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Aspergillus foetidus ACM 3996 (FRR 3558) and three strains of Aspergillus niger ACM 4992 (ATCC 9142), ACM
4993 (ATCC 10577), ACM 4994 (ATCC 12846) were compared for the production of citric acid from pineapple
peel in solid-state fermentation. A. niger ACM 4992 produced the highest amount of citric acid, with a yield of 19.4 g
of citric acid per 100 g of dry fermented pineapple waste under optimum conditions, representing a yield of 0.74 g
citric acid/g sugar consumed. Optimal conditions were 65% (w/w) initial moisture content, 3% (v/w) methanol,
30 °C, an unadjusted initial pH of 3.4, a particle size of 2 mm and 5 ppm Fe2+. Citric acid production was best in
¯asks, with lower yields being obtained in tray and rotating drum bioreactors.
Key words: Aspergillus niger, citric acid, pineapple waste, solid-state fermentation.
Citric acid is widely used in the food, beverage, phar- Pineapple peel is a byproduct of pineapple juice ex-
maceutical and cosmetic industries and ®nds applica- traction and its disposal can pose serious environmental
tions in a range of other industries, from textiles to problems. We have previously shown that pineapple
electroplating (Bodie et al. 1994). World-wide demand for waste has potential as a substrate for the production of
citric acid far exceeds its production (Rohr et al. 1983). citric acid by SSF (Tran & Mitchell, 1995). In the present
Developing countries could reduce the burden of citric study we compare several citric acid producing strains,
acid imports on their foreign exchange if they could and optimize citric acid production by the most prom-
produce citric acid locally. This could be achieved by the ising strain, Aspergillus niger ACM 4992.
solid-state fermentation (SSF) of wastes, since SSF pro-
cesses can often perform economically at relatively low
capacity. In addition, production of citric acid could
offset the disposal costs of the wastes. Materials and Methods
Various waste materials have been evaluated for citric
Micro-organism
acid production by SSF, including sugar cane bagasse, A. niger ACM 4992 (ATCC 9142), ACM 4993 (ATCC 10577),
grape pomace, apple pomace, wheat bran, sugarcane- ACM 4994 (ATCC 12846) and Aspergillus foetidus ACM 3996
pressmud, coffee husk, kiwifruit peel, kumara, taro and (FRR 3558) (obtained from the Australian Collection of Mic-
cassava ®brous waste (Lakshminarayana et al. 1975; roorganisms, Department of Microbiology, The University of
Hang & Woodams 1984, 1985, 1986a, b, 1987; Hang et al. Queensland) were incubated on PDA slants at 30 °C for 7 days
to allow sporulation and were then stored at 4 °C. Slants were
1987; Shankaranand & Lonsane, 1992, 1993, 1994a; Lu shaken vigorously for 1 min with 3 ml of sterile water to prepare
et al. 1995). spore suspensions containing about 1 ´ 107 spores/ml.
Analytical Techniques
For moisture contents, samples were dried to a constant weight
at 105 °C. Citric acid was measured with a high-pressure liq-
uid chromatography (HPLC) system consisting of a Water As-
sociates M.45 pump connected to a Perkin Eluent series 200
refractive index detector, and a Waters 740 data module
integrator. The column was a cation exchange, Biorad HPX 87
analytical column in the (H+) form, with an Aminex H+
Microguard cartridge. The column was eluted with 4 mM sul-
phuric acid at 0.6 ml/min. Sucrose, fructose, and glucose were
estimated in a HPLC system comprising a Water Associates QA-
I analyser connected to a Model R 401 refractive Index Detector,
a Water Associates 740 data module integrator, and a cation Figure 1. Effect of moisture content on citric acid production from
exchange±shodex S-801/S column (7.8 mm ´ 250 mm) in the pineapple waste by Aspergillus foetidus ACM 3996 (s) and Asper-
sodium (Na+) form. The column was eluted with water at gillus niger strains ACM 4992 (,), ACM 4993 (h) and ACM 4994 (e),
0.5 ml/min. after 3 days, incubation at 30 °C.
SSF. In the presence of methanol, oxalic acid production Table 1. Effect of trace elements on citric acid production from
was suppressed for all culture modes: at 3 days the pineapple waste by Aspergillus niger ACM 4992.
contents were 1.0, 0.7 and 0.0 g/100 g IDPW for sub-
merged, surface and solid-state culture, respectively. Citric acid (g/100 g DFPW)
Because good yields and negligible oxalic acid were Level (p.p.m.) Fe2+ Cu2+ Zn2+ Mn2+ Mg2+
produced in SSF, both in the presence and absence of
0 (control) 13.2 17.5 18.1 18.2 17.6
methanol, SSF is the preferred method for citric acid
0.2 13.0 16.5 15.3 18.1
production from pineapple waste. 0.4 13.4 16.5 18.1
0.6 17.2
Effect of Particle Size on Citric Acid Production 0.8 14.0 12.8
by Aspergillus niger ACM 4992 1.0 15.5 12.1 16.9 17.5
In SSF microorganisms grow on the particle surface and 2 15.0 12.2 15.4
therefore initially attack the exposed substrate. The par- 5 16.6 16.8 16.5
10 16.1 13.2 16.8 18.3 16.7
ticle size of the substrate affects the surface area to vol-
20 14.1 15.9 16.6 17.4
ume ratio of the material and the packing density within 100 12.3 4.2 13.6 18.1 18.6
the substrate mass. The surface area to volume ratio in- 200 18.0
creases as the particle size decreases. If the particles are
too small they pack together too tightly, and the inter- Mg2+ had no effect from 0 to 200 p.p.m. Citric acid con-
particle diffusion of oxygen becomes dif®cult. However, tent decreased slightly with increasing Zn2+ content.
if the particles are too big then much of the substrate will Cu2+ inhibited citric acid production, with 100 p.p.m. of
remain inaccessible to the microorganism (Mitchell et al. Cu2+ reducing yields to less than 25% of the control.
