TT-307B Dossier.

SURIA ENGINEERING
SURIA ENGINEERING
DOSSIER FOR TT307B STRUCTURE
EDC/VCM EXTENTION
14TH Oct 2020
CLIENT:
M/S ENGRO POLYMER & CHEMICALS PVT LTD.,
PORT QASIM, KARACHI - PAKISTAN
D – 50 TEXTILE AVENUE S.I.T.E

KARACHI – PAKISTAN.
Call: 92 2 1 32584377
Fax: 92 21 32588802
Cell: 92 300 8238213 / 92 321 2159684
Suriaengineering@yahoo.com
www.suriaengineering.com
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SURIA ENGINEERING
TABLE OF CONTENTS
DOC NO.:-QC-FIL-001
Sr. No. DOCUMENTS DESCRIPTION
1. QUALITY INSPECTION PLAN (QIP) 4
2. SUMMARY FOR BILL OF MATERIAL 6
3. MATERIAL TEST CERTIFICATES 8-12
4. WPS & WQT 14-18
5. DPT PROCEDURE REPORT 20-22
6. DPT TESTING REPORT 24
7. DIMENSIONAL INSPECTION REPORT. 26-29
8. SAND BLASTING AND PAINT APPLICATION PROCEDURE 31-34
9. FIT UP LAYOUT AND RANDOM PICTURES 36-39
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1. QUA
LITY
INPE
CTIO
QUALITY INSPECTION PLAN OF TT - 307 STRUCTURE WORK Rev. : 1
Date : 14-Dec-20
EPCL MANUFACTURER
ITEM ACTIVITY ACCEPTANCE CRITERIA VERIFYING DOCUMENTS REMARKS
Status Sign Status Sign
1 DOCUMENTATION
N
1.1 Drawings Drawings H H
1.2 Welding Procedures Specification,WQT ASME Sec-IX DWGS WPS/PQR R -
1.3 Marking and Cutting Plan As per Drawing - -
1.4 Material Identification/ Verification & Control of Heat Number Material Test Certificate MTCs H H
2 Material Identification/ Verification & Control of Heat Number PO/ ASME II Part A/ DWGS MTCs H H
2.1 Column As per Drawing Specs. R
2.2 Base Plates As per Drawing Specs. R
2.3 Corner Beams As per Drawing Specs. R
2.4
2.5
2.6
2.7
2.8
Mid Beams
Mid Support Beams
Gusset Plates
Bracings of Structure
PLA
Internal and External Direct Attachments
As per Drawing Specs.
R
R
R
R
R
2.9 Supporting Saddles As per Drawing Specs. R
N
3 FABRICATION Drawings QIP W H
3.1.1 Marking Inspection Before Cutting of All Parts As per Drawing W H
3.1.2 Cutting of marked parts As per Drawing W W
3.2 MACHINING AND DRILLING As per Dwg.Specifciation QIP/Insp Report W H
3.2.1 Inspection of hole marking before drilling As per Drawing W H
3.2.2 Drilling of Plates / Hole diameter measurement As per Drawing W H
3.2.3 Extra edges flushing and Burr Removal As per Drawing W H
3.1 FIT-UP Drawings QIP W H
3.1.1 Fit-up check of each weld as per Drawing W H
3.5 WELDING ASME Sec:IX & QIP W H
3.5.1 Welding of each weld as per WPS Dwgs. W H
4 FINAL INSPECTION ASME SEC-V,Drawings Inspection & Test Reports H H Project will inspect final dimensions
4.1 Visual & Dimensional inspection according to last revised drawing W H
4.2 Surface preparation for painting Painting spec W H
4.3 Painting and DFT as per specifications Painting spec W H
5 NDE
5.1 100% DPT of all column joints ASME Sec V W H
5.2 20% DPT of bracings ASME Sec V W H
5.3 100% visual inspeciton of all welds ASME Sec V W H
ROUTE PREPARED BY REVIEWED BY APPROVED BY
NAME ALTAF KHAN NAUMAN SURIA
SIGNATURE
DATE 11/25/2020
Legends
H = Hold Point (Mandatory)
M = Monitor
R = Review (Documentation)
W = Witness
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2. BOQ SUMMARY REPORT
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Bill of Material (TT307B-Structure)

