor function of the RU PC-TOOL.
11341 present (CLOSED). - Che ck for coating detachment or breakage of cables.
detection (1) The cassette hold sensor (SA2) detected that a cassette hold - Replace the sensors.
was released (CLOSED).
The cassette ejection sensor (SA4) detected that a cassette
was present (CLOSED).

[During bootup]
When a remaining IP search process was performed, an
incompletely inserted cassette was detected.
- Check to make sure that the sensors normally work by means of the
The cassette IN sensor (SA1) detected that no cassette was
Improper cassette loading monitor function of the RU PC-TOOL.
11342 present (OPEN). - Che ck for coating detachment or breakage of cables.
detection (2) The cassette hold sensor (SA2) detected a cassette hold - Replace the sensors.
(OPEN).
The cassette ejection sensor (SA4) detected that a cassette
was present (CLOSED).

020-233-01E CR-IR 392 Service Manual  MT-20


MT-24

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
<User operation>
This error occurs if no menu is selected at the time of image
Patient information not output.
11511 <Occurrence condition analysis>
-
registered
The patient information relevant to the processed IP was not
registered in the CL.

11530 Image data retransmission The RU has retransmitted the image data to the CL -

[During routine processing] - E xecute the PING command in the RU PC-TOOL, and check the
 An attempt is made to retransmit the unsent image data connection between the CL and RU.
11531 Retransmission retry failure from the RU to the C L after communication with the CL is - Check that the IP address of the “master CL” set in the RU is correct.
suspended; however, the CL rejects it, so that the image data - Che ck for errors on the network equipment such as the LAN cable
and the hub.
is lost and the cassette is ejected.

Some erasure lamps failed to illuminate. Therefore, the


Erasure time extension due message appeared, and a process was performed in the
- Rep lace the lamp assembly. Replace the INV board if the failure
11700 to erasure lamp illumination erasure extension mode in which the erasure time was recurs.
failure extended. For the number of unlit erasure lamps, refer to the
MD volume.

 A predetermined number of erasure lamps failed to illuminate.


Inadequate erasure due to The erasure degeneration mode then prevailed due to
inadequate erasure. An unerased IP was ejected into the - Rep lace the lamp assembly. Replace the INV board if the failure
11701 erasure lamp illumination cassette. The message appeared and the user made a m ode recurs.
failure selection. For the number of unlit erasure lamps, refer to the
MD volume.

 A predetermined cumulative erasure lamp illumination


Erasure lamp life end advance time (1272 hours) was exceeded. Therefore, the message
11702 appeared to indicate that the lamp life end is about to be
- Repl ace the lamp assembly.
notice
reached.

The life end warning message appeared because a


11703 Erasure lamp life end 1 predetermined cumulative erasure lamp illumination time (1300 - Repl ace the lamp assembly.
hours) was exceeded.

020-233-01E CR-IR 392 Service Manual  MT-24


MT-25

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
The life end message appeared because a predetermined
11704 Erasure lamp life end 2 cumulative erasure lamp illumination time (1314 hours) was - Repl ace the lamp assembly.
exceeded.

Some erasure lamps failed to illuminate due to an INV board


Erasure time extension due to - Rep lace the INV board. Replace the lamp assembly if the failure
11732 failure. Therefore, the erasure time was extended. For the recurs.
INV board failure number of unlit erasure lamps, refer to the MD volume.

 A predetermined number of erasure lamps failed to illuminate


due to an INV board failure. The erasure degeneration mode
Erasure degeneration due to - Rep lace the INV board. Replace the lamp assembly if the failure
11733 then prevailed, and an unerased IP was ejected into the recurs.
INV board failure cassette. For the number of unlit erasure lamps, refer to the
MD volume.

 An IP that was inadequately erased due, for instance, to an


- Rep lace the lamp assembly. Replace the INV board if the failure
11760 Inadequately erased IP ejection erasure lamp illumination failure was returned to the cassette, recurs.
and the cassette was ejected.

Erasure lamp cleaning preliminary message was displayed


Erasure lamp unit cleaning
11780 since the number of days since the last cleaning date or the - Cle an the erasure lter.
preliminary message number of erasure processing exceeded the specied value.

Erasure lamp cleaning warning message was displayed since


Erasure lamp unit cleaning
11781 the number of days since the last cleaning date or the number - Cle an the erasure lter.
warning of erasure processing exceeded the specied value.

The message appeared and the error was logged because


Erasure lamp lter life end the life end of the erasure lamp lter was reached, that is,
11904 an IP conveyance count of 90,000 (2 years) was exceeded.
- Repl ace the erasure lter.
indication
Replace the lamp lter.

The message appeared and the error was logged because


the life end of the IP suction pump was reached, that is, an
11905 IP suction pump life end IP conveyance count of 135,000 (3 years) was exceeded.
- Repl ace the IP suction pump.

Replace the pump.

The message appeared because a predetermined cumulative


11906 Laser life end laser illumination time was exceeded.
- Repl ace the scanning optics unit.

020-233-01E CR-IR 392 Service Manual  MT-25


MT-26

Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code

[During shutdown processing] - E xecute the PING command in the RU PC-TOOL, and check the
Log information save error connection between the CL and RU.
11907  An error occurred when an attempt was made to save error
- Execute the FTP command in the RU PC-TOOL, and check to make
during shutdown process log/trace information in the FTP server. sure that the FTP server is correctly set.

Cassette insertion before The message appeared and the cassette was ejected
11950 console connection because the cassette was inserted before the connection to -

establishment the console was established.

The message appeared because the cassette was not


inserted all the way in and two seconds elapsed.
 An error results also when the following operation takes place.
- When the cassette is slantly loaded;
11951 Cassette setting failure - When the cassette is inserted into an opposite side to
-

reference;
- When a cassette of an inch type is loaded into a metric-type
machine.

- Che ck for errors on the network equipment such as the LAN cable
and the hub.
- E xecute the PING command in the RU PC-TOOL, and check the
[During MUTL operation]
12001 File open error 1 (FTP)  An error occurred in the FTP server le open sequence.
connection between the CL and RU.
- Execute the FTP command in the RU PC-TOOL, and check to make
sure that the FTP server is correctly set.
- Make sure that the IIS (Internet information service) is installed.

- Che ck for errors on the network equipment such as the LAN cable
and the hub.
- E xecute the PING command in the RU PC-TOOL, and check the
[During MUTL operation]
12004 File write error 1 (FTP)  An error occurred in the FTP server le write sequence.
connection between the CL and RU.
- Execute the FTP command in the RU PC-TOOL, and check to make
sure that the FTP server is correctly set.
- Make sure that the IIS (Internet information service) is installed.

[During routine processing]


SED board power supply error
12210  An error about the connection (power supply) with the leading- - Take action when the error code 10210 occurs.
(during routine processing) edge detection (SED) board was detected.

020-233-01E CR-IR 392 Service Manual  MT-26


MT-39

4. Abnormal Images No.2


Image nonuniformity
(entire 5 mm-pitch nonuniformity)
[Possible cause]
 A scratch or crack is present on the gear of
<Example> 14x17 inch (35x43 cm) IP the subscanning motor (MZ1).
4.1 Troubleshooting Abnormal Images

n Image Nonuniformity (Horizontal Streaks in the Subscanning Direction)


Image nonuniformity [Possible cause]
No.1
(25 mm-pitch nonuniformity)  A scratch or crack is present on the spur gear
<Example> 14x17 inch (35x43 cm) IP of the subscanning center roller.

[Countermeasure]
Replace the subscanning motor (MZ1).
“MC 9.3 IP Transport Motor (MZ1)”

[Countermeasure]
Replace the spur gear of the subscanning * Nonuniformity is observed at 5 mm intervals in
center roller. the subscanning direction. The nonuniformity
“MC 9.7 Center Roller” cannot be visually recognized.
(A microscope is needed to check.)
FRRB203002.ai

* Nonuniformity is observed at 25 mm intervals


in the subscanning direction.
The nonuniformity can be visually recognized.

FRRB203001.ai

020-233-03E CR-IR 392 Service Manual  MT-39


MT-40

No.3 Image nonuniformity [Possible cause]


The cleaning brush is accidentally operated
<Example 1> 14x17 inch (35x43 cm) IP when reading the image (areas A to E in the
left figure).
 A

<Example 2> 14x14 inch (35x35 cm) IP


B

<Example 3> 14x17 inch (35x43 cm) IP


[Countermeasure]
D
The cleaning brush should not be operated
while reading the image.

<Example 4> 18x24 cm IP

E
FRRB203003.ai

020-233-03E CR-IR 392 Service Manual  MT-40


MT-41
BLANK PAGE

020-233-03E CR-IR 392 Service Manual  MT-41


MC-5
3.3 Left-hand Side Plate n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

n Removal Procedures u NOTE u


(1) Remove the following components. Rotate the handle, and put on the plate so that the joint of the plate engages with the joint of
the machine.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Back cover 
- Top cover 
(2) Remove the left-hand side plate.
#1 Remove the screw.
#2 Remove the left-hand side plate.

u NOTE u
Slightly push down the left-hand side plate while removing so that the left-hand side
 plate does not get damaged by the top cover retaining bracket (A).

020-233-02E CR-IR 392 Service Manual  MC-5


MC-6
3.4 Bottom Cover  (3) Remove the bottom cover.
#1 Remove the screw.
#2 Remove the bottom cover.
n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 

(2) Place the unit in the orientation indicated in the gure.

CAUTION 
When you place the unit in the orientation indicated in the gure, be careful not to
drop the unit, upset the unit, or have your ngers caught between the unit and the
table.

n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

020-233-02E CR-IR 392 Service Manual  MC-6


MC-7
3.5 Back-Top Plate n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

n Removal Procedures u NOTE u


(1) Remove the following components. Be sure to mount the back-top plate on t he half punches and retain with the screws straightly.
 {MC:3.1 _Cover} Leakage of the light from the damaged threaded holes may cause image abnormalities.
- Right-hand side cover, Left-hand side cover 
- Back cover 
(2) Remove the back-top plate.
#1 Remove the screw.
#2 Remove the back-top plate.

u NOTE u
Exercise care not to deform the back-top plate as it is made from aluminum.

020-233-02E CR-IR 392 Service Manual  MC-7


MC-9
n Reinstallation Procedures 3.7 Top Plate
Reverse the removal procedures for reinstallation.
u NOTE u n Removal Procedures
- Be sure to mount the back-bottom plate on the half punches and retain with the screws (1) Remove the following components.
straightly. Leakage of the light from the damaged threaded holes may cause image
 {MC:3.1 _Cover}
abnormalities.
- Right-hand side cover,
cover, Left-hand side
side cover 
- When reinstalling the back-bottom plate, lift up the machine a little bit. By doing so, you can
- Back cover 
easily insert the back-bottom plate between the machine and the bottom cover.
- Top cover 
 {MC:3.5 _Back-Top Plate}
(2) Remove the top plate.
#1 Remove the screw.
#2 Remove the top plate.

u NOTE u
Exercise care not to deform the top plate as it is made from aluminum.

n Reinstallation Procedures
Reverse the removal procedures for reinstallatio
reinstallation.
n.
u NOTE u
Be sure to mount the top plate on the half punches and retain with the screws straightly.
Leakage of the light from the damaged threaded holes may cause image abnormalities.

020-233-02E CR-IR 392 Service Manual  MC-9


MC-10
3.8 PNL Board (3) Remove the PNL board.
#1 Disconnect the connector.
#2 Remove the screws.
n Removal Procedures #3 Remove the PNL board.
(1) Remove the following components. #2
 {MC:3.1 _Cover} PS3x6 (x2)
- Right-hand side cover, Left-hand side cover 
- Front-bottom cover 
- Front-top cover 
- Connector (PNL-A - PNL-B) #3

(2) Remove the PNL board assembly.


#1
#1 Unclamp the clamp.
CN1
#2 Remove the screws.
#3 Remove the bracket.
#4 Remove the screws.
#4
PS3x6 (x2) PRIT03030011.ai

n Reinstallation Procedures
#2
PS3x6 (x6) Reverse the removal procedures for reinstallatio
reinstallation.
n.

#3

#1

PRIT03030010.ai

020-233-02E CR-IR 392 Service Manual  MC-10


MC-11

4. Housing Unit 4.2 Duct (Left)

n Removal Procedures
4.1 Duct (Right) (1) Remove the following components.
 {MC:3.1 _Cover}
n Removal Procedures - Left-hand side cover 
(1) Remove the following components.
(2) Remove the duct (Left).
 {MC:3.1 _Cover}
- Right-hand side cover   REFERENCE
The duct (left) is attached to the housing by engaging with the hook.
(2) Remove the duct (Right).

 REFERENCE
The duct (right) is attached to the housing by engaging with the hook.

n Reinstallation Procedures
Reverse the removal procedures for reinstallatio
reinstallation.
n.

n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

020-233-02E CR-IR 392 Service Manual  MC-11


MC-12
4.3 Power Supply Assembly (3) Remove the Cable.
#1 Disconnect the connectors.
#2 Unclamp the clamps.
 CAUTION  #3 Remove the screw.
When servicing the power supply, be sure to wear an anti-static wristband to ground
your body. If your body is not grounded, static electricity built on your body may
cause damage to electronic parts on the power supply.

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Back cover 
- Front-bottom cover 
- Front-top cover 
 {MC:4.1 _Duct (Right)}
 {MC:4.2 _Duct (Left)}
 {MC:3.2 _Board Box Cover}
 {MC:4.8 _Main Power Switch Assembly}

(2) Remove the cable protector.


#1 Remove the screws.
#2 Remove the cable protector.

020-233-02E CR-IR 392 Service Manual  MC-12


MC-13
(4) Remove the power supply assembly. n Reinstallation Procedures
#1 Remove the screw. Reverse the removal procedures for reinstallatio
reinstallation.
n.
#2 Remove the power supply assembly.
u INSTRUCTION u
When reinstalling the power supply assembly, exercise care not to have the cable enclosed
by the following frame caught between the machine and the power supply assembly.

PRIT03040018.ai

020-233-02E CR-IR 392 Service Manual  MC-13


MC-14
4.4 PSU27A Power Supply (3) Remove the power supply.
#1 Unclamp the clamps.
#2 Disconnect the connectors.
 CAUTION  #3 Remove the screw.
When servicing the power supply, be sure to wear an anti-static wristband to ground #4 Remove the power supply.
your body. If your body is not grounded, static electricity built on your body may
cause damage to electronic parts on the power supply.

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Front-bottom cover 
- Front-top cover 
 {MC:4.1 _Duct (Right)}
 {MC:4.2 _Duct (Left)}
 {MC:4.3 _Power Supply Assembly}
(2) Remove the power supply assembly
assembly cover.
#1 Remove the screw.
#2 Remove power supply assembly cover.
#3 Disconnect the connectors.
#4 Unclamp the clamps.

#4

n Reinstallation Procedures
Reverse the removal procedures for reinstallatio
reinstallation.
n.

#3

#2

#1
DT3x6 (x6) PRIT03040011.ai

020-233-02E CR-IR 392 Service Manual  MC-14


MC-15
4.5 PSU27B Board (3) Remove the board.
#1 Disconnect the connectors.
#2 Remove the screw.
 CAUTION  #3 Remove the board.
When servicing any printed circuit board, be sure to wear an anti-static wristband to
ground your body. If your body is not grounded, static electricity built on your body
may cause damage to electronic parts on the board.

n Removal Procedures

(1) Remove the following components.


 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Front-bottom cover 
- Front-top cover 
 {MC:4.1 _Duct (Right)}
 {MC:4.2 _Duct (Left)}
 {MC:4.3 _Power Supply Assembly}
(2) Remove the power supply assembly
assembly cover.
#1 Remove the screw.
#2 Remove power supply assembly cover.
#3 Disconnect the connectors.
#4 Unclamp the clamps. n Reinstallation Procedures

#4
Reverse the removal procedures for reinstallatio
reinstallation.
n.

#3

#2

#1
DT3x6 (x6) PRIT03040011.ai

020-233-02E CR-IR 392 Service Manual  MC-15


MC-16
4.6 CPU Board 4.6.2 Machine Data Backup

The FLASH ROM of the CPU board stores the RU machine data (conguration information, u NOTE u
scanner information and log information). Since the CPU board shipped as a service part
When the CPU board is replaced, network settings on the RU all restore to the default
does not contain the machine data set, it is necessary to restore the RU as exactly it was settings. However,
However, since the Console keeps the settings before the replacement, it cannot
before the replacement by updating the software version and adjusting the machine data be connected if the network settings have been modied to site-specic values. Temporarily
after replacement. change the network settings for re-connection. You need take a note of the addresses for the
 purpose.
For the adjustment of the machine data, take either of the following procedures
procedures depending on
the RU conditions. (1) Turn ON the power of the Console.
- When the RU can boot up, back up the machine data, and restore the backed up machine
data after the replacemen
replacementt of the CPU board. (2) Turn ON the circuit breaker
breaker of the RU.
- When the machine cannot boot up and the machine data cannot be backed up, restore
(3) Start the RU PC-TOOL.
the machine-specic data by means of the machinespec
machinespecicic data CD-ROM attached to
the machine. If no machine-specic data CD-ROM is available,
available, adjust the machine data  {MU:1.2 _Starting and Exiting RU PC-TOOL}
PC-TOOL}
through format adjustment, and shading/sensitivity correction. (4) When an FD (oppy disk) is to be used for backing up the machine data, insert a
new FD into the Console. If another recording medium is to be used, connect it to
the Console.
4.6.1 Replacement Procedures
u NOTE u
Replace the CPU board according to the procedures mentioned in the following reference When the machine data is to be backed up in an arbitrary place in the hard disk of the
list. Console, the procedure (4) need not be taken. Proceed to the procedure (5).
Reference Part concerned
(5) Select the RU
RU whose machine
machine data is to be backed up from the “LIST OF
{4.6.2} Machine Data Backup
EXISTING RU”.
{4.6.3} Replacing the CPU Board C o n i g u a t o n()

EACHRUSETTING
CONNECTIONTEST
RUNAME L EXISTINGRU

{4.6.4} Setting the IP Address of the RU and Console RUIPADDR

RU NAME IP ADDRESS RU TY
TYPE
PE VERSIO
VERS ION
N
{4.6.5} Updating the RU Software Version BACKUP R ESTORE
ru0 172.16.1.10 CR-IRxxx Vx.x
{4.6.6} Restoring the Machine Data  ALLRUs SETTING

RBMC07101.AI
{4.6.7} Conrming the S Value

{4.6.8} S Value Correction/LED Initialize

u NOTE u
When the IP address of the RU of “172.16.1.10” and the IP address of the Console of
“172.16.1.20” (initial value) are employed, the procedure (7) in “4.6.2 Machine Data Backup”
and the procedures of “4.6.4 Setting the IP addresses of the RU and the Console” need not
be taken.

