Tetra Alsafe training

利 乐 无 菌 罐 培
训
TPKS:2003-01-15 ZSH

Tetra Pak (Kunshan) Co., Ltd.

Tel (+86 757)3831626
Fax (+86 757)3831488
NO ISB EQUIPPED
 No ISB equipped

INDEX 目录

Pre-sterilizing Production
预杀菌 生产
101 - 116 1001 - 1101

CIP Fil. tank from ster.

清洗 从消毒机至无菌罐
601 - 632 200 - 220

Depress. After prod. Filling/Empty line

生产结束后卸压 填充 / 排空管道
501 - 502 301 - 305
 No ISB equipped

Pre-sterilization101 Pre-sterilization112 Pre-sterilization113

预杀菌步骤 101 预杀菌步骤 112 预杀菌步骤 113

Pre-sterilization102 Pre-sterilization111 Pre-sterilization114

预杀菌步骤 102 预杀菌步骤 111 预杀菌步骤 114

Pre-sterilization103 Pre-sterilization110 Pre-sterilization115

预杀菌步骤 103 预杀菌步骤 110 预杀菌步骤 115

Pre-sterilization104 Pre-sterilization107 Pre-sterilization116

预杀菌步骤 104 预杀菌步骤 107 预杀菌步骤 116

Pre-sterilization105 Pre-sterilization106 Production 1001

预杀菌步骤 105 预杀菌步骤 106 生产步骤 1001

Index
 No ISB equipped

100%
Fully open
From step 101-112
从步骤 101-112 全开

100%

Step number: 101 Step time: 30Sec

Drain 1.0 Bar steam supply line

Index
 No ISB equipped

100%

100%

Step number: 102 Step time 30Sec

Drain 2.7 Bar steam supply line

Index
 No ISB equipped

100%

100%

Step:103
Pressurize 1.
Pressurize tank to 1.0 Bar. PT130

Index
 No ISB equipped

100%

100%

Step number: 104 Step timer: 300Sec

Drain 1

Index
 No ISB equipped

100%

10sec delay activated

延时 10 秒动作

100%

Step:105
Pressurize 2.
Pressurize tank to 1.5 Bar. PT130

Index
 No ISB equipped

100%

100%

Step number: 106

Drain 2. 60Sec

Index
 No ISB equipped

100%

10sec delay activated

延时 10 秒动作

100%

Step:107
Pressurize 3.
Pressurize tank to 2.0 Bar. PT130

Index
 No ISB equipped

100%

100%

Step number: 110

Drain 3. 60Sec

Index
 No ISB equipped

100%

10sec delay activated

延时 10 秒动作

100%

Step:111 Heating
Activated/deactivated 60/5sec Condition to Next Step
每隔 5 秒，动作 60 秒 TT140, TT160, TT170 > 1250C
Activated/deactivated 5/ 60sec
每隔 60 秒，动作 5 秒
Index
 No ISB equipped

100%

100%

Step:112
Activated/deactivated 60/5sec Sterilizing 1800Sec AND
每隔 5 秒，动作 60 秒 TT140, TT160, TT170 > 1250C
Activated/deactivated 5/ 60sec
每隔 60 秒，动作 5 秒
Index
 No ISB equipped

Every
15sec,
activate V142 max. allowed open
d 10sec ramped from 0 –50%
每隔 15 during appr. 2.5 min.
秒动作
10 秒

2.6Bar

Step number: 113

Cooling 1 150Sec
If TT160<110 0C, Activated
如果 TT160 <110 0C ，则动
作
Index
 No ISB equipped

V142 max. allowed open

ramped from 50–100%
during appr. 2.5 min.

1.3Bar

Step number: 114

Cooling 2 900Sec
If TT160<110 0C, Activated
如果 TT160 <110 0C ，则动
作
Index
 No ISB equipped

1.0Bar

Step number: 115

Condensate Drain 1 240Sec
If TT160<110 0C, Activated
如果 TT160 <110 0C ，则动
作
Index
 No ISB equipped

1.0Bar

Step number: 116

Condensate Drain 2 20Sec

Index
 No ISB equipped

Production Step 1001

生产步骤 1001

Production Step 1002 Sterilizer standby

消毒机待机
生产步骤 1002

Production Step 1101 Sterilizer in Prod

生产步骤 1101 消毒机正在生产
Production Step 1003
生产步骤 1003 Sterilizer in CIP
消毒机正在 CIP

Production Step 1004

生产步骤 1004

Index
 No ISB equipped

1.0Bar

Step number: 1001

Every 5sec, activated 300sec Ready for filling
每隔 5 秒，动作 300 秒

If TT160<110 0C, Activated

如果 TT160 <110 0C ，则动
作 Index
 No ISB equipped

V102, V103, V105,

V107B, V112, V113
Condition See
Sub-Step 201-207

Step number: 1002 Sub-Step 207

Fill to Low level. LS10

If TT160<110 0C, Activated

如果 TT160 <110 0C ，则动
作 Index
 No ISB equipped

V102, V103, V105,

V107B, V112, V113
Condition See
Sub-Step 201-207

Step number: 1003 Sub-step 207

Filling> Low level. 90sec

If TT160<110 0C, Activated

如果 TT160 <110 0C ，则动
作 Index
 No ISB equipped

V121, V123,
V124, V125
Condition See
Sub-Step 301-305

Step number: 1004 Sub-Step 303

Filling line 35Sec

If TT160<110 0C, Activated

如果 TT160 <110 0C ，则动
作 Index
 No ISB equipped

Sterilizer in
Production

Step number: 1101

Ready for Emptying

If TT160<110 0C, Activated

如果 TT160 <110 0C ，则动
作 Index
 No ISB equipped

Sterilizer
in CIP

Step number: 1101

Ready for Emptying, During sterilizer In CIP

If TT160<110 0C, Activated

如果 TT160 <110 0C ，则动
作 Index
 No ISB equipped

Sterilizer
Standby

Step number: 1101

Every 5sec, activated 300sec Ready for Emptying, During sterilizer standby
每隔 5 秒，动作 300 秒