S.NO PROFILE DIMENSION QTY. UOM KG/M WEIGHT(KG) Qty.in 12M Pcs
1 HEA300 300x300 48 Meter 50 2400 4
2 HEA250 250x250 60 Meter 33 1980 5
3 IPE240 250x125 96 Meter 50 4800 8
4 UPN150 150x75 36 Meter 13 468 3
5 L100 L-100x100 95 Meter 14 1330 8
5 L70 L-75x75 12 Meter 9 107 1
6 L60 L-60x60 54 Meter 5 293 5
7 Pipe Dia.3" Dia.03" 24 Meter 11 271 2
8 FLAT BAR-50MM 50x6MM 36 Meter 47 82 3
9 FLAT BAR-100MM 100x6MM 36 Meter 47 169 3
10 Pipe Dia.1.5" Dia.1.5"SCH-40 84 Meter 1 107 7
11 Pipe Dia.3" UPC U-CLAMP 12 Nos.
12 CHEQURED PLT 8'x4'x8mm 18 Plates 181 3256
14 MS Plate-20MM 20 1 SQ.M 157 157
15 MS Plate-12MM 12 8 SQ.M 94 754
Total Weight(KG) 16,173
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3. MATERIAL TEST CERTIFICATE
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IDENTIFICATION MARK ON BEAM-300x300
MTC Document:
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IDENTIFICATION MARK ON BEAM-250x250
MTC Document:
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12MM PLATE
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20mm
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SURIA ENGINEERING
Welder Qualification
WPS NO. SE-QC-WPS-MS36B-03F Test Date 19-11-2019
Name:M.Naveed S/O Abdul Satter NIC#43402-0460376-1
Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)
VARIABLE 4. WPS & WQTACTUAL VALUES

USED IN
QUALIFICATION
QUALIFICATION RANGE
ASME IX
Process SMAW SMAW
Process Type MANUAL MANUAL
Backing Yes Yes
Material Specification SA-36 SA-36
P No. & Group No. (QW-423) P.No 1 & Gr.1 P.No.1 to 15F
Thickness 10mm 20mm
Diameter N/A N/A
Groove 60 DEGREE 60 DEGREE
Fillet ALL ALL
Filler Metal Space SFA No. 5.1 5.1
Filler Metal Class E-7018 E-7018
Filler Metal No. 4 3&4
Deposited Weld Thickness 10MM 10MM
Position 3G 3G
Welding Progression UPHILL UPHILL
Shielding Gas N/A N/A
Backing Gas N/A N/A
Current Amp 105-155 105-155
Polarity DC+VE DC+VE
For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

NAME: Altaf Khan NAME: Noman Suria
Signature: Signature:
Date: Date:
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SURIA ENGINEERING
Name:Salman S/O Niaz Muhammad NIC#42401-2947214-7
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Backing Yes Yes
Thickness 10mm 20mm
Diameter N/A N/A
Fillet ALL ALL
Position 3G 3G
Backing Gas N/A N/A
Current Amp 105-155 105-155

NAME: Altaf Khan NAME: Noman Suria
Date: Date:
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SURIA ENGINEERING
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Name: Kashif Iftikhar S/O Iftikhar Ahmad NIC#31302-67148841-5
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Backing Yes Yes
Thickness 10mm Unlimited
Diameter N/A N/A
Fillet ALL ALL
Position 3G 3G
Backing Gas N/A N/A
Current Amp 105-155 105-155

NAME: Altaf Khan NAME: Nauman SURIA
Date: Date:
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5. DPT PROCEDURE REPORT
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1.0 Scope.
This Procedure Provides a System of general conditions and Specific Instructions to perform Liquid
Penetrant Examination in accordance with the applicable ASME code edition for Examination of
Carbon Steel, Stainless Steel, Welds and on Porous Material.
2.0 Equipment and Material.
2.1 Penetrant Material used Shall be water Washable, Visible Colour contrast of the
Following Specifications
2.1.1 Brand
Magnaflux Spot Check
2.1.2 Material Specifications
Penetrant SLK-SPI in aerosol can.
Cleaner SKC-S in aerosol can.
Developer SKD-S2 in aerosol can.
2.2 Any change in Material from the above list shall require requalification of Procedure
2.3 Intermixing of Penetrant Materials of different manufacturers is not permitted.
3.0 Procedure.
3.1 Surface Preparation.
Surfaces to be Examined may be in the as Welded, as rolled condition Grinding may be