020-233-02E CR-IR 392 Service Manual  MC-16


MC-17
(6) Back up the "CONFIGURATION", "SCN OPTICAL DATA",
DATA", "HISTORY LOG". (8) Write down the Internet settings
settings of the Console.
Console.
C o n g u a i o n ()

EACHRU SETTING
CONNECTIONTEST
C
BACKUP #1 Click on [Network and Sharing Center] on the control panel.
RUNAME LISTOF EXISTING RU

RUIPADDR CONFIGURATION
#2 Click on [View
[View status].
KUP ESTORE
EXECUTE #2
→The “Local Area Connection Status” window appears.
#1
#3 Click on [Properties].
[Properties].
 ALLRUs SETTING

→The “Local Area Connection Properties” window appears.


BACKUP #4 Select “Internet Protocol Version
Version 4 (TCP/IPv4)”, and click on [Properties].
#3 SCN ALL DATA
#5 Take a note of the addresses of “IP address”, “Subnet mask” and “Default Gateway”.
EXECUTE #4
(9) Turn OFF the main
main power switch of the RU.

(10) Disconnect the power cable and the I/F cable from the RU.
BACKUP
#5 (11) Eject the FD from the Console when the machine data has been backed
backed up on the
HISTORY LOG
FD.
EXECUTE #6
(12) Return to the reference list described in the replacement procedures.
RBMC04101.AI

(7) Open the MUTL


MUTL network address
address and take
take a note of the IP address.
address.  {MC:4.6.1 _Replacement Procedures}

C o n i g u a t o n()

EACHRU SETTING
CONNECTIONTEST
RU IP Address
#1
RUNAME LSTOF EXISTING RU

RUIPDDR
172.16.1.10

BAC P RESTORE

RU Subnet mask
 ALLRUs S ING
255.255.0.0
#2

RUPCTOOL/ MUTL

RU Default GateWay
172.16.1.0 #3

FTP IP Address
172.16.1.20
#4

RU Securety IP Address
0.0.0.0 #5

RU Securety Net Address


0.0.0.0
#6

RBMC04120AI

020-233-02E CR-IR 392 Service Manual  MC-17


MC-18
4.6.3 Replacing the CPU Board (3) Remove the cable junction bracket.
#1 Unclamp the clamps.
#2 Disconnect the connector.
 CAUTION  #3 Remove the screws.
When servicing any printed circuit board, be sure to wear an anti-static wristband to #4 Remove the cable junction bracket.
ground your body. If your body is not grounded, static electricity built on your body
#2
may cause damage to electronic parts on the board.
CN2 #4

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Back cover 
 {MC:3.2 _Board Box Cover}
- Board box cover 

(2) Remove the cable protector.


#1 Remove the screws. #1 #3
#2 Remove the cable protector. DT3x6 (x4)
PRIT03040001.ai

020-233-02E CR-IR 392 Service Manual  MC-18


MC-19
(4) Remove the CPU board.
#1 Disconnect the connectors.
#2 Remove the screws.
#3 Remove the CPU board.
u INSTRUCTION u
When disconnecting the connector (CN13), hold the position as indicated in the gure
and disconnect it straight. Otherwise, the cable might get damaged.

u NOTE u
The CPU board is equipped with the LAN port. When removing the CPU board, remove
the LAN port by drawing it out from the frame bracket.

020-233-02E CR-IR 392 Service Manual  MC-19


MC-20
n Reinstallation Procedures l Meaning of DIP switch settings
(1) Make the DIP switch (S7) settings of a new CPU board to be installed. Normal
No. Item Meaning
setting
u INSTRUCTION u
1 For design OFF Set to OFF in the machine.
- The DIP switch (S6) is mounted as a spare. Do not change its setting.
- Make the DIP switch settings of a new CPU board to be installed equal to those of the 2 Machine selection OFF or Check the serial No. of the machine and set the
removed CPU board. If diff erently set, the machine will not work normally. ON DIP switch.
- Since the DIP switch setting is different depending on the serial No. of the machine, - #10001 to #59999
check the serial No. of the machine and set the DIP switch. No. 2 : ON
3 No. 3 : ON
No. 4 : OFF
l #10 001 to #59999
- #60001 or later 
4 No 2. : ON
No 3. : OFF
No 4. : OFF

5 Standard type/high OFF or Sets the type of the machine.


capacity type selection ON Set to OFF for the standard type, and to ON for
the high capacity type.

6 15x30 IP usable/nonusable ON or Set to ON in a machine with an IP of 15x30 size


OFF applicable, and to OFF in a machine with an IP of
15x30 size not applicable.

7 Restoring applications OFF Used to perform “Initialize APL” of the RU PC-


(for troubleshooting) TOOL with the IP address of the RU xed to
“172.16.1.10” and the IP address of the Console
l #60001 or later 
When the IP addresses of xed to “172.16.1.20” .
the RU and the FTP server OFF: “Initialize APL” cannot be executed.
are unknown. ON: “Initialize APL” can be executed.

8 Not used OFF Not used

 REFERENCE
Refer to the following for details of “CPU Board Setting Display”.
 {MU:4.3 [3-1]  _CPU Board Setting Display}

(2) Reinstall the board.


Reverse the removal procedures for reinstallation.
(3) Return to the reference list described in the replacement procedures.
 {MC:4.6.1 _Replacement Procedures}

020-233-04E CR-IR 392 Service Manual  MC-20


MC-21
4.6.4 Setting the IP Addresses of the RU and Console (6) Open the network address of MUTL and make settings of the site-specic values
noted in the procedure (7) of “4.3.2 Machine Data Backup”.
(1) Set the Internet settings of the Console. C o n i g u a t o n( )

EACHRUSETTING
CONNECTIONTEST
RU IP Address
#1
RUNAME LISTOF EXISTING RU

#1 Click on [Network and Sharing Center] on the control panel. RUIPADDR


172.16.1.10

#2 Click on [View status]. BAC P RESTORE

RU Subnet mask
→The “Local Area Connection Status” window appears.  ALLRUsS ING
255.255.0.0 #2

#3 Click on [Properties]. RUPCTOOL/ MUTL

RU Default GateWay
→The “Local Area Connection Properties ” window appears. 172.16.1.0 #3

#4 Select “Internet Protocol Version 4 (TCP/IPv4)”, and click on [Properties].


FTP IP Address
#5 Set the “IP address” and the “Subnet mask” in [Use the following IP address] to the #4
172.16.1.20
following default values.

IP address: 172.16.1.20 RU Securety IP Address


0.0.0.0 #5
Subnet mask: 255.255.0.0

(2) Turn ON the circuit breaker of the RU. RU Securety Net Address
0.0.0.0
#6
(3) Start the RU PC-TOOL.
 {MU:1.2 _Starting and Exiting RU PC-TOOL}
Update
(4) Select the RU whose address is to be changed from the “LIST OF EXISTING RU”,
and input “172”, “16”, “1” and “10” in “RU IP ADDR”.
#7
RBMC04121.AI
LIST OF EXISTING RU
(7) Set the Internet settings of the Console to the site-specic settings noted in the
RU NAME IP ADDRESS RU TYPE VERSION
#1 ru0 172.16.1.10 CR-IRxxx Vx.x procedure (8) in “4.3.2 Machine Data Backup”.

C o n i g u a t o n()
(8) Return to the reference list described in the replacement procedures.
EACHRUSETTNG
CONNECTIONTEST
RUNAME

RUIPADDR
IS OF EXSTING RU
 {MC:4.6.1 _Replacement Procedures}

BACKUP RESTORE

#2
 ALLRUs SETTING

RU IP ADDR 172 16 1 10 RBMC04122.AI

(5) Conrm the PING results, and click on to exit from the window.
 {MU:1.8 _PING}

020-233-01E CR-IR 392 Service Manual  MC-21


MC-22
4.6.5 Updating the RU Software Version (4) Make sure that the GOOD indication appears, and click on [OK].

#1
The RU software version is updated to update the RU software in the latest conditions. After 
the updating, set the master CL.

(1) Insert the RU-APL CD-ROM into the CD-ROM drive of the Console.
#2
→ The “Set Up PC-TOOL” window automatically appears.
(2) Click on [START].

FRRB401007.ai

l [GOOD indication]
"value = 0 = 0x0"  should be displayed.

l [NO GOOD indication]


 Another message is displayed.
(5) Make sure that the GOOD indication appears, and click on .
RBMC04105.AI

(3) Select the RU whose software version is to be updated from the “LIST OF #2
EXISTING RU”, and click on [FTP].
#1
LIST OF EXISTING RU
RU NAME IP ADDRESS RU TYPE VERSION
#1 ru0 172.16.1.10 CR-IRxxx Vx.x

C o n i g u a t o n()

EACHRU SETTING
CONNECTIONTEST
RUNAME LS OF EXISTING RU FRRB401008.ai
RUIPDDR

l [GOOD indication]
BACKUP RESTORE
#2
"Transfer complete" should be displayed.
 ALLRUs SETTING

l [NO GOOD indication]


RBMC04106.AI
 Another message is displayed.

020-233-01E CR-IR 392 Service Manual  MC-22


MC-23
(6) Select the RU whose software version is to be updated from the “LIST OF (10) Check the precautions for the installation.
EXISTING RU”, and click on [VERSION UP].

LIST OF EXISTING RU
 CAUTION 
RU NAME IP ADDRESS RU TYPE VERSION Never turn OFF the power of the RU nor the Console during the write into the FLASH
#1 ru0 172.16.1.10 CR-IRxxx Vx.x ROM. If turned OFF, the program in the memory will be destroyed and cannot restart.

C o n i g u a t o n()
(11) Verify that the FLASH ROM write process is completed, and then press the [Enter]
EACHRUSETTING
CONNECTIONTEST
RUNAME  OF EXISTNG RU key.
RUIPADDR

#1
BACKUP RESTORE #2

 ALLRUs SETTING

RBMC04109.AI

(7) Click on [OK].

RBMC04110.AI

(8) Verify the “RU VERSION”, and click on [OK].

RU VERSION

#1 x.x
#2
"Enter" RBMC04114.AI

#2 (12) Click on [OK].

RBMC04111.AI

(9) Click on [OK].


RBMC04115.AI

RBMC04112.AI

020-233-01E CR-IR 392 Service Manual  MC-23


MC-24
(13) Verify the RU software version.

RU NAME IP ADDRESS RU TYPE VERSION


#1 ru0 17 2. 16 .1 .1 0 C R- IR xx x V x.x

C o n i g u a t o n()

EACHRUSETTING
CONNECTIONTEST
RUNAME LIS OF EXISTNG RU

RUIPADDR
#2 l GOOD indication
The text is displayed in black.
BACKUP RESTORE

 ALLRUs SETTING
l NO GOOD indication
The text is displayed in red or the
version number is not displayed.

RBMC04116.AI

u NOTE u
If the NO GOOD indication appears, return to the procedure (1), and again perform the
installation.

(14) Return to the reference list described in the replacement procedures.


 {MC:4.6.1 _Replacement Procedures}

020-233-01E CR-IR 392 Service Manual  MC-24


MC-25
4.6.6 Restoring the Machine Data (1) Select the RU whose machine data is to be restored from the “LIST OF EXISTING
RU”.
The machine is not properly adjusted after the replacement of the CPU board. C o n i g u a t o n()

EACHRUSETTING

Restore the backup data created in “4.3.2 Machine Data Backup”, and restore to the
CONNECTIONTEST
RUNAME  OF EXISTING RU

RUIPADDR

conditions before the replacement of the CPU board. RU NAME IP ADDRESS RU TYPE VERSION
BACKUP RESTORE
ru0 172.16.1.10 CR-IRxxx Vx.x
u INSTRUCTION u
- If the RU was not able to boot up before the replacement of the CPU board and you were  ALLRUs SETTING

not able to back up the machine data, restore the machine-specic data by means of the RBMC07101.AI

machine-specic data CD-ROM attached to the machine. (2) Restore “CONFIGURATION”, “SCN OPTICAL DATA” and “HISTORY LOG”.
- If no backup data or machine-specic data is available, take the procedures for the “format
C o n i g u a t o n()
RESTORE
adjustment” and “shading/sensitivity correction” to adjust the machine. Also perform “shading EACHRU SETTING
CONNECTIONTEST
RUNAME LISTOF EXISTNG RU

RUIPADDR CONFIGURATION
speed correction” when needed.
EXECUTE #2
l Format adjustment 
BACKUP ORE

#1
{MU:4.3 [6-4] 
 _Format Adjustment}  ALLRUs SETTING

l Shading/sensitivity correction
{MU:4.3 [6-5-1] 
 _Shading/Sensitivity Correction}
RESTORE
l Shading speed correction #3 SCN ALL DATA

{MU:4.3 [6-5-2] 
 _Shading Speed Correction} EXECUTE #4

RESTORE
#5 HISTORY LOG

EXECUTE #6

RBMC04104.AI

(3) Turn OFF the main power switch of the RU.


(4) Turn ON the main power switch of the RU.
(5) Check the following points.

l The RU normally enters the READY state.

l The results of the image/conveyance checks are normal without


nonuniformity.
  {IN:12. _Image/Conveyance Checks}

l There is no error occurrence.

020-233-01E CR-IR 392 Service Manual  MC-25


MC-26
4.6.7 Conrming the S Value
(1) Conrm the S value.
  {IN:13. _Conrming the S Value}

4.6.8 S Value Correction/LED Initialize


(1) Correct the S value and initialize LED data.
 {MU:4.3 [6-5-4] _Sensitivity S-Value Correction}
 {MU:4.3 [6-8-3-1] _LED Initialize}

020-233-01E CR-IR 392 Service Manual  MC-26


MC-27
4.7 SND Board (3) Remove the cable junction bracket.
#1 Unclamp the clamps.
#2 Disconnect the connector.
 CAUTION  #3 Remove the screws.
When servicing any printed circuit board, be sure to wear an anti-static wristband to #4 Remove the cable junction bracket.
ground your body. If your body is not grounded, static electricity built on your body #2
may cause damage to electronic parts on the board. CN2 #4

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Back cover 
 {MC:3.2 _Board Box Cover}

(2) Remove the cable protector.


#1 Remove the screws.
#2 Remove the cable protector.
#1 #3
DT3x6 (x4)
PRIT03040001.ai

020-233-02E CR-IR 392 Service Manual  MC-27


MC-28
(4) Remove the SND board.
#1 Disconnect the connectors.
#2 Remove the screws.
#3 Remove the board.

n Reinstallation Procedures
Reverse the removal procedures for reinstallation.
u INSTRUCTION u
When reinstalling the board, exercise care not to bring the fuse on the board into contact with
the brackets.

020-233-02E CR-IR 392 Service Manual  MC-28


MC-29
4.8 Main Power Switch Assembly n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Left-hand side cover 

(2) Remove the main power switch assembly.


#1 Disconnect the ground wires.
#2 Remove the screw.
#3 Disconnect the FAST-ON terminals.
u INSTRUCTION u
Disconnect while pressing the latch shaded in the gure below.

Latch

RBMC04018.AI

020-233-02E CR-IR 392 Service Manual  MC-29


MC-30
4.9 Main Power Switch and the Power Supply Inlet #2 Remove the main power switch.
#3 Remove the power supply inlet.

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Left-hand side cover 
 {MC:4.8 _Main Power Switch Assembly}

(2) Remove the main power switch and the power supply inlet.
#1 Disconnect the FAST-ON terminals.
u INSTRUCTION u
Disconnect while pressing the latch shaded in the gure below.

Latch
n Reinstallation Procedures
Reverse the removal procedures for reinstallation.
u NOTE u
RBMC04018.AI
- Reinstall the main power switch and the power supply inlet in the orientation as indicated in
the gure.
- Check that the main power switch is OFF.

020-233-02E CR-IR 392 Service Manual  MC-30


MC-31
4.10 Fan (FAN1) n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

n Removal Procedures u NOTE u


(1) Remove the following components. - Reinstall with the blowing direction of the fan directed as indicated by the arrow in the
gure.
 {MC:3.1 _Cover}
- Right-hand side cover 
 {MC:4.1 _Duct (Right)}

(2) Remove the fan (FAN1).


#1 Unclamp the clamps.
#2 Disconnect the connectors.
#3 Remove the screws.
#4 Remove the fan (FAN1).

- After the reinstallation, turn ON the power and conrm the air-breathing into the equipment.

020-233-03E CR-IR 392 Service Manual  MC-31


MC-32
n Reinstallation Procedures
5. Cassette Set Unit
Reverse the removal procedures for reinstallation.

5.1 Cassette Ejection Sensor (SA4)

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Front-bottom cover 
- Back cover 
- Top cover 
- Front-top cover 
- Connector (PNL-A, PNL-B)

(2) Remove the sensor (SA4).


#1 Disconnect the connector.
#2 Remove the screw.
#3 Remove the sensor.

#2
DT3x6

#1
#3
SA4

PRIT03050003.ai

020-233-03E CR-IR 392 Service Manual  MC-32


MC-33
5.2 Shutter  n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

n Removal Procedures u NOTE u


(1) Remove the following components. Check that the torsion coil spring is placed as indicated in the gure when reinstalling the
shutter.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Front-bottom cover 
- Back cover 
- Top cover 
- Front-top cover 
- Connector (PNL-A, PNL-B)
 {MC:5.1 _Cassette Ejection Sensor (SA4)}

(2) Remove the shutter.


#1 Press the shutter to the right and lift it.
#2 Remove the shutter.
#2 Torsion coil spring PRIT03050002.ai

#1

Torsion coil spring

PRIT03050001.ai

020-233-02E CR-IR 392 Service Manual  MC-33


MC-34
5.3 Cover Retaining Bracket n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

n Removal Procedures
(1) Remove the following components.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Front-bottom cover 
- Back cover 
- Top cover 
- Front-top cover 
- Connector (PNL-A, PNL-B)

(2) Remove the cover retaining bracket.


#1 Unclamp the clamp.
#2 Remove the screw.
#3 Remove the Cover Retaining Bracket.

#1 #2
DT3x6 (x2)

#3

PRIT03050004.ai

020-233-02E CR-IR 392 Service Manual  MC-34


MC-107
n Reinstallation Procedures
Reverse the removal procedures for reinstallation.
 REFERENCE
The roller (H) makes the perforated shaft end towards the opposite reference side.

