PIPING TEST PACKAGE FOR

TT307B PIPING

HYDROSTATIC TEST PACKAGE FOR PIPING

SURIA ENGINEERING
SR/EPCL/-01/21

TEST PACKAGE NUMBER

TP-TT307B-001

SYSTEM DESCRIPTION / SYSTEM CODE

SERVICE
TT307B

TEST MEDIUM: Clean water

TEST Pressure:

Page # 1
 PIPING TEST PACKAGE FOR

TT307B PIPING PIPING

HYDROSTATIC TEST PACKAGE FOR PIPING

TABLE OF CONTENT

Test Pack No. TP-TT307B-001 Unit: TT307B Piping System TT307B

Hydrostatic Pneumatic Visual Service

STATUS
Sr.No CONTENTS
Yes NO N/A

1 Test Package Title

2 Table of Contents

3 Test Package Flow Sheet

4 Punch List

5 Pre-Hydro / Pneumatic Test piping checklist

6 Release for Hydro / Pneumatic / Leak Test

7 Manual Log for Pressure Test

8 Piping Hydrotest/ Pneumatic Test Certificate

9 Welding Control Summary

10 NDE Reports(RT PT MT UT PWHT)

11 Reinforcement Pad Test Report

12 Gauge Calibration Certificate for hydro test

13 Water Test Report

14 Oriface Flange Certificate

15 System Flushing Report

16 Temporary Removed Items List

17 Post Test Inspection Report ( Reinstatement)

18 Temporary Blinds and Spool List

19 Test Package Drawing / Line index

20 Line List

21 P & I Diagram

22 Piping Isometric Drawing/Weld Map

23 Pipe Supports list

24 Pipe Supports Drawings

 PIPING TEST PACKAGE FOR

TT307B PIPING PIPING

HYDROSTATIC TEST PACKAGE FOR PIPING

TEST PACKAGE FLOW SHEET

TEST PACKAGE NO: TP-TT307B-001

Test Package Preparation Mechanical Completion

(SURIA) (SURIA)

Sign: Sign:

Date: Date:

Punch List Preparation Field

Test Package Verification (EPCL)
(SURIA QA/QC)

Sign: Sign:

Date: Date:

Punch List Killing Field

(SURIA)

Sign:

Date:

Punch List Killing verification

FIELD
(CCMC+EPCL)

Sign:

Date:

Release for Test (RFT)

(EPCL)

Sign:

Date:

Hydro test Witness

(SURIA+EPCL)

Sign:

Date:

Reinstatement
(SURIA+EPCL)

Sign:

Date:
 TEST PACKAGE FOR

TT307B PIPING PIPING

LEGENDS

1 Filling Point F 2 Pressurizing Point P

3 Gauge Point G 4 Blind Point B

5 Vent Point V 6 Drain Point D

7 Removed
R 8 Temp. Spool

TEST MEDIA

9 " H " - Hydro 10 " P " - Pneumatic

11 " S " - Service 12 " V " - Visual

13 " AB " - Alternate/ Sensitive Leak Test

 SURIA ENGINEERING
PROJECT: TT307B PIPING

Document Title: PUNCH LIST

Date: Document No: QA&QC-SURIA-FRM-002 Rev.: 00 Sheet 1 of 1

Client: EPCL Project: TT307B Piping Page No : 01

Contractor: SURIA Test Pack: TP-TT307B-001 Date: 02/01/2021

Completion
Sr. No. Dwg NO./Equipment No. Description Category SURIA EPCL Remarks
Initial Initial

10

11

12

13

14

Description of Category: A= Should be completed before hydro test. B=Should be completed before commissioning. C=should be completed before handing over.

SURIA ENGG. SURIA ENGG. QA/QC EPCL QA/QC

Name:

Signature:

Date:
 SURIA ENGINEERING
TT307B PIPING
PRE-HYDRO / PNEUMATIC TEST PIPING CHECK LIST

Project Name: Date:

Test Pack No. TP-TT307B-001 System: TT307B Unit : TT307B Piping

Yes N/A No
1 Check Isometrics Against P&ID's q q q
2 Check that all NDT / Stress relieving Requirements are as specified q q q
have been met and recorded
3 Check that the correct bolts and gaskets are installed at all Mechanical Joints q q q
4 Check that All Vents and Drains are Installed (Add temporary Vents q q q
and Drains for Testing as required
5 Check Piping for Correct Schedule and Type q q q
6 Check valve Materials as per Piping Material Spec. q q q
7 Check the rating of forged Steel Fittings q q q
8 Check that branch reinforcement is Correct q q q
9 Check that all Pressure Connections are Installed Correctly as per Spec. q q q
10 Check for Correct Flow direction of arrow through Filters and q q q
Strainers, Traps, Check valves, Globe Valves and Control Valves.
11 Check that all Non Return valve Flappers are Removed q q q
12 Check all In line Instruments are Removed q q q
13 Check All Instruments Impulse Line are Disconnected q q q
14 Check orifice valve Tap Orientation q q q
15 Check that orifice Flanges have Required upstream and Down Stream Clearance q q q
16 Check that the bases of all orifices Flanges have been Ground q q q
17 Check that all Pipe Supports are Completely Installed as per Drgs and q q q
Schedules- Additional Supports may be Required Refer to Standard Drg.
18 Check that any Temporary Pipe Supports required have been Installed q q q
19 Check that Gags on Springs Supports are in Position q q q
20 Check that all Chain Wheels Required for Specified Valve have been Installed q q q
21 Check that all Pipe Seals have been Installed q q q
22 Check that all Orifice Taps have been Seal Welded and unused tapped holes
have been plugged and seal welded q q q
23 Check test Medium for conformity to requirements q q q
24 Check Pressure gauge Calibration q q q
PREPARED BY SURIA ENGG. SURIA QA&QC EPCL QA&QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 SURIA ENGINEERING
TT307B Piping

RELEASE FOR
HYDRO / PNEUMATIC / LEAK TEST

Project Name: TT307B Piping Date:

Test Pack No. TP-TT307B-001 System: TT307B Unit: TT307B

Signature
Activity Clear Not Clear
SURIA EPCL

All major Mechanical work is completed q q

All NDT Reports q q
PWHT / Hardness Reports NA NA
All punch items A cleared q q
Release Note:

PREPARED BY SURIA ENGG. SURIA QA&QC EPCL QA&QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 MANUAL LOG FOR PRESSURE TEST

TEST PACK No: TP-TT307B-001 System : TT307B Unit TT307B Piping

Test Pressure : Bar/Psig

Temperature
S.No. Time Pressure (PSIG)
( C)
1

Note:

PREPARED BY SURIA ENG. SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 SURIA ENGINEERING
TT307B PIPING

HYDROSTATIC/PNEUMATIC TEST CERTIFICATE

Test Pack No. TP-TT307B-001 Document No QA&QC-SURIA-FRM-002

Unit: TT307B Piping Service: TT307B

TEST TYPE:-

Hydro q Pneumatic q Visual q Service q

TEST MEDIUM:-

TEST PRESSURE:- (Barg./Psig) DESIGN PRESS.:- (Barg./Psig)

PRESSURE GAUGE NO(s) (i) (ii)

(CALIBRATION CERTIFICATES TO BE ATTACHED)

INSPECTION DURING THE PRESSURE TEST

AMBIENT TEMPERATURE: C TEST MEDIUM TEMPERATURE: C

TIME TEST STARTED TIME TEST ENDED TEST DATE

TEST RESULT:- Accepted

Not Accepted

DRAINAGE / DRYING HAS BEEN COMPLETED

NOTE:

PREPARED BY SURIA ENGG. SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 SURIA ENGINEERING

TT307B PIPING

Document Title: REINFORCEMENT PAD TEST REPORT

Date: Document No: QA&QC-SURIA-FRM-002 Rev.: 00 Sheet 1 of 1

TT307B
Test Pack No. TP-TT307B-001 System: TT307B Unit
Piping

Pressure Gauge: Calibration Date: Range:

Sr. Dia Thk. Test Acceptable

ISO / Line / Dwg. No. Weld No. Remarks
# (") (mm) Yes No

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

Name:

Signature:

Date:
 SURIA ENGINEERING

TT307B PIPING

Document Title: ORIFACE FLANGE CERTIFICATE

Date: Document No: QA&QC-SURIA-FRM-002 Rev.: 00 Sheet 1 of 1

Test Pack No: TP-TT307B-001 System: TT307B Unit TT307B Piping

Sr. Pipe Dia Weld No. Internal Root Grinding Orientation

Drawing No. / Line No. Remarks
No. (Inch) (Flange) Satisfactory Checked

REMARKS:

SURIA ENGINEERING SURIA QA/QC EPCL QA/QC

NAME :

DATE :

SIGNATURE :
 SURIA ENGINEER

TT307B PIPING
Document Title: SYSTEM FLUSHING & AIR BLOWING REPORT

Date: Document No: QA&QC-SURIA-FRM-002 Rev.: 00 Sheet 1 of 1

Test Pack No: TP-SURIA-001 System: TT307B Unit TT307B Piping

ISOMETRIC EQUIPMENT NO.

LINE NO. REMARKS
NUMBER REV. FROM TO

Check List:- Yes N/A No

1. Circuit was isolated
2. Instruments were removed
3. Adequate flow for flush
4. Circuit flushed free of debris
5. Circuit is cleaned to acceptable stanard
6. Circuit drained
7. Circuit is blown dry
8. Circuit re-instated

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

Name:

Signatre:

Date:
 SURIA ENGINEERING

TT307B PIPING

TEMPORARY REMOVED ITEM LIST

PROJECT NAME:

Test Pack No: TP-TT307B-001 System: TT307B Unit TT307B Piping

YES N/A NO
1 Check all instruments removed as per item list before testing

2 Check all instruments reinstall as per item list after testing/flushing

ITEM TO BE REMOVED / ISOLATED PRIOR TO TESTING

S.NO. ISOMETRIC NO. TAG NO. DESCRIPTION REMARKS

Remarks:-

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

NAME:

SIGNATURE:

DATE:
 SURIA ENGINEERING
TT307B Piping

Document POST TEST INSPECTION REPORT

Title: (REINSTATEMENT)
Date: 10-04-18 Document No: QA&QC-SURIA-FRM-002 Rev.: 00 Sheet 1 of 1
Project Nmae EPCL PVC EXPANSION PROJECT Date:

Test Pack No. TP-TT307B-001 System: TT307B Unit TT307B Piping

INSPECTION CHECK LIST: Yes N/A No

1 Check that water is drained, line is dry and cleaning after

hydrotest has been satisfactory completed.

2 Check that all temporary vents and drains are removed.

3 Check that all process blinds and spades have been

correctly installed as indicated on the P & ID,s.

4 Check the spectacle blinds are in correct "Flow" position.

5 Check that all control valves have been installed in correct

Flow poistion.

6 Check that specified block valves locking devices correctly

installed.

7 Check that all extended spindles required for specified

valves have been installed.

8 Check that relief valves have been correctly installed.

9 Check that all thermo wells have been correctly installed.

10 Check that all restriction and orifice plates have been

correctly installed.

11 Check that all pump suction strainers have been correctly

installed.

12 Check for correct flow through filters and strainers, traps.

check valves and globe valves.

13 Check that all temporary items and blinds are removed.

Remarks:

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

Name:

Signature:

Date:
 SURIA ENGINEERING

TT307B PIPING

TEMPORARY BLIND AND SPOOL LIST

PROJECT NAME EPCL PVC EXPANSION PROJECT

Test Pack No: TP-TT307B-001 System: TT307B Unit TT307B Piping

S.NO. ISOMETRIC NO. BLIND NO Size RATING REMARKS

Remarks:-

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

NAME:

SIGNATURE:

DATE:
 TEST PACKAGE DRAWING / LINE INDEX

Test Pack No: TP-TT307B-001 System: TT307B Unit TT307B Piping

S.No Drawing Sheet Rev Line No.

Note:

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 PIPE SUPPORT LIST

Test Pack No: TP-TT307B-001 System: TT307B Unit TT307B Piping

S.No DRAWING NO. Sheet Rev PIPE SUPPORT NO. REMARKS

Note:

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 PIPE LINE LIST

Test Pack No: TP-TT307B-001 System: TT307B Unit TT307B Piping

S.No Line list Sheet Rev REMARKS

Note:

SURIA EXECUTION SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE: