Professional Documents
Culture Documents
TECHNICAL MANUAL
1. Remove old pages and insert new pages as indicated below. New or changed material is indicated by a vertical bar
in the margin of the page. Added or revised illustrations are indicated by a vertical bar adjacent to the identification
number.
2. File this change sheet in the front of the publication for reference purposes.
CARL E. VUONO
United States Army
General,
Official: Chief of Staff
R.L. DILWORTH
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-36 Operator, Unit,
and DS/GS requirements for AN/APN-209(V)1,2.
TM 11-5841-284-23&P
C-1
C HANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 1 W A S H I N G T O N , DC, 7 November 1 9 8 0
E. C. MEYER
General United States Army
Official: Chief of Staff
J. C. PENNINGTON
Major General United States Army
The Adjutant General
DISTRIBUTION:
To redistributed in accordance with DA Form 12-31, Operator and Organizational Maintenance re-
quirements for All Rotor Wing aircraft.
TM 11-5841-284-23&P
T ECHNICAL M A N U A L HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 11-5841-284-23&P W A S H I N G T O N , DC, 27 April 1 9 7 8
Paragraph Page
C HAPTER 1. INTRODUCTION
S ECTION I. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - -- - - - - - - - - - - - - - 1–1 1-1
II. Description and data - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - -- --- 1-7 1-2
Change 1 i
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Paragraph Page
S ECTION I. Introductio n - - - - - - - - - - - - -- - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - B-1 B-1
II. Tool and test equipment requirements for AN/APN-209(V) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-3
III. Maintenance allocation chart for AN/APN-209(V) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-3
LIST OF ILLUSTRATIONS
I 1-1
1-2
System Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - -
Receiver-Transmitter, Height Indicator—Installation Drawing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1-10
1-4
1–3 Indicator Face - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-6
1-4 Antenna Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - 1-9
1-5 Remote Indicator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ------ - - - - - - - - 1-10
2-1 Warranty Notice - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - 2-1
2-2 Warranty Tags - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
2-3 IRT or Remote Indicator Packing ----- - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
2-4 Controls and Indicators- - - - - - - - - - - - - - - - - - -- - - - - - -- - - - - - - - - - - - - - - - - - - - - - 2-5
3-1 Installation/Removal Data Label - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
4–1 System Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
4–2 Loss of Track: Track Timing Sequence Diagram - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
4–3 Track Gate Slew Action During Search - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
4–4 Signal Relationship in Tracking Gate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- 4-7
4-5 Tracking Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
4-6 Basic Track Loop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10
4–7 TrackGate Generation Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
4–8 Height Indicator Assembly—Functional Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
4–9 Remote Height Indicator Assembly—Functional Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-19
5-1 Test Setup and Test Connections - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
6-1 Control Box—Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
6-2 Test Harness/Control Box—Schematic Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
General RIW Flow Diagram for Altimeter Set, Electronic AN/APN-209(V) - - - - - - - - - - - - - - - - - - - - - - - D-3
I
D-1
D-2 Minimum Information in Electrical Message - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - D-4
D-3 Maintenance Request Completed for Warranty Repair - - - - - - - - - - - - - - - - - - - - - - D-5
D-4 Installation/Removal Data Label and Instruction Decal - - - - - - - - - - - - - - - - - - - - - - D-7
D-5 Packaging Components of Altimeter Set AN/APN-209(V) - - - - - - - - - - - - - - - - D-9
LIST OF TABLES
ii Change 1
TM 11-5841-284-23&P
1-0 Figure 1-1. System Components
TM 11-5841-284-23&P
CHAPTER 1
INTRODUCTION
Section I. GENERAL
Change 1 1-1
TM 11-5841-284-23&P
one who can tell us what you don’t like about your Report). Mail it to Commander, US Army Com-
equipment. Let us know why you don’t like the munications and Electronics Materiel Readiness
design. Tell us why a procedure is hard to per- Command, ATTN: DRSEL-ME-MQ, Fort Mon-
form. Put it on an SF 368 (Quality Deficiency mouth, NJ 07703. We’ll send you a reply.
1-2 Change 1
TM 11-5841-284-23&P
b. The common case slips over the indicator cuit cards, is fastened to the power supply module
structure from the rear and butts up against an O- by four screws. Two of the four screws are fastened
ring at the back of the bezel to effect a front case to the power supply module while the other two
seal of the indicator assembly. The back of the in- screws connect the tracker module to the trans-
dicator assembly butts against a gasket on the for- mitter module. The output connector and the
ward side of the case bulkhead to effect a complete auxiliary connector mount on the backplate cover
seal. The case is fastened to the main frame assem- which is attached to the power supply. The back-
bly from the rear via screws through four holes in plate cover contains a sealing gasket which slides
the bulkhead. Four number 8-32 screws are used to inside the case. Both connectors contain thirteen
attach the indicator structure to the bulkhead. The pins. Refer to table 1-1 for a list of the signals that
RT assembly slides into the open rear of the case and are present at connectors J1 and J2.
is fastened to the case with 11 flat head screws. The
screws are located on the side of the IRT and are
flush with the case. Pins protruding rearward from
the indicator assembly mate with a connector on 1. Transmitter Module. The transmitter
the RT assembly to provide the necessary intercon- module is of rugged construction, employing a
nections between the two assemblies. main chassis with the transmitter cavity and the
associated electronic components located within
the chassis. The transmitter cavity is hardmounted
c. An installation drawing of the IRT is pro- to the chassis for heat transfer and easy access
vided in figure 1-2. The IRT has two RF female to the transmitter connector on the rear panel.
TNC connectors (J3 and J4), one output connector Also, the pulse transformer is fastened directly
equivalent to a MS27335T-10A13P (Jl), and one to the chassis. The circuit board is fastened to
connector equivalent to a MS27335T-10A13PA(J2) the chassis by three screws. The signal and power
for auxiliary use. These connectors mate with connector from the transmitter module plugs into
MS27484E10A35S and MS27484E10A35SA or a main terminal board located adjacent to the
equivalent, respectively. The finish on the IRT is module. The power supply and receiver modules
a black epoxy, and the indicator glass is HEA also interface directly with the main terminal
coated for reduction of reflections and glare. The board. The transmitter module is broken down
IRT has two controls on the front face: low- into three main elements: the transmitter cavity,
altitude set and on/off switch, and high-altitude the pulse forming network (PFN), and the modula-
set and system push to test. The face of the tor. The transmitter cavity is composed of a
indicator contains a four-digit readout of altitude ceramic triode oscillator and the main transmitter
from zero to 1,500 feet, and an analog readout body assembly which contains the tuning and
from zero to 1,500 feet with zero feet at the detector mount assembly and transmit TNC
six o’clock position. Additionally, the indicator connector, J4. The cavity is factory-tuned as a
face contains high and low altitude warning lights, complete assembly to a center frequency of 4.3
a flag signal, and the high and low altitude set GHz with a minimum peak pulse power output of
indexes (or bugs). The face of the indicator is 46 dBm and a variable pulse width from a minimum
shown in figure 1-3. of 25 to a maximum of 75 nanoseconds depending
on altitude. From zero to 725 feet the pulse
d. The output pins from the output connector width varies linearly from its minimum value to
contain signals to drive a remote indicator. Both its maximum value. From 725 to 1,500 feet the
analog and digital signals are available to drive the pulse width remains constant at its maximum
remote indicator. The transmitter port and receiver value. The input voltage requirements of the
port connectors also exit through the rear cover. cavity are 5.7 to 5.9-vdc filament voltage and
600v plate pulse peak voltage. The detector
mount assembly contains an RF-type diode to
detect a portion of the transmitted energy
1-8. IRT COMPONENTS. pulse to be used as the basic timing signal for
the system. The detector mount contains
Components of the IRT are described below. an SMC-type connector.
1-3
TM 11-5841-284-23&P
1-4 Figure 1-2. Receiver-Transimitter, Height Indicator - Installation Drawing
TM 11-5841-284-23&P
balanced stripline detector, and a local oscillator quency transients on the power lines from inter-
consisting of a transistor oscillator and a resonant fering with the operation of the altimeter.
cavity. The receiver module contains an RF TNC
connector that mounts directly to the rear panel
and a printed circuit board connector that inter- (b) A micro-electronic voltage regu-
faces directly to the tracker. lator, in conjunction with a driver circuit and a
series switching transistor, is used in the regulator
to obtain adequate regulation of the input voltage.
Also employed in the power supply is an over-
3. Power Supply Module. The power sup- voltage protection circuit. This circuit mainly
ply module construction is similar to the trans- consists of a transistor control circuit, a diode,
mitter module, utilizing a chassis which mounts and a current limiting resistor.
directly to the rear panel. Two printed circuit
boards containing all of the interfacing connectors
(signal, power, and auxiliary) and the electronic (c) The dc-to-dc voltage converter con-
components mount in the power supply chassis. sists basically of two switching transistors, a power
The power supply module is broken down into five transformer, and a square hysteresis transformer
main elements: EMC filtering circuity, regulator that determines the frequency at which the voltage
circuitry, over voltage protection circuitry, voltage converter oscillates. This frequency is approximate-
converter, and power supply filtering circuity. ly 16 kHz. The power transformer core is made of
a high permeability ferrite material. The primary
is center tapped. The potential at the center tap is
the regulated dc supply voltage. The other two
(a) The EMC filtering circuitry consists primary leads connect to the collectors of the
of two low-pass L-C filters that inhibit high fre- switching transistors.
1-5
TM 11-5841-284-23&P
(d) The filter circuitry consists of both 4. Tracker Module. The tracker module
L-C and R-C circuits. These filter circuits reduce is a series of five serially-stacked printed circuit
transient and ripple voltages on each of the five cards which, when connected together by four
dc voltages generated by the power supply. screws, plug directly into the indicator analog
board, the receiver, the transmitter, and the power
supply. The power supply voltages and signals are
(e) The regulator is located on one transferred from card to card by means of pins
printed circuit board and the inverter and rectifiers which serve to interconnect all cards together.
are located on the other board. These boards are The basic design of the tracker module is a closed
electrically connected together by a printed circuit loop, second order, leading-edge signal processor.
board connector. Both these boards are then
fastened to the power supply chassis by three
screws. Printed circuit board Al contains a printed b. Indicator Assembly. The indicator assem-
circuit board connector that is used to interface bly consists primarily of an indicator subassembly
with the main interconnect board (tracker card and bezel structure subassembly. The display
Al). The power supply voltages and input/output elements and the high and low altitude limit
signals from the power supply are dispersed to the potentiometers with their associated switches,
various IRT modules. knob shafts, and gears, are assembled to die cast
1-6
TM 11-5841-284-23&P
structures which become the mechanical module. which rotates about 35 degrees when energized.
