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CB
CB VT CT
Transmission line Relay commands the circuit
breaker to open in order to
interrupt the fault current
RELAY
Open command
CB
Once the fault occours
Time
CB closed
Current flow
CB is opening
Current flow This condition must
last for the minimum
ARC possible time !!
CB open
NO Current
The opening time is the most important parameter
CB is opening
Current flow
ARC
The electric arc can damage the conductors if it lasts too long!
The opening time must always last no more than a few tens of milliseconds
Risks due to the electrical arc
CB is opening
The main contact is
designed to withstand
LOAD CURRENT ARC hundreds of normal load
[100 A ÷ 300 A] current interruptions
CB is opening
The main contact
can withstand only a
few interruptions of
FAULT CURRENT fault currents
[ > 1000 A ] ARC
Compressed
SF-6 (sulfur hexafluoride) is a non- SF-6 gas
flammable, non-poisonous and odorless gas
that acts as an interrupting medium and
insulating medium.
High voltage circuit breakers can have more than one moving contact (breaker) connected in series, used to interrupt
the load or fault current. More than one single moving contact is required above 230 kV in order to properly quench
the arc in the chamber.
2 breaks 4 breaks
1 break
How an HV circuit breaker looks
Grading capacitors
They can also increase the switching capacity of the circuit breaker
under certain conditions
Vf
Br 1
Vf/2 Vf/2
The transmission line can be modeled as a combination of resistive and reactive components.
Each CB switching operation stimulates these components, voltage and current reach the steady
state after some cycles.
RESISTANCE
Vac CAPACITANCE
INDUCTANCE
14
12
11
MOTOR
The operating chain
Example: one break per phase CB
Main contacts
Aux contacts
Coil current
• Resistance value
PRE-INSERTION RESISTOR
• Insertion time
Flow time
Coil current measure
PLUNGER
LATCH
THE PLUNGER STRIKES THE LATCH
Coil current measure
Analysis by comparison
Reference shape
• 1 Open / 1 Close
generally for medium
voltage CB
• 3 Open / 1 Close
for high voltage CB Example: 3 open coils – 1 close coil
• 3 Open / 3 Close
for high voltage CB
Each coil command is made by a physical
relay that issue the command, togheter
with a current measuring unit
MAIN BREAKER CONTACTS
The normal way to understand if the main contact is open or closed, is to measure a resistance value
Rc
Measured INFINITY
resistance
Measured
resistance = Rc
Rc Rc
time
time
Measured CB CLOSED CB OPEN
resistance = INFINITY
Main breaker contacts
Opening and Closing time
In other words, it is necessary to find a way to distinguish a short circuit from an open circuit.
To do so, it is necessary to decide a threshold:
• below the threshold, the contact is closed
• Above the threshold, the contact is open
Measured INFINITY
resistance
time
CB CLOSED CB OPEN
Main breaker contacts
Opening and Closing time - Test connections
• Coil command
The coil current is the reference
to measure the time, when it
starts to flow, the timer starts to
count.
• Timing input
used to monitor the CB contact
status, and so to detect and
measure its switch time. one break per phase CB two breaks per phase CB
Circuit Breaker Analyzer
Opening and Closing time - Test connections
Main breaker contacts
Opening and Closing time – Results example
O - t - CO
OPEN cmd OPEN cmd No intentional
time delay
between
Dead time CLOSE cmd operations
between operations
FAST RECLOSURE : t = 0.3 s
SLOW RECLOSURE : t > 30 s
The springs must release all their energy in a very short time
Main breaker contacts
Test of the reclosing cycle – Results example
55 ms 78 ms
22 ms
The 55 ms delay is due to a mechanism The time in which the main contacts Must be noted that the CB can
than avoid the overlap of a close and a remain closed is called DWELL TIME perform a complete CO sequence in
open command a very short time
Main breaker contacts
Test of the reclosing cycle
RC = 100 µΩ
I load = 100 A
Idc Vm Rc
1 2 Rwire
The actual resistance value is The two wire method is
Rc Vm = Idc * (RC + 2Rwire ) not suitable to measure
resistance values in the
Rmeas = RC + 2Rwire range of few micro-ohms
2
Main breaker contacts
Measure of resistance value – Four Wire method
source.
3
Idc Idc Rc Vm
1 2 Rwire
3
The actual resistance value is
The four wire method
Rc Vm = Idc * RC
is the correct method
2 to be used
Rmeas = RC
4
Main breaker contacts
Static contact resistance
The four wire method does not always guarantee to get the most correct value.
The measure of micro-ohms needs precautions to be taken:
1 2 3 4
SECTION
EXAMPLE
Copper resistivity = 0.017 [Ω * mm2 / m]
Ω ∗ 𝑚𝑚2 0.5 𝑚
Length = 0.5 m 𝑅 = 0.017 ∗ ≃ 28 𝜇Ω
Section = 300 mm2 𝑚 300 𝑚𝑚2
Main breaker contacts
Static contact resistance
R = R1 + R2 + R3 + R4= 28 µΩ
Main breaker contacts
Static contact resistance
I test I test
Voltage
Current
Voltage Current
Main breaker contacts
Static contact resistance
Fixed
Circuit
Breaker
Switchgears
(FCBS)
Main breaker contacts
Static contact resistance
V measured = 28 µΩ * 10 A = 280 µV
• Vpk >> Vdc: the full scale range error can be higher
Vpk than Vdc (e.g. range of 1V to measure 1 mV)
Vdc
t
PURE DC SIGNALS GUARANTEE THE
The DC component must be calculated from the BEST ACCURACY
«non-DC» waveform
Main breaker contacts
Static contact resistance
SOLUTIONS:
• Shielded cables
• Filters for signals at the line frequency
Main breaker contacts
Static contact resistance – measurement setup
3 X 200 A DC
generators POSSIBILITY TO MEASURE UP TO
6 RESISTANCES SIMULTANEOUSLY
MAIN BREAKER CONTACTS
Dynamic contact resistance measurement (DCRM) is the method to assess the conditions of the arcing contact
1 2 3
2.9 ms
Motion analysis purpose is to acquire the actual movements of the mechanisms and leverages of the CB during an
opening or closing operation.
