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DESIGN OF SUPPORTS
fstirCt (10.9) Fig. 10.2. Plan view of loading on bolting steel and bearing plate.
186 Design of Supports for Vertical Vessels
Table 10.2. Values of Constants Ct , C„ z, and j as a element times the lever arm is:
Function of k (156)
dM, = dF, r(cos 0 - cos a)
Cc C't
(cos 0 - cos a)2
= ± dO
0.050 0.600 3.008 0.490 0.760 (1 - cos a)
0.100 0.852 2.887 0.480 0.766
0.150 1.049 2,772 0.469 0.771 By integration,
0.200 1.218 2.661 0.459 0.776
0.448 (cos 0 - cos a)2
0.250 1.370 2.551 0.779 Mc = (12 nil)fcr 22 dB
0.300 1.510 2.442 0.438 0.781 0 1 - cos a
0.350 1.640 2.333 0.427 0.783
cos2 a - a cos a) 4-a
0.400 1.765 2.224 0.416 0.784 = (12 + n11)fcr22
0.450 1.884 2.113 0.404 0.785 1 - cos a
0.500 2.000 2.000 0.393 0.786 (10.19)
0.550 2.113 1.884 0.381 0.785
0.600 2.224 1.765 0.369 0.784 Dividing M, by F, gives 12 .
where C, = the term in the bracket and is a constant for a And A, = 2irrii; therefore
given value of k.
To determine the distance 12 the same procedure is used A, = 27r [
Mwind WdwZd
(10.26)
as for the tension side. The moment of the force on the Ct fsjd
Skirt Supports for Vertical Vessels 187
Referring to Fig. 10.2 and taking a summation of vertical Letting Amax) = f (allowable) and solving for 14 gives us:
forces, we obtain:
14 = 1 V 3f c maxg(allow.) (10.32a)
Ft ± Wd w — F, = 0 (10.27)
The thickness of the bearing plate, 14, as calculated by
Substituting for Ft by Eq. 10.9 and F, by Eq. 10.18, we Eq. 10.32a is usually rounded off to the next larger standard
obtain: thickness of plate.
BEARING PLATES WITH GUSSETS. If gussets are used to
fstirCt Wdw (12 + rdi)rf,C, = 0 stiffen the bearing plates, the loading condition on the sec-
Solving for 12, we obtain: tion of the plate between two gussets may be considered
to act similarly to that of a rectangular uniformly loaded
Wdw (Ctf, — Ce fen)ril plate with two opposite edges simply supported by the
12 (10.28)
Cc fcr gussets, the third edge joined to the shell, and the fourth
and outer edge free. Timoshenko (107) has tabulated the
The total width of the bearing plate will be Li + 12 (Eq.
deflections and bending moments for this case as shown in
10.25 plus Eq. 10.28). Therefore
Table 10.3.
Width of bearing plate, (3 = /1, /2 (10.29) Note in Table 10.3 that for the case where l/b = 0 (no
gussets or gusset spacing, b = co) the bending moment
Nomographs for the solution of anchor-bolt problems by
reduces to Eq. 10.31, and the thickness of the flange is
the method of Taylor, Thompson, and Smulski have been
determined by Eq. 10.32. Also note that when l/b is equal
presented by Gartner (233). An alternate procedure has
to or less than *, the maximum bending moment occurs at
been presented by Jorgensen (234). the junction with the shell because of cantilever action.
DETERMINATION OF BEARING-PLATE THICKNESS. The
If 1/6 is greater than 2, the maximum bending moment
thickness of the bearing plate is determined by .the com-
occurs at the middle of the free edge.
pression load on the downwind side of the vertical vessel.
To determine the bearing-plate thickness from the bend-
The minimum required width of the bearing plate was pre-
ing moments, Eq. 10.33 may be used.
viously determined by use of Eq. 10.29. The maximum
compressive stress between the bearing plate and the con- 14 -= -‘,/6.11(„„„)
crete occurs at the outer periphery of the bearing plate. (10.32b)
faiiou .
The induced compressive stress at the bolt-circle center line
was determined by successive approximation in calculating DESIGN PROCEDURE FOR BoT:N c CALCULATIONS AND
the required width of bearing plate (see Eq. 10.29). Equa- SIZING OF BEARING PLATE The location of the neutral
tion 10.30 gives the relationship between the maximum axis is determined by the ratio of induced stresses, as indi-
induced compressive stress at the outer periphery and the cated by Eq. 10.3. Thus the determination of minimum
corresponding stress at the bolt circle. bolting and minimum width of hearing plate requires suc-
cessive-approximation calculations. The value of k deter-
(2kd 13
fe(max induced) = (fc(bolt circle induced)) (10.30) mines the constants C1, Cc, j, and z, which in turn determine
2kd ) the values of Ft and F, and their locations.
Although the compressive stress varies from the maximum As a first approximation in the determination of k, f, may
given in Eq. 10.30 to a lesser value at the junction of the be taken as the maximum allowable stress in the bolting
skirt and bearing plate, the value at the bolt circle may be steel, but fc should not be taken as the maximum allowable
used for simplicity of calculation in determining the required compressive stress in the concrete since the maximum corn-
thickness of the bearing plate.
BEART''G PLATES WITHOUT GUSSETS. A bearing plate
witho ossets may be assumed to be a uniformly loaded Table 10.3. Maximum Bending Moments in a Bearing
cantilever beam with fc(max induced) the uniform load. The Plate with Gussets (107)
maximum bending moment for such a beam occurs at the (Courtesy of McGraw-Hill Book Co.)
junction of the skirt and bearing plate for unit circumfer- fx =b/2)
ky x = b/2)
v
ential length (b = 1 in.) and is equal to: 1/b
/ 0 —0 .500fd2
M(max) = fe max Oi 2 = (for b = 1) (10.31) 0
2 0 .0078f,b2 — 0 . 4280
0 .0293f,b2 —0 .319f,t2
where I = outer radius of bearing plate minus outer radius 2/3 0 .0558fcb2 — 0.227012
of skirt, inches . 0972f,b2 . 119fc12
0 .123M2 0 .124012
The maximum stress in an elemental strip of unit width
2 0 .131fcb2
is given by: 0 . 133M' --
-00112125
5f:1/ 2
3
6M(max) 3fc max 12 0 . 133f,b2 — 0 .125,02
f(max) 142 (for b = b = gusset spacing (x direction) inches.
bi 4 2
1 = -bearing-plate outside radius minus skirt outside
where / 4 -- bearing-plate thickness, inches radius (y direction) inches.
188 Design of Supports for Vertical Vessels
Table 10.4. Bolt Data (157)
(Courtesy of Taylor Forge &Pipe Works)
Minimum Maximum
Bolt Standard Thread 8-thread Series Bolt Spacing* Radial Edge Nut, Fillet
Size No. of Root No. of Root Minimum Pre- Distance Distance Dimension Radius
d Threads Area Threads Area B, ferred E (across flats)
/g1/
7 X
;i" 13 0.126 No. 8 1y4" 3" 1 H6"
%" 11 0.202 thread 1% 3 1%6 % 1346 ifs
%" 10 series 1% 3 1% 11-if 6 1% 24
0.419 below 1" 2316 3 1% 1%6 1%6 %
1" 8 0.551 8 0.551 2% 3 1% 1%6 1% Xs
pressive stress in the concrete is developed at the outer and compressive stresses in the steel and concrete based on
periphery of the bearing plate rather than at the center line this area and this width are next determined. An induced
of the bolt circle. tensile stress in the steel based upon the first calculation
After evaluating k by Eq. 10.3, the minimum area of of k may be determined by Eq. 10.34.
bolting steel required may be determined by Eq. 10.26
and the preceding relationships. This permits the selection fs(induced) = fs(first estimate)
As(min)
A (10.34)
of the number and size of bolts having sufficient root area A 8 (act.)
to equal or slightly exceed the minimum required bolting
area. Table 10.4 gives the necessary information for this An induced maximum compressive stress in the concrete
selection. Usually the number of bolts selected is a mul- also based upon the first calculation of k may be determined
tiple of four to permit greater ease in bolt layout. by use of Eq. 10.30. These values of fs and L may be used
to obtain a more correct value of k by Eq. 10.3. If the new
As(act.) = NAB As(min) (10.33) value of k differs appreciably from that originally calculated,
a complete recalculation should be made using the constants
where N = number of bolts
A B = root area of bolt, square inches (Table 10.3) Ct, Cc, j, and z based upon the new value of k. After con-
As(min) = minimum area of bolting steel, square inches sistent values of f„, fc, and k have been determined, the
bolting design and bearing-plate width are established.
(Eq. 10.26)
The thickness of the bearing plate may then be established
As(act.) = actual area of bolting steel used, square inches
by use of Eq. 10.31. To complete the design of the skirt
The width of the bearing plate may be evaluated by use and bolting ring the compression ring or bolting "chairs"
of Eqs. 10.25, 10.28, and 10.29. should also be considered.
In the first trial the area of bolting steel is selected and 10.1c Example Calculation 10.1, Bearing-plate Design.
the width of the bearing plate determined by use of the A proposed fractionation column is 10 ft in diameter and
original evaluation of k. The values of the induced tensile 150 ft higliand rests on a foundation of 3000-psi-strength
Skirt Supports for Vertical Vessels 189
concrete. The proposed bearing plate under the skirt has The compressive load may be calculated by a summation
a 9 ft, 8 in. inside diameter and an outside diameter of of vertical forces using Eq. 10.27.
11 ft, 8 in. The bolt circle is 11 ft, 0 in. in diameter and
contains 24 steel bolts 23i in. in diameter (from Table 10.4, Ft Wd. — F, = 0
the area per bolt = 3.72 sq in). Assume that under oper- 600,000 + 598,000 = F, = 1,198,000 lb
ating conditions the dead weight of the tower is 600,000 lb.
A high wind velocity develops a wind moment of 8,000.000 The induced stress in the concrete at the bolt circle, L,
ft-lb. A continuous compression ring is used. From based upon k = 0.333 may be evaluated by Eq. 10.18.
Table 10.1, n = = 10; f“idit,„..) for the structural F, =- (12 + nli)rfeCc
steel skirt is 20,000 psi. Determine the maximum induced But
stress in tension in the bolts and the maximum induced 12 = 13 — ti = 12 — 0.215 = 11.785 in.
stress in compression in the bolts. Also determine the
maximum compression stress in the concrete at the outer- 1,198,000 = [(11.785) ± (10 X 0.215)](5.5)(12)(1.588)h
most edge of the bearing plate on the downwind side and the f, = 818 psi
width and thickness of the bearing plate.
For first trial assume L = 20,000. Rechecking k by Eq. 10.3 gives:
From Table 10.1, fe(n..) = 1200. 1 1
k — 0.317
(11 ft, 8 in.) — (9 ft, 8 in.) 17,700 1 ± 2.16
t(proposed) = = 12 in. 1+
2 (10)(818)
By Eq. 10.3, estimating fc(bott circle) = 1000, Rechecking constants and stresses gives the following.
From Table 10.2 for k = 0.317,
1 1
k(approx,) = 1.554
20,000
1 + .fa 1+
nf, (10)(100.0) 0.333 Ct — 2.405
Interpolating between l/b = 3 and 1/b from Table where h = maximum induced stress in bolting steel
10.3 gives: Ab = root area of anchor bolt, square inches (The
values of A and Ab are those determined in an
Mm„„ = M, = —0.26A/2 = (-0.26)(965)(100) earlier section.)
P = maximum bolt load, pounds
•= —25,100 in-lb
The maximum bending moment in the bearing plate
By Eq. 10.32b
inside the chair occurs at upwind dead center and is located
t 4 = V6(25,100/20,000) =- 2.75 in.
5" minimum
Minas = My — 0.12ifei2
—11,700 in-lb Fig. 10.4. Single ring beam, plate with gussets.
Skirt Supports for Vertical Vessels WI
Table 10.5. Maximum Number of Centered Chairs in
Various-sized Vessel Skirts
Skirt diameter, ft No. of Chairs
3 4
4 8
5 8
6 12
7 16
8 16
9 20
10 24
14 = 6 /1/„. (10.37)
— bhdXfatow.
where is = bearing-plate width, inches
14 = bearing-plate thickness, inches
bhd = bolt-hole diameter in bearing plate, inches
fano, = allowable stress, pounds per square inch
((Adx),o = 0 = 202D1
where h = height of gusset, inches (10.48)
(2$Mo Qo)
Substituting Eq. 10.42 into this relationship gives.
Noting that yi of Fig. 6.3 is taken as equal to —y in Fig.
18,000 10.6, detail a, we obtain:
fallow. — 1 (h2/1500162)
(10.43)
(Y)x—o — 215,3D1 (ftMo Qo) (10.49)
The allowable stress, Allow., in Eq. 10.43 must be:
Bolt load P Solving Eqs. 10.48 and 10.49 for M0 and Qo gives:
fallow. — 116 a
(10.44)
(10.50)
Qo = 403D1y
Substituting in Eq. 10.43 gives: M0 = —202D1y (10.51)
Bolt load 18,000 where
116 1 + (h 2/150016 2)
.4 4 13(1 — ,l12)
/
r 212
(6.86)
Or
Examination of Eq. 10.45 indicates that when the gusset By Eq. 6.84
height, h, is small, the third term in the equation may be w.-=lE
(10.52)
disregarded. In this case Eq. 10.45 reduces to the rela- y r2
tionship for straight compression without column action or
where w = load, pounds per linear inch
bolt load = skirt thickness, inches
16 (10.46)
18,000/ r = radius of curvature, inches
Equations 10.45 and 10.46 are based on the asumption Substituting Eqs. 6.15 and 10.52 into Eqs. 10.50 and
that the compression plate is sufficiently thick for the bolt into Eq. 10.51 gives:
load to be transferred to the gusset plates without intro- • $312....2
duction of eccentric action. The stiffening resulting from Qo = wr = (10.53)
the welding of the compression plates and gussets to the 3(1 —
shell introduces a margin of safety which justifies the above _ 02i2u,r2 —w
assumption. Mo — (10.54)
If the gussets are not evenly spaced, an eccentric loading 6(1 — 2132
will result in an induced bending moment. The thickness Taking a summation of moments about the junction of
of such gussets may be proportioned empirically, as in the the skirt with the bearing plate gives:
ease of gussets for external chairs.
P(a) = Qohm
16 = 116 (10.47)
where (20 is the force per linear inch on the skirt and is
10.1g Reaction of External Bolting Chairs and Compres- assumed to act over an arc distance of m, or
sion Rings. The use of external bolting chairs or a compres-
sion ring results in a loading condition that produces a reac- Pa
Qo = — (10.55)
tion in the skirt. This reaction, R, is similar to the shear mh
Skirt Supports for Vertical Vessels 195
Substituting Eq. 10.53 into 10.55 gives: This thickness can be reduced by increasing the gusset
height. Assuming a gusset height of 18 in. rather than 12
Paj
(10.56) in. will reduce the skirt thickness to:
mh
t = 1.214(+1)" = 0.926 in. or 1.0 in.
Substituting Eq. 10.56 into Eq. 10.54 for w gives:
fl3t2Par2 10.11 Thermal Stresses in the Skirt. For the case in
M — (10.57) which the vessel is operated at a temperature considerably
D 6(1 — u2) mh
different from atmospheric temperature, a thermal stress
For a strip of unit width under flexure may be induced in the skirt as a result of the temperature
gradient near the junction of the skirt and the vessel.
6M0 j 3Par2 TEMPERATURE GRADIENT IN SKIRT. To minimize the
(10.58)
12 (1 _ to)inh temperature gradient in the skirt, the skirt may be insulated
Substituting for /3 by Eq. 6.86 and solving for t gives: both inside and out. Skirts of vessels are insulated inside
and out for fire protection when manways are cut into the
[3(1 10,1” skirt. The modulus of elasticity decreases rapidly with
— u2)l f2[ LIL r
(1 — AI)" mhf increasing temperature above 600° F with resulting loss in
elastic stability. F. E. Wolosewick (160) has given an
For steel in which p = 0.3, approximate equation for the skirts of vessels with 2 to
( Pa )35 4% in, of insulation both inside and out.
t = 1.76 (10.59)
mhisnow. T x = (Tv — 50°) — 6.037x — 0.289x2
where i = skirt thickness required to resist reaction of 0.009x3 0.00007x4 (10.60)
external chairs or compression ring, inches
Differentiating with respect to x gives:
r = radius of skirt, inches
m = 2A (see Fig. 10.6) or bs (bolt spacing) dTx
P = maximum bolt load, pounds —6.037 — 0.578x + 0.027x2 — 0.00028x3 (10.61)
dx
a = radial distance from outside of skirt, to bolt circle,
inches where Tx = temperature of skirt at x distance below junc-
h = gusset height, inches tion•of skirt and shell, degrees Fahrenheit
10.1h Example Calculation 10.3, Reaction of a Bolting Tn = temperature of fluid in vessel bottom. degrees
Ring. The tower described in Example Calculation 10.1 is Fahrenheit
x = distance below junction of skirt and shell,
to be modified so that it has a bearing plate extending
6% in. out from the skirt with a bolt circle 3% in. outside the inches
skirt. Twenty-four bolts 2) in. in diameter are to be used
THERMAL EXPANSION. As an insulated vessel is brought
with a continuous compression ring, and the gusset height
up to operating temperature, it will undergo thermal
is to be 12 in. Determine the required thickness of the
expansion. If there is no restraint to this expansion, no
skirt to resist the reaction of the bolting ring. The maxi-
stress will be induced. The metal both in the skirt and in
mum induced stress in the bolts is 17,450 psi, and the maxi-
the shell at the junction will have the same temperature.
mum allowable stress in the skirt is 20,000 psi.
From the junction to the foundation a temperature gradient
a = 3%-in. will exist, which will tend to produce a varying thermal
expansion. At any given point in the skirt the radial
r(126.5)
m= — 16.6 in. thermal expansion, y, is proportional to the coefficient of
24 thermal expansion, a, the radius of the skirt, r. and the
hut.. = 20,000 psi temperature difference Tl, or
Clearing fractions on the right side of these equations gives: 3 Qo Ia di32 D1 dTx
Lt = T (10.75)
21 dx
arT 1(2,8 3.D 1) = —13Mo — Qo
10.1j Example Calculation 10.4, Thermal Stresses.
ar dT t Consider a vessel having a diameter of 130 in. and a skirt
(2/32D1) = 20M0 Qo (10.64)
dx thickness of in. insulated inside and out with the skirt
suppLting a shell in which the bottom temperature is
Adding the two equations gives: 700° F. Assume that the temperature distribution in the
skirt is given by Eq. 10.60. Calculate the thermal stresses
ar dr!. at the junction.
arT1(2133M) (202D1 ) :=-- faro
dx
a = 7.6 X 10-6 deg F
therefore
dT 1) E = 25.5 X 106 psi (from Fig. 8.6)
Mo 2ar#D1 (T's (10.65)
dx ) = 0.27
dT1
Mo = a dO D1 — (10.67) Axial thermal stress:
dx
Substituting into Eq. 10.69 gives:
and
dT dTx
Qo = —a 02 Di (10.68) Mo = — dp
dx dx
Or
— (7.6 X 10-6)(130)(0.227)(28.7 X 104)(-6.037)
dT x
Mo —a d(3 D 1 (10.69)
dx = 388 in-lb per in.