020-233-02E CR-IR 392 Service Manual  MC-107


MC-108
10.11 Rubber Roller (I) (3) Place the unit in the orientation indicated in the gure.

n Roller Location

CAUTION 
When you place the unit in the orientation indicated in the gure, be careful not to
drop the unit, upset the unit, or have your ngers caught between the unit and the
n Removal Procedures table.

(1) Remove the components in the following order.


(4) Remove the bottom cover.
 {MC:3.1 _Cover}
 {MC:3.4 _Bottom Cover}
- Right-hand side cover, Left-hand side cover 
- Back cover  (5) Remove the hook (reference side).
- Top cover 
#1 Remove the tension coil spring.
 {MC:4.1 _Duct (Right}
#2 Remove the hook.
 {MC:3.2 _Board Box Cover}
 {MC:4.6 _CPU Board} #1

 {MC:3.3 _Left-hand Side Plate} #2

  {MC:10.4 _Cleaning Guide Driving Assembly}


 {MC:3.5 _Back-Top Plate}
 {MC:3.6 _Back-Bottom Plate}
  {MC:10.3 _IP Transport Motor (MZ1)}
{MC:10.5 _Subscanning Grip Motor (MZ2) and Subscanning Grip Sensor (SZ2) Assembly}
  {MC:10.6 _Subscanning Grip Assembly}

(2) Reinstall the back cover.


 {MC:3.1 _Cover}
- Back cover 
u NOTE u PRIT03100047.ai

When you put the back side of the machine facing down, temporarily reinstall the back cover.

020-233-02E CR-IR 392 Service Manual  MC-108


MC-109
(6) Remove the hook (opposite reference side). 10.12 Guide (B)
#1 Remove the tension coil spring.
#2 Remove the hook.
n Removal Procedures
#1 (1) Remove the components in the following order.
#2
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Back cover 
- Top cover 
 {MC:4.1 _Duct (Right}
 {MC:3.2 _Board Box Cover}
 {MC:4.6 _CPU Board}
 {MC:3.3 _Left-hand Side Plate}
  {MC:10.4 _Cleaning Guide Driving Assembly}
 {MC:3.5 _Back-Top Plate}
 {MC:3.6 _Back-Bottom Plate}
  {MC:10.3 _IP Transport Motor (MZ1)}
{MC:10.5 _Subscanning Grip Motor (MZ2) and Subscanning Grip Sensor (SZ2) Assembly}
PRIT03100048.ai

  {MC:10.6 _Subscanning Grip Assembly}


(7) Remove the rubber roller (I).
 {MC:10.11 _Rubber Roller (I)}
#1 Remove the E-rings.
#2 Remove the bearings. (2) Remove the guide (B).
#3 Remove the guides (white). #1 Remove the screws.
#4 Remove the rubber roller (I). #2 Remove the guide (B).

#2 #2

#3
#1 #1
#3
#4
E4 E4

PRIT03100049.ai

n Reinstallation Procedures
Reverse the removal procedures for reinstallation.
n Reinstallation Procedures
Reverse the removal procedures for reinstallation.

020-233-02E CR-IR 392 Service Manual  MC-109


MC-110
10.13 Rubber Roller (J) (2) Remove the bearing.
#1 Remove the E-ring.
#2 Remove the screw.
n Roller Location #3 Remove the spur gears.
#4 Remove the screws.
#5 Remove the bracket.
#6 Remove the screw.
#7 Remove the bracket.
#8 Remove the bearing.

n Removal Procedures
(1) Remove the components in the following order.
 {MC:3.1 _Cover}
- Right-hand side cover, Left-hand side cover 
- Back cover 
- Top cover 
 {MC:4.1 _Duct (Right}
 {MC:3.2 _Board Box Cover}
 {MC:4.6 _CPU Board}
 {MC:3.3 _Left-hand Side Plate}
  {MC:10.4 _Cleaning Guide Driving Assembly}
 {MC:3.5 _Back-Top Plate}
 {MC:3.6 _Back-Bottom Plate}
  {MC:10.3 _IP Transport Motor (MZ1)}
{MC:10.5 _Subscanning Grip Motor (MZ2) and Subscanning Grip Sensor (SZ2) Assembly}
  {MC:10.6 _Subscanning Grip Assembly}
 {MC:10.11 _Rubber Roller (I)}
  {MC:10.12 _Guide (B)}
  {MC:10.1 _Post-reading Conveyor Guide Assembly}
 {MC:8.1 _Light-Collecting Unit}

020-233-02E CR-IR 392 Service Manual  MC-110


MC-111
(3) Remove the rubber roller (J).

(3)

PRIT03100052.ai

n Reinstallation Procedures
Reverse the removal procedures for reinstallation.
 REFERENCE
The roller (J) makes the perforated shaft end towards the opposite reference side.

020-233-02E CR-IR 392 Service Manual  MC-111


MC-112
10.14 Scanner Cleaning Brush (4) Remove the following components.
 {MC:3.4 _Bottom Cover}
  {MC:10.1 _Post-reading Conveyor Guide Assembly}
n Removal Procedures
 {MC:8.1 _Light-Collecting Unit}
(1) Remove the following components.
 {MC:3.1 _Cover} (5) Remove the components (reference side).
- Right-hand side cover, Left-hand side cover  #1 Remove the tension coil spring.
- Back cover  #2 Remove the E-ring.
- Top cover  #3 Remove the arm.
 {MC:4.1 _Duct (Right} #4 Remove the bearing.
 {MC:3.2 _Board Box Cover}
 {MC:4.6 _CPU Board}
 {MC:3.3 _Left-hand Side Plate}
  {MC:10.4 _Cleaning Guide Driving Assembly}

(2) Reinstall the back cover.


 {MC:3.1 _Cover}
- Back cover 
u NOTE u
When you put the back side of the machine facing down, temporarily reinstall the back cover.

(3) Place the unit in the orientation indicated in the gure.

CAUTION 
When you place the unit in the orientation indicated in the gure, be careful not to
drop the unit, upset the unit, or have your ngers caught between the unit and the
table.

020-233-02E CR-IR 392 Service Manual  MC-112


MC-113
(6) Remove the components (opposite reference side). (7) Remove the scanner cleaning brush.
#1 Remove the E-ring. #1 Remove the scanner cleaning brush assembly.
#2 Remove the spur gear. #2 Remove the screws.
#3 Remove the E-ring. #3 Remove the scanner cleaning brush.
#4 Remove the spur gear.
#5 Remove the screw.
#6 Remove the spur gear.
#7 Remove the E-ring.
#8 Remove the spur gear.
#9 Remove the bearing.

n Reinstallation Procedures
Reverse the removal procedures for reinstallation.
u INSTRUCTION u
Reinstall the scanner cleaning brush assembly by putting its protrusion under the pin on the
frame.

020-233-02E CR-IR 392 Service Manual  MC-113


MC-114
n Fuse Replacement Procedures
11. Replacing the Fuses and Fuse Locations
 CAUTIONS 
11.1 Fuse Classication and Replacement Procedures - When servicing any printed circuit board, be sure to wear an anti-static wristband to
ground your body. If your body is not grounded, static electricity built on your body
may cause damage to electronic parts on the board.
n Fuse Classication - When replacing the fuse, check the rated amperage of the fuse to be replaced, and
replace it with a fuse of the same rated amperage. At that time, check the Rated
l How to understand fuse notations amperage (A) silk-screened on the board as well.
 An example of classication symbols and rated amperage is shown below. - To remove the fuse, pull it straight up and off.
- When attaching the fuse, exercise care not to bend the pins of the fuse.

(1) Pull out the fuse, and replace it with a new one.
Rated amperage of
1.6A
Fuse classication
symbol

[Remove]
Fuse
RBMC10005.AI

Pin

RBMC10004.AI

020-233-02E CR-IR 392 Service Manual  MC-114


MC-115
11.2 CPU Board Fuses 11.3 SND Board Fuses

n Fuse Location n Fuse Location

n Fuse Information n Fuse Information


B oa rd i nd ic at io ns Ty pe R ate d v ol ta ge ( V) Ra te d a mpe ra ge (A ) Bo ar d i nd ic ati ons Ty pe R at ed v ol ta ge ( V) Ra te d a mpe ra ge (A )

F7 LM 48 V 1A F8 LM 48 V 1A

F13 LM 48 V 1.6 A F9 LM 48 V 2A

F19 LM 48 V 1A F10 LM 48 V 2A

F20 LM 48 V 1.6 A

020-233-02E CR-IR 392 Service Manual  MC-115


MC-116
11.4 PSU27B Board Fuses

n Fuse Location

n Fuse Information
B oa rd i nd ic at io ns Ty pe R ate d v ol ta ge ( V) Ra te d a mpe ra ge (A )

F1 LM 48 V 1A

F2 LM 48 V 5A

F3 LM 48 V 3.2 A

F4 LM 48 V 1.6 A

F6 LM 48 V 5A

F7 LM 48 V 3.2 A

F8 ST 250 V 8A

020-233-02E CR-IR 392 Service Manual  MC-116


MC-117

12. List of Jigs and Tools

12.1 Jigs and Tools


No applicable component

020-233-02E CR-IR 392 Service Manual  MC-117


MC-118
BLANK PAGE

020-233-02E CR-IR 392 Service Manual  MC-118


MC-119
BLANK PAGE

020-233-02E CR-IR 392 Service Manual  MC-119


Control Sheet
Isuue date Revision number Reason Pages affected
08.09.2011 01 New release (FM5498) All pages
12.01.2012 04 Revision (FM6113) 24, 83-85

CR-IR 392 Service Manual

Maintenance Utility (MU)

020-233-04E CR-IR 392 Service Manual 


MU-1

1. RU PC-TOOL 1.1.2 Tree Diagram


RU PC-TOOL
RU PC-TOOL offers a maintenance tool designed exclusively for the service engineer.
Operations, such as installing the RU software and checking connection from the EACH RU SETTING
Console to RU, are performed on the Console connected to the RU via the network.
CONNECTION TEST
1.1 RU PC-TOOL Main Window and Tree  {MU:1.4 _ LIST OF EXISTING RU}
 {MU:1.11 _INSTALL}
  {MU:1.5 _NEW}
1.1.1 RU PC-TOOL Main Window   {MU:1.12 _VERSION UP}
  {MU:1.6 _DELETE}
RU PC-TOOL Ver.X.X   {MU:1.13 _EDIT HISTORY}
Configuration(C ) Operation(O)
  {MU:1.7 _MUTL}
EACH RU SETTING   {MU:1.14 _EDIT CONFIGURATION}
  {MU:1.8 _PING}
CONNECTION TEST
RU NAME ru1 LIST OF EXISTING RU   {MU:1.15 _EDIT CL NAME}
RU NAME IP ADDRESS RU TYPE VERSION NEW   {MU:1.9 _MON}
RU IP ADDR 172 16 1 10 ru1 172.16.1.10 XXXXXX VX.X   {MU:1.16 _BACKUP}
  {MU:1.10 _FTP}
MUTL PING MON FTP DELETE
  {MU:1.17 _RESTORE}

INSTALL VERSION UP E DI T HI STO RY E DI T CO NF IG UR AT IO N   {MU:1.18 _I/O TRACE EXPERT}


EDIT CL NAME
BACKUP RESTORE   {MU:1.19 _ERROR DB}
ERROR LOG

EXECUTE EXECUTE  ALL RUs SETTEING


I/O TRACE EXPERT ERROR DB
  {MU:1.20 _UNINSTALL : ALL RUs}

 ALL RUs SETTING   {MU:1.21 _VERSION UP : ALL RUs}


UNINSTALL VERSION UP

FRRB401001.ai
Conguration

  {MU:1.22 _CDPath}

Operation

  {MU:1.23 _Initialize APL}

020-233-01E CR-IR 392 Service Manual  MU-1


MU-2
1.2 Starting and Exiting RU PC-TOOL 1.3 Maintenance Mode

n Starting RU PC-TOOL n RU Maintenance Display


(1) Press the [Window] key on the keyboard, and open the Start menu of Windows. “PC” ashes on the operation panel when the RU is under maintenance.
Some operations including cassette insertion are not allowed while “PC” ashes.
(2) Open the [Run...] window from the Start menu of Windows. Specify "C:/Program
Files/FujiFilm/FCR/TOOL/RuPcTool/RuPCTool.exe", and click on [OK].
n Canceling the RU Maintenance Display
n Exiting RU PC-TOOL You can cancel the maintenance display by pressing the [Stand-by switch] while pressing the
(1) Click on in the upper right corner of the main window of RU PC-TOOL. [Eraser button] on the operation panel.
Canceling the maintenance display, operation including the cassette insertion is allowed.
(2) Turn OFF the power of the RU.

020-233-01E CR-IR 392 Service Manual  MU-2


MU-3
1.4 LIST OF EXISTING RU 1.5 NEW

n  Function n  Function
Upon installing the RU software, a data folder corresponding to each machine is created in Cancel the selected state of "LIST OF EXISTING RU" and clear the values for "RU NAME"
the FTP server. The list of RU's that have their folders in the FTP server are listed in “LIST and "RU IP ADDR" to enable them to be registered anew.
OF EXISTING RU”. Used to execute the following commands in the RU input in the “RU NAME” and “RU IP
C o n i g u a t o n()

EACHRUSETTNG
CONNECTIONTEST
 OF EXISTING RU
RU NAME IP ADDRESS RU TYPE VERSION  ADDR” elds if not displayed in the “LIST OF EXISTING RU” eld.
RUNAME

RUIPADDR
ru1 172.16.1.10 XXXXXX VX.X - MUTL - PING
- MON - INSTALL
BACKUP RESTORE

 ALLRUsSETTING
n  Procedures
FRRB401003.ai
(1) Click on [NEW].
Note that if nothing is displayed in the "RU TYPE" eld, it means that its corresponding RU
has not been installed normally. (2) Input the RU name and the IP address of the RU.
 REFERENCES C o n i g u a t o n()

EACHRUSETTING
CONNECTIONTEST

- For the RU where nothing is displayed in its "RU TYPE" eld, uninstall it and then install the RUNAME LSTOF EXISTING RU

RUIPADDR

RU software again.
- If "VERSION" is displayed in red, it indicates that the version of the RU software has not
BACKUP RESTORE

been updated. Update the version as needed.  ALLRUsSETTING

FRRB401004.ai

(3) Execute the respective commands.

020-233-01E CR-IR 392 Service Manual  MU-3


MU-4
1.6 DELETE 1.7 MUTL

n  Function n  Function
Used to delete a folder of the RU stored in the FTP server and also to delete it from "LIST OF Used to start the maintenance utility (MUTL) of the RU service utility.
EXISTING RU". MUTL offers functions for diagnosing and adjusting the RU, such as adjustments of the
When reinstallation is required in such a case where the machine is to be used with the IP reading start position and reading width, as well as board checks.
address of the RU changed, use the “DELETE” command.
n  Procedures
n  Procedures  {MU:4. _MUTL (Maintenance Utility) Functions}
(1) Insert the RU-APL CD-ROM into the Console.

(2) Select an RU from "LIST OF EXISTING RU".

(3) Click on [DELETE].


→ The conrmation window appears.

(4) Click on [OK].

(5) Verify that the RU selected in the procedure (2) is deleted from "LIST OF
EXISTING RU."

020-233-01E CR-IR 392 Service Manual  MU-4


MU-5
1.8 PING

n  Function
Used to execute the "PING" command for the RU.
When you click on [ PING], the “command prompt” window appears where you can check
whether or not the network connection from the Console to the RU is normal.

n  Procedures
(1) Select an RU from "LIST OF EXISTING RU".

(2) Click on [PING].


→ The “command prompt” window appears.

(3) Check the result of PING, and click on to close the window.

#2

#1

FRRB401005.ai

l [GOOD indication]
If the following message appears, the result is normal.
| Ping statist ics for 172.16.1.10: |
| Packets: Sent = 4, Received = 4, Lost = 0 (0% loss), |

l [NO GOOD indication]


Other than above (the IP address is the IP address of the RU selected).

020-233-01E CR-IR 392 Service Manual  MU-5


MU-6
1.9 MON n Details of Items

(A) I/O name


n  Function The I/O name is displayed.
Used to display the status when the sensor of the I/O of the RU (sensors or the like) changes Symbol Name
its status. No ON/OFF indication appears for the motor. SA01 Cassette IN sensor  
(A) (B) (C) SA02 Cassette hold sensor  
(D) SA03 Debris fall prevention shutter sensor  
SA04 IP dropping sensor  
SA06 Suction arm HP sensor  
SA07 Cassette cover opening mechanism HP sensor  
SA08 Cassette cover closing mechanism HP sensor  
SA09 "15x30 cassette" identifying sensor  
SA10 Old/new cassette judgment sensor  
SA11 Cassette ejection sensor  
SA12 Cassette cover CLOSE position sensor  

FRRB401006.ai
SC03 IP sensor 1
SC09 "15x30/24x30 IP width" identifying sensor  
n  Procedures
SG01 IP sensor 2
(1) Select an RU from "LIST OF EXISTING RU". SZ02 Grip release HP sensor 

(2) Click on [MON]. * The SZ1 (IP leading edge sensor) status changes will not be displayed.

→ The “REAL TIME MONITOR” window appears. (B) Status


Displays one of statuses, OPEN, CLOSE, ON, OFF or READ depending on the change of
(3) Click on [START].
the I/O conditions.
→ When the RU is operated under this condition, display items are added whenever I/O
(C) Other information
has changed.
No display.
 REFERENCES
(D) Status changed time
- When the power of the RU is turned OFF, the monitor function is disabled. However,
Displays the time when the I/ O status changes.
the items displayed within the Monitor window are left unchanged.
- When you click on [STOP], the monitor temporarily stops working. Click on [START] to  REFERENCE
resume the monitor function.
You can copy, cut, paste and delete the characters appearing on the monitor window.
- To reset (erase) the information appearing on the window, close the monitor window,
and then open the monitor window.

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MU-7
1.10 FTP (4) Make sure that the GOOD indication appears, and click on .

#2
n  Function
Used to check the network for the RU selected from “LIST OF EXISTING RU”, and to check #1
the operation of the FTP server for the Console.
Clicking on [FTP], you can check whether or not the network connection to the RU and the
FTP server of the Console are normal.

n  Procedures
(1) Select an RU from "LIST OF EXISTING RU". FRRB401008.ai

(2) Click on [FTP]. l [GOOD indication]


"Transfer complete" appears.
→ Two windows appear.
l [NO GOOD indication]
(3) Make sure that the GOOD indication appears, and click on [OK].
 Any other message appears.
#1

#2

FRRB401007.ai

l [GOOD indication]
“value=0=0x0” should be displayed.

l [NO GOOD indication]


 Any other message appears.

