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INTEGRITY CALCULATIONS OF 1-V-0910 STAGE 1 COMPRESSOR LP KO DRUM

General / Design Detail


Description Stage 1 Compressor LP KO Drum Radiography 100%

Manufacturer Heavy Mechanical Complex Taxila Joint Efficiency (V) 1.00


Service Dry Hydrocarbon Gas Stress Relieved No

Date of Manufacturing 2001 Design thickness (Shell) 14.0 mm

Item No. 1-V-0910 Design thickness (Head) 14.0 mm

Material Construction (Shell) A516 Gr. 70 Material Construction (Head) A516 Gr.70
Inside Diameter 1200.00 mm Corr. Allowance 1.5 mm

MAWP 380.51 Psi Hydrostatic Test Pressure 495 Psig

Design Pressure 350 Psi Design Temp 160 oF

Operating Pressure 109 Psi Design Code ASME Section VIII, Div.1
All Design Data taken from Reference Drawings & attached Nameplate
Calculations for Shell and Dish Ends
Service Period from Installation 19 Years Installed in 2001
Service Period from 1st
Inspection 16 Years 1st UT survey was performed in 2004

Service Period from last


inspection 7 Years Last UT survey was performed in 2013

Design Pressure (P) 380.51 Psi


Inside Diameter (Dish end) 1200 mm
Inside Diameter (Shell) 1200 mm
Allowable Stress 20000 Psi For SA 516 Gr 70 from ASME Sec II D
Internal Radius (Dish end) 600 mm
Internal Radius (Shell) 600 mm
Shell 14.00 mm
Design thickness
Head 14.00 mm
Shell 15.77 mm
Initial thickness UT Inspection Data Provided by Client
Head 17.47 mm
Shell 15.05 mm
Previous thickness UT Inspection Data Provided by Client
Head 16.06 mm
Thick. determined Shell 14.27 mm
from inspection (t) Head 15.12 mm
Shell 0.0938 mm/year tinitial - tactual
Corrosion Rate (LT)
Head 0.1469 mm/year years
Shell 0.1114 mm/year tprevious - tactual
Corrosion Rate (ST)
Head 0.1343 mm/year years
0.45 inches For Shell For Dish
Min. Required thickness (Shell)
11.55 mm
Min. Required thickness (Dish 0.45 inches
ends) 11.44 mm
For Shell For Dish
Shell 469 Psi
MAWP
Head 503 Psi
Shell 24 Years tactual - trequired
Remaining life
Head 25 Years corrosion rate
Next Planned Internal 10.00 Years
AS PER API-510 6.4.1 and 6.5.1
inspection External 5.00 Years
Estimated remaining Shell 12.04 mm
thickness by date of t = t actual – 2 (Crate x Internal)
next inspection Head 12.18 mm
For Shell For Dish
Shell 397 Psi
MAWP by date of
next inspection
Head 405 Psi

Page 1 of 7 05/31/2021
INTEGRITY CALCULATIONS OF 1-V-0920 STAGE 1 COMPRESSOR MP KO DRUM
General / Design Detail
Description Stage 1 Compressor MP KO Drum Radiography 100%

Manufacturer Heavy Mechanical Complex Taxila Joint Efficiency (V) 1.00


Service Dry Hydrocarbon Gas Stress Relieved No

Date of Manufacturing 2001 Design thickness (Shell) 16.0 mm

Item No. 1-V-0920 Design thickness (Head) 15.0 mm

Material Construction (Shell) A516 Gr. 70 Material Construction (Head) A516 Gr.70
Inside Diameter 1500.00 mm Corr. Allowance 1.5 mm

MAWP 357.36 Psi Hydrostatic Test Pressure 464.56 Psig

Design Pressure 350 Psi Design Temp 160 oF

Operating Pressure 171 Psi Design Code ASME Section VIII, Div.1
All Design Data taken from Reference Drawings & attached Nameplate
Calculations for Shell and Dish Ends
Service Period from Installation 19 Years Installed in 2001
Service Period from 1st
Inspection 16 Years 1st UT survey was performed in 2004