The addition of the electronic card modules con- The electrical connections from the components
taining the display circuitry and the warning are hard-wired into the interface card.
system circuitry forms an entire indicator sub-
assembly. Connections from the boards to the
display elements are made by pins and sockets so
that true plug-in modular construction is achieved. 3. Dial Assembly. The dial assembly
The indicator subassembly is fastened into the contains the dial face, off switch, HI and LO SET
bezel structure which contains the cover glass indexes (or bugs), and the contrast enhancement
and lighting assembly. The knob shafts protrude filters for the warning lights and digital displays.
through and are sealed at the bezel face and the The dial structure is a die cast aluminum part and
knobs, with their integral clutch mechanisms, provides for the following: dial face printing,
are assembled to the shafts with setscrews. Rear- bearing surfaces for ring gear and drive pinions,
extending pins on the indicator assembly mate mounting for ring gear assembly, windows for HI
with sockets on the RT unit to provide the and LO warning display, locating features for
necessary interconnection. alignment of dial, LEDs, knob shafts, and display
windows for the digital readout. The dual bug
assembly is a molded plastic assembly. The bugs
are molded with a ring gear. Both bugs run in the
1. Indicator Subassembly. The indicator same plane and cannot pass one another. A pinion
subassembly is of rugged construction employing assembly engages directly with the gear on the
a mounting plate onto which the torque motor is multi-turn potentiometers. The LO bug actuates
fastened. The mechanical frame assembly con- the on-off switch via a cam when the bug rotates
taining the rebalance potentiometer, high-low set down below and past the zero graduation. The dual
potentiometers, test switch, flag motor, and bug assembly is attached to the dial with two
associated gearing is fastened to the motor mount- screws.. However, six additional screws go through
ing plate. Standoffs, spacers, and brackets are the assembly when it is mounted onto the mechan-
also utilized for mounting the electronic cards ical assembly.
and dial assembly to the main frame.
1-7
TM 115841-284-23&P
1-8
TM 11-5841-284-23P
Figure 1-4. Antenna Characteristics
1-9
TM 11-5841-284-23&P
1-10
TM 11-5841-284-23&P
Indicator/receiver/transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 watts
Weight:
Indicator/receiver/transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 pounds
Change 1 1-11
TM 11-5841-284-23&P
1-12
TM 11-5841-284-23&P
CHAPTER 2
OPERATING INSTRUCTIONS
95-9685/6-1
SM-A-707991
2-1
TM 11-5841-284-23&P
2-2
TM 11-5841-284-23&P
2-4. PACKAGING OF THE IRT, THE REMOTE 15 inches long. For the remote indicator,
INDICATOR, OR THE ANTENNA. a carton 13 inches long is adequate. A carton
9 inches square and 5 inches deep is adequate
If an original shipping container for the IRT, the for the antenna. )
remote indicator, or the antenna is not available,
perform the following steps to package a unit c. With approximately three inches of poly-
for shipment to the manufacturer: urethane foam cushioning material in the bottom of
the carton, center the wrapped unit in the carton
(see figure 2-3) and secure the unit in place with
a. Individually wrap the unit in polyethylene additional polyurethane foam material.
film plastic.
d. Cover the unit with at least three inches of
b. Obtain a corrugated cardboard shipping polyurethane foam material, filling all voids in the
carton that is large enough to permit at least three carton.
inches of cushioning material on all sides of the
unit. (The shipping carton for the IRT must be e. Close the carton, then seal the carton using
at least nine inches deep, nine inches wide, and reinforced tape.
2-3
TM 11-5841-284-23&P
unreliable while power is applied, the OFF flag system, the OFF flag moves into view and the warn-
moves into view, the dial pointer moves past the ing lamps and the digital readout are blanked; how-
1500-foot marker to a position behind the dial mask, ever, the dial pointer stops at any point on the dial.
and the warning lamps and the digital readout are The pointer remains at or near the last valid reading
blanked. When power is lost or removed from the at the time power was lost or turned off.
Table 2-1. Functions of Controls and Indicators
Control or
Indicator Function
LO warning lamp Lights whenever dial pointer goes below the setting
of the LO SET index.
HI warning lamp Lights whenever dial pointer goes above the setting
of the HI SET index.
OFF flag Moves into view whenever the device loses track
while power is applied.
2-7. GENERAL. past the zero marking on the dial. The dial pointer
moves past the 1500-foot marker to a position be-
Operating instructions for the altimeter system in- hind the dial mask, indicating that system power is
clude pre-flight operations, in-flight operation, and on. Normally the LO warning lamp flashes and the
system power off procedure. Information is in- OFF flag flickers when power is initially applied to
cluded covering special situations that can occur in the system. If the dial pointer is behind the mask
flight. This material assumes that initial power on when the system is first turned on, it momentarily
operation is part of normal preflight prior to take- comes into view before being driven behind the
off . dial mask again.
2-6
TM 11-5841-284-23&P
1. Press and hold the push-to-test knob. Rotate the LO SET knob counterclockwise until
The dial pointer indicates between 900 and 1100 the LO warning lamp goes out and the OFF flag
feet, and the digital display indicates between 900 comes into view. In a dual installation, ensure that
and 1100 feet. The LO warning lamp goes off, and both the IRT and the RI are turned off.
the HI warning lamp goes on.
2-11. SPECIAL OPERATIONAL SITUATIONS.
NOTE The following information covers certain general
operational situations which often give rise to
The dial pointer and digital display questions concerning the altimeter set.
indications will deviate farther from
nominal (1000 feet) on aircraft instal- a. Sling Loads. The antenna location in heli-
lations with exceptionally long RF copters which carry sling loads has been selected
cables. to-minimize the radar return signal from the load.
The altimeter system operates normally with small
compact loads suspended on a short cable. How-
2. Release the push-to-test knob. The ever, large loads suspended on a long cable rep-
system returns to the initial conditions. resent a strong near-range target, and the system
will probably track the load continually instead
f. HI SET Index. Reset the HI SET index to of tracking the ground. Between these two ex-
the altitude at which a warning is desired. In a tremes, the system intermittently tracks the load
dual installation, set the HI SET indexes on both and the ground, especially during hookup
the IRT and the RI. and discharge of the load. During forward flight,
the system can be expected to generally operate
normally.
2-9. IN-FLIGHT OPERATION,
The altimeter set indicates ground clearance up to b. Operation Over Wooded Areas. Some fac-
1500 feet. Final stabilization is not required prior tors which affect the altimeter system’s operation
to the start of a mission, since the drift errors are over trees are the density of the trees, the speed of
small and outputs are within specified limits within the aircraft, and whether the trees are bare or in
two minutes after power is turned on. As altitude full foliage, Over densely foliaged trees, the system
increases above the setting of the LO SET index, reads to the tops of the trees; however, over sparse
the LO warning lamp goes off and remains off as bare trees at very low airspeeds, the system reads
long as the aircraft remains above the index setting. the range to the ground unless a tree happens to be
When the aircraft climbs above the setting of the directly beneath the antennas. Operation at higher
HI SET index, the HI warning lamp lights and re- airspeeds over sparse trees results in a relatively
mains on until the aircraft descends below that stable readout, with a value representing the dis-
setting. tance to about half the average tree height.
2-7
TM 11-5841-284-23&P
2-8 Change 1
TM 11-5841-284-23&P
CHAPTER 3
ORGANIZATIONAL MAINTENANCE
Section I. GENERAL
3-1. Tools and Equipment and systematically so that defects may be discov-
No special tools or equipment are required at the ered and corrected before they result in serious
organizational level for maintenance of the altim- damage or failure. The preventive maintenance
eter system. checks to be performed as a part of the regular
aircraft system checks are provided in table 3–1.
3-2. Preventive Maintenance Defects discovered during operation of the system
To help ensure that the altimeter system is always shall be noted so that corrective action can be
ready for operation, it shall be inspected regularly taken.
Item to be Paragraph
Inspected Procedure Sequence
Cover glass on IRT and RI Inspect cover glass for breakage or cracking and for clean- None
liness. Clean if necessary with a soft, lintless cloth and
isopropyl alcohol (Federal Specification TT–I–735).
Cabling between IRT, RI Inspect all cabling for damage and connector tightness. None
and antennas Replace or repair as necessary. Be sure connectors at
antennas are safety wired. The R?? connectors at the
IRT may be safety wired to each other.
Entire altimeter system Check the system operation by performing the pre-flight Refer to paragraph
test procedure. Replace or calibrate components as nec- 3–3 for procedure.
essary.
SET knobs on IRT and RI Check for looseness, breakage, or bent shafts. Check slip None
clutch operation.
Change 1 3-1
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Applicable Test
Paragraph Tests Minimum Standard Date
3-2
TM 11-5841-284-23&P
Applicable Test
Paragraph Teds Minimum Standard Date
Dial pointer -5 ft to +5 ft
HI warning lamp On
3-4f Dimming Test
3-3
TM 11-5841-284-23&P
The troubleshooting chart in table 3–3 is based ter Set is covered by a manufacturer’s
upon symptoms which may be observed during warranty and should be returned to the
preventive maintenance checks as well as during manufacturer for any repairs in accord-
normal operation. Any malfunction that is beyond ance with the latest issue of SB 11–642
the scope of organizational maintenance shall be for this equipment. Prior to the war-
referred to direct support maintenance. ranty expiration, any attempt to repair
the AN/APN–209(V) by anyone other
NOTE
than the manufacturer is unauthorized
The AN/APN–209(V) Electronic Altim- and will void the warranty.
3-4 Change 1
TM 11-5841-284-23&P
3-6. PREVENTIVE MAINTENANCE CHECKS. 2. Connect the aircraft cables to the pro -
per connectors on the IRT. There will be three
Perform the maintenance checks described in para- or four cables to attach, depending on the require-
graph 3-2 during the scheduled aircraft systems ment for a remote indicator or ancillary equip-
checks. ment. Apply power, turn the equipment on, and
check zero calibration. Adjust if necessary.
3-7. TROUBLESHOOTING.
3. Carefully slide the IRT into the mount-
Perform the troubleshooting procedures in para- ing hole paying special attention to access tabs on
graph 3-5 whenever the preventive maintenance right side.
checks indicate that a problem exists, or whenever
a fault appears during operation of the system, 4. Fasten the IRT securely to the aircraft
instrument panel using the four no. 8-32 machine
3-8. PRE-FLIGHT TESTING. screws and flat washers.
Pre-flight test procedures for the IRT are provided 3-10. ZERO CALIBRATION CHECK.
in paragraph 3-4 as part of the system test. These
procedures shall be performed: The zero calibration shall be verified whenever an
IRT is installed in the aircraft. If the calibration is
a. Before each flight. not within tolerance, the IRT shall be readjusted.
Check the zero calibration and readjust, if neces-
b. Whenever an IRT is installed or a cable is sary, as follows:
disconnected from the IRT.
a. Check that cockpit lighting power and
c. Whenever the zero calibration procedure is aircraft power are applied to the IRT. Adjust
performed. display dimming control for full brightness.
d. During the scheduled aircraft systems b. Turn on the IRT with the LO SET knob.
checks. The IRT shall go into a track condition within 2
minutes. The off flag shall disappear, the dial
3-9. IRT REPLACEMENT. pointer shall display 0 ± 5 feet, and the digital
display shall indicate 0 to +3 feet.
a. Removal of the IRT. Remove the IRT from
the aircraft as follows. Be sure that cockpit c. Wait five minutes until the altimeter system
lighting power and aircraft power to the IRT completely warms up and then recheck the display.
are turned off.
d. If either the pointer or the digital display
1. Remove the four no. 8-32 machine does not read within the specified tolerance, read-
screws and flat washers that fasten the IRT in the just the IRT as follows:
aircraft.