If TT160<110 0C, Activated

如果 TT160 <110 0C ，则动
作 Index
 No ISB equipped

CIP step 601 CIP step 605 CIP step 606 CIP step 607
CIP 步骤 601 CIP 步骤 605 CIP 步骤 606 CIP 步骤 607

CIP step 602 CIP step 612 CIP step 611 CIP step 610
CIP 步骤 602 CIP 步骤 612 CIP 步骤 611 CIP 步骤 610

CIP step 603 CIP step 613 CIP step 625 CIP step 626
CIP 步骤 603 CIP 步骤 613 CIP 步骤 625 CIP 步骤 626

CIP step 604 CIP step 630 CIP step 627

CIP 步骤 604 CIP 步骤 630 CIP 步骤 627

CIP step 631 CIP step 632

CIP 步骤 631 CIP 步骤 632

Index
 No ISB equipped

Step number: 601

Pressurizing PT130>1.0bar

Index
 No ISB equipped

Step number: 602

Draining 1 LS102 + 5Sec
Alsafe as Master or Internal PDA CIP unit

Index
 No ISB equipped

Step number: 603

Circ. Tank
External CIP unit as master

Index
 No ISB equipped

Step number: 604 - 701

Circ. V102, V112

Index
 No ISB equipped

Step number: 604 - 702

Circ. Traps + V107

Index
 No ISB equipped

Step number: 604 - 703

Circ. V107 + V125

Index
 No ISB equipped

Step number: 631

Depressuring.1 PT130<0.2 Bar

Index
 No ISB equipped

Step number: 632

Depressuring.2 120Sec

Index
 No ISB equipped

Depressuring step 501

生产后卸压 步骤 501

Depressuring step 502

生产后卸压 步骤 502

Step 500
步骤 500

Index
 No ISB equipped

Step number: 501

Depressuring.1 after production
Activated if sterilizer request barrier PT130<0.2 Bar
如果消毒机有蒸汽障请求则动作

Index
 No ISB equipped

Step number: 502

Depressuring.2 after production
Activated if sterilizer request barrier 300 Sec
如果消毒机有蒸汽障请求则动作

Index
 No ISB equipped

Filling/Emptying line 301 Filling/Emptying line 304

填充 / 排空管线 步骤 301 填充 / 排空管线 步骤 304

Filling/Emptying line 302 Filling/Emptying line 305

填充 / 排空管线 步骤 302 填充 / 排空管线 步骤 305

Filling/Emptying line 303 Filling/Emptying line 300

填充 / 排空管线 步骤 303 填充 / 排空管线 步骤 300

Index
 No ISB equipped

1.0Bar

Step number: 300 (1001, 1004, 1101)

Start filling/emptying line

Index
 No ISB equipped

1.0Bar

Step number: 301 (1001, 1004, 1101)

Close Steam 2Sec

Index
 No ISB equipped

1.0Bar

Step number: 302 (1001, 1004, 1101)

Open to drain 3Sec

Index
 No ISB equipped

1.0Bar

Step number: 303 (1001, 1004, 1101)

Product line open to drain

Index
 No ISB equipped

1.0Bar

Step number: 304 (1001, 1004, 1101)

Close to drain 3Sec

Index
 No ISB equipped

1.0Bar

Step number: 305 (1001, 1004, 1101)

Open steam 10Sec

Index
 No ISB equipped

Filling from Sterilizer step 200

从消毒机填充至无菌罐 步骤 200

Filling from Sterilizer step 201 Filling from Sterilizer step 220
从消毒机填充至无菌罐 步骤 201 从消毒机填充至无菌罐 步骤 220

Filling from Sterilizer step 202 Filling from Sterilizer step 217
从消毒机填充至无菌罐 步骤 202 从消毒机填充至无菌罐 步骤 217

Filling from Sterilizer step 203 Filling from Sterilizer step 216
从消毒机填充至无菌罐 步骤 203 从消毒机填充至无菌罐 步骤 216

Filling from Sterilizer step 207 Filling from Sterilizer step 215
从消毒机填充至无菌罐 步骤 207 从消毒机填充至无菌罐 步骤 215

Index
 No ISB equipped

1.0Bar

Step number: 200 (1001, 1101)

Start fill to tank

Index
 No ISB equipped

1.0Bar

Step number: 201 (1001, 1101)

Cool steam Barrier 30sec

Index
 No ISB equipped

1.0Bar

Step number: 202 (1001, 1101)

Active V105 10Sec

Index
 No ISB equipped

1.0Bar

Step number: 203 (1001, 1101)

ACT V107B, DEACT V103 10Sec

Index
 No ISB equipped

1.0Bar

Step number: 207 (1001, 1101)

Filling ACT V101

Index
 No ISB equipped

1.0Bar

Step number: 215 (1001, 1101)

DEACT V101 10Sec

Index
 No ISB equipped

1.0Bar

Step number: 216 (1001, 1101)

Prepare for drain 10Sec

Index
 No ISB equipped

1.0Bar

Step number: 217 (1001, 1101)

Drain prod. Inlet 15Sec

Index
 No ISB equipped

1.0Bar

Step number: 220 (1001, 1101)

DEACT V102

Index