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Wire Description

Connector Location Wire


Number
Wire
Color
Description
Wire
Number
Wire
Color
Description RENR 4327 Electrical Schematic Symbols And Definitions
Schematic Machine 18
Connector Number 34 Power Circuits Accessory Circuits (Continued) February 2002
Location Location
101 RD Battery (+) A527 BU Electronic Water Valve Actuator
CONN 1 Auxiliary Start Receptacle B-15 58 4 8 51
25 44 102 RD Running Lamp Breaker A541 PU Flasher To Turn Signal SW
CONN 2 B-15 43 6 B T
30 58 Key Start SW Blend Door Actuator
56 105 RD A592 BU
CONN 3 C-15 54
3
15
47 Pressure Temperature Level Flow Circuit Breaker
14 Seat Air Compressor Blend Door Actuator
CONN 4 C-15 2 32 108 BU A593 OR
Symbol Symbol Symbol
2 22
109 RD Alternator Output (+) Term A594 WH Blend Door Position Feedback (+) Symbol Symbol
CONN 5 D-14 44 33 50 35
17 26
Main Power Relay Output Blend Door Position Feedback (Signal)
CONN 6 C-14 54 54 28 11
21 A 12 23 31 112 PU A595 GN
CONN 7 C-14 54 C 39 113 OR Operator Monitor Panel VMIS B+ Switched A596 YL Blend Door Position Feedback (-) Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
13
CONN 8 A-13 5 27 37 5 45 114 RD Warning Horn (Forward) C529 GY Lift Cylinder Head End Pressure Sensor The circle indicates that the component has screw terminals and a wire can be disconnected from it.
36 29 7 43 57 46 Wiper Motor Lift Position Sensor
CONN 9 Monitor Harness Code Plug H-13, H-9 C 20 D 59 118 GY C530 BU
CONN 10 F-12 45 1 120 YL Voltage Converter P531 GN Not Used Normally closed switch that will open with an increase of a specific condition.
40 19 24
CONN 11 E-12 45 122 RD Dome Lamp Lighting Circuits No circle indicates that the wire cannot be disconnected from the component.
16
CONN 12 D-12 45 123 WH Axle Oil Cooler 603 PK Rotary Beacon
CONN 13 C-12 45 A/C Stop/Tail/Park Lamp (Right)
124 GN 604 OR This indicates that the component has a wire connected to it that is connected to ground.
CONN 14 C-11 C 126 PK Transmission Control 605 YL Turn Lamp - Left
CONN 15 G-10 56 127 OR Front Floods 606 GY Turn Lamp - Right
CONN 16 ECAP Service Tool F-10 C 128 PK Pilot Control 608 GN Flood Lamp - Rear
CONN 17 E-8 57
This indicates that the component does not have a wire connected to ground. It is
B D 129 BU Cigar Lighter 610 OR Head Lamp Basic
CONN 18 E-8 57 Stop Lamp/Hood Lamp Head Lamp Hi
grounded by being fastened to the machine.
130 RD 611 PU
CONN 19 D-8 57 Work Lamps Backup Lamp
133 OR 612 GY
CONN 20 D-8 57 Rear Floods Park/Tail/Dash/Lamp
59 134 YL 614 PU
CONN 21 Options Code Plugs I-7, I-6 C Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
135 BU Radio 615 YL Cab Flood Lamp/Rops
CONN 22 F-6 A
Secondary Steering Stop/Tail/Park Lamp (Left)
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
136 GN 617 BR
CONN 23 G-4 A
A 138 GN Auto Lube Pump To Payload Monitor 619 GN Head Lamp Lo
CONN 24 G-4 A 5 51 50 Beacon Bucket Turn Signal Indicator
CONN 25 Customer Data Connection C-4 C 3 11
17 13
45
56 57
35
144 GN 633 BU Sender- A component that is used with a temperature or pressure gauge. The sender
30 12 EH Implement Control Light SW To Front Flood Relay
24 146 GY 646 OR measures the temperature or pressure. Its resistance changes to give an indication to
CONN 26 B-4 C

950G and 962G Wheel Loader


22 C 58
2 46 158 BR Blower/Selector SW 647 GN Light SW To Rear Flood Relay T
CONN 27 A-3 46 27
the gauge of the temperature or pressure.
43 21 34 168 GN Quick Coupler 661 GN Tachometer Lamp - Control Group (Dimmer)
CONN 28 C-3 58 29 8
54 175 RD Hood Breaker 662 YL Speedometer Lamp - Control Group (Dimmer)

Electrical System
CONN 29 E-3 A 15 44 16
18
CONN 30 F-3 A
37 26 177 RD Main Breaker 663 GY Gauge Lamps - Control Group (Dimmer) Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
36
CONN 31 G-2 47 25
47 31 188 WH Keypad Supply 691 GY Flasher It has a coil that makes an electromagnet when current flows through it. The
6 20 32
CONN 32 F-2 51 4 1 7
14 23
Ground Circuits 692 YL Turn Signals electromagnet can open or close the switch part of the relay.
40 28 Main Chassis Control Circuits
CONN 33 F-1, F-2 50 19 39
200
201
BK
BK Operator Monitor Return 709 OR Sensor Supply (+8V)
950G: 962G:
CONN 34 E-1, E-2 50
CONN 35 E-1, D-2 50 33 202 BK Transmission Control 720 PU Transmission Neutralizer SW 2JS1500-UP 3BS800-UP Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
CONN 36 E-1, D-2 50 250 BK Payload Monitor - Customer Ground 727 GN Secondary Steering Test SW
4BS707-UP 5AS401-UP coil that makes an electromagnet when current flows through it. The electromagnet
CONN 37 E-1, D-2 50 251 BK Payload Monitor - System Ground 728 BU Secondary Steering Interm. Relay can open or close a valve or move a piece of metal that can do work.
CONN 38 C-2 48 270 BK CMS Ident Code 0 751 GN Clutch 1 Solenoid (REV)
6NS400-UP 5RS403-UP
CONN 39 G-1 49 271 BK CMS Ident Code 1 752 YL Clutch 2 Solenoid (FWD)
CONN 40
CONN 41
G-1
I-1
49
50
Machine Harness Connector And Component Locations 272
273
BK
BK
CMS Ident Code 2
CMS Ident Code 3
754
755
BU
OR
Clutch 3 Solenoid ((4TH)
Clutch 4 Solenoid (3RD)
Harness And Wire Symbols
Component
CONN 42 H-9 C 274 BK CMS Ident Code 4 761 GY Not Used
Wire, Cable, or Harness
The connectors shown in this chart are for harness to harness connectors. CMS Ident Code 5 Bucket Position Solenoid SW
Part Number
275 BK 762 YL
Connectors that join a harness to a component are generally located at or near the Pin Socket Wire Color Assembly Identification
component. See the Component Location Chart.
290 BK CMS Service 779 WH Quick Coupler Engage Solenoid Fuse
291 BK CMS Clear 795 YL Dual Hp Solenoid
A AA 105-9344
299 BK WTL Implement Control Ground E701 PK Auto Ride Control SW
A201 BK WTL Implement Control ID Code 1 E702 OR Auto Ride Control SW 325-PK-14 1
Component Location
A202 BK WTL Implement Control ID Code 2 E707 GN Quad Gage ( =V Display)
Schematic Machine Schematic Machine
Component Component WTL Implement Control ID Code 3 Quad Gage (Clock)
Location Location Location Location A203 BK E708 PK
Single Wire Circuit Number Wire Gauge Receptacle
Actuator - Blend Door H-11 56 Sensor - Input Speed B-13 26 A204 BK WTL Implement Control ID Code 4 E735 PU Service Meter/Odometer Select SW
Connector Identification
Actuator - Hood As. A-14 1 Sensor - Lift Cylinder Head End Pressure G-1 23 A205 BK WTL Implement Control ID Code 5 F781 BR Downshift SW
Related Electrical Service Manuals Implement Control B- Upshift SW
Plug
Title
Actuator - Water Valve H-11 56 Sensor - Lift Lever Position F-7 C A272 BK F783 GN Ground 2
Form Number
Alarm - Action E-10 C Sensor - Lift Position I-1 24 A273 BK MAC-14 Transmission Control B- F784 YL Down shift SW Connection 200-BK-14
Alternator: 107-7977 SENR4757 Alarm - Backup C-15 2 Sensor - Output Speed (Leading) C-13 26 Basic Machine Circuits F785 WH Upshift SW
Caterpillar Monitoring System: SENR 1394 Starter No. 1 Solenoid Air Inlet Heater Relay
Pin or Socket
Alternator D-15 3 Sensor - Output Speed (Trailing) B-13 26 301 BU F793 OR
Number
Electric Starting Motor: 106-8558 Arc Suppressor (2) E-6 A Sensor - Pedal Position B-3 C 304 WH Starter Relay No. 1 Output G746 WH Pedal Position Sensor

Consist: 106-8557 SENR3559 Arc Suppressor (A/C Clutch Coil) B-15 27 Sensor - Tilt Lever Position F-7 C 306 GN Starter Relay Coil To Neut Start SW G750 BU Transmission Forward SW
Key Start SW To Neutral Start SW Transmission Reverse SW 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
Consist: 106-8559 Arc Suppressor (Flasher) F-10 C Sensor - Transmission Oil Temperature B-13 26 307 OR G755 GY
SENR3581 connector. The plug and receptacle
Arc Suppressor (Quick Coupler Solenoid) F-1 51 Solenoid - (1) ECPC Transmission Reverse C-14 26 308 YL Main Power Relay Coil G763 PU Transmission Neutral SW 2 connector. The plug contains all 2
Payload Control System SENR6614
Arc Suppressor(Sec. Steer. Motor Relay) B-2 32 Solenoid - (2) ECPC Transmission Forward C-14 26 310 PU Start Aid SW To Start Aid Solenoid G764 PK Transmission Park Brake SW sockets and the receptacle contains contain both pins and sockets.
Power Train ECM: SENR1380
Batteries F-14,F-15 4 Solenoid - (3) ECPC Transmission 4 C-13 26 311 WH Start Aid Solenoid To Temperature SW G766 GN Auto Ride Control SW all pins.
950G and 962G Wheel Loader Hyd. System
Block - Terminal A-14 5 Solenoid - (4) ECPC Transmission 3 C-13 26 321 BR Backup Alarm Lamp Travel Alarm G767 WH Auto Ride Control SW
System Operation: SENR 1389
Testing and Adjusting: RENR 2146 Block Assembly D-15 46 Solenoid - (5) ECPC Transmission 2 C-13 26 322 GY Warning Horn (Forward) H708 OR Implement Control Kickout Set SW (N/O) © 2002 Caterpillar Printed in U.S.A.
Breaker - Alternator A-15 5 Solenoid - (6) ECPC Transmission 1 C-13 26 326 RD Key Start SW "C" Term H709 BU Implement Control Kickout Set SW (N/C) All Rights Reserved
Breaker - Circuit E-11 C Solenoid - A/C Clutch Coil B-15 27 334 BU AIH Relay H710 PK Implement Control Lift Lever Position

Breaker - Hood A-14 5 Solenoid - Aux Lift Proportional G-1 31 397 OR Hood Raise Motor H711 GN Implement Control Tilt Lever Position

Breaker - Main A-15 5 Solenoid - Aux Lower Proportional H-1 31 398 BU Hood Raise Motor H713 PK Implement Control Lift Proportional Solenoid

Breaker - Running Lamp A-14 5 Solenoid - Axle Oil Cooler Clutch C-14 28 A300 GN Hood Raise Relay Coil H714 OR Implement Control Lower Proportional Solenoid
A301 WH Hood Raise Relay Coil H715 PU Implement Control Lower Kickout Solenoid
Cigar Lighter F-8 A Solenoid - Dual HP C-15 27
Monitoring Circuits H716 WH Implement Control Solenoid Return
Control - Caterpillar Monitoring System E-5 A Solenoid - Dump Proportional H-1 31
403 GN Alternator (R) Term H717 BR Implement Control Pilot On/Off Solenoid Component Identifiers (CID¹) Electronic Implement Control
Control - Dimmer E-11 C Solenoid - Lift Lever K.O. Detent F-7 31
Control - Electronic Implement I-7 D Solenoid - Lift Lever Lower Detent F-7 31 405 GY Operator Monitor Oil Press (Low Setting) H719 OR Implement Control Lift Kickout Solenoid Module Identifier (MID²) (MID No. 082)
410 WH Operator Monitor Action Alarm H720 BU Implement Control Tilt Lever Bucket solenoid Caterpillar Monitoring System CID Component
Control - Powertrain I-10 57 Solenoid - Lift Proportional G-1 31
411 PK Operator Monitor Action Lamp H728 GN Auto/Man SW Auto 3 Off Machine Switch Specification (MID No. 030) 0168 Electrical System Voltage
Control - Water Valve/Blend Door G-11 A Solenoid - Lower Proportional H-1 31
CID Component 0248 CAT Data Link
Monitoring System Service Modes Control - WLPCS ECM C-4 59 Solenoid - On/Off Pilot G-1 8 416 OR Secondary Steering SW H729 WH Auto/Man SW Auto 4 Part No. Function Actuate Deactuate Contact Position
0096 Fuel Level Sender 0270 Harness Code
Service Mode Number 417 GY Primary Steering SW H730 PK Auto/Man 1-4 275 to 1750 kPa¹ -
Converter - Voltage H-5 B Solenoid - Quick Coupler F-1 51 114-5333 A/C (High / Low) Pressure Normally Open² 0100 Engine Oil Pressure Sensor 0296 Powertrain Electronic Control Module
419 YL Parking Brake Pressure SW 818 BR Serial Data (Transmit) (39.9 to 253.8 psi) -
Operator Mode Sequence 0 Flasher F-10 A Solenoid - Rackback Proportional G-1 31 0110 Engine Coolant Temperature Sensor 0350 Lift Linkage Position Sensor
432 PK Brake Oil Pressure SW 819 GY Serial Data (Receive) 65 ± 3.0°C 58°C Min
Harness Code 1 Fuses A-14 5 Solenoid - Ride Control G-1 31 155-8998 Axle Oil Cooler Temperature Normally Open 0177 Torque Converter Oil Temperature Sensor 0352 Lift Lever Position Sensor
441 OR Engine Coolant Temperature Sensor 900 PU Transmission Control Clutch 5 Solenoid (2ND) (149 ± 37.4°F) (136.4°F Min) 0353 Tilt Lever Position Sensor
Fuses D-11 C Solenoid - Shutdown C-15 29 0248 Data Link
Numeric Readout 2 Rear Axle Temperature 125 ± 3.0°C 117°C Min
442 GY Hydraulic System Temperature Sensor 901 WH Transmission Control Clutch 6 Solenoid (1ST) 155-8999 Normally Closed 0263 Sensor Power Supply 0354 Raise Solenoid
Gauge - Quad E-4 A Solenoid - Start Aid F-14 30 Front Axle Temperature
Service 3 Torque Conv. Oil Temperature Sensor Transmission Control Neutralizer Override Indicator (257 ± 37.4°F) (242.6°F Min) 0355 Lower Solenoid
443 YL 910 YL 0271 Action Alarm
Ground - Cab A-8 D Solenoid - Tilt Lever Bucket K.O. Detent F-7 31 8270 kPa MAX 6890 ± 345 kPa A-B, Normally Open
Tattletale 4 447 PK Fuel Level Sensor 944 OR Data Link + (CAT) 174-4312 Park Brake Pressure 0324 Action Lamp 0356 Dump Solenoid
Ground - Cab F-10 57 Stud - Terminal D-11 C (1200 psi MAX) (1000 ± 50 psi) A-C, Normally Closed
Units 5 Engine Speed Sensor Data Link - (CAT) 0427 Front Axle Oil Temperature Sensor 0357 Rackback Solenoid
450 YL 945 BR
Ground - Cab H-8 57 Switch - A/C Refrigerant B-15 27 10700 kPa MAX 8960 ± 537 kPa A-B, Normally Open 0358 Pilot Pressure Solenoid
Calibration 6,7,8 Secondary Steering Pressure SW Not Used 175-3244 Brake Oil Pressure 0428 Rear Axle Oil Temperature Sensor
453 PK 964 BU A-C, Normally Closed
Ground - Cab H-10 57 Switch - Auto Ride Control B-5 D (1550 psi MAX) (1300 ± 79 psi) 0600 Hydraulic Oil Temperature Sensor 0359 Raise Detent Electromagnet
Monitoring System Operator Modes 484 YL Primary Steering Pressure SW 973 BR CST Autoshift- Auto/Manual SW 2 38 ± 3°C 27°C Min
Ground - Engine Block D-15, D-14 9 Switch - Auto/Manual Gear Select B-6 D 0819 Display Data Link 0360 Lower Detent Electromagnet
496 WH Hydraulic Oil Level SW 975 WH CST Autoshift- Solenoid Return 3E-6449 Start Aid Coolant (Temperature) Normally Closed
Operator Mode Number Ground - Engine Cyl Head D-14 11 Switch - Axle Oil Cooler Temperature C-14 33 (100 ± 37.4°F) (80.6°F Min) 0821 Display Power Supply 0361 Rackback Detent Electromagnet
499 GY Implement Oil Filter Bypass SW 976 OR Ride Control Solenoid 1 Primary Steering Pressure 1200 kPa MAX 700 ± 100 kPa A-B Normally Open
Service Meter 0 Ground - Left Frame Boss E-14 6 Switch - Beacon B-9 D 0826 Torque Converter Oil Temperature Sensor 0365 Kickout Set Switch
3E-6450
C413 YL Module Data 977 YL CST Autoshift- Auto/Manual SW 1 Secondary Steering Pressure (174.0 psi MAX) (102 ± 14.5 psi) A-C Normally Closed 0487 3rd Lever Position Sensor
Odometer 1 Ground - Right Rear Frame B-15 7 Switch - Blower B-8 D 0830 Brake Oil Temperature Sensor
C414 BU Module Load 987 WH Spare 90 ± 21 kPa 70 ± 21 kPa A-B Normally Open 0489 Implement Function Select Switch
Tachometer 2 Ground - Steer Column E-5 A Switch - Brake Oil Pressure H-2 34 3E-6455 Engine Oil Pressure Payload Control System
E416 PU PMS Lift Cylinder Press Sensor E900 WH ECPC Trans Output Speed + (13 ± 3.0 psi) (13 ± 3.0 psi) A-C Normally Closed 0490 Implement Lockout Switch
Ground - Strap (Frame to Cab) G-12 8 Switch - Bucket Positioner I-1 35 (MID No. 074)
Scrolling 3 G454 PK Pump Drive Oil Temperature E901 GN ECPC Trans Output SPEED - 110.3 - 137.9 kPa³ 86.2 - 103.4 kPa³ 0491 3rd Function Forward Solenoid
7X-8549 Hydraulic Filter Bypass Pressure Normally Open CID Component
Ground - Strap (Implement ECM) I-9 C Switch - Dimmer B-3 58 (16 - 20 psi) (12.5 - 15) 0492 3rd Function Rearward Solenoid
G485 BU Front Axle Temperature SW E902 PU ECPC Trans Intermediate Speed Leading + 0168 Electrical System Voltage
Ground - Strap (Powertrain ECM) I-10 57 Switch - Disconnect B-15 36 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed 0596 Implement Control
G486 GN Rear Axle Temperature SW E903 YL ECPC Trans Intermediate Speed Leading - 0254 Payload Electronic Control Module
Heater - Air Inlet D-14 11 Switch - Downshift G-5 46 condition can be maintained down to 170 kpa (25psi). 0687 Option ID Code
Accessory Circuits E904 BR ECPC Trans Intermediate Speed Trailing + 0350 Lift Linkage Position Sensor
Horn - Forward E-1 12 Switch - Engine Oil Pressure C-14 37 ² Contact position at the contacts of the harness connector. ¹ The CID is a diagnostic code that indicates which component is faulty.
Wiper - Front (Park) ECPC Trans Intermediate Speed Trailing - 0364 Head End Lift Cylinder Pressure Sensor
500 BR E905 BU ³ Specifications represent a differential pressure measurement. ² The MID is a diagnostic code that indicates which electronic control module
Horn - Forward H-1 12 Switch - Ether Aid (Momentary) G-5 A 0769 Rod End Lift Cylinder Pressure Sensor
501 GN Wiper - Front (Low) E906 OR ECPC Trans Output Speed Trailing + diagnosed the fault.
Horn - Forward I-1 12 Switch - Ether Aid Coolant D-15 22 0817 Internal Backup Battery
502 OR Wiper - Front (Hi) E907 GY ECPC Trans Output Speed Trailing -
Horn - Forward (2) F-2 12 Switch - Forward Horn G-4 A 0820 Keypad Data Link
503 BR Wiper - Rear (Park) E908 BR ECPC Trans Input Speed +
Lamp - Action D-4 46 Switch - Forward/Neutral/Reverse G-5 A Electronic Transmission Control System
504 YL Wiper - Rear (Low) E909 WH ECPC Trans Input Speed -
Motor - Blower G-11 56 Switch - Front Axle Temperature F-2 39 (MID No. 081)
505 BU Wiper - Rear (Hi) E917 WH Implement Lockout SW (N.O.)
Machine Codes Motor - Front Washer A-3 16 Switch - Front Intermittent Wiper B-4 D Resistor, Sender and Solenoid Specifications CID Component
506 PU Washer - Front E918 GN Implement Lockout SW(N.C.) 0041 Sensor Power Supply Voltage
Motor - Front Wiper D-5 A Switch - Hazard Lamp G-8 B Part No. Component Description Resistance (Ohms)¹
Machine Code 507 WH Washer - Rear E919 YL AUX Lift Proportional Solenoid 0070 Parking Brake Switch
106-5122 Solenoid: A/C Clutch Coil Assembly 17.6 ± 0.6
Motor - Priming Pump B-14 13 Switch - Hood Actuator A-14 40
950G 7,13,15,38 508 PU Radio Speaker - Left E920 BR AUX Lower Proportional Solenoid 0149 Ride Control Solenoid 2
129-7707 Solenoid: Dual HP 31.1 ± 2.4
Motor - Rear Washer A-3 16 Switch - Hydraulic Filter Bypass A-3 16 0168 Electrical System Voltage
962G 14 509 WH Radio Speaker - Left (Common) E921 PK Rackback Proportional Solenoid Dump Prop
Motor - Rear Wiper F-10 C Switch - Hydraulic Oil Level A-2 19 0177 Transmission Oil Temperature Sensor
511 BR Radio Speaker - Right E922 GN Dump Proportional Solenoid Lower Prop
Motor - Secondary Steering Motor/Pump B-2 19 Switch - Implement Function Select F-9 C 0190 Engine Speed Sensor Failure Mode Identifiers (FMI)¹
512 GN Radio Speaker - Right (Common) E955 OR WLPMS Keypad Data Aux Lower Prop
Motor - Starter D-14 15 Switch - Implement Lockout F-8 C 138-2924 Solenoid: 7.75 ± 1.0 0270 Caterpillar Monitoring System Harness Code FMI No. Failure Description
513 OR A/C Compressor/Refrigerant Pressure SW G939 PK Transmission Control Engine Speed Return Rackback Prop 0 Data valid but above normal operational range.
Motor - Hood Actuator A-14 1 Switch - Keystart D-5 A 0363 Ride Control Solenoid 1
515 GY Blower Motor (Hi) G940 PU Not Used Lift Prop 1 Data valid but below normal operational range.
Quad Gauge F-4 A Switch - Lift Kickout Set G-8 B 0367 Ride Control Switch
Blower Motor (Medium) Not Used 2 Data erratic, intermittent, or incorrect.
516 GN G941 GY Aux Lift Prop 0368 Transmission Auto/Manual Switch
Radio H-5 A Switch - Park Brake Oil Pressure H-2 A 3 Voltage above normal or shorted high.
517 BU Blower Motor (Low) G942 OR Implement 3rd Lever Position Sensor 152-5409 Solenoid: Axle Oil Cooler Clutch Assembly 9.4 ± 5 0444 Start Relay Magnetic Switch 4 Voltage below normal or shorted low.
Relay - AIH B-14 17 Switch - Primary Steering Pressure B-2 14 Hazard Flasher To SW Implement Function Select SW (N.O.) 152-6761 Solenoid: On / Off Pilot 32.6 ± 1.6
518 OR G943 BU 0562 Caterpillar Monitoring System 5 Current below normal or open circuit.
Relay - Backup Lamp I-15 25 Switch - Quick Coupler B-7 C A/C SW To Refrigerant SW Implement Function Select SW (N.C.) 152-8340 Solenoid: Ride Control 32.6 ± 1.6 6 Current above normal or grounded circuit.
521 YL G944 YL 0585 Transmission Output 1 Speed Sensor
Relay - Front Flood E-10 C Switch - Rear Axle Temperature C-14 33 A/C Clutch To Thermostat SW Implement 4th Lever Position Sensor Full: 0 to 3.5 0617 Air Inlet Heater Relay Magnetic Switch
7 Mechanical system not responding properly.
522 WH G947 WH
157-8857 Sender: Fuel Level 8 Abnormal frequency, pulse width, or period.
Relay - Hood Raise/Lower B-13 5 Switch - Rear Wiper C-9 D Turn Signal SW To Flasher Coolant Temperature Sensor Empty: 92 to 98 0621 Downshift Switch
Payload Control Fault Codes 537 GN K933 GN 9 Abnormal update.
Relay - Main B-15 5 Switch - Running/Work/Panel/Tail C-8 D Hazard Indicator Transmission Oil Temperature Sensor Reverse: (Sol. 1) 0622 Upshift Switch
Code Fault 538 BR K977 PK 10 Abnormal rate of change.
Relay - Rear Flood E-11 C Switch - Secondary Steering Pressure B-2 14 Turn Signal Indicator Right Ride Control Solenoid 2 Forward: (Sol. 2) 0623 Directional Switch 11 Failure mode not identifiable.
539 BU N939 GN
16800 Battery Voltage Too High 0631 Transmission Clutch 1 Solenoid 12 Bad device or component.
Relay - Secondary Steering B-2 14 Switch - Secondary Steering Test H-8 B
540 WH Turn Signal Indicator Left P910 BR Secondary Steering Test SW Fourth: (Sol. 3)
16801 Battery Voltage Too Low 160-8408 Solenoid: 8.7 ± .4 13 Out of calibration.
Relay - Secondary Steering Intermediate F-11 C Switch - Selector (A/C, Off, HTR) B-9 D Third: (Sol. 4) 0632 Transmission Clutch 2 Solenoid
A513 PK DC/DC Converter Memory Output P976 BR Quick Coupler Solenoid
0633 Transmission Clutch 3 Solenoid 14 Parameter failures.
25413 PCS Not Calibrated Relay - Start B-14 5 Switch - Stop Lamp B-3 C Temperature Potentiometer Position 1 Variable Shift Control (Power) Second: (Sol. 5)
A523 PU X972 GN 15 Parameter failures.
0634 Transmission Clutch 4 Solenoid
35001 Position Sensor Out of Range Resistor G-11 56 Switch - Tach/Speedo/Serv Meter Select G-5 A A524 BR Temperature Potentiometer Position 2 X973 BU Variable Shift Control (Moderate) First: (Sol. 6) 16 Parameter not available.
0635 Transmission Clutch 5 Solenoid
35002 Loss of Position Sensor Signal Sender - Fuel Level H-2 18 Switch - Transmission Neutralizer B-5 D Temperature Potentiometer Position 3 Variable Shift Control (Economy)
185-2270 Solenoid: Quick Coupler 24.9 ± 0.4 17 Module not responding.
A525 GN X974 BR 0636 Transmission Clutch 6 Solenoid
3E-6332 Solenoid: Start Aid 6 18 Sensor supply fault.
36401 Pressure Sensor Out of Range Sender - Hydraulic Temperature A-3 19 Switch - Turn Signal F-6 A A526 PK Electronic Water Valve Actuator 0668 Shift Lever Transmission Control 19 Condition not met.
Sender - Torque Converter Oil Temp B-14 20 Switch - Upshift G-5 A Lift Lever K.O. Detent
36402 Loss of Pressure Sensor Signal 0672 Torque Converter Output Speed Sensor 20 Parameter failures.
3E-9366 Solenoid: Lift Lever Lower Detent 137 ± 6.7
Sensor - 3rd Lever Position F-9 C Switch - Variable Shift Control B-6 A 0673 Transmission Output 2 Speed Sensor ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
76901 Pressure Sensor Out of Range Tilt Lever Bucket K.O. Detent
Sensor - 4th Lever Position F-9 C Tach/Speedometer E-4 A 0674 Transmission Intermediate 1 Speed Sensor
76902 Loss of Pressure Sensor Signal Torque Converter Oil Temperature 560 to 716 @ 54°C (130°F)
Sensor - Coolant Temperature D-15 22 WLPCS Keypad C-4 A 4W-9972 Sender: 0675 Transmission Intermediate 2 Speed Sensor
81704 Backup Battery Error Hydraulic Temperature 72 to 82 @ 110°C (230°F)
Sensor - Engine Speed B-14 21 0688 Dual Horsepower Solenoid Valve
1.55 ± 0.15
81708 Real Time Clock Not Running Machine locations are repeated for components located close together. 8C-3663 Solenoid: Shutdown 0793 Primary Steering Pressure Switch
10.3 ± 1.03
82002 Loss of Keypad Data Link A = Located inside of cab. 0794 Secondary Steering Pressure Switch
Overall 2.0 ± 0.1
B = Located inside of left console. 9G-1950 Resistor: A/C, Heater Blower Motor 0795 Secondary Steering Intermediate Relay
Tap 1.0 ± 0.05
C = Located around relay panel. 1327 Left Brake Pedal Position Sensor
¹ At room temperature unless otherwise noted.
D = Located inside right console. 1521 Variable Shift Control Rotary Switch
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
STD FRONT FRAME
L102 L102
L102 L102 L102 L102
VVV F
OPERATOR STATION OPERATOR STATION OPERATOR STATION VVV 615-YL-14 1 WH-18 LH FRONT CAB 299-BK-18 A
WH-18 1 608-GN-14 200-BK-14 2 BK-18 FLOOD LAMP 146-GY B
SEE ELECTRONICS GP FULL ELECTRONIC FULL ELECTRONIC IMPLEMENT CONTROL 176-0780
1 1 299-BK-18 BK-18 2 200-BK-14 761-GY C

ENGINE SPEED RETURN


CONFIGURATIONS

SEC STER INTER RELAY


AUTO/MAN SW-MANUAL

SW & SENSOR RETURN


172-9389 IMPLEMENT CONTROL

NEUT SW MOMENTARY
VVV

SEC STER PR SW (N/C)


2 2 299-BK-18

PRIM STER PR SW N/O


PRIM STER PR SW N/C

PARK BRAKE SW (N/O)

PARK BRAKE SW (N/C)


AUTO/MAN SW AUTO 4
AUTO/MAN SW AUTO 2
AUTO/MAN SW AUTO 3

3RD FUNC LOWER PROP SOL


AIR INLET HTR RELAY

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2

DOWNSHIFT SW (N/O)
SEC STER PR SW N/O

DOWNSHIFT SW (N/C)
CODE FUNC SELECT AUX VALVES

SENSOR SUPPLY +8V


OUTPUT SPD TRAIL +

RACKBACK PROP SOLENOID


CLUTCH 2 SOL (FWD)
LH PEDAL POS SNSR

RIDE CONTROL SW 2
RIDE CONTROL SW 1
FOR S/W INFO. 172-9391 LH REAR CAB LH FRONT CAB

OUTPUT SPD TRAIL -

CLUTCH 1 SOL (REV)


F

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
DESCRIPTION

CLUTCH 3 SOL (4TH)

DUAL HP SOL (962G)


3 3 615-YL-14 1 WH-18

CLUTCH 6 SOL (1ST)


299-BK-18

PILOT SUPPLY ON/OFF SOL


SEC STER TEST SW
TRANS OUT SPD (+)
SOLENOID RETURN

SOLENOID RETURN
PLUG SW (LOC E-9) (LOC E-1)

TRANS OUT SPD (-)


INTER SPD TRAIL +

3RD FUNC LIFT PROP SOL


INTER SPD LEAD +
INTER SPD TRAIL -
SEE ELECTRONICS GP. FLOOD LAMP FLOOD LAMP LIFT POSITION

UPSHIFT SW (N/O)
INTER SPD LEAD -

UPSHIFT SW (N/C)
4 299-BK-18 4 200-BK-14 2 BK-18 C530-BU-18 C WH-18

BUCKET KO DETENT SOL


SIGNAL

LIFT LINKAGE POS 500Hz

LOWER PROP SOLENOID

IMPL FUNC SEL SW (N/O)


NEUT INDICATOR

IMPL FUNC SEL SW (N/C)


TRANS OIL TEMP

CAT DATA LINK +

LOWER KO DETENT SOL


CAT DATA LINK -

DUMP PROP SOLENOID

SW & SENSOR RETURN


SW & SENSOR RETURN
VSC MODERATE
EEE 148-5660 SINGLE AXIS LEVERS 176-0780 176-0780 SENSOR

BACKUP ALARM
5 5 B

INPUT SPEED +
299-BK-18 299-BK-18 BK-18

ENGINE SPEED

VSC ECONOMY
251-BK-18 GROUND

INPUT SPEED -

KEY SW TO B+

FORWARD SW

LIFT PROP SOLENOID


AUTO/MAN 1-4
START RELAY

LIFT KO DETENT SOL


REVERSE SW
FOR S/W INFO. 161-8905

NEUTRAL SW
7X-6315 STRAP 6 299-BK-18 6 299-BK-18 138-GN-18 A OR-18 +24V

SOLENOID RETURN

SOLENOID RETURN
VSC POWER

3RD LEVER 5000HZ


TILT LEVER 5000Hz
LIFT LEVER 5000Hz

4TH LEVER 5000Hz


+ BATTERY
+ BATTERY
FFF 2 FUNCTIONS PPP NO NO

- BATTERY
- BATTERY
EEE PPP RRR

IMPL LO SW (N/O)
IMPL LO SW (N/C)
BUCKET POS SW

CAT DATA LINK +


KO SET SW (N/O)
KO SET SW (N/C)
MOUNTING

CAT DATA LINK -


UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
BUCKET POSITIONER SW

OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
7X-6315 STRAP OPTIONS
BOLT FFF 3 FUNCTIONS WITH F B B 117-1324
MOUNTING CODE PLUG
DEDICATED 3RD LEVER SSS NO YES

- BATTERY
- BATTERY

+BATTERY
+BATTERY
+BATTERY
BOLT (LOC I-5) 1 1 299-BK-18 146-GY A 146-GY A RD-18 + BATTERY
CONN

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
V CONN 2 2 299-BK-18 VVV 299-BK-18 B 299-BK C BK-18 GROUND
I TU GN-18 1 605-YL-14 J2 J1 3 FUNCTIONS WITH 3 3 615-YL-14 1 WH-18 RH FRONT CAB 762-YL C 762-YL B BU-18 SOLENOID I

17
11

10
33
32

22

38

23

35
39

19
37

21
40
34

36

31

18

36

37

20
22
21
29
31
32
33
24
35
39
40

16
28
15
27
18
12
23

26
19

25
30
14
13

34

38
7

4
11

10

15

17

26
16
13

28
27

29

30
24
25

12

20

14

1
6

2
5
9

7
1
8
2
5
6

4
G BK-18 2 200-BK-14 CONN 21 SELECTOR SWITCH RRR YES YES 4 299-BK-18 4 200-BK-14 2 BK-18 FLOOD LAMP

1
2
3
4
5
6
LEFT
WIRES THAT HAVE BATTERY VOLTAGE C C CONN CONN 176-0780
CONN 41
V C 5 299-BK-18 5 F
STOP/TAIL/ WHEN THE KEY SWITCH IS OFF. POWERTRAIN JOY SITCK LEVER FORWARD

453-PK-18
A273-BK
A273-BK
306-GN

976-OR

G750-BU
975-WH
VVV

795-YL-18

977-YL-18

G763-PU
944-OR-18

973-BR-18
751-GN-18

G755-GY
752-YL-18

945-BR-18

307-OR-18
728-BU-18
202-BK-18

F785-WH-18

F781-BR-18
419-YL-18

P910-BR-18

H729-WH-18
709-OR-18

754-BU-18

900-PU-18

H728-GN-18

G764-PK-18
X973-BU-18

G939-PK-18

N939-GN-18
334-BU-18

450-YL-18
J2 J1 VVV

E903-YL-18
E908-BR-18

E905-BU-18
E902-PU-18

G767-WH-18

F784-YL-18
755-OR-18

901-WH-18

H730-PK-18
E901-GN-18

X972-GN-18

F783-GN-18
G766-GN-18
E909-WH-18

E907-GY-18
321-BR-18

E904-BR-18

K977-PK-18
E906-OR-18

E900-WH-18
484-YL-18

G746-WH-18

X974-BR-18
416-OR-18

417-GY-18
TA RD/YL-18 C 617-BR-14 6 299-BK-18 6 299-BK-18 322-GY

10

17

25
35

19

37

10
11
12

25

27
28
26

39

11

39

29
19
21
22
20

35

18
12
13
14
23
24

27
28

26
16
15
30
31
32
33
36
37
38
34

40
8
7

4
24

20

23

15

29
16
17
18
21
22

30
31
32
33
34
36
13
38

40

14
1
5

9
4

8
3

5
2

9
3

1
6

2
7
PARK/TURN CONTROL RH FRONT CAB HORN

975-WH
S GN/RD-18 A 604-OR WIRES THAT HAVE BATTERY VOLTAGE X972-GN-18 SSS QQQ WH-18 1 608-GN-14 615-YL-14 1 WH-18 322-GY 114-RD

126-PK
126-PK
BACKUP LAMP 172-9389 C C 2 FUNCTIONS QQQ NO NO FLOOD LAMP F 7T-0970
G BK-18 B 200-BK-14 X973-BU-18 BK-18 2 200-BK-14 200-BK-14 200-BK-14 2 BK-18 114-RD
144-6838 WHEN THE KEY SWITCH IS ON. 176-0780
F
V X974-BR-18 619-GN-14 FLOOD LAMP

762-YL-18
E920-BR-18
H716-WH

H716-WH
E919-YL-18

H714-OR-18
G942-OR-18
C530-BU-18

E922-GN-18

H709-BU-18
H717-BR-18

H713-PK-18

E921-PK-18

A272-BK
A272-BK

944-OR-18
H708-OR-18

945-BR-18
H719-OR-18

E918-GN-18
G943-BU-18
H715-PU-18
E917-WH-18

G944-YL-18

299-BK-18
299-BK-18
910-YL-18

A204-BK-18
A201-BK-18
A202-BK-18
A203-BK-18

A205-BK-18

146-GY
146-GY
146-GY
BA RD-18 1 612-GY OPTIONS CODE PLUGS RH REAR CAB
STARTING CIRCUIT. H728-GN-18 200-BK-14

299-BK-18
A204-BK-18
9X-1439

A201-BK-18
A202-BK-18
A203-BK-18

A205-BK-18
G947-WH-18
H711-GN-18
H710-PK-18
H720-BU-18
G BK-18 C (LOC I-7) FLOOD LAMP F
2 H729-WH-18 720-PU-18 L130
P910-BR-18 126-PK 176-0780 F LEFT
CATERPILLAR MONITORING SYSTEM CIRCUIT. L69 L16

126-PK
V G767-WH-18 945-BR-18 605-YL-14 2 RD-18 TURN

L2
L5 CAB CHASSIS LAMP
NOTE: TO BACKUP 1 321-BR-18 321-BR-18 G766-GN-18 945-BR-18 944-OR-18 200-BK-14 1 BK-18
L83 3E-6466
ALARM 2 975-WH PANEL LAMP CIRCUIT. 944-OR-18 945-BR-18 945-BR-18 945-BR-18 200-BK-14

L84
L74 L73 L93

L83
L83 C VVV F
945-BR-18 944-OR-18 944-OR-18 944-OR-18 H716-WH RIGHT
L18 L21 CONNECT AT

146-GY
146-GY
146-GY
130-RD TURN SIGNAL CIRCUIT. 973-BR-18 944-OR-18 608-GN-14 606-GY-14 2 RD-18 TURN
BACKUP V L74 L19 LOC G-3 VVV

L21
V 977-YL-18 L93 L93 200-BK-14 1 BK-18 LAMP
LAMP L74 CAB L83 L83
975-WH H730-PK-18 615-YL-14 3E-6466
GROUND

L64
RELAY 321-BR-18 WASHER/WIPER CIRCUIT. H708-OR-18
L93
A273-BK VVV
F
4Y-6135 V H709-BU-18 A219-BK-18 G942-OR-18 CAB FLOOD LAMPS US & COSA 619-GN-14 FLOOD LAMP
V V 9X-1439
612-GY HEATER AND AIR CONDITIONER CIRCUIT. 299-BK-18 G764-PK-18 251-BK 299-BK-18 H719-OR-18 200-BK-14
LICENSE V F

L21
A219-BK-18 976-OR 251-BK-18 299-BK-18 E917-WH-18 447-PK-18 447-PK-18 2 BK-18 322-GY
PLATE L21 FORWARD F
YL 614-PU-14 251-BK-18 G939-PK-18 G944-YL-18 201-BK-18 201-BK-18 1 PK-18 114-RD 322-GY
GROUND CIRCUIT. L19

L81
LAMP 728-BU-18 N939-GN-18 299-BK-18 L19 G943-BU-18 114-RD HORN

334-BU-18
321-BR-18

453-PK-18
450-YL-18
5A-3808 L22 L22 L102 L102 BRAKE OIL F
L102 7T-0970

L102
614-PU E920-BR-18 202-BK-18 126-PK-18 H715-PU-18

975-WH
V L72 PRESS SW
IMPLEMENT CONTROL CIRCUIT. 614-PU H713-PK-18 945-BR-18 E918-GN-18 HYDRAULIC CONTROL MANIFOLD

L19
L73 L73 V 175-3244
TU GN-18 1 606-GY-14 H714-OR-18 944-OR-18 H710-PK-18 DUMP LOWER AUX LOWER

L82
L15 L15 L18 L18
G BK-18 2 200-BK-14 H716-WH 202-BK-18 307-OR-18 H711-GN-18 201-BK-18 A BK PROP SOL PROP SOL PROP SOL
WLPCS ECM CIRCUIT.

L70
RIGHT V H717-BR-18 728-BU-18 614-PU G947-WH-18 432-PK-18 B RD FUEL 138-2924 138-2924 138-2924
STOP/TAIL/ L70 L85 L15 L15 L15
TA RD/YL-18 C 614-PU-14 E921-PK-18 307-OR-18 200-BK H720-BU-18 L15 L15 C BU LEVEL
PARK/TURN L84 L84
S GN/RD-18 A 604-OR START AID CIRCUIT. L69 L69
E922-GN-18 910-YL-18
L82
299-BK-18
L82 L16 L16 BOTH SHOWN
SENDER
BACKUP LAMP G BK-18 L16 L16 L16 157-8857

L16
B 200-BK-14 E919-YL-18 G746-WH-18 L82
144-6837 L85 L85 L17 V WITH BRAKE OFF
V 762-YL-18 L16 L16 L17 L17 L17
POWERTRAIN CONTROL CIRCUIT.

RD
RD

RD
RD

RD
RD
LH DOME LAMP

L15
BA RD-18 1 612-GY 201-BK-18 614-PU C 202-BK-18 A BK
G BK-18 L73 L73 C 3E-6389 419-YL-18
2 L72 L72 L15 508-PU 508-PU B RD
H ALL DASHED LINES ARE ATTACHMENTS. 614-PU CONN 42 4 201-BK-18
L15
122-RD A RD-18
L55
509-WH 509-WH ANTENNA AS. G764-PK-18 C BU H

1
2

2
126-PK 614-PU SERVICE 3 E735-PU-18 C WH-18 512-GN C (AM/FM RADIO) P531-GN
MODE LEFT 9U-2331 PARK M M M
LIGHTING GP-JAPANESE ROADING 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR P976-BR-18
614-PU PLUG 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND XXX XXX G940-PU-18 BRAKE SW E922-GN-18
L94 L94 6T-7695 174-4312
614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND G941-GY-18 H714-OR-18

L15
6 275-BK-18 201-BK-18 A272-BK 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE VVV 201-BK-18 E920-BR-18
(LOC I-13)
5 274-BK-18 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER 615-YL-14 1 WH-18 G485-BU-18 138-GN-18 H716-WH-18
L81 CAB

L17
L81 4 273-BK-18 200-BK-14 135-BU RIGHT A513-PK 4 +12 V MEMORY OUT 119-1733 200-BK-14 2 BK-18 761-GY CONN 31 251-BK-18 H716-WH-18
MONITOR GROUND L17
BLOWER UNIT 3 272-BK-18 102-RD-14 SPEAKER 135-BU 5 +12 V SWITCHED OUT N939-GN-18 10 C530-BU-18 H716-WH H716-WH-18
HARNESS 6T-7695 CAB FLOOD
2 271-BK-18 LH REAR HEADLINER C C530-BU-18 146-GY 3 146-GY H716-WH-18 H716-WH H716-WH-18
CODE

MTR+
WATER VALVE BLEND DOOR C LAMP

MTR-
1 270-BK-18 C 146-GY 299-BK 7 299-BK-18 H716-WH-18 H716-WH-18
ACTUATOR ACTUATOR PLUG 176-0780
7 201-BK-18 511-BR 508-PU 2 299-BK 762-YL 22 762-YL E919-YL-18
126-5610 126-5611 8 200-BK 512-GN 509-WH 1 VVV 762-YL 761-GY 34 761-GY H713-PK-18
CONN 9 B
C 200-BK SECONDARY STER C 512-GN 7 615-YL-14 1 WH-18 964-BU-18 8 322-GY E921-PK-18

BU-18
PK-18
C TEST SW L55 L55 TO ENTERTAINMENT

251-BK-18
511-BR 8 200-BK-14 2 BK-18

WH-18
614-PU 322-GY 1 114-RD H717-BR-18

OR-18
BU-18
PK-18

YL-18
A 143-3001 RADIO
H709-BU-18 614-PU A513-PK 5 114-RD 16 619-GN-14
LIFT KICKOUT C 2 CAB FLOOD M M M M
H708-OR-18 202-BK-18 C 102-RD-14 135-BU 6 619-GN-14 36 200-BK-14

L70
L69
L85
L94

L84
L64
950G L79 L79 3

1
2

1
2

2
1

1
2
200-BK C SET SW (MOM) 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 LAMP 200-BK-14 11 605-YL-14
VVV

1
2
AAA C RESISTOR D 116-4506 176-0780
516-GN-14 200-BK C 5 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14
H

6
2
3

5
4
H

L62
201-BK-18 6 275-BK-18 9G-1950 C

GN-18
GN-18
614-PU 136-GN-18 606-GY-14 200-BK-14

RD
RD

RD
RD

RD
RD
L62 C C WWW 4
5 274-BK-18 H 6
517-BU-14 515-GY-14 614-PU 1 C 615-YL-14 617-BR-14 611-PU-14 13

A526-PK-18
A527-BU-18

L9
H H C 2 L9

L22
4 273-BK-18 299-BK-18 H709-BU-18 727-GN-18 FRONT DASH ASSEMBLY/STEERING WHEEL C 611-PU-14 614-PU-14 14
VVV

A593-OR-18
A592-BU-18

A594-WH-18
L2

A595-GN-18
A596-YL-18
3 272-BK-18 L2 H C 200-BK C H708-OR-18 608-GN-14 614-PU-14 617-BR-14 15
B 3 C
201-BK-18 2 271-BK-18 124-GN-14 1 124-GN-14 200-BK 202-BK-18 C E922-GN-18 G941-GY-18 30
201-BK-18 1 270-BK-18 A525-GN-18 2 A525-GN-18 L130 614-PU 202-BK-18 TACH/SPEEDO/SERV METER SELECT SW UPSHIFT SW H714-OR-18 2 138-GN-18
WATER VALVE/BLEND DOOR A (MOMENTARY) 152-5709 RACKBACK LIFT

OPERATOR STATION
201-BK-18 7 201-BK-18 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 614-PU C E919-YL-18 6 251-BK-18 ON/OFF
CONTROL ASSEMBLY H H L79 L80 112-6171 PROP SOL PROP SOL AUX LIFT
8 A523-PU-18 4 A523-PU-18 200-BK-14 35 N939-GN-18 PILOT SOL
V 126-6010 D B 1 2 WA WA W 138-2924 138-2924 PROP SOL
K V H 517-BU-14 5 517-BU-14 200-BK W D E920-BR-18 26 E922-GN-18 152-6761
K

L130
RIGHT TURN STOP-TAIL D 3 4 138-2924
RD-18 1 RD-18 A CONN 9 WATER VALVE MTR (A) 12 A526-PK-18 516-GN-14 6 516-GN-14 614-PU GN-18 5 F783-GN-20 5 F783-GN 1 202-BK-18 E921-PK-18 19 H714-OR-18

L102
L130 A
LAMP LAMP THERMOSTAT

H716-WH
BK-18 2 WH-18 C WATER VALVE MTR (B) 10 A527-BU-18 515-GY-14 7 515-GY-14 WH-18 6 F785-WH-20 6 F785-WH 10 E416-PU-18 23 E919-YL-18 F M
116-9624 3E-6467 962G 3E-5464 D 2

614-PU
BK-18 B BLEND DOOR MTR (A) 11 A592-BU-18 200-BK-14 8 200-BK-14 E735-PU-18 E735-PU-18 D DOWNSHIFT SW YL-18 7 F784-YL-20 7 F784-YL 3 H716-WH 24 E920-BR-18 9 E922-GN-18
AAA C BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 201-BK-18 152-5710 BR-18 8 F781-BR-20 8 F781-BR 4 H713-PK-18 25 E921-PK-18 10 H714-OR-18
3

BK-18
201-BK-18 6 275-BK-18 BLEND DOOR POS (+) 5 A594-WH-18 10 200-BK 200-BK C413-YL-18 3 G750-BU-20 3 G750-BU 5 G750-BU H717-BR-18 40 E416-PU-18 6 E919-YL-18

126-PK
BLOWER L53 1 2
5 274-BK-18 BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 201-BK-18 1 G763-PU-20 1 G763-PU 6 G755-GY 975-WH 20 H716-WH 7 E920-BR-18
174-1494 H L23 L23 3 4 L39 L39
G V
4
3
273-BK-18
272-BK-18
BLEND DOOR POS (-)
POTENTIOMETER HI
3
6
A596-YL-18
A525-GN-18 MOTOR BK-14 2 200-BK-14
12 CONN 15 614-PU
614-PU
E708-PK-18
C414-BU-18
4
2
G755-GY-20
202-BK-20
4
2
G755-GY
202-BK
7
8
F783-GN-18
F785-WH-18 603-PK
C 976-OR
138-GN-18
18
21
H713-PK-18
H717-BR-18
8
3
E921-PK-18
H717-BR-18 RIDE CONT SOL G
K V STOP-TAIL RD-18 A 201-BK-18 2 271-BK-18 V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 727-GN-18 663-GY 9 F784-YL-18 WWW 251-BK-18 975-WH 12 152-8340
FORWARD/NEUTRAL/ 32

BK
K C CONN 23
RIGHT TURN RD-18 1 LAMP WH-18 C 1 270-BK-18 POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 310-PU 11 F781-BR-18 C529-GY-18 976-OR 2 H716-WH 976-OR-18 2 GN-18

BK-18
REVERSE SW 33

L60
LAMP 3E-6467 201-BK-18 7 201-BK-18 B BEACON
BK-18 2 BK-18 B +24V 1 124-GN-14 200-BK 102-RD-14 308-YL 152-5707 12 G763-PU 779-WH-18 9 C529-GY-18 1 H713-PK-18 975-WH-18 1 GN-18
116-9624 8 GROUND 2 200-BK-14 HAZARD 614-PU ETHER AID SW 2 322-GY 128-6963 (US) 987-WH G940-PU-18 29 N939-GN-18 11 M
LAMP SW 1 A (MOMENTARY) F 108-1029 (COSA) LIFT CYL HEAD END
LIGHTING GP-ROADING COSA LIGHTING GP-JAPANESE YYY C BU-18 CONN 24 200-BK 964-BU-18 31 975-WH 4 975-WH-18
YYY 112-6167 2 3E-7176 N PRESS SENSOR
MONITOR HARNESS CODE PLUGS STRAP AS. 8X-5804 537-GN-14 BK-18 PU-18 507-WH P531-GN 27 976-OR 5 976-OR-18
L84 L84 L61 L61 C 3 R 124-4672
(LOC H-9) 538-BR 201-BK-18 200-BK DDD GY-18 506-PU L1 28
L2 L2 4 L51 L51 WWW
614-PU 201-BK-18 987-WH 39 1 138-GN-18 A OR-18 +24V
5 C D B

L61
FRAME CAB C 6 200-BK 200-BK FORWARD 603-PK-14 1 RD 442-GY-18 5 779-WH-18 2 251-BK-18 B BK-18 GROUND
L94 L94 L81 D
GROUND GND L81 518-OR-14 102-RD-14 539-BU-18 614-PU STEERING COLUMN AS. 151-7007 HORN SW 200-BK-14 2 BK 496-WH-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
L82 A
126-PK L82 537-GN-14 614-PU 2T-3360 499-GY-18 201-BK-18 38 201-BK-18 E416-PU-18 3 Q
L70 D 2

L70
537-GN-14 605-YL-14 310-PU 416-OR-18 17 P976-BR-18 F Q
L69 L60 L60 D

L69
606-GY-14 308-YL W 417-GY-18 V F CONN 39
L64 L64 3
A525-GN-18 LH REAR HEADLINER A541-PU-18 322-GY 202-BK-18 HYDRAULIC CONTROL MANIFOLD
L80 L80
A524-BR-18 540-WH-18 308-YL 453-PK-18

L9
L85 L85 L9
START AID 40 A523-PU-18 484-YL-18
SOLENOID 39 CONN 22 727-GN-18

L17
L16
L15
L39
38 CONN 10 516-GN-14 REAR WIPER S D 202-BK-18 202-BK-18

L1
3E-6332 L1
37 515-GY-14 137-8709 6 A541-PU-18 GGG MUR440
L ARC SUPPRESSOR

308-YL
310-PU
663-GY
C414-BU-18
201-BK-18
E708-PK-18

E735-PU-18
C413-YL-18
E707-GN-18
605-YL-14

L24
727-GN-18 12 124-GN-14 146-GY-18 A OR-18 +V LIFT LEVER 4 200-BK-18 1

L23

L51
L

L22
3RD LEVER L40 L40 106-8704
201-BK-18 36 517-BU-14 +V RD-18 A 146-GY-18 299-BK-18 B BK-18 GROUND POS SENSOR 5 606-GY-14 779-WH-18 2
GND POS SENSOR
987-WH G940-PU-18 26 504-YL 4 GN H GROUND BK-18 B 299-BK-18 H710-PK-18 C WH-18 SIGNAL 161-8979 2 539-BU-18 F GGG S1
MOTOR
WH-18

QUICK COUPLER
PU-18

P531-GN 964-BU-18 28 416-OR-18 1 106-4437 SIGNAL YL-18 C G942-OR-18 1 537-GN-14 113-OR-18 RIDE CONTROL 200-BK-18 A 200-BK-18 3
L

L2
L2 L97 D SOLENOID
G940-PU-18 G941-GY-18 27 484-YL-18 200-BK 2 BK 3 540-WH-18 113-OR-18 113-OR-18 LAMP FRONT AXLE 779-WH-18 779-WH-18 B 779-WH-18 4

L82
G941-GY-18 118-GY 6 GY L L 308-YL L97 E702-OR-18 7N-5876 TEMP SW G485-BU-18 P976-BR-18 C P976-BR-18 185-2270 (US)
795-YL 18 795-YL-18 417-GY-18 L67 L67 P 1
B+ D

L69

L69
155-8999 180-8585 (COSA)

L53
484-YL-18 C529-GY-18 3 795-YL-18 503-BR 3 BR +V RD-18 A 146-GY-18 146-GY-18 A OR-18 +V D 201-BK-18 200-BK-18 2

OPERATOR STATION
L53 AUTO RIDE S2 NOTE D

L52
453-PK-18 P531-GN 35 306-GN 505-BU 5 OR GROUND BK-18 B 299-BK-18 299-BK-18 B BK-18 GROUND E701-PK-18

L40
L40 CONTROL LAMP
499-GY-18 G486-GN-18 34 419-YL-18 C SIGNAL YL-18 C G947-WH-18 299-BK-18 H711-GN-18 C WH-18 SIGNAL 113-OR-18 1 G485-BU-18 1 G485-BU-18 GGG MUR440
D 7N-5876 ARC SUPPRESSOR
1
2

727-GN-18 605-YL-14 14 251-BK-18 200-BK C 200-BK-14 TILT LEVER 2 201-BK-18 2 201-BK-18 200-BK-18 1

146-GY
146-GY
L48 L48 D
447-PK-18 N939-GN-18 25 N939-GN-18 334-BU-18 FUSE PANEL 200-BK 4TH LEVER 299-BK-18 POS SENSOR 611-PU-14 HIGH BEAM P976-BR-18 2 106-8704
L52 S 2 AC AC F

L85
417-GY-18 975-WH 30 975-WH CAB 200-BK-14 POS SENSOR L 161-8979 606-GY-14 200-BK IND LAMP CONN 32
L85 GROUND 106-4437 2 1 L L
416-OR-18 C530-BU-18 4 450-YL-18 727-GN-18 CONN 16 G 200-BK E918-GN-18 200-BK D 7N-5876
496-WH-18 E919-YL-18 19 321-BR-18 728-BU-18 H 200-BK E917-WH-18 H719-OR-18 1 BK-18 INDICATOR LAMP 200-BK STD FRONT FRAME

L5
L
310-PU
311-WH

F 442-GY-18 E920-BR-18 20 453-PK-18 975-WH-18 ECAP SERVICE J 299-BK-18


B 3
L H716-WH-18 2 BK-18 605-YL-14
S 3
POSITION D
HAZARD FLASHER F

L5
Z Z LAMP J

136-GN-18
506-PU G485-BU-18 33 522-WH-14 SEC STER TOOL CONN A 105-RD 614-PU COLUMN 200-BK F J J 619-GN-14
L A LIFT LEVER 7N-5876 LEFT
507-WH 123-WH 32 146-GY Z INTERMEDIATE B 200-BK 538-BR HI/LO BEAM

299-BK-18
299-BK-18
299-BK-18

299-BK-18
S 6 D 605-YL-14 3 605-YL-14 1 RD-18 TURN 611-PU-14
202-BK-18 614-PU-14 29 G939-PK-18 RELAY ARC F IMPLEMENT K.O. DETENT SOL 539-BU-18 F J J HEAD LAMP
Z 5 D LEFT TURN 200-BK-14 1 200-BK-14 2 BL-18 LAMP
419-YL-18 606-GY-14 17 E919-YL-18 3E-5239 SUPRESSOR D 944-OR-18 LOCK OUT SW 3E-9366 540-WH-18 D 540-WH-18 4Y-4580
V IND LAMP 2 3E-6466 619-GN-14 5 200-BK-14
FLOOD 200-BK-14 432-PK-18 506-PU 1 E920-BR-18 106-8704 E 945-BR-18 116-4502 S 37 UNUSED J
L102 7N-5876 617-BR-14 6 J 611-PU-14 4 J
LAMP 608-GN RD-00 RD-00 G764-PK-18 507-WH 2 H713-PK-18 1 C L TURN SIGNAL SW 38 UNUSED 200-BK D D C FLOOD LH TURN &
605-YL-14

L94
V 619-GN-14 5 619-GN-14 605-YL-14 3 YL-18 T
9X-1439 779-WH-18 604-OR 5 H714-OR-18 2 728-BU-18 H715-PU-18 1 BK-18 134-9569 11 UNUSED 18 E735-PU-18 LAMP CLEARANCE
V Z B 4 1 611-PU-14 4 200-BK-14 617-BR-14 6 617-BR-14 PU-18 C
V JJ AA AA BB P976-BR-18 608-GN 608-GN-14 H716-WH-18 2 BK-18 CONN 30 270-BK-18 9X-1439 LAMP
6 H716-WH 727-GN-18 299-BK-18 27 UNUSED 3 J
G941-GY-18
G940-PU-18

L81 2 J
496-WH-18

CONN 33
P976-BR-18
N939-GN-18

H714-OR-18

138-GN-18
G485-BU-18

727-GN-18
C529-GY-18

E922-GN-18

416-OR-18
619-GN-14

499-GY-18
C530-BU-18

H717-BR-18

S
G764-PK-18

417-GY-18

442-GY-18
606-GY-14
964-BU-18

E416-PU-18
E920-BR-18

H713-PK-18

S
617-BR-14
611-PU-14
614-PU-14

251-BK-18

201-BK-18
201-BK-18

201-BK-18
200-BK-14

E921-PK-18

447-PK-18

201-BK-18
453-PK-18

432-PK-18
202-BK-18
200-BK-14

FLASHER
E919-YL-18

484-YL-18

419-YL-18
605-YL-14

NEG POS J
779-WH-18

S RD-18 A 604-OR NEG POS G485-BU-18 617-BR-14 7 617-BR H717-BR-18 975-WH-18 614-PU A541-PU-18 17 UNUSED 14 271-BK-18 4Y-3580
P531-GN

A LIFT LEVER 200-BK-14 1 200-BK-14


H716-WH

507-WH
975-WH

987-WH

L70 F
976-OR

120-4537
146-GY
114-RD

322-GY

C530-BU-18
506-PU
299-BK
200-BK

762-YL

T WH-18 C 617-BR-14 N939-GN-18 H713-PK-18 8 G764-PK-18 Z 537-GN-14 499-GY-18 21 IMPL FILTER 8 D 13 322-GY 272-BK-18 FORWARD

L64
114-RD
761-GY

L67
L43

L84
2 1 L LOWER L43 CONN 33
G BK-18 B 200-BK-14 761-GY H714-OR-18 9 E921-PK-18 TURN IND C A541-PU-18 299-BK-18 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 12 310-PU 273-BK-18 HORN

614-PU-14
322-GY

614-PU
DETENT SOL
BK-00

L17

202-BK-18
12V BATTERY 12V BATTERY CIGAR F F

L53
STOP/TAIL/PARK LAMP 976-OR H716-WH 10 E922-GN-18 BUCKET IND C2 633-BU-18 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND F785-WH-18 1 633-BU-18 274-BK-18 7T-0970

G947-WH-18
114-RD

H716-WH-18
E917-WH-18

G942-OR-18

H711-GN-18
H719-OR-18
D

E918-GN-18
3E-9366

G943-BU-18
3 L

H715-PU-18
H720-BU-18
H710-PK-18
G944-YL-18
F

299-BK-18
115-2422 GP31 115-2422 GP31 322-GY H717-BR-18 11 976-OR WARNING LAMPS 49A 537-GN-14 LIGHTER 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY F784-YL-18 2 118-GY 275-BK-18

146-GY-18
146-GY-18

299-BK-18

299-BK-18
135-0426 114-RD FORWARD 322-GY
9X-9721 4D 9X-9721 4D 619-GN-14 G764-PK-18 16 201-BK-18 +V (TURN SIG) 49 691-GY 9W-0335 L E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK F781-BR-18 4 270-BK-18 290-BK-18 F

L53
322-GY

129-BU

614-PU
200-BK
C

L48

L48
ARC SUPPRESSOR (2) HORN
V 611-PU-14 762-YL 15 762-YL-18 N939-GN-18 691-GY +V (HAZARDS) 30B 518-OR-14 H720-BU-18 1 BK-18 E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD F783-GN-18 5 271-BK-18 291-BK-18 F

G947-WH-18

200-BK
200-BK
L 7T-0970

200-BK
G943-BU-18
F

G944-YL-18
RD-18 1 605-YL-14 200-BK 138-GN-18 761-GY 13 762-YL-18 692-YL GROUND 31 200-BK IMPLEMENT FUNCTION L H716-WH-18 2 BK-18 106-8704 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 F785-WH-18 F J FORWARD
L39 J 114-RD
BK-18 2 200-BK-14 200-BK 146-GY 611-PU-14 22 SELECT SWITCH 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 F784-YL-18 HORN

L61
606-GY-14 3 605-YL-14 1 RD-18 322-GY

L62

L60
116-4509 TILT LEVER QUAD GAGE F

MUR440

MUR440
200-BK-14 L106 L106 251-BK-18 E921-PK-18 21 614-PU-14 E702-OR-18 540-WH-18 291-BK-18 33 CLEAR G763-PU 8 274-BK-18 F781-BR-18 L16 200-BK-14 1 200-BK-14 2 BL-18 RIGHT 4Y-7882

FRONT DASH ASSEMBLY


LEFT TURN LAMP 200-BK-14 762-YL E922-GN-18 23 CONTROL GP - DIMMER 691-GY NOTE B BUCKET K.O. E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 166-6928 322-GY 9 275-BK-18 F783-GN-18 TURN
D D D D 2 F J J
162-2073 964-BU-18 K933-GN-18 24 K933-GN-18 202-BK-18 103-5526 Z DETENT SOL 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT LAMP 7N-5876 663-GY 10 290-BK-18 G750-BU LAMP RH TURN &
614-PU-14 6 606-GY-14 3 605-YL-14 YL-18 T

G947-WH-18
H716-WH-18
E917-WH-18

G942-OR-18
L40

H719-OR-18

H711-GN-18
J

E918-GN-18

G943-BU-18
H720-BU-18

H715-PU-18
H710-PK-18
G944-YL-18
200-BK-14 C530-BU-18 976-OR 31 727-GN-18 + BATTERY 3 113-OR-18 3E-9366 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G755-GY FLOOD 3E-6466 CLEARANCE
619-GN-14 5 619-GN-14 614-PU-14 6 617-BR-14 PU-18 C

146-GY-18
146-GY-18
FRONT

299-BK-18
299-BK-18
L109 RELAY PANEL L109
V 200-BK-14 C529-GY-18 V C C530-BU-18 GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G763-PU 611-PU-14 4 200-BK-14 LAMP 619-GN-14 5 J LAMP

2
1

2
1
614-PU

129-BU
200-BK
BK-00 200-BK-18 H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 16 501-GN 126-PK-18 J 9X-1439 J 4Y-3263

202-BK-18
1 200-BK-14

202-BK-18
D D CONN 34 200-BK-14
FF 200-BK-14 H714-OR-18 122-RD 2 507-WH SPEEDO LAMP 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR 910-YL-18
L65 JAPAN FRONT FRAME 611-PU-14 4
J
201-BK-18

201-BK-18

200-BK-14 H716-WH 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 L15 2 619-GN-14
LEFT FRAME

L45
EH IMPLEMENT CONTROLS
617-BR-14
200-BK-14
605-YL-14

200-BK-14

606-GY-14
H717-BR-18 146-GY 5 617-BR GAGE LAMPS 6 663-GY 663-GY L 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 HI/LO BEAM

605-YL-14
L CATERPILLAR MONITORING SYSTEM CONN 34 611-PU-14
GROUND BOSS
604-OR
608-GN

200-BK E919-YL-18 201-BK-18 6 C529-GY-18 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18 J HEAD LAMP

538-BR

538-BR
CONN 17

11

10
12
CONN 18 OPERATING MODES

7
2
3
5
6
8
4
1

5
6
7
8

1
2
3
9

L1
200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 ZZZ 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU 200-BK-14 4Y-4580
ZZZ L23 L23 MODE FUNCTION

200-BK
200-BK
200-BK-14 E921-PK-18 251-BK-18 8 779-WH-18 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK J

L97
0 NORMAL MODE
614-PU-14 E922-GN-18 306-GN 10 P976-BR-18 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL G746-WH-18 JAPANESE ROADING LIGHTING

146-GY-18
146-GY-18
299-BK-18
299-BK-18

G947-WH-18
H719-OR-18

H716-WH-18
E918-GN-18

G942-OR-18
G943-BU-18
E917-WH-18

H710-PK-18
H711-GN-18
H715-PU-18
G944-YL-18
H720-BU-18
L43 1 HARNESS CODE

608-GN-14
605-YL-14 299-BK 308-YL 11 647-GN-18 647-GN-18 L22 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 5 307-OR-18 201-BK-18
L22 2 NUMERIC READOUT V F F LLL

129-BU
200-BK
617-BR-14 E416-PU-18 310-PU 12 299-BK-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY 501-GN D C 202-BK-18

614-PU
3 SERVICE MODE L44 L44 LLL
604-OR 614-PU-14 321-BR-18 13 604-OR REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 118-GY 16 619-GN-14 6 619-GN-14

L24
4 TATTLE TALE MODE FLOOD LAMP
E Z Z Z Z
E

605-YL-14
606-GY-14
608-GN L107 L107 617-BR-14 102-RD-14 14 K933-GN-18 RELAY 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 E702-OR-18 13 611-PU-14 4 9X-1439
FRONT FLOOD 5 US/METRIC MODE (UNITS MODE) LLL
606-GY-14 606-GY-14 202-BK-18 7 443-YL-18 Z 3E-5239 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 502-OR 35 F785-WH-18 K933-GN-18 11 605-YL-14 1 605-YL-14

113-OR-18
113-OR-18
Z Z Z 6 IMPLEMENT CONTROL CALIBRATION
RELAY LLL LEFT

538-BR
614-PU-14 605-YL-14 403-GN-18 20 447-PK-18 L51 K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 F784-YL-18 443-YL-18 15 617-BR-14 3
REAR

3E-5239 L58 TURN

200-BK
604-OR 321-BR-18 605-YL-14 405-GY-18 21 496-WH-18 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 F781-BR-18 447-PK-18 12 606-GY-14 5 2 RD-18
SUSPENSION GP LAMP

200-BK
200-BK

200-BK
200-BK
SEAT
608-GN 130-RD 130-RD 606-GY-14 499-GY-18 38 441-OR-18 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP E702-OR-18 34 F783-GN-18 496-WH-18 36 200-BK-14 2 200-BK-14 1 BK-18
L67
L107

606-GY-14 A301-WH-18 A301-WH-18 617-BR-14 779-WH-18 40 442-GY-18 L67 150-7718 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 G750-BU 441-OR-18 4 200-BK-14 3E-6466
L114 L50 30 CONN 36
ACTION

SEAT
200-BK-14 A300-GN-18 A300-GN-18 L108 614-PU-14 417-GY-18 26 432-PK-18 L64 L64 134-YL-14 L51 L50 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY-18 14 614-PU-14
L88
614-PU-14 397-OR-14 397-OR-14 614-PU-14 138-GN-18 4 403-GN-18 ALARM PK 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 432-PK-18 F KKK
L107

2
1
L88 L84 L84 3E-6328
L108

130-RD 398-BU-14 398-BU-14 608-GN 105-RD 1 405-GY-18 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN-18 CONN 35 5 KKK RIGHT
A301-WH-18 975-WH 321-BR-18 450-YL-18 15 322-GY C 201-BK-18 910-YL-18 496-WH-18 36 UNUSED E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY-18 1 606-GY-14 2 RD-18
L113 Z L50 L50 TURN
A300-GN-18 975-WH 975-WH 604-OR 299-BK 9 299-BK-18 326-RD 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 322-GY 3 1 BK-18 LAMP

E707-GN-18

C414-BU-18
A541-PU-18

E708-PK-18
C413-YL-18
540-WH-18
108-BU-14

537-GN-14
606-GY-14
397-OR-14 975-WH 795-YL 522-WH-14 22 308-YL SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 271-BK-18 200-BK 6 619-GN-14

539-BU-18
HARNESS CODE 326-RD

201-BK-18
126-PK

605-YL-14
3E-6466

201-BK-18
398-BU-14 975-WH 443-YL-18 23 124-GN-14 BLOWER MOTORS 124-GN-14 C413-YL-18 975-WH-18 499-GY-18 CATERPILLAR 270-BK-18 201-BK-18 2 200-BK-14

L52
416-OR-18 310-PU 4 308-YL KKK

661-GN
L65

L67

614-PU
200-BK
146-GY

662-YL
975-WH 405-GY-18 E416-PU-18 24 605-YL-14 126-PK XMSN CONTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM TACH/SPEEDOMETER 291-BK-18 6 307-OR-18 310-PU 4 FLOOD LAMP

108-BU-14
200-BK-14
L112 X Z L4
321-BR-18 K933-GN-18 G939-PK-18 25 606-GY-14 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 200-4412 153-8061 290-BK-18 7 308-YL 605-YL-14 9X-1439
CONN 37

G947-WH-18
D

H716-WH-18
15A D D D

E917-WH-18

G942-OR-18
H719-OR-18

H711-GN-18
E918-GN-18

G943-BU-18
H715-PU-18
H710-PK-18
KKK

G944-YL-18
H720-BU-18
614-PU-14 LEFT SIDE ENGINE 441-OR-18 619-GN-14 29 611-PU-14 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 945-BR-18 8 326-RD 606-GY-14

146-GY-18
ENGINE

299-BK-18

L49
200-BK RD-0 E V 200-BK 521-YL-14 441-OR-18 31 619-GN-14 168-GN-18 QUICK COUPLER 168-GN-18 E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 611-PU-14 COSA LIGHTING GP
X

129-BU
200-BK
614-PU
Z L49 D
RD-00 5 200-BK-14 522-WH-14 442-GY-18 32 130-RD 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 610-OR-14
15A STEER LH HI/LO/POSITION
301-BU-10 24 975-WH 403-GN-18 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD 138-GN-18 L57 200-BK-14 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 619-GN-14
E 304-WH-8 1 304-WH-8 201-BK-18 450-YL-18 34 G485-BU-18 120-YL VOLT CONVERTER 120-YL 200-BK 540-WH-18 540-WH-18 633-BU-18 COLUMN 200-BK 443-YL-18 975-WH TURN LAMP
447-PK-18 15A CIRCUIT Z Z Z Z Z Z 12 105-RD
BB

L43
G S 4 G939-PK-18 484-YL-18 36 G486-GN-18 BREAKERS Z 113-OR-18 201-BK-18 201-BK-18 975-WH-18 GROUND 441-OR-18 G486-GN-18 500-BR 105-4849 LLL

L43
XX ZZZ ZZZ 13
STARTER 21 975-WH 326-RD 322-GY 16 608-GN-14 6T-3643 10A FUSE 201-BK-18 201-BK-18 447-PK-18 15 432-PK-18 501-GN 5

10A
10A
10A
10A

10A
10A
10A
E

11

10
12
1
E

3
5
2
6
4
9
7
1

2
5

7
4
8
6
3
106-8558 MTR BAT 311-WH 6 311-WH G486-GN-18 975-WH 521-YL-14 17 112-PU-4 (QTY 12) CONN 19 CONN 20 200-BK 200-BK K933-GN-18 16 G485-BU-18 502-OR 611-PU-14 4 BU-18

112-PU-14
112-PU-14
3K-8782 C C ACTION
BK-00 CC 109-RD-4 19 109-RD-4 403-GN-18 G486-GN-18 326-RD 18 138-GN-18 129-BU 200-BK 200-BK D 432-PK-18 17 441-OR-18 975-WH 619-GN-14 6 RD-18
GG G G G G LAMP 617-BR
RD-00 BB MOTOR 200-BK-14 7 200-BK-14 441-OR-18 123-WH 334-BU-18 19 102-RD-14 112-PU 15A FUSE 123-WH 200-BK 200-BK 411-PK-18 405-GY-18 18 442-GY-18 E701-PK-18 3 WH-18

614-PU

200-BK
129-BU
146-GY

H716-WH
299-BK-18

G947-WH-18
H719-OR-18

E918-GN-18

G942-OR-18
G943-BU-18
E917-WH-18

H710-PK-18
H711-GN-18
H715-PU-18
G944-YL-18
H720-BU-18
L90

L45
RD-00

RD-00 403-GN-18 8 403-GN-18 K933-GN-18 122-RD 496-WH-18 37 105-RD 112-PU (QTY 2) 146-GY 201-BK-18 9W-2111 403-GN-18 19 443-YL-18 410-WH-18 605-YL-14 1 YL-18
CC L22 D
JJJ RD-00 441-OR-18 14 441-OR-18 795-YL 334-BU-18 453-PK-18 35 122-RD 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 113-OR-18 V F F LLL 200-BK-14 2 BK-18
G L44 L44
ALTERNATOR K933-GN-18 17 K933-GN-18 405-GY-18 RELAY 308-YL 987-WH 28 123-WH G 112-PU 128-PK 614-PU 614-PU 113-OR-18 496-WH-18 615-YL-14 16 619-GN-14 6 619-GN-14 WW
BLOCK AS. FF E G L45 21

200-BK
200-BK
L45
107-7977 BK-00 201-BK-18 22 521-YL-14 PANEL 105-RD P976-BR-18 39 112-PU FUSE HOLDER A541-PU-18 A541-PU-18 200-BK 910-YL-18 22 499-GY-18 663-GY 13 611-PU-14 4 611-PU-14 200-BK-14 1

120-YL
8C-6358 105-RD G G L23 TO BUCKET
403-GN-18 GG 25 522-WH-14 306-GN V C CONN 11 112-PU (QTY 14) 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 661-GN 11 605-YL-14 1 605-YL-14 605-YL-14 4
L113

POSITION-TURN
L112
L114

E G
310-PU
311-WH

4K-5122 2
118-GY

109-RD-4 RD-00 9 450-YL-18 102-RD-14 112-PU-4 1 112-PU 661-GN 661-GN 200-BK E735-PU-18 39 E702-OR-18 662-YL 15 617-BR-14 3 617-BR 617-BR LAMPS HARN
R C X G TERMINAL STUD 9G-8451
3
101-RD-4 20 101-RD-4 G939-PK-18 112-PU-4 2 662-YL 662-YL 200-BK 499-GY-18 25 614-PU A541-PU-18 12 606-GY-14 5 606-GY-14 606-GY-14
BK-00

X G G Z L22 L50 L50


D+ B+ BK-4 ZZ 975-WH 12 975-WH 443-YL-18 310-PU 3 112-PU 10A 113-OR-18 MONITOR 202-BK-18 633-BU-18 26 615-YL-14 537-GN-14 36 200-BK-14 2 200-BK-14

L9
V NEUTRALIZER

727-GN-18
136-GN-18
102-RD-14
E G G Z D RH HI/LO/POSITION
B- F793-OR-4 2GA 795-YL 23 795-YL 326-RD 130-RD 4 112-PU 15A 134-YL-14 REAR FLOODS 200-BK-14 200-BK-14 605-YL-14 605-YL-14 975-WH-18 G485-BU-18 27 910-YL-18 130-RD 4 200-BK-14 CONN 36

L9
OVERRIDE LAMP

614-PU
614-PU
200-BK
200-BK
TO ENGINE HH G 112-PU G 15A Z 127-OR-14 L22 L49 L49 TURN LAMP
201-BK-18 2 201-BK-18 123-WH 5 FRONT FLOODS 614-PU 606-GY-14 606-GY-14 910-YL-18 G486-GN-18 604-OR 14 614-PU-14
301-BU-10

D 200-BK-14 200-BK-14 944-OR-18


D
200-BK-10

ZZ GG G G L60 7N-5876 28
HH BLOCK AIR INLET Z L60 D F KKK 105-4850
405-GY-18 10 405-GY-18 201-BK-18 6 112-PU 10A 129-BU CIGAR LIGHTER H716-WH 200-BK-14 200-BK-14 975-WH-18 29 945-BR-18 633-BU-18
HEATER G G Z CONN 35
521-YL-14 11 521-YL-14 311-WH CONN 12 7 112-PU 10A 123-WH AXLE OIL COOLER 200-BK-14 D 605-YL-14 37 K933-GN-18 538-BR 5
107-9652 TO ENGINE TO ENGINE G G Z L50 L50 BUCKET TURN L47
2 200-BK-14 522-WH-14 13 522-WH-14 304-WH-8 V C 112-PU 10A 133-OR-18 WORK LAMPS FRONT WIPER DR 200-BK 606-GY-14 38 E701-PK-18 499-GY-18 1 606-GY-14 611-PU-14 4 BU-18
CYL HEAD BLOCK G G Z D SIGNAL IND LAMP
L109

1 311-WH 450-YL-18 16 450-YL-18 109-RD-4 202-BK-18 112-PU 10A 146-GY EH IMPL CONT 129-BU 147-7973 633-BU-18 538-BR 24 611-PU-14 202-BK-18 3 618-PU 619-GN-14 6 RD-18
L11 D 7N-5876
BK

BK

E G939-PK-18 18 G939-PK-18 101-RD-4 L108 L90 L90 128-PK PILOT CTRL 108-BU-14 201-BK-18 308-YL 1 YL-16 200-BK G485-BU-18 6 619-GN-14 618-PU 3 WH-18
L99 D C OFF

606-GY-14
326-RD

605-YL-14
443-YL-18 15 443-YL-18 F793-OR-4 FUSE PANEL 2 PU-16 611-PU-14 G486-GN-18 2 200-BK-14 606-GY-14 1 YL-18

L5
L115

ETHER AID L58 L D S ON


326-RD 3 326-RD D 3 OR-16 CONN 29 610-OR-14 4 611-PU-14 200-BK-14 2 BK-18

538-BR
COOLANT SW L58 307-OR-18 D
L57
501-GN 4 GN
GND H 105-RD 4 BR-16 B ST 200-BK FLOOD LAMP 202-BK-18 5
3E-6449 CONN 5 L88 L88 L57 L11 L11 MOTOR L49 CONN 37
D
L65

109-RD-4 F793-OR-4 1 L44 501-GN 615-YL-14 IND LAMP 126-PK-18 KKK


A301-WH-18

L65 L3
A300-GN-18

KEY START SW D 7N-5876 L3


403-GN-18 G486-GN-18 202-BK-18 200-BK 2 BK 118-GY 130-RD
397-OR-14
200-BK-14

102-RD-14

L46
398-BU-14

334-BU-18
200-BK-14

310-PU

L67 L67 L24 L24 L46


A541-PU-18
112-PU-4

COOLANT TEMP SENSOR


975-WH

110-7887
F793-OR-4

168-GN-18
975-WH-18

200-BK-14 201-BK-18 L24 118-GY 6 GY 500-BR


410-WH-18

P910-BR-18 604-OR
727-GN-18

944-OR-18

608-GN-14
647-GN-18
130-RD

L24

133-OR-18
124-GN-14

138-GN-18

113-OR-18

136-GN-18
633-BU-18

728-BU-18

945-BR-18

537-GN-14
518-OR-14
306-GN
304-WH-8

646-OR-18

108-BU-14
P
201-BK-18

L64 L64
130-RD
105-RD

114-RD

D
122-RD

615-YL-14
101-RD-4
109-RD-4

308-YL

131-0427 L5 L8 L8 B+ RIGHT TURN


311-WH 202-BK-18 500-BR 3 BR 502-OR 200-BK 619-GN-14 LIGHTING GP-ROADING (COSA)

129-BU
E

118-GY
L8

123-WH

128-PK
105-RD

200-BK

144-GN
614-PU
661-GN

146-GY
663-GY

L63

126-PK
120-YL
L63
662-YL

+8V OR-18 A K933-GN-18 K933-GN-18 200-BK L62 L62 136-GN-18 202-BK-18 502-OR 5 OR 201-BK-18 539-BU-18 IND LAMP G746-WH-18 IDENT PART NO. CHG LOC NOTE

L47
L86 L86 L61 L61 D
GROUND BK-18 B 201-BK-18 201-BK-18 123-WH 727-GN-18 7N-5876

L1
L66 L66 L84 L84 L12 L46 L46 TRANSMISSION SPEED SENSOR WIRE PAIRS E900-WH & HARNESS AS.
SIGNAL WH-18 C 441-OR-18 441-OR-18 L47 E901-GN, E907-GY & E906-OR, E902-PU & E903-YL, A 130-5890 03 B-15 A/C CLUTCH ATCH
L110 L110 CONN 14 E904-BR & E905-BU, E908-BR & E909-WH AB 156-1107 00 C-15 REAR AXLE TEMP SW
LEFT SIDE ENGINE CONN 13 FRONT DASH ASSEMBLY/STEERING WHEEL
1 TWISTED PAIRS, AT LEAST ONE TURN PER 25.4 MM AC 156-1108 00 F-2 FRONT AXLE TEMP SW
L111 L111 Z

L4
L1
AD 157-7317 01 C-14 REAR AXLE CLUTCH SW

L8

L11
L62
L12
24

L61

L24
201-BK-18
RD-00

RH HEADLINER
RD-0

15

16
26
19
27
17

21
31
37
35
38
23
25
36
29
10
40
33
30

24

22
34
32
28
13
11
18

20

14
12
39
L115

DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED


1
7

4
5

3
G486-GN-18 ECPC TRANSMISSION 6 118-GY L100 WLPCS ECM AE 156-1108 01 C-14 CLUTCH SW
C L100 SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
L86
L88

L90

L63
L64
L65
L66
L67

200-BK REV FWD 4TH 3RD 2ND 1ST OUTPUT 3 709-OR-18 118-GY PANEL RUNNING/WORK/PANEL/TAIL 112-1572 P B 155-4186 00 I-1 BUCKET POSITION SW
L112 L112 L12

L100
PAIRS, AT LEAST 1 TURN PER 25.4 MM.
120-YL

SOL 1
168-GN

200-BK

SOL 3 SOL 4 SOL 5 SOL 6 SPEED


661-GN

129-BU

LAMP LAMP SW C 199-6007 00 D-12 CAB


662-YL

144-GN

146-GY
105-RD

614-PU

126-PK

663-GY
118-GY

633-BU-18
608-GN-14

646-OR-18

647-GN-18
975-WH
123-WH

138-GN-18

108-BU-14
727-GN-18

944-OR-18

124-GN-14
A541-PU-18

615-YL-14

410-WH-18

SOL 2
113-OR-18

201-BK-18
518-OR-14

136-GN-18
728-BU-18

945-BR-18

133-OR-18
537-GN-14

G454-PK 2 202-BK-18 118-GY RH DOME LAMP LIFT POSITION SENSOR 20 C530-BU-18


AE V AE SENSOR 17 E909-WH-18 118-GY 7N-5876 ROADING 108-3320 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 D 197-0739 00 D-3 DASH
BACKUP ALARM GN 1 123-WH 1 123-WH (LEADING) 11 E908-BR-18 118-GY PARK WORK1 (SHOWN IN OFF POSITION) C NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE E 147-1224 02 D-14 ENGINE STD
122-RD GROUND 2 251-BK-18 L6 L6
123-6449 V PROP 3E-8848 L101 L101 NOTE B: CONTACT OPEN WHEN PEDALS ARE FULLY UP. E 153-4833 02 D-14 ENGINE (COSA) ATCH
MMM MMM V GN 2 G454-PK 2 G454-PK 15 E905-BU-18 118-GY OFF 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18
4 3 2 1 WORK2
537-GN-14

SOLENOID NOTE C: ENERGIZE S1 TO ENGAGE PINS F 147-2759 05 G-2 FRONT FRAME (US)
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

CONN 6 12

118-GY
BK-18 2 975-WH 2 754-BU-18 C WH-18 CAT DATA LINK - 15 945-BR-18
AB AXLE OIL COOLER CLUTCH AS. 152-5409 VALVES (6) XMSN C C C 1 ENERGIZE S2 TO DISENGAGE PINS F 141-3882 03 D-2 FRONT FRAME (COSA)
BK-18 1 321-BR-18 1 5 752-YL-18 200-BK B BK-18 LIFT PRESS-ROD END 16 E416-PU-18
160-8408 L5 H B B F 149-7267 01 D-1 FRONT FRAME (JAPAN)
CONN 4 G454-PK 1 G454-PK 4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18
L112 L11 B1 H 126-5612 03 G-10 HVAC
1
2

1
2

1
2

1
2

1
2

1
2

200-BK 2 200-BK 18 755-OR-18 RD 2 118-GY UNUSED 24

614-PU
200-BK
T T T T J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
L63

AB AD T T 20 900-PU-18 3 UNUSED 18 ABBREV COLOR


WH-18

AD

200-BK
200-BK
BK-18

L63 2
L111

LL CONN 7 AXLE OIL COOLER L11 L11 J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH

GY-14
V CONN 25

416-OR-18

727-GN-18
21

417-GY-18
975-WH-18 901-WH-18 WH 4 505-BU UNUSED 12

202-BK-18

453-PK-18
484-YL-18
LL L111
1
2

BR-14
614-PU-14 1 614-PU-14 TEMP. SW 155-8998 975-WH-18 975-WH-18 22 975-WH-18 YL 5 504-YL UNUSED 5 138-GN-18 E RD RED K XXX-XXXX 00 G-15 REAR TURN LAMPS(COSA) ATCH
L86 L86 L66 L L37 CUSTOMER L 124-8356 01 F-8 IMPL CNTRL (4 FUNC/3 FUNC STICK) ATCH
200-BK-14 2 200-BK 975-WH-18 9 E904-BR-18 BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D WH WHITE
LL L66 P W DATA L 124-8355 01 F-8 IMPL CNTRL (2 LEVER/3 LEVER) STD
L84

AB 975-WH-18 14 E903-YL-18 BR 7 507-WH LAMP UNUSED 3 A OR ORANGE


BK
BK

C C
L5

CONN 3 L84
2
1

COSA L5 REAR 3 CONNECTION M 147-2765 00 G-1 HYD CNTRL VALVE MANIFOLD


G486-GN-18 1 BK 975-WH-18 8 E902-PU-18 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C YL YELLOW
LICENSE 201-BK-18 2 BK 975-WH-18 T 16 E907-GY-18 WIPER SW GROUND 8 250-BK-18 B PK PINK M 147-2763 01 G-1 RIDE CNTRL VALVE ATCH
V

OPERATOR STATION
PK-14
PLATE 10 608-GN-14 112-6174 B2 BK BLACK N 146-1892 01 B-3 STOP LAMP SW
975-WH-18 975-WH-18 E906-OR-18 727-GN-18 UNUSED 10 CONN 38

1
2
3
5
4
6
E900-WH-18
E901-GN-18

LAMP REAR AXLE TEMP SW. C C 4 P P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
751-GN-18 13 E901-GN-18 UNUSED 11 SS GY GRAY
125-4439 155-8999 752-YL-18 7 E900-WH-18 118-GY B3 PU PURPLE Q 147-2764 00 G-10 PAYLOAD CONTROL SENSOR ATCH

PU-14
727-GN-18 UNUSED 22

614-PU
200-BK
L12 R 147-2079 02 A-13 RELAY PANEL (CHASSIS)
202-BK-18

754-BU-18 23 K977-PK-18 118-GY 728-BU-18 UNUSED 6 BR BROWN


L25 S 154-4563 01 E-8 TURN SIGNAL SW ATCH
755-OR-18 19 975-WH C529-GY-18 UNUSED 23 GN GREEN
T 186-2518 00 C-12 TRANSMISSION
L114
L113

RIGHT SIDE ENGINE 900-PU-18 975-WH C530-BU-18 UNUSED 17 BU BLUE


L8

T C

YL-14
L115 L8 V 149-4059 02 D-12 REAR FRAME (JAPAN)
E START 901-WH-18 E416-PU-18 200-BK GROUND 21 251-BK-18
L115 L26 L37 L37 5 V 145-9302 14 D-12 REAR FRAME (US & COSA)

BU-14
301-BU-10 326-RD E900-WH-18 944-OR-18 KEYPAD SUPPLY +12V 7 188-WH-18
L26 L130 W 160-2636 00 G-4 STEERING WHEEL

OR-14
200-BK-10 795-YL 795-YL E901-GN-18 945-BR-18 720-PU-18 KEYPAD DATA 14 E955-OR-18
L86
L88

L90

L63
L64
L65
L66

GND 975-WH 975-WH E906-OR-18 505-BU 138-GN-18 L130 C DD WA 152-6432 05 G-4 STEERING WHEEL

200-BK
200-BK
SHUTDOWN E Y 146-9542 04 A-3 HYDRAULIC TANK
BK-18 BK-18 A 201-BK-18 201-BK-18 E907-GY-18 503-BR E416-PU-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 619-GN-14 B

200-BK
SOLENOID E L111 L12 L99 L99 LAMP Z 200-2470 04 D-11 FUSE PANEL (CAB)
RD-18 B 405-GY-18 405-GY-18 K977-PK-18 504-YL 611-PU-14 C

200-BK-14
E 138-GN-18 L99 GROUND BK-18 B 251-BK-18
L12 L100 L100
1
2

8C-3663 TEMPERATURE SELECTOR SELECTOR SW BLOWER SW 7N-5876 DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD
E906-OR-18
E907-GY-18

326-RD BU-18 C 521-YL-14 202-BK-18 A525-GN-18 251-BK-18 L100 DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14

416-OR-18
417-GY-18
202-BK-18

453-PK-18

202-BK-18
484-YL-18
STOP DUAL HP 522-WH-14 709-OR-18 A524-BR-18 118-GY POTENTIOMETER 200-BK C (A/C,OFF,HTR) (LOW,MED,HI) L100 DD 121-8039 01 B-3 DIMMER SWITCH ATCH
ENGINE E B P CONN 28
SOLENOID 3E-7155 3E-7156 VARIABLE SHIFT CONTROL SW ATCH AUTO RIDE CTRL SW OPERATION LL 154-8498 02 C-15 LICENSE PLATE LAMP (COSA) ATCH
GN
GN

RD-18 E E908-BR-18 A523-PU-18 120-YL 127-4540 200-BK

L34
OIL SW C C BACKLIGHT WLPCS
129-7707 WH-18 2 450-YL-18 E909-WH-18 T 517-BU-14 133-OR-18 614-PU QUICK COUPLER SW 185-6335 SS 154-2809 02 B-2 SECONDARY STEERING SYSTEM ATCH

126-PK-18
614-PU 200-BK
3E-6455 1 C B KEYPAD
C
A
B

A/C REFRIG SW (962G ONLY) A 189-0788 POWER ECO INPUTS (1=SW CLSD, 0=SW OPEN) L3 WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH
202-BK-18
202-BK-18
202-BK-18
202-BK-18

BK-18 1 G939-PK-18 516-GN-14 202-BK-18 614-PU 200-BK DD 619-GN-14


129-0419

1
2
3
7
5
6
4
8
114-5333 T L67 C 2 3 3 2 GGG 186-0192 00 F-1 QUICK COUPLER ATCH

118-GY
611-PU-14

118-GY
515-GY-14 202-BK-18 C P976-BR-18 1 L7 B
T 3 C A 1 C 2 P SS SS
1
2

NOTE A ENGINE SPEED SW POS G766-GN G767-WH P KKK 141-3883 01 E-1 RH FRONT LIGHTS (COSA) STD

727-GN-18
443-YL-18 124-GN-14 202-BK-18 C 168-GN C 200-BK C
BK-18
OR-18

WH-18

L24 L24 4 2 4 L7 DD

A
C

C
B
B
A
1
2

SENSOR KKK 141-3885 01 D-1 RH FRONT LIGHTS (COSA) ATCH

122-RD

617-BR
647-GN-18

646-OR-18
102-RD-14
133-OR-18

610-OR-14
BK-18 1 513-OR-14 124-GN-14 P910-BR-18 L24 C 5 779-WH-18 X974-BR-18 4 BK-16 614-PU A 610-OR-14
2 3 L66

614-PU
L25 L25 3 3 DD

158-BR-14
A E 6V-2455 1 ON (UP) 0 1 LLL 141-3884 01 E-1 LH FRONT LIGHTS (COSA) STD
BK-18 2 521-YL-14 133-OR-18 202-BK-18 C X973-BU-18 3 BK-16
WH-18

L8
C
BK-18

E 6 4 C 2 DD LLL 141-3886 01 D-1 LH FRONT LIGHTS (COSA) ATCH


L62

1 521-YL-14 120-YL 299-BK-18 C X972-GN-18 2 BK-16 DIMMER SW

RD

RD
BU

BU
BK

BK
L62 D

158-BR-14
A TORQUE CONVERTER C 5 5 6 1 OFF 1 1 2H-1855 MMM 158-4220 00 C-15 BACKUP ALARM
RD-14

(CENTER)
BR-14

2 522-WH-14 144-GN H708-OR-18 1 BK-16


BK-14

202-BK-18
+8V

102-RD-14
GROUND
SIGNAL

6
WH-18

ARC OIL TEMP SENDER C C C VVV 152-9023 01 G-3 CAB FLOOD LAMPS STD
BK-18

2 522-WH-14 646-OR-18 H709-BU-18 C 5 118-GY 1 RD-14 B+ NOTE: FOR ROADING


SUPPRESSOR CONN 2 4W-9972 OUTPUT D 4 AUTO 1 0 VVV 195-5281 00 I-3 CAB FLOOD LAMPS (US & COSA) ATCH
1 513-OR-14 138-GN-18 124-GN-14 6 (DOWN) 118-GY 2 RD-18 B+

158-BR-14
106-8704 SPEED L61 L61 C WWW 119-8984 01 G-3 BEACON LAMP (US) STD
647-GN-18 647-GN-18 200-BK 200-BK-14 3 BK-18 GROUND

521-YL-14
SENSOR C C B WWW 139-3396 00 G-3 BEACON LAMP (COSA) ATCH
615-YL-14 168-GN 646-OR-18 502-OR 4 WH-14 HIGH
124-GN-14
C
B
A

INPUT TRANS (TRAILING) 608-GN-14 202-BK-18 A525-GN-18 614-PU 501-GN 5 YL-14 LOW PEDAL POS SNSR ZZZ 155-2243 01 E-8 SEAT
124-GN-14
614-PU
200-BK

A/C A SPEED OIL TEMP 3E-8848 L27 C AUTO RIDE A L10 147-1680 PRIMARY SECONDARY

200-BK
200-BK
614-PU
614-PU
202-BK-18 A524-BR-18 C 500-BR 6 BU-14 PARK C

516-GN-14
515-GY-14
517-BU-14
L9

CLUTCH SENSOR SENSOR L9 L101 CONTROL SW STEERING STEERING WIRE AS.

614-PU
GN-14 1 513-OR-14 MOTOR 537-GN-14 615-YL-14 A523-PU-18 122-RD 506-PU 7 BR-18 WASH 126-PK-18 A OR-18 +V
L27 1 PRESS SW PRESS SW
A525-GN-18
A524-BR-18
A523-PU-18

100-3055
L37

COIL AS. GN-14 2 522-WH-14 3E-8848 615-YL-14 608-GN-14 102-RD-14 L27 122-RD 103-6333 8 202-BK-18 B BK-18 RETURN G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB)

521-YL-14
106-5122 L28 L37 L34 AUTO/MANUAL GEAR SELECT SW C 2 3E-6450 3E-6450 U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)
ECPC TRANSMISSION 661-GN P976-BR-18 144-GN L37 200-BK C C G746-WH-18 C WH-18 SIGNAL
B BK-18 662-YL 779-WH-18 727-GN-18 201-7952 200-BK
B 3 C FRONT INTERMITTANT ARC SUPPRESSOR X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB) B

647-GN-18
646-OR-18
L25

610-OR-14
PRIMING PUMP GP 151-6351 (SHOWN IN MANUAL POSITION) MOM WIPER SW 106-8704 QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY

102-RD-14
RD-18 663-GY E416-PU-18 C530-BU-18 614-PU 130-RD 1 102-RD

614-PU
AUTO

614-PU

617-BR
L86 L28 A 1 C 110-7886 UU 147-2087 00 B-14 START RELAY TO TERM BLOCK
RIGHT SIDE ENGINE 113-OR-18 506-PU C529-GY-18 C 614-PU 604-OR 604-OR

122-RD
L28 C 2 N
4 3 6 2 TRANSMISSION AAA 203-4266 00 H-13 MON CODE PLUG - 950G ATCH
410-WH-18 507-WH 728-BU-18 500-BR MAN 2 BK 2 973-BR-18 202-BK-18 N
5 3 C NEUTRALIZER SW SERVICE BRAKE BBB 155-9001 00 H-13 MON CODE PLUG 962G
RD-00 RELAY PANEL A541-PU-18 617-BR 122-RD 501-GN L33 1-4 BK 3 977-YL-18 202-BK-18 C

1
2
L65 L10 L10 L27 L27 4 4 NC

L34
BK-00 304-WH-8 BK-18 1 306-GN 633-BU-18 727-GN-18 500-BR 502-OR P976-BR-18 BK 4 H728-GN-18 188-4804 CONN 26 PEDAL AS. SECONDARY DDD XXX-XXXX 00 G-4 XMSN SHIFTER SWITCH ASSY GND

200-BK-14
200-BK-14
200-BK-14
L7

614-PU
200-BK
START RELAY L34 3 5 C 178-3186 STEERING PPP 125-3556 01 I-6 OPTIONS CODE PLUG - IMPL 2 FCN
JJ 112-PU-4 BK-18 2 975-WH K933-GN-18 C529-GY-18 P976-BR-18 506-PU 779-WH-18 BK 5 H729-WH-18 614-PU 7 STOP LAMP SW
125-1302 2 C 6 L7 NOTE C RELAY QQQ 127-3003 01 I-5 OPT CODE PLUG - IMPL 2 FCN STICK
PP RR R 443-YL-18 C530-BU-18 779-WH-18 168-GN BK 6 H730-PK-18 200-BK 2 105-6117
DISCONNECT L35 1 C 139-2599 RRR 127-3011 01 I-6 OPT CODE PLUG-IMPL 3 FCN STICK W/SW
304-WH-8 177-RD-8 447-PK-18 521-YL-14 E701-PK-18 E701-PK-18 614-PU X972-GN-18 BK 1 202-BK-18 944-OR-18 8 SS SS
SWITCH MAIN RELAY UU QQ 496-WH-18 X972-GN-18 G767-WH-18 G766-GN-18 X973-BU-18 H730-PK-18 945-BR-18 9 727-GN-18 200-BK SSS 125-8811 00 I-6 OPT CODE PLUG - IMPL 3 FCN W/3RD LVR

G767-WH-18
G766-GN-18
L33 L33

E702-OR-18
E701-PK-18
7N-0718 167-0138 R V 441-OR-18 X973-BU-18 G766-GN-18 G767-WH-18 X974-BR-18 H728-GN-18 C530-BU-18 6 TTT 125-8812 00 I-5 OPT CODE PLUG-IMPL 3 FCN W/SW

202-BK-18
L4 L4
KK BK 2 308-YL HOOD UP POWER OR-14 1 397-OR-14 442-GY-18 X974-BR-18 E702-OR-18 E702-OR-18 H728-GN-18 973-BR-18 C529-GY-18 5
L8 L6 L6 XX VV
BK 1 200-BK-14 HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 H730-PK-18 779-WH-18 H729-WH-18 977-YL-18 251-BK-18 3 RD-0 RD-0 CABLE AS.
L26 L26 L31 L1 L1
BK-00 177-RD-4 177-RD-8 GROUND BK-14 3 200-BK-14 403-GN-18 728-BU-18 944-OR-18 P976-BR-18 973-BR-18 H729-WH-18 138-GN-18 1 SECONDARY AA 116-0080 01 F-15 +BATTERY TO -BATTERY
L88 C
HOOD DOWN POWER BU-14 4 398-BU-14 405-GY-18 944-OR-18 945-BR-18 168-GN 200-BK 977-YL-18 E701-PK-18 E416-PU-18 4 STEERING 200-BK BB 147-3687 01 F-14 + BATTERY TO MOTOR STD
JJJ
L90

L9 D BEACON SW L31 L31 BB 131-1450 01 F-14 +BATTERY TO +B TERM BLOCK ATCH


RD-00 KK YY TT + BATTERY RD-14 5 175-RD-14 322-GY 945-BR-18 615-YL-14 H728-GN-18 200-BK-14 E701-PK-18 G767-WH-18 10 MOTOR/PUMP SS
AUX START NN L4 L9 9X-9639 CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR
BK-00 101-RD-4 F793-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 326-RD 973-BR-18 608-GN-14 537-GN-14 H730-PK-18 614-PU G766-GN-18 G766-GN-18 11 183-6967 VV
RECEPTACLE JJJ PP L61 L61 C C EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER
JJJ AIH RELAY 308-YL 977-YL-18 538-BR 538-BR 973-BR-18 614-PU G767-WH-18 E702-OR-18 12 BK-0 MOTOR RD-0
STRAP 7V-7295

HOOD RAISE/LOWER RELAY


RELAY PANEL

CONN 1 RIGHT REAR 2 FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND


L28

3E-0075 YY
BK-0

H708-OR-18 144-GN
L110

R 310-PU 505-BU 518-OR-14 977-YL-18 E702-OR-18


L28

80A QQ 149-2612 L37 L37 C C P


FRAME GND BK-18 2 975-WH 605-YL-14 H709-BU-18 503-BR H729-WH-18 102-RD-14 C 144-GN H730-PK-18 614-PU GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND
L113 L113 MAIN 3 L99 HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND STD
BK-18 1 334-BU-18 F793-OR-4 606-GY-14 L64 G767-WH-18 504-YL X972-GN-18 122-RD 614-PU
L114 BREAKER TERMINAL L35 HH 108-7882 00 D-15 -B ALT TO ENG BLOCK GND (COSA) ATCH
304-WH-8 611-PU-14 G766-GN-18 507-WH X973-BU-18 617-BR 603-PK 200-BK
9S-4693 BLOCK L13 L1 JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
112-PU-4 619-GN-14 299-BK-18 501-GN X974-BR-18 610-OR-14 614-PU 200-BK-14 614-PU
L114 121-1023 200-BK-14 C KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND
109-RD-4 130-RD 251-BK-18 502-OR 614-PU 200-BK
10A FUSE 614-PU CAB SYMBOL DESCRIPTION MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
TT V 101-RD-4 604-OR P910-BR-18 506-PU
3K-8782 R V L13 L13 GROUND NN 166-3423 02 A-14 ALT BREAKER TO AIH RELAY
F793-OR-4 F793-OR-4 499-GY-18 614-PU 521-YL-14
606-GY-14

614-PU-14

ALT R
200-BK-14

U L33 L33 L35 L35 PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY
UU 101-RD 10A 122-RD TAIL/DOME LAMPS 306-GN 7 306-GN G485-BU-18 614-PU 517-BU-14 RH HEADLINER CIRCUIT CONNECTED
RD-0

BREAKER
604-OR
608-GN

BK-0

V U

496-WH-18
R RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)

499-GY-18

442-GY-18
201-BK-18
9S-4693 304-WH-8 304-WH-8 101-RD 10A 130-RD STOPLAMP/HOOD SW 975-WH 6 975-WH G486-GN-18 H728-GN-18 515-GY-14 RH HEADLINER L8
U R L8 TT 166-2834 02 A-14 AIH RELAY TO TERM BLOCK

507-WH
FUSE 10A 5 200-BK-14

506-PU
101-RD 105-RD KEY 200-BK-14 118-GY H729-WH-18 516-GN-14 L8

200-BK
NN RR V U R CIRCUIT NOT CONNECTED
112-PU-4 112-PU-4 HOLDER 101-RD 10A 114-RD FORWARD HORNS 308-YL 8 308-YL 610-OR-14 610-OR-14 610-OR-14 202-BK-18 VV 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR
EE 80A V 4K-5122 L13 L10 L10 VV 140-6094 00 B-2 SEC STER RELAY TO SEC STER MTR (COSA)
MM EE 109-RD-4 334-BU-18 4 334-BU-18 E702-OR-18 E702-OR-18 617-BR L10 L10 L10 ELECTRICAL CONNECTION TO
V RUNNING LAMP BREAKER L31 L31 XX 155-0621 00 D-14 MOTOR TO SEC STER RELAY ATCH
109-RD-4 101-RD-4 175-RD-14 12 175-RD-14 500-BR 122-RD 973-BR-18 L31
MM U 101-RD 3T-2662 V HYD OIL MACHINE STRUCTURE YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND ATCH
101-RD-4 1 502-OR 502-OR 977-YL-18 OPERATOR STATION OPERATOR STATION OPERATOR STATION

12
11
10
U R

1
7
6
8
3
2
4
5

9
U CONN 27 LEVEL SW JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT ATCH
101-RD 101-RD-14 102-RD-14 122-RD 2 122-RD 501-GN 501-GN 614-PU INTERNAL ELECTRICAL CONNECTION
U 15A Y
A RIGHT TURN LAMP U 101-RD
U 101-RD
130-RD 9 130-RD E701-PK-18 500-BR 614-PU L4 L4
Y 123-2993
TO SURFACE OF COMPONENT
XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)
A

200-BK

506-PU
507-WH
162-2073

499-GY-18
114-RD 10 114-RD 538-BR E701-PK-18 H728-GN-18 L4 L4 L4 L4 L4 201-BK-18 1 BK-18
U U R
V 101-RD-14 101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 975-WH 102-RD-14 H729-WH-18 496-WH-18 2 BK-18 CONNECTOR STRAP AS.
20A ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)
RD-18 1 606-GY-14 101-RD-14 105-RD 3 105-RD 102-RD-14 538-BR H730-PK-18
BK-18 2 200-BK-14 V HOOD 122-RD 975-WH 168-GN BK-0 BK-0 BK-0 H# CIRCUIT GROUPING DESIGNATION EEE 7X-6315 04 I-10 XMSN CONTROLLER GROUND
BREAKER CONN 8 FFF 7X-6315 04 I-9 IMPLEMENT CONTROLLER GROUND ATCH
130-RD B RD-18 122-RD L90 118-GY X972-GN-18 RD-0 RD-0 RD-0
A301-WH-18 A BK-18 9H-1958 105-RD X973-BU-18 Y ATCH WIRE, CABLE, COMPONENT YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
STOP/TAIL/PARK LAMP
A300-GN-18 C WH-18 RELAY PANEL 102-RD-14 X974-BR-18 442-GY-18 HYD TEMP
135-0426 L63
V V 537-GN-14 SENDER CIRCUIT CONNECTED
L63 Y MOTOR 4W-9972
S RD-18 A 604-OR 397-OR-14 RD 518-OR-14 BLADE, SPADE, RING OR SCREW THIS DIAGRAM IS FOR THE 950G/962G WITH ASSIST
L4
L113

HOOD 1 3 HOOD L4 Y MOTOR STEERING (152-6174 CHG01)


T WH-18 C 614-PU-14
ACTUATOR ACTUATOR Y Y TERMINAL
G BK-18 B 200-BK-14 398-BU-14 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
MOTOR AS. SW REAR HYD FILTER SPLICE
V 2 Y OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
124-4236 146-0240 WASHER FRONT BYPASS SW
V AND XMSN SHIFTER IN NEUTRAL
FLOOD 608-GN MOTOR AS. 7T-8890 WASHER 7X-8549
LAMP 200-BK-14 BK 117-1557 7T-8890
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
9X-1439 V BK-0
RD-0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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