1. Remove the four no. 8-32 screws and
2. Carefully pull the IRT forward until flat washers that fasten the IRT to the instrument
the cables and connectors are exposed. panel.
3. Disconnect the cables from the IRT. 2. Carefully pull the IRT forward until the
There will be three or four cables attached, zero adjust access tabs (figure 1-2) are accessible.
depending on the requirement for a remote indi-
cator or ancillary equipment.
NOTE
4. Enter the appropriate removal data on
the label on the IRT (see figure 3-l). The analog and digital adjust screws
are each covered by access tabs.
b. Installation of the IRT. Install the IRT in
the aircraft as follows. Be sure that cockpit 3. Twist tab to side to provide access and
lighting power and aircraft power to the IRT insert a small blade screwdriver into the analog
are turned off. adjust screw slot and while watching the pointer,
adjust for 0 ± 5 feet. Twist tab back over access
1. Enter the appropriate installation data hole.
on the label on the IRT. If there is a post card
attached to the IRT, fill in the installation data and 4. Repeat step 3 for the digital adjust
mail the card. screw, adjusting the display for 0 to +3 feet.
3-5
TM 11-5841-284-23&P
INSTALLATION/REMOVAL DATA
A/C A/C DATE A/C HRS DATE A/C HRS
TYPE NO IN IN OUT OUT
95 9685/3-1
SM-A-707992
5. Reinstall the IRT into the instrument e. Perform the pre-flight test in paragraph 3-4.
panel.
Organizational maintenance of the RI consists of Pre-flight test procedures for the RI are provided
performing the following tasks when applicable. in paragraph 3-4 as part of the system test. These
procedures shall be performed:
a. Preventive maintenance checks.
a. Before each flight.
b. Troubleshooting.
b. Whenever an RI is installed or a cable is
c. Pre-flight testing. disconnected from the RI.
3-6
TM 11-5841-284-23&P
2. Remove the four no. 8-32 machine 1. Enter the appropriate installation data
screws and flat washers that fasten the RI in the on the label on the RI. If there is a post card
aircraft. attached to the RI, fill in the installation data
and mail the card.
3. Carefully pull the RI forward until the
aircraft cable connectors are exposed. Disconnect 2. Be sure that aircraft power to the sys-
the aircraft cables from the RI. tem and cockpit lighting power are turned off.
b. Installation of the RI. Install the RI in the 4. Fasten the RI securely using the four
aircraft as follows: no. 8-32 machine screws and flat washers.
1. Remove the 12 no. 8-32 flat head 4. Tighten the screws so that the antenna
machine screws from the antenna perimeter. is securely fastened.
3. Remove the safety wire from the Perform the pre-flight test in paragraph 3-4 after
connector. replacing an antenna.
CHAPTER 4
FUNCTIONING OF EQUIPMENT
4-1
TM 11-5841-284-23&P
4-2 Figure 4-1. System Block Diagram
TM 11-5841-284-23&P
adjustable over the entire altitude range, and a altimeter begins with the transmitter PRF genera-
mechanical interlock prevents crossover of the bugs tor. A pulse from the PRF generator triggers the
on the display face. transmitter modulator, causing it to generate a high
voltage pulse to energize the oscillator cavity, which
emits a pulse of radio frequency energy through the
c. Whenever the indicated altitude on the transmitter antenna. A portion of the RF pulse is
analog display drops below the low altitude trip picked off by the to detector in the oscillator cavity
point setting, the low altitude warning light is acti- and sent to the to amplifier.
vated and a solid-state switch provides a path to
ground to the appropriate pin on the output con- b. The to pulse is amplified to a level which
nector for external use such as connection to air- will trigger the ramp multivibrator, which then gates
craft warning lamps, relays, or other systems. When- the sawtooth generator to produce a linear ramp,
ever the indicated altitude on the analog display -10 to +10.5 volts and zero to 3 microseconds maxi-
goes above the high point setting, the high altitude mum duration depending on the instantaneous
warning light is activated and a solid-state switch value of the sweeping internal range voltage at
provides a path to ground to the appropriate pin on comparison, and repeating at approximately 6,000
the output connected for external use. Hz (frequency of the PRF generator). The start of
each pulse is the time (to) reference, and the instan-
taneous voltage of the linear ramp is directly pro-
d. Depressing the HI SET knob actuates a portional to the elapsed time from the t o pulse.
functional self-test circuit in the RT. The RT sends The linear ramp is applied into one input circuit of
a simulated signal of 1,000 feet to the indicator the comparator.
which displays the information in a normal manner.
A pin at the output connector is provided such that c. When the transmitted pulse reaches the
the self-test feature can also be performed by ex- ground, a portion of the energy is reflected and
ternally connecting the pin to signal ground. part of the reflected signal is intercepted by the re-
ceiving antenna, amplified, demodulated, and
e. In the event of loss of track due to a severe presented to the range computer as a video signal.
pitch or roll maneuver or to operation beyond the The search generator at this time is sweeping the
range of the altimeter, the pilot is given an immedi- range integrator through its range of -10 to +10.5
ate indication of this condition. The altitude volts; which corresponds with zero to 1,500 feet.
pointer swings behind the no-track mask, and the This voltage output is applied as the other input to
digital readout is totally blanked, thereby eliminat- the comparator in addition to the linear ramp vol-
ing any chance of the pilot reading an erroneous tage (see figure 4-3).
altitude. In addition, a flag comes into view during
a no-track condition to further indicate unreliable
operation, and both the high and low altitude warn- d. The comparator output is a pulse which
ing functions are inhibited. The indicator incorpor- occurs when the ramp voltage equals the internal
ates integral red lighting for illumination of the range voltage. At the instant both voltages are
instrument display which operates from a separate equal, the comparator conducts, supplying a pulse
5-volt lighting power input. Dimming of the inte- which triggers the gate generator to produce a track
gral lighting is externally controlled. Provision for gate pulse. If the internal range voltage was con-
external dimming of the high and low warning stant, as in the tracking mode, the gate pulses
lights is achieved by returning the control signal to should occur at the same time delay interval from
a separate zero to 28-volt line. This same voltage the to pulse. However, in the search mode the in-
is also used as the dimming control for the numeric ternal range voltage is rising at a linear rate (3 cy-
readout. Control circuitry is arranged so that when cles per second). Each linear ramp voltage there-
the external dimming voltage is turned to zero, the fore intersects the internal range voltage about 6
warning lights may be visible only through night- nanoseconds later in time with reference to the to
vision goggles, and the digital display is completely pulse. Output of the gate generator thus becomes a
off . train of delayed pulses, each having increased delay
from the t o pulse (see figure 4-3). If the gate
4-4. RECEIVER-TRANSMITTER OPERATION. pulses were observed on an oscilloscope, the pulses
would appear to move outbound from the to pulse
The following description of the search and acqui- during the outbound sweep of internal range and
sition sequence is in reference to the block diagram, inbound during retrace.
figure FO-1, and the pulse sequence diagram, figure
4-2. e. The track gate is opened by the leading
edge of each gate pulse, and is closed when the trail-
a. After an initial delay to allow transmitter ing edge passes. If no video pulse occurs while the
filament to warm up, the operating sequence of the gate is opened, the gate generator pulses continue
4-3
TM 11-5841-284-23&P
4-4
TM 11-5841-284-23&P
Figure 4-3 Track Gate Slew Action During Search
4-5
TM 11-5841-284-23&P
to increase in delay time, until the gate pulse delay (step 1 in figure 4-2), current drive to the post de-
is about the same as the delay time of the leading tection integrator is lost. The track/no-track ampli-
edge of the video pulse. The pulses begin to over- fier provides a no-track signal to the memory hold
lap and a current is produced which is summed with circuit which then begins a 200-millisecond total
the reference current at the rate integrator. When delay cycle. The track/no-track amplifier also pro-
the area of overlap (see figure 4-4) results in current vides a voltage to open the input to the range inte-
equal to the reference current, the video pulse re- grator. If the video pulse returns before the 200-
presents a target within the tracking capability of millisecond memory time elapses and provides the
the altimeter. required energy to the post detection integrator
and the track/no-track amplifier, the memory hold
f. If the video signal holds for the required circuit remains energized and tracking resumes. If
charging interval (1 millisecond), the track/no track the video pulse does not return (step 2), the memory
detector circuit activates the memory hold circuit, hold circuit de-energizes. This removes the inhibit
stops the search generator, and closes the switch voltage from the search generator and removes the
that connects the rate integrator to the range inte- drive signal from the l-second delay circuit. After
grator. The memory hold circuit closes the switch approximately a l-second delay, the circuit drives
connecting the analog altitude amplifier to the in- the analog altitude voltages to -13 ± 2 volts and the
ternal range and switches the l-second delay circuit auxiliary analog altitude voltage to 0.6 ± 0.3 vdc
which immediately activates the track reliability and energizes the reliability circuit to give a no-track
signal. indication. The search generator starts at the
expiration of the 0.2-second memory hold period
g. When in the tracking mode, the rate inte- and sends a pulse to the range integrator to drive
grator assumes control of the range integrator. Cur- its input to zero (step 3). The search generator
rent output of the post-detection integrator (PDI) output then reverses in polarity allowing the range
circuit due to the video signal input is summed with generator to sweep to its maximum voltage (step 4),
the offset current at the input of the rate inte- retrace (step 5), and again sweep to maximum
grator. If the PDI circuit is producing less than voltage (step 8). During the retrace sequence a
8.3 microampere of current, the offset current search generator pulse is applied to the memory
is greater. This causes the rate integrator to drive hold circuit to inhibit the possibility of a video
the range integrator to an increased altitude range, pulse being acquired during retrace. This ensures
resulting in higher range voltage. This moves the that the system tracks only the leading edge of
track gate outward to a position of greater overlap the video pulse. The internal range voltage
with the video pulse leading edge, increasing the continues sweeping until the track gate pulse again
post detection integrator current. If the current is overlaps a video pulse (step 8). The track/no-track
greater than 8.3 microampere, the range integrator amplifier recharges to its fully charged level, resets
is driven to a lower internal range voltage, causing the memory hold circuit, and stops the search
the track gate pulse to move inbound in time to a generator. The tracker again locks in the tracking
position of decreased overlap. logic (reliability signal) and the signal output
circuits are enabled.
h. When the track gate current balances the
offset current at the rate integrator input, the rate k. In the tracking mode the output of the AGC
integrator output goes to zero. With no drive out- integrator supplies the AGC control voltage to the
put, the range integrator holds at the level it reached IF amplifier. The AGC voltages maintain a con-
when the input was balanced. The internal range stant amplitude video pulse on the video buss for
voltage output of the range integrator then is exact- use by the track gate amplifier and the TAGC in-
ly proportional to the altitude of the received video tegrator. Below 110 feet, the SRC will limit system
signal. gain to a value less than that which would permit
tracking of leakage signals from the antennas or
i. When the received signal begins to change aircraft appendages. During search or under low
in response to terrain changes or aircraft altitude signal conditions, maximum gain is controlled by
changes, the video pulse moves to a position of the NAGC circuit which is summed into the AGC
greater or less overlap with the track gate pulse, amplifier with the TAGC signal. This circuit detects
causing the processes previously discussed to be re- the noise peaks and applies an output to the input
peated to move the gate pulse in the direction re- of the AGC integrator. The NAGC signal prevents
quired to maintain track. The system can maintain the system gain from increasing to a point at which
track with rates of altitude changes greater than the IF amplifier would cause the tracking circuits
2,000 feet per second. to lock on noise.