020-233-01E CR-IR 392 Service Manual  MU-7


MU-8
1.11 INSTALL n  Procedures
(1) Insert the RU-APL CD-ROM into the Console.

 CAUTION  (2) Click on [NEW], and input “RU NAME” and “RU IP ADDR” of the RU to be
installed.
Never turn OFF the RU power during installation. If you turn OFF the RU power, the
RU fails to start up because the contents of the FLASH ROM are corrupted.  {MU:1.5 _NEW}

(3) Use the [PING] command to check the connection of the machine.
u NOTE u
 {MU:1.8 _PING}
Restart the Console PC if “errCode=421” appears on the command prompt window during
installation. (4) Click on [INSTALL].

#1
n  Function
Used to install the RU software into the RU entered in the "RU NAME" and "RU IP ADDR"
elds. Upon installation, an RU folder is created in the FTP server.
 REFERENCE
The RU with the IP address described in the “RU IP ADDR” eld is accessed before the
installation is started, to automatically recognize the type of the RU. RU PC-TOOL reads the
settings of the DIP switches mounted on the CPU board of the RU to identify the type. FRRB401021.ai

→ The conrmati on window appears.

(5) Click on [OK].

#1

FRRB401022.ai

→ The setting window for the installation conditions appears.

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MU-9
(6) Set the installation conditions, and click on [OK]. (10) Click on [OK].

#1 #1

FRRB401026.ai

#2 → The RU PC-TOOL window restores.


FRRB401023.ai

→ Installation starts. (11) Check that the RU you have installed is displayed in the “LIST OF EXISTING RU”.

(7) Set “CONFIGURATION”, and click on [SET]. #1


  {MU:1.14 _EDIT CONFIGURATION}

(8) Set the master CL, and click on [SET].

FRRB401027.ai

#1
(12) Shut down the RU, and turn OFF the main power switch.

(13) Turn ON the main power switch to restart the RU.

#2
FRRB401024.ai

→ The command prompt window appears, and the le is copied.

(9) Press the key according to the instruction on the window.

FRRB401025.ai

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MU-10
1.12 VERSION UP n  Procedures
(1) Insert the RU-APL CD-ROM into the Console.

 CAUTION  (2) Use the [PING] command to check the connection of the machine.
Never turn OFF the RU power during version update.  {MU:1.8 _PING}
The contents of the FLASH ROM are corrupted, and the RU will no longer boot up.
(3) Click on [VERSION UP].

n  Function
Used to execute RU software version updates.
 REFERENCE
The RU selected before starting the version update is accessed, to automatically recognize #1

the device type of the RU. RU PC-TOOL reads the settings of the DIP switches mounted on
the CPU board of the RU to identify the device type.

FRRB401028.ai

→ The conrmati on window appears.

(4) Click on [OK].

#1

FRRB401022.ai

→ The version selection window appears.

(5) Select the version, and click on [OK].

#1

#2
FRRB401029.ai

→ The conrmati on window appears.

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MU-65
4.3 Details of MUTL n Exiting Procedures
(1) Exit the MUTL.

[1] Network Address (2) Shut down the RU, and turn OFF the main power switch.

(3) Turn ON the main power switch to restart the RU.


n  Function/Purpose
The network addresses are set. The addresses that can be set and their default values are
as follows:
Layer 1 Layer 2 Command name Default value
[1-1] [1-1-1] RU IP Address 172.16.1.10
[1-2] [1-2-1] RU subnet Mask 255.255.0.0
[1-3] [1-3-1] RU Default GateWay 172.16.1.0
[1-4] [1-4-1] FTP IP Address 172.16.1.20
[1-5] [1-5-1] RU Securety IP Address 0.0.0.0
[1-6] [1-6-1] RU Securety Net Address 0.0.0.0
[1-7] - UPDATE -

n  Procedures

 REFERENCE
The following description is made by an example of procedures only for “setting the IP
address”. When two or more settings are to be made, repeat the procedures (1) and (2), and
carry out [UPDATE] once at the end.

(1) Input the IP address in “[1-1-1] RU IP Address”.

(2) [SET]
→ “OK” appears.
(3) Click on [CANCEL] to go up to an upper layer of the menu.

(4) [UPDATE]
→ “OK” appears.

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MU-66
[2] Conveyance Check n Exiting Procedures
(1) Return “[2-1] Conveyance Setting” to “ROUTINE”.
n  Function/Purpose (2) Return “[2-2] Processing Mode Setting” to “READ”.
The automatic IP conveyance (unattended conveyance) is set/canceled.
(3) [SET]
n  Procedures
(4) Exit the MUTL.
(1) Select the conveyance mode in “[2-1] Conveyance Setting”.
(5) Shut down the RU, and turn OFF the main power switch.
- AUTO MODE: Automatic conveyance mode
- ROUTINE: Normal conveyance mode (6) Turn ON the main power switch to restart the RU.
(2) Select the processing mode in “[2-2] Processing Mode Setting”.
n Procedures for Stopping the Automatic Conveyance
- READ: Normal read
- 1-ERASE: Erasure mode (1) Select “ROUTINE” in “[2-1] Conveyance Setting”.
- 2-ERASE: Cannot be selected in the machine
(2) Set the conveyance count to 0 in “[2-3] Number of Conveyance Setting”.
(3) Set the conveyance count (1 to 99999) in “[2-3] Number of Conveyance Setting”.

(4) [SET]

(5) Cancel the RU maintenance mode.


{MU:1.3 _Maintenance Mode}
(6) Insert the cassette.
→ Automatic conveyance starts, and the conveyance count is displayed on the
operation panel.

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MU-67
[3] Board Check n Hexadecimal-Binary Conversion Table
Hexadecimal Binary
0 0000
[3-1] CPU Board Setting Display 1 0001
2 0010
3 0011
n  Function/Purpose 4 0100
The settings of the DIP switches on the CPU board are displayed. 5 0101
6 0110
The settings of the DIP switches are shown in two-digit hexadecimal numbers. You can know
7 0111
the settings of the DIP switches by converting the number into an eight-digit binary number.
8 1000
 REFERENCE 9 1001
 Although a four-digit number appears, the two lower digits show the setting.  A 1010
B 1011
C 1100
n How to Read the Indication D 1101
E 1110
Example: Indication of “0x24” F 1111
(1) View the indication on the screen.

(2) Convert the hexadecimal number into a binary number. n Relation between the Binary Number and the D IP Switches
→ Hexadecimal “2” means binary “0010”, hexadecimal “4” means binary “0100”, and the The rst digit of the binary number corresponds to the rst DIP switch.
setting is “0010 0100”.
OFF ON
{n Hexadecimal-Binary Conversion Table}
1
(3) See the DIP switch settings from the binary number obtained in the procedure (2). 2
→ As the third and sixth digits of the binary number are 1 and the others are 0, the third 3
and sixth DIP switches are ON and the others are OFF. 4
5
{n Relation between the Binary Number and the DIP Switches} DipSW
6
n Exiting Procedures 7
8
(1) Exit the MUTL.
1 = ON
(2) Shut down the RU, and turn OFF the main power switch. 0010 0100 0 = OFF
FRRB404005.ai

(3) Turn ON the main power switch to restart the RU.

n Details of the DIP Switch Settings


 {MC:4.6 _CPU Board}

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MU-68
[3-2] Panel Check [3-2-2] BUZZER On/Off 

[3-2-1] PANEL LED On/Off  n  Function/Purpose


The buzzer is caused to sound.

n  Function/Purpose n  Procedures
 All LEDs on the operation panel are lit or unlit. (1) Select “ON” or “OFF” of the function.

n  Procedures - ON: The buzzer sounds.


- OFF: The buzzer stops sounding.
(1) Select “ON” or “OFF” of the function.
- ON: All LEDs on the operation panel are lit. n Exiting Procedures
- OFF : All LEDs on the operation panel are unlit. (1) Exit the MUTL.

n Exiting Procedures (2) Shut down the RU, and turn OFF the main power switch.
(1) Exit the MUTL. (3) Turn ON the main power switch to restart the RU.
(2) Shut down the RU, and turn OFF the main power switch.

(3) Turn ON the main power switch to restart the RU.

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MU-69
[4] Software Check [4-2] MAC Address Display

[4-1] Ver. Display n  Function/Purpose


The MAC address of the RU is displayed.

n  Function/Purpose n  Procedures
The software version of the RU is displayed. (1) View the indication on the screen.

n  Procedures
n Exiting Procedures
(1) View the indication on the screen.
(1) Exit the MUTL.

n Exiting Procedures (2) Shut down the RU, and turn OFF the main power switch.
(1) Exit the MUTL. (3) Turn ON the main power switch to restart the RU.
(2) Shut down the RU, and turn OFF the main power switch.

(3) Turn ON the main power switch to restart the RU.

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MU-70
[5] Virtual Image Check n  Procedures

u NOTE u
[5-1] LED Virtual Read Be sure to use the MUTL of the RU PC-TOOL when using the menu.

(1) Reserve an examination on the Console. Use the “Sensitivity” menu in the “QC/
n  Function/Purpose
TEST”.
Cause the blue LED of the PMT board to illuminate, and input the resulting light from the
light-collecting guide to generate image output. (2) Start the MUTL.
If there is no problem with the output image, it can be decided that the failure of the scanning
(3) Select the read conditions in “[5-1] LED Virtual Read”.
optics unit is responsible for the image abnormality.
- OFF: Normal read
RU - ON (0.1 mR): Virtual read with an assumed dose of 0.1 mR
- ON (1 mR): Virtual read with an assumed dose of 1 mR
The blue LED PMT board PMT board
 REFERENCE
is illuminated Normally, use “ON (0.1 mR)”.

Image data (4) Cancel the RU maintenance mode.


{MU:1.3 _Maintenance Mode}

(5) Insert the cassette.


Light-collecting guide
IP → Read starts, and the image appears.
The light emitted from
the blue LED is entered n Exiting Procedures
via the light-collecting guide (1) Exit the MUTL.
to create image data.
(2) Shut down the RU, and turn OFF the main power switch.
LED Virtual Read
(3) Turn ON the main power switch to restart the RU.

Image

FRRB404006.ai

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MU-71
[5-2] PMT Virtual Read n  Procedures

u NOTE u
n  Function/Purpose Be sure to use the MUTL of the RU PC-TOOL when using the menu.
Generate and output image data with the LOG AMP of the PMT board.
It can be judged whether the failure of the light-collecting unit is responsible for the image (1) Reserve an examination on the Console. Use the “Sensitivity” menu in the “QC/
abnormality. TEST”.

RU (2) Start the MUTL.

(3) Select “ON” or “OFF” of the function.


PMT board PMT board
- OFF: Normal read
LOG AMP LOG AMP - ON: Image data is created by LOG AMP.
Image data (4) Cancel the RU maintenance mode.
is created by Image data {MU:1.3 _Maintenance Mode}
the LOG AMP.
(5) Insert the cassette.
→ Read starts, and the image appears.

n Exiting Procedures
PMT Virtual Read
(1) Exit the MUTL.

(2) Shut down the RU, and turn OFF the main power switch.

(3) Turn ON the main power switch to restart the RU.


Image

FRRB404007.ai

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MU-72
[6] Scanner Check

[6-1] Polygon Motor 

n  Function/Purpose
Turn ON or OFF the polygon.
When it is turned ON, it is checked to see whether the polygon is operating normally a
predetermined time after the polygon is activated.

n  Procedures
(1) Select “ON” or “OFF” of the function.
- ON: The polygon is activated to check the operation.
- OFF: The polygon is turned OFF.

n  Results

l  GOOD
“THE POLYGON IS TURNED ON (ST)” appears.

l NO GOOD
 An error code appears.

n Exiting Procedures
(1) Exit the MUTL.

(2) Shut down the RU, and turn OFF the main power switch.

(3) Turn ON the main power switch to restart the RU.

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MU-73
[6-2] Laser  n Exiting Procedures
(1) Exit the MUTL.
n  Function/Purpose (2) Shut down the RU, and turn OFF the main power switch.
Turn ON or OFF the laser.
(3) Turn ON the main power switch to restart the RU.
When the laser is turned ON, the polygon is turned ON, and the polygon and laser are
diagnosed.
The LD current value is also displayed.

n  Procedures

 CAUTION 
While the laser is being turned ON, do not turn OFF the polygon.
If the polygon is turned OFF, the laser is irradiated to a single spot, possibly result in a
machine failure or re.

(1) Select “ON” or “OFF” of the function.


- ON : The laser and the polygon are turned ON, and analyses take place.
: The LD current value is displayed.
- O FF : The polygon is turned OFF.

n  Results

l  GOOD
The following message appears.
TURNNING ON THE LASER IS IN PROGRESS..
LDIFINT: 300
LDIFNOW: 0
LDIFNOW/L DIFINT: 0
THE LASER IS TURNED ON.
 REFERENCE
- LDIFINT: Factory-default LD current value
- LDIFNOW: Current value at present 
- LDIFNOW/LDIFI NT: Value to indicate how much the current has dropped, from the factory
default until at present.

l NO GOOD
 An error code appears.

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MU-74
[6-3] HV Diagnostic

[6-3-1] HV Setting/Diagnostic

n  Function/Purpose
The HV voltage is set in a range of 250 to 1000 and output. The set value (instruction value)
is compared with the actually output HV value (detection value), to check that the difference
between the instruction value and the detection value is in a range of +/-10%.

n  Procedures
(1) Input the HV value (250 to 1000).

(2) [SET]

n Exiting Procedures
(1) Exit the MUTL.

(2) Shut down the RU, and turn OFF the main power switch.

(3) Turn ON the main power switch to restart the RU.

n  Results

l  GOOD
“RESULT-OK” appears.

l NO GOOD
 An error code appears.

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MU-75
[6-4] Format Adjustment
When the image is outputted under condition where the machine-specic data is installed, a
white blank portion may appear on the lm or there may be some non-outputted portion (image
loss). In that case, format adjustment is used for ne adjustment.
u NOTE u
- Before making format adjustment, be sure to turn ON the HV switch. With the HV switch in
the OFF position, format adjustment cannot be done.
- When the setting is changed, the result associated with that change is immediately
reected.
- The result associated with the change becomes ineffective when the machine is rebooted.
Thus, in order to make the setup value effective after reboot or save the setup value, back
up the conguration data.
{MU:1.16  _BACKUP}

 REFERENCE
When both Manual Adjustment (FREQ) and Manual Adjustment (Pixel) are to be made,
Manual Adjustment (FREQ) should be performed rst. If Manual Adjustment (Pixel) is done
rst, it may be necessary to perform Manual Adjustment (Pixel) once again, as a result of
Manual Adjustment (FREQ).

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MU-76
[6-4-1] Manual Adjustment (FREQ) (3) Measure a misalignment of the reading width.
Measure the actual size of the 175 mm-length steel rule and the size of the white blank
portion, and calculate an adjustment value in accordance with the formula shown below.
n  Function/Purpose
Make ne adjustment when the output image is enlarged or reduced in the horizontal
direction (main scan direction). a
Steel rule actual size -
IP conveyance Reduction factor 
Its adjustable range is from -4% to +4%. When a negative-quantity (-) value is entered, the
image is enlarged, while it is reduced when a positive-quantity (+) value is entered. direction ÷ Steel rule actual size x 100 =
a  Adjustment value (%)
n  Procedures

u INSTRUCTION u Measure "a" on the output film. FRRB404010.ai

- Of the IPs used by the user, the largest sized IP should be utilized for adjustment. --- Example ---
- To adjust the main scan length, expose an IP to radiation while using a steel rule or other If the measured value of the reading width is 170 mm when an IP of 14"x14" (35 cm x
thin article. If you use a tester or other thick article, the resulting image is larger than the 35 cm) size is outputted to a 14" x17" (35 cm x 43 cm) lm:
actual size so that the main scan length cannot be properly adjusted.
(175 - (170/1))/175x100 = 2.8 (%)
(1) Place a 175 mm-length steel rule on an IP of 14” x 14” (35 cm x 35 cm) or 14” x Since the adjustment will be made so as to enlarge the white blank portion, enter the
17” (35 cm x 43 cm) size, and expose it with the tungsten X-ray tube at about value "2.8" in the Input range eld.
1 mR.
 REFERENCE
u INSTRUCTION u - The reduction ratio is indicated in the lower right corner of the output lm.
 At least two IPs should be exposed for checks before and after the adjustment.

(2) Read one of IP’s prepared in procedure (1), and output the image. Use the menu Direction of 
of “Sensitivity” in “QC/TEST”. IP conveyance
Reduction ratio:
u INSTRUCTION u 100% RT-01
Be sure to observe the following instructions to proceed with operations of outputting
the image. FRRB404011.ai

  {IN:12. _Image/Conveyance Checks}
- The white blank portion within the output image reduces when you enter a minus (-)
value and enlarges when you enter a plus (+) value.

Minus Plus

White blank
portion

FRRB404012.ai

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MU-77
(4) Start the MUTL. (8) Read one of IP’s prepared in procedure (1), and output the image. Use the menu
 {MU:4.2 _Starting and Exiting the MUTL} of “Sensitivity” in “QC/TEST”.

(5) Cancel the RU maintenance mode. u INSTRUCTION u


{MU:1.3 _Maintenance Mode} Be sure to observe the following instructions to proceed with operations of outputting
the image.
(6) Input the adjustment value (example: “2.8”) of the main scan length calculated in
  {IN:12. _Image/Conveyance Checks}
procedure (3) in the Input column of “[6-4-1] Manual Adjustment (FREQ)”.

u NOTE u (9) Measure the actual size of the 175 mm-length steel rule and the size of the white
blank portion, and verify that there is no misalignment.
Do not turn OFF the RU before the MUTL text display eld reads "RESULT-OK." If the
RU is powered OFF, the main scan length data will not be retained. (10) Back up “CONFIGURATION” and “SCN ALL DATA”.
  {MU:1.16 _BACKUP}
#1
n Exiting Procedures
(1) Exit the MUTL.

(2) Shut down the RU, and turn OFF the main power switch.
#2
(3) Turn ON the main power switch to restart the RU.

#3

2.8

#4

FRRB404013.ai

(7) Make sure that “RESULT-OK” appears on screen.

