You are on page 1of 104

TM 11-5841-284-23&P

TECHNICAL MANUAL

OPERATOR’S, ORGANIZATIONAL, AND DIRECT SUPPORT


MAINTENANCE MANUAL
INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS

ALTIMETER SET, ELECTRONIC


AN/APN-209(V)1
(NSN 5841-01-020-2281)
AND
AN/APN–209(V)2
(NSN 5841-01-023-1211)

This copy is a reprint which includes current


pages from Changes 1 and 2.

HEADQUARTERS, DEPARTMENT OF THE ARMY


APRIL 1978
WARNING

HIGH VOLTAGE is used in this equipment. DEATH or serious


injury may result if safety precautions are not observed.
NOTICE
The RT-1115/APN-209(V) Height Indicator Receiver-Transmitter
and ID-1917/APN-209(V) Height Indicator are covered by the
manufacturer’s long term warranty. Do not break or tamper with
warranty seals. Failed units shall be returned to the manufacturer
in accordance with the instructions contained in SB 11-642,12 Oct 77.
TM 11-5841-284-23&P
C2

CHANGE DEPARTMENTS OF THE ARMY


AND THE AIR FORCE
No, 2 Washington, DC, 1 January 1988

OPERATOR’S, ORGANIZATIONAL, AND


DIRECT SUPPORT MAINTENANCE MANUAL
INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS

ALTIMETER SET, ELECTRONIC


AN/APN-209(V)1 (NSN 5841-01-020-2281)
AND
AN/APN-209(V)2 (NSN 5841-01-023-1211)

TM 1l-5841-284-23&P, 27 April 1978, is changed as follows:

1. Remove old pages and insert new pages as indicated below. New or changed material is indicated by a vertical bar
in the margin of the page. Added or revised illustrations are indicated by a vertical bar adjacent to the identification
number.

Remove pages Insert pages

4-15 and 4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 and 4-16


5-3 and 5-4. . . . . . . . . . . . . . . . . . . 5-3 and 5-4

2. File this change sheet in the front of the publication for reference purposes.

Distribution authorized to the Department of Defense and DOD contractors only


for official use or for administration or operational purposes. This determination
was made on 1 October 1987. Other requests for this document will be referred
to Commander, US Army Communications-Electronixs Command and Fort
Monmouth, ATTN: AMSEL-LC-ME-P, Fort Monmouth, NJ 07703-5000

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of


contents or reconstruction of the document.
By Order of the Secretary of the Army:

CARL E. VUONO
United States Army
General,
Official: Chief of Staff

R.L. DILWORTH
Brigadier General, United States Army
The Adjutant General

DISTRIBUTION:
To be distributed in accordance with DA Form 12-36 Operator, Unit,
and DS/GS requirements for AN/APN-209(V)1,2.
TM 11-5841-284-23&P
C-1

C HANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 1 W A S H I N G T O N , DC, 7 November 1 9 8 0

Operator’s, Organizational and Direct Support


Maintenance Manual
Including Repair Parts and Special Tools Lists
ALTIMETER SET, ELECTRONIC AN/APN-209(v)1 (NSN 5841-01-020-2281)
AND AN/APN–209(V)2 (NSN 5841-01-023-1211)

TM 11–5841–284–23&P, 27 April 1978, is changed as follows:


1. New or changed material is indicated by a vertical bar in the margin,
2. A new or changed illustration is indicated by a vertical bar next to the figure number.
3. Remove old pages and insert new pages as indicated below:
Remove Insert
i and ii - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - i and ii
None- - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - -- - - - - - 1-0
1-1 and 1-2- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 and 1-2
1-9 through 1-12 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-9 through 1-12
2-7 and 2-8- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - 2-7 and 2-8
3-1 through 3-4 - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1 through 3-4
4-7 and 4-8- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ----- 4-7 and 4-8
5-1 and 5-2- - - - -- - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - 5-1 and 5-2
A-1/(A-2 blank) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - --- - - - A-1
B-3/(B-4 blank) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-3/(B-4 Blank)
C-3- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - C-3/(C-4 blank
None - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D-1 through D-10
4. File this change sheet in front of the publication for reference purposes.

By Order of the Secretary of the Army:

E. C. MEYER
General United States Army
Official: Chief of Staff
J. C. PENNINGTON
Major General United States Army
The Adjutant General

DISTRIBUTION:
To redistributed in accordance with DA Form 12-31, Operator and Organizational Maintenance re-
quirements for All Rotor Wing aircraft.
TM 11-5841-284-23&P

T ECHNICAL M A N U A L HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 11-5841-284-23&P W A S H I N G T O N , DC, 27 April 1 9 7 8

OPERATOR’S, ORGANIZATIONAL, AND DIRECT SUPPORT MAINTENANCE MANUAL


INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS

ALTIMETER SET, ELECTRONIC AN/APN-209(V)1 (NSN 5841-01-020-2281),


AND AN/APN-209(V)2 (NSN 5841-01-023-1211)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS


You can help improve this manual. If you find any mistakes or if you
know of a way to improve the procedures, please let us know. Mail your
letter, DA Form 2028 (Recommended Changes to Publications and Blank
Forms), or DA Form 2028-2 located in back of this manual direct to:
Commander, US Army Communications and Electronics Materiel Readi-
ness Command, ATTN: DRSEL-ME-MQ, Fort Monmouth, NJ 07703.
In either case, a reply will be furnished direct to you.

Paragraph Page
C HAPTER 1. INTRODUCTION
S ECTION I. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - -- - - - - - - - - - - - - - 1–1 1-1
II. Description and data - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - -- --- 1-7 1-2

C HAPTER 2 . OPERATING INSTRUCTIONS


S ECTION I. Service upon receipt of equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- 2–1 2-1
II. Packaging instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- 2-4 2–3
III. Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
IV. Controls and displays - - - - - - - - - - - - - - - - - - - - -- -- - - - - - - - - - - - - - - - - - - - - - - - - 2-5 2-3
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -
V. Operating instructions 2–7 2-6
CHAPTER 3. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
S ECTION I. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - 3–1 3-1
II. Pre-flight testing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - 3–3 3-1
III. Troubleshooting - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
IV. Maintenance of the indicator/receiver/transmitter (IRT) -- -- -- -- -- --- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 3-5 3-4
V. Maintenance of the remote indicator (RI) - - - - - - - - - -- - - - - - - - - - - - - - - - - - 3-11 3–6
VI. Maintenance of the antenna - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–16 3–7
C HAPTER 4 . FUNCTIONING OF EQUIPMENT
S ECTION I. System function 4-1 4–1
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
II. Individual units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 4-1
C HAPTER 5 . DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
S ECTION L General - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - 5-1 5-1
II. Maintenance of the indicator/receiver/transmitter (IRT) - - - - - - - - - - - - -- - - - - - 5-6 5-1
III. Maintenance of the remote indicator (RI) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9 5-3
IV. Maintenance of the antenna - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6
V. T e s t i n g - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - 5–12 5-6
C HAPTER 6 . MAINTENANCE OF AUXILIARY EQUIPMENT
S ECTION I. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

A PPENDIX A . REFERENCES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - -- - - - A-1


B. MAINTENANCE ALLOCATION CHART - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–1

Change 1 i
TM 11-5841-284-23&P

Paragraph Page
S ECTION I. Introductio n - - - - - - - - - - - - -- - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - B-1 B-1
II. Tool and test equipment requirements for AN/APN-209(V) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-3
III. Maintenance allocation chart for AN/APN-209(V) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-3

A PPENDIX C . REPAIR PARTS AND SPECIAL TOOLS LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-3

A PPENDIX D . RETURN PROCEDURES FOR RELIABILITY IMPROVEMENT PROGRAM


WARRANTY (RIW) - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - D-1

LIST OF ILLUSTRATIONS

Figure No. Title Page

I 1-1
1-2
System Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - -
Receiver-Transmitter, Height Indicator—Installation Drawing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1-10
1-4
1–3 Indicator Face - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-6
1-4 Antenna Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - 1-9
1-5 Remote Indicator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ------ - - - - - - - - 1-10
2-1 Warranty Notice - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - 2-1
2-2 Warranty Tags - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
2-3 IRT or Remote Indicator Packing ----- - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
2-4 Controls and Indicators- - - - - - - - - - - - - - - - - - -- - - - - - -- - - - - - - - - - - - - - - - - - - - - - 2-5
3-1 Installation/Removal Data Label - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
4–1 System Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
4–2 Loss of Track: Track Timing Sequence Diagram - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
4–3 Track Gate Slew Action During Search - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
4–4 Signal Relationship in Tracking Gate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- 4-7
4-5 Tracking Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
4-6 Basic Track Loop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10
4–7 TrackGate Generation Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
4–8 Height Indicator Assembly—Functional Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
4–9 Remote Height Indicator Assembly—Functional Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-19
5-1 Test Setup and Test Connections - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
6-1 Control Box—Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
6-2 Test Harness/Control Box—Schematic Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2

General RIW Flow Diagram for Altimeter Set, Electronic AN/APN-209(V) - - - - - - - - - - - - - - - - - - - - - - - D-3

I
D-1
D-2 Minimum Information in Electrical Message - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - D-4
D-3 Maintenance Request Completed for Warranty Repair - - - - - - - - - - - - - - - - - - - - - - D-5
D-4 Installation/Removal Data Label and Instruction Decal - - - - - - - - - - - - - - - - - - - - - - D-7
D-5 Packaging Components of Altimeter Set AN/APN-209(V) - - - - - - - - - - - - - - - - D-9

FO-1 Receiver-Transmitter-Block Diagram - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FO-1

LIST OF TABLES

1-1 IRT Connector Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5


1-2 Remote Indicator Connector Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-10
1-3 Tabulated Data - - - - - - - - - - - - - - - - - - - - - - - - ----- -- - --- --- - - - - - - - - - - - - - - -- - - -- - - -- - - - - - - 1-11
2-1 Functions of Controls and Indicators - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - 2-6
3-1 Preventive Maintenance Checks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
3-2 Performance Tests Check Off List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
3-3 Troubleshooting Chart - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - -- - - - - - - - - - - - - - - - 3-4
5-1 Test Equipment and Accessories - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - 5-2
.. 5-3
5–2 Initial Test Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - -- - ------
5-3 Initial Requirements - - - - - ---- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - 5 - 7
5-4 Track Indications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - 5-8
5–5 No-Track Indications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - -- - - - - 5-9
5-6 Push-to-Test Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9

D-1 Altimeter Set, Electronic AN/APN–209(V), Packaging Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D - 8


D-2 Query Address List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - D-10

ii Change 1
TM 11-5841-284-23&P
1-0 Figure 1-1. System Components
TM 11-5841-284-23&P

CHAPTER 1

INTRODUCTION

Section I. GENERAL

1-1. Scope 1–3. Maintenance Forms, Records, and


This manual provides operator’s, organizational, Reports
and direct support maintenance instructions for a. Reports of Maintenance and Unsatisfactory
the components of the Altimeter Set, Electronic Equipment. Department of the Army forms and
AN/APN–209(V) (fig. l–l). The system consists procedures used for equipment maintenance will
of the following equipment: be those prescribed by TM 38–750, The Army
Maintenance Management System. Special data
Receiver-Transmitter, Height Indicator
reporting forms are specified in SB–11–642 (Appx
RT-ll15/APN-209(V)
A).
Indicator, Height ID-1917/APN-209(V)
Antenna AS-2595/APN-194(V) b. Report of Packaging and Handling Deficien-
There are two system configurations for AN/ cies. Fill out and forward Standard Form 364
APN–209(V). The AN/APN–209(V) 1 consists of (Report of Discrepancy (ROD) as prescribed in
one receiver-transmitter-height indicator and two AR 735–ll-2/NAVSUPINST 4440.127E/AFR
antennas. ‘The AN/APN–209 (V) 2 consists of one 400–54–MCO 4430.3E and DLAR 4140.55.
receiver-transmitter-height indicator, one indica- c. Discrepancy in Shipment Report (DISREP)
tor, height and two antennas. (SF 361). Fill out and forward Discrepancy in
a. Organizational Maintenance personnel can Shipment Report (DISREP) (SF 361) as pre-
perform the following functions: scribed in AR 55–38/NAVSUPINST 4610.33B/
(I) Preventive Maintenance checks and AFR 75-18/MCO P4610.19C and DLAR 4500.15.
troubleshooting.
(2) Pre-flight testing. 1-4. Administrative Storage
(3) Zero calibration check and adjustment of Administrative storage of equipment issued to and
the IRT. used by Army activities will have preventive
(4) Replacement of equipment. maintenance performed in accordance with the
PMCS charts before storing. When removing the
b. Direct support maintenance concept includes
equipment from administrative storage, the
the following functions:
PMCS should be performed to assure operational
(1) New equipment acceptance testing. readiness. Disassembly and repacking of equip-
(2) Zero calibration. ment for shipment or limited storage are covered
(3) Failure verification. in paragraph 2–1, 2–2, and 2-4.
(4) Failure reporting.
(5) Special data recording requirements.
1-5. Destruction of Army Electronics Materiel
1-2. Indexes of Publications Destruction of Army electronics materiel to pre-
a. DA Pam 310–4. Refer to the latest issue of vent enemy use shall be in accordance with TM
DA Pam 310-4 to determine whether there are 750-244-2.
new editions, changes, or additional publications
pertaining to the equipment. 1-6. Reporting Equipment Improvement
Recommendations (EIR)
b. DA Pam 310–7. Refer to DA Pam 310-7 to
determine whether there are modification work If your equipment needs improvement, let us
orders (MWO’s) pertaining to the equipment. know. Send us an EIR. You, the user, are the only

Change 1 1-1
TM 11-5841-284-23&P

one who can tell us what you don’t like about your Report). Mail it to Commander, US Army Com-
equipment. Let us know why you don’t like the munications and Electronics Materiel Readiness
design. Tell us why a procedure is hard to per- Command, ATTN: DRSEL-ME-MQ, Fort Mon-
form. Put it on an SF 368 (Quality Deficiency mouth, NJ 07703. We’ll send you a reply.

Section Il. DESCRIPTION AND DATA

1-7. Equipment Description a. Receiver-Transmitter, Height Indicator RT–


The electronic altimeter system consists of a 1115/ APN–20(V). The IRT is a single unit com-
panel-mounted receiver-transmitter, height indi- posed of a receiver-transmitter assembly (RT),
cator (referred to in text as indicator, /receiver/ indicator assembly, and common case assembly.
transmitter, or IRT), two flush-mounted anten- The main structural elements are the front bezel
nas, and an optional panel-mounted remote height casting and main mechanical frame in the indi-
indicator (referred to in text as remote indicator, cator. The structural components, in conjunction
or RI). A description of the hardware comprising with the case, support the mass of the IRT during
these components follows: shock and vibration conditions.

1-2 Change 1
TM 11-5841-284-23&P

b. The common case slips over the indicator cuit cards, is fastened to the power supply module
structure from the rear and butts up against an O- by four screws. Two of the four screws are fastened
ring at the back of the bezel to effect a front case to the power supply module while the other two
seal of the indicator assembly. The back of the in- screws connect the tracker module to the trans-
dicator assembly butts against a gasket on the for- mitter module. The output connector and the
ward side of the case bulkhead to effect a complete auxiliary connector mount on the backplate cover
seal. The case is fastened to the main frame assem- which is attached to the power supply. The back-
bly from the rear via screws through four holes in plate cover contains a sealing gasket which slides
the bulkhead. Four number 8-32 screws are used to inside the case. Both connectors contain thirteen
attach the indicator structure to the bulkhead. The pins. Refer to table 1-1 for a list of the signals that
RT assembly slides into the open rear of the case and are present at connectors J1 and J2.
is fastened to the case with 11 flat head screws. The
screws are located on the side of the IRT and are
flush with the case. Pins protruding rearward from
the indicator assembly mate with a connector on 1. Transmitter Module. The transmitter
the RT assembly to provide the necessary intercon- module is of rugged construction, employing a
nections between the two assemblies. main chassis with the transmitter cavity and the
associated electronic components located within
the chassis. The transmitter cavity is hardmounted
c. An installation drawing of the IRT is pro- to the chassis for heat transfer and easy access
vided in figure 1-2. The IRT has two RF female to the transmitter connector on the rear panel.
TNC connectors (J3 and J4), one output connector Also, the pulse transformer is fastened directly
equivalent to a MS27335T-10A13P (Jl), and one to the chassis. The circuit board is fastened to
connector equivalent to a MS27335T-10A13PA(J2) the chassis by three screws. The signal and power
for auxiliary use. These connectors mate with connector from the transmitter module plugs into
MS27484E10A35S and MS27484E10A35SA or a main terminal board located adjacent to the
equivalent, respectively. The finish on the IRT is module. The power supply and receiver modules
a black epoxy, and the indicator glass is HEA also interface directly with the main terminal
coated for reduction of reflections and glare. The board. The transmitter module is broken down
IRT has two controls on the front face: low- into three main elements: the transmitter cavity,
altitude set and on/off switch, and high-altitude the pulse forming network (PFN), and the modula-
set and system push to test. The face of the tor. The transmitter cavity is composed of a
indicator contains a four-digit readout of altitude ceramic triode oscillator and the main transmitter
from zero to 1,500 feet, and an analog readout body assembly which contains the tuning and
from zero to 1,500 feet with zero feet at the detector mount assembly and transmit TNC
six o’clock position. Additionally, the indicator connector, J4. The cavity is factory-tuned as a
face contains high and low altitude warning lights, complete assembly to a center frequency of 4.3
a flag signal, and the high and low altitude set GHz with a minimum peak pulse power output of
indexes (or bugs). The face of the indicator is 46 dBm and a variable pulse width from a minimum
shown in figure 1-3. of 25 to a maximum of 75 nanoseconds depending
on altitude. From zero to 725 feet the pulse
d. The output pins from the output connector width varies linearly from its minimum value to
contain signals to drive a remote indicator. Both its maximum value. From 725 to 1,500 feet the
analog and digital signals are available to drive the pulse width remains constant at its maximum
remote indicator. The transmitter port and receiver value. The input voltage requirements of the
port connectors also exit through the rear cover. cavity are 5.7 to 5.9-vdc filament voltage and
600v plate pulse peak voltage. The detector
mount assembly contains an RF-type diode to
detect a portion of the transmitted energy
1-8. IRT COMPONENTS. pulse to be used as the basic timing signal for
the system. The detector mount contains
Components of the IRT are described below. an SMC-type connector.

a. RT Assembly. The RT assembly is a


module package consisting of a transmitter, receiver, 2. Receiver Module. The receiver module
power supply, and tracker module. The receiver and is a rugged subassembly positioned between the
transmitter modules are held together by three transmitter and power supply modules. The mod-
screws. The power supply is then fastened to the ule contains an RF head assembly and an integral
receiver module by three more screws. The tracker IF amplifier assembly. The RF head is composed
module, which consists of five separate printed cir- of a four-section comb line filter network, a

1-3
TM 11-5841-284-23&P
1-4 Figure 1-2. Receiver-Transimitter, Height Indicator - Installation Drawing
TM 11-5841-284-23&P

Table 1-1. IRT Connector Data


J1 J2
Pin No. Signal Pin No. Signal

1 Low warning output 1 Remote digital enable gate return

2 High warning output 2 Remote analog altitude signal

3 Power ground 3 Auxiliary analog altitude signal

4 Signal ground 4 Remote digital enable gate

5 5 volts ac/dc (HIGH) lights 5 Power on control

6 Not used 6 Reliability signal

7 Dim control 7 Not used

8 Simulated time zero 8 Push-to-Test

9 28-vdc power 9 Not used

10 5 volts ac/dc (RETURN)* lights 10 Remote digital altitude return

11 Simulated video 11 Signal ground

12 Reliability signal 12 Remote digital altitude signal

13 PRF inhibit 13 Self-test confidence signal


* Polarity at J1 pins 5 and 10 may be reversed without any degradation in performance.

balanced stripline detector, and a local oscillator quency transients on the power lines from inter-
consisting of a transistor oscillator and a resonant fering with the operation of the altimeter.
cavity. The receiver module contains an RF TNC
connector that mounts directly to the rear panel
and a printed circuit board connector that inter- (b) A micro-electronic voltage regu-
faces directly to the tracker. lator, in conjunction with a driver circuit and a
series switching transistor, is used in the regulator
to obtain adequate regulation of the input voltage.
Also employed in the power supply is an over-
3. Power Supply Module. The power sup- voltage protection circuit. This circuit mainly
ply module construction is similar to the trans- consists of a transistor control circuit, a diode,
mitter module, utilizing a chassis which mounts and a current limiting resistor.
directly to the rear panel. Two printed circuit
boards containing all of the interfacing connectors
(signal, power, and auxiliary) and the electronic (c) The dc-to-dc voltage converter con-
components mount in the power supply chassis. sists basically of two switching transistors, a power
The power supply module is broken down into five transformer, and a square hysteresis transformer
main elements: EMC filtering circuity, regulator that determines the frequency at which the voltage
circuitry, over voltage protection circuitry, voltage converter oscillates. This frequency is approximate-
converter, and power supply filtering circuity. ly 16 kHz. The power transformer core is made of
a high permeability ferrite material. The primary
is center tapped. The potential at the center tap is
the regulated dc supply voltage. The other two
(a) The EMC filtering circuitry consists primary leads connect to the collectors of the
of two low-pass L-C filters that inhibit high fre- switching transistors.

