Openvision Catalogue

C ATA LOG U E 20 20
Machine Vision Simplified
www.openvisionsystems.com
ABOUT
US OUR
SOLUTIONS
HIS TORY
OpenVision has steadily grown since 2017 to
become an innovative leader in the development and
manufacturing of industrial automation and inspection
equipments.
Our innovative products not only meet current

needs but also future customer requirements in the 1) PCB INSPECTION
manufacturing and R&D sectors. We strive to anticipate
the market’s future goals to provide tomorrow’s
solution today. At OpenVision, we pride ourselves
not only on our products, but on our support as well.
2) DISPL AY INSPECTION
Our customers benefit from working directly with our
highly knowledgeable sales engineers who can help
them solve applications and answer technical product 3) KEYPAD INSPECTION
questions quickly.
4) DIMENSION AL MEASUREMENT
OVERVIEW 5) PL AS TIC MOULDED PART INSPECTION
OpenVision Systems develop machine vision based
automated optical inspection systems which help our
customers to eliminate the chances of any visible product
defects reaching their customers. 4) OPTIC AL C HARACTER READIN G (OCR/OCV)
We ensure zero defects on our customer’s production
lines and hence improve the quality of their outgoing
products by manifolds.
www.openvisionsystems.com www.openvisionsystems.com
PCB DISPLAY
INSPECTION INSPECTION
C HALLEN GE
Once the printed circuit board is populated, the PCBs
must be inspected for the proper number, size, and C HALLEN GE
placement of components. Improperly applied solder
paste and wrongly positioned components can impact World leaders in consumer electronics and manufacturing rely on
a PCB’s performance and lifespan. display test and measurement solutions to improve supply chain
performance, reduce production costs, and ensure a high-quality
end product. Our automated visual inspection systems accommodate
SOLUTION multiple screen sizes and technologies, including LCD, OLED,
projection, and more. Systems can be implemented throughout the
Our technology verifies that that solder paste has been properly dispensed and display manufacturing process to test display quality every step on
IC components have been correctly positioned and placed. Our vision technology the way for fully-automated quality control.
also performs PCBA inspection, verifying that populated PCBs are defect-free and
meet strict quality standards.
OUR SOLUTIONS F OR THE DISPL AY
OUR PCB INSPECTION TOOL S
MANUFACTURIN G INDUS TRY
IN CLUDE
IN CLUDE
Solder Paste Inspection: Machine vision checks for slumped or scavenged
print, bridging, and peaking. Vision checks solder paste location and shape for Detection of Foreign Material: OpenVision automated visual inspection system
closed-loop control of the PCB screen printing process. can find and measure significantly small defects, instantaneously and repeatably, regardless
of their location.
Surface Mount Device Inspection: Machine vision inspects lead length,
width, pitch, bent, lead absence, chip size, and ball position, size, and pitch. Uniformity Testing for BLUs: OpenVision Software Solutions come with a library of
predefined tests, including brightness and color uniformity, chromaticity, and contrast in panel
Automated Optical Inspection (AOI): A visual test of the populated display inspection—ensuring that every BLU meets performance standards.
board inspects placement of parts and detects missing, reversed, or incorrect
components. Light Leakage: Our Solutions detect and classify light leakage problems before products
leave the factory.
KEYPAD DIMENSIONAL
INSPECTION MEASUREMENT
Character
C HALLEN GE
Quality
In general, the dimensions of parts & products are measured
C HALLEN GE with microgauges or calipers or checked with inspection jigs
to ensure that there is no variation in accuracy. Measurement
Although a wide variety of defects are easily detectable to the human using instruments such as micro gauges or calipers inevitably
eye, the accuracy of human inspection decreases precipitously as involve errors due to individual differences among workers and
the complexity of a surface or assembly increases. Defects on flat measurement conditions. The result of checks with inspection
products like keyboards and keyboard frames that exhibit visual jigs can be used for pass/fail judgment of whether the product
patterns ranging from complex arrays to entirely random features Key Gap is within the tolerance range or not. However, it does not show
are more likely to be missed by human inspectors, who are easily Width accurate measured values.
fatigued by scrutinizing parts with a high degree of detail and a
variety of contrasts and colors within a small area. However,
catching minute defects in complex arrays is critical for preventing
defects in subsequent assemblies.
SOLUTION
With image processing, various dimensions can be obtained from captured images. It is easy to measure
the dimensions of various sections of parts and products based on this data and judge whether they are
OUR SOLUTIONS Key
within tolerances. Another advantage is that you can measure angles or circle roundness simultaneously
with the lengths of various sections, and save them as numerical data. Verifying that populated PCBs are
Placement defect-free and meet strict quality standards.
Automated visual inspection solutions from OpenVision Systems
capture extremely detailed images of complex parts, thanks to the
high resolution and high dynamic range of OpenVision’s imaging OUR MEASUREMENT TOOL S IN CLUDE
solution. Using single or multi-camera integrations, manufacturers
can capture and stitch several images of large arrays to find minute Distance: Measures the distance between features, not just edges. References two edge tools.
defects precisely and quickly.
Angle: Determines the angle between two edges. References two edge tools.
Print Circle radius: Measures the distance from the center of a circle to its edge. Creates an arc finder and
Position
returns the radius measurement.
Calibration: Calibrates camera pixels to real-world units.
PLASTIC MOULDED OPTICAL
PART INSPECTION CHARACTER
RECOGNITION
C HALLEN GE C HALLEN GE
Today’s plastic moulding industry is suffering with major As manufacturers prepare for compliance with global
challenges of short moulding & dents at critical areas, traceability requirements and transition from batch-
occurrences of black & white dots on aesthetically level to item-level serialization, it’s important to keep in
important part, scratches & foreign particles on mind that compliance requires much more than simply
transparent sections and many others. Using our reading codes on labels or parts. Information about
machine vision solutions, these issues can be easily manufacturing date, lot and product expiration must
detected and automatically separated from OK parts. also be associated with serialization data. OCR and
OCV technology captures product information printed
in human-readable formats at both the batch and item
level.
OUR SOLUTIONS F OR THE PL AS TIC
MOULDIN G INDUS TRY IN CLUDE
OUR SOLUTION
Black & white dot inspection equipment to detect dots as small as 100 microns and even less
Our vision systems read codes located on individual units and cartons, validating alphanumeric
Short moulding & dent inspection system using multiple cameras to cover all sides text against GS1 linear and DataMatrix codes . The solution prevents misreads, handles
process variations, and provides easy font management with minimal training required. Our
Transparent part inspection systems which detects any foreign particle, scratch or surface vision cameras with OCR technology include on-board image processing and are easily
detects present on any aesthetically critical transparent part or section like automobile lamp configured to deliver results with low demand on additional infrastructures, such as CPU units
covers and LCD display module parts or embedded PCs.
Automated separation conveyors which require zero human intervention to both detect
defects and separate them from OK parts
APPLICATIONS
PRODUCT
RANGE
BARCODE PRINTER
BARCODE SC ANNER
MAC HINE VISION
C AMERA
SC AN TO VISIT
OUR WEBSITE
COLOR
SENSOR
OPENVISION
SYSTEMS
+91 9782051563 / 9636767817

info@openvisionsystems.com
DLF The Skycourt, Sector 86
Gurugram, Haryana 122004

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Openvision Catalogue

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C ATA LOG U E 20 20

Machine Vision Simplified

Our innovative products not only meet current

Calibration: Calibrates camera pixels to real-world units.

+91 9782051563 / 9636767817

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