AHMADIAH CONTRACTING

REVAMP OF EFFLUENT TREATMENT

& TRADING CO. KCSC
KUWAIT NATIONAL PERTROLEM CO. FACILITIES AT MAA, MAB & SHU
PO.BOX 446, SAFAT, CODE 13005,
REFINERIES
KUWAIT
Doc.Ref : OG-EPC-002-07-PI-080
Contract No : CB/PD/1123 INSPECTION & TEST PLAN FOR STEEL PIPING Rev Status : 0
WORKS Date : 14/10/2008
ACT Project Ref : OG-EPC-002 Sheet : Page 3 OF 4

Sl. REF. DOCUMENT / VERIFYING RESPONSIBILITY

ITEM / DESCRIPTION ACTIVITIES ACCEPTANCE CRITERIA
NO. SPECIFICATION DOCUMENT SUB
AHMADIAH Company
CONTRACTOR

PIPING WORKS

Contract Technical Specification / Contract Technical Specification /

1. Review of Documents (Specification, Drawing & Documents
1 DOCUMENTS KNPC Standards / International KNPC Standards / International - R R/A
procedures,method statement, etc.) Register
Standards Standards

2. Welding Procedure Qualification WPS/ Contract Technical Specification / Contract Technical

WPS / PQR - H R/A
(PQR) ASME Section IX Specification/ASME Section IX

Approved WPS / PQR/ASME PRJ-QMS-9I-97-5135

3. Welder Perfomace Qualification WPQ OG-EPC-002-03-GE-0120 - H W
Section IX REV-2

1. Review of MTC's for material procured from KNPC STD. 50P1, 50P2, 50A11, KNPC STD. 50P1, 50P2, 50A11,
2 MATERIAL MTCs - H R/A
KNPC approved manufacturers. 50A13 50A13

KNPC STD. 50P1, 50P2, 50A11, KNPC STD. 50P1, 50P2, 50A11, PRJ-QMS-9C-03-5213 REV-2
2. Material Receiving Inspection at site. - H W
50A13 50A13 Shell DEP PRJ-QMS-9I-02-5084 REV-02

3. Review of batch certificate of welding filler Contract Specification / ASME Section Contract Specification / ASME
Batch Certificates - H R/A
wires and electrodes. II Part C / WPS Section II Part C / WPS

4. Welding electrodes Storage, baking,

OG-EPC-002-07-GE-0065 Manufacturer's recommendation - - S S
handling and traceability

1. Identification of Piping Material for Contract Specification / ASME Section

3 FABRICATION ASME B31.3 / Sec. IX MTCs - W S
Fabrication (CS, SS) II Part A / WPS

ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2

2. Cutting OG-EPC-002-07-GE-0060 - H S
WPS / PQR /Shell DEP PRJ-QMS-9I-01-5071 REV-1

ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2

3. Edge Preparation OG-EPC-002-07-GE-0060 PRJ-QMS-9I-01-5071 REV-1 - S S
WPS / PQR /Shell DEP
ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2
4. Fitup OG-EPC-002-07-GE-0060 - H W
WPS / PQR /Shell DEP PRJ-QMS-9I-01-5071 REV-1

ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2

5. Welding OG-EPC-002-07-GE-0060 PRJ-QMS-9I-01-5071 REV-1 - W S
WPS / PQR /Shell DEP
1. Installation / laying of pipe and pipe spools PRJ-QMS-9I-02-5078 REV-2
4 INSTALLATION OG-EPC-002-07-GE-0060 P & ID / Approved dwgs - W S
at site PRJ-QMS-9I-01-5071 REV-1

ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2

2. Cutting OG-EPC-002-07-GE-0060 PRJ-QMS-9I-01-5071 REV-1 - H S
WPS / PQR /Shell DEP
ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2
3. Edge Preparation OG-EPC-002-07-GE-0060 - S S
WPS / PQR /Shell DEP PRJ-QMS-9I-01-5071 REV-1

ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2

4. Fitup OG-EPC-002-07-GE-0060 - H W
WPS / PQR /Shell DEP PRJ-QMS-9I-01-5071 REV-1

ASME B31.3 / Sec. IX Approved PRJ-QMS-9I-02-5078 REV-2

5. Welding OG-EPC-002-07-GE-0060 - W S
WPS / PQR /Shell DEP PRJ-QMS-9I-01-5071 REV-1

6. Pipe support welding Approved dwgs KNPC QMS FORMS - S S

 Sl. REF. DOCUMENT / VERIFYING RESPONSIBILITY
ITEM / DESCRIPTION ACTIVITIES ACCEPTANCE CRITERIA
NO. SPECIFICATION DOCUMENT SUB
CONTRACTOR
AHMADIAH Company

PIPING WORKS
PRJ-QMS-9I-02-5078 REV-2
5 TESTING 1. Visual Inspection of Weld joints OG-EPC-002-07-GE-0060 ASME B 31.3 Shell DEP PRJ-QMS-9I-01-5071 REV-1 - H W

KNPC STD. 50D11,

2. Radiography Test APPROVED NDE PROCEDURE 50D11.3/11.4/11.5, 50D12.1, Report H R/A R/A
93C2 / ASME B31.3 Shell DEP
KNPC STD. 50D11,
3. Dye Penetrant Test (Fillet weld root & final
APPROVED NDE PROCEDURE 50D11.3/11.4/11.5, 50D12.1, Report H R/A W
weld for branch joint)
93C2 / ASME B31.3 Shell DEP

4. Thickness survey APPROVED DRAWING P & ID / Approved dwgs KNPC QMS FORMS H W W2

KNPC STD. 50D11,

5. Ferrite test for ss welding APPROVED DRAWING 50D11.3/11.4/11.5, 50D12.1, Report H W W
93C2 / ASME B31.3 Shell DEP
KNPC STD. 50D11,
6. Hardness Test APPROVED NDE PROCEDURE 50D11.3/11.4/11.5, 50D12.1, Report H R/A W2
93C2 / ASME B31.3 Shell DEP
KNPC STD. 50D11,
7. Positive Material Idendification APPROVED NDE PROCEDURE 50D11.3/11.4/11.5, 50D12.1, Report H W W
93C2 / ASME B31.3 Shell DEP
KNPC STD. 50D11,
9. Post Heat Weld Treatment APPROVED NDE PROCEDURE 50D11.3/11.4/11.5, 50D12.1, Report H R/A R/A
93C2 / ASME B31.3 Shell DEP

10.Punchlist befor Hydrostatic / Pneumatic test OG-EPC-002-03-GE-0120 Contract specification PRJ-QMS-9C-02-5054 REV-1 - W W

11.Material teacibility check OG-EPC-002-03-GE-0120 KNPC 54C1 / 93C8 Shell DEP KNPC QMS FORMS - W R/A

12. Review of pressure test package

(hydrostatic / pneumatic) for Shop / field OG-EPC-002-07-GE-0061 Approved dwgs / Line List HT PACKAGE - H R/A
/system.
13. Pressure test (hydrostatic / pneumatic) for
OG-EPC-002-07-GE-0061 KNPC STD.93A2 / ASME B31.3 KNPC QMS FORMS - H H
Shop / field / system.

6 PAINTING SEE PAINTING ITP

7 WARPPING & COATING SEE WARPPING & COATING ITP

8 FINAL DOCUMENTATION 1. Final Punchlist clearance P & ID / Approved dwgs P & ID / Approved dwgs PRJ-QMS-9C-02-5054 REV-1 - H H

2. Final review of Construction Dossier,

manufacturing record books (MRB) and Project Contract Specification Contract Specification MRB / PRB - H R/A
Record Book (PRB)

W - Witness; H - Hold; R/A - Review and Approval; S - Surveillance W2 Random Witnss

NOTES:
a. Activities related to other discipline shall be followed as per markup in the respective discipline ITP
b. Refer to manufacturer's ITP for inspection activities at manufacturing stage.
c. In case a portion of the mechanical and piping works is being subcontracted, this ITP shall be revised and resubmitted for Company review / approval after incorporating the necessary changes.