1-5
TM 11-5841-284-23&P

Figure 1-3. Indicator Face

(d) The filter circuitry consists of both 4. Tracker Module. The tracker module
L-C and R-C circuits. These filter circuits reduce is a series of five serially-stacked printed circuit
transient and ripple voltages on each of the five cards which, when connected together by four
dc voltages generated by the power supply. screws, plug directly into the indicator analog
board, the receiver, the transmitter, and the power
supply. The power supply voltages and signals are
(e) The regulator is located on one transferred from card to card by means of pins
printed circuit board and the inverter and rectifiers which serve to interconnect all cards together.
are located on the other board. These boards are The basic design of the tracker module is a closed
electrically connected together by a printed circuit loop, second order, leading-edge signal processor.
board connector. Both these boards are then
fastened to the power supply chassis by three
screws. Printed circuit board Al contains a printed b. Indicator Assembly. The indicator assem-
circuit board connector that is used to interface bly consists primarily of an indicator subassembly
with the main interconnect board (tracker card and bezel structure subassembly. The display
Al). The power supply voltages and input/output elements and the high and low altitude limit
signals from the power supply are dispersed to the potentiometers with their associated switches,
various IRT modules. knob shafts, and gears, are assembled to die cast

1-6
TM 11-5841-284-23&P

structures which become the mechanical module. which rotates about 35 degrees when energized.
The addition of the electronic card modules con- The electrical connections from the components
taining the display circuitry and the warning are hard-wired into the interface card.
system circuitry forms an entire indicator sub-
assembly. Connections from the boards to the
display elements are made by pins and sockets so
that true plug-in modular construction is achieved. 3. Dial Assembly. The dial assembly
The indicator subassembly is fastened into the contains the dial face, off switch, HI and LO SET
bezel structure which contains the cover glass indexes (or bugs), and the contrast enhancement
and lighting assembly. The knob shafts protrude filters for the warning lights and digital displays.
through and are sealed at the bezel face and the The dial structure is a die cast aluminum part and
knobs, with their integral clutch mechanisms, provides for the following: dial face printing,
are assembled to the shafts with setscrews. Rear- bearing surfaces for ring gear and drive pinions,
extending pins on the indicator assembly mate mounting for ring gear assembly, windows for HI
with sockets on the RT unit to provide the and LO warning display, locating features for
necessary interconnection. alignment of dial, LEDs, knob shafts, and display
windows for the digital readout. The dual bug
assembly is a molded plastic assembly. The bugs
are molded with a ring gear. Both bugs run in the
1. Indicator Subassembly. The indicator same plane and cannot pass one another. A pinion
subassembly is of rugged construction employing assembly engages directly with the gear on the
a mounting plate onto which the torque motor is multi-turn potentiometers. The LO bug actuates
fastened. The mechanical frame assembly con- the on-off switch via a cam when the bug rotates
taining the rebalance potentiometer, high-low set down below and past the zero graduation. The dual
potentiometers, test switch, flag motor, and bug assembly is attached to the dial with two
associated gearing is fastened to the motor mount- screws.. However, six additional screws go through
ing plate. Standoffs, spacers, and brackets are the assembly when it is mounted onto the mechan-
also utilized for mounting the electronic cards ical assembly.
and dial assembly to the main frame.

4. Electronic Modules. The indicator sub-


2. Mechanical Module. The mechanical assembly contains four printed circuit cards
module contains most of the electromechanical designated as follows: card 1 - analog electronics;
components attached to the indicator main frame card 2 - interconnect card; cards 3 and 4 -
casting. The pointer positioning servo consists numerics assembly, consisting of the readout
of a DC torque motor with the indicator pointer display and a logic ‘card. The analog card contains
mounted directly on the motor shaft. The torque the circuitry for accepting an analog altitude signal
motor also positions the wiper of a wirewound from the RT and provides a two slope gain control
rebalance potentiometer which provides position to a pointer servo drive circuit which positions
feedback information. The servo amplifier is the pointer to the corresponding altitude on the
mounted on the analog card module. The main fixed dial face. This card also contains the HI and
frame is a die cast part which provides for the LO altitude warning circuitry, an additional two
following: support for rebalance potentiometer slope gain control, a comparator for each warning,
and motor mounting plate, mounting of flag and drive circuitry for the OFF flag. The inter-
motor, mounting of 2 multi-turn potentiometers, connect card and the logic card contain the digital
mounting of self-test switch, mounting of inter- electronics for processing a digital word (pulse
connect card, attachment to bezel, structural train) generated in the range computer module to a
attachment of case to bezel, gear shaft bearings, seven segment format for driving the four digit
and mechanical support around the analog card. numeric display. The serial to seven-segment
Tne two multi-turn potentiometers are wire wound decoding mechanization is achieved by utilizing a
and gear-driven through a t we-stage gear train from standard medium scale integrated (MSI) digital
the set knobs. The gearing is 64 diametra1 pitch. circuit which contains a 4-bit BCD counter, a 4-
The self-test switch is a miniature micro switch bit latch, and a BCD to 7-segment decoder/driver
actuated by pressing the HI SET knob. The first all contained in a single 24-pin hermetically sealed
stage has a broad face and just slides its gear teeth ceramic package. For mechanization of the-control
in its mating gear. A compression spring returns the logic (roundoff and blanking functions), low power
shaft after the switch actuation. The gear assembly digital integrated circuits are utilized to minimize
and potentiometers are protected by a clutch in power consumption. The update rate of the BCD
the pilot control knob outside the device. The flag altitude word is controlled in the RT assembly
motor is a small dc permanent magnet motor (tracker module) and has been selected to be two

1-7
TM 115841-284-23&P

times per second. The numerics card which is 1-9. ANTENNA.


mounted directly behind the dial scale, contains
the four numeric readout display elements as well The altimeter antennas are completely passive
as housing the HI and LO altitude warning lamps. devices. The radiating cavity of the antenna is filled
Figure 1-3 shows the arrangement of the display with a closed-cell, foam dielectric and sealed with a
elements. Each digit of the numeric readout is a fiber glass radome cover to provide environmental
seven -segment, red-light-emitting diode (LED) protection. Both antennas are identical, with
array which is fabricated in a standard 14-pin, dual- TN C-type connectors providing the interface
in-line configuration. The light-emitting diode between the antennas and the transmitting and
arrays provide the high brightness, reliability, and receiving cable assemblies. The dimensional and
long life required for this application. A polarizing physical characteristics of the antenna are shown in
filter (mounted over the display elements) ensures figure 1-4.
high contrast between the lighted segments and
the background. Dual miniature 28-volt incan- 1-10. INDICATOR, HEIGHT ID-1917/APN-
descent lamps provide the illumination for the HI 2O9(V).
and LO warning display. The lamps are located on
the numerics card properly aligned with the The panel mountable remote indicator (RI) uses
corresponding lens inserted in the dial scale. The the same indicator assembly as the combination
HI and LO warning lights are aviation yellow in IRT and contains three additional electronic cards.
color. These three electronic cards provide the RI with its
own power supply and digital interpolation circuit-
ry of the word transmitted from the IRT. An in-
stallation drawing of the RI is provided in figure
5. Bezel Subassembly. The bezel sub- 1-5. The RI contains two connectors, jam nut
assembly consists of a front bezel, cover glass, mounted to the rear of the case. O-rings in the
integral lighting assembly, and the lighting wedge. connectors provide an effective seal. The case is
The front bezel is an aluminum casting which is securely fastened to the indicator assembly at the
designed to accommodate: exit ports for interface back of the case with 4 screws, one at each corner.
to external controls; an interfacing surface for Both connectors are used so that IRT outputs will
the cover glass; the integral lighting assembly; and be available on nuclear hardened aircraft without
facilitation for panel mounting and fastening the impairing the shielding integrity of the system.
indicator subassembly directly to the bezel struc- Refer to table 1-2 for a list of the signals that are
ture. The back of the bezel is chromate treated to present at connectors J1 and J2. The indicator is
enhance good electrical contact at the mounting sealed and backfilled with inert gas to eliminate
surfaces. The cover glass is cemented directly onto fogging of the cover glass.
the machined surface on the back side of the bezel.
The lighting assembly provides the integral lighting a. RI Indicator Subassembly. The indicator
of the indicator analog display and is accomplished subassembly for RI is identical to that used in
with a wedge lighting system using four 5-volt the IRT.
lamps having an average life of 40,000 hours at
rated voltage. The cover glass and the lighting
wedge are made of optical quality glass and are b. Electronic Modules. The indicator elec-
coated with a high efficiency anti-reflective (HEA) tronic modules for the RI contain 3 printed circuit
coating. cards as follows: cards 1 and 2 - power supply;
card 3 - digital interface electronics. Basically, the
c. IRT Case. The length of the IRT case power supply used in the remote indicator is the
behind the bezel is 7.84 inches maximum and 3.16 same as that used in the IRT. Since the power
inches nominal in height and width, A bulkhead requirement for the RI is less than the IRT, the
is located inside the case to provide the proper power transformer is reduced in size since only two
depths for inserting the indicator and RT assem- secondary windings (± 15 vdc and +5 vdc) are
blies. The bulkhead is securely soldered to the required. The digital interfacing electronics consist
case. The bulkhead also contains four machined of an IC dual line receiver and one-shot multi-
holes for bolting the indicator assembly directly vibrator to provide interface and timing control of
to the case assembly. Eleven flat head screw holes the input digital altitude signal. The power supply
in the case sides are provided for fastening the cards interface with the output connector via a
main chassis of the RT assembly to the common printed circuit tape interconnect.
case. Access tabs are provided to gain access
to the analog and digital zero adjustments, both of
which are labeled. The indicator section of the 1-11. TABULATED DATA.
IRT is sealed and backfilled with inert gas to
eliminate fogging of the cover glass. Refer to table 1-3.

1-8
TM 11-5841-284-23P
Figure 1-4. Antenna Characteristics
1-9
TM 11-5841-284-23&P

Figure 1-5. Remote Indicator

Table 1-2. Remote Indicator Connector Data


J1* J2*
Pin No. Signal Pin No. Signal

1 28-vdc power 1 28-vdc power

2 Power ground 2 Power ground

3 Power on control 3 Remote digital enable gate

4 Reliability signal 4 Remote digital enable gate return

5 Signal ground 5 Remote analog altitude signal

6 Remote dim control 6 High warning output

7 Low warning output 7 Low warning output

8 High warning output 8 Remote dim control

9 Remote analog altitude signal 9 Signal ground

10 Remote digital enable gate return 10 Reliability signal

11 Remote digital enable gate 11 Power on control

1-10
TM 11-5841-284-23&P

Table 1-2. Remote Indicator Connector Data (Continued)


J1* J2*
Pin No. Signal Pin No. Signal

12 Not used 12 Not Used

13 Not used 13 Not Used

14 Not used 14 Not Used

15 Auxiliary analog altitude signal 15 Self-test confidence signal

16 Push to test 16 Remote digital altitude return

17 5 volt ac/dc (HIGH)** lights 17 Remote digital altitude signal

18 5 volt ac/dc (RETURN)** lights 18 5 volt ac/dc (RETURN)** lights

19 Remote digital altitude signal 19 5 volt ac/dc (HIGH)** lights

20 Remote digital altitude return 20 push to test

21 Self-test confidence signal 21 Auxiliary analog altitude signal

* Connectors J1 and J2 are connected in parallel internally in the indicator; however,


pin assignments are not common.

** Polarity at J1 pins 17 and 18 and corresponding J2 pins 18 and 19 may be reversed


without any degradation in performance.

Table 1-3. Tabulated Data

Input voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5 to 28.5 volts dc

Maximum power dissipated:

Indicator/receiver/transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 watts

Remote indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 watts

Weight:
Indicator/receiver/transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 pounds

Remote indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 pounds

Antenna (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.65 pounds each

Output power: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 dBm minimum (50 watts pk)


System sensitivity (Loop gain): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 dB

Change 1 1-11
TM 11-5841-284-23&P

Table 1-3. Tabulated Data (Continued)

1-12
TM 11-5841-284-23&P

CHAPTER 2

OPERATING INSTRUCTIONS

Section I. SERVICE UPON RECEIPT OF EQUIPMENT


2-1. UNPACKING. that does not affect proper functioning, is
missing.
No special unpackaging instructions are required.
Use normal care in handling the equipment to 2-3. WARRANTY.
prevent damage. Components should be left
in the shipping containers until installed in the The IRT and the remote indicator are covered by
aircraft to provide shock and handling pro- the manufacturer’s long term warranty. Verified
tection during movement. Retain packaging failed units shall be packaged in accordance with
materials for use in shipping units. the instructions in this chapter and returned to the
manufacturer with applicable failure circumstances
2-2. CHECKING UNPACKED EQUIPMENT. data and line tester data (see figure 2-l). When
Inspect the equipment for damage that may have either the IRT or a remote indicator is installed in
occurred during shipment. Ensure that the an aircraft, the attached warranty card (see figure
equipment is complete as listed on the packing 2-2) should be completed to indicate the date of
slip. Report all discrepancies in accordance with installation, the aircraft type, and the base loca-
TM 38-750. The equipment should be placed tion. Then the warranty card should be promptly
in service although a minor assembly or part, mailed to the manufacturer.

95-9685/6-1

SM-A-707991

Figure 2-1. Warranty Notice

2-1
TM 11-5841-284-23&P

Figure 2-2. Warranty Tags

2-2
TM 11-5841-284-23&P

Section II. PACKAGING INSTRUCTIONS

2-4. PACKAGING OF THE IRT, THE REMOTE 15 inches long. For the remote indicator,
INDICATOR, OR THE ANTENNA. a carton 13 inches long is adequate. A carton
9 inches square and 5 inches deep is adequate
If an original shipping container for the IRT, the for the antenna. )
remote indicator, or the antenna is not available,
perform the following steps to package a unit c. With approximately three inches of poly-
for shipment to the manufacturer: urethane foam cushioning material in the bottom of
the carton, center the wrapped unit in the carton
(see figure 2-3) and secure the unit in place with
a. Individually wrap the unit in polyethylene additional polyurethane foam material.
film plastic.
d. Cover the unit with at least three inches of
b. Obtain a corrugated cardboard shipping polyurethane foam material, filling all voids in the
carton that is large enough to permit at least three carton.
inches of cushioning material on all sides of the
unit. (The shipping carton for the IRT must be e. Close the carton, then seal the carton using
at least nine inches deep, nine inches wide, and reinforced tape.

Section III. EQUIPMENT

The AN/APN-209(V) Electronic Altimeter Set RT-1115/APN-209(V) Receiver-Transmitter,


measures and displays the height of the aircraft Height Indicator (IRT) and two AS-2595/APN-194
above the ground or nearest terrain obstacle from (V) Antennas. In some installations, an ID
zero to 1500 feet. The system will operate at any -1917/APN-209(V) Indicator, Height (RI) is used
airspeed within the capability of Army aircraft and for dual or remote display of altimeter set informa-
at pitch and roll attitudes up to 45 degrees. tion. The IRT (and, in dual installations, the RI)
is mounted in the instrument panel. When space
The basic AN/APN-209(V) system consists of one permits, the IRT is located at the pilot’s station.

Section IV. CONTROLS AND DISPLAYS

2-5. CONTROLS. a. Dial markings are multiplied by 100 to give


the absolute altitude in feet. Zero to 1500 feet is
Operator controls consist of two knobs on the covered in 270 degrees of pointer movement. The
front of the unit and are identical for the IRT and first 200 feet of altitude is displayed on 180 de-
the RI (see figure 2-4). The left knob controls grees on the dial face, and this portion of the dial
system power and the position of the LO SET is divided into 10-foot increments. From 200 to
index, and the right knob controls system self 1500 feet, dial increments are 100 feet each.
test and the position of the HI SET index. The HI
and LO SET indexes are designed so the HI SET b. The digital readout displays the altitude in
index cannot be set to a lower altitude than the one-foot steps from zero to 255 feet and is rounded
LO SET index, and vice versa. The HI and LO SET off to the nearest 10 feet at altitudes above 255
controls of the IRT and the RI operate inde- feet. The only difference between the IRT and the
pendently of each other so each can be positioned RI digital displays is the IRT displays a minus sign
for the requirements of the individual operator. if the measured altitude is less than zero feet. The
minus sign is provided primarily as a calibration
2-6. DISPLAYS. aid.

c. The LO warning lamp lights when actual


The display features of both the IRT and the RI are altitude is below the setting of the LO SET index,
identical and consist of a moveable pointer opera- and the HI warning lamp lights when aircraft alti-
ting against a fixed dial, a four-digit numerical tude is above the setting of the HI SET index.
readout of altitude, HI and LO warning lamps, the
HI and LO SET indexes operating against the same d. The OFF flag comes into view if the air-
fixed dial as the pointer, and an OFF flag which craft is flown above 1500 feet, if pitch or roll has
indicates system status (see figure 2-4 and refer to exceeded 45 degrees, if the system is unreliable, or
table 2-1). if the system power is off. Should the system become

2-3
TM 11-5841-284-23&P

Figure 2-3. IRT or Remote Indicator Packing


2-4
TM 11-5841-284-23&P
Figure 2-4. Controls and Indicators 2-5
TM 11-5841-284-23&P

unreliable while power is applied, the OFF flag system, the OFF flag moves into view and the warn-
moves into view, the dial pointer moves past the ing lamps and the digital readout are blanked; how-
1500-foot marker to a position behind the dial mask, ever, the dial pointer stops at any point on the dial.
and the warning lamps and the digital readout are The pointer remains at or near the last valid reading
blanked. When power is lost or removed from the at the time power was lost or turned off.
Table 2-1. Functions of Controls and Indicators

Control or
Indicator Function

LO SET knob Controls application of power to the device, and sets


position of LO SET index.

HI SET knob Sets position of HI SET index; initiates system


self-test function when pressed and held down.

LO SET index Sets altitude trip point for LO warning lamp.

HI SET index Sets altitude trip point for HI warning lamp.

Dial pointer Provides an analog indication of absolute altitude


from zero to 1500 feet.

Digital readout Provides a direct-reading four-digit indication of


absolute altitude from zero to 1500 feet (leading
zeroes are blanked).

LO warning lamp Lights whenever dial pointer goes below the setting
of the LO SET index.

HI warning lamp Lights whenever dial pointer goes above the setting
of the HI SET index.

OFF flag Moves into view whenever the device loses track
while power is applied.

Section V. OPERATING INSTRUCTIONS

2-7. GENERAL. past the zero marking on the dial. The dial pointer
moves past the 1500-foot marker to a position be-
Operating instructions for the altimeter system in- hind the dial mask, indicating that system power is
clude pre-flight operations, in-flight operation, and on. Normally the LO warning lamp flashes and the
system power off procedure. Information is in- OFF flag flickers when power is initially applied to
cluded covering special situations that can occur in the system. If the dial pointer is behind the mask
flight. This material assumes that initial power on when the system is first turned on, it momentarily
operation is part of normal preflight prior to take- comes into view before being driven behind the
off . dial mask again.