necessary in certain cases where surface Irregularities Could Mask unacceptable
Discontinuities.
3.2 Pre-Examination Cleaning.
3.2.1 Prior to Penetrant application the Surface to be Examined and all the adjacent Areas
Within 25mm Shall be Cleaned by Mechanical Means and Solvent to remove dirt, grease
Scale, Welding flux or other matter which could interfere with the Examination
3.2.2 Operations that may Close the opening and Compromise the integrity of the Examination
Such as sand blasting are not recommended when these operations are being performed.
3.2.3 A Minimum of five minutes Shall be allowed for drying the surface to be Examined
Accomplished by evaporation before applying Penetrant.
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3.3 Techniques for Standard Temperature.
3.3.1 The Temperature of the Penetrant and the Surface of the part to be Examined Shall
not be below 5˚c nor above 52˚c, Local Heating or Cooling is permitted.
3.3.2 Penetrant Application.
The Penetrant Shall be Applied by Spraying, so that all Surface under Examination
Shall be Thoroughly and uniformly covered by Penetrant.
3.3.3 Penetrant Dwell Time.
After Application excess Penetrant is drained out from the part allowing suitable Dwell
Time of minimum 5 minutes. The area to be examined Shall remain covered by Penetrant
throughout the Dwell time.
3.4 Penetrant Removal.
3.4.1 After Dwell time the Penetrant on the Surface Shall be Removed by using Clean with
Cloth This operation Shall Continue until most traces of Penetrant on the surface is
Removed.
3.4.2 The Remaining Traces of Penetrant Shall be Removed be wiping the Surface Clean
with Cloth moistened with solvent remover, to Minimize removal of Penetrant from
discontinues, care Shall be taken to avoid excess Solvent Remover.
3.4.3 Flushing the surface with solvent remover following application of the penetrant and
prior to developing is strictly prohibited.
3.5 Application of Developer.
3.5.1 The developer is of Solvent, Suspended wet type and shall be applied as soon as possible
after excess penetrant has been removed and part is dried Developer Shall be Sprayed in
such a manner to assure complete coverage with a thin uniform film. The Second coat
may be applied across the first coat.
4.0 interpretation of indication.
4.1 All examination Shall be performed in ordinary sun light

4.2 Observation of the formation of indications Shall be performed during the application of
Developer. If defects are present they will show up as red indications on white Developer
Coating.
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5.0 Acceptance standards
5.1 The Following acceptance standards shall apply which have been referred from ASME
Sec-I, Sec VIII Division -I
5.2 All Welds Such as Longitudinal and Circumferential seams, including fillet weld
Pressure Parts. Joining of Nipples. Header Shall be Free of all relevant Indication
5.2.1 All Cracks. Lack of fusion and relevant imperfections
x______________________________________x
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6. DPT TESTING REPORT
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7. DIMENSIONAL INSPECTION
REPORT
ELEVATION.104.000
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Beam to beam distance found as per drawing.
ELEVATION.107.300
LINE FRAME-01
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LINE FRAME-02
LINE FRAME-A
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DOCUMENT NO – DVD-010-016
REV- 00
DATE- 03-11-2020
PAGE- 01 of 02
DIMENSIONAL INSPECTION REPORT

CLIENT- ENGRO POLYMER ITEM DESCRIPTION – STEEL STRUCTURE
DRAWING NO- 8326-02-002-D1332-003 STAGE INSPECTION – CONNECTIONS DIMENSION
SHOP MANUFACTURE NO.- TLE PLATFORM-2 FINAL INSPECTION - YES
REV NO- 00 INSPECTION AGENCY: ENGRO POLYMER
ATTACHMENT: SKETCH: DRAWING: DIMENSION UNITS- MILLIMETERS INCHES
Size (mm)
Serial No. Location Description QTY. Remarks
Drawing Accepted Rejected
01 EL-100.300 HEB240/BP4 01 7000 Accepted
05 EL-104.000 IPE240/SS/SS 01 5000 Accepted
LINE FRAME-B
07 EL-104.000 IPE160/SR 01 1750 Accepted
09 EL-104.000 IPE240/EM/EM 01 4000 Accepted
10 EL-104.000 IPE240/EM/EM 01 4000 Accepted
11 EL-107.300 IPE200/SS 01 1550 Accepted
12 EL-107.300 CT100/SS1/SS1 01 1500 Accepted
29 EL-107.300 IPE200/EMT1/EMT1 01 4000 Accepted
33 EL-107.300 IPE200/EMT1/EMT1 01 4000 Accepted
35 EL-107.300 L70/LT/LT 01 1627 Accepted
37 EL-107.300 CT150/LT/LT 01 1555 Accepted
QC INSPECTOR SURIA QUALITY DEPT.
SIGNATURE SIGNATURE
NAME SHAKEEL ABBASI NAME ALTAF KHAN
DATE DATE 29
SURIA ENGINEERING
DOCUMENT NO – DVD-010-016
REV- 00
DATE- 03-11-2020
PAGE- 02 of 02
DIMENSIONAL INSPECTION REPORT