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MU-78
[6-4-2] Manual Adjustment (Pixel) (3) Measure the extent to which the reading start position is shifted, and then
calculate an adjustment value.
Measure the size of the white blank portion, and calculate an adjustment value in
n  Function/Purpose accordance with the formula shown below.
Make ne adjustment when the output image is offset in the horizontal direction (main scan
b
direction) (i.e., a white blank portion appears on the side edge of the image, or a portion of
the image is not outputted).
Its adjustable range is from -500 to 500 pixels. When a negative-quantity (-) value is entered,
the white blank portion is expanded, while the white blank portion is narrowed when a Direction of 
positive-quantity (+) value is entered. IP conveyance
n  Procedures
b
(1) Expose IPs of 14” x 14” (35 cm x 35 cm) or 14” x 17” (35 cm x 43 cm) size with the + 0.5 x 10 = Adjustment value
Reduction
tungsten X-ray tube at about 1 mR. (PIXEL)
factor  FRRB404014.ai

--- Example ---


u INSTRUCTION u
If the positional misalignment is 1 mm when an IP of 14"x14" (35 cm x 35 cm) size is
 At least two IPs should be exposed for checks before and after the adjustment.
outputted to a 14" x17" (35 cm x 43 cm) lm:

(2) Read one of IP’s prepared in procedure (1), and output the image. Use the menu ((1/1 + 0.5) x 1) = 15 (PIXEL)
of “Sensitivity” in “QC/TEST”. Since the adjustment will be made so as to reduce the white blank portion, enter the
value "15" in the I nput range eld.
u INSTRUCTION u
 REFERENCE
Be sure to observe the following instructions to proceed with operations of outputting
- The reduction ratio is indicated in the lower right corner of the output lm.
the image.
  {IN:12. _Image/Conveyance Checks}

Direction of 
IP conveyance
Reduction ratio:
100% RT-01

FRRB404015.ai

- The white blank portion within the output image enlarges when you enter a minus (-)
value and reduces when you enter a plus (+) value.

Minus   Plus

White blank portion FRRB404016.ai

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MU-79
(4) Start the MUTL. n Exiting Procedures
 {MU:4.2 _Starting and Exiting the MUTL} (1) Exit the MUTL.
(5) Cancel the RU maintenance mode. (2) Shut down the RU, and turn OFF the main power switch.
{MU:1.3 _Maintenance Mode}
(3) Turn ON the main power switch to restart the RU.
(6) Input the reading start position adjustment value (example: “15”) calculated in
procedure (3) in the Input column of “[6-4-2] Manual Adjustment (Pixel)”.

u NOTE u
Do not turn OFF the RU before the MUTL text display eld reads "RESULT-OK." If the
RU is powered OFF, the main scan length data will not be retained.

(7) Make sure that “RESULT-OK” appears on screen.

(8) Read one of IP’s prepared in procedure (1), and output the image. Use the menu
of “Sensitivity” in “QC/TEST”.

u INSTRUCTION u
Be sure to observe the following instructions to proceed with operations of outputting
the image.
  {IN:12. _Image/Conveyance Checks}

(9) Verify that there is no white blank portion and the resulting image is not cut off.

(10) Back up “CONFIGURATION” and “SCN ALL DATA”.


  {MU:1.16 _BACKUP}

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MU-80
[6-4-3] Manual Adjustment (IP Pixel) (3) Measure the extent to which the reading start position is shifted, and then
calculate an adjustment value.
Measure the size of the white blank portion, and calculate an adjustment value in
n  Function/Purpose accordance with the formula shown below.
Used to adjust the main scan position per IP size. The following sizes can be set.
b
Layer 1 Layer 2 Command name
[6-4-3] [6-4-3-1] 10 x 12 inch
[6-4-3-2] 08 x 10 inch
[6-4-3-3] 24 x 30 cm
[6-4-3-4] 18 x 24 cm Direction of 
[6-4-3-5] 15 x 30 cm IP conveyance

n  Procedures b
+ 0.5 x 10 = Adjustment value
Reduction
u NOTE u (PIXEL)
factor  FRRB404014.ai

Carry out “[6-4-2] Manual Adjustment (Pixel)” before taking the procedures below. --- Example ---
If the positional misalignment is 1 mm when an IP of 14"x14" (35 cm x 35 cm) size is
 REFERENCE outputted to a 14" x17" (35 cm x 43 cm) lm:
The procedures are mentioned for setting “[6-4-3-1]10x12 inch” as an example. The similar ((1/1 + 0.5) x 1) = 15 (PIXEL)
 procedures are to be taken for other settings except the command name. Since the adjustment will be made so as to reduce the white blank portion, enter the
value "15" in the I nput range eld.
(1) Expose an IP of an arbitrary size with a tungsten X-ray tube at about 1 mR.
 REFERENCE
u INSTRUCTION u - The reduction ratio is indicated in the lower right corner of the output lm.
 At least two IPs should be exposed for checks before and after the adjustment.

(2) Read one of IP’s prepared in procedure (1), and output the image. Use the menu Direction of 
of “Sensitivity” in “QC/TEST”. IP conveyance
Reduction ratio:
100% RT-01
u INSTRUCTION u
Be sure to observe the following instructions to proceed with operations of outputting
the image. FRRB404015.ai

  {IN:12. _Image/Conveyance Checks} - The white blank portion within the output image enlarges when you enter a minus (-)
value and reduces when you enter a plus (+) value.

Minus   Plus

White blank portion FRRB404016.ai

020-233-01E CR-IR 392 Service Manual  MU-80


MU-81
(4) Start the MUTL. n Exiting Procedures
 {MU:4.2 _Starting and Exiting the MUTL} (1) Exit the MUTL.
(5) Cancel the RU maintenance mode. (2) Shut down the RU, and turn OFF the main power switch.
{MU:1.3 _Maintenance Mode}
(3) Turn ON the main power switch to restart the RU.
(6) Input the reading start position adjustment value (example: “15”) calculated in
procedure (3) in the Input column of "[6-4-3-1]10 x 12 inch".

u NOTE u
- Do not turn OFF the RU before the MUTL text display eld reads "RESULT-OK." If the
RU is powered OFF, the main scan length data will not be retained.
- “Input range” only accepts values ranging from -25 to 25.

(7) Make sure that “RESULT-OK” appears on screen.

(8) Read one of IP’s prepared in procedure (1), and output the image. Use the menu
of “Sensitivity” in “QC/TEST”.

u INSTRUCTION u
Be sure to observe the following instructions to proceed with operations of outputting
the image.
  {IN:12. _Image/Conveyance Checks}

(9) Verify that there is no white blank portion and the resulting image is not cut off.

(10) Back up “CONFIGURATION” and “SCN ALL DATA”.


  {MU:1.16 _BACKUP}

020-233-01E CR-IR 392 Service Manual  MU-81


SP-18


06 LIGHT-COLLECTING UNIT
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
  ボードアセンブリ Board Assembly
D 1 113Y100317G 1
(PMT27A) (PMT27A)
D 2 815Y100060   集光ガイド Light-Collecting Guide 1

020-233-04C CR-IR 392 Service Manual  SP-18


SP-19

 1
07A SUB SCANNING UNIT 1
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 363Y100351C ガイド Guide 1
D 2 364Y100039B ガード Guide 1
D 3 334N100162C ローラ Roller 3

020-233-04C CR-IR 392 Service Manual  SP-19


SP-20

 2
07B SUB SCANNING UNIT 2
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 362N100234A 受 Cam 1
D 2 327N100234A 歯車 Gear 1
D 3 327N100237E 平歯車 Spur Gear 2
D 4 327N100235C 平歯車 Spur Gear 1
D 5 327N100241C 平歯車 Spur Gear 1
D 6 118Y100110A   ステッピングモータ Stepping Motor 2 MZ1, MZ2
D 7 146S0102   ホトインタラプタ Photo Sensor 1 SZ2

020-233-04C CR-IR 392 Service Manual  SP-20


SP-21

 3
07C SUB SCANNING UNIT 3
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 388N100527   引張りコイルバネ Extension Spring 2
D 2 360N100236   ハウジング Housing 2
D 3 322N100216D   すべり軸受 Plain Bearing 2
D 4 322SB052   ころがり軸受 Ball Bearing 2
D 5 387N100021B   帯電防止材  Antistatic Brush 4
D 6 334N100141   ゴムローラ Rubber Roller 1
D 7 334N100298   ゴムローラ Rubber Roller 1
D 8 363N100811 ガイド Guide 1

020-233-04C CR-IR 392 Service Manual  SP-21


SP-22

 4
07D SUB SCANNING UNIT 4
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 388N100527   引張りコイルバネ Extension Spring 2
D 2 360N100236   ハウジング Housing 2
D 3 322SB052   ころがり軸受 Ball Bearing 2
D 4 322N100216D   すべり軸受 Plain Bearing 2
D 5 334N100141   ゴムローラ Rubber Roller 1
D 6 334N100298   ゴムローラ Rubber Roller 1
  ボードアセンブリ Board Assembly
D 7 113Y100316D 1
(SED27A ) (SED27A)
D 8 350N101476 カバー Cover 1
D 9 308S0565 ネジ Screw 2

020-233-04C CR-IR 392 Service Manual  SP-22


SP-23

 5
07E SUB SCANNING UNIT 5
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
1 ****
D 2 327N100248A 平歯車 Spur Gear 1

020-233-04C CR-IR 392 Service Manual  SP-23


SP-24

 6
07F SUB SCANNING UNIT 6
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 327N100285 平歯車 Spur Gear 1
D 2 322N100220B   すべり軸受 Plain Bearing 2
D 3 322N100216D   すべり軸受 Plain Bearing 1
D 4 334Y100124A ローラ Cent er Rol ler Assy 1
D 5 322N100219   すべり軸受 Plain Bearing 1
D 6 363N100689 ガイド Guide 1
D 7 388N100526   引張りコイルバネ Extension Spring 1
E 8 319N101154B 軸 Shaft 1
D 9 387N100024D   帯電防止材  Antistatic Brush 1

020-233-04C CR-IR 392 Service Manual  SP-24


SP-25


08 CONTROLLER
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 358N100126B カバー Cover 2
  ボードアセンブリ Board Assembly
C 2 113Y100692A 1
(CPU37A) (CPU37A)
  ボードアセンブリ Board Assembly
C 3 113Y100693A 1
(SND37A) (SND37A)
D 4 369N100141A ダクト Duct 2
D 5 119S0095   電動ファン Fan 1 FAN1, *1
E 6 350N102065B カバー Cover 1
D 7 128S1138   ブレーカ Breaker 1
D 8 120S1801   ソケット Socket 1
  ボードアセンブリ Board Assembly
C 9 113Y100320C 1
(PSU27B ) (PSU27B)
Power Supply
C 10 125N100032B 電源(PSU27A ) 1
(PSU27A)
*1:「ネブライザ 対策キット 」 (オプション 品)を取付 けている装置 の場合、「9 オプション」を参照すること。
 {SP:9 _  }
*1: For the machine in which the "kit for nebulizer" (optional item) is being installed, see "9 OPTION".
 {SP:9 _OPTION}

 NOTE 
・ CPU 基板の交換時、DipSW の設定を確認したうえで交換すること。
  {MC:4.6.3 _CPU  }

- When replacing the CPU board, confirm the DIP switch settings before performing the
replacement.
{MC:4.6.3 _Replacing the CPU Board}

020-233-04C CR-IR 392 Service Manual  SP-25


SP-26


09 OPTION

  Anti-drop retainer kit   Anti-drop retainer kit


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
E 1 356Y101459C   取付け金具 Bracket 2 -
E 2 357Y100473A 底板 Base Plate 1 -
E 3 304S0067   固定ネジ Screw 4 -
E 4 306SF004016   タッピンネジ(4x16)Tapping screw (4x16) 4 -
E 5 347N100879   スペーサ Spacer 4 -
Screw (Cross
  ネジ(十字穴付き
E 6 308S2780516 recessed head double 4 -
W セムスネジ M5x16)
sems screw M5x16)

  Kit for nebulizer (Japan only)   Kit for nebulizer (Japan only)
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 7 119S0096   電動ファン Fan 1
 A 8 376Y100025   メカニカルフィルタ Mechanical Filter 1

020-233-04C CR-IR 392 Service Manual  SP-26


To CLIENT PC - GUIDE PAGE

GUIDE PAGE  To Table of Contents of Service Manual


How to Use PDF Manual
FCR PRIMA T SERIES

Checkpoints When Trouble Occurs Checkpoints during Installation

Search the error code. Installation Specications


 Abnormal image occurs. Preparation for Installation
Bootup does not take place, and the panel LED remains Installation Procedures (Mechanical)
as “ ”. Installation Procedures (Software Setup)
Procedures for Changing the RU IP Address
Documents and References to be Used When Trouble Occurs Procedures for Changing the IP Address of the FTP Server 
Installing Optional Items (Anti-Drop Retainer)
Software Control Installing Optional Items (Additional Stand for LCD and Stand Wagon)
Circuit Diagrams (Disconnection Check) When Installed in Patient Environment
I/O Locations and Their Functional Overview
SND37A Board LEDs Checkpoints during Preventive Maintenance
CPU37A Board LEDs
Unit Locations Preventive Maintenance Programs
Roller Locations/Conveyance Paths List of Preventive Maintenance Replacement Parts:
2nd-Year / 4th-Year 
Image Data Flows
Procedures
Voltage Check

Image Related Checkpoints Software Related Checkpoints

Sensitivity/Shading Correction Install//version update software


Install update software and applications.
Format Adjustment Back up/
up/restore
restore machine-specic
 machine-specic data.
Back up/
up/restore
restore conguration
 conguration data.
RU PC-TOOL
Parts Related Checkpoints
MUTL
Parts List (INDEX)

-1-
SP-28


11 CIRCUIT DIAGRAM
2 3 4 5 6 7 8 9 0

 A A

C -B FAN-A CNSN3-P
1
UL1007-AWG28橙 1

2 3 +
FAN1
3 C -A
UL1007-AWG28黒
2 3
- 119S0095
CE (CE_ 00) 1 1 4

[国内:Japan]  136N0416   (患者環境外:Outside patient environment) 3


179228-4 292254-4
C E ((CE_  00)
CE CE_ 00)
179609-1
[国内:Japa n]  136N0417   (患者環境内:Within patient environment)
[米国:USA]  136N0427
[英国:UK]   136N0450
125N100032
[欧州:Europe]  136N0377 SPS-61T-250
SPS-61T-250 136Y103129
B
120S1801 136Y103125DS-250PU 128S1138 DS-250PU 136Y103126 PSU27A-CN1
136Y103127 PSU27B-CN1 B

SND-CN2
L AC(L) UL1015-AWG16黒 UL1015-AWG16黒 GND UL1007-AWG18橙 PSU27B-CN5 VCC_5V UL1007-AWG22橙
L AC(L) LINE_N LOAD_L 1
PSU27A-CN51 1 8 1 1
1.4A
GND GND_B UL1007-AWG22橙
N AC(N) N AC(N) UL1015-AWG16白 2 2 7 2 2
1.4A
LINE_L UL1015-AWG16白 GND VCC_24V UL1007-AWG18橙
E GND E
LOAD_N 3 3 6 3 3
5A 113Y100693
GND UL1015-AWG16緑/黄 GND GND_C UL1007-AWG18橙
5
DF5A-4DS-5C 5A
UL1015-AWG16緑/黄 +24V
PLUG 5
VHR-5N 5
DF5-1822SC DF5A-4DS-5C
SVH-41T-P1.1 +24V
NC-176-F6.35-1.0 SPS-61T-250 BA 2 6 3
DF5-1822SC
DS-250PU 7
+24V 2
+24V DF5A-8S-5C
VHR-8N 8 1
              1               1

SVH-41T-P1.1 DF5-1822SC

A /
FG G
N 25 4 N 25-4

136Y103130
INV-A INV-B
C C

PSU27B-CN6 VCC_24V UL1007-AWG22橙 UL1007-AWG22橙 INV1-CN1


1

2
GND
1

3
1

3
1

2
0.71A >
3 2 2 3
0.71A
109N100007
XHP-3
DF5A-5S-5C 5
SXH-001T-P0.6
DF5-1822SC 5557-04R
5556 B
5559-04
5558 B

INV2-CN1
0.71A <2> 3
1

113Y100320 2

3
0.71A 109N100007
XHP-3
D
SXH-001T-P0.6 D

PSU27B-CN2 POWER_ON UL1007-AWG22橙 CPU-CN1


E 1 1 E

2
GND 2

3
VH_AUX(12V) 3
GND 3.5A

5
VCC(5V) 5 113Y100692
GND 2.4A
6 6
VCC_24PS
7 7
1.0A
GND_P
DF5A-8DS-5C 8 8
DF5A-8DS-5C
DF5-1822SC DF5-1822SC

CPU-CN18
PSU27B-CN3 1
+15ASIN UL1007-AWG22橙 1
GND_A 0.9A
2 2
-15ASIN
3 3
0.3A
GND_A
DF5A-4S-5C
DF5A-4DS-5C
DF5-1822SC DF5-1822SC

G G

H H

機種 2245 ユニット -

名称 回路図 補助名称 PRITWO

コード Z22N2245000 Rev. 02



富士フイルム株式会社 2
4

2 3 4 5 6 7 8 9 0

020-233-04C CR-IR 392 Service Manual  SP-28


SP-29


11 CIRCUIT DIAGRAM
2 3 4 5 6 7 8 9 0

光学部
136Y103132
LDD27A-CN5
CPU-CN15 1 V5 D UL1007-AWG28 灰 1
1.6A 136Y101881 Scanning Optics Unit
2 GND 2

V5 D LDD27A-CN7 VCC5V A UL1061-AWG26黒


 A 3 3
1.6A 1 2 A

GND 2 1

113Y100692 5 LDONH 5 3 PDA 104Y100007


6 LDONL 6

7 LDOKH 7 113Y100312 5

8 LDOKL 8 6 LDK 3

9 LDIFH 9 7 VCC LD 2
D
10 LDIFL 10 8 1
124Y100022
11 VREF DA 11
DF13-8S-1.25C
12 GND 12
DF13-2630SCFA
13 V5 D 13
1.6A
1 LD IDLEL 1

