DESIGN AND FABRICATION OF AUTOMATED TYRE INFLATION SYSTEM USING COMPRESSED AIR PRODUCED BY

VEHICLE SUSPENSION
 Source Number of
papers/articles
TireMaax Technologies 4
International Journal of Innovative 6
Research in Science, Engineering
and Technology 15
International Journal for Research 5
in Applied Science & Engineering
Technology
3
International Journal of Advanced 5
Research in Basic Engineering 2
Sciences and Technology 1
International Conference on 4
Industrial Engineering and
Operations Management
Institute of Electrical and 2
Electronics Engineering globalspec
International Journal of Scientific & 2
Engineering Research
 Wire diameter (d) : Free length :

τ = K (8wc/πd2) Free length = Solid length

550 = 1.25(8*3000*6/π*d 2) + total axial gap + δ
d = 9.5 mm
Solid length of spring
Mean coil diameter (D) : = 11*9.5
D = c*d = 104.5 mm
= 6*9.5
= 57 mm Total axial gap
= (Nt-1)*5
τ = 0.5*Sut Number of active coil (N) :
= (11-1)*5
= 550 N/mm2 = 50 mm
δ = 8w’D3N/Gd4
Shear stress factor (K): 10 = 8*(3000-2500)*573*N/79000*9.5 4
δ = 8w’D3N/Gd4
N = 8.68 ≈ 9
= 8*3000*57 3*9/79000*9.54
K = (4c-1/4c-4)+0.615/c
= 62 mm
= (4*6-1/4*6-4)+0.615/6 Total number of coils (Nt ) :
= 1.25 Free length = 67+104.5+50
Nt = N+2 = 9+2 = 11 = 220 mm
Wire diameter : d = 10 mm

Mean coil diameter : D = 60

mm

Number of coils : Nt = 11

Free length : L = 220 mm

 Diameter of cylinder (D) :

Total force = 3 + 10% of 3

FT = 4.3 kN

FT = (π/4 * D12)*P
3.3*10 3 = (π/4*D12)*5*105
D1 = 90 mm
Operating force = F = 3.5 KN

Friction due to piston packing Thickness of cylinder (t) :

= 10%
σt = Sut/fs
Pressure in cylinder = 5 bar
= 200/5
= 40 N/mm2
Cylinder :
Length = 115 mm
Thickness = 7 mm
Diameter = 90 mm

Piston :
Length = 90 mm
Head diameter = 90 mm
Head thickness = 15 mm
 Diameter (d) :
Shear stress : τ = 42 - 100 N/mm2 P = 2πNT/60
N = 100 rpm 30 = 2π*100*T/60 Te = (π/16)*τ*d3
V = 12 v / Dc T = 30*60/2π*100 d3 = 70.05*103*16/π*42
T = 2.86 N-m
I = 2 - 3A d = 20.40 mm
Power = V*I ≈ 21mm
= 12*2.5
Bending moment (M) :
= 30 Watts
M = 100*0.7
Weight of tyre = 100 N = 70 N-m

Shaft will be under both

twisting moment and bending
moment
Material : Carbon Steel 45C8

Diameter of shaft : D = 20 mm
Material: Plain Carbon Steel Thickness of walls
Ultimate tensile strength:
Sut = 340N/mm2 σt = Sut/ts
Factor of safety : = 340/4
fs = 4 = 85 N/mm2

Length = 250 mm
t = P i*L/2*σt
= 3*200/2*85
Breadth = 150 mm
= 3.5 mm
Height = 150 mm

Volume of tank (V) :

= l*b*h
= 0.2*0.15*0.15
= 0.0045 m3
Length = 250 mm
Breadth = 150 mm
Height = 150 mm

Thickness = 3.5 mm
Sr No. Description Specifications

1 Helical Spring Wire diameter : d = 10 mm

Mean coil diameter : D = 60 mm
Number of coils : Nt = 11
Free length : L = 220 mm
2 Piston-Cylinder Cylinder :
Piston :
Length = 115 mm
Length = 90 mm
Thickness = 7 mm
Head diameter = 90 mm
Diameter = 90 mm
Head thickness = 15 mm

3 Shaft Material : Carbon Steel 45C8

Diameter of shaft : D = 20 mm
4 Storage Tank Length = 250 mm
Breadth = 150 mm
Height = 150 mm
Thickness = 3.5 mm
Sr No. Description
1 Pedestal Bearing
2 Air Rotary Joint
3 Arduino Uno Interfaced
With Pressure Sensors
4 Pressure Sensor
5 Electric Solenoid Air Valve
Specifications
Limiting speed = 5000 rpm
Temperature limits = T < 180 degree celsius
Size = ½ inch
Pressure = 0 – 10 Bar
Temperature limit = T < 120 degree celsius
Speed = 0 – 800 rpm
Weight = 250 gm
Operating voltage : 5 volts
Input voltage : 7 – 12 volts
Digital input/output pins : 14
Working voltage: DC 5.0 V
Working current <=10 mA
Working pressure range = 0 to 1.2 MPa
Bursting pressure: 3 MPa
Working Temp range: 0 - 85 degree celsius
Rated Operating Voltage: 12V DC
Rated Current: 0.6A
Operation Mode: NC ( Normally Closed )
Pressure: 0.02 – 0.8 MPa
Max fluid temperature: 100°C