Service Period from last


inspection 7 Years Last UT survey was performed in 2013

Design Pressure (P) 357.36 Psi


Inside Diameter (Dish end) 1500 mm
Inside Diameter (Shell) 1500 mm
Allowable Stress 20000 Psi For SA 516 Gr 70 from ASME Sec II D
Internal Radius (Dish end) 750 mm
Internal Radius (Shell) 750 mm
Shell 16.00 mm
Design thickness
Head 15.00 mm
Shell 17.62 mm
Initial thickness UT Inspection Data Provided by Client
Head 19.37 mm
Shell 16.98 mm
Previous thickness UT Inspection Data Provided by Client
Head 19.08 mm
Thick. determined Shell 16.22 mm
from inspection (t) Head 18.28 mm
Shell 0.0875 mm/year tinitial - tactual
Corrosion Rate (LT)
Head 0.0681 mm/year years
Shell 0.1086 mm/year tprevious - tactual
Corrosion Rate (ST)
Head 0.1143 mm/year years
0.53 inches For Shell For Dish
Min. Required thickness (Shell)
13.55 mm
Min. Required thickness (Dish 0.53 inches
ends) 13.42 mm
For Shell For Dish
Shell 427 Psi
MAWP
Head 486 Psi
Shell 25 Years tactual - trequired
Remaining life
Head 42 Years corrosion rate
Next Planned Internal 10.00 Years
AS PER API-510 6.4.1 and 6.5.1
inspection External 5.00 Years
Estimated remaining Shell 14.05 mm
thickness by date of t = t actual – 2 (Crate x Internal)
next inspection Head 16.92 mm
For Shell For Dish
Shell 370 Psi
MAWP by date of
next inspection
Head 450 Psi

Page 2 of 7 05/31/2021
INTEGRITY CALCULATIONS OF 1-V-0930 STAGE 1 COMPRESSOR HP KO DRUM
General / Design Detail
Description Stage 1 Compressor HP KO Drum Radiography 100%

Manufacturer Heavy Mechanical Complex Taxila Joint Efficiency (V) 1.00


Service Dry Hydrocarbon Gas Stress Relieved No

Date of Manufacturing 2001 Design thickness (Shell) 14.0 mm

Item No. 1-V-0930 Design thickness (Head) 14.0 mm

Material Construction (Shell) A516 Gr. 70 Material Construction (Head) A516 Gr.70
Inside Diameter 1400.00 mm Corr. Allowance 1.5 mm

MAWP 352 Psi Hydrostatic Test Pressure 458 Psig

Design Pressure 350 Psi Design Temp 160 oF

Operating Pressure 304 Psi Design Code ASME Section VIII, Div.1
All Design Data taken from Reference Drawings & attached Nameplate
Calculations for Shell and Dish Ends
Service Period from Installation 19 Years Installed in 2001
Service Period from 1st
Inspection 16 Years 1st UT survey was performed in 2004

Service Period from last


inspection 7 Years Last UT survey was performed in 2013

Design Pressure (P) 352 Psi


Inside Diameter (Dish end) 1400 mm
Inside Diameter (Shell) 1400 mm
Allowable Stress 20000 Psi For SA 516 Gr 70 from ASME Sec II D
Internal Radius (Dish end) 700 mm
Internal Radius (Shell) 700 mm
Shell 14.00 mm
Design thickness
Head 14.00 mm
Shell 15.38 mm
Initial thickness UT Inspection Data Provided by Client
Head 17.49 mm
Shell 14.60 mm
Previous thickness UT Inspection Data Provided by Client
Head 16.42 mm
Thick. determined Shell 14.17 mm
from inspection (t) Head 15.72 mm
Shell 0.0756 mm/year tinitial - tactual
Corrosion Rate (LT)
Head 0.1106 mm/year years
Shell 0.0614 mm/year tprevious - tactual
Corrosion Rate (ST)
Head 0.1000 mm/year years
0.49 inches For Shell For Dish
Min. Required thickness (Shell)
12.45 mm
Min. Required thickness (Dish 0.49 inches
ends) 12.34 mm
For Shell For Dish
Shell 400 Psi
MAWP
Head 448 Psi
Shell 23 Years tactual - trequired
Remaining life
Head 31 Years corrosion rate
Next Planned Internal 10.00 Years
AS PER API-510 6.4.1 and 6.5.1
inspection External 5.00 Years
Estimated remaining Shell 12.66 mm
thickness by date of t = t actual – 2 (Crate x Internal)
next inspection Head 13.51 mm
For Shell For Dish
Shell 358 Psi
MAWP by date of
next inspection
Head 385 Psi

Page 3 of 7 05/31/2021
INTEGRITY CALCULATIONS OF 1-V-0940 STAGE 2 COMPRESSOR KO DRUM
General / Design Detail
Description Stage 2 Compressor KO Drum Radiography 100%

Manufacturer Heavy Mechanical Complex Taxila Joint Efficiency (V) 1.00


Service Dry Hydrocarbon Gas Stress Relieved Yes

Date of Manufacturing 2001 Design thickness (Shell) 50.0 mm

Item No. 1-V-0940 Design thickness (Head) 51.0 mm

Material Construction (Shell) A516 Gr. 70 Material Construction (Head) A516 Gr.70
Inside