4-6
TM 11-5841-284-23&P
95-9685/4-5
Change 1 4-7
TM 11-5841-284-23&P
4-8
TM 11-5841-284-23&P
tuned resonant, cavity oscillator mixer. The L.O. c. Tracker Module. Tracker module functions
cavity’s resonant frequency is 4,300 MHz. The are shown in figure FO-1. The range computer net-
mixer contains a bandpass filter and a pair of work provides the tracking loop which maintains a
matched crystal diode detectors. The bandpass leading edge track for ground return pulses and pro-
filter operates in the mixer input, providing a signal duces altitude signal outputs proportional to height
input bandwidth of 200 MHz. This wide bandwidth above terrain. Figure 4-6 is a block diagram of the
is required so that the rise time of the return pulse basic tracking loop in the range computer. The
leading edge is not degraded. Maximum level of the time reference of the tracking loop is the to pulse.
local oscillator signal is about 3 milliwatts. The The pulse is detected at the transmitter oscillator
local oscillator signal heterodynes with the received cavity and is applied to the t o amplifier. The t o
pulses in the stripline circuit employed in the mixer. pulse is inverted and amplified, and the amplified
The crystal diodes demodulate the resulting beat pulse is used to trigger the range computer
frequency, producing an output consisting of over- ramp generator which develops an accurate linear
lapping video pulses, with amplitude and polarity ramp voltage proportional to elapsed time. The
depending on the phase relationship between the precision ramp is compared to a voltage referred
received echo pulses and local oscillator signal. The to as internal range. When the ramp voltage is
IF amplifier operates as a high gain video amplifier. equal to the internal range voltage, a pulse called
It receives the bipolar video output signals from the the track gate is generated. The time interval from
mixer and amplifies these signals through five ampli- the to pulse to the track gate pulse is controlled by
fier stages. The bipolar sign-al is detected, amplified the voltage level of the internal range signal. The
in the video amplifier, and delayed by a 225-nano- RF path delay is the time which it takes for the
second delay line. The pulse is delayed so that the transmit pulse to travel to the ground and back to
precision ramp in the tracker has sufficient time to the receiver. When the RF path delay and the range
start, thereby - reducing nonlinearity errors at the time delay (to pulse to track gate pulse) are equal,
lower end of the timing ramp. The output from the internal range voltage is proportional to altitude.
the delay lines goes to ‘the video amplifler in the If a video pulse is present during the time the gate is
tracker module. Overall gain of the IF amplifier open, the pulses overlap, allowing the overlapped
and video amplifier is approximately 96 dB. There portion of the video pulse to be applied to the post
are two gain controls for the IF amplifier: an AGC detection integrator (PDI) (see figure 4-4). Output
and a sensitivity range control (SRC). These two of this circuit is a current called the tracking error
gain controls are summed together in the tracker current which is applied as one of two inputs to the
module and control the gain-of the first four IF rate integrator. The other input to the rate integra-
amplifier stages. The AGC circuitry controls the tor is fixed off-set current of opposite polarity to the
mean amplitude of the video pulse. The SRC cir- tracking error current. The rate integrator therefore
cuitry controls the gain of the IF amplifier as a will have a zero output when the opposing currents
function of altitude. Signal returns other than the balance, and will provide drive current to the range
ground terrain such as leakage and from landing integrator when one of the currents is greater. The
gears, appendages, rain, and sling loads are suffi output of the rate integrator is the input to the
ciently strong so that the RT could track them. All range integrator, driving it through its range (-10 to
these returns occur at very near zero range except +10.5 vdc). When the output of the rate
for the rain and cloud returns. Trackable signal re- integrator is nulled due to balancing of its input, the
turns from rain and clouds do not occur at-ranges range integrator stops sweeping, holding its voltage
greater than 100 to 125 feet. Leakage targets result output constant at the level it had when the pulses
from direct coupling from the transmitter module overlapped. As long as the pulses remain over-
to the receiver module and from the transmitting lapped, comparison occurs at the same time for each
antenna to the receiving antenna. Internal leakage recurring pulse and the gate pulse delay remains the
is typically 10 to 20 dB less than antenna leakage. same. If the altitude increases, the track gate and
All the undesirable signals are at least 20 dB less video pulse overlap decreases which decreases the
than the minimum ground return signal from corre- track error current. The net input to the rate inte-
sponding ranges. The SRC control is set to permit grator therefore becomes positive and its output
tracking of the ground return signals at low altitudes becomes negative. The internal range voltage there-
with AGC controlling IF gain. The SRC keeps the fore increases, the point of comparison occurs later,
IF gain below the level that would permit acqui- and the track gate pulse occurs later, following the
sition of the undesirable signals when the system video pulse change. Conversely, if the altitude de-
is in the search mode. Fro-m zero to 50 feet, the creases, the video pulse occurs sooner, the overlap
SRC has maximum control in reducing the gain of increases, the track error current increases, the
the IF amplifier. From 50 to 110 feet the SRC con- rate integrator output becomes positive, and the
trol decreases lineally. At approximately 110 feet, range integrator output, or internal range voltage,
the SRC is no longer controlling the IF gain. The decreases. The comparison point therefore occurs
AGC is active from zero to maximum range. The eariler on the saw-tooth ramps and the gate pulses
bandwidth of the IF amplifier is 15 megacycles. occur earlier, following the video pulse change. In
4-9
TM 11-5841-284-23&P
4-10 Figure 4-6. Basic Track Loop
TM 11-5841-284-23P
this manner the track gate is able to correctly posi- track gate pulse and video target pulse inputs. The
tion itself in relation to the leading edge of the pulse amplifier stage receives the signal pulses from the
from the nearest terrain at rates of altitude change video amplifier. The track gate circuit is controlled
to 2,000 feet per second and greater. by the gate generator. With no input from the gate
generator, the track gate circuit provides a low
d. Tacker Module Networks. The following impedance to ground and no video pulse can pass
paragraphs discuss the functions of the tracker into the amplifier. When a pulse is produced by the
module. gate generator, the track gate circuit is opened for
the duration of the gate generator pulse (about
1. Ramp Multivibrator. This ramp multi- 30 nanoseconds). If a video pulse occurs during
vibrator is triggered by the output of the t o this time, the track gate will pass as much of the
amplifier and controls the start and reset time of video pulse to the error current amplifier as is
the ramp saw-tooth generator. overlapped by the gate pulse. Output current of
the post-detection integrator is proportional to
2. Ramp Generator. The ramp generator the area of overlap of the two pulses (see figure
is an integrator controlled by the ramp multi- 4-4). This output current is applied to the rate
vibrator. It provides a linear (0.1 percent) saw- integrator.
tooth ramp voltage as a function of time. The
output saw-tooth wave, started by the t o pulse, 6. Rate Integrator. The rate integrator is
sweeps from -10.5 to maximum volts in approxi- an operational amplifier with resistive-capacitive
mately 3 microseconds. The saw-tooth pulses have feedback. It integrates the current proportional to
a repetition rate of 6000 Hz (see figure 4-3). the degree of overlap of the track gate and video
target pulse. The feedback loop causes the output
3. Comparator and Gate Generator. The of the rate integrator to change lineally whenever
comparator consists primarily of a zero offset a current is applied to its input. A fixed offset
circuit and a constant current source. The gate current is maintained in the input of the rate
generator comprises a blocking oscillator, a delay integrator. When insufficient signal is present to
circuit, and two pulse driver stages. The compara- balance the offset current of the PDI integrator,
tor circuit compares the instantaneous voltage of the rate integrator output becomes positive. If the
the linear ramp output of the ramp generator with signal current exceeds the offset current, the rate
the internal range voltage from the-range integrator integrator output becomes negative. When the
and triggers the gate generator at the point where input current and the offset current are equal, the
the rising ramp voltage equals the internal range rate integrator output will be zero. The rate inte-
voltage (see figures FO-1 and 4-7). The gate genera- grator thus senses the direction and rate of change
tor, at this time, generates three gate pulses: a of the target signal movement. The output current
narrow (30 nanoseconds) track gate pulse, a digital of the rate integrator is applied to the range
stop pulse, and a wide (130 nanoseconds) TAGC integrator as a driving signal during tracking
gate pulse which coincides with the digital stop conditions. If no-track conditions prevail, the
pulse. The track gate pulse is applied to the track memory control switch is open, presenting a high
gate where the amount of overlap between this impedance to the range integrator. This high
pulse and the video pulse is converted into a track impedance path between the rate and range inte-
error current by the post-detection integrator grators maintains the charge on the range
(PDI) which, subsequently, determines the direc- integrator and feed-back capacitor and the range
tion and rate of change of the internal range voltage is held at the tracking level for a prede-
voltage. The TAGC gate is supplied to the auto- termined time.
matic gain control loop where it is used to deter-
mine the IF amplifier gain necessary to maintain 7. Range Integrator. The range integrator
constant average-amplitude video pulses during the is an operational amplifier with capacitive feed-
tracking. back. It receives voltages, proportional to rate,
from the rate integrator. It integrates these voltages
4. Video Amplifier. This circuit is a wide to develop voltages proportional to range. With
band amplifier which receives and amplifies the driving current from the rate integrator, the range
positive video pulses from the IF amplifier for integrator output can be adjusted from -10 to +10.5
input to the post-detection integrator. vdc. When the rate integrator output is zero due to
a target signal input, the range integrator output
5. Error Current Amplifier and Post remains at the voltage level it reached at the instant
Detection Integrator. The error current amplifier the rate input became balanced. If the rate inte-
contains a gate circuit and an amplifier stage. The grator input was not balanced, the range integrator
post-detection integrator is an R/C network which output would adjust its voltage at a point between
operates as an integrator to provide an output -10 and +10.5 vdc, corresponding to 0 to 1,500 feet
current that is a function of the overlap of the in order to adjust the rate integrator output voltage
4-11
TM 11-5841-284-23&P
95-9408/3-8
4-12
TM 11-584l-284-23&P
the amplifier is a positive voltage. This voltage forces zero feet) to maximum altitude value (1,500 feet)
the memory switch between rate integrator and the and then back to the minimum, recycling continu-
internal range integrator to open and the internal ally during the no-track condition. The search
range is isolated from the rate integrator. Also, the generator also inhibits the memory hold circuit
output of this amplifier drives the memory hold during retrace to prevent the tracking of video
circuit. When a video signal of sufficient amplitude signals during the retrace period. During retrace,
is in time coincidence with the TAGC gate, the the search generator sets the SRC circuit to maxi-
TAGC integrated signal becomes greater than the mum to prevent locking on the antenna leakage or
reference voltage and the output of the track/no- on the aircraft reflections during retrace.
track amplifier becomes negative. The switch
between the rate integrator and the range inte- 16. Analog Signal Output Amplifiers. The
grator is closed and the memory hold circuit is altimeter contains two buffered linear analog out-
driven to the track state. put amplifiers. The amplifier that drives these two
amplifiers also drives the integral indicator meter.
13. Memory Hold Circuit. This circuit is an The two analog signals drive externally located
operational amplifier with a fast-charge, slow- circuitry in the remote indicator meter, and in the
discharge input network, the output of which equipment that is connected to the auxiliary out-
indicates the presence or absence of a target pulse put connector. Each of these output signals varies
suitable for tracking. The input to this circuit is from zero to -10.5 volts corresponding to zero to
from the track/no-track integrator which, in turn, 1,500 feet altitude (-7 mv per foot of altitude)
has its input from the TAGC amplifier. When the when the altimeter is tracking and also during the
integrator is charged to the turn-on point, the l-second memory delay. The input to the analog
memory hold circuit is actuated and the system signal output amplifiers is through a FET switch.
mode is switched from search to track. When the When the memory hold circuit reverts to a no-track
track/no-track integrator loses its pulse charge due condition, a signal causes the FET switch to open.
to signal fade or loss of track and switches to The analog output signals revert to a memory or to
no-track, the memory hold circuit provides a time the voltage just before loss of track occurred. After
delay so that tracking can resume if the signal a l-second delay, a signal from the l-second delay
reappears before the memory hold circuit delay has circuit drives the auxiliary analog output circuits to
elapsed. If the signal does not reappear, the +0.6 vdc, indicating a loss of track condition. The
memory hold circuit releases, removing the search remote analog output is driven to -13 ± 2 vdc. If
generator inhibit signal, and initiating the search the system regains a track signal before the 1-
mode. After the track/no-track integrator loses its second memory has elapsed, the memory hold
pulse charge, a signal is applied through the track/ signal will reconnect the internal altitude signal to
no-track amplifier to a switch that connects the the output amplifiers by energizing the FET
rate integrator to the internal range integrator. This switch.
signal actuates the switch and disconnects the rate
integrator from the internal range integrator. Thus, 17. Confidence Test Signal Circuitry. The
the internal range voltage cannot change until the confidence test circuitry checks the validity of the
signal is reacquired or the search cycle is started. auxiliary analog signal output during the push-to-
This signal also provides drive for the digital relia- test mode. During push to test, the analog signal
bility signal circuitry. voltage should be proportional to a test altitude of
1,000 ± 100 feet (-7.00 ± 0.70 vdc). The confi-
14. 1-Second Memory Delay Circuit. This dence test circuitry measures this analog voltage
delay circuit provides inputs to the reliability cir- and if the voltage corresponds to an analog signal
cuit and the analog signal output circuits. If the of 1,000 ± 100 feet, a confidence test signal is
video signal is lost for more than one second, the generated. This signal goes to the J2 output con-
l-second delay circuit will indicate a no-track nector located on the power supply module.
condition. The input to the l-second delay circuit
is from the memory hold circuit. The output from 18. Reliability Signal Amplifier. While the
the l-second memory delay circuit drives the ana- altimeter remains in track, the l-second delay cir-
log output signal voltages to the no-track condition cuit drives the reliability signal amplifier into a
after the l-second delay. track condition. During a no-track condition
(search condition) or one second after loss of
15. Search Generator. The search generator track, the reliability signal indicates a no-track con-
is a controlled multivibrator which alternately pro- dition. The external reliability signal is used by
vides positive and negative current inputs to the auxiliary equipment and the remote indicator.
range integrator when the memory hold circuit
indicates a no-track condition. These current in- 19. Memo ry Drive Circuitry. This circuitry
puts cause the internal range voltage to sweep from is driven by the memory hold circuit. It is used to
minimum search altitude value (approximately provide the reliability signal to the digital logic.
4-13
TM 11-5841-284-23&P
20. PRF Generator. The PRF generator radar feet, this represents 1 puke per 20 radar feet
consists of two monostable multivibrators, in (it takes 2.033 nanoseconds for electromagnetic
which the output of one is the input to the other. energy to travel a two-way path of one foot; i.e.,
The frequency of oscillation is approximately 6 one radar foot). The flip-flop opens the AND gate
kHz. The pulse width of one of the multivibrators and allows the clock pulses through. The output
is adjusted to approximately 2,030 nanoseconds. of the AND gate goes to a divide-by-80 counter,
This corresponds to 1,000 radar feet. Thus during where now one pulse equals 1,600 radar feet.
the push-to-test mode, this pulse is transferred to Also the flip-flop pulse triggers a divide-by-1600
the transmitter module where the trailing edge of counter. This counter is an accumulator and
this pulse is used to trigger the transmitter pulse. when it reaches 1,600 prf counts (1,600 stop
During push to test, the push-to-test signal blanks pulses) ‘the digital altitude counters are reset. Until
out the t0 reference pulse from the transmitter and the 1,600 stop pulses are accumulated, this counter
the leading edge of the PRF monostable pulse is is "ANDED" with the divided-by-80 counter. This
used to trigger the t 0 amplifier. changes the digital altitude scale factor from one
pulse equals 1,600 radar feet to one pulse equals
21. To Amplifier. The t0 amplifier ampli- one radar foot. The first 256 counts are deleted
fies the to reference from the transmitter or, when from the digital altitude word. This is because the
in push to test, the leading edge of the PRF mono- video pulse is delayed in the receiver IF amplifier
stable multivibrator pulse. The output of this and the video delay line (225 nanosecond). There-
amplifier goes to the ramp multivibrator. fore, the stop pulse, which is referenced to the
video pulse is also delayed. By adjusting the vari-
22. Push-to-test Circuit. The push-to-test able resistor, the stop pulse width is varied until
circuit gates the t0 reference pulse or the leading 256 counts have been reached. Thus the divide-by-
edge of the PRF multivibrator pulse to the t0 256 counter opens the AND gate after 256 pulses
amplifier. and the remaining pulses are sent to the digital
processor in the integral indicator. The four one-
23. Digital Signal Processor — General. The shots control the timing sequences in both the
digital signal processor (independently from the digital processors and the integral indicator. The
analog output signals), uses a time-to-digital con- line driver circuits buffer the digital altitude signal
version technique. At the time the transmit pulse is and enable pulse. These outputs are available to
generated, a reference pulse (t 0 pulse) is generated. drive a digital processor in a remote indicator.
This pulse sets a flip-flop in the digital signal pro-
cessor. A pulse that is time coincident with the
video return (digital stop pulse) resets the flip-flop. e. Power Supply Module. The power supply
The resulting pulse width is proportional to the functions are shown in the block diagram, figure
time involved for the transmit pulse to travel to the FO-1. The following paragraphs discuss the net-
ground terrain and back. This time is proportional works of the power supply module, shown on that
to the altitude of the aircraft. The time-todigital figure.
processor generates a pulse train that is propor-
tional to the flip-flop pulse width time. Each pulse 1. RFI Filter. The RFI filter assembly is
that is generated represents one foot of altitude. composed of a series of low pass current and volt-
age filtering networks. These filters are used to
24. Digital Signal Processor. The digital suppress EMI signals conducted on the +28-vdc or
signal processor converts the time between the power return lines.
start pulse (to) and the stop pulse (track gate) to a
digital binary word in which each pulse that is 2. Series Switches and Regulator Assem-
present represents one foot of altitude. The time blies. The regulator assembly senses the dc voltage
difference between the start and stop pulses is at the center tap of the power transformer. If this
proportional to the altitude. The start pulse sets voltage vanes to a voltage other than some pre-set
the J-K flip-flop high. The stop pulse triggers a voltage, the regulator assembly will turn the
monostable multivibrator which generates a stop switching assembly on or off to reset the trans-
pulse. The stop pulse gate width can be controlled former tap voltage to the pre-set value.
by adjusting a variable resistor. The trailing edge of
the variable pulse resets the flip-flop. The flip-flop 3. Overvoltage Protection. To protect
output is a pulse, the width of which can be against power supply failures, an overvoltage pro-
calibrated to zero set the numeric readouts in the tection circuit is incorporated. This circuit senses
integral indicator and the remote indicator due to the output of both the +15 volt and +5 volt power
varying installation requirements. The flip-flop supplies. If either supply exceeds its nominal volt-
pulse goes to one input of an AND gate. The other age by more than 20 percent, a transistor shorts
input to the AND gate is from a crystal controlled the base-to-emitter junction of one of the inverter
clock. The clock frequency is 24.58920 MHz. In switching transistors, stopping the inverter and
4-14
TM 11-5841-28423&P
reducing the output voltage. If such an overvoltage with a potentiometer wiper input as a feedback
occurs, the switching transistors will probably fail, signal. A combination of analog altitude signal
thus protecting the remaining circuitry. and motor drive feedback position the pointer
through a closed loop rebalance servo system.
4. Single Transformer Inverter. The in-
verter circuit consists of a single saturating c. Altitude Warning and Self Test Circuitry.
transformer to perform both the power transform= The altitude warning circuitry utilizes externally
ation and the inverter drive. The transformer has a controlled potentiometers and two slope gain con-
saturating ferrite core characteristic so that when trols, IC comparators, logic circuitry, solid-state
17 vdc is applied, the frequency of the inverter is switches, and 28 vdc lamps perform the follow-
16 kHz. At this frequency, the dc voltage on the ing functions:
primary is converted to a square wave on the
secondary. The power transformer has six second- 1. Pilot adjustment of high altitude trip
ary windings. The 6.6-volt output is taken from point.
one winding and is not rectified. A 2.49-ohm resistor
is placed in series with this voltage and then it is 2. Pilot adjustment of low altitude trip
used as the filament voltage for ‘the transmitter. point.
The +5 vdc and ± 15 vdc are derived from center
tap windings. Two other windings are used as feed- 3. Activation of a high altitude limit func-
back to sustain the inverter operation at 16 kHz. tion when the displayed altitude equals and/or
The last winding is used to derive +160 vdc for the exceeds the pilot adjusted limit setting, except if
transmitter module. system is in no-track condition.
4-6. INDICATOR ASSEMBLY OPERATION. 4. Activation of a low altitude limit func-
tion when the displayed altitude equals and/or is
The indicator assembly of the IRT processes the less than the pilot adjusted limit setting, except if
analog and digital altitude signals generated by the system is in no-track condition.
RT and displays the altitude information in two
forms. The dc analog signal is processed to drive a 5. The two slope gain control for the ana-
pointer to an index on a fixed dial scale corres- log signal compensates the trip point voltages the
ponding to the altitude of the input signal (the same as the dial scaling characteristics. The output
basic pointer position device is a closed loop servo of this amplifier is fed to two comparators. One
movement ). The digital serial word is decoded to comparator determines if the analog signal is below
seven-segment format and displayed on a four-digit the LO altitude trip setting. If it is, then the LO
electro-optical numeric readout. All power required warning light is illuminated. Another comparator
to operate the indicator assembly electronics is determines if the analog signal is greater than
provided by the power supply in the RT. Pilot -10.5 vdc. If it is, then the flag motor is deacti-
controls located on the front of the indicator in- vated and the flag will appear. This same signal is
clude system on-off, high and low altitude trip called a reliability signal which is used internal to
point adjust, and system self test. A functional the indicator. The comparator is the high warning
block diagram of the indicator assembly is pro- detector. If the analog signal exceeds the high
vided in figure 4-8. The basic functions are altitude trip setting and the reliability signal is
summarized below and discussed in order: analog valid, then the HI warning light is illuminated. If
two slop gain control, pointer positioning servo the reliability signal is invalid, then the high warn-
electronics, serial to numeric decoding and control ing light is not illuminated.
logic, numeric and warning lamp dimming control,
and flag warning circuitry. 6. Rotation of the LO SET knob on the
left side of the indicator bezel positions the LO SET
a. Analog Two Slope Gain Control. An iso- index to any desired low altitude trip point setting.
lated linear dc voltage (zero to -10.5 vdc) propor- In like manner, rotation of the HI SET knob on the
tional to an altitude range of 0 to 1,500 feet is fed right side of the indicator bezel positions the HI
into two IC operational amplifiers with the outputs SET index to any desired high altitude trip point
summed together. One amplifier fixes the gain for setting. The LO SET knob also is used as a device
the zero to 200 foot expanded portion of the power switch. When the LO SET index is rotated
dial scale and the second amplifier fixes the gain below zero, the power is removed from the system.
for the 200 to 1,500 foot condensed portion of the The HI SET knob is also used as a self-test knob.
dial scale. This dc output is fed to the input of the When the HI SET knob is depressed, the IRT is
pointer servo amplifier. placed in the self-test mode. The mechanization of
the indexes prohibits the LO SET index from pass-
b. Pointer Servo Amplifier. An IC operational ing the HI SET index and prevents the HI SET
amplifier circuit is mechanized as a motor drive index from being set below the LO SET index.
4-15
TM 11-5841-284-23&P
4-16 Change 2 Figure 4-8.
TM 11-5841-284-23&P
7. The solid-state switches which control 4. Aircraft power to the system is lost.**
the warning lights also have individual outputs
available at the connector. Those outputs are * Dial pointer is driven past 1500 feet to behind
capable of sinking 80 ma from an external source the no track mask.
of up to 50 vdc. ** Dial pointer remains at last altitude reading
before power off.
d. Serial to Numeric Decoding and Control
Logic. The digital serial altitude word generated in
the tracker module of the RT is fed into four f. Dimming Control. A separate +28-vdc
stages of a medium scale integration (MSI) type input is required to control the brightness of the
circuit which are arranged in a cascaded manner to warning lamps and the LEDs. When-the voltage is
provide BCD to seven-segment decoding for driving at + 28 vdc, the warning lights and the LEDs are at
the four digit LED display. (Each MSI circuit con- full brilliance. Reducing this voltage will reduce the
tains a 4-bit BDC counter, four bit latch and a BCD lighting power to the warning lamps until the
to seven-segment decoder/driver). Low power, input is at 2 to 3 vdc. Below this level the warning
small-scale integration (SSI) logic gates and re- lights obtain their power from the system input
triggerable monostable multivibrators are utilized power. Thus when the dimming voltage is at zero
for construction of the control logic. The control the-5 warning lights will still be observed at 10 -4 to
logic performs the following functions: 1 0 foot Lamberts. The numerics at this time will
not be illuminated. The dimming control to the
1. Holds the most significant digit (1,000’s LEDs is accomplished by means of pulse width
digit) blanked for altitude signals of less than 1,000 modulation. At a dimming control voltage of +28
feet. vdc, the duty cycle of “on” command to the LEDs
is 100 percent. Reducing the dimming control
2. Holds the second most significant digit voltage reduces the duty cycle so that at zero vdc
(100’s digit) blanked for altitude signals of less than the LEDs are completely off.
100 feet.
g. Integral Lighting. The red integral lighting
3. Holds the third most significant digit is connected to the 5 volt power input terminals.
(10’s digit) blanked for altitude signals less than 10
feet. It is controlled by the instrument panel lighting
cicuit. The power source may be either ac or dc.
4. Blanks the entire display for a no-track
condition (reliability signal = 0).
4-7. ANTENNA DESCRIPTION.
5. Performs round off of the least signifi-
cant digit (units digit) for altitude signals at 256 The altimeter antenna acts as the transducer and
feet and greater. For altitude units of zero to 5 feet impedance matching network between free space
the units digit is set to read zero. For altitude units propagation and guided wave (transmission line)
of six to nine feet a count is added to the tens digit propagation of microwave energy. The function of
and the units digit is set to read zero. (For exam- the device during transmission is to concentrate the
ple: actual altitude reading of 425 feet would be radiated energy into a shaped beam with specified
displayed as 420 and actual altitude reading of 426 space orientation. On reception the antenna inter-
feet would be displayed as 430.) cepts reflected echo energy and delivers it to the
receiver input transmission cable. The antennas are
e. Flag Warning Circuitry. A flag motor and a completely passive devices. The radiating cavity of
solid-state switch are mechanized to provide a the antenna is filled with a closed-cell foam dielec-
visual indication of unreliable operation. The flag tric and sealed with a fiber glass radome cover to
motor is normally energized and is held out of view provide environmental protection. Both antennas
behind the no-track mask. Flag power is provided are identical, with TNC-type connectors providing
by the RT power supply. The flag switches into the interface between antennas and the transmit-
view from behind the mask when any one of the ting and receiving cable assemblies. They have the
following conditions exist: following electrical characteristics.
1. Loss of track due to signal fade (relia- a. Gain: 11 dB
bility signal = 0).*
b. Beamwidth: 45° E plane x 45° H plane
2. Altitude exceeds altimeter range (reli- (-3 dB points)
ability signal = 0).*
c. Filtering: band stop at 8.6 GHz horn
3. The system/device is off.** cut-off below 3.8 GHz
4-17
TM 11-5841-284-23&P
a. Power Supply and Digital Interface Cir- g. Flag Warning Circuitry A flag motor and a
cuitry. The following circuit networks as shown in solid-state switch are mechanized to provide a
the block diagram, figure 4-9, are identical in visual indication of unreliable operation. The flag
function to the corresponding networks described motor is normally energized and is held out of view
earlier for the power supply module of the IRT: behind the no-track masks. Flag power is provided
RFI filter, series switcher and regulator assembly by the power supply within the remote indicator.
and overvoltage protection. The power transformer The flag motor swings into view from behind the
assembly will have four secondary windings, two of mask when any one of the following conditions
which are center tapped, Conventional full-wave exist:
rectifier and filter circuits are utilized to provide
+15, -15 and +5-vdc voltage supplies for use in the
remote indicator. The other two windings provide 1. Loss of track due to signal fade (relia-
feedback to sustain inverter operation. Line bility signal from IRT = 0 ).
receivers with differential inputs are utilized as
interfacing elements for receiving the digital alti-
tude signal (pulse train corresponding to one foot 2. Altitude exceeds altimeter range (relia-
per pulse) and the digital control signals, which are bility signal from IRT = 0).
generated by line drivers in the IRT. A one-shot
multivibrator operating from the control signal
provides additional timing control for the logic 3. The system/device is turned off.
processor.
4. Aircraft power to the system is lost.
4-18
TM 11-5841-284-23&P
Figure 4-9. 4-19/(4-20) blank)
TM 11-5841-284-23&P
CHAPTER 5
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Section I. GENERAL.
5-1. SCOPE OF DIRECT SUPPORT MAINTEN- Tools and test equipment issued with or prescribed
ANCE. for the altimeter system are listed in Section III
of Appendix B.
a. The altimeter system components are
covered by the manufacturer’s reliability improve- a. Tools. Use the tools in tool kit, Electronic
ment warran ty (RIW) until 1 July 1982. During TK-100/G Federal Stock Number 5180-00-605-
the warranty period, direct support maintenance 0079, for direct support maintenance work.
shall be limited to verification of failure. Upon
verification of a failure, the unit shall be returned b. Test Equipment. The test equipment listed
to the manufacturer in accordance with the in table 5-1 is required for direct support main-
instructions listed on the warranty notice affixed to tenance. Refer to paragraph 5-12 for operating
the unit. (See figure 2-1). procedures during testing.
c. Zero calibration.
1. Use a vacuum hose and a soft-bristled
5-6. INSPECTION AND CLEANING. brush to remove dust and loose dirt.
a. Inspection.
2. Remove grease, oil, and other contami-
1. Check connectors for evidence of nants from surfaces with a clean, soft, lint-free
corrosion and for bent or broken pins. cloth moistened with a mild detergent.
Change 1 5-1
TM 11-5841-284-23&P
Table 5–1. Test Equipment and Accessories
Preferred Type
Name Purpose Type Designation Characteristics
Attenuator RF measurement MDL 8491B-50 50 dB attenuation at 4.2 to 4.4 GHz
(28480) VSWR1.2 :1
5985-00-138-5225
Attenuator RF measurement Model 794FM Zero to 40 dB variable attenuation
(99899) at 4.2 to 4.4 GHz
5985–00–069-1648 VSWR 1.2:1
Digital voltmeter DC voltage measure- AN/GSM-64B Range: Zero to ± 100 vdc
ment 662600–870-2264 Accuracy: 0.01% of range
Resolution: ± (0.01% of input +
0.01% of range)
DC power supply Primary operating Model LG124B FM 27.5 ± 2 vdc at 3.0 amperes
power, display light- (Lambda) or maximum
ing control and equivalent
integral lighting
RF cables (2 required) RF interconnect Army Issue 1.0 dB attenuation per cable
VSWR 1.3: 1 maximum
Recommend use of 3 feet of
RG-142B/U for each cable.
Test harness/control IRT/RI test Army Issue
box connections
P/N 800630 APN See Chapter 6.
TEST
Tool kit Miscellaneous tools TK-100/G National NATO Stock Number
required to adjust 5180-00-605-0079
system
5-2 Change 1
TM 11-5841-284-23&P
1. Set the total loop attenuation to 52 ± within the tolerance, complete the
2 dB, including cable losses. (Use 0.33 dB per foot required RIW forms and return the
of loss for RG142B/U cable.) unit to the manufacturer for repair.
a. Inspection.
5-11. TESTING.
1. Check connector for evidence of corro-
sion and for bent or broken pins. Testing the RI requires the use of an IRT in the
test setup. Set up the RI, IRT, and the test equip-
2. Check for loose mounting hardware. ment as shown in figure 5-1. (Refer to table 5-1
for test equipment listing. ) Perform the initial test
3. Check for dust and dirt that could set up procedures in table 5-2. Then perform the
interfere with proper installation or operation. test procedures provided in paragraph 5-14.