15 LD TMPH 15

16 A0 16

17 A1 17
B B

DF1B-18DS-2.5RC 18 EN 18

DF1B-2428SCA 19

20
DF1B-20DS-2.5RC
DF1B-2428SCA

集光部
Light Collecting Unit
C C

CPU-CN17 1 HVMONH UL1007-AWG28灰 1


PMT27A-CN1
2 HVMONL 2

3 +15VOKH 3

+15VOKL
5 HVSH 5 136Y102013
6 HVSL 6
CNZ32-J CNZ32-P
CPU-CN4 SYN27A-CN3 SYN27A-CN2
7 VCC +15AS 7 8 1 1 1 1
UL1061-AWG26黒 1
POL-CN1
8 GND A 8 7 2 2
136Y8891(On-board) 2 2 2

VCC +15AS PIDXL UL1007-AWG28灰 UL1061-AWG24灰


9 9 6
GND
3 3 3
Y 3 3

P
10 GND A 10
113Y100317 113Y100692 5

11 VCC +15AS 11
PONL 5 5 5
113Y100314 5 5
POKL
615N100006
12 GND A 12 3 6 6 6 6 6

13 VCC -15AS 13 2
GND 7 7 7 7 7

1 GND A 1 1
VCC_24PS 8 8 8 8 8
3.2A
D
ERSH XADRP-08V D
15 15 DF1B-8EP-2.5RC DF1B-8ES-2.5RC 8P-SCN XADRP-08V
16 ERSL 16
SXA-001T-P0.6
DF1-PD2428SCB DF1B-2428SCA SCN-001T-P1.0 SXA-001T-P0.6
17 LEDSIGH 17

18 LEDSIGL 18

19 LEDONH 19
CNZ31-J CNZ31-P 136Y8890(On-board)
SYN27A-CN1
LEDONL CPU-CN19 UL1007-AWG28灰 UL1061-AWG26灰
20 20 1 1 1 1
1.6A
21 VION H 21 2 2 2 2

22 VION_L 22 3
GND 3 3 3
DF1B-22DS-2.5RC 23
始点センサー
DF1B-2428SCA 2 5
SSL 5 5 5
Start point sensor
25 6
SSH 6 6 6
6P-SCN
DF1B-6DS-2.5RC
26 DF1B-6EP-2.5RC DF1B-6ES-2.5RC SCN-001T-P1.0
DF1B-2428SCA
27
DF1-PD2428SCB DF1B-2428SCA
28

E 29 E

30
CPU-CN14 1
SED2L UL1007-AWG28灰 1
SZ1
31
2
SED1L 2
32
V5_D 113Y100316
3 3
1.6A
33 GND
DF1E-4S-2.5C
3
HIF3BA-34D-2.54C DF1E-4S-2.5C
DF1B-2428SCA
HIF3-2428SCA DF1B-2428SCA

読取先端検出 Edge detect


CPU-CN13 UL1553-1.5D-2V
1 1
PMT27A-CN2
UM-QP-1.5VCR3A(40)
UM-QP-1.5VCR3A(40) 136Y103134
        2         2
SML001 136Y103133
PNL-A PNL-B UL1061-AWG30 灰
CPU-CN9 1
VCC UL1061-AWG28 灰 1 1 VCC 1
PNL37A-CN1

2
GND 2 2 UART TXD 2

3
VCC_AUX 3 3 VCC_AUX 3
GND UART RXD
136Y103138 SND-CN14 KEY0_IN
5 5 5 5
電源ボタン Power button
CPU-CN3 CAN_TX UL1007-AWG28灰 KEY1_IN
1 1 6 6 6 6 消去ボタン Erasure button
CAN RX UL1007-AWG28黒 113Y100693
2 2 7 7 7 7
挿入LED Cassette IN LED
DF1E-2S-2.5C DF1E-2S-2.5C 8 8 8 8 排出LED Cassette OUT LED
DF1B-2428SCA DF1B-2428SCA 9 9 9 9
大線量LED Over-doseLED
10 10 10 10
消去中LED Erasure LED
11 11 11 11
ブザー Buzzer
12
PLED0_OUT 12 12 GND 12

13
PLED1_OUT 13 13 VCC 13

1
PLED2_OUT 1 1 GND 1

15
PLED3_OUT 15 15 GND 15

16
BZR_OUT 16 16
SHR- 5V S-B
17
D B- 6DES-2 5RC D B- 6DE -2 5RC SSH-003 - 0 2 H
G 18 D B-2428S
CA D B-30 CB G

19
DF1B-20DS-2.5RC 20
GND
113Y100694
DF1B-2428SCA

CPU-CN5 1
VCC UL1061-AWG28灰
2

3 UART RXD1 7セグLED用通信


7-segment display control
5 UART TXD1
6

7
GND
8

H 10 H

11
機種 2245 ユニット -

DF1B-12DS-2.5RC 12
名称 回路図 補助名称 PRITWO
DF1B-2428SCA
コード Z22N2245000 Rev. 02

富士フイルム株式会社 3
4

2 3 4 5 6 7 8 9 0

020-233-04C CR-IR 392 Service Manual  SP-29


To GUIDE PAGE

CLIENT PC
CLIENT PC -- GUIDE
GUIDE PAGE 
PAGE 
FCR PRIMA T SERIES

Features of the Client PC Outline of ON-LINE and OFF-LINE Operations

Features and Operations Difference between ON-LINE and OFF-LINE Operations


List of CLIENT PC-TOOL Commands Operation in ON-LINE Mode
Operation in OFF-LINE Mode
Precautions in Using the Client PC
Data Flow of Commands
Precautions in Using a Notebook PC without CD-ROM
Drive
UPLOAD and DOWNLOAD
Precautions in Setting the “Windows Firewall”
in Console READ and WRITE
Import and Export
Precautions in Setting the “Internet Options”
in Client PC

Maintenance

Installing the CLIENT PC-TOOL


 Acquisition of Log Information
Check/Acquisition of History Data
Check/Acquisition of Conguration Data
MUTL
Version Update

-2-
SP-31


12 PARTS NOS. SEARCH TABLE
Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No
107Y0183A 02C-9 310S9042010 02F-15 334N100295 04A-11 360N100236 07C-2 388N100531A 02G-8
107Y0183A 02D-9 310S9042016 02A-6 334N100296 04B-4 360N100236 07D-2 388N100531A 04A-13
109N100007 03A-13 316S1082 02E-10 334N100297 02G-7 360N100404A 02B-2 388N100782A 03A-5
109N100007 03B-13 319N101154B 07F-8 334N100298 07C-7 360N100404A 02G-3 388N100782A 03B-5
113Y100316D 07D-7 319N101931A 01C-6 334N100298 07D-6 360N100404A 04A-7 388N100784A 02F-6
113Y100317G 06-1 319Y1164B 02C-6 334N100299 04A-12 360N100404A 04B-1 388N100786 02F-11
113Y100320C 08-9 319Y1164B 02D-6 334N3619 04B-7 362N100234A 07B-1 388N100787 01C-8
113Y100692A 08-2 322N100199 02C-7 334N3677 02F-1 362N100235B 01C-5 388N100789B 02C-13
113Y100693A 08-3 322N100199 02D-7 334Y100124A 07F-4 362N100236 02C-10 388N100789B 02D-13
113Y100694B 01A-5 322N100216D 07C-3 334Y100152 04B-8 362N100236 02D-10 388N100790A 02A-3
113Y100694B 01B-5 322N100216D 07D-4 338N100132B 02G-1 362N100497A 02C-12 388N100791A 02A-2
118SX210 04A-10 322N100216D 07F-3 338N100132B 04A-9 362N100497A 02D-12 388N100792A 02C-8
118SX213 02B-4 322N100219 07F-5 338N100132B 04B-3 362N100501B 02F-7 388N100792A 02D-8
118Y100110A 07B-6 322N100220B 07F-2 340N100248D 01A-4 362N100502B 02F-8 388N100800 02B-1
118Y100111 02F-5 322N100221A 02B-12 340N100312 01B-4 362N100503B 02F-2 388N100801 02B-11
119S0095 08-5 322N100221A 02F-14 341N100237 02A-9 362N100526 02F-9 392N0009A 02E-14
119S0096 09-7 322N100228 02E-2 341N100237 02B-8 363N100689 07F-6 398N100028C 02A-1.1
120S1801 08-8 322N100230 01C-9 341N100458B 02A-4 363N100811 07C-8 398N100033 02A-1.2
125N100032B 08-10 322N100230 02C-11 341Y100207F 02E-16 363N101037C 02E-3 401N100195 03A-6
128S1138 08-7 322N100230 02D-11 342N100048F 01C-11 363N101042B 02C-1 401N100195 03B-6
133Y100043 02E-11 322N100230 02F-13 345N101059B 01C-1 363N101042B 02D-1 401N100196 03A-7
134S0058A 02E-4 322N100310A 02E-1 345N101064B 01C-4 363N101043B 02C-2 401N100196 03B-7
136N0377 10-1 322SB052 07C-4 345N101065E 01C-7 363N101043B 02D-2 401N100202 03A-9
136N0416 10-2 322SB052 07D-3 345Y100185A 01C-2 363N101050A 02F-4 401N100202 03B-9
136N0417A 10-3 322SY165 02B-3 345Y100186A 01C-14 363N101051B 02E-15 401N100203 03A-8
136N0427 10-4 322SY165 02G-2 347N100879 09-5 363Y100351C 07A-1 401N100203 03B-8
136N0450 10-5 322SY165 04A-8 348N100233C 03A-11 364N100138 03A-10 405N102604 01A-2.1
136Y103125 10-6 322SY165 04B-2 348N100233C 03B-11 364N100138 03B-10 405N102624 01A-2.2
136Y103126A 10-7 327N100234A 07B-2 348N100234C 03A-12 364Y100039B 07A-2 405N103102A 01B-2.1
136Y103127B 10-8 327N100235C 07B-4 348N100234C 03B-12 367N100097A 01C-13 405N103103A 01B-2.2
136Y103129C 10-9 327N100237E 07B-3 350N101476 07D-8 369N100141A 08-4 405N103104 01B-12
136Y103130C 10-10 327N100238A 04A-1 350N102065B 08-6 370N100358A 02E-12 407N100021C 03A-2
136Y103132B 10-11 327N100239 04A-2 350N102070G 01A-8 370N100359A 02E-5 407N100021C 03B-2.1
136Y103133B 10-12 327N100240 04A-3 350N102071F 01A-1 371N100114A 02E-13 407Y100017 03B-2.2
136Y103134A 10-13 327N100241C 07B-5 350N102072D 01A-3 372S0048 02E-9 603Y100077A 03A-4
136Y103138F 10-14 327N100248A 07E-2 350N102073D 01A-6 372S0050A 02E-6 603Y100077A 03B-4
136Y103139B 10-15 327N100285 07F-1 350N102074C 01A-9 372S0053A 02E-8 815Y100060 06-2
136Y103146C 10-16 327N100286A 02G-5 350N102075C 01A-7 375N100012A 02E-7 839Y100052 05-1
136Y103216E 10-17 327N100286A 04A-5 350N102076D 01A-10 376Y100025 09-8 840Y100270 03A-1
136Y8545B 10-18 327N100289 02B-5 350N102765 01B-8 386N100395 01C-12 840Y100272 03B-1.1
146N0016B 04B-5 327N100290 02B-6 350N102766 01B-1 386N100471 01A-11 840Y100291 03B-1.2
146S0082 02C-4 327N100293 02A-8 350N102767 01B-3 386N100471 01B-11
146S0082 02D-4 327N100467A 02A-7 350N102768 01B-6 387N0187B 04A-14
146S0083 02F-3 327N100467A 02A-10 350N102769 01B-9 387N100021B 07C-5
146S0102 02A-5 327N100467A 02B-7 350N102770 01B-7 387N100023 02C-3
146S0102 02B-10 327N100471B 02B-9 350N102771 01B-10 387N100023 02D-3
146S0102 02C-5 327N100472 04A-4 356N105549C 03A-3 387N100024D 07F-9
146S0102 02D-5 327N100473 02G-6 356N105549C 03B-3 387Y0019B 04B-6
146S0102 07B-7 332N100265B 02F-10 356N105606B 01C-10 388N100526 07F-7
304S0067 09-3 332N100266B 02F-12 356Y101459C 09-1 388N100527 07C-1
306SF004016 09-4 334N100141 07C-6 357Y100473A 09-2 388N100527 07D-1
308S0565 07D-9 334N100141 07D-5 358N100126B 08-1 388N100530A 02G-4
308S2780516 09-6 334N100162C 07A-3 358Y100140C 01C-3 388N100530A 04A-6

020-233-04C CR-IR 392 Service Manual  SP-31


How to Use PDF Manual
Hyperlinks
 A hyperlinks
hyperlinks is inserted
inserted at the blue-colored
blue-colored " " mark in this manual.
manual.
Clicking it allows you to jump to the reference chapter or section.

- Example of Hyperlink -

 {MC:3.1 _Front Cover}

Clicking it allows you to jump to the reference section.

-3-
BLANK PAGE

-4-
FUJI COMPUTED RADIOGRAPHY

FCR PRIMA T SERIES


CR-IR 392
Service Manual

The relationship between mR (milliroentgen), which is the


unit of radiation, and μC/kg (micro-coulomb/kilogram),
which is the SI derived unit of radiation, is as follows.
1 mR = 0.258 μC/kg

FCR is a trademark or a registered trademark of FUJIFILM Corporation.

<No part of this manual may be reproduced or transmitted.>

Copyright © 2011-2012 FUJIFILM Corporation. All rights reserved.

No part of this publication may be reproduced, stored in a retrieval


system, or transmitted in any form or by means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of FUJIFILM Corporation.
Document No. 020-233-04E
1st Edition - Aug. 09, 2011
Revised Edition - Dec. 01, 2012

2-26-30 Nishiazabu, Minato-ku, Tokyo


Printed in Japan
0.1

1. Handling of this Manual 1.2 Precautions for Handlin


Handling
g of this Manual

1. FUJIFILM Corporation reserves all rights related to this manual.


1.1 About this Manual
2. This manual should be accessible only to technical service personnel
authorized by FUJIFILM Corporation.
n  Scope
3. Since this manual contains condential information of FUJIFILM Corporation,
This Service Manual is applicable to Fuji Computed Radiography CR-IR 392. The machine is
categorized as Class 1 according to IEC classication. such as the internal structure of the product, appropriate measures should
be taken to prevent illegal or inappropriate disclosure and/or use of this
n Notation of
of Unit Symbols manual.
For notation of unit symbols, metric units set forth in the International Systems
Systems of Units (SI)
are used, as a rule. However, metric units that are allowed in the Measurement Law, not in
4. The following conducts are prohibited without prior written approval of
the SI, are used in some cases. FUJIFILM Corporation:

- Copy or transcribe
transcribe a whole or part of the contents
contents of this manual.

- Disclose, furnish,
furnish, lend, and/or
and/or transfer a whole
whole or part of the contents of
this manual to persons other than the afore-descr
afore-described
ibed technical service
personnel.

- Use a whole or part


part of the contents
contents of this manual
manual for purposes
purposes other than
than
technical servicing of the product.

5. Portions of the descriptions in this manual may be revised due to


improvements on the product.

6. Accompanying documents were originally drafted


drafted in the English language.

020-233-01E CR-IR 392 Service Manual  0.1


0.2
1.3 About Notation in the Manual n Notation of Symbols
Symbols
- Check/Adjustme
Check/Adjustment
nt indicator:
indicator: Indicates that it is necessary to check or adjust the
installation location when the part or component removed
n Notation of Cautions,
Cautions, Warnings,
Warnings, etc.
is to be reinstalled.
The notation formats of "warning", "caution", "instruction", "note", and "reference" are shown CHECK This indicator is placed in the illustration that depicts
below. the procedures for removing the parts and components.
When you see this indicator, refer to its relevant
WARNING  "n Check/Adjustm
Check/Adjustment ent Procedures."
Used when death or serious injury may occur if the instruction is not observed. - Half-punch
Half-punch indicator: Indicates that it is necessary to align the half-punches
when installing the parts or components.
However,, it is not indicated for t he half-punches for
However
CAUTION  improving ease of assembly or preventing erroneous
assembly procedures.
Used when minor or medium levels of physical injury may be incurred if the instruction
- 3B: Indicates that screw-locking bond needs to be applied to
is not observed.
screw sections of installed parts/components.
parts/components.
 Also used when the machine
machine may suffer
suffer serious trouble (such as
as unrecoverable or
Recommended screw-locking bond: Three Bond 1401B
difcult-to-recover trouble).

u INSTRUCTION u
1.4 Servicing Instruments and Tools
Used when the machine may suffer damage, or any failure or malfunction may occur, if the
instruction is not observed. That Require
R equire Inspection/Calibration
The machine should be installed and serviced by use of servicing instruments and tools that
u NOTE u have been regularly inspected and calibrated as appropriate.
Used to indicate the matters that need attention during steps of the procedure. If the machine were serviced using servicing instruments
instruments and tools that have not been
inspected and calibrated, proper performance of the machine could not be guaranteed.
 REFERENCE Servicing instruments and tools that require inspection/calibration
inspection/calibration are as listed below.
The inspection/calibration should be planned and performed in accordance with the
Used to indicate terminology or supplemental explanations.
explanations.
specications and instruction manuals of the applicabl
applicable
e servicing instruments and tools.

n I nstruments and Tools


Tools That Require Inspection/C alibration
n Indication of Refer To
To
Name Inspection Calibration
The " " mark
mark is used
used to indic
indicate
ate the
the chapter
chapter or
or section
section you
you should
should refe
referr to.
Its format is as indicated below. Dosimeter - 

  {MC:5.1_ Cassette
Cassette ejection sensor (SA4)} Steel rule (150 mm)  -

Steel rule (300 mm)  -


n Notation in the Manual
Manual
Digital multimeter   
In this Service Manual, the CR-IR 392 is sometimes denoted simply as the RU (Reader
Unit), the FM-DL100 as the Printer, and the CR-IR 391CL/CR-IR 355CL/CR-IR348CL as the Calipers  () -
Console. : A block gauge for use in inspection requires calibration.

020-233-01E CR-IR 392 Service Manual  0.2


Contents Safety Precaution 0.3

CR-IR 392 Service Manual - Contents

Safety Precaution

1. Safety Precautio
Precautions
ns ........................................... Safety-1 3. Protective Housings against
1.1
1.1 Generall Precaut
Genera Precautions
ions ....................................
.............................................................Safety-
.........................Safety-1
1 Laser Exposure ...............................................Safety-1
...............................................Safety-11
1
1.2 Precautions Against Laser Radiation .......
..............
..............
..............
..............
........Safety-2
.Safety-2
1.3 Precautions on Patient Environment .......
..............
..............
..............
..............
.........Safety-2
..Safety-2 4. CLASSIFICA
CLASSIFICATION
TION ........................................... Safety-1
Safety-12
2
1.3.1 Additional Protective Grounding......................
.............................................
.............................Safety-2
......Safety-2 5. Cautions on Electroma
Electromagnetic
gnetic Wave
Waves
s ........... Safety-1
Safety-13
3
1.4 Precautions in Retaining the Machine .......
..............
..............
..............
..............
.......Safety-3
Safety-3 5.1 Electromagnetic Compatibility (EMC) .......
..............
..............
..............
.............
...... Safety-13
1.5 Notes on Additional Stand for LCD Use ........
...............
..............
..............
..........Safety-
...Safety-33 5.2 Further Information for IEC60601
IEC60601-1-2/EN60601
-1-2/EN60601-1-2
-1-2 .......
............
..... Safety-13
1.5.1 Precautions in Handling
Handling the Machine
Machine in a User’s Site where
the Additional Stand for LCD Is U sed......................
...........................................Safet
.....................Safety-3
y-3 6. CONNECT
CONNECTABLE
ABLE PERIPHERALS ................... Safety-1
Safety-16
6
1.5.2 Cautions in Using the Additional Stand
Stand for LCD....................
...........................Safety-3
.......Safety-3
7. Cautions on Network ..................................... Safety-1
Safety-17
7
1.5.3 Precautions in
Preventing the Additional Stand for LCD from Toppling
Toppling ...............Safety-3
...............Safety-3

2. Labels ................................................................ Safety-4


2.1 Laser Precau
Precaution
tion Labe
Labels
ls .....................................
.......................................................Safet
..................Safety-4
y-4
2.1.1 Laser Precaution
Precaution Label Attachment Locations......................
.............................Safety-4
.......Safety-4
2.1.2 List of Laser Precaution Labels.......................
..............................................
.............................Safety-5
......Safety-5
2.2 Ratings
Ratings Indicat
Indication
ion Label
Labels
s ...................................
......................................................Safety
...................Safety-6
-6
2.3 Chinese
Chinese Labe
Labell ................................
......................................................................S
......................................Safety-7
afety-7
2.4 Handling Instruction Labels and Attachment Locations .......
..........Safety-
...Safety-8
8
2.4.1 Scanning Optics Unit....................
...........................................
..............................................
.........................Safety-8
..Safety-8
2.4.2 Covers .......................
..............................................
.............................................
............................................Safet
......................Safety-8
y-8
2.4.3 Power Cable
Cable Caution
Caution Label
Label (USA
(USA Only) ....................
......................................Safety-
..................Safety-9
9
2.4.4 Dummy Cassette (For Mobile) ....................
...........................................
.................................Safety-9
..........Safety-9
2.5 Safety and Symbo
Symbols
ls ....................................
...........................................................Safety-1
.......................Safety-10
0

020-233-03E CR-IR 392 Service Manual  0.3


Contents Safety Precaution 0.4

Product Specications

1. Specications of the Machine ............................Spec-1


1.1 Product Code .........................................................................Spec-1
1.2 Available IP Sizes and Types ..................................................Spec-1
1.3 Available Cassette Types and Sizes ....................................... Spec-1
1.4 Optional Item/Available Item Components...............................Spec-2
1.5 Product Specications ............................................................Spec-2
1.6 Dimensions, Weight, and Center of Gravity ............................. Spec-3
1.7 Moving Means for the Machine ...............................................Spec-3
1.8 Retaining Means for the Machine............................................Spec-4
1.8.1 Retaining the Machine by Use of the Anti-Drop Retainer...............Spec-4
1.9 Environmental Conditions .......................................................Spec-5
1.10 Electrical Specications ..........................................................Spec-5
1.11 Servicing Space .....................................................................Spec-6
1.12 Installation Space ...................................................................Spec-7
1.12.1 Installting the Machine on the Table...............................................Spec-7
1.12.2 Retaining the Machine by the Anti-Drop Retainer ..........................Spec-8
1.12.3 Installing the Machine where the Long Cassette Is to Be Used.....Spec-8
1.12.4 Using the Additional Stand for LCD and Stand Wagon..................Spec-9
1.13 Disposal ...............................................................................Spec-10
1.13.1 Disposal of IP ...............................................................................Spec-10

020-233-01E CR-IR 392 Service Manual  0.4


Contents Machine Description (MD) 0.5

Machine Description (MD)

1. Machine Overview ..................................................MD-1 3. Descriptions of Electrical Operations ................MD-12


1.1 Features ................................................................................... MD-1 3.1 Power Supply Voltage Output Detection Function ................... MD-12
1.2 System Conguration ............................................................... MD-1 3.1.1 Driver Circuits Incorporating the Overcurrent Protection Circuit and
1.3 Overall Machine Conguration and Component Names ............ MD-2 the Components to Be Protected  ................................................... MD-12

1.3.1 External View of Machine.................................................................MD-2 3.1.2 Fuses and the Components to Be Protected  ................................. MD-12

1.3.2 Nomenclature and Functions ........................................................... MD-2 3.1.3 Overcurrent Protection Circuit Block Diagram  ............................... MD-13

1.4 Machine Components ............................................................... MD-4 3.2 Erasure Unit Control ............................................................... MD-14
1.4.1 Unit Locations .................................................................................. MD-4 3.3 Mounting Position of the Erasure Lamp .................................. MD-16
1.4.2 Roller Locations and Conveyance Paths  ......................................... MD-4 3.4 LEDs on the SND37A Board and the CPU37A Board ............. MD-17
1.5 I/O Locations and Functional Descriptions ................................ MD-5 3.4.1 LEDs on the SND37A Board .......................................................... MD-17

1.6 Board Locations ....................................................................... MD-7 3.4.2 LEDs on the CPU37A Board .......................................................... MD-18

1.6.1 Housing ............................................................................................ MD-7 3.5 Checking the Voltage .............................................................. MD-19


1.6.2 Erasure Unit .....................................................................................M D-7 3.5.1 Checking the Voltage of
the PSU27B Board/PSU27A Board Power Source ........................ MD-19
1.6.4 Scanning Optics Unit ........................................................................ MD-8
1.6.5 Light-Collecting Unit ......................................................................... MD-8 4. Descriptions of
1.6.6 Subscanning Unit ............................................................................. MD-8
Scanner Mechanism and Its Operation ..............MD-20
2. Descriptions of Software Control .........................MD-9 4.1 Scanner Controller Unit Operation Sequence.......................... MD-20
2.1 Data Flow between RU and Console ........................................ MD-9 4.2 Correction Data ...................................................................... MD-21
2.1.1 Data Flow during Routine Processing  .............................................. MD-9 4.3 Image Data Flow .................................................................... MD-22
2.1.2 Flow of Network Setting Data ........................................................... MD-9 4.4 Error Detection/Processing Subsystem ................................... MD-23
2.2 Error Handling ........................................................................ MD-10
2.3 What Is Sleep Mode? ............................................................. MD-10
2.4 RU Bootup Processing ............................................................MD-11
2.5 RU Termination Processing ......................................................MD-11

020-233-01E CR-IR 392 Service Manual  0.5


Contents Machine Description (MD) 0.6

5. Descriptions of
Mechanical Components and Their Operations  ...MD-24
5.1 IP Conveyance Flow ...............................................................MD-24
5.2 Conveyance Operation ........................................................... MD-24
5.2.1 Feed Conveyance Operation ......................................................... MD-24
5.2.2 Load Conveyance Operation ......................................................... MD-27
5.3 Erasure Unit ...........................................................................MD-29
5.4 Subscanning Unit ...................................................................MD-29
5.4.1 IP Reading .....................................................................................MD-29
5.4.2 Gripping Operation for IP Reading  ................................................. MD-29

020-233-02E CR-IR 392 Service Manual  0.6


Contents Troubleshooting (MT) 0.7

Troubleshooting (MT)

1. Overview of Troubleshooting ................................ MT-1


1.1 Flow of Troubleshooting.............................................................MT-1
1.2 Troubleshooting from Error Log ................................................. MT-2
1.2.1 Checking the Error Log .....................................................................MT-2
1.2.2 Determining the Error Code of the Encountered Trouble..................MT-3
1.2.3 Analysis on the Error Code Table......................................................MT-4
1.3 Turning OFF the High-Voltage Switch ........................................MT-6

2. Error Code Table .................................................... MT-7


3. Detail Code............................................................ MT-38
3.1 How to Understand Detail Code...............................................MT-38

4. Abnormal Images ................................................. MT-39


4.1 Troubleshooting Abnormal Images ........................................... MT-39

020-233-03E CR-IR 392 Service Manual  0.7


Contents Checks, Replacement and Adjustment of Parts (MC) 0.8

Checks, Replacement and Adjustment of Parts (MC)

1. Check/Adjustment Procedures for Each Unit......MC-1 4.6 CPU Board ............................................................................. MC-16
1.1 Precautions for Check, Replacement, and Adjustment .............. MC-1 4.6.1 Replacement Procedures...............................................................MC -16
1.2 Types of Screws....................................................................... MC-1 4.6.2 Machine Data Backup ....................................................................MC-16

1.3 Checking the Protective Grounding........................................... MC-1 4.6.3 Replacing the CPU Board ..............................................................MC -18

1.4 Handling Parts Containing Hazardous Substance ..................... MC-1 4.6.4 Setting the IP Addresses of the RU and Console .......................... MC-21

1.5 Checking the High-Voltage Switch and Image........................... MC-1 4.6.5 Updating the RU Software Version ................................................ MC-22
4.6.6 Restoring the Machine Data........................................................... MC-25
2. Table of Contents ...................................................MC-2 4.6.7 Conrming the S Value ..................................................................MC-26

3. Cover ....................................................................... MC-3 4.6.8 S Value Correction/LED Initialize ................................................... MC-26

3.1 Cover ....................................................................................... MC-3 4.7 SND Board ............................................................................. MC-27


3.2 Board Box Cover ......................................................................MC-4 4.8 Main Power Switch Assembly ................................................. MC-29
3.3 Left-hand Side Plate ................................................................. MC-5 4.9 Main Power Switch and the Power Supply Inlet ...................... MC-30
3.4 Bottom Cover ........................................................................... MC-6 4.10 Fan (FAN1) ............................................................................. MC-31
3.5 Back-Top Plate .........................................................................MC-7 5. Cassette Set Unit ..................................................MC-32
3.6 Back-Bottom Plate....................................................................MC-8 5.1 Cassette Ejection Sensor (SA4) ............................................. MC-32
3.7 Top Plate .................................................................................. MC-9 5.2 Shutter ................................................................................... MC-33
3.8 PNL Board.............................................................................. MC-10 5.3 Cover Retaining Bracket......................................................... MC-34
4. Housing Unit ......................................................... MC-11 5.4 Cable Junction Bracket........................................................... MC-35
4.1 Duct (Right) .............................................................................MC-11 5.5 Cassette Cover Closing Roller Assembly ................................ MC-36
4.2 Duct (Left) ...............................................................................MC-11 5.6 Arm (White) (Reference Side)................................................. MC-38
4.3 Power Supply Assembly ......................................................... MC-12 5.7 Arm (White) (Opposite Reference Side)..................................MC-39
4.4 PSU27A Power Supply ........................................................... MC-14 5.8 IP Suction Arm HP Sensor (SA3) ............................................ MC-40
4.5 PSU27B Board ....................................................................... MC-15 5.9 IP Suction Arm Driving Motor (MA1)........................................ MC-41
5.10 Guide (Large) .........................................................................MC-43
5.11 IP Suction Arm........................................................................MC-44
5.12 Suction Cup ........................................................................... MC-46
020-233-02E CR-IR 392 Service Manual  0.8
Contents Checks, Replacement and Adjustment of Parts (MC) 0.9

5.13 Cassette IN Sensor (SA1)....................................................... MC-48 7. Conveyor Unit ....................................................... MC-71


5.14 Cassette Hold Sensor (SA2) ................................................... MC-49 7.1 Conveying Mechanism Driving Gear (Left Side) ...................... MC-71
5.15 Sensor Bracket Assembly (SA6, SA7) .................................... MC-50 7.2 Side-Positioning IP Transport Motor (MC1) ............................. MC-72
5.16 Side-Positioning Mechanism Driving Gear (Reference Side) ... MC-51 7.3 Rubber Rollers (A, B).............................................................. MC-73
5.17 IP Suction Pump (PA1) ........................................................... MC-52 7.4 Rubber Roller (C, D) ............................................................... MC-75
5.18 Solenoid Valve Assembly (SVA1)............................................ MC-53 7.5 Rubber Roller (E).................................................................... MC-77
5.19 IP Sensor (SA5 : Light Emitting Side), 7.6 Conveyor Guide Assembly ..................................................... MC-79
IP Sensor Retaining Bracket ................................................... MC-54 7.7 Rubber Roller (F) .................................................................... MC-80
5.20 Roller (Small) Assembly.......................................................... MC-55 7.8 IP Sensor (SC3) ..................................................................... MC-82
5.21 IP Sensor (SA5 : Light Receiving Side) ................................... MC-56 7.9 Antistatic Member................................................................... MC-83
5.22 Cassette Set Base Assemblies ............................................... MC-57
5.23 Side-Positioning Motor (MA3) ................................................. MC-59 8. Light-Collecting Unit ............................................MC-84
8.1 Light-Collecting Unit................................................................ MC-84
5.24 Solenoid (SOLA1) ................................................................... MC-60
8.2 PMT Board ............................................................................. MC-87
5.25 Small Cassette Size Sensor (SA8) ......................................... MC-61
5.26 "15x30 IP width" Identifying Sensor (SA9) ............................... MC-62 9. Scanning Optics Unit ...........................................MC-88
5.27 Guide Plates, Stopper (Inch/metric) ........................................ MC-63 9.1 Scanning Optics Unit .............................................................. MC-88
5.28 Side-Positioning Guide Assembly............................................ MC-64
10. Subscanning Unit .................................................MC-92
6. Erasure Unit .......................................................... MC-66 10.1 Post-reading Conveyor Guide Assembly ................................. MC-92
6.1 Erasure Unit ...........................................................................MC-66 10.2 IP Leading-Edge Sensor (SZ1) ............................................... MC-94
6.2 Reection Plate ......................................................................MC-67 10.3 IP Transport Motor (MZ1)........................................................ MC-95
6.3 Filter ....................................................................................... MC-68 10.4 Cleaning Guide Driving Assembly ........................................... MC-96
6.4 INV Board .............................................................................. MC-69 10.5 Subscanning Grip Motor (MZ2) and
6.5 Lamp Assembly ...................................................................... MC-70 Subscanning Grip Sensor (SZ2) Assembly ............................. MC-97
10.6 Subscanning Grip Assembly ................................................... MC-99
10.7 Center Roller ........................................................................ MC-102

020-233-02E CR-IR 392 Service Manual  0.9


Contents Performance Check (PC) 0.20

Performance Check (PC)

CR-IR 392 Performance Check List ............................ PC-1


Installation Information ........................................................................PC-1
Checklist .............................................................................................PC-1

020-233-03E CR-IR 392 Service Manual  0.20


0.21
BLANK PAGE

020-233-02E CR-IR 392 Service Manual  0.21


0.22
BLANK PAGE

020-233-02E CR-IR 392 Service Manual  0.22


Control Sheet
Revision
Issue date Reason Pages affected
number 
08.09.2011 01 New release (FM5870) All pages
09.23.2011 02 Revision (FM5937) 3-5, 8
03.15.2012 03 Revision (FM6003) 1, 3, 6, 8-10, 12, 13, 16, 17

CR-IR 392 Service Manual

Safety Precaution

020-233-03E CR-IR 392 Service Manual 


Safety-1
n Optical Parts
1. Safety Precautions l When servicing the optical parts with the protective housings removed, be sure
to turn OFF the power switch.
Warnings and cautions regarding the procedures should be observed to avoid possible
l Never remove the scanning optics unit covers.
physical hazards and serious accidents that may occur during installation and servicing. l For dust removal procedures, observe the instructions described in the service
Labels that describe relevant precautions are attached on the machine. manual.
The instructions on such labels should also be observed during procedures. l Some high-voltage parts, such as the photomultiplier, may not be sufciently
discharged even after power is turned OFF. When servicing such parts, exercise
due care to avoid electric shock hazards (not to touch the connector and terminal
1.1 General Precautions carelessly).
l Before removing the protective housings, be sure to turn OFF the high-voltage
switch (HV switch). If the machine is powered ON with any of the protective
WARNING  housings removed, the photomultiplier will be damaged.
No modication of this equipment is allowed. n Handling Parts Containing Hazardous Substance
When handling parts containing a hazardous substance, such as the photomultiplier and the
erasure lamp, fully exercise care in handling. The hazardous substance may leak from the
n Electrical System Components/Parts inside of a broken part.
- Unless otherwise instructed in the Service Manual, be sure to turn OFF t he power of the
n Other Working Precautions
machine and unplug the power plug before servicing. With the power plug still plugged, you
l When performing servicing procedures with the protective housings removed
may experience electric shock, burn, or secondary damage due to short circuit even when
under the powered condition, turn OFF the high-voltage switch (HV switch).
the machine is powered OFF. It should be noted, however, that some servicing procedures, Carefully proceed with the procedures while checking the instructions described
such as voltage measurement, cannot be performed under power-OFF condition. In such in the service manual, and, when the procedures are completed, put the removed
cases, use due care to avoid electric shock, burn, or secondary damage due to short circuit,  protective housings back exactly where they were.
as instructed in this manual. l Do not remove or install any part or component while the machine is powered,
- When servicing a board, be sure to wear an antistatic wristband to ground your body. If because of possible electric shock hazards.
l When performing checks or adjustments under the powered condition, exercise
your body is not grounded, static buildup on your body may damage electronic components
due care against electric shock or other hazards.
on the board. l Do not touch the parts (such as erasure lamps) that remain at high temperature
- Do not connect any unspecied device. because you may suffer burns.
- Ensure sufcient space around the power plug or the inlet. l When servicing the scanning optics unit and printed circuit boards, be sure to
wear an antistatic wristband to remove static electricity built on the human body.
n Drive System Components/Parts Static electricity may cause damage to the printed circuit boards.
l Secure the machine onto the oor in place by use of its adjustable feet or
Be sure to turn OFF the power before servicing the gears, cams, and other drive mechanism
retainers.
parts. Otherwise, your body or clothing may be entangled.
l Keep clean the product labels, safety standards labels, product serial number
However, there may be cases where the procedures cannot be performed under power-OFF indications, and so forth attached on the machine, and do not peel them or put
condition. In such cases, use due care to avoid entanglement of your hand, foot, hairs, and another label over them.
clothing with any rotating mechanism, as instructed in this manual. l Before powering ON the machine after completion of the servicing procedures,
make sure that all the parts, screws, connectors, and so forth that were removed
n Heavy Objects have been reinstalled as appropriate, and that no tool i s left in the machine.
Exercise due care regarding your working posture to avoid back pain during removal and n  Grounding
installation of heavy objects. Safety provided by grounding is assured by properly establishing power cable and additional
protecti ve ground wire connections and securing the parts with retaining screws. To maintain
n Safety Devices
safety, ensure that the parts and retaining screws removed for servicing purposes are
Safety devices (such as fuses, circuit breakers, panels, and covers) should always be restored to states existing upon installation. After the parts and retaining screws are restored
enabled. Never attempt to make any alteration or modication that may impair their safety to the above-mentioned states, follow the procedures set forth in this service manual to verify
features. that the retaining screws are securely tightened to properly secure the parts.

