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SURIA ENGINEERING
DOSSIER FOR TLE-01 STRUCTURE
EDC/VCM EXTENTION
CLIENT:
www.suriaengineering.com
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TABLE OF CONTENTS
DOC NO.:-QC-FIL-001
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1. QUA
LITY
QUALITY INSPECTION PLAN OF STRUCTURE WORK FOR Rev. : 2
ITEM
INPE ACTIVITY
EDCVCM DE-BOTTLENECKING PLANT-TLE1
REMARKS
Status Sign Status Sign
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1.1
1.2
1.3
DOCUMENTATION
Drawings
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MTC Document:
10MM PLATE
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16MM PLATE
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20MM PLATE
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SURIA ENGINEERING
Welder Qualification
WPS NO. SE-QC-WPS-MS36B-03F Test Date 19-11-2019
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Process Type MANUAL MANUAL
Backing Yes Yes
Material Specification SA-36 SA-36
P No. & Group No. (QW-423) P.No 1 & Gr.1 P.No.1 to 15F
Thickness 10mm 20mm
Diameter N/A N/A
Groove 60 DEGREE 60 DEGREE
Fillet ALL ALL
Filler Metal Space SFA No. 5.1 5.1
Filler Metal Class E-7018 E-7018
Filler Metal No. 4 3&4
Deposited Weld Thickness 10MM 10MM
Position 3G 3G
Welding Progression UPHILL UPHILL
Shielding Gas N/A N/A
Backing Gas N/A N/A
Current Amp 105-155 105-155
Polarity DC+VE DC+VE
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SURIA ENGINEERING
Welder Qualification
WPS NO. SE-QC-WPS-MS36B-03F Test Date 03-12-2019
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Process Type MANUAL MANUAL
Backing Yes Yes
Material Specification SA-36 SA-36
P No. & Group No. (QW-423) P.No 1 & Gr.1 P.No.1 to 15F
Thickness 10mm 20mm
Diameter N/A N/A
Groove 60 DEGREE 60 DEGREE
Fillet ALL ALL
Filler Metal Space SFA No. 5.1 5.1
Filler Metal Class E-7018 E-7018
Filler Metal No. 4 3&4
Deposited Weld Thickness 10MM 10MM
Position 3G 3G
Welding Progression UPHILL UPHILL
Shielding Gas N/A N/A
Backing Gas N/A N/A
Current Amp 105-155 105-155
Polarity DC+VE DC+VE
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SURIA ENGINEERING
Welder Qualification
WPS NO. SE-QC-WPS-MS36B-03F Test Date 04-09-
2020
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Process Type MANUAL MANUAL
Backing Yes Yes
Material Specification SA-36 SA-36
P No. & Group No. (QW-423) P.No 1 & Gr.1 P.No.1 to 15F
Thickness 10mm Unlimited
Diameter N/A N/A
Groove 60 DEGREE 60 DEGREE
Fillet ALL ALL
Filler Metal Space SFA No. 5.1 5.1
Filler Metal Class E-7018 E-7018
Filler Metal No. 4 3&4
Deposited Weld Thickness 12MM 20MM
Position 3G 3G
Welding Progression UPHILL UPHILL
Shielding Gas N/A N/A
Backing Gas N/A N/A
Current Amp 105-155 105-155
Polarity DC+VE DC+VE
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1.0 Scope.
This Procedure Provides a System of general conditions and Specific Instructions to perform Liquid
Penetrant Examination in accordance with the applicable ASME code edition for Examination of
Carbon Steel, Stainless Steel, Welds and on Porous Material.
2.1 Penetrant Material used Shall be water Washable, Visible Colour contrast of the
Following Specifications
2.1.1 Brand
Magnaflux Spot Check
2.1.2 Material Specifications
Penetrant SLK-SPI in aerosol can.
Cleaner SKC-S in aerosol can.
Developer SKD-S2 in aerosol can.
2.2 Any change in Material from the above list shall require requalification of Procedure
2.3 Intermixing of Penetrant Materials of different manufacturers is not permitted.
3.0 Procedure.
3.2.1 Prior to Penetrant application the Surface to be Examined and all the adjacent Areas
Within 25mm Shall be Cleaned by Mechanical Means and Solvent to remove dirt, grease
Scale, Welding flux or other matter which could interfere with the Examination
3.2.2 Operations that may Close the opening and Compromise the integrity of the Examination
Such as sand blasting are not recommended when these operations are being performed.
3.2.3 A Minimum of five minutes Shall be allowed for drying the surface to be Examined
Accomplished by evaporation before applying Penetrant.
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3.3.1 The Temperature of the Penetrant and the Surface of the part to be Examined Shall
not be below 5˚c nor above 52˚c, Local Heating or Cooling is permitted.
The Penetrant Shall be Applied by Spraying, so that all Surface under Examination
Shall be Thoroughly and uniformly covered by Penetrant.
After Application excess Penetrant is drained out from the part allowing suitable Dwell
Time of minimum 5 minutes. The area to be examined Shall remain covered by Penetrant
throughout the Dwell time.
3.4.1 After Dwell time the Penetrant on the Surface Shall be Removed by using Clean with
Cloth This operation Shall Continue until most traces of Penetrant on the surface is
Removed.
3.4.2 The Remaining Traces of Penetrant Shall be Removed be wiping the Surface Clean
with Cloth moistened with solvent remover, to Minimize removal of Penetrant from
discontinues, care Shall be taken to avoid excess Solvent Remover.
3.4.3 Flushing the surface with solvent remover following application of the penetrant and
prior to developing is strictly prohibited.