Lug Supports for Vertical Vessels 197
By Eq. 10.72 are setup on the windward side when the vessel is empty
Ice-ea—Use in this case the dead load—is—subtracted-from., tbe
6/1/0 6(388) Wind-100, Therefore the stresses on the leeward side are
fat = j2 (0.5)2 — 9320 psi
the determining factor for design of the supports. The
Circumferential thermal stress: maximum total compression load in P pounds in the most
By Eq. 10.70 remote column is (164):
D dT, 4P,„(H L) I IV
Q0 = a d132 P= (10.76)
dx riDoc
= (7.6 X 10-6)(130)(0.227)2(28.7 X 10')(-6.037) where P,„ = total wind load on exposed surface, pounds
H= height of vessel above foundation, feet
-- —88.2 lb per in. L vessel clearance from foundation to vessel bot-
tom, feet
By Eq. 10.74
Dbc diameter of anchor-bolt circle, feet
a6/1/0 n number of supports
fet =- , 12 — R0.27)(9320)] = 2115 psi Td' = weight of empty vessel plus weight of liquid
I
and other dead load, pounds
Shear thermal stress:
By Eq. 10.75 10.2a Lugs with Horizontal Plates. Figure 10.9 shows a
sketch of a vessel supported on four lugs, each lug having
s Q, —88-? — 264.6 psi two horizontal-plate stiffeners. Such lugs are of essentially
fst =
0.5 the same design as that shown in Fig. 10.6 for external chairs,
and the same design procedure may be used. This type
10.2 LUG SUPPORTS FOR VERTICAL VESSELS of lug uses to advantage the axial stiffness and strength of
The choice of the type of supports for a vertical pressure the cylindrical shell to absorb the bending stresses produced
vessel depends on the available floor space, the convenience by the concentrated loads of the supports. Both the top
of location of the vessel according to operating variables, and bottom plates should have continuous welds as the
the size of the vessel, the operating temperature and pres- maximum compressive and tensile stress occurs in these two
sure, and the materials of construction. plates, respectively. These welds and the intermittent
Brackets or lugs offer many advantages over other types welds of the vertical gussets to the shell carry the vertical
of supports. They are inexpensive, can absorb diametrical shear load. The load, P, on the column has a lever arm, a,
expansions by sliding over greased or bronze plates, are measured to the center line of the shell plate. This moment
easily attached to the vessel by minimum amounts of
welding, and are easily leveled or shimmed in the field.
As a result of the eccentricity of this type of support,
compressive, tensile, and shear stresses are induced in the
wall of the vessel. The tensile and compressive forces cause
indeterminate flexural stresses which must be combined
with pressure stresses circumferentially and longitudinally.
The shear forces act in a direction parallel to the longitudinal
axis of the vessel, and the shear stress induced by these r-
forces is relatively so small that they are often disregarded.
Lug supports are ideal for thick-walled vessels since the
thick wall has a considerable moment of inertia and is there- Qo
fore capable of absorbing the flexural stresses due to the 1
h
1
••••••-3.-1
eccentricity of the loads. In thin-walled vessels, however, H 0
this type of support is not convenient unless the proper
reinforcements are used or many lugs are welded to the
vessel.
If a vessel with lug supports is located out of doors the
wind load, as well as the dead-weight load should be con-
sidered in the calculation of P. However, as lug-supported
vessels are usually of much smaller height, than skirt-sup-
ported vessels, the wind loads may be a minor consideration.
The wind load tends to overturn the vessel, particularly
when the vessel is empty. The weight of the vessel when
filled with liquid tends to stabilize it. Y