Vsupply
Δ 𝑉𝑜𝑢𝑡 (transducer)
Vout
𝐾=
Actual Stroke
Δ 𝑚𝑚 (Circuit Breaker)
GND Total Stroke
Mechanisms and Leverages
Motion analysis
SPEED MEASUREMENT: must be defined of two Datum Points in order to calculate the speed between them:
space
B
PB
A
PA
tA tB time
Datum A and Datum B can be placed where Datum A: automatically placed at Datum A: automatically placed at
you like the transition CO or OC the transition CO or OC
Datum B: placed at a predefined Datum B: placed at a predefined
time offset from the transition distance offset from the transition
A B
B
B
A A
Mechanisms and Leverages
Motion analysis – Test example
Ph. A
Ph. B
Ph. C
Ph. A
mm
Ω
Ph. A
Ph. A Ph. A
Ph. B Ph. B
Ph. C Ph. C
Main
Arcing
contact
contact
wipe
length
58.7 mm
25 mm
Mechanisms and Leverages
Motion analysis
Speed (mm/s)
Rebound (mm)
Steady close value
Total (indication)
stroke
(mm)
Overtravel (mm)
ROTARY
TRANSDUCER
SHAFT
SHAFT DAMPER
Mechanisms and Leverages
Motion analysis - Mounting example
ALTANOVA EXPERT
FINE ADJUSTMENT OF
THE TRANSDUCER FLEXIBLE SHAFT
WORKING IN SAFE
CONDITIONS
CB Both Sides Grounded
Working in safe conditions
CB Both Sides Grounded
When the CB is out of service, due to safety reasons, the two sides must be connected to the ground grid
Ground leads
Ground leads
Working in safe conditions
CB Both Sides Grounded
This means that the ground leads and the substation ground grid are connected in parallel to the main contacts
Rc Rc
Measured
resistance INFINITY
RG RG
ONE SIDE
GROUNDED Rc
time
Measured Measured
resistance = Rc resistance = INFINITY time
CB CLOSED CB OPEN
Rc Rc
Measured
resistance
BOTH SIDES RG RG
RG
GROUNDED Rc // RG
time
Measured Measured
time
resistance = Rc // RG resistance = RG CB CLOSED CB OPEN
Working in safe conditions
CB Both Sides Grounded
Measured Measured
resistance resistance
RG RG
Rc Rc
time time
time time
CB CLOSED CB OPEN CB CLOSED CB OPEN
The advanced method consists in the injection of high DC and therefore in the
evaluation of the voltage / current variations during the opening and closing operations
130A 130A
85A
0.92V
0.1V 0.1V
CURRENT
VOLTAGE
Working in safe conditions
CB Both Sides Grounded
ISSUE: The voltage of a near live busbar induces current in the testing cables and into the ground leads, the time and the
resistances accuracy measure can be badly affected
SOLUTION: Inject high current values and filter out the noise signals.
The current amplitude must be very stable, the generators must not introduce false variations.
Current
IDEAL
REAL
Voltage
IDEAL
REAL
Working in safe conditions
CB Both Sides Grounded
In gas insulated substation (GIS) the high voltage conductors are kept inside grounded metal
enclosures, filled with SF6 gas. This includes circuit breakers, CTs, VTs, disconnectors, etc.
SF6 gas has a dielectric strength 2,5 times greater than air, and it is 100 times better for arc
interruption. This allows to reduce the insulation space by 10 times compared to an air insulated
substation (AIS).
GIS Circuit Breakers
Measured GIS
Measured
AIS
resistance
resistance
RG
RG
Rc // RG ≈ Rc Rc // RG < Rc
time time
time time
CB CLOSED CB OPEN CB CLOSED CB OPEN
Measured
resistance
time
time
CB CLOSED CB OPEN
Quick overview
CBA 3000
Quick overview – Timing inputs
Possible settings:
Board 1
• Open coil
• Close coil
Board 2 *
• Phase selection
Board 3 * (A – B – C – ND)
Analog Inputs
Each input is freely programmable as:
• Analog IN
generic voltage input
• Micro-ohmmeter
• Current clamp
allows to directly measure/visualize the current
flowing through the primary side of a clamp
• Pressure transducer
allows to directly measure/visualize the pressure
of SF6 gas taken from a transducer
CBA 3000
Quick overview – DC current generators
DC current generators
• Test Plan
Test Plan
definition of a list of tests to be executed in
sequence
In the Test & Result section it is possible to perform the list of tests defined in the test plan.
The corresponding results are displayed accordingly:
VISIT US AT
www.altanova-group.com
Simone Meneghin
Regional Sales Area Manager
simone.meneghin@altanova-group.com
linkedin.com/in/meneghinsp
Thank you