2-8. PRE-FLIGHT OPERATIONS. d. Warm Up and Stabilization. After system


power is applied, a 30 to 45 second delay occurs
a. Primary Power. Verify that the altimeter allowing the transmitter to warm up to operating
+28 VDC circuit breaker is closed. temperature. During this warm-up period, set the
LO SET index to the altitude at which a warning is
b. Dimming Controls. Adjust the cockpit in- desired on descent, and set the HI SET index to
tegral lighting control and the display dimming 800 feet. After the warm-up period, the system
control for the flight condition anticipated. acquires and displays ground track: the digital
readout is enabled, the OFF flag moves out of
c. System Power-On Operation. Rotate the view, the dial pointer slews to zero feet, and the LO
LO SET knob clockwise until the LO SET index is warning lamp lights. Initial altitude indications are

2-6
TM 11-5841-284-23&P

within five feet of actual zero except at extreme NOTE


cold temperatures. If the initial altitude is less than
zero feet, digital readout on the IRT is -O. In dual Under reduced-voltage conditions (engine
installations, the remote indicator reads zero for start in aircraft), as voltage drops below 22
both negative altitudes and actual zero feet. Ap- vdc, numeric readout and warning lights be-
proximately two minutes are required for stabili- come dimmer. If voltage is less than 19 vdc,
zation of the system before the readout is within the system will be erratic and may lose track.
two feet of actual altitude, and an additional ten
minutes are required before final stabilization will If the aircraft climbs above 1500 feet, the altimeter
be reached. set breaks lock and switches to a search mode of
operation. Loss of track actually occurs above
e. Self Test. 1600 feet, and is indicated by the pointer
moving past the 1500 foot marker to a position
behind the dial mask, blanking of the digital display
NOTE and the warning lamps, and the OFF flag coming
into view. When the aircraft descends, the system
This test can be run before final sta- acquires ground track above 1 5 5 0 f e e t ,
bilization is reached. In a dual instal- typically 50 to 100 feet below the altitude at
lation, self test can be initiated from which loss of track occurred.
either the IRT or the RI.
2-10. SYSTEM POWER OFF PROCEDURE.

1. Press and hold the push-to-test knob. Rotate the LO SET knob counterclockwise until
The dial pointer indicates between 900 and 1100 the LO warning lamp goes out and the OFF flag
feet, and the digital display indicates between 900 comes into view. In a dual installation, ensure that
and 1100 feet. The LO warning lamp goes off, and both the IRT and the RI are turned off.
the HI warning lamp goes on.
2-11. SPECIAL OPERATIONAL SITUATIONS.
NOTE The following information covers certain general
operational situations which often give rise to
The dial pointer and digital display questions concerning the altimeter set.
indications will deviate farther from
nominal (1000 feet) on aircraft instal- a. Sling Loads. The antenna location in heli-
lations with exceptionally long RF copters which carry sling loads has been selected
cables. to-minimize the radar return signal from the load.
The altimeter system operates normally with small
compact loads suspended on a short cable. How-
2. Release the push-to-test knob. The ever, large loads suspended on a long cable rep-
system returns to the initial conditions. resent a strong near-range target, and the system
will probably track the load continually instead
f. HI SET Index. Reset the HI SET index to of tracking the ground. Between these two ex-
the altitude at which a warning is desired. In a tremes, the system intermittently tracks the load
dual installation, set the HI SET indexes on both and the ground, especially during hookup
the IRT and the RI. and discharge of the load. During forward flight,
the system can be expected to generally operate
normally.
2-9. IN-FLIGHT OPERATION,
The altimeter set indicates ground clearance up to b. Operation Over Wooded Areas. Some fac-
1500 feet. Final stabilization is not required prior tors which affect the altimeter system’s operation
to the start of a mission, since the drift errors are over trees are the density of the trees, the speed of
small and outputs are within specified limits within the aircraft, and whether the trees are bare or in
two minutes after power is turned on. As altitude full foliage, Over densely foliaged trees, the system
increases above the setting of the LO SET index, reads to the tops of the trees; however, over sparse
the LO warning lamp goes off and remains off as bare trees at very low airspeeds, the system reads
long as the aircraft remains above the index setting. the range to the ground unless a tree happens to be
When the aircraft climbs above the setting of the directly beneath the antennas. Operation at higher
HI SET index, the HI warning lamp lights and re- airspeeds over sparse trees results in a relatively
mains on until the aircraft descends below that stable readout, with a value representing the dis-
setting. tance to about half the average tree height.

2-7
TM 11-5841-284-23&P

c. Obstacle Avoidance. to the ground, the system again indicates zero


(1) The altimeter system tracks the terrain feet. The digital readout on the ground may now
differ by one to two feet from that read prior to
below the aircraft and, therefore, will not provide
takeoff if the aircraft took off before final stabili-
useful information to aid in obstacle avoidance.
By the time a sufficient area of an obstacle is zation of the system occurred.
within the antenna beams so the altimeter set can d. Hover. Prolonged stable hover over dry
display the near object, the aircraft probably grass at altitudes from 30–60 feet may cause the
could not be maneuvered to avoid the object. indicated altitude to fluctuate three to four feet
(2) The altimeter set provides accurate in- or possibly even momentarily lose track. During
formation for pitch and roll maneuvers to ± 4 5 small fluctuations, the average analog pointer
degrees. Typically, the system remains in track to reading should be used to approximate aircraft
+55 degrees in either pitch or roll. Beyond these altitude. Should the fluctuations become large,
limits, breaklock indications are the same as those e.g., 10–20 feet, or the system repeatedly’ loses
which occur at altitudes above 1500 feet. Upon track, this indicates either a defective altimeter
descent and landing, the LO warning lamp lights or a poor aircraft installation. Tighness of con-
as the aircraft descends below the altitude setting nectors should be checked before a new system is
of the LO SET index. When the aircraft returns installed.

2-8 Change 1
TM 11-5841-284-23&P

CHAPTER 3

ORGANIZATIONAL MAINTENANCE

Section I. GENERAL

3-1. Tools and Equipment and systematically so that defects may be discov-
No special tools or equipment are required at the ered and corrected before they result in serious
organizational level for maintenance of the altim- damage or failure. The preventive maintenance
eter system. checks to be performed as a part of the regular
aircraft system checks are provided in table 3–1.
3-2. Preventive Maintenance Defects discovered during operation of the system
To help ensure that the altimeter system is always shall be noted so that corrective action can be
ready for operation, it shall be inspected regularly taken.

Section Il. PRE-FLIGHT TESTING

3-3. General cater, all indicator information shall be


The pre-flight test of the altimeter system is per- the same as the IRT when the controls
formed using the system built-in test equipment are similarly adjusted except that the
(BITE) capabilities. The following procedure and
system power can be controlled by the
table 3–2 (check off list) shall be used to assure
the proper operation of the altimeter system. LO SET knob on either the IRT or the
remote indicator. RI digital display will
3-4. Pre-Flight Testing
never indicate minus sign (—).
NOTE
When the system contains a remote indi-

Table 3-1. Preventive Maintenance Checks

Item to be Paragraph
Inspected Procedure Sequence

Cover glass on IRT and RI Inspect cover glass for breakage or cracking and for clean- None
liness. Clean if necessary with a soft, lintless cloth and
isopropyl alcohol (Federal Specification TT–I–735).

Cabling between IRT, RI Inspect all cabling for damage and connector tightness. None
and antennas Replace or repair as necessary. Be sure connectors at
antennas are safety wired. The R?? connectors at the
IRT may be safety wired to each other.

Entire altimeter system Check the system operation by performing the pre-flight Refer to paragraph
test procedure. Replace or calibrate components as nec- 3–3 for procedure.
essary.

SET knobs on IRT and RI Check for looseness, breakage, or bent shafts. Check slip None
clutch operation.

Antenna Check for antenna blockage or unauthorized painting. Refer to paragraph


Remove the blockage or paint by performing the appli- 3-16 for
cable cleaning procedure. procedure.
J

Change 1 3-1
TM 11-5841-284-23&P

a. Power Off Indications. If necessary, perform the zero calibration pro-


cedure (paragraph 3-10) before continuing with
1. Before turning on power, turn the HI tests.
SET knob to position the HI SET index to 800
feet. d. Push-To-Test Operation. Press and hold the
push-to-test switch on the unit. The unit shall in-
2. Set the LO SET knob fully counter- dicate a track condition with the following indica-
clockwise. Note that the OFF flag is in view and tions:
there are no light indications on the digital display.
1. OFF flag not in view.
b. Initial Power On Operation.
2. Dial pointer 1,000 ± 100 ft.
1. Turn on aircraft power to the altimeter
system, and set aircraft dim control to full on. 3. Digital display 1,000 ± 100 ft.

2. Turn altimeter on by turning the LO 4. LO warning lamp off.


SET knob clockwise and setting the LO SET index
to 100 feet. The indicator pointer shall be driven 5. HI warning lamp on.
behind the no track mask above 1,500 feet. Turn
all dimming controls to full brightness. e. Release the push-to-test button. The unit
shall return to the indications in step c.
c. Track Indications. After two minutes maxi-
mum, the altimeter shall go into a track mode with
the following indications: f. Dimming Test. Turn the aircraft dim con-
trol down slowly and verify that the digital display
1. OFF’ flag not in view. dims and goes out and the LO warning lamp dims
and appears to go out, except when viewed
2. Dial pointer 0 ± 5 feet.* through night-vision goggles, but does not go out
completely. In bright daylight, it will be
necessary to shade the indicator face in order
3. Digital display -0 to +3 feet (IRT)*; to verify the operation of the dim control.
0 to +3 feet (RI).
4. LO warning lamp on. g. Integral Lighting. Turn the cockpit light-
ing control all the way up and verify that the indi-
5. HI warning lamp off. cator face lights up in an even, red light.

Table 3-2. Performance Tests Check Off List

Applicable Test
Paragraph Tests Minimum Standard Date

3-4a Power Off Indications

HI SET index 800 feet

LO SET index Behind mask 0 ft end

Dial pointer Last altitude reading at


power turn off

OFF flag In view

Digital display off

Panel lights A function of the


cockpit lighting control

HI and LO warning lamps off

3-2
TM 11-5841-284-23&P

Table 3-2, Performance Tests Check Off List (Continued)

Applicable Test
Paragraph Teds Minimum Standard Date

3-4b Initial Power On Operation

HI SET index 800 feet

LO SET index 100 feet

Dial pointer Behind mask 1,500 ft


end

OFF flag In view

Digital display Off (flash allowed)

warning lamps Off (flash allowed)

3-4c Track Indication 2 minutes maximum

Dial pointer -5 ft to +5 ft

OFF flag Not in view

Digital display -0ft to +3 ft (IRT)


0 ft to +3 ft (RI)
LO warning lamp On

HI warning lamp off

3-4d Push-to-test Operation

OFF flag Not in view

Dial pointer 900 ft to 1100 ft

Digital display 900 ft to 1100 ft

LO warning lamp off

HI warning lamp On
3-4f Dimming Test

Digital display Dims and goes out


LO warning lamp Dims and stays on, but
may be visible only
with night-aided vision
devices

3-4g Integral Lighting

Indicator face Lights up evenly

3-3
TM 11-5841-284-23&P

Section Il. TROUBLESHOOTING

The troubleshooting chart in table 3–3 is based ter Set is covered by a manufacturer’s
upon symptoms which may be observed during warranty and should be returned to the
preventive maintenance checks as well as during manufacturer for any repairs in accord-
normal operation. Any malfunction that is beyond ance with the latest issue of SB 11–642
the scope of organizational maintenance shall be for this equipment. Prior to the war-
referred to direct support maintenance. ranty expiration, any attempt to repair
the AN/APN–209(V) by anyone other
NOTE
than the manufacturer is unauthorized
The AN/APN–209(V) Electronic Altim- and will void the warranty.

Table 3-3. Troubleshooting Chart


Malfunction Probable Cause Corrective Action
1. Power does not come on a. Aircraft power not a. Check aircraft cabling, circuit breakers, and connectors.
getting to unit.
b. Defective unit. b. Replace unit.
2. Push-to-test operates a. Antenna blockage. a. Remove blockage by performing the applicable cleaning
properly, but unit will procedure (refer to paragraph 3–16).
not track
b. Unauthorized antenna b. Remove paint (refer to paragraph 3-16).
painting.
c. Defective antenna. e. Replace antenna.
d. Defective antenna d. Check both receiving and transmitting cable. Perform
cable. continuity and/or VSWR checks in accordance with
aircraft-electronic configuration manual. Repair or
replace any cable found to be defective.
e. Loose antenna connectors. e. Be sure antenna connectors are tight and safety wired.
3. IRT push-to-test a. Defective unit. a. Replace IRT unit.
inoperative
4. Remote indicator push- a. Defective interconnecting a. Check cable and connectors.
to-test inoperative cable.
b. Defective unit. b. Replace remote indicator unit.

Section IV. MAINTENANCE OF THE INDICATOR/


RECEIVER/TRANSMITTER (IRT)

3-5. General b. Troubleshooting.


Organizational maintenance of the IRT consists of c. Pre-flight testing.
performing the following tasks when applicable. d. Replacement.
a. Preventive maintenance checks. e. Zero calibration check.

3-4 Change 1
TM 11-5841-284-23&P

3-6. PREVENTIVE MAINTENANCE CHECKS. 2. Connect the aircraft cables to the pro -
per connectors on the IRT. There will be three
Perform the maintenance checks described in para- or four cables to attach, depending on the require-
graph 3-2 during the scheduled aircraft systems ment for a remote indicator or ancillary equip-
checks. ment. Apply power, turn the equipment on, and
check zero calibration. Adjust if necessary.
3-7. TROUBLESHOOTING.
3. Carefully slide the IRT into the mount-
Perform the troubleshooting procedures in para- ing hole paying special attention to access tabs on
graph 3-5 whenever the preventive maintenance right side.
checks indicate that a problem exists, or whenever
a fault appears during operation of the system, 4. Fasten the IRT securely to the aircraft
instrument panel using the four no. 8-32 machine
3-8. PRE-FLIGHT TESTING. screws and flat washers.

Pre-flight test procedures for the IRT are provided 3-10. ZERO CALIBRATION CHECK.
in paragraph 3-4 as part of the system test. These
procedures shall be performed: The zero calibration shall be verified whenever an
IRT is installed in the aircraft. If the calibration is
a. Before each flight. not within tolerance, the IRT shall be readjusted.
Check the zero calibration and readjust, if neces-
b. Whenever an IRT is installed or a cable is sary, as follows:
disconnected from the IRT.
a. Check that cockpit lighting power and
c. Whenever the zero calibration procedure is aircraft power are applied to the IRT. Adjust
performed. display dimming control for full brightness.

d. During the scheduled aircraft systems b. Turn on the IRT with the LO SET knob.
checks. The IRT shall go into a track condition within 2
minutes. The off flag shall disappear, the dial
3-9. IRT REPLACEMENT. pointer shall display 0 ± 5 feet, and the digital
display shall indicate 0 to +3 feet.
a. Removal of the IRT. Remove the IRT from
the aircraft as follows. Be sure that cockpit c. Wait five minutes until the altimeter system
lighting power and aircraft power to the IRT completely warms up and then recheck the display.
are turned off.
d. If either the pointer or the digital display
1. Remove the four no. 8-32 machine does not read within the specified tolerance, read-
screws and flat washers that fasten the IRT in the just the IRT as follows:
aircraft.
1. Remove the four no. 8-32 screws and
2. Carefully pull the IRT forward until flat washers that fasten the IRT to the instrument
the cables and connectors are exposed. panel.
3. Disconnect the cables from the IRT. 2. Carefully pull the IRT forward until the
There will be three or four cables attached, zero adjust access tabs (figure 1-2) are accessible.
depending on the requirement for a remote indi-
cator or ancillary equipment.
NOTE
4. Enter the appropriate removal data on
the label on the IRT (see figure 3-l). The analog and digital adjust screws
are each covered by access tabs.
b. Installation of the IRT. Install the IRT in
the aircraft as follows. Be sure that cockpit 3. Twist tab to side to provide access and
lighting power and aircraft power to the IRT insert a small blade screwdriver into the analog
are turned off. adjust screw slot and while watching the pointer,
adjust for 0 ± 5 feet. Twist tab back over access
1. Enter the appropriate installation data hole.
on the label on the IRT. If there is a post card
attached to the IRT, fill in the installation data and 4. Repeat step 3 for the digital adjust
mail the card. screw, adjusting the display for 0 to +3 feet.

3-5
TM 11-5841-284-23&P

INSTALLATION/REMOVAL DATA
A/C A/C DATE A/C HRS DATE A/C HRS
TYPE NO IN IN OUT OUT

95 9685/3-1
SM-A-707992

Figure 3-1. Installation/Removal Data Label

5. Reinstall the IRT into the instrument e. Perform the pre-flight test in paragraph 3-4.
panel.

Section V. MAINTENANCE OF THE REMOTE, INDICATOR (RI)

3-11. GENERAL. 3-14. PRE-FLIGHT TESTING.

Organizational maintenance of the RI consists of Pre-flight test procedures for the RI are provided
performing the following tasks when applicable. in paragraph 3-4 as part of the system test. These
procedures shall be performed:
a. Preventive maintenance checks.
a. Before each flight.
b. Troubleshooting.
b. Whenever an RI is installed or a cable is
c. Pre-flight testing. disconnected from the RI.

d. Replacement. c. Whenever the zero calibration procedure


for the IRT is performed.

3-12. PREVENTIVE MAINTENANCE CHECKS. d. During the scheduled aircraft systems


checks.
Perform the maintenance checks described in para-
graph 3-2 during the scheduled aircraft systems
checks.
3-15. RI REPLACEMENT.
3-13. TROUBLESHOOTING.
a. Removal of the RI. Remove the RI from
Perform the troubleshooting procedures in para- the aircraft as follows:
graph 3-7 whenever the preventive maintenance
checks indicate that a problem exists, or whenever 1. Be sure that aircraft power to the sys-
a fault appears during operation of the system. tem and cockpit lighting power are turned off.

3-6
TM 11-5841-284-23&P

2. Remove the four no. 8-32 machine 1. Enter the appropriate installation data
screws and flat washers that fasten the RI in the on the label on the RI. If there is a post card
aircraft. attached to the RI, fill in the installation data
and mail the card.
3. Carefully pull the RI forward until the
aircraft cable connectors are exposed. Disconnect 2. Be sure that aircraft power to the sys-
the aircraft cables from the RI. tem and cockpit lighting power are turned off.

4. Enter the appropriate removal data on


the label on the RI (see figure 3-l). 3. Connect the aircraft cables to the con-
nectors on the RI.

b. Installation of the RI. Install the RI in the 4. Fasten the RI securely using the four
aircraft as follows: no. 8-32 machine screws and flat washers.

Section VI. MAINTENANCE OF THE ANTENNA


3-16. GENERAL. 4. Unscrew connector and remove
antenna.
The maintenance of the antenna consists of visual
checks to ensure that the radiating surface is never b. Installation of Antenna.
painted, lacquered, varnished, or otherwise coated
with any material which will attenuate the trans- 1. Orient the antenna so that all of the
mission or reception of RF energy. If it is neces- mounting holes line up. The holes are drilled so
sary to remove dirt, oil or paint, clean the antenna that it will mount in only one position.
radome with methylethyleneketone (Federal Speci-
fication II-M-261) or toluene (Federal Specifica- 2. Connect the RF cable and safety wire
tion II-T-548). Replace the antenna when it is in accordance with the requirements of MIL-W-
proven to be faulty. 5088.
3-17. ANTENNA REPLACEMENT. 3. Set the antenna into the correct posi-
tion and install the 12 no. 8-32 flat head machine
a. Removal of Antenna. screws.

1. Remove the 12 no. 8-32 flat head 4. Tighten the screws so that the antenna
machine screws from the antenna perimeter. is securely fastened.

2. Carefully lower the antenna until the


RF cable connector is exposed. 3-18. TESTING AFTER INSTALLATION.

3. Remove the safety wire from the Perform the pre-flight test in paragraph 3-4 after
connector. replacing an antenna.

3-7/( 3-8 blank)


TM 11-5841-284-23&P

CHAPTER 4
FUNCTIONING OF EQUIPMENT

Section I. SYSTEM FUNCTION


4-1. INTRODUCTION. ceiving antennas permit altitude measurement down
to touchdown. Operation to touchdown is accom-
This chapter provides a description of the equip- plished by providing sufficient electromagnetic
ment operation, an electrical description, and capa- isolation between the transmitter and receiver anten-
bility of the altimeter system. A system consists nas which allows reception of early reflections from
of a panel mounted IRT, two flush-mounted anten- the ground while the transmitted pulse is still being
nas, and a panel-mounted RI. radiated.