Measurement
Function Purpose Points Adjust for
Change 2 5-3
TM 11-5841-284-23&P
5-4 Figure 5-4.
TM 11-5841-284-23&P
Figure 5-1. 5-5
TM 11-5841-284-23&P
Section V. TESTING
3. No-track indications.
Perform the initial test setup procedures in table
4. Zero-altitude acquisition. 5-2, then proceed as follows:
5. Push-to-test operation.
1. Set the total loop attenuation to 52 ± 2
c. High and low altitude trip tests. dB, including cable losses. (Use 0.33 dB per foot
of loss for RG142B/U cable.)
d. Dimming tests (warning lamps and digital
display).
2. On the IRT (and RI), set the HI SET
e. Integral lighting tests. knob(s) to position the HI SET index to 200 feet,
and verify the conditions listed in table 5-3.
5-14. TESTS.
5-6
TM 11-5841-284-23&P
5. Track Sensitivity. Increase the loop (b) Slowly rotate the HI SET knob
attenuation very slowly until the UUT switches to counterclockwise, and stop when the HI warning
a no-track condition. At no-track, the OFF flag lamp lights. Note the altitude setting of the HI
will move into view and the reliability signal at pin SET index. This reading will be typically from 20
J2-6 of the IRT will drop to 0.0 ± 0.6 vdc. Check feet above to 50 feet below the dial pointer indica-
that the loop attenuation at no-track is 78 + 3,-6 dB, tion.
and check that the requirements of table 5-5 are
met. (c) Slowly rotate the HI SET knob
clockwise until the HI warning lamp goes out.
Note the altitude setting. This reading shall be less
6. Zero Altitude Acquisition. Reduce the than 100 feet above the altitude setting noted in
loop attenuation very slowly until the UUT indi- the previous step.
cates track condition; the OFF flag is removed from
view. Check that the total loop attenuation at 9. Low Altitude Trip Operation.
track is no more than 7 dB less than the value ob-
tained in step 5 above for the no-track condition. (a) Set the HI SET index to 1500 feet.
7. Push-to-Test Operation. Set the variable
attenuation of 52 ± 2 dB on the UUT (either IRT (b) Slowly rotate the LO SET knob
or RI). Press and hold the HI SET knob and check clockwise until the LO warning lamp lights. Note
that the following requirements are met: the altitude setting. The LO SET index reading
will be typically from 20 feet below to 50 feet
(a) The dial pointer(s) shall indicate above the dial pointer indication.
1000 ± 100 feet.
(c) Slowly rotate the LO SET knob
(b) The digital readout(s) shall indicate counterclockwise until the LO warning lamp goes
1000 ± 100 feet. out. Note the altitude setting. This reading shall
5-7
TM 11-5841-284-23&P
* On the IRT, if either the dial pointer or the digital readout does not read zero feet within
the indicated tolerance, locate appropriate access tab, twist to side, and insert a small blade
screwdriver in the analog or digital zero adjustment and adjust the applicable variable
resistor until the indication is within tolerance. After adjustment of the digital readout,
the minus sign shall be off. Twist access tab(s) back over adjustment hole(s).
(b) On the control box, adjust the DIM (d) On the control box, set the +5V DC
CONT potentiometer until the dim control voltage INT LTG switch to ON. Check that at least one
at J1-7 (DIM CONT) is 16.5 ± 0.5 vdc. Check that red lamp is on in each upper corner Of the UUT; tip
both the digital readout and the HI warning lamp the device upward as necessary to view the lamps.
dim. Set the +5V DC INT LTG switch to OFF.
5-8
TM 11-5841-284-23&P
5-9/(5-10 blank)
TM 11-5841-284-23&P
CHAPTER 6
Section I. GENERAL
A test harness/control box may be fabricated for such a control box are included in figure 6-1 and
use in the direct support maintenance of the 6-2, respectively.
AN/APN-209(V) Electronic Altimeter Set. A typi-
cal front panel layout and a schematic diagram for
6-1
TM 11-5841-284-23&P
6-2
Figure 6-2.
TM 11-5841-284-23&P
6-3
TM 11-5841-284-23&P
APPENDIX A
REFERENCES
1. Army Regulations
340-3 Official Mail.
700–58 Packaging Improvement Report.
702-7 Reporting of Quality Deficiency Data.
725-50 Requisitioning, Receipt, and Issue System.
2. DA Pamphlets
310-4 Index of Technical Publications: Technical Manuals, Technical Bulletins,
Supply Manuals (Types 7, 8, and 9), Supply Bulletins, and Lubrication
Orders.
310–7 US Army Equipment Index of Modification Work Orders.
3. Department of Defense Manual
DOD 4160.21-M Defense Disposal Manual.
4. Defense Supply Agency Regulation
4155.24 Reporting of Quality Deficiency Data (AR 702-7).
5. Military Specifications
L-P-378 Plastic Sheet and Strip, Thin Gauge, Polyolefin.
MIL-P-26514 Polyurethane Foam, Rigid or Flexible, for Packaging.
MILW-5088 Wiring, Aerospace Vehicle.
PPP-B-636 Box, Fiberboard.
PPP–B–001672 Boxes, Shipping, Reusable, with Cushioning.
PPP–T-76 Tape, Packaging, Paper (For Carton Sealing).
6. Supply Bulletins
SB 11-573 Painting and Preservation Supplies Available for Field Use of Electronics
Command Equipment.
SB 11–642 Repair and Return Procedures Under Reliability Improvement Warranty
(RIW) for the AN/APN–209(V) Altimeter Set, Electronic.
SB 38-100 Preservation, Packaging, Packing and Marking Materials, Supplies and
Equipment Used by the Army.
7. Technical Manuals
11–6625-44-15 Operator, Organizational Support, General Support, and Depot Mainte-
nance Manual, Digital Voltmeter, AN/GSM–64.
38-750 The Army Maintenance Management System (TAMMS).
750–244-2 Procedures for Destruction of Electronics Materiel to Prevent Enemy Use
(Electronics Command).
Change 1 A-1
TM 11-5841-284-23&P
APPENDIX B
SECTION I. INTRODUCTION
B-1. GENERAL.
This appendix provides a summary of the maintenance operations covered in TM 11-5841-284-23, Opera-
tor’s, Organizational and Direct Support Maintenance Manual Including Repair Parts and Special Tools
List, Altimeter Set, Electronic, AN/APN-209(V). This appendix also provides categories of maintenance
for specific maintenance functions on reparable items and components, and lists the tools and equip-
ment required to perform each function. This appendix may be used as an aid in planning maintenance
operations.
a. Inspect. To. determine serviceability of an item by comparing its physical, mechanical, and electri-
cal characteristics with established standards.
b. Test. To verify serviceability and to detect electrical or mechanical failure by use of special equip-
ment such as gages or meters. This is accomplished using external test equipment and includes
operation of the equipment and operator-type tests using internal meters or indicating devices.
c. Service. To clean, to preserve, to charge, and to add air, fuel, lubricants, and tooling agents. If it is
desired that elements, such as painting and lubricating, be defined separately, they may be listed.
d. Adjust. To vary to the extent necessary to bring into proper operating range.
f. Calibrate. To determine the corrections to be made in the readings of instruments or test equipment
used in precise measurement. This consists of comparing two instruments (one of which is a certified
standard of known accuracy) to detect and adjust any discrepancy in the accuracy of the instrument being
compared with the certified standard.
g. Install. To set up for use in an operational environment, such as an encampment, site, or vehicle.
j. Overhaul. Normally, the highest degree of maintenance performed by the Army in order to
minimize time work in process is consistent with quality and economy of operation. It consists of that
maintenance necessary to restore an item to completely serviceable condition as prescribed by maintenance
standards in technical publications for each item of equipment. Overhaul normally does not return an item
to like new, zero hour condition.
B-1
TM 11 5841-284-23&P
k. Rebuild. The highest degree of material maintenance. It consists of restoring equipment as nearly as
possible-condition in accordance with original manufacturing standards. Rebuild is performed only
when required by operational considerations or ‘other paramount factors. Rebuild is only at the depot
maintenance category. Rebuild reduces to zero the hours or miles the equipment or component thereof
has been in use.
l. Symbols. The uppercase letter placed in the appropriate column indicates the lowest level at which
that particular maintenance function is to be performed.
a. Column 1, Group Number. Column 1 lists group numbers, the purpose of which is to identify
components, assemblies, subassemblies, and modules with the next higher assembly.
b. Column 2, Functional Group. Column 2 lists the noun names of components, assemblies, subassem-
blies and modules on which maintenance is authorized.
c. Column 3, Maintenance Functions. Column 3 lists the maintenance category at which performance
of the specific maintenance fuction is authorized. Authorization to perform a function at any category
also includes authorization to perform that function at higher categories. The codes used represent the
various maintenance categories as follows:
C Operator/Crew
O Organizational Maintenance
D Depot Maintenance
d. Column 4, Tools and Test Equipment. Column 4 specifies, by code, those tools and test equipment
required to perform the designated function. The numbers appearing in this column refer to specific tools
and test equipment which are identified in Section 111 of Appendix B.
The columns in the Tool and Test Requirements table are as follows:
a. Tools and Equipment. The numbers in this column coincide with the numbers used in the tools and
equipment column of the Maintenance Allocation Chart. The numbers indicate the applicable tool for the
maintenance function.
b. Maintenance Category. The codes in this column indicate the maintenance category normally
allocated the facility.
c. Nomenclature. This column lists tools, test, and maintenance equipment required to perform the
maintenance functions.
d. National Stock Number. This column lists the national stock number of the specific tool or test
equipment.
B-2
TM 11-5841-284-23&P
1
Repair and overhaul to be done by the manufacturer with instructions contained
in SB 11-642, 12 Oct 77.
Tool or Test
Equipment Maintenance National NATO
Code Category Nomenclature Stock Number Tool Number
6 F Cables, RF NSN
APPENDIX C
REPAIR PARTS AND SPECIAL TOOLS LIST
Section I Introduction
This Repair Parts and Special Tools List is divided Code Definition
into the following sections. PD — Support item, excluding support equipment,
procured for initial issue or outfitting and
a. Section II. Repair Parts List. A list of repair stocked only for subsequent or additional in-
parts authorized for use in the performance of itial issues or outfittings. Not subject to
maintenance. The list also includes parts which must automatic replenishment.
be removed for replacement of the authorized parts.