3.5.1 The developer is of Solvent, Suspended wet type and shall be applied as soon as possible
after excess penetrant has been removed and part is dried Developer Shall be Sprayed in
such a manner to assure complete coverage with a thin uniform film. The Second coat
may be applied across the first coat.
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5.1 The Following acceptance standards shall apply which have been referred from ASME
Sec-I, Sec VIII Division -I
5.2 All Welds Such as Longitudinal and Circumferential seams, including fillet weld
Pressure Parts. Joining of Nipples. Header Shall be Free of all relevant Indication
5.2.1 All Cracks. Lack of fusion and relevant imperfections
x______________________________________x
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7. DIMENSIONAL INSPECTION
REPORT
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ELEVATION.101.350
Beam to beam distance found as per drawing.
ELEVATION.104.850
Beam to beam distance found as per drawing.
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LINE FRAME-01
Beam to beam distance found as per drawing.
LINE FRAME-02
Beam to beam distance found as per drawing.
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LINE FRAME-A
Beam to beam distance found as per drawing.
LINE FRAME-B
Beam to beam distance found as per drawing.
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DOCUMENT NO – DVD-010-016
REV- 00
DATE- 15-11-2019
PAGE- 01 of 01
Size (mm)
Serial No. Location Description QTY. Remarks
Drawing Accepted Rejected
01 EL-100.150 HEA120/BP4 01 1200 Accepted
02 EL-100.150 HEA120/BP4 01 1200 Accepted
03 EL-100.150 HEA220/BP1 01 4700 Accepted
04 EL-100.150 HEA220/BP1 01 4700 Accepted
05 EL-101.350 IPE160/SR/EM1 01 1500 Accepted
06 EL-101.350 IPE160/SR/EM1 01 1500 Accepted
07 EL-101.350 IPE160/SS/SS 01 2500 Accepted
08 EL-101.350 IPE160/SS/SS 01 2500 Accepted
09 EL-101.350 IPE160/SS/SS 01 2500 Accepted
10 EL-104.850 IPE200/SS/SS 01 1000 Accepted
11 EL-104.850 IPE200/SS 01 1060 Accepted
12 EL-104.850 IPE200/SS 01 1060 Accepted
13 EL-104.850 IPE200/SS/SS 01 1100 Accepted
14 EL-104.850 IPE200/SS 01 1637 Accepted
15 EL-104.850 IPE200/SS 01 1150 Accepted
16 EL-104.850 IPE160/SR/SR 01 540 Accepted
17 EL-104.850 IPE200/SS 01 3350 Accepted
18 EL-104.850 IPE200/SS 01 850 Accepted
19 EL-104.850 IPE160/SS/SS 01 2500 Accepted
20 EL-104.850 IPE160/SR 01 850 Accepted
21 EL-104.850 IPE200/SS 01 3350 Accepted
22 EL-104.850 IPE160/SS 01 900 Accepted
23 EL-104.850 L70/LT/LT 01 1070 Accepted
24 EL-104.850 L70/LT/LT 01 1151 Accepted
25 EL-104.850 L70/LT/LT 01 1380 Accepted
26 EL-104.850 L70/LT/LT 01 1453 Accepted
27 Line Frame-A L90/LT/LT 01 1414 Accepted
28 Line Frame-A L90/LT/LT 01 2263 Accepted
29 Line Frame-B L90/LT/LT 01 1414 Accepted
30 Line Frame-B L90/LT/LT 01 1555 Accepted
31 Line Frame-2 L70/LT/LT 01 1273 Accepted
32 Line Frame-2 L90/LT/LT 01 1770 Accepted
33 Line Frame-2 L90/LT/LT 01 1770 Accepted
34 Line Frame-2 L90/LT/LT 01 1131 Accepted
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.
Purchaser: Engro Polymer & Chemical
PO:
Limited. S a n d B l a s ti n g a n d P a i n ti n g A p p l i c a ti o n
Doc. No.: SE/EPCL/001
Project: EDC/VCM EXTENSION P ro ce d u re
Rev.:00
Painting Procedure
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1) General:
This procedure covers the outline of procedure adapted for the sand blasting
and primer application for structure.
2) Surface Preparation:
Sand blasting could be done in late hours of a day but subject to weather condition.
Sand blasting shall not be done when surface temperature is less than 3°C above
the dew point and relative humidity is greater than 85% or there is a possibility that
blasted surface shall be subject to wetting before application of primer.
Before blasting, oil, grease or other oily objects, if any, shall be removed with the
help of any detergent wash.
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3) PAINT APPLICATION:
Base will be stirred thoroughly to homogenize. Then hardener will be added to base
in recommended ratio as mentioned in “Manufacturer's Data Sheet” with constant
stirring. A
recommended solvent shall be mixed for required thinning of primer.
Roller and or brush shall be used for application of Primer, if not restricted by Primer
Specification Sheets” by manufacturer.
After sand blasting primer shall be applied within 3 to 4 hours of blasting activity.
After each coat, surface will be left for a period recommended for drying and recoating.
Such quantity of primer shall be removed from containers and mixed with
hardeners and thinner, which must be consumed same day and with-in the Pot-life
time.
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While applying the primer care shall be taken that paint should not be dripped,
sagged, skipped or dripped-off during application or immediately after application, if
these defects are detected then immediately be dressed with brush. If defect is not cured
then primer shall be removed completely and re-coated with the same system.
4) INSPECTIONS:
During surface preparation and primer application following inspection shall be carried out.
DFT of each coat shall be 80-100 Microns and should be measured at 5 spots per 9
SQ.M, and for area less than 9 SQ.M; at least 3 spots shall be measured.
5) Paint System:
Following paint system shall be adopted for structure including (ladder /Platforms):
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