CLIENT- ENGRO POLYMER ITEM DESCRIPTION – STEEL STRUCTURE
DRAWING NO- 8326-02-002-D1332-003 STAGE INSPECTION – CONNECTIONS DIMENSION
SHOP MANUFACTURE NO.- TLE PLATFORM-2 FINAL INSPECTION - YES
REV NO- 00 INSPECTION AGENCY: ENGRO POLYMER
ATTACHMENT: SKETCH: DRAWING: DIMENSION UNITS- MILLIMETERS INCHES
Size (mm)
Serial No. Location Description QTY. Remarks
Drawing Accepted Rejected
45 Line Frame-A CT150/LT/LT 01 3536 Accepted
47 Line Frame-A L90/LT/LT 01 2475 Accepted
52 Line Frame-B CT150/LT/LT 01 3536 Accepted
54 Line Frame-B L90/LT/LT 01 2050 Accepted
59 Line Frame-2 L70/LT/LT 01 1273 Accepted
60 Plate 10MM 01 11 Accepted
61 Plate 12MM 01 0.19 Accepted
62 Plate 30MM 01 2.09 Accepted
63 LD-1 L100 01 8380 Accepted
64 LD-1 L100 01 8380 Accepted
65 LD-1 Rod-25mm 01 13500 Accepted
66 LD-1 Flat Bar 01 8380 Accepted
QC INSPECTOR SURIA QUALITY DEPT.

SIGNATURE SIGNATURE
NAME SHAKEEL ABBASI NAME ALTAF KHAN
DATE DATE 30
SURIA ENGINEERING
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8. SAND BLASTING AND

PAINTING APPLICATION
PROCEDURE
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.
Purchaser: Engro Polymer & Chemical
PO:
Limited. S a n d B l a s ti n g a n d P a i n ti n g A p p l i c a ti o n
Doc. No.: SE/EPCL/001
Project: EDC/VCM EXTENSION P ro ce d u re
Rev.:00
Painting Procedure
DOCUMENT CHANGE RECORD
Page Rev. Date Rev: Description Reviewed by A p p ro v e d b y

M .R G.M
0 04-01-2020 As per client comments
Name Designation Signature
Prepared By Altaf Khan QC Engineer
Approved By Nauman Suria
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SURIA ENGINEERING

PO:
Limited. Sand Blasting and Painting Application
Project: EDC/VCM EXTENSION Procedure
Rev.:00
1) General:
This procedure covers the outline of procedure adapted for the sand blasting
and primer application for structure.
2) Surface Preparation:
 Surface preparation shall be carried out by sand blasting and shall be

carried out after completion of fabrication.
 Sand blasting method shall be adopted for surface preparation. Before

blasting it shall be ensured that all weld spatters, flux and slag are removed
from weld beads.
 It shall be ensured that blasting nozzle pressure is suitable for achievement of

require profile of the blasted surface.
 Sand blasting could be done in late hours of a day but subject to weather condition.
Sand blasting shall not be done when surface temperature is less than 3°C above
the dew point and relative humidity is greater than 85% or there is a possibility that
blasted surface shall be subject to wetting before application of primer.
 Before blasting, oil, grease or other oily objects, if any, shall be removed with the
help of any detergent wash.
 All painted identification marks on parts of equipment shall be marked

permanently with the help of “Hard Punching”.
 To prevent the appearance of rust on blasted surface, primer shall be applied

within 3-4 hrs time.
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PO:
Rev.:00
3) PAINT APPLICATION:
Before starting of painting activities, "Manufacturer’s Data Sheets" will be reviewed

for type of components and their mixing ratio, pot life, coverage against DFT,
recommended thinner and drying time for over coating.
Activities involved in primer application are as below:
3.1) Primer Mixing:
Base will be stirred thoroughly to homogenize. Then hardener will be added to base
in recommended ratio as mentioned in “Manufacturer's Data Sheet” with constant
stirring. A
recommended solvent shall be mixed for required thinning of primer.
3.2) Primer Application:
3.2.1) Primer Application Method:
Roller and or brush shall be used for application of Primer, if not restricted by Primer
Specification Sheets” by manufacturer.
3.2.2) Production Painting (Primer Coats):
 After sand blasting primer shall be applied within 3 to 4 hours of blasting activity.
 After each coat, surface will be left for a period recommended for drying and recoating.
 Such quantity of primer shall be removed from containers and mixed with
hardeners and thinner, which must be consumed same day and with-in the Pot-life
time.
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SURIA ENGINEERING
 Recommended quantity of thinner shall be added to achieve required flow ability of