Parts lists are composed of functional groups in NOTE
ascending numerical sequence, with the parts in each Cannibalization or salvage may be used as
group listed in figure and item number sequence. a source of supply for any items source
coded above except those coded XA, XD,
b. Section III. Special Tools List. Not applicable. and aircraft support items as restricted by
AR 700-42.
c. Section IV. National Stock Number and Part
Number Index. A list, in ascending National item (2) Maintenance code. Maintenance codes are
identification number (NIIN, last 9 digits) sequence, assigned to indicate the levels of maintenance
of all National stock numbers appearing in the authorized to USE and REPAIR support items. The
listings, followed by a list, in alphanumeric sequence, of maintenance codes are entered in the third and fourth
all part numbers appearing in the listings. National positions of the Uniform SMR Code format as
stock number and part numbers are cross-referenced follows:
to each illustration figure and item number (a) The maintenance code entered in the third
appearance. position will indicate one of the following levels of
maintenance:
3. Explanation of Columns
code Application/Explanation
The following provides an explanation of columns O — Support item is removed, replaced, used at the
found in the tabular listings: organizational level.
a. Illustration. This column is divided as follows: (b) The maintenance code entered in the
fourth position indicates whether the item is to be
(1) Figure number. Indicates the figure number repaired and identifies the lowest maintenance level
of the illustration in which the item is shown. with the capability to perform complete repair (i.e.,
(2) Item number, The number used to identify all authorized maintenance functions). This position
each item called out in the illustration. will contain one of the following maintenance codes.
C-1
SECTION II REPAIR PARTS LIST TM 11-5841-284-23&P
AMSEL-MA Form
9196 Change 1
1 OCT 74 C-3/(C-4 blank)
TM 11-5841-284-23&P
APPENDIX D
Change 1 D-1
TM 11-5841-284-23&P
UNIT MAINTENANCE (AVUM), AVIATION (7) Aviation units receiving aircraft with
INTERMEDIATE MAINTENANCE (AVIM), the new subject equipment may requisition spares
DEPOT, OR BY ANY FACILITIES OTHER as authorized.
THAN THOSE OF THE MANUFACTURER.
(6) Aircraft utilizing AN/APN-209(V)l or D–2. Scope
(V)2 Altimeter Set, Electronic, will be scheduled
for installation by the Troop Support and Avia- These instructions provide Army field command-
tion Materiel Readiness Command (TSARCOM) ers, other services, and authorized contract facili-
during production or retrofit of the following air- ties (including airframe manufacturers and com-
craft: mercial airframe overhaul facilities) involved
with Army aircraft with the method of disposi-
AN/APN-209(V)1 AN/APN-209(V)2 tion, handling, and accounting under the RIW.
AH–1S x
ASH x
AH-64 x D-3. Procedures
UH-IV x a. Equipment under warranty. Items authorized
CH-47 x for repair and return under Contract DAAB07-
UH-60 x 76–C–0100 are identified as follows:
D-2 Change 1
TM 11-5341-284-23&P
EL4JH00I
Figure D-1. General RIW Flow Diagram for Altimeter Set, Electronic, AN/APN-209(V).
facility, at which time accountability will be as- (b) COMPONENT, SERIAL NUMBER,
sumed by the DCASO administrative Contracting NATIONAL STOCK NUMBER.
Officer (ACO) for Contract DAAB07–76-C–0100. (c) AIRCRAFT TYPE AND TAIL NUM-
BER.
f. Preaddressed Mail Warranty Card. A pre- (d) FAILURE INDICATION.
addressed mail warranty card will be attached to
(e) DATE INSTALLED,
each component (fig. 2–2). Remove and complete
this card at the time of installation as indicated (f) DATE REMOVED.
(g) USPS MAIL RECEIPT NUMBER.
in paragraph 2-3.
(h) MILSTRIP DOCUMENT NUMBER.
g. Electrical Message. (i) DA FORM 2407 CONTROL NUM-
BER.
(1) All activities that return any AN/APN-
209 component for warranty repair are required (j) REPAIRED EQUIPMENT SHIP TO
ADDRESS.
to prepare an electrical message (fig. D–2), which
must contain the following minimum information NOTE
to assure expedited replacement/return of the un-
Failure to provide complete data in the
serviceable component:
message will cause delay in forwarding
(a) POINT OF CONTACT AND TELE- a replacement component. Omitted data
PHONE NUMBER (Specify Autovon or C o m - will have to be obtained from the return-
mercial). ing activity before replacement.
Change 1 D-3
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D-4 Change 1
TM 11-5841-284-23&P
Change 1 D-5
TM 11-5841-284-23&P
D-6 Change 1
TM 11-5841-284-23&P
(2) Check to see that the equipment is com- (a) Place each item within a plastic bag or
plete as listed on the packing slip. If the packing wrap fabricated of material conforming to Mili-
slip is not available, check the equipment against tary Specification L-P-378, Plastic Sheet and
the items listed in table D–1. Strip, Thin Gauge.
m. Repackaging. (b) Cushion the item on all surfaces with
(1) Repackage the equipment using reverse cushioning material conforming to MIL-P-26514,
procedure in paragraph k(2) above and figure Polyurethane Foam.
D–5 below. If the original packaging materials (c) Place the cushioned item within a
are not available for use, package the equipment close-fitting fiberboard box conforming to PPP-
in the following manner: B–636, Box, Fiberboard. Size to coincide with
Change 1 D-7
TM 11-5841-284-23&P
those shown in table D–1. AR 340-3, Official Mail, has been granted for RIW
(d) Seal all seams and joints with tape items by Director, Postal Directorate, HQDA. The
conforming to PPP–T–76, Tape, Packaging, Paper Authorization is contained in Message, DAAG–
(For Carton Sealing), or cushioned boxes con- MAP (1 Jul 77) 3rd Ind, Subject: Request for
forming to PPP-B–001672, Boxes, Shipping, Re- Exception to Permit the Use of Certified Mail and
usable, with Cushioning, Return Receipts when Mailing MIL-STRIP Par-
(3) When individual components are being cels, dated 11 April 1978. All failed units are to be
shipped, the packaged item shall be overpacked shipped back to the contractor as soon as they are
within a close-fitting box. packaged and all accompanying documents are
(4) When more than one item or set is being completed. All shipments must be insured up to
shipped, a quantity of the packaged items shall be the limit of their value or permissible maximum
overpacked within a close-fitting box. allowed by the United States Postal Service (not
(5) Packaging materials may be selected to exceed the shipment value).
from those items listed in SB 38–100, Preserva- (c) All materiel for repair and return is
tion, Packaging, Packing and Marking Materials, to be shipped to the address listed in m (6) above.
Supplies and Equipment Used by the Army. The address is to be clearly identifiable on the
(6) The packed items shall be addressed to outside of the shipping container and all accom-
the contractor marked as follows: panying shipping documents.
(d) Activities returning equipment for re-
Honeywell Incorporated
pair (RIW) shall also indicate their complete in-
Avionics Division
the-clear address where the equipment is to be
1625 Zarthan Avenue
shipped after repair. This in-the-clear address
St. Louis Park, MN 55416
ATTN: Repair Service Administrator shall be included on DA Form 2407, block 30
(h(4) above). Failure to include the return ad-
n. Transportation. dress will delay equipment returns to users.
(1) The transportation costs for the ship- (e) All air frame contractors and other
ments of failed equipment to the contractor’s authorized DOD commercial repair facilities re-
plant or repair facility are to be borne by the user turning system components for warranty will
or shipping activity. complete a DD Form 1149, Requisition and In-
(2) Special procedures for activities return- voice Shipping Document, as required by DOD
ing defective equipment: 4160.21–M, Defense Disposal Manual (formerly
(a) All Army and other DOD activities re- AR 755–20) .
turning AN/APN–209 components for warranty NOTE
repair will complete a DD Form 1348-1, DOD Sin-
gle Line Item Release/Receipt Document, as re- Although shipment will be accomplished
quired by AR 725–50 (Requisitioning, Receipt, through use of one or the other docu-
and Issue System). ments listed above (DD Form 1348–1 or
(b) All items are to be shipped by insured DD Form 1149), accountability for
priority mail with return receipt requested. In equipment returned for repair/replace-
addition to the priority mail markings, the parcels ment will be the responsibility of the
should also be marked “Fourth Class Mail En- USER (returnee) until receipt at the
closed”. Authorization for the above exception to Contractor Repair Facility, at which
D-8 Change 1
TM 11-5841-284-23&P
EL4JH005
Figure D-5. Packaging Components of Altimeter Set, AN/APN-209(V).
time accountability will be assumed by (2) One Copy will be sent to the DCASO
the DCASO ACO for contract DAAB07– ACO, addressed to:
7GC-0100. DCASO Honeywell
(1) One copy accompanying the equipment 2701 Fourth Avenue S.
will be returned to the contractor., addressed --
to: Honeywell Plaza
Honeywell Inc. Minneapolis, MN 54402
Avionics Division ATTN : ACO CONTR DAAB07–76-C-0100
1625 Zarthan Avenue (3) One copy will be sent to:
St. Louis Park, MN 55416 CGUSACERCOM
ATTN: APN-209 Repair Service ATTN: DRSELPA-E
Administrator Fort Monmouth, NJ 07703
Change 1 D-9
TM 11-5841-284-23&P
(4) One copy will be sent to: Table D-2. Query Address List
CDR USAAVRADA Information required Address/phone number
ATTN: DAVAA-A/PA
Fort Monmouth, NJ 07703 Technical Commander
US Army AVRADA
o. Materiel Loss Reporting. If an item is lost or ATTN : DAVAA-E
Fort Monmouth, NJ 07703
destroyed, a report stating the circumstances, i.e., AUTOVON 995-4403
(1) item S/N, (2) aircraft number, (3) cause of Commercial (201) 544-4403
loss: (a) Combat Loss, (b) Pilferage/Theft/Stor- Maintenance Commander
age Loss, (c) Crash/Accident, shall be sent to the US Army CERCOM
same addresses as for the DD Form 1348–1 in Maintenance Directorate
paragraph n above. In addition, a copy must be ATTN : DRSEL-ME-EW
Fort Monmouth, NJ 07703
sent to: AUTOVON 992-3793
Commander Transportation Commander
US Army CERCOM US Army CERCOM
ATTN: DRSEL-MME-AN Materiel Management
Fort Monmouth, NJ 07703 Directorate
ATTN : DRSEL-MM-DD-T
This copy is required by the National Inventory Fort Monmouth, NJ 07703
Control Point for warranty cost adjustment with AUTOVON 992–2234
the manufacturer. Supply Commander
US Army CERCOM
D-4. Queries Materiel Management
Directorate
The RIW is a new approach for the repair and ATTN: DRSEL-MME-AN
maintenance of an equipment within the Army Fort Monmouth, NJ 07703
inventory. Specific queries concerning the techni- AUTOVON 992-1626
cal, maintenance, transportation, supply and/or Any other areas regarding Commander
warranty reliability aspects of this program reliability improvement US Army AVRADA
warranties not specifically ATTN : DAVAA-P
should be directed to those addressees listed in identified above. Fort Monmouth, NJ 07703
table D–2 below. AUTOVON 996-2844
D-10 Change 1
By Order of the Secretary of the Army:
BERNARD W. ROGERS
General, United States Army
Official: Chief of Staff
J. C. PENNINGTON
Brigadier General United States Army
The Adjutant General
Distribution:
To be distributed in accordance with DA Form 12-31, organizational maintenance requirements for all
Rotory Wing Aircraft.