1992). Based on these results, pineapple waste was supple-
A. niger ACM 4992 produced 17.4, 17.7, 18.8 and mented with 5 p.p.m. Fe2+ in the further experiments.
18.2 g citric acid/100 g DFPW for particle sizes of 0.75, 1, Citric acid production in submerged liquid culture is
2 and 3 mm, respectively. These are not signi®cantly quite sensitive to the levels of Fe2+, Zn2+ and Mn2+. When
different. However, ®ltering during the recovery process impure carbohydrate sources are used, growth rather
was easiest with the 2 mm particles, so this size was used than citric acid production is favoured at Fe2+ levels as
for further investigations. low as 0.2 p.p.m. (Noyes 1969) and Zn2+ levels as low as
Effect of Ferrocyanide on Citric Acid Production 1 p.p.m. (Shu & Johnson 1948). Likewise levels of Mn2+
by Aspergillus niger ACM 4992 as low as 0.4 p.p.b. reduce citric acid yields (Clark et al.
The production of citric acid by fungi is affected by metal 1966). In the present study, citric acid production was
ions in the medium (Kapoor et al. 1982). Ferrocyanide is unaffected by these trace metals at 20 p.p.m. con®rming
sometimes added to chelate trace metals, such as Fe2+ that the effects of high trace metal contents are overcome
and Zn2+, during autoclaving, to reduce their availability in SSF (Shankaranand & Lonsane 1994b). This may occur
to the microorganism and thereby promote citric acid owing to the distributed nature of the substrate. Growth
production (Purohit & Daginawala 1986). Therefore, the at the surface of particles causes concentration gradients,
effect of ferrocyanide was investigated, but citric acid which might allow metal ions to become limiting at the
production was not stimulated over the range 0± surface, even though they may be present at higher
150 p.p.m., with citric acid levels obtained after 4 days concentrations in the particle interior.
decreasing from 18.2 to 16.0 g/100 g DFPW. The citric The effect of metal ions on citric acid production in
acid content was only 5.2 g/100 g DFPW with 200 p.p.m. SSF varies with the substrate and microorganism, since
ferrocyanide, possibly because all the trace metals were Shankaranand & Lonsane (1994a,b) found that for SSF of
chelated. Ferrocyanide was not added in the following wheat bran by A. niger CFTRI 30, citric acid yields were
experiments. increased 1.4-fold with the addition of 0.1 p.p.m. Zn2+,
1.5-fold with the addition of 0.05 p.p.m. Mn2+ and 1.9-
Effect of Metal Ions on Citric Acid production fold with the addition of 20 p.p.m. Mg2+.
by Aspergillus niger ACM 4992 Copper stimulates A. niger to produce citric acid in-
The dried pineapple waste was supplemented with stead of biomass (Tomilsom et al. 1951). The addition of
various concentrations of FeSO4.7H2O, CuSO4.H2O, 10 p.p.m. Cu2+ to ferrocyanide-treated carob sugars
ZnSO4.7H2O, MnSO4.H2O or MgSO4.7H2O (Table 1). during submerged liquid fermentation by A. niger NRC
Only supplementation with Fe2+ between 1 and A-1-233 considerably increased the yield (Roukas &
10 p.p.m. signi®cantly improved citric acid production Kotzekidou 1987) whereas in SSF of wheat bran by
(P 0.05), increasing citric acid content by 22% over the A. niger CFTRI 30 addition of 0.2 p.p.m. of Cu2+ increased
control. Mn2+ had no effect from 0 to 100 p.p.m. and citric acid production 1.9-fold (Shankaranand & Lonsane
1994b). However, for the pineapple waste in the present vestigation in the laboratory because they are easy to
study, addition of Cu2+ decreased the citric acid contents. handle. If a large number of separate ¯asks are used, then
all ¯asks should be representative and individual ¯asks
Time course for citric acid production can be removed daily without disrupting other samples.
by Aspergillus niger ACM 4992 In a larger bioreactor, the removal of samples can disrupt
The time course for citric acid production by A. niger fungal mycelia which may adversely affect growth.
ACM 4992 was followed using pineapple waste supple- Bioreactor design and operation for citric acid pro-
mented with 5 p.p.m. Fe2+. On day three the citric acid duction by SSF requires much more attention. Trays are
content was 18.0 g/100 g DFPW. The maximal citric acid most often used for large-scale citric acid production
content of 19.4 g/100 g DFPW was reached on the day 4, (Lakshminarayana et al. 1975). The tray technique is
representing a yield of 0.74 g citric acid/g sugar con- simple, but requires a large area and is dif®cult to au-
sumed. The citric acid content then decreased slowly to tomate and is therefore labour intensive; they also allow
reach 16.0 g/100 g DFPW on day 7. relatively little control over the cultural conditions. Ro-
tating drum bioreactors offer more potential for control,
Citric Acid Production in Larger-scale Bioreactors in SSF
but they can damage fungal mycelia, and heat removal
Citric acid production from pineapple waste in tray and
may still be a problem (Lonsane et al. 1985). Another
rotating drum bioreactors was compared with produc-
bioreactor with potential is the packed bed, which has
tion in ¯asks. Citric acid production was best in ¯asks,
been used for citric acid production from apple pomace
with a maximum citric acid content of 14.0 g/100 g
(Hang 1988). This bioreactor deserves further attention
DFPW obtained after 3 days (Figure 4). The citric acid
because it allows some control over cultural conditions
content was lower than in previous experiments because
without damaging fungal mycelia.
pineapple waste originating from a different region was
used. In the tray bioreactor and the rotating drum bio-
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