primer.
 While applying the primer care shall be taken that paint should not be dripped,
sagged, skipped or dripped-off during application or immediately after application, if
these defects are detected then immediately be dressed with brush. If defect is not cured
then primer shall be removed completely and re-coated with the same system.

PO:
Rev.:00
4) INSPECTIONS:
During surface preparation and primer application following inspection shall be carried out.
 For Surface Preparation:
Profile to be checked with the help of profile gauge. Profile reading

shall be as recommended for Sa. 2.5 standard.
 DFT of each coat:
DFT of each coat shall be 80-100 Microns and should be measured at 5 spots per 9
SQ.M, and for area less than 9 SQ.M; at least 3 spots shall be measured.
Average of these readings shall be with in range of average DFT recommendation

by paint manufacturer.
5) Paint System:
Following paint system shall be adopted for structure including (ladder /Platforms):
S.No. Description Make

1 RED OXIDE PRIMER NIPPON
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7. FIT UP LAYOUT & RANDOM

PICTURES
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39
SURIA ENGINEERING
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41

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SURIA ENGINEERING

14TH Oct 2020

M/S ENGRO POLYMER & CHEMICALS PVT LTD.,

PORT QASIM, KARACHI - PAKISTAN

D – 50 TEXTILE AVENUE S.I.T.E

Sr. No. DOCUMENTS DESCRIPTION

1. QUALITY INSPECTION PLAN (QIP) 4

2. SUMMARY FOR BILL OF MATERIAL 6

3. MATERIAL TEST CERTIFICATES 8-12

4. WPS & WQT 14-18

5. DPT PROCEDURE REPORT 20-22

6. DPT TESTING REPORT 24

7. DIMENSIONAL INSPECTION REPORT. 26-29

8. SAND BLASTING AND PAINT APPLICATION PROCEDURE 31-34

9. FIT UP LAYOUT AND RANDOM PICTURES 36-39

2. BOQ SUMMARY REPORT

Bill of Material (TT307B-Structure)

3. MATERIAL TEST CERTIFICATE

IDENTIFICATION MARK ON BEAM-300x300

IDENTIFICATION MARK ON BEAM-250x250

Name:M.Naveed S/O Abdul Satter NIC#43402-0460376-1

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

VARIABLE 4. WPS & WQTACTUAL VALUES

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

Name:Salman S/O Niaz Muhammad NIC#42401-2947214-7

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

WPS NO. SE-QC-WPS-MS36B-03F Test Date 04-09-2020

Name: Kashif Iftikhar S/O Iftikhar Ahmad NIC#31302-67148841-5

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

5. DPT PROCEDURE REPORT

2.0 Equipment and Material.

3.1 Surface Preparation.

Surfaces to be Examined may be in the as Welded, as rolled condition Grinding may be

3.2 Pre-Examination Cleaning.

3.3 Techniques for Standard Temperature.

3.3.2 Penetrant Application.

3.3.3 Penetrant Dwell Time.

3.4 Penetrant Removal.

3.5 Application of Developer.

4.0 interpretation of indication.

4.1 All examination Shall be performed in ordinary sun light

5.0 Acceptance standards

6. DPT TESTING REPORT

Beam to beam distance found as per drawing.

Beam to beam distance found as per drawing.

DIMENSIONAL INSPECTION REPORT

DIMENSIONAL INSPECTION REPORT

QC INSPECTOR SURIA QUALITY DEPT.

8. SAND BLASTING AND

DOCUMENT CHANGE RECORD

Page Rev. Date Rev: Description Reviewed by A p p ro v e d b y

0 04-01-2020 As per client comments

Name Designation Signature

Prepared By Altaf Khan QC Engineer

Approved By Nauman Suria

Purchaser: Engro Polymer & Chemical

 Surface preparation shall be carried out by sand blasting and shall be

 Sand blasting method shall be adopted for surface preparation. Before

 It shall be ensured that blasting nozzle pressure is suitable for achievement of

 All painted identification marks on parts of equipment shall be marked