020-233-03E CR-IR 392 Service Manual  Safety-1


Safety-13

5. Cautions on Electromagnetic Waves 5.2 Further Information for IEC60601-1-2/EN60601-1-2


- Medical electrical equipment needs special precautions regarding EMC and needs to be
installed and put into service according to the EMC information described as follows.
5.1 Electromagnetic Compatibility (EMC) - Portable and mobile RF communications equipment can affect medical electrical
equipment.
This equipment has been tested and found to comply with the limits for medical devices - The use of accessories, transducers and cables other than those specied, with the
to the IEC60601-1-2:2001+A1:2004 and the EN60601-1-2:2001+A1:2006 required in the exception of transducers and cables sold by FUJIFILM Corporation as replacement parts
MDD93/42/EEC. for internal components, may result in increased emissions or decreased immunity of the
These limits are designed to provide reasonable protection against harmful interference in a machine.
typical medical installation.
PART NO. General Specication
This equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to other 136N0427 (USA)
devices in the vicinity. Power Cable 136N0450 (UK)
136N0377 (Europe)
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to other devices, which can be determined Cat5E or more.
I/F Cable -
by tuning the equipment off and on, the user is encouraged to try to correct the interference Straight cable of UTP type.
by one or more of the f ollowing measures; - The machine should not be used adjacent to or stacked with other equipment.
- Reorient or relocate the receiving device. If adjacent or stacked use is necessary, the machine should be observed to verify normal
- Increase the separation between the equipment. operation in the conguration in which it will be used.
- Connect the equipment into an outlet on a circuit different from that to which the other
device(s) are connected. Guidance and manufacturer’s declaration - electromagnetic emissions
Consult the manufacturer or eld service technician for help.
The machine is intended for use in the electromagnetic environment specied below. The
customer or the user of the machine should assure that it is used in such an environment.

Emissions test Compliance Electromagnetic environment - guidance

The machine uses RF energy only for


its internal function. Therefore, its RF
RF emissions
Group 1 emissions are very low and are not likely to
CISPR 11
cause any interference in nearby electronic
equipment.

RF emissions
Class A
CISPR 11
The machine is suitable for use in all
Harmonic emissions establishments other than domestic and
Class A (*1)
IEC 61000-3-2 those directly connected to the public low-
voltage power supply network that supplies
Voltage uctuations/icker buildings used for domestic purposes.
emissions Complies (*1)
IEC 61000-3-3
*1: The applicable ranges for the harmonic emissions IEC61000-3-2 and voltage uctuations/icker
emissions IEC61000-3-3 cover those machines with power supply voltage of 220 V or higher, and
they are not applicable to machines with the power supply voltage less than 220 V. Therefore,
they are considered to be “not applicable” to the machines with the power supply voltage less
than 220 V, with which most of the machines for use in Japan are concerned.

020-233-03E CR-IR 392 Service Manual  Safety-13


Safety-15

Recommended separation distances between Portable and mobile RF


communications equipment and the machine
The machine is intended for use in the electromagnetic environment in which radiated
RF disturbances are controlled. The customer or the user of the machine can help
prevent electromagnetic interference by maintaining a minimum distance between
portable and mobile RF communications equipment (transmitters) and the machine as
recommended below, according to the maximum output power of the communications
equipment.

Rated maximum Separation distance according to frequency of transmitter 


output power of m
transmitter  150 kHz - 80 MHz 80 MHz - 800 MHz 800 MH - 2.5 GHz
W d = 1.2 P  d  = 1.2 P  d  = 2.3 P 

0.01 0.12 0.12 0.23

0.1 0.38 0.38 0.73

1 1.2 1.2 2.3


10 3.8 3.8 7.3

100 12 12 23
For transmitters rated at a maximum output power not listed above, t he recommended
separation distance d   in metres (m) can be estimated using the equation applicable to
the frequency of the transmitter, where P  is the maximum output power rating of the
transmitter in watts (W) according to the transmitter manufacturer.

NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency
range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnet ic propagation
is affected by absorption and reection from structures, objects and people.

020-233-01E CR-IR 392 Service Manual  Safety-15


Safety-16

6. CONNECTABLE PERIPHERALS
 Accessory equipment connected to the analog and digital interfaces must be certied
according to the respective IEC standards (i.e. I EC60950-1 for data processing equipment
and IEC 60601-1 for medical equipment). Furthermore all congurations shall comply with
the system standard IEC 60601-1-1:2000 and IEC 60601-1:2005 chapter 16.
Everybody who connects additional equipment to the signal input part or signal output part
congures a medical system, and is therefore responsible that the system complies with the
requirements of IEC 60601-1-1:2000 and IEC 60601-1:2005 chapter 16.
If in doubt, consult the technical services department or your local representative.

020-233-03E CR-IR 392 Service Manual  Safety-16


Safety-17

7. Cautions on Network
- Before connecting this system to the network with other systems, conrm that the other
systems are not affected. If they are affected, take countermeasures such as network
separation.
- After modifying the network, conrm that the system is not affected. If it is affected, take
appropriate countermeasures including:
- Replacing connected device
- Connecting additional devices
- Removing devices
- Updating devices
- Upgrading devices

020-233-03E CR-IR 392 Service Manual  Safety-17


MD-4
1.4 Machine Components 1.4.2 Roller Locations and Conveyance Paths

1.4.1 Unit Locations

020-233-01E CR-IR 392 Service Manual  MD-4


MD-5
1.5 I/O Locations and Functional Descriptions Symbol   Name Type   Function

SA1 Cassette IN sensor  PI (5 mm) The sensor detects that the cassette is loaded, and is
in CLOSE state when the cassette is loaded.

SA2 Cassette hold sensor PI (5 mm) The sensor detects that the cassette is held, and is in
OPEN state when the cassette is held.

SA3 Suction arm HP sensor PI (5 mm) The sensor detects that the suction arm is at the
home position, and is in CLOSE state when the arm
is at the home position.

SA4 Cassette ejection PI (5 mm) The sensor detects that the cassette is ejected, is in
sensor  CLOSE state when the cassette is inserted, and in
OPEN state when the cassette is ejected.

SA5 IP length measurement Separate Measures the IP length according to the time interval
(SA5-1, sensor  transmitting from the CLOSE state and OPEN state of the sensor.
SA5-2) type sensor  SA5-1: Light emitting side
SA5-2: Light receiving side

SA6 IP protrusion PI (5 mm) Detects the position of the IP protrusion prevention


prevention sensor  pin.
The IP protrusion prevention pin is protruded when
the sensore is in CLOSE state.

SA7 Side-positioning PI (5 mm) Detects the operation position of the side-positioning


detection sensor  block.
The side-positioning block depended on the cassette
size in accordance with OPEN/CLOSE state of the
sensor works.

SA8 Small cassette size PI (5 mm) The sensor detects that a small-size cassette is
sensor  loaded, and is in OPEN state when the small-size
cassette is loaded.

SA9 * "15x30 IP width" PI (5 mm) Identies the 15x30cm IP width cassette.


identifying sensor  The sensor is in OPEN state when the 15x30cm IP
width cassette is inserted, and in CLOSE state when
the cassette in other size is inserted.

SC3 IP sensor 1 PI (19 mm) Detects the IP. When the leading edge of IP reaches
this sensor, the signal is sent to t he SND board.
Then, the IP conveyance speed changes from normal
conveyance speed to reading conveyance speed.
Sensor becomes CLOSE when IP is detected.

SZ1 IP leading-edge sensor  Laser light Detects the tip of the IP to be read.
(SED board) receiving
element
* Equipped only on the machine supporting pantomography.

020-233-02E CR-IR 392 Service Manual  MD-5


MD-6
Symbol   Name Type   Function

SZ2 Grip release HP sensor PI (5 mm) Detects that the grip mechanism is at its home position
(HP).

SOLA1 Cassette hold pin Power down Holds/releases the cassette hold pin. The sensor
solenoid solenoid is in OFF state when holding and in ON state when
releasing.

S VA 1 I P a ir l ea k v al ve S ol en oid Feeds the air to the suction cup to leak the IP from
valve the suction cup. It leaks the IP when turned ON.

PA1 IP suction pump DC pump Sucks the IP. It sucks the IP turned ON.

MA1 Suction arm driving Two-phase Drives the removal arm.


motor  pulse motor 

MA3 Side-positioning driving DC motor  Drives the side-positioning mechanism.


motor 

MC1   Side-positioning Two-phase Conveys the IP.


conveying motor  pulse motor 

MZ1 Subscanning motor  Two-phase Conveys the IP.


pulse motor 

MZ2 Soft-grip release motor  Two-phase Drives the soft-grip mechanism.


pulse motor 

FAN1 Power supply unit DC fan Coo ls th e power su pply unit.


cooling fan

020-233-01E CR-IR 392 Service Manual  MD-6


MD-7
1.6 Board Locations 1.6.2 Erasure Unit

n Standard Type
1.6.1 Housing

n High Capacity Type

020-233-01E CR-IR 392 Service Manual  MD-7


MD-8
1.6.4 Scanning Optics Unit 1.6.6 Subscanning Unit

1.6.5 Light-Collecting Unit

020-233-02E CR-IR 392 Service Manual  MD-8


MD-9

2. Descriptions of Software Control 2.1.2 Flow of Network Setting Data

l Settable items and default values


u NOTE u
The settings are made from the RU PC-TOOL. The settable items and their default values
In this chapter, the "RU Application", "RU IP Address", and "RU Conguration" are referred to
are as follows.
shortly as RU-AP, RU IP ADDR, and CONFIGURATION, respectively.
Setup items Setting means Default values

RU IP address RU PC-TOOL 172.16.1.10


2.1 Data Flow between RU and Console RU subnet mask RU PC-TOOL 255.255.0.0

The exchange of data between the RU and Console is described below. RU default gateway RU PC-TOOL 172.16.1.0

FTP server IP address RU PC-TOOL 172.16.1.20


2.1.1 Data Flow during Routine Processing
RU secure IP address RU PC-TOOL 0.0.0.0

RU secure net address RU PC-TOOL 0.0.0.0


l Flow of image data
The image data read from the IP is stored in the SDRAM of the CPU board, and transferred
l Flow of network setting data
to the Console via the network.
The network setting data is not written into the CPU board only by clicking [SET] button on
l Flow of log data the RU PC-TOOL window. You need click [UPDATE] button to write the network setting data
- The log data is written into the FTP server upon RU shutdown processing or upon into the CPU board.
occurrence of a FATAL error. The contents set from the RU PC-TOOL are stored on the CPU board FLASH ROM.
- The log data is retained in the FTP server until a certain amount of that data is reached, Console RU
and, once that amount is exceeded, the data is overwritten on a rst-in, rst-out basis.

Console RU RU PC-TOOL CPU board


Image data
Network setting FLASH ROM
data
FTP server  CPU board

COMMON FLASH ROM [SET]

Network setting
Memory (SDRAM) [UPDATE] data

Image data

Log data Log data


FRRB102001.ai

RU-specific data

FRRB102002.ai

020-233-01E CR-IR 392 Service Manual  MD-9


MD-23
4.4 Error Detection/Processing Subsystem
(1) Error code
The scanner-related error codes, which are created by a combination of the control
signal of each I/O and the reference signal of the board, are congured to facilitate
identication of their causes.

(2) Scanner unit self-diagnostics


(A) Polygon start
(B) Laser ON
(C) Scanner self-diagnostics
Spurious current is made to ow, and reading takes place. Whether the reading
can correctly take place is also checked.
(D) Laser OFF
(E) Error check for self-diagnostics

(3) Polygon diagnostics


It is checked to see whether the polygon is operating normally a predetermined time
after the polygon is started.

(4) Error detection during reading


During reading, an error caused by a timeout is detected.

(5) Check after reading is completed


In order to check whether abnormal is found with reading operation, error check is
performed upon completion of reading.

020-233-01E CR-IR 392 Service Manual  MD-23


MD-24

5. Descriptions of 5.2 Conveyance Operation

Mechanical Components and Their Operations This section describes the operations that the sensors and mechanisms perform during IP
feed.

5.1 IP Conveyance Flow 5.2.1 Feed Conveyance Operation

Cassette set unit Erasure unit Conveyor Unit l Sensor status prevailing before cassette insertion
Cassette
[1]

[5] [4]

[3]

[2]

Scanning
optics unit

Post-reading Light-collecting Subscanning unit


conveyor unit unit
PRIT105001.ai

Function Description
Opens the cover of the cassette that is inserted into the
Feeds an IP from a
[1] cassette.
cassette set unit. Feeds an IP from a cassette and conveys it
after measuring IP size.

[2] Reads an image. Reads an image that is recorded on the IP.


*1 : The SA9 is provided only for the machine supporting pantomography.
[3] Conveys the IP. Transfers the IP, whose image has been read.

[4] Erases an image. Erases an image that is recorded on the IP.


Loads an IP into a Loads the IP, whose image has been erased, into the cassette,
[5] cassette. and ejects the cassette.

020-233-02E CR-IR 392 Service Manual  MD-24


MD-25
l Cassette insertion and cassette size determination l Cassette entry detection, cassette hold, and cassette cover opening operation
When the cassette is inserted into its position, the shutter opens and the cassette ejection When the cassette is inserted to the cassette cover opening pin, the cassette cover opens
senser (SA4) closes. and the cassette IN sensor (SA1) closes.
 Also, the movable guide assembly and 15x30 cassette movable guide assembly lowers in When the SA1 closes, the cassette hold pin solenoid (SOLA1) turns OFF and the cassette
accordance with cassette size to open/close the small cassette size sensor (SA8) and the hold sensor (SA2) opens. Consequently, it is detected that the cassette is held.
“15x30 IP width” identifying sensor (SA9).
The size of the inserted cassette is determined in accordance with the OPEN/CLOSE status
of the SA8 and SA9.
Cassette size SA8 SA9
15x30 (cm) cassette OPEN OPEN
Small cassette size:
  OPEN CLOSE
10x12 (inch), 8x10 (inch), 24x30 (cm), 18x24 (cm)
Large cassette size:
CLOSE CLOSE
14x17 (inch), 14x14 (inch), 35x43 (cm), 35x35 (cm)

020-233-02E CR-IR 392 Service Manual  MD-25


MD-26
l Side-positioning guides operation l IP suction
Side-positioning guides lower in accordance with each cassette size, determined by SA8 and  At the same time the side-positioning guide(s) lower(s), the IP removal arm moves from its
SA9. home position and the SA3 opens.
 All of the side-positioning guides are lifted up (HP) when the IP protrusion prevention sensor  At this time, the IP removal arm pushes up the cassette cover while moving to the suction
(SA6) and the side-positioning detection sensor (SA7) open at the same time. position.
Every time the SA7 changes its status from OPEN to CLOSE, and then to OPEN again, each The IP is sucked by the IP suction pump (PA1) and the suction cup. The IP removal arm,
side-positioning guide lower in the following order: when sucking the IP, moves it to the conveyance start position.
- Side-positioning guide for IP protrusion prevention
- Side-positioning guide for 15x30 cassette
- Side-positioning guide for small-size cassette
- Side-positioning guide for large-size cassette and side-positioning guide on the reference side
The side-positioning guides return to their home position when the shaft of the side-
positioning guide assembly rotates 180 degrees in the status where all the guides are
lowered.

<When the IP is to be vacuum-retained>


The IP air leak valve (SVA1) turns OFF. The PA1 operates so that the suction cup
vacuum-retains the IP.

<When IP suction relief is to be provided>


The IP air leak valve (SVA1) turns ON. This provides IP suction relief.

020-233-02E CR-IR 392 Service Manual  MD-26


MD-28
l Moving the IP removal arm to its hope position and releasing the cassette hold l Removing the cassette
 After releasing the IP, the IP removal arm returns to the home position, and the SA3 closes. When the cassette is removed, the cassette cover is automatically closed by the cassette
When the SA3 closes, the SOLA1 turns ON and the cassette hold is released. The cassette cover closing roller.
hold arm lowers as the SOLA1 turns ON. Consequently, the SA2 closes. Cassette ejection sensor (SA4) opens when the shutter closes, and the removal of the
 After the cassette hold is released, the cassette can be removed. cassette is detected.
 Also, SA1, SA8, and SA9 return to the state before the cassette is inserted.

020-233-02E CR-IR 392 Service Manual  MD-28


MT-7

2. Error Code Table


Error 
Error Name Occurrence Condition Probable Cause and Remedy
Code
[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10001
1 File
File op
open
en er
erro
rorr (1)
(1) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10002
2 File
File re
read
ad er
erro
rorr (1)
(1) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10003
3 File
File fo
form
rmat
at er
erro
rorr (1)
(1) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU
- Upd ate the version and repair the scanner parameter le.
board into the DRAM,
1000
10004
4 File
File wr
writ
ite
e err
error
or (1
(1)) error is detected for the le residing in the FLASH ROM.
- Rest ore the scanner machine-specic data to repair it.
- Repl ace the CPU board.
 Alternatively,, an error is detected
 Alternatively detected for the le residing in the
DRAM.

[During bootup]
When the le is loaded from the FLASH ROM on the CPU - Upd ate the version and repair the scanner parameter le.
1000
10005
5 File
File cl
clos
ose
e err
error
or (1
(1)) board into the DRAM, error is detected for the le residing in - Rest ore the scanner machine-specic data to repair it.
the FLASH ROM. Alternatively, an error is detected for the le - Repl ace the CPU board.
residing in the DRAM.

020-233-01E CR-IR 392 Service Manual  MT-7

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