4-2. SYSTEM FUNCTION.


c. The time standard used for RF energy to
travel through space and be reflected back to the
a. The altimeter system, see figure 4-1, is a aircraft is 2.033 nanoseconds per foot.
high-resolution pulse radar that provides a measure-
ment of absolute clearance over all types of terrain.
The operation of the system is based on the precise d. The system uses a leading-edge tracking
measurement of the time for an electromagnetic principle which measures altitude only from the
energy pulse to travel from the aircraft to the ter- return along the vertical incidence vector and there-
rain below and return. The time of the pulse trans- by rejects multiple path returns. The resultant
mission is compared to the time of the pulse arrival altitude measurement represents the nearest terrain
and the resultant time differential is processed to to the aircraft.
provide the range information.
e. The power regulator circuit on the power
b. The signal processing and computing cir- supply modules of both the IRT and the RI permits
cuitry and the use of separate transmitting and re- turning on the system by either the IRT or the RI.

Section II. INDIVIDUAL UNITS


4-3. IRT DESCRIPTION. readout elements are red, 7-segment, light-emitting
diode (LED) arrays. The display has a resolution
a. The IRT is composed of three basic assem- of one foot up to 255 feet of displayed altitude.
blies: receiver-transmitter assembly, indicator At 256 feet the display is rounded up to 260 feet
assembly, and case assembly. The indicator portion which then has a resolution of 10 feet between 260
of the IRT displays the altitude information pro- and 1,500 feet of display altitude. For altitudes of
vided by the RT on both an analog and digital dis- less than 1,000 feet, the most significant digits are
play. The indicator also provides visual indication blanked. The update rate of the digital display is
of altitude warning and system operational status approximately two times per second. A minus sign
functions. A single pointer operates against a fixed is displayed on the IRT only if the altitude signal is
dial for the analog portion of the display. The below zero feet. A control knob on the lower left
basic pointer positioning device is a null balance corner of the indicator functions as the system on-
servo loop using a DC torque motor and rebalance off switch and as the low altitude trip point adjust.
potentiometer. A 270-degree scale with two linear Clockwise rotation of this control from the OFF
segments is used to display an altitude range of zero position completes the system power circuit which”
to 1,500 feet. The low altitude segment is an ex- is connected to the appropriate pins at the device
panded scale over the range of 0 to 200 feet with connector. Continuing a clockwise rotation of the
each minor graduation corresponding to 10 feet. control knob provides for the setting of the low
Each minor graduation of the 200 to 1,500-foot altitude trip point. Likewise, the control knob
segment corresponds to 100 feet of altitude. located at the lower right corner of the indicator
provides for the setting of the high altitude trip
b. A four-digit readout with 0.27-inch high nu- point. Depressing this control knob places the
meric characters is used for the digital display. The system in the self-test mode. Both trip controls are

4-1
TM 11-5841-284-23&P
4-2 Figure 4-1. System Block Diagram
TM 11-5841-284-23&P

adjustable over the entire altitude range, and a altimeter begins with the transmitter PRF genera-
mechanical interlock prevents crossover of the bugs tor. A pulse from the PRF generator triggers the
on the display face. transmitter modulator, causing it to generate a high
voltage pulse to energize the oscillator cavity, which
emits a pulse of radio frequency energy through the
c. Whenever the indicated altitude on the transmitter antenna. A portion of the RF pulse is
analog display drops below the low altitude trip picked off by the to detector in the oscillator cavity
point setting, the low altitude warning light is acti- and sent to the to amplifier.
vated and a solid-state switch provides a path to
ground to the appropriate pin on the output con- b. The to pulse is amplified to a level which
nector for external use such as connection to air- will trigger the ramp multivibrator, which then gates
craft warning lamps, relays, or other systems. When- the sawtooth generator to produce a linear ramp,
ever the indicated altitude on the analog display -10 to +10.5 volts and zero to 3 microseconds maxi-
goes above the high point setting, the high altitude mum duration depending on the instantaneous
warning light is activated and a solid-state switch value of the sweeping internal range voltage at
provides a path to ground to the appropriate pin on comparison, and repeating at approximately 6,000
the output connected for external use. Hz (frequency of the PRF generator). The start of
each pulse is the time (to) reference, and the instan-
taneous voltage of the linear ramp is directly pro-
d. Depressing the HI SET knob actuates a portional to the elapsed time from the t o pulse.
functional self-test circuit in the RT. The RT sends The linear ramp is applied into one input circuit of
a simulated signal of 1,000 feet to the indicator the comparator.
which displays the information in a normal manner.
A pin at the output connector is provided such that c. When the transmitted pulse reaches the
the self-test feature can also be performed by ex- ground, a portion of the energy is reflected and
ternally connecting the pin to signal ground. part of the reflected signal is intercepted by the re-
ceiving antenna, amplified, demodulated, and
e. In the event of loss of track due to a severe presented to the range computer as a video signal.
pitch or roll maneuver or to operation beyond the The search generator at this time is sweeping the
range of the altimeter, the pilot is given an immedi- range integrator through its range of -10 to +10.5
ate indication of this condition. The altitude volts; which corresponds with zero to 1,500 feet.
pointer swings behind the no-track mask, and the This voltage output is applied as the other input to
digital readout is totally blanked, thereby eliminat- the comparator in addition to the linear ramp vol-
ing any chance of the pilot reading an erroneous tage (see figure 4-3).
altitude. In addition, a flag comes into view during
a no-track condition to further indicate unreliable
operation, and both the high and low altitude warn- d. The comparator output is a pulse which
ing functions are inhibited. The indicator incorpor- occurs when the ramp voltage equals the internal
ates integral red lighting for illumination of the range voltage. At the instant both voltages are
instrument display which operates from a separate equal, the comparator conducts, supplying a pulse
5-volt lighting power input. Dimming of the inte- which triggers the gate generator to produce a track
gral lighting is externally controlled. Provision for gate pulse. If the internal range voltage was con-
external dimming of the high and low warning stant, as in the tracking mode, the gate pulses
lights is achieved by returning the control signal to should occur at the same time delay interval from
a separate zero to 28-volt line. This same voltage the to pulse. However, in the search mode the in-
is also used as the dimming control for the numeric ternal range voltage is rising at a linear rate (3 cy-
readout. Control circuitry is arranged so that when cles per second). Each linear ramp voltage there-
the external dimming voltage is turned to zero, the fore intersects the internal range voltage about 6
warning lights may be visible only through night- nanoseconds later in time with reference to the to
vision goggles, and the digital display is completely pulse. Output of the gate generator thus becomes a
off . train of delayed pulses, each having increased delay
from the t o pulse (see figure 4-3). If the gate
4-4. RECEIVER-TRANSMITTER OPERATION. pulses were observed on an oscilloscope, the pulses
would appear to move outbound from the to pulse
The following description of the search and acqui- during the outbound sweep of internal range and
sition sequence is in reference to the block diagram, inbound during retrace.
figure FO-1, and the pulse sequence diagram, figure
4-2. e. The track gate is opened by the leading
edge of each gate pulse, and is closed when the trail-
a. After an initial delay to allow transmitter ing edge passes. If no video pulse occurs while the
filament to warm up, the operating sequence of the gate is opened, the gate generator pulses continue

4-3
TM 11-5841-284-23&P

Figure 4-2. Loss of Track: Track Timing Sequence Diagram

4-4
TM 11-5841-284-23&P
Figure 4-3 Track Gate Slew Action During Search
4-5
TM 11-5841-284-23&P

to increase in delay time, until the gate pulse delay (step 1 in figure 4-2), current drive to the post de-
is about the same as the delay time of the leading tection integrator is lost. The track/no-track ampli-
edge of the video pulse. The pulses begin to over- fier provides a no-track signal to the memory hold
lap and a current is produced which is summed with circuit which then begins a 200-millisecond total
the reference current at the rate integrator. When delay cycle. The track/no-track amplifier also pro-
the area of overlap (see figure 4-4) results in current vides a voltage to open the input to the range inte-
equal to the reference current, the video pulse re- grator. If the video pulse returns before the 200-
presents a target within the tracking capability of millisecond memory time elapses and provides the
the altimeter. required energy to the post detection integrator
and the track/no-track amplifier, the memory hold
f. If the video signal holds for the required circuit remains energized and tracking resumes. If
charging interval (1 millisecond), the track/no track the video pulse does not return (step 2), the memory
detector circuit activates the memory hold circuit, hold circuit de-energizes. This removes the inhibit
stops the search generator, and closes the switch voltage from the search generator and removes the
that connects the rate integrator to the range inte- drive signal from the l-second delay circuit. After
grator. The memory hold circuit closes the switch approximately a l-second delay, the circuit drives
connecting the analog altitude amplifier to the in- the analog altitude voltages to -13 ± 2 volts and the
ternal range and switches the l-second delay circuit auxiliary analog altitude voltage to 0.6 ± 0.3 vdc
which immediately activates the track reliability and energizes the reliability circuit to give a no-track
signal. indication. The search generator starts at the
expiration of the 0.2-second memory hold period
g. When in the tracking mode, the rate inte- and sends a pulse to the range integrator to drive
grator assumes control of the range integrator. Cur- its input to zero (step 3). The search generator
rent output of the post-detection integrator (PDI) output then reverses in polarity allowing the range
circuit due to the video signal input is summed with generator to sweep to its maximum voltage (step 4),
the offset current at the input of the rate inte- retrace (step 5), and again sweep to maximum
grator. If the PDI circuit is producing less than voltage (step 8). During the retrace sequence a
8.3 microampere of current, the offset current search generator pulse is applied to the memory
is greater. This causes the rate integrator to drive hold circuit to inhibit the possibility of a video
the range integrator to an increased altitude range, pulse being acquired during retrace. This ensures
resulting in higher range voltage. This moves the that the system tracks only the leading edge of
track gate outward to a position of greater overlap the video pulse. The internal range voltage
with the video pulse leading edge, increasing the continues sweeping until the track gate pulse again
post detection integrator current. If the current is overlaps a video pulse (step 8). The track/no-track
greater than 8.3 microampere, the range integrator amplifier recharges to its fully charged level, resets
is driven to a lower internal range voltage, causing the memory hold circuit, and stops the search
the track gate pulse to move inbound in time to a generator. The tracker again locks in the tracking
position of decreased overlap. logic (reliability signal) and the signal output
circuits are enabled.
h. When the track gate current balances the
offset current at the rate integrator input, the rate k. In the tracking mode the output of the AGC
integrator output goes to zero. With no drive out- integrator supplies the AGC control voltage to the
put, the range integrator holds at the level it reached IF amplifier. The AGC voltages maintain a con-
when the input was balanced. The internal range stant amplitude video pulse on the video buss for
voltage output of the range integrator then is exact- use by the track gate amplifier and the TAGC in-
ly proportional to the altitude of the received video tegrator. Below 110 feet, the SRC will limit system
signal. gain to a value less than that which would permit
tracking of leakage signals from the antennas or
i. When the received signal begins to change aircraft appendages. During search or under low
in response to terrain changes or aircraft altitude signal conditions, maximum gain is controlled by
changes, the video pulse moves to a position of the NAGC circuit which is summed into the AGC
greater or less overlap with the track gate pulse, amplifier with the TAGC signal. This circuit detects
causing the processes previously discussed to be re- the noise peaks and applies an output to the input
peated to move the gate pulse in the direction re- of the AGC integrator. The NAGC signal prevents
quired to maintain track. The system can maintain the system gain from increasing to a point at which
track with rates of altitude changes greater than the IF amplifier would cause the tracking circuits
2,000 feet per second. to lock on noise.

j. Loss of track sequence is illustrated by the l. The receiver-transmitter contains self-test


numbered steps of figure 4-2. When the video pulse circuits with which the performance of the entire
disappears or drops below the tracking threshold system, with the exception of the antennas and

4-6
TM 11-5841-284-23&P

95-9685/4-5

Figure 4-4. Signal Relationship in Tracking Gate


their cables, maybe verified. Operating this circuit supply modules. Each will be discussed in the
checks the ability to acquire a target, track, break following sections.
track, and search as well as performing an altitude
reference measurement. a. Transmitter. The transmitter module func-
tions are shown in figure FO-1. The transmitter
m. The push-to-test signal can be actuated from generates electromagnetic pulse modulated signals
either the integral indicator, externally located and transmits them to an output port. Also, at the
switch, or from a remote indicator (if included in same time, a reference pulse is generated by detec-
the system). The push-to-test signal inhibits the tion of a portion of the transmit pulse. This pulse
t. pulse from being amplified by the t. amplifier is used as a reference pulse in the timing circuitry
and being used as the start pulse in the timing cir- in the tracker module. The transmitter module
cuitry. The PRF multivibrator pulse is 2,030 nano- contains a modulator driver circuit, a modulator and
seconds wide, which is equivalent to 1,000 radar pulse forming network, and the transmitter cavity.
feet. The push-to test signal gates the leading edge After the warm-up time, the PRF pulse generated
of the PRF multivibrator pulse to the t O amplifier, from the tracker module triggers the modulator
where it is amplified and used in the tracker as the driver circuit and the resulting pulse triggers the
start pulse for the timing circuitry. The trailing modulator. The modulator pulse is then applied
edge of the PRF multivibrator pulse triggers the to the pulse forming network which drives the
transmitter pulse. The resulting transmitter leakage transmitter cavity. The transmitter transmits the
pulse is amplified in the IF amplifier and is used as pulse modulated RF signal out the transmitter port
a simulated video pulse. Since the reference pulse J4. The transmitter pulse is a 46 dBm pulse with a
was generated earlier in time, the precision timing carrier frequency of 4,300 MHz and has a variable
ramp was started earlier. Therefore, the altimeter pulse width from 25 to 75 nanoseconds, depending
system will track the leakage pulse and will indicate upon the altitude. A voltage current pickoff loop
an altitude of 1,000 ± 100 feet. The normal track is inserted into the transmitter cavity and is con-
sequence is shown in view A of figure 4-5. The nected to a separate output port to generate a time
push-to-test sequence is shown in view B of figure zero reference pulse for use in the tracker module
4-5. range computing circuits.
4-5. RECEIVER-TRANSMITTER MODULES.
b. Receiver. The receiver module functions
The receiver-transmitter consists of the following are shown in the block diagram, figure FO-1, The
modules: transmitter, receiver, tracker, and power receiver local oscillator (L. O.) is a solid-state driven,

Change 1 4-7
TM 11-5841-284-23&P

Figure 4-5. Tracking Operation

4-8
TM 11-5841-284-23&P

tuned resonant, cavity oscillator mixer. The L.O. c. Tracker Module. Tracker module functions
cavity’s resonant frequency is 4,300 MHz. The are shown in figure FO-1. The range computer net-
mixer contains a bandpass filter and a pair of work provides the tracking loop which maintains a
matched crystal diode detectors. The bandpass leading edge track for ground return pulses and pro-
filter operates in the mixer input, providing a signal duces altitude signal outputs proportional to height
input bandwidth of 200 MHz. This wide bandwidth above terrain. Figure 4-6 is a block diagram of the
is required so that the rise time of the return pulse basic tracking loop in the range computer. The
leading edge is not degraded. Maximum level of the time reference of the tracking loop is the to pulse.
local oscillator signal is about 3 milliwatts. The The pulse is detected at the transmitter oscillator
local oscillator signal heterodynes with the received cavity and is applied to the t o amplifier. The t o
pulses in the stripline circuit employed in the mixer. pulse is inverted and amplified, and the amplified
The crystal diodes demodulate the resulting beat pulse is used to trigger the range computer
frequency, producing an output consisting of over- ramp generator which develops an accurate linear
lapping video pulses, with amplitude and polarity ramp voltage proportional to elapsed time. The
depending on the phase relationship between the precision ramp is compared to a voltage referred
received echo pulses and local oscillator signal. The to as internal range. When the ramp voltage is
IF amplifier operates as a high gain video amplifier. equal to the internal range voltage, a pulse called
It receives the bipolar video output signals from the the track gate is generated. The time interval from
mixer and amplifies these signals through five ampli- the to pulse to the track gate pulse is controlled by
fier stages. The bipolar sign-al is detected, amplified the voltage level of the internal range signal. The
in the video amplifier, and delayed by a 225-nano- RF path delay is the time which it takes for the
second delay line. The pulse is delayed so that the transmit pulse to travel to the ground and back to
precision ramp in the tracker has sufficient time to the receiver. When the RF path delay and the range
start, thereby - reducing nonlinearity errors at the time delay (to pulse to track gate pulse) are equal,
lower end of the timing ramp. The output from the internal range voltage is proportional to altitude.
the delay lines goes to ‘the video amplifler in the If a video pulse is present during the time the gate is
tracker module. Overall gain of the IF amplifier open, the pulses overlap, allowing the overlapped
and video amplifier is approximately 96 dB. There portion of the video pulse to be applied to the post
are two gain controls for the IF amplifier: an AGC detection integrator (PDI) (see figure 4-4). Output
and a sensitivity range control (SRC). These two of this circuit is a current called the tracking error
gain controls are summed together in the tracker current which is applied as one of two inputs to the
module and control the gain-of the first four IF rate integrator. The other input to the rate integra-
amplifier stages. The AGC circuitry controls the tor is fixed off-set current of opposite polarity to the
mean amplitude of the video pulse. The SRC cir- tracking error current. The rate integrator therefore
cuitry controls the gain of the IF amplifier as a will have a zero output when the opposing currents
function of altitude. Signal returns other than the balance, and will provide drive current to the range
ground terrain such as leakage and from landing integrator when one of the currents is greater. The
gears, appendages, rain, and sling loads are suffi output of the rate integrator is the input to the
ciently strong so that the RT could track them. All range integrator, driving it through its range (-10 to
these returns occur at very near zero range except +10.5 vdc). When the output of the rate
for the rain and cloud returns. Trackable signal re- integrator is nulled due to balancing of its input, the
turns from rain and clouds do not occur at-ranges range integrator stops sweeping, holding its voltage
greater than 100 to 125 feet. Leakage targets result output constant at the level it had when the pulses
from direct coupling from the transmitter module overlapped. As long as the pulses remain over-
to the receiver module and from the transmitting lapped, comparison occurs at the same time for each
antenna to the receiving antenna. Internal leakage recurring pulse and the gate pulse delay remains the
is typically 10 to 20 dB less than antenna leakage. same. If the altitude increases, the track gate and
All the undesirable signals are at least 20 dB less video pulse overlap decreases which decreases the
than the minimum ground return signal from corre- track error current. The net input to the rate inte-
sponding ranges. The SRC control is set to permit grator therefore becomes positive and its output
tracking of the ground return signals at low altitudes becomes negative. The internal range voltage there-
with AGC controlling IF gain. The SRC keeps the fore increases, the point of comparison occurs later,
IF gain below the level that would permit acqui- and the track gate pulse occurs later, following the
sition of the undesirable signals when the system video pulse change. Conversely, if the altitude de-
is in the search mode. Fro-m zero to 50 feet, the creases, the video pulse occurs sooner, the overlap
SRC has maximum control in reducing the gain of increases, the track error current increases, the
the IF amplifier. From 50 to 110 feet the SRC con- rate integrator output becomes positive, and the
trol decreases lineally. At approximately 110 feet, range integrator output, or internal range voltage,
the SRC is no longer controlling the IF gain. The decreases. The comparison point therefore occurs
AGC is active from zero to maximum range. The eariler on the saw-tooth ramps and the gate pulses
bandwidth of the IF amplifier is 15 megacycles. occur earlier, following the video pulse change. In

4-9
TM 11-5841-284-23&P
4-10 Figure 4-6. Basic Track Loop
TM 11-5841-284-23P

this manner the track gate is able to correctly posi- track gate pulse and video target pulse inputs. The
tion itself in relation to the leading edge of the pulse amplifier stage receives the signal pulses from the
from the nearest terrain at rates of altitude change video amplifier. The track gate circuit is controlled
to 2,000 feet per second and greater. by the gate generator. With no input from the gate
generator, the track gate circuit provides a low
d. Tacker Module Networks. The following impedance to ground and no video pulse can pass
paragraphs discuss the functions of the tracker into the amplifier. When a pulse is produced by the
module. gate generator, the track gate circuit is opened for
the duration of the gate generator pulse (about
1. Ramp Multivibrator. This ramp multi- 30 nanoseconds). If a video pulse occurs during
vibrator is triggered by the output of the t o this time, the track gate will pass as much of the
amplifier and controls the start and reset time of video pulse to the error current amplifier as is
the ramp saw-tooth generator. overlapped by the gate pulse. Output current of
the post-detection integrator is proportional to
2. Ramp Generator. The ramp generator the area of overlap of the two pulses (see figure
is an integrator controlled by the ramp multi- 4-4). This output current is applied to the rate
vibrator. It provides a linear (0.1 percent) saw- integrator.
tooth ramp voltage as a function of time. The
output saw-tooth wave, started by the t o pulse, 6. Rate Integrator. The rate integrator is
sweeps from -10.5 to maximum volts in approxi- an operational amplifier with resistive-capacitive
mately 3 microseconds. The saw-tooth pulses have feedback. It integrates the current proportional to
a repetition rate of 6000 Hz (see figure 4-3). the degree of overlap of the track gate and video
target pulse. The feedback loop causes the output
3. Comparator and Gate Generator. The of the rate integrator to change lineally whenever
comparator consists primarily of a zero offset a current is applied to its input. A fixed offset
circuit and a constant current source. The gate current is maintained in the input of the rate
generator comprises a blocking oscillator, a delay integrator. When insufficient signal is present to
circuit, and two pulse driver stages. The compara- balance the offset current of the PDI integrator,
tor circuit compares the instantaneous voltage of the rate integrator output becomes positive. If the
the linear ramp output of the ramp generator with signal current exceeds the offset current, the rate
the internal range voltage from the-range integrator integrator output becomes negative. When the
and triggers the gate generator at the point where input current and the offset current are equal, the
the rising ramp voltage equals the internal range rate integrator output will be zero. The rate inte-
voltage (see figures FO-1 and 4-7). The gate genera- grator thus senses the direction and rate of change
tor, at this time, generates three gate pulses: a of the target signal movement. The output current
narrow (30 nanoseconds) track gate pulse, a digital of the rate integrator is applied to the range
stop pulse, and a wide (130 nanoseconds) TAGC integrator as a driving signal during tracking
gate pulse which coincides with the digital stop conditions. If no-track conditions prevail, the
pulse. The track gate pulse is applied to the track memory control switch is open, presenting a high
gate where the amount of overlap between this impedance to the range integrator. This high
pulse and the video pulse is converted into a track impedance path between the rate and range inte-
error current by the post-detection integrator grators maintains the charge on the range
(PDI) which, subsequently, determines the direc- integrator and feed-back capacitor and the range
tion and rate of change of the internal range voltage is held at the tracking level for a prede-
voltage. The TAGC gate is supplied to the auto- termined time.
matic gain control loop where it is used to deter-
mine the IF amplifier gain necessary to maintain 7. Range Integrator. The range integrator
constant average-amplitude video pulses during the is an operational amplifier with capacitive feed-
tracking. back. It receives voltages, proportional to rate,
from the rate integrator. It integrates these voltages
4. Video Amplifier. This circuit is a wide to develop voltages proportional to range. With
band amplifier which receives and amplifies the driving current from the rate integrator, the range
positive video pulses from the IF amplifier for integrator output can be adjusted from -10 to +10.5
input to the post-detection integrator. vdc. When the rate integrator output is zero due to
a target signal input, the range integrator output
5. Error Current Amplifier and Post remains at the voltage level it reached at the instant
Detection Integrator. The error current amplifier the rate input became balanced. If the rate inte-
contains a gate circuit and an amplifier stage. The grator input was not balanced, the range integrator
post-detection integrator is an R/C network which output would adjust its voltage at a point between
operates as an integrator to provide an output -10 and +10.5 vdc, corresponding to 0 to 1,500 feet
current that is a function of the overlap of the in order to adjust the rate integrator output voltage

4-11
TM 11-5841-284-23&P

95-9408/3-8

Figure 4-7. Track Gate Generation Diagram


to zero. Output of the range integrator is called the video pulse within the gate is amplified by the
internal range voltage and is fed to the comparator, TAGC amplifier integrated and applied to the AGC
and to the analog altitude signal output amplifier. amplifier along with the NAGC signal. The AGC
amplifier is an operational amplifier with capacitive
8. Gain Control. Several circuits in the feedback.
range computer networks operate to control
system gain. The system gain is accurately con- 10. NAGC. This circuit functions during
trolled through an automatic gain control (AGC) both the track the search mode to provide a
loop to maintain a constant amplitude on the video current to the AGC amplifier circuit in order to
target pulse which is used to overlap the track gate. maintain the noise level from the receiver below
The basic AGC loop consists of the track auto- the tracking threshold. It consists of a peak detec-
matic gain control (TAGC) amplifier, the IF tor network and filter operating into the AGC
amplifier, and the video amplifier. An additional amplifier. The AGC amplifier sums the gain control
gain control circuit called the sensitivity range con- inputs, the NAGC and TAGC signal inputs, and
trol (SRC) in the receiver limits the system gain as produces a voltage to control the IF amplifier gain.
a function of altitude to prevent the system from
locking up on antenna leakage, returns from air- 11. SRC Clamp Circuit. This circuit oper-
craft appendages, or dense rain. A noise automatic ates from the SRC amplifier and is used between
gain control circuit (NAGC) operates as a function zero and 110 foot altitudes to limit the maximum
of noise to maintain the noise level below the gain of the receiver IF amplifier to prevent tracking
tracking threshold. The gain control circuits are antenna leakage and echo returns from aircraft
described in the following paragraphs. appendages. The SRC and the AGC signal are sum-
med together so that either one can control the
9. TAGC Amplifier. The TAGC gate gain of the IF amplifier.
amplifier is a diode-gated amplifier. It receives
input from the amplifier. This input is gated with 12. Track/No-Track Amplifier. The track/
the TAGC gate pulse. The TAGC gate pulse is no-track amplifler circuit compares the integrated
generated simultaneously with the track gate pulse TAGC gated video signal with a fixed reference
but with a width sufficient to extend over the peak voltage. If the TAGC integrated video signal
of the returned video pulse. The portion of the is less than the reference voltage the output of

4-12
TM 11-584l-284-23&P

the amplifier is a positive voltage. This voltage forces zero feet) to maximum altitude value (1,500 feet)
the memory switch between rate integrator and the and then back to the minimum, recycling continu-
internal range integrator to open and the internal ally during the no-track condition. The search
range is isolated from the rate integrator. Also, the generator also inhibits the memory hold circuit
output of this amplifier drives the memory hold during retrace to prevent the tracking of video
circuit. When a video signal of sufficient amplitude signals during the retrace period. During retrace,
is in time coincidence with the TAGC gate, the the search generator sets the SRC circuit to maxi-
TAGC integrated signal becomes greater than the mum to prevent locking on the antenna leakage or
reference voltage and the output of the track/no- on the aircraft reflections during retrace.
track amplifier becomes negative. The switch
between the rate integrator and the range inte- 16. Analog Signal Output Amplifiers. The
grator is closed and the memory hold circuit is altimeter contains two buffered linear analog out-
driven to the track state. put amplifiers. The amplifier that drives these two
amplifiers also drives the integral indicator meter.
13. Memory Hold Circuit. This circuit is an The two analog signals drive externally located
operational amplifier with a fast-charge, slow- circuitry in the remote indicator meter, and in the
discharge input network, the output of which equipment that is connected to the auxiliary out-
indicates the presence or absence of a target pulse put connector. Each of these output signals varies
suitable for tracking. The input to this circuit is from zero to -10.5 volts corresponding to zero to
from the track/no-track integrator which, in turn, 1,500 feet altitude (-7 mv per foot of altitude)
has its input from the TAGC amplifier. When the when the altimeter is tracking and also during the
integrator is charged to the turn-on point, the l-second memory delay. The input to the analog
memory hold circuit is actuated and the system signal output amplifiers is through a FET switch.
mode is switched from search to track. When the When the memory hold circuit reverts to a no-track
track/no-track integrator loses its pulse charge due condition, a signal causes the FET switch to open.
to signal fade or loss of track and switches to The analog output signals revert to a memory or to
no-track, the memory hold circuit provides a time the voltage just before loss of track occurred. After
delay so that tracking can resume if the signal a l-second delay, a signal from the l-second delay
reappears before the memory hold circuit delay has circuit drives the auxiliary analog output circuits to
elapsed. If the signal does not reappear, the +0.6 vdc, indicating a loss of track condition. The
memory hold circuit releases, removing the search remote analog output is driven to -13 ± 2 vdc. If
generator inhibit signal, and initiating the search the system regains a track signal before the 1-
mode. After the track/no-track integrator loses its second memory has elapsed, the memory hold
pulse charge, a signal is applied through the track/ signal will reconnect the internal altitude signal to
no-track amplifier to a switch that connects the the output amplifiers by energizing the FET
rate integrator to the internal range integrator. This switch.
signal actuates the switch and disconnects the rate
integrator from the internal range integrator. Thus, 17. Confidence Test Signal Circuitry. The
the internal range voltage cannot change until the confidence test circuitry checks the validity of the
signal is reacquired or the search cycle is started. auxiliary analog signal output during the push-to-
This signal also provides drive for the digital relia- test mode. During push to test, the analog signal
bility signal circuitry. voltage should be proportional to a test altitude of
1,000 ± 100 feet (-7.00 ± 0.70 vdc). The confi-
14. 1-Second Memory Delay Circuit. This dence test circuitry measures this analog voltage
delay circuit provides inputs to the reliability cir- and if the voltage corresponds to an analog signal
cuit and the analog signal output circuits. If the of 1,000 ± 100 feet, a confidence test signal is
video signal is lost for more than one second, the generated. This signal goes to the J2 output con-
l-second delay circuit will indicate a no-track nector located on the power supply module.
condition. The input to the l-second delay circuit
is from the memory hold circuit. The output from 18. Reliability Signal Amplifier. While the
the l-second memory delay circuit drives the ana- altimeter remains in track, the l-second delay cir-
log output signal voltages to the no-track condition cuit drives the reliability signal amplifier into a
after the l-second delay. track condition. During a no-track condition
(search condition) or one second after loss of
15. Search Generator. The search generator track, the reliability signal indicates a no-track con-
is a controlled multivibrator which alternately pro- dition. The external reliability signal is used by
vides positive and negative current inputs to the auxiliary equipment and the remote indicator.
range integrator when the memory hold circuit
indicates a no-track condition. These current in- 19. Memo ry Drive Circuitry. This circuitry
puts cause the internal range voltage to sweep from is driven by the memory hold circuit. It is used to
minimum search altitude value (approximately provide the reliability signal to the digital logic.

4-13
TM 11-5841-284-23&P

20. PRF Generator. The PRF generator radar feet, this represents 1 puke per 20 radar feet
consists of two monostable multivibrators, in (it takes 2.033 nanoseconds for electromagnetic
which the output of one is the input to the other. energy to travel a two-way path of one foot; i.e.,
The frequency of oscillation is approximately 6 one radar foot). The flip-flop opens the AND gate
kHz. The pulse width of one of the multivibrators and allows the clock pulses through. The output
is adjusted to approximately 2,030 nanoseconds. of the AND gate goes to a divide-by-80 counter,
This corresponds to 1,000 radar feet. Thus during where now one pulse equals 1,600 radar feet.
the push-to-test mode, this pulse is transferred to Also the flip-flop pulse triggers a divide-by-1600
the transmitter module where the trailing edge of counter. This counter is an accumulator and
this pulse is used to trigger the transmitter pulse. when it reaches 1,600 prf counts (1,600 stop
During push to test, the push-to-test signal blanks pulses) ‘the digital altitude counters are reset. Until
out the t0 reference pulse from the transmitter and the 1,600 stop pulses are accumulated, this counter
the leading edge of the PRF monostable pulse is is "ANDED" with the divided-by-80 counter. This
used to trigger the t 0 amplifier. changes the digital altitude scale factor from one
pulse equals 1,600 radar feet to one pulse equals
21. To Amplifier. The t0 amplifier ampli- one radar foot. The first 256 counts are deleted
fies the to reference from the transmitter or, when from the digital altitude word. This is because the
in push to test, the leading edge of the PRF mono- video pulse is delayed in the receiver IF amplifier
stable multivibrator pulse. The output of this and the video delay line (225 nanosecond). There-
amplifier goes to the ramp multivibrator. fore, the stop pulse, which is referenced to the
video pulse is also delayed. By adjusting the vari-
22. Push-to-test Circuit. The push-to-test able resistor, the stop pulse width is varied until
circuit gates the t0 reference pulse or the leading 256 counts have been reached. Thus the divide-by-
edge of the PRF multivibrator pulse to the t0 256 counter opens the AND gate after 256 pulses
amplifier. and the remaining pulses are sent to the digital
processor in the integral indicator. The four one-
23. Digital Signal Processor — General. The shots control the timing sequences in both the
digital signal processor (independently from the digital processors and the integral indicator. The
analog output signals), uses a time-to-digital con- line driver circuits buffer the digital altitude signal
version technique. At the time the transmit pulse is and enable pulse. These outputs are available to
generated, a reference pulse (t 0 pulse) is generated. drive a digital processor in a remote indicator.
This pulse sets a flip-flop in the digital signal pro-
cessor. A pulse that is time coincident with the
video return (digital stop pulse) resets the flip-flop. e. Power Supply Module. The power supply
The resulting pulse width is proportional to the functions are shown in the block diagram, figure
time involved for the transmit pulse to travel to the FO-1. The following paragraphs discuss the net-
ground terrain and back. This time is proportional works of the power supply module, shown on that
to the altitude of the aircraft. The time-todigital figure.
processor generates a pulse train that is propor-
tional to the flip-flop pulse width time. Each pulse 1. RFI Filter. The RFI filter assembly is
that is generated represents one foot of altitude. composed of a series of low pass current and volt-
age filtering networks. These filters are used to
24. Digital Signal Processor. The digital suppress EMI signals conducted on the +28-vdc or
signal processor converts the time between the power return lines.
start pulse (to) and the stop pulse (track gate) to a
digital binary word in which each pulse that is 2. Series Switches and Regulator Assem-
present represents one foot of altitude. The time blies. The regulator assembly senses the dc voltage
difference between the start and stop pulses is at the center tap of the power transformer. If this
proportional to the altitude. The start pulse sets voltage vanes to a voltage other than some pre-set
the J-K flip-flop high. The stop pulse triggers a voltage, the regulator assembly will turn the
monostable multivibrator which generates a stop switching assembly on or off to reset the trans-
pulse. The stop pulse gate width can be controlled former tap voltage to the pre-set value.
by adjusting a variable resistor. The trailing edge of
the variable pulse resets the flip-flop. The flip-flop 3. Overvoltage Protection. To protect
output is a pulse, the width of which can be against power supply failures, an overvoltage pro-
calibrated to zero set the numeric readouts in the tection circuit is incorporated. This circuit senses
integral indicator and the remote indicator due to the output of both the +15 volt and +5 volt power
varying installation requirements. The flip-flop supplies. If either supply exceeds its nominal volt-
pulse goes to one input of an AND gate. The other age by more than 20 percent, a transistor shorts
input to the AND gate is from a crystal controlled the base-to-emitter junction of one of the inverter
clock. The clock frequency is 24.58920 MHz. In switching transistors, stopping the inverter and

4-14
TM 11-5841-28423&P

reducing the output voltage. If such an overvoltage with a potentiometer wiper input as a feedback
occurs, the switching transistors will probably fail, signal. A combination of analog altitude signal
thus protecting the remaining circuitry. and motor drive feedback position the pointer
through a closed loop rebalance servo system.
4. Single Transformer Inverter. The in-
verter circuit consists of a single saturating c. Altitude Warning and Self Test Circuitry.
transformer to perform both the power transform= The altitude warning circuitry utilizes externally
ation and the inverter drive. The transformer has a controlled potentiometers and two slope gain con-
saturating ferrite core characteristic so that when trols, IC comparators, logic circuitry, solid-state
17 vdc is applied, the frequency of the inverter is switches, and 28 vdc lamps perform the follow-
16 kHz. At this frequency, the dc voltage on the ing functions:
primary is converted to a square wave on the
secondary. The power transformer has six second- 1. Pilot adjustment of high altitude trip
ary windings. The 6.6-volt output is taken from point.
one winding and is not rectified. A 2.49-ohm resistor
is placed in series with this voltage and then it is 2. Pilot adjustment of low altitude trip
used as the filament voltage for ‘the transmitter. point.
The +5 vdc and ± 15 vdc are derived from center
tap windings. Two other windings are used as feed- 3. Activation of a high altitude limit func-
back to sustain the inverter operation at 16 kHz. tion when the displayed altitude equals and/or
The last winding is used to derive +160 vdc for the exceeds the pilot adjusted limit setting, except if
transmitter module. system is in no-track condition.
4-6. INDICATOR ASSEMBLY OPERATION. 4. Activation of a low altitude limit func-
tion when the displayed altitude equals and/or is
The indicator assembly of the IRT processes the less than the pilot adjusted limit setting, except if
analog and digital altitude signals generated by the system is in no-track condition.
RT and displays the altitude information in two
forms. The dc analog signal is processed to drive a 5. The two slope gain control for the ana-
pointer to an index on a fixed dial scale corres- log signal compensates the trip point voltages the
ponding to the altitude of the input signal (the same as the dial scaling characteristics. The output
basic pointer position device is a closed loop servo of this amplifier is fed to two comparators. One
movement ). The digital serial word is decoded to comparator determines if the analog signal is below
seven-segment format and displayed on a four-digit the LO altitude trip setting. If it is, then the LO
electro-optical numeric readout. All power required warning light is illuminated. Another comparator
to operate the indicator assembly electronics is determines if the analog signal is greater than
provided by the power supply in the RT. Pilot -10.5 vdc. If it is, then the flag motor is deacti-
controls located on the front of the indicator in- vated and the flag will appear. This same signal is
clude system on-off, high and low altitude trip called a reliability signal which is used internal to
point adjust, and system self test. A functional the indicator. The comparator is the high warning
block diagram of the indicator assembly is pro- detector. If the analog signal exceeds the high
vided in figure 4-8. The basic functions are altitude trip setting and the reliability signal is
summarized below and discussed in order: analog valid, then the HI warning light is illuminated. If
two slop gain control, pointer positioning servo the reliability signal is invalid, then the high warn-
electronics, serial to numeric decoding and control ing light is not illuminated.
logic, numeric and warning lamp dimming control,
and flag warning circuitry. 6. Rotation of the LO SET knob on the
left side of the indicator bezel positions the LO SET
a. Analog Two Slope Gain Control. An iso- index to any desired low altitude trip point setting.
lated linear dc voltage (zero to -10.5 vdc) propor- In like manner, rotation of the HI SET knob on the
tional to an altitude range of 0 to 1,500 feet is fed right side of the indicator bezel positions the HI
into two IC operational amplifiers with the outputs SET index to any desired high altitude trip point
summed together. One amplifier fixes the gain for setting. The LO SET knob also is used as a device
the zero to 200 foot expanded portion of the power switch. When the LO SET index is rotated
dial scale and the second amplifier fixes the gain below zero, the power is removed from the system.
for the 200 to 1,500 foot condensed portion of the The HI SET knob is also used as a self-test knob.
dial scale. This dc output is fed to the input of the When the HI SET knob is depressed, the IRT is
pointer servo amplifier. placed in the self-test mode. The mechanization of
the indexes prohibits the LO SET index from pass-
b. Pointer Servo Amplifier. An IC operational ing the HI SET index and prevents the HI SET
amplifier circuit is mechanized as a motor drive index from being set below the LO SET index.

4-15
TM 11-5841-284-23&P
4-16 Change 2 Figure 4-8.
TM 11-5841-284-23&P

7. The solid-state switches which control 4. Aircraft power to the system is lost.**
the warning lights also have individual outputs
available at the connector. Those outputs are * Dial pointer is driven past 1500 feet to behind
capable of sinking 80 ma from an external source the no track mask.
of up to 50 vdc. ** Dial pointer remains at last altitude reading
before power off.
d. Serial to Numeric Decoding and Control
Logic. The digital serial altitude word generated in
the tracker module of the RT is fed into four f. Dimming Control. A separate +28-vdc
stages of a medium scale integration (MSI) type input is required to control the brightness of the
circuit which are arranged in a cascaded manner to warning lamps and the LEDs. When-the voltage is
provide BCD to seven-segment decoding for driving at + 28 vdc, the warning lights and the LEDs are at
the four digit LED display. (Each MSI circuit con- full brilliance. Reducing this voltage will reduce the
tains a 4-bit BDC counter, four bit latch and a BCD lighting power to the warning lamps until the
to seven-segment decoder/driver). Low power, input is at 2 to 3 vdc. Below this level the warning
small-scale integration (SSI) logic gates and re- lights obtain their power from the system input
triggerable monostable multivibrators are utilized power. Thus when the dimming voltage is at zero
for construction of the control logic. The control the-5 warning lights will still be observed at 10 -4 to
logic performs the following functions: 1 0 foot Lamberts. The numerics at this time will
not be illuminated. The dimming control to the
1. Holds the most significant digit (1,000’s LEDs is accomplished by means of pulse width
digit) blanked for altitude signals of less than 1,000 modulation. At a dimming control voltage of +28
feet. vdc, the duty cycle of “on” command to the LEDs
is 100 percent. Reducing the dimming control
2. Holds the second most significant digit voltage reduces the duty cycle so that at zero vdc
(100’s digit) blanked for altitude signals of less than the LEDs are completely off.
100 feet.
g. Integral Lighting. The red integral lighting
3. Holds the third most significant digit is connected to the 5 volt power input terminals.
(10’s digit) blanked for altitude signals less than 10
feet. It is controlled by the instrument panel lighting
cicuit. The power source may be either ac or dc.
4. Blanks the entire display for a no-track
condition (reliability signal = 0).
4-7. ANTENNA DESCRIPTION.
5. Performs round off of the least signifi-
cant digit (units digit) for altitude signals at 256 The altimeter antenna acts as the transducer and
feet and greater. For altitude units of zero to 5 feet impedance matching network between free space
the units digit is set to read zero. For altitude units propagation and guided wave (transmission line)
of six to nine feet a count is added to the tens digit propagation of microwave energy. The function of
and the units digit is set to read zero. (For exam- the device during transmission is to concentrate the
ple: actual altitude reading of 425 feet would be radiated energy into a shaped beam with specified
displayed as 420 and actual altitude reading of 426 space orientation. On reception the antenna inter-
feet would be displayed as 430.) cepts reflected echo energy and delivers it to the
receiver input transmission cable. The antennas are
e. Flag Warning Circuitry. A flag motor and a completely passive devices. The radiating cavity of
solid-state switch are mechanized to provide a the antenna is filled with a closed-cell foam dielec-
visual indication of unreliable operation. The flag tric and sealed with a fiber glass radome cover to
motor is normally energized and is held out of view provide environmental protection. Both antennas
behind the no-track mask. Flag power is provided are identical, with TNC-type connectors providing
by the RT power supply. The flag switches into the interface between antennas and the transmit-
view from behind the mask when any one of the ting and receiving cable assemblies. They have the
following conditions exist: following electrical characteristics.
1. Loss of track due to signal fade (relia- a. Gain: 11 dB
bility signal = 0).*
b. Beamwidth: 45° E plane x 45° H plane
2. Altitude exceeds altimeter range (reli- (-3 dB points)
ability signal = 0).*
c. Filtering: band stop at 8.6 GHz horn
3. The system/device is off.** cut-off below 3.8 GHz
4-17
TM 11-5841-284-23&P

48. REMOTE INDICATOR DESCRIPTION. proportional to an altitude range of zero to 1,500


feet is provided at the output connector of the IRT
The RI receives analog and digital altitude infor- for use by the remote indicator. The mechaniza-
mation generated by the combination IRT unit of tion and operation of the two slope gain control is
the altimeter system, and displays that information identical to that of the IRT integral indicator as
on both an analog and digital display whose con- described in paragraph 4-6 a.
figuration and operational format is identical to
the IRT displays. The analog signal is a linear zero
to -10.5 volt dc signal corresponding to an altitude c. Pointer Positioning Servo Electronics. The
range of zero to 1,500 feet. It is provided to the RI pointer positioning servo and associated electronics
by an isolated output stage located in the tracker are identical to those employed by the IRT integral
module of the RT assembly. The digital signal is a indicator described in paragraph 4-6 b.
digital serial altitude word provided by an isolated
line driver also located in the tracker module of the
RT assembly. The same processing concepts d. Altitude Warning and Self-Test Circuitry.
employed in the indicator portion of the IRT are The altitude warning circuitry is identical to that
utilized in the remote indicator. When the self test employed by the IRT integral indicator described
feature is initiated on the IRT device, the remote in paragraph 4-6 c.
indicator responds in the same manner as the indi-
cator in the IRT. Likewise, for a no-track
condition the remote altitude pointer swings e. Serial to Numeric Decoding & Control
behind its no-track mask, the digital readout is Logic. The logic processing and control logic axe
blanked, and a flag comes into view to indicate mechanized in the same manner as described in
unreliable operation. A functional block diagram paragraph 4-6 d for the IRT integral indicator.
of the RI is provided in figure 4-9. The basic The control logic performs the same functions and
functions are listed below and discussed in order: the operation of the four digit LED numeric read-
power supply and digital display interface circuitry, out is identical.
analog two slope gain control circuitry, pointer
positioning servo circuitry, altitude warning and
self-test circuitry, serial to numeric decoding and f. Dimming Control. The numeric and warning
control logic, numeric dim control, and flag opera- lamp dim control utilizes the same circuitry as
tion. that described in paragraph 4-6 f for the IRT in-
tegral indicator.

a. Power Supply and Digital Interface Cir- g. Flag Warning Circuitry A flag motor and a
cuitry. The following circuit networks as shown in solid-state switch are mechanized to provide a
the block diagram, figure 4-9, are identical in visual indication of unreliable operation. The flag
function to the corresponding networks described motor is normally energized and is held out of view
earlier for the power supply module of the IRT: behind the no-track masks. Flag power is provided
RFI filter, series switcher and regulator assembly by the power supply within the remote indicator.
and overvoltage protection. The power transformer The flag motor swings into view from behind the
assembly will have four secondary windings, two of mask when any one of the following conditions
which are center tapped, Conventional full-wave exist:
rectifier and filter circuits are utilized to provide
+15, -15 and +5-vdc voltage supplies for use in the
remote indicator. The other two windings provide 1. Loss of track due to signal fade (relia-
feedback to sustain inverter operation. Line bility signal from IRT = 0 ).
receivers with differential inputs are utilized as
interfacing elements for receiving the digital alti-
tude signal (pulse train corresponding to one foot 2. Altitude exceeds altimeter range (relia-
per pulse) and the digital control signals, which are bility signal from IRT = 0).
generated by line drivers in the IRT. A one-shot
multivibrator operating from the control signal
provides additional timing control for the logic 3. The system/device is turned off.
processor.
4. Aircraft power to the system is lost.

5. Track is never obtained.


b. Analog Two Slope Gain Control Circuitry.
An isolated linear dc voltage (zero to -10.5 vdc) h. Integral Lighting. Refer to paragraph 4-6 g.

4-18
TM 11-5841-284-23&P
Figure 4-9. 4-19/(4-20) blank)
TM 11-5841-284-23&P

CHAPTER 5
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS

Section I. GENERAL.

5-1. SCOPE OF DIRECT SUPPORT MAINTEN- Tools and test equipment issued with or prescribed
ANCE. for the altimeter system are listed in Section III
of Appendix B.
a. The altimeter system components are
covered by the manufacturer’s reliability improve- a. Tools. Use the tools in tool kit, Electronic
ment warran ty (RIW) until 1 July 1982. During TK-100/G Federal Stock Number 5180-00-605-
the warranty period, direct support maintenance 0079, for direct support maintenance work.
shall be limited to verification of failure. Upon
verification of a failure, the unit shall be returned b. Test Equipment. The test equipment listed
to the manufacturer in accordance with the in table 5-1 is required for direct support main-
instructions listed on the warranty notice affixed to tenance. Refer to paragraph 5-12 for operating
the unit. (See figure 2-1). procedures during testing.

5-3. HARNESS/CONTROL BOX.


b. This chapter details the instructions for di-
rect support maintenance personnel to perform allo- A test harness/control box may be used to test the
cated maintenance tasks on the altimeter system. altimeter system components. Maintenance
information for a typical control box is included
c. Direct support maintenance of the altimeter in Chapter 6.
system includes the following tasks:
5-4. TROUBLESHOOTING.
1. Inspection and cleaning.
Troubleshooting procedures for the altimeter
2. Testing (acceptance and maintenance). system are not applicable at the direct support
level. If the IRT or RI fails the tests in paragraph
3. Zero calibration of the IRT. 5-13, the applicable unit shall be returned to the
manufacturer for repair. Suspected defective
antennas shall be returned directly to the manu-
5-2. TOOLS AND EQUIPMENT. facturer for repair.

Section II. MAINTENANCE OF THE INDICATOR/RECEIVER/TRANSMITTER (IRT)

5-5. GENERAL. 2. Check for loose mounting hardware.


Maintenance of the IRT at the direct support level
consists of performing the following tasks: 3. Check for dust and dirt that could
interfere with proper installation or operation.
a. Inspection and cleaning.

b. Testing (acceptance and maintenance). b. Cleaning.

c. Zero calibration.
1. Use a vacuum hose and a soft-bristled
5-6. INSPECTION AND CLEANING. brush to remove dust and loose dirt.
a. Inspection.
2. Remove grease, oil, and other contami-
1. Check connectors for evidence of nants from surfaces with a clean, soft, lint-free
corrosion and for bent or broken pins. cloth moistened with a mild detergent.

Change 1 5-1
TM 11-5841-284-23&P
Table 5–1. Test Equipment and Accessories
Preferred Type
Name Purpose Type Designation Characteristics
Attenuator RF measurement MDL 8491B-50 50 dB attenuation at 4.2 to 4.4 GHz
(28480) VSWR1.2 :1
5985-00-138-5225
Attenuator RF measurement Model 794FM Zero to 40 dB variable attenuation
(99899) at 4.2 to 4.4 GHz
5985–00–069-1648 VSWR 1.2:1
Digital voltmeter DC voltage measure- AN/GSM-64B Range: Zero to ± 100 vdc
ment 662600–870-2264 Accuracy: 0.01% of range
Resolution: ± (0.01% of input +
0.01% of range)
DC power supply Primary operating Model LG124B FM 27.5 ± 2 vdc at 3.0 amperes
power, display light- (Lambda) or maximum
ing control and equivalent
integral lighting
RF cables (2 required) RF interconnect Army Issue 1.0 dB attenuation per cable
VSWR 1.3: 1 maximum
Recommend use of 3 feet of
RG-142B/U for each cable.
Test harness/control IRT/RI test Army Issue
box connections
P/N 800630 APN See Chapter 6.
TEST
Tool kit Miscellaneous tools TK-100/G National NATO Stock Number
required to adjust 5180-00-605-0079
system

5-7. Testing shown in figure 5–1, sheet 2. Failure to


Test procedures for the IRT are provided in para- do so may result in damage to the device.
graph 5-14. 1. On IRT (RI*), set LO SET knob(s) fully
counterclockwise (OFF), and set HI SET knob(s)
5-8. Zero Calibration to position HI index to 200 feet.
The only adjustment necessary on the IRT is the 2. On control box (see figure 6-l), set all
zero calibration of the dial pointer and the digital switches to OFF, set PWR ON circuit breaker to
readout. This adjustment shall be checked during off (up), and turn DIM CONTROL potentiometer
acceptance testing and during general testing fully clockwise.
(refer to paragraph 5–14). When it is necessary 3. Connect control box input cable to a source
to readjust the zero calibration, a rough adjust- of +27.5 ± 2 volts dc.
ment can be made as follows, with final adjust- * A remote indicator (RI) is not required for this
ment to be made in the aircraft, if necessary. calibration; however, the procedure allows for the
a. Preparation. presence of an RI in the test setup.
CAUTION b. Setup. Set up the test equipment in table 5–1
as shown in figure 5–1.
Before applying power to the IRT, en-
sure that the transmitter output connec- c. Procedure. Perform the initial test setup
tor is connected to a 50 dB attenuator as procedures in table 5–2, then proceed as follows:

5-2 Change 1
TM 11-5841-284-23&P

1. Set the total loop attenuation to 52 ± within the tolerance, complete the
2 dB, including cable losses. (Use 0.33 dB per foot required RIW forms and return the
of loss for RG142B/U cable.) unit to the manufacturer for repair.

2. On the IRT, set LO SET index to 100


feet, and wait two minutes until the unit shows a 5. On the IRT, locate the appropriate ac-
track condition (OFF flag is out of view, and the cess tab and twist to side. Insert a small blade
LO warning lamp is on). screwdriver in the analog or digital zero adjustment
(see figure 1-2), and adjust the applicable variable
3. Check the dial pointer and the digital resistor until the indication is within tolerance.
readout. The dial pointer shall be 0 ± 5 feet, the Clockwise rotation of the analog zero adjustmmt
digital readout shall be 0 to 3 feet and the minus will move the pointer down scale. C l o c k -
sign (-) shall not be present, and if an RI is in the wise rotation of the digital zero adjust-
test setup, its digital readout shall be 0 to 3 feet ment will result in a higher altitude
(minus sign will never appear on RI). readout, the minus sign shall be off. Twist
4. Wait five minutes and again check the access tab(s) back over adjustment hole(s) .
dial pointer and the digital readout. If either indi-
cation is out of tolerance, proceed to step S; 6. On the IRT, set the LO SET knob fully
otherwise, proceed to step 6. counterclockwise (off).

NOTE 7. Set PWR ON circuit breaker on control


box to off (up) position, then disconnect the IRT
If the IRT can not be calibrated from the test setup.

Section III. MAINTENANCE OF THE REMOTE INDICATOR (RI)

5-9. GENERAL. b. Cleaning.


Maintenance of the RI at the direct support level
consists of performing the following tasks: 1. Use a vacuum hose and a soft-bristled
brush to remove dust and loose dirt.
a. Inspection and cleaning.

b. Testing. 2. Remove grease, oil, and other contami-


nants from surfaces with a clean, soft, lint-free
5-10. INSPECTION AND CLEANING. cloth moistened with a mild detergent.

a. Inspection.
5-11. TESTING.
1. Check connector for evidence of corro-
sion and for bent or broken pins. Testing the RI requires the use of an IRT in the
test setup. Set up the RI, IRT, and the test equip-
2. Check for loose mounting hardware. ment as shown in figure 5-1. (Refer to table 5-1
for test equipment listing. ) Perform the initial test
3. Check for dust and dirt that could set up procedures in table 5-2. Then perform the
interfere with proper installation or operation. test procedures provided in paragraph 5-14.

Table 5-2. Initial Test Setup

Measurement
Function Purpose Points Adjust for

PWR ON circuit Input power J1-9: +28 vdc 27.5 ± 2 vdc


breaker to on (down) : GND

Dim Cont Digital display J1-7: DIM 27.5 ± 2 vdc


and HI and LO CONT
warning lights : GND
illumination

Change 2 5-3
TM 11-5841-284-23&P
5-4 Figure 5-4.
TM 11-5841-284-23&P
Figure 5-1. 5-5
TM 11-5841-284-23&P

Section IV. MAINTENANCE OF THE ANTENNA


Maintenance of the antenna is not applicable at the corrects a system problem, return the suspected
direct support level. If a replacement antenna defective antenna to the manufacturer in accordance
with the instructions in Chapter 2.

Section V. TESTING

5-12. GENERAL INSTRUCTIONS. 2. On control box, set all switches to


OFF, set PWR ON circuit breaker to off (up), and
Testing of the altimeter system shall be done on a turn DIM CONTROL potentiometer fully clock-
permanently located bench or test rack within a wise.
room known to be free from RF interference. The
test equipment shall be arranged to provide easy 3. Connect control box input cable to a
access to the adjustment controls and to simulate source of +27.5 ± 2 volts dc.
the normal aircraft installation. All test procedures
must be followed carefully in order, and care must 4. Connect IRT/RI to the test equipment
be taken to set all switches and adjustment controls as shown in figure 5-2.
accurately. The tests shall be performed as an in-
coming inspection check and whenever the system 5. When an IRT is tested, refer only to the
or unit is suspected of being faulty. Pin (IRT) and Requirement columns that follow
each test for proper outputs. However, when an
Testing the RI requires the use of an IRT in the RI is tested, refer to both the Pin (IRT) and Pin
test setup; however, testing the IRT does not re- (RI) columns as well as the Requirement column
quire the use of a remote indicator in the test for proper outputs. Also set the warning indexes
setup. on the IRT and RI to identical positions whenever
the procedure calls for a HI/LO SET knob setting.
5-13. TESTS PERFORMED.
b. Procedure.
Testing of the IRT and RI consists of the following
tests:
a. Initial operation.
Before applying power to the IRT,
b. Zero-altitude tests: ensure that the transmitter output con-
nector is connected to a 50 dB atten-
1. Track indication. uator as shown in Figure 5-1, sheet 2.
Failure to do so may result in damage
2. Track sensitivity. to the device.

3. No-track indications.
Perform the initial test setup procedures in table
4. Zero-altitude acquisition. 5-2, then proceed as follows:

5. Push-to-test operation.
1. Set the total loop attenuation to 52 ± 2
c. High and low altitude trip tests. dB, including cable losses. (Use 0.33 dB per foot
of loss for RG142B/U cable.)
d. Dimming tests (warning lamps and digital
display).
2. On the IRT (and RI), set the HI SET
e. Integral lighting tests. knob(s) to position the HI SET index to 200 feet,
and verify the conditions listed in table 5-3.
5-14. TESTS.

a. Preparation. 3. Initial Operation. Adjust LO SET knob


on unit under test (UUT, either IRT or RI) to set
1. On the IRT (RI), turn LO SET knob(s) the LO SET index to 100 feet, and log the time
fully counterclockwise (off). delay until track is acquired.

5-6
TM 11-5841-284-23&P

Table 5-3. Initial Requirements

Indication I Requirement (IRT, RI)

Dial pointer(s) Any position on dial

Digital readout(s) Off

HI/LO warning lamps Off

HI SET index(es) 200 ft

LO SET index(es) Behind mask at zero feet end of dial (off)

OFF flag(s) In view

NOTE (c) The HI warning lamp(s) shall be ON


and the LO warning lamp(s) shall be off.
The HI/LO warning lamps and digital
readout may flash momentarily when Release the HI SET knob, and set the PUSH TO
power is applied to the IRT/RI. TEST switch on the control box to ON, and check
that the requirements of table 5-6 are met.
The dial pointer shall be driven clockwise past 1500
feet to a position behind the dial mask, and the NOTE
OFF flag shall remain in view.
Perform steps 8 through 10 on
the UUT (IRT or RI).
4. Track Indications. The unit under test
shall indicate a track condition within two minutes 8. High Altitude Trip Operation.
from the time the device was turned on. After a
minimum of five minutes total warmup time, check (a) Set the HI SET index above 1200
that the requirements of table 5-4 are met: feet to turn off the HI warning lamp.

5. Track Sensitivity. Increase the loop (b) Slowly rotate the HI SET knob
attenuation very slowly until the UUT switches to counterclockwise, and stop when the HI warning
a no-track condition. At no-track, the OFF flag lamp lights. Note the altitude setting of the HI
will move into view and the reliability signal at pin SET index. This reading will be typically from 20
J2-6 of the IRT will drop to 0.0 ± 0.6 vdc. Check feet above to 50 feet below the dial pointer indica-
that the loop attenuation at no-track is 78 + 3,-6 dB, tion.
and check that the requirements of table 5-5 are
met. (c) Slowly rotate the HI SET knob
clockwise until the HI warning lamp goes out.
Note the altitude setting. This reading shall be less
6. Zero Altitude Acquisition. Reduce the than 100 feet above the altitude setting noted in
loop attenuation very slowly until the UUT indi- the previous step.
cates track condition; the OFF flag is removed from
view. Check that the total loop attenuation at 9. Low Altitude Trip Operation.
track is no more than 7 dB less than the value ob-
tained in step 5 above for the no-track condition. (a) Set the HI SET index to 1500 feet.
7. Push-to-Test Operation. Set the variable
attenuation of 52 ± 2 dB on the UUT (either IRT (b) Slowly rotate the LO SET knob
or RI). Press and hold the HI SET knob and check clockwise until the LO warning lamp lights. Note
that the following requirements are met: the altitude setting. The LO SET index reading
will be typically from 20 feet below to 50 feet
(a) The dial pointer(s) shall indicate above the dial pointer indication.
1000 ± 100 feet.
(c) Slowly rotate the LO SET knob
(b) The digital readout(s) shall indicate counterclockwise until the LO warning lamp goes
1000 ± 100 feet. out. Note the altitude setting. This reading shall

5-7
TM 11-5841-284-23&P

Table 5-4. Track Indications


Unit Under Test (UUT)
Signal/Indication Pin (IRT) Pin (RI) Requirement

OFF flag Not in view

HI warning lamp Off

LO warning lamp On (only on UUT)

Power On control signal J2-5 27.5 ± 2 vdc


(PWR ON CONT)

Reliability signal J2-6 4.75 ± 0.75 vdc


(REL SIG)

Self-test confidence signal J2-13 0.0 ± 0.6 vdc


(SELF TEST CONFIG)

LO warning output J1-1 J1-7 0 to 1 vdc


(LO WARN)
Dial pointer 0 ± 5 ft*

Digital readout 0 to 3 ft*

Auxiliary anaIog signal J2-3 0 ± 0.021 vdc


(AUX ANAL ALT)

Remote analog signal J2-2 0 ± 0.021 vdc


(REM ANAL ALT)

* On the IRT, if either the dial pointer or the digital readout does not read zero feet within
the indicated tolerance, locate appropriate access tab, twist to side, and insert a small blade
screwdriver in the analog or digital zero adjustment and adjust the applicable variable
resistor until the indication is within tolerance. After adjustment of the digital readout,
the minus sign shall be off. Twist access tab(s) back over adjustment hole(s).

be less than 100 feet below the altitude setting NOTE


noted in the previous step.
When step (c) is performed, both
displays shall be barely discernible.
Shade the front of the indicator, if
10. Dimming Tests. necessary, to verify that the displays
are still lighted.
(a) On the UUT, set the LO SET index
to 100 feet and the HI SET index to 200 feet. (c) On the control box, reduce the dim
Check that the LO warning lamp is off, the HI control voltage at J1-7 (DIM CONT) to less than
warning lamp and the digital readout are on, and 1.0 vdc. Verify that the digital readout and the
the dial face lighting is off. HI warning lamp are not visible. (The warning
lamps will be visible only through night vision
goggles. )

(b) On the control box, adjust the DIM (d) On the control box, set the +5V DC
CONT potentiometer until the dim control voltage INT LTG switch to ON. Check that at least one
at J1-7 (DIM CONT) is 16.5 ± 0.5 vdc. Check that red lamp is on in each upper corner Of the UUT; tip
both the digital readout and the HI warning lamp the device upward as necessary to view the lamps.
dim. Set the +5V DC INT LTG switch to OFF.

5-8
TM 11-5841-284-23&P

Table 5-5. No-Track Indications

Signal/Indication Pin (IRT) Pin (RI) Requirement

Dial pointer(s) Behind dial mask


beyond 1500 feet

HI and LO warning lamps Off

Digital readout(s) Off

HI warning output J1-2 J1-8 27.5 ± 2.0 vdc


(HI WARN)
(REM HI WARN)

LO warning output J1-1 J1-7 27.5 ± 2.0 vdc


(LO WARN)
(REM LO WARN)

Reliability signal J2-6 0.0 ± 0.6vdc


(REL SIG)

Auxiliary analog signal J2-3 0.6 ± 0.3 vdc


(AUX ANAL ALT)

Remote analog signal J2-2 -13 ± 2 vdc


(REM ANAL ALT)

Self-test confidence signal J2-13 0 ± 0.6 vdc


(SELF TEST CONFIG)

(e) On the control box, turn DIM 11. Power Removal.


CONT potentiometer fully clockwise, and check
that the dim control voltage at J1-7 (DIM CONT) (a) On the IRT (and RI), turn LO SET
is 27.5 ± 2 vdc, and the digital readout and the HI knob(s) fully counterclockwise (off).
warning lamp are brightly lit.
(b) On the control box, set the PWR ON
circuit breaker to off (up).
(f) On the control box, set the PUSH
TO TEST switch to OFF; note that dial pointer (c) Disconnect the UUT from the test
returns to zero position ±5 feet). setup.

Table 5-6. Push-to-Test Requirements

Signal Pin (IRT) Pin (RI) Requirement


HI warning output J1-2 J1-8 0 to 1 vdc
(HI WARN)
(REM HI WARN)

Auxiliary analog signal J2-3 -7.0 ± 0.7 vdc


(AUX ANAL ALT)

Remote analog signal J2-2 -7.0 ± 0.7 vdc


(REM ANAL ALT)
Self-test confidence signal J2-13 4.75 ± 0.75 vdc
(SELF TEST CONFIG)

5-9/(5-10 blank)
TM 11-5841-284-23&P

CHAPTER 6

MAINTENANCE OF AUXILIARY EQUIPMENT

Section I. GENERAL

A test harness/control box may be fabricated for such a control box are included in figure 6-1 and
use in the direct support maintenance of the 6-2, respectively.
AN/APN-209(V) Electronic Altimeter Set. A typi-
cal front panel layout and a schematic diagram for

Figure 6-1. Control Box - Front Panel

6-1
TM 11-5841-284-23&P
6-2
Figure 6-2.
TM 11-5841-284-23&P

PARTS LIST TEST HARNESS/CONTROL BOX

PART NUMBER DESCRIPTION

MS27484E-10A35S Connector, receptacle

MS27484E-1035SA Connector, receptacle

MS27484E-12A35S Connector, receptacle

9758 (83315) Connector, plug

MIL-C-39024/10C-03 Connector, electrical, test point,


panel type, black

MIL-C-39024/10C-08 Connector, electrical, test point,


panel type, yellow

MIL-C-39024/10C-05 Connector, electrical, test point,


panel type, green

MIL-C-39024/10C-06 Connector, electrical, test point,


panel type, orange

MS75029-23 Switch toggle, two pole, unsealed

MS3320-3 Circuit breaker, trip free, push


pull

MS25036-3 Terminal lug insulated

MS91528C-1N2B Knob, black, ¼ inch shaft

RV2NAYS202A Resistor, variable


MIL R94

VC10F (12697) Resistor, fixed 82 ohm, 10 watt

RC02GF 681 J Resistor, fixed 680 ohm, ½ watt


(MIL R 11F)

1N5624 Diode, 30 volt, 3 amp


(MIL-S-19500/432)

C002L0F2-18-0250 Cord, power


(MIL-C-3432D)
1-225661-S Connector, type N, male, crimp
(13511)

1-225663-5 Connector, type N, female, crimp


(13511)

225399-6 Connector TNC, male, crimp


(13511)

6-3
TM 11-5841-284-23&P

APPENDIX A

REFERENCES

1. Army Regulations
340-3 Official Mail.
700–58 Packaging Improvement Report.
702-7 Reporting of Quality Deficiency Data.
725-50 Requisitioning, Receipt, and Issue System.
2. DA Pamphlets
310-4 Index of Technical Publications: Technical Manuals, Technical Bulletins,
Supply Manuals (Types 7, 8, and 9), Supply Bulletins, and Lubrication
Orders.
310–7 US Army Equipment Index of Modification Work Orders.
3. Department of Defense Manual
DOD 4160.21-M Defense Disposal Manual.
4. Defense Supply Agency Regulation
4155.24 Reporting of Quality Deficiency Data (AR 702-7).
5. Military Specifications
L-P-378 Plastic Sheet and Strip, Thin Gauge, Polyolefin.
MIL-P-26514 Polyurethane Foam, Rigid or Flexible, for Packaging.
MILW-5088 Wiring, Aerospace Vehicle.
PPP-B-636 Box, Fiberboard.
PPP–B–001672 Boxes, Shipping, Reusable, with Cushioning.
PPP–T-76 Tape, Packaging, Paper (For Carton Sealing).
6. Supply Bulletins
SB 11-573 Painting and Preservation Supplies Available for Field Use of Electronics
Command Equipment.
SB 11–642 Repair and Return Procedures Under Reliability Improvement Warranty
(RIW) for the AN/APN–209(V) Altimeter Set, Electronic.
SB 38-100 Preservation, Packaging, Packing and Marking Materials, Supplies and
Equipment Used by the Army.
7. Technical Manuals
11–6625-44-15 Operator, Organizational Support, General Support, and Depot Mainte-
nance Manual, Digital Voltmeter, AN/GSM–64.
38-750 The Army Maintenance Management System (TAMMS).
750–244-2 Procedures for Destruction of Electronics Materiel to Prevent Enemy Use
(Electronics Command).

Change 1 A-1
TM 11-5841-284-23&P

APPENDIX B

MAINTENANCE ALLOCATION CHART

SECTION I. INTRODUCTION

B-1. GENERAL.

This appendix provides a summary of the maintenance operations covered in TM 11-5841-284-23, Opera-
tor’s, Organizational and Direct Support Maintenance Manual Including Repair Parts and Special Tools
List, Altimeter Set, Electronic, AN/APN-209(V). This appendix also provides categories of maintenance
for specific maintenance functions on reparable items and components, and lists the tools and equip-
ment required to perform each function. This appendix may be used as an aid in planning maintenance
operations.

B-2. MAINTENANCE FUNCTIONS.

Maintenance functions will be limited to and defined as follows:

a. Inspect. To. determine serviceability of an item by comparing its physical, mechanical, and electri-
cal characteristics with established standards.

b. Test. To verify serviceability and to detect electrical or mechanical failure by use of special equip-
ment such as gages or meters. This is accomplished using external test equipment and includes
operation of the equipment and operator-type tests using internal meters or indicating devices.
c. Service. To clean, to preserve, to charge, and to add air, fuel, lubricants, and tooling agents. If it is
desired that elements, such as painting and lubricating, be defined separately, they may be listed.

d. Adjust. To vary to the extent necessary to bring into proper operating range.

e. Align. To adjust two or more components or assemblies of an electrical or mechanical system so


that their functions are properly synchronized. This does not include setting the frequency control knob of
radio receivers or transmitters to the desired frequency.

f. Calibrate. To determine the corrections to be made in the readings of instruments or test equipment
used in precise measurement. This consists of comparing two instruments (one of which is a certified
standard of known accuracy) to detect and adjust any discrepancy in the accuracy of the instrument being
compared with the certified standard.

g. Install. To set up for use in an operational environment, such as an encampment, site, or vehicle.

h. Replace. To replace unserviceable items with serviceable like items.

i. Repair. To restore an item to serviceable condition through correction of those failures or


conditions which render the equipment unserviceable. This function includes, but is not limited to, welding,
grinding, riveting, straightening, and replacing of parts other than by the trial-and-error replacement of
running spare type items, such as fuses, lamps, or electron tubes.

j. Overhaul. Normally, the highest degree of maintenance performed by the Army in order to
minimize time work in process is consistent with quality and economy of operation. It consists of that
maintenance necessary to restore an item to completely serviceable condition as prescribed by maintenance
standards in technical publications for each item of equipment. Overhaul normally does not return an item
to like new, zero hour condition.

B-1
TM 11 5841-284-23&P

k. Rebuild. The highest degree of material maintenance. It consists of restoring equipment as nearly as
possible-condition in accordance with original manufacturing standards. Rebuild is performed only
when required by operational considerations or ‘other paramount factors. Rebuild is only at the depot
maintenance category. Rebuild reduces to zero the hours or miles the equipment or component thereof
has been in use.

l. Symbols. The uppercase letter placed in the appropriate column indicates the lowest level at which
that particular maintenance function is to be performed.

B-3. EXPLANATION OF FORMAT OF MAINTENANCE ALLOCATION CHART.

a. Column 1, Group Number. Column 1 lists group numbers, the purpose of which is to identify
components, assemblies, subassemblies, and modules with the next higher assembly.

b. Column 2, Functional Group. Column 2 lists the noun names of components, assemblies, subassem-
blies and modules on which maintenance is authorized.

c. Column 3, Maintenance Functions. Column 3 lists the maintenance category at which performance
of the specific maintenance fuction is authorized. Authorization to perform a function at any category
also includes authorization to perform that function at higher categories. The codes used represent the
various maintenance categories as follows:

Code Maintenance Category

C Operator/Crew

O Organizational Maintenance

F Direct Support Maintenance

H General Support Maintenance

D Depot Maintenance

d. Column 4, Tools and Test Equipment. Column 4 specifies, by code, those tools and test equipment
required to perform the designated function. The numbers appearing in this column refer to specific tools
and test equipment which are identified in Section 111 of Appendix B.

B-4. EXPLANATION OF FORMAT OF TOOL AND TEST EQUIPMENT REQUIREMENTS TABLE.

The columns in the Tool and Test Requirements table are as follows:

a. Tools and Equipment. The numbers in this column coincide with the numbers used in the tools and
equipment column of the Maintenance Allocation Chart. The numbers indicate the applicable tool for the
maintenance function.

b. Maintenance Category. The codes in this column indicate the maintenance category normally
allocated the facility.
c. Nomenclature. This column lists tools, test, and maintenance equipment required to perform the
maintenance functions.

d. National Stock Number. This column lists the national stock number of the specific tool or test
equipment.

e. Tool Number. Refer to Nomenclature column.

B-2
TM 11-5841-284-23&P

SECTION II. MAINTENANCE ALLOCATION CHART


FOR AN/APN-209(V)

(1) (3) (4)


Group (2) Maintenance Functions Tools and
Number Functional Group Function C O F H D Equipment

00 Altimeter Set, Electronic Inspect .1 None


AN/APN-209(V) Test .1 None
.1
Adjust 1
Replace 2 1
Repair 2
Overhaul 1 35

01 Receiver Transmitter, Height Inspect .1 None


Indicator RT-1115/APN Test .33 2,3,4,5,6,7
-209(V) Repair 1 2
Replace .1 1
Overhaul 1 20
Adjust .1 2

02 Indicator, Height ID-1917/ Inspect .1


APN-209(V) Test .33 2,3,4,5,6,7
Repair 1 2
Replace .1 1
Overhaul 1 15

03 Antenna AS-2595/ Inspect .1


APN-194(V) Replace .2 1

1
Repair and overhaul to be done by the manufacturer with instructions contained
in SB 11-642, 12 Oct 77.

SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS


FOR AN/APN-209(V)

Tool or Test
Equipment Maintenance National NATO
Code Category Nomenclature Stock Number Tool Number

1 o Tool Kit TK-101 5180-00-064-5178

2 F Tool Kit TK-100/G 5180-00-605-0079

3 F Attenuator 8491B-50 (24840) 5985-00-138-5225

4 F Attenuator Model 794FM (99899) 5985-00-069-1648

5 F Voltmeter, Digital AN/GSM-64 6625-00-870-2264

6 F Cables, RF NSN

7 F Harness/Control Box, Test NSN

Change 1 B-3/(B-4 blank)


TM 11-5841-284-23&P

APPENDIX C
REPAIR PARTS AND SPECIAL TOOLS LIST

Section I Introduction

1. Scope b. Source, Maintenance, and Recoverability Codes


(SMR).
This appendix lists repair parts and special tools (1) Source code. Source codes are assigned to
required for performance of organizational, direct support items to indicate the manner of acquiring
support, and general support maintenance of the support items for maintenance, repair, or overhaul of
AN/APN–209(V), end items. Source codes are entered in the first and
second positions of the Uniform SMR Code format as
2. General follows:

This Repair Parts and Special Tools List is divided Code Definition
into the following sections. PD — Support item, excluding support equipment,
procured for initial issue or outfitting and
a. Section II. Repair Parts List. A list of repair stocked only for subsequent or additional in-
parts authorized for use in the performance of itial issues or outfittings. Not subject to
maintenance. The list also includes parts which must automatic replenishment.
be removed for replacement of the authorized parts.
Parts lists are composed of functional groups in NOTE
ascending numerical sequence, with the parts in each Cannibalization or salvage may be used as
group listed in figure and item number sequence. a source of supply for any items source
coded above except those coded XA, XD,
b. Section III. Special Tools List. Not applicable. and aircraft support items as restricted by
AR 700-42.
c. Section IV. National Stock Number and Part
Number Index. A list, in ascending National item (2) Maintenance code. Maintenance codes are
identification number (NIIN, last 9 digits) sequence, assigned to indicate the levels of maintenance
of all National stock numbers appearing in the authorized to USE and REPAIR support items. The
listings, followed by a list, in alphanumeric sequence, of maintenance codes are entered in the third and fourth
all part numbers appearing in the listings. National positions of the Uniform SMR Code format as
stock number and part numbers are cross-referenced follows:
to each illustration figure and item number (a) The maintenance code entered in the third
appearance. position will indicate one of the following levels of
maintenance:
3. Explanation of Columns
code Application/Explanation
The following provides an explanation of columns O — Support item is removed, replaced, used at the
found in the tabular listings: organizational level.
a. Illustration. This column is divided as follows: (b) The maintenance code entered in the
fourth position indicates whether the item is to be
(1) Figure number. Indicates the figure number repaired and identifies the lowest maintenance level
of the illustration in which the item is shown. with the capability to perform complete repair (i.e.,
(2) Item number, The number used to identify all authorized maintenance functions). This position
each item called out in the illustration. will contain one of the following maintenance codes.

C-1
SECTION II REPAIR PARTS LIST TM 11-5841-284-23&P

(1) (2) (3) (4) (5) (6) (8)


ILLUSTRATION (7)
SMR NATIONAL PART FSCM DESCRIPTION UNIT QTY
(A) (B) CODE STOCK NUMBER OF INC
FIG ITEM NUMBER USABLE ON MEAS IN
NO. NO. CODE UNIT

GROUP 00 ALTIMETER SET ELECTRONICS AN/APN-209(V)


1 1 PDODL 5841-01-058-7873 SMC707653 94580 RT-1115/APN-209(V) INDICATOR/RECEIVER/TRANSMITTER A,B EA 1
1 2 PDODL 5841-01-058-7994 SMC407893 94580 ID-1917/APN-209(V) REMOTE INDICATOR B EA 1
1 3 PDODL 5841-00-181-0330 I061J1 94580 AS-2595/APN-194(V) ANTENNA A,B EA 1

AMSEL-MA Form
9196 Change 1
1 OCT 74 C-3/(C-4 blank)
TM 11-5841-284-23&P

APPENDIX D

RETURN PROCEDURES FOR RELIABILITY IMPROVEMENT


PROGRAM WARRANTY (RIW)

D-1. General the equipment manufacturer’s repair facility.


a. Purpose. This appendix provides the basic This means that the user’s maintenance organiza-
repair and return (R&R) concept (with property tion receives, processes, and returns the failed
accountability retained by the user by item type, unit to the manufacturer. Shipment of the re-
not necessarily by serial number), and also fur- placement/repaired unit will be made direct to
nishes instructions for the return for repair of the evacuating maintenance unit. Multiple han-
subject equipment warranty. dling of serviceable/unserviceable equipment be-
tween intermediate organizations is to be avoided
b. Concept. E q u i p m e n t f u r n i s h e d u n d e r t h e
to eliminate long handling and processing times.
RIW will be free from defects in materiel, quality
(4) RIW effectiveness is based upon quick
of work, and design and will operate in its in-
processing of failed equipments to and from the
tended environment in accordance with the specifi-
contractor’s repair facilities.
cations of the contract until July 1982 unless
otherwise extended. THE EQUIPMENT WILL c. Background.
CONTAIN APPROPRIATE SEALS WHICH (1) The AN/APN-209(V) has two configu-
MUST NOT BE BROKEN OR TAMPERED rations identified as AN/APN-209(V)1, without
WITH IN ORDER TO COMPLY WITH WAR- the additional height indicator, and AN/APN-
RANTY CONDITIONS OF THE CONTRACT. 209(V)2, when the additional height indicator is
(1) Under the contract terms of the war- included.
ranty, the contractor shall not be obligated to (2) The components of AN-APN-209(V)1
repair any component under this warranty if fail- are as follows:
ure or nonconformance is caused by fire, explo- (a) One each Receiver-Transmitter, Height
sion, submersion, aircraft crash, enemy action, Indicator RT-1115/APN-209(V).
natural disaster, and/or accidental or willful mis- (b) T w o e a c h A n t e n n a A S - 2 5 9 5 / A P N -
treatment. However, components, damaged or re- 194(V).
quiring repair because of the aforementioned (3) The components of AN/APN-209(V)2
causes, are still required to be returned to the include all components of the AN/APN-209(V)1
contractor for final inspection, evaluation, and configuration plus Indicator, Height ID–1917/
disposition. Items damaged because of any of the APN-209(V).
preceding causes will be evaluated and repaired, (4) The AN/APN-209(V) and all of the
if feasible, under a separate contract and then components are being procured by the US Army
returned. Communications and Electronics Materiel Readi-
(2) The return to the contractor of altime- ness Command (CERCOM) with a 4-year RIW
ters found to be operating satisfactorily by both from the manufacturer, Honeywell, Inc., Avionics
the contractor and Government Defense Contract- Division. The warranty provides that any com-
ing Administrative Officer (DCASO) personnel at ponent of the altimeter set, electronic, furnished
the contractor’s plant will, under the provisions of under contract referenced in paragraph D–3 be-
the RIW, subject the Government to monetary low, which fails to perform as specified and which
penalties. To avoid such penalties, failures must is returned to Honeywell will be repaired or re-
be carefully checked in accordance with chapter 5, placed by Honeywell during the 4-year warranty
prior to return to the contractor. period.
(3) The RIW maintenance philosophy uses a (5) D U R I N G T H E L I F E O F T H E W A R -
direct interface between the user’s maintenance RANTY PERIOD, THERE IS TO BE NO RE-
organization, i.e., usually the direct support unit or PAIR OF THESE ITEMS WITHIN ARMY
aviation intermediate maintenance (AVIM) and MAINTENANCE CHANNELS: AVIATION

Change 1 D-1
TM 11-5841-284-23&P

UNIT MAINTENANCE (AVUM), AVIATION (7) Aviation units receiving aircraft with
INTERMEDIATE MAINTENANCE (AVIM), the new subject equipment may requisition spares
DEPOT, OR BY ANY FACILITIES OTHER as authorized.
THAN THOSE OF THE MANUFACTURER.
(6) Aircraft utilizing AN/APN-209(V)l or D–2. Scope
(V)2 Altimeter Set, Electronic, will be scheduled
for installation by the Troop Support and Avia- These instructions provide Army field command-
tion Materiel Readiness Command (TSARCOM) ers, other services, and authorized contract facili-
during production or retrofit of the following air- ties (including airframe manufacturers and com-
craft: mercial airframe overhaul facilities) involved
with Army aircraft with the method of disposi-
AN/APN-209(V)1 AN/APN-209(V)2 tion, handling, and accounting under the RIW.
AH–1S x
ASH x
AH-64 x D-3. Procedures
UH-IV x a. Equipment under warranty. Items authorized
CH-47 x for repair and return under Contract DAAB07-
UH-60 x 76–C–0100 are identified as follows:

NSN TYPE NO NOMENCLATURE


5841–01-058–7873 RT-1115/APN-209(V) Receiver-Transmitter,
Height Indicator.
5841-01-058-7994 ID-1917/APN-209(V) Indicator, Height.
5841-00–181–9330 AS-2595/APN-194(V) Antenna.

b. Materiel Flow. Data Label on the replacement unit, install the


LRU in the aircraft, and make the appropriate
(1) A general repair and return warranty
entries in the aircraft log book. The AVUM will
flow diagram for Altimeter Set, Electronic AN/
fill in the mail warranty cards.
APN–209(V) is shown in figure D–1.
(2) Those components requiring repair will d. AVIM Procedures. AVIM will verify that
be returned directly to the contractor addressed the LRU brought by AVUM has failed using TM
and marked as follows: procedures. AVIM will then give AVUM a good
Honeywell Incorporated LRU from stock and package the failed LRU in
Avionics Division the same packaging that had been used to store
1625 Zarthan Avenue the spare LRU. AVIM will prepare a DD 1348-1,
St. Louis Park, MN 55416 DOD Single Line Item Release/Receipt Document,
ATTN: Repair Service Administrator with the Military Standard Requisitioning and
Issue Procedures (MILSTRIP) document num-
NOTE ber, perform stock record accounting, and mail
Using activities should not requisition the failed LRU to the contractor’s plant. AVIM
replacements for those components re- will prepare DD Form 173/2 (OCR), Joint Mes-
turned for repair and return under this sage Form, and assure that it is properly trans-
equipment warranty program. mitted by the message center to the contractor
with information copies as required. Upon receipt
c. Aviation Unit Maintenance (AVUM) Pro- of an LRU from the contractor’s plant, AVIM will
cedures. Using technical manual procedures, inspect and test the LRU, store the LRU in the
AVUM will verify that a line replaceable unit shipping packaging, and perform stock record ac-
(LRU) has failed. The LRU will be removed from counting.
the aircraft, DA Form 2407, Maintenance Re-
quest, prepared, logbook entries made, and the In- e. Accountability. Accountability for equip-
stallation/Removal Data Label affixed to the LRU ment returned for repair/replacement for the
will be filled out. The LRU will be taken to AVIM Altimeter Set, Electronic AN/APN–209(V) com-
and exchanged for a good LRU. AVUM will then ponents will be the responsibility of the user (re-
fill in the information on the Installation/Removal turnee) until receipt at the contractor repair

D-2 Change 1
TM 11-5341-284-23&P

EL4JH00I

Figure D-1. General RIW Flow Diagram for Altimeter Set, Electronic, AN/APN-209(V).

facility, at which time accountability will be as- (b) COMPONENT, SERIAL NUMBER,
sumed by the DCASO administrative Contracting NATIONAL STOCK NUMBER.
Officer (ACO) for Contract DAAB07–76-C–0100. (c) AIRCRAFT TYPE AND TAIL NUM-
BER.
f. Preaddressed Mail Warranty Card. A pre- (d) FAILURE INDICATION.
addressed mail warranty card will be attached to
(e) DATE INSTALLED,
each component (fig. 2–2). Remove and complete
this card at the time of installation as indicated (f) DATE REMOVED.
(g) USPS MAIL RECEIPT NUMBER.
in paragraph 2-3.
(h) MILSTRIP DOCUMENT NUMBER.
g. Electrical Message. (i) DA FORM 2407 CONTROL NUM-
BER.
(1) All activities that return any AN/APN-
209 component for warranty repair are required (j) REPAIRED EQUIPMENT SHIP TO
ADDRESS.
to prepare an electrical message (fig. D–2), which
must contain the following minimum information NOTE
to assure expedited replacement/return of the un-
Failure to provide complete data in the
serviceable component:
message will cause delay in forwarding
(a) POINT OF CONTACT AND TELE- a replacement component. Omitted data
PHONE NUMBER (Specify Autovon or C o m - will have to be obtained from the return-
mercial). ing activity before replacement.

Change 1 D-3
TM 11-5841-284-23&P

Figure D-2. Minimal Information in Electrical Message

(2) Message will be sent to Minneapolis, MN 55402


Honeywell Inc.
Avionics Division 1625 Zarthan Avenue ATTN: ACO CONTR
St.Louis Park. Minnesota 55416 DAAB07-76-6-0100
ATTN: APN-209 Repair Service (b) CDR CERCOM
Administrator MN 15-2335 ATTN : DRSEL-MME-AN
( 3 ) Information copies wilI be sent to: Fort Monmouth, New Jersey 07703
(a) DCASO Honeywell
(c) CDR AVRADA
2701 Fourth Avenue South
Honeywell Plaza ATTN : DAVAA-A-PA
Fort Monmouth, New Jersey 07703

D-4 Change 1
TM 11-5841-284-23&P

Figure D-3. Maintenance Request Completed for Warranty Repair.

Change 1 D-5
TM 11-5841-284-23&P

h. Maintenance Request (DA Form 2407). (c) Item 19—YES Block.


Army activities returning components for war- (d) Item 21—Released for investigation.
ranty repair are to complete the following blocks (e) Item 22—In addition to details de-
only of the DA Form 2407, Maintenance Request scribing the problem, the following statements
(fig. D-3) : must be included in block 22: “Installation/Re-
(1) Heading—Enter an “X” in the WAR- moval Data Label has been filled in,” and “FOR
RANTY space. INFORMATION ONLY—RELIABILITY IM-
(2) Blocks 1 through 15-Complete as pre- PROVEMENT WARRANTY.”
scribed in paragraph 3.8c, TM 38–750, the Army
(2) Attach one copy to the equipment being
Maintenance Management System (TAMMS).
returned to the manufacturer.
(3) Block 16-State in clear terms the fol-
lowing facts concerning the item identified in (3) Failed items should be returned immedi-
block 3 : ately to the manufacturer. Normal conditions call
(a) Date the item became inoperable. for withholding disposition, pending receipt of
(b) Indicate aircraft type and tail number disposition instructions from the Product Assur-
in which failure occurred/or other. ance Directorate, CERCOM. However, for these
(c) An opinion as to the cause of the warranties, immediate return to the contractor is
failure. authorized.
(d) Identification of the performance test j. Installation/Removal Data Label. An Instal-
which the item failed; i.e., the test which con- lation,’Removal Data Label and Instruction Decal
firmed the item to be unserviceable and the basis are affixed to Receiver-Transmitter, Height Indi-
for which the item is being returned to the manu- cator RT–1115/APN–209(V) and Indicator,
facturer for repair. Height ID–1917/APN–209(V) (fig. D-4). The In-
(e) The statement that the “Installation/ stallation/Removal Data Label shall be completed
Removal Data Label has been filled out.” legibly, using a ball point pen, by the returning
(4) Block 30—Enter the complete in-the- activity.
clear address of where the item is to be shipped
after repair. k. Packaging and Unpacking.
(5) DA Form 2407 distribution shall be as (1) Packaging Data. Receiver Transmitter,
follows : Height Indicator RT–1115/APN–209 (V), Indica-
(a) Receipt Copy #l—Place with the tor, Height ID–1917/APN-209 (V) and Antenna
failed component being returned to the contractor AS-2595 /APN-194 are individually packaged in
for warranty repair. weather-resistant corrugated fiberboard boxes
(b) NMP Copy #2—Mail to the following closed with pressure-sensitive tape. Each item is
address: enclosed within a plastic bag and cushioned within
the returnable box with foam. The approximate
Commander
exterior dimensions of the equipment and boxes
US Army CERCOM
are provided in Table D–1 below.
ATTN : DRSEL-ME-EW
Fort Monmouth, New Jersey 07703 (2) Unpacking. Unpack by removing each in-
dividual box from the consolidation container.
(c) All other copies (3 thru 5) will be dis- Open each box, being extremely careful when re-
posed of as prescribed by the local command. moving the item so as not to damage the equip-
i. Quality Deficiency Report (SF 368). SF 368 ment or destroy the packaging material. Retain
is used in lieu of the DA Form 2407 by the Army the packaging material. It will be used in repack-
depot or the prime contractor whenever a failure ing and shipping between the Government and the
occurs with government-furnished avionics equip- contractor’s overhaul facility.
ment (GFAE ) that is under the RIW concept. l. Checking Unpacked Equipment.
(1) Complete the SF 368 in accordance with
(1) Inspect the equipment for damage that
DSA Reg No. 4155.24 (AR 702–7, Reporting of may have occurred during shipment. If the equip-
Quality Deficiency Data). Mandatory entries in- ment has been damaged, or packaging deficiencies
clude: are discovered, fill out and forward to the con-
(a) Item 13—Equipment operating hours. tractor DD Form 6, Packaging Improvement Re-
(b) Item 16-Fill in aircraft type and tail port, using AR 700–58. Send copy No. 2 to
number. DCASO, Honeywell, as indicated in g(3) above.

D-6 Change 1
TM 11-5841-284-23&P

lNSTALLATON REMOVAL DATA LABEL

1. THIS UNIT IS UNDER WARRANTY

2. DO NOT BREAK OR TAMPER WITH WARRANTY SEALS

3. VERIFY FAILURES USING APPROVED PROCEDURES AND REST EQUIPMENT


OF TM 11-5841-284-24-23&P

4. RECORD FAILURE CIRCUMSTANCES DATA AND TEST INFORMATION ON


DA FORM 2407.

5. PACKAGE IN ACCORDANCE WITH SECTION 6 OF TM 11-5841-284-23&P AND


PROMPTLY RETURN WITH FAILURE CIRCUMSTANCES DATA TO HONEYWELL CORP.
AVIONICS DIVISION, 1625 ZARTHAN AVE. , ST. LOUIS PARK, MN 55416
ATTN : REPAIR SERVICE ADMINSTRATOR RELIABILITY IKPROVEMENT
WARRANTY.

EQUIPMENT INSTRUCTION DECAL EL4JH004

Figure D–4. Installation/Removal Data Label and Instruction Decal.

(2) Check to see that the equipment is com- (a) Place each item within a plastic bag or
plete as listed on the packing slip. If the packing wrap fabricated of material conforming to Mili-
slip is not available, check the equipment against tary Specification L-P-378, Plastic Sheet and
the items listed in table D–1. Strip, Thin Gauge.
m. Repackaging. (b) Cushion the item on all surfaces with
(1) Repackage the equipment using reverse cushioning material conforming to MIL-P-26514,
procedure in paragraph k(2) above and figure Polyurethane Foam.
D–5 below. If the original packaging materials (c) Place the cushioned item within a
are not available for use, package the equipment close-fitting fiberboard box conforming to PPP-
in the following manner: B–636, Box, Fiberboard. Size to coincide with

Change 1 D-7
TM 11-5841-284-23&P

Table D–1. Altimeter Set, Electronic AN/APN–209(V), Packaging Data

Item Net Dimensions Carton Size Volume Weight


Component (In.) (In.) (Cu Ft) (Lb)
Receiver-Transmitter, 3.25 x 3.25 x 9.70 9.25 x 10.5 x 14.5 0.82 6.0
Height Indicator
RT-1115/APN-209(V)
Indicator, Height 3.25 x 3.25 x 7.00 9.5 x 11.5 x 11.0 0.70 5.0
ID-1917/APN-209(V)
Antenna 6.75 (diameter) x 1.8 9.5 x 7.0 x 6.0 0.23 1.0
AS-2595/APN-194(V)

those shown in table D–1. AR 340-3, Official Mail, has been granted for RIW
(d) Seal all seams and joints with tape items by Director, Postal Directorate, HQDA. The
conforming to PPP–T–76, Tape, Packaging, Paper Authorization is contained in Message, DAAG–
(For Carton Sealing), or cushioned boxes con- MAP (1 Jul 77) 3rd Ind, Subject: Request for
forming to PPP-B–001672, Boxes, Shipping, Re- Exception to Permit the Use of Certified Mail and
usable, with Cushioning, Return Receipts when Mailing MIL-STRIP Par-
(3) When individual components are being cels, dated 11 April 1978. All failed units are to be
shipped, the packaged item shall be overpacked shipped back to the contractor as soon as they are
within a close-fitting box. packaged and all accompanying documents are
(4) When more than one item or set is being completed. All shipments must be insured up to
shipped, a quantity of the packaged items shall be the limit of their value or permissible maximum
overpacked within a close-fitting box. allowed by the United States Postal Service (not
(5) Packaging materials may be selected to exceed the shipment value).
from those items listed in SB 38–100, Preserva- (c) All materiel for repair and return is
tion, Packaging, Packing and Marking Materials, to be shipped to the address listed in m (6) above.
Supplies and Equipment Used by the Army. The address is to be clearly identifiable on the
(6) The packed items shall be addressed to outside of the shipping container and all accom-
the contractor marked as follows: panying shipping documents.
(d) Activities returning equipment for re-
Honeywell Incorporated
pair (RIW) shall also indicate their complete in-
Avionics Division
the-clear address where the equipment is to be
1625 Zarthan Avenue
shipped after repair. This in-the-clear address
St. Louis Park, MN 55416
ATTN: Repair Service Administrator shall be included on DA Form 2407, block 30
(h(4) above). Failure to include the return ad-
n. Transportation. dress will delay equipment returns to users.
(1) The transportation costs for the ship- (e) All air frame contractors and other
ments of failed equipment to the contractor’s authorized DOD commercial repair facilities re-
plant or repair facility are to be borne by the user turning system components for warranty will
or shipping activity. complete a DD Form 1149, Requisition and In-
(2) Special procedures for activities return- voice Shipping Document, as required by DOD
ing defective equipment: 4160.21–M, Defense Disposal Manual (formerly
(a) All Army and other DOD activities re- AR 755–20) .
turning AN/APN–209 components for warranty NOTE
repair will complete a DD Form 1348-1, DOD Sin-
gle Line Item Release/Receipt Document, as re- Although shipment will be accomplished
quired by AR 725–50 (Requisitioning, Receipt, through use of one or the other docu-
and Issue System). ments listed above (DD Form 1348–1 or
(b) All items are to be shipped by insured DD Form 1149), accountability for
priority mail with return receipt requested. In equipment returned for repair/replace-
addition to the priority mail markings, the parcels ment will be the responsibility of the
should also be marked “Fourth Class Mail En- USER (returnee) until receipt at the
closed”. Authorization for the above exception to Contractor Repair Facility, at which

D-8 Change 1
TM 11-5841-284-23&P

EL4JH005
Figure D-5. Packaging Components of Altimeter Set, AN/APN-209(V).

time accountability will be assumed by (2) One Copy will be sent to the DCASO
the DCASO ACO for contract DAAB07– ACO, addressed to:
7GC-0100. DCASO Honeywell
(1) One copy accompanying the equipment 2701 Fourth Avenue S.
will be returned to the contractor., addressed --
to: Honeywell Plaza
Honeywell Inc. Minneapolis, MN 54402
Avionics Division ATTN : ACO CONTR DAAB07–76-C-0100
1625 Zarthan Avenue (3) One copy will be sent to:
St. Louis Park, MN 55416 CGUSACERCOM
ATTN: APN-209 Repair Service ATTN: DRSELPA-E
Administrator Fort Monmouth, NJ 07703

Change 1 D-9
TM 11-5841-284-23&P

(4) One copy will be sent to: Table D-2. Query Address List
CDR USAAVRADA Information required Address/phone number
ATTN: DAVAA-A/PA
Fort Monmouth, NJ 07703 Technical Commander
US Army AVRADA
o. Materiel Loss Reporting. If an item is lost or ATTN : DAVAA-E
Fort Monmouth, NJ 07703
destroyed, a report stating the circumstances, i.e., AUTOVON 995-4403
(1) item S/N, (2) aircraft number, (3) cause of Commercial (201) 544-4403
loss: (a) Combat Loss, (b) Pilferage/Theft/Stor- Maintenance Commander
age Loss, (c) Crash/Accident, shall be sent to the US Army CERCOM
same addresses as for the DD Form 1348–1 in Maintenance Directorate
paragraph n above. In addition, a copy must be ATTN : DRSEL-ME-EW
Fort Monmouth, NJ 07703
sent to: AUTOVON 992-3793
Commander Transportation Commander
US Army CERCOM US Army CERCOM
ATTN: DRSEL-MME-AN Materiel Management
Fort Monmouth, NJ 07703 Directorate
ATTN : DRSEL-MM-DD-T
This copy is required by the National Inventory Fort Monmouth, NJ 07703
Control Point for warranty cost adjustment with AUTOVON 992–2234
the manufacturer. Supply Commander
US Army CERCOM
D-4. Queries Materiel Management
Directorate
The RIW is a new approach for the repair and ATTN: DRSEL-MME-AN
maintenance of an equipment within the Army Fort Monmouth, NJ 07703
inventory. Specific queries concerning the techni- AUTOVON 992-1626
cal, maintenance, transportation, supply and/or Any other areas regarding Commander
warranty reliability aspects of this program reliability improvement US Army AVRADA
warranties not specifically ATTN : DAVAA-P
should be directed to those addressees listed in identified above. Fort Monmouth, NJ 07703
table D–2 below. AUTOVON 996-2844

D-10 Change 1
By Order of the Secretary of the Army:

BERNARD W. ROGERS
General, United States Army
Official: Chief of Staff
J. C. PENNINGTON
Brigadier General United States Army
The Adjutant General

Distribution:
To be distributed in accordance with DA Form 12-31, organizational maintenance requirements for all
Rotory Wing Aircraft.

* U S GOVERNMENT PRINTING OFFICE 1993-342-421/61876


PIN: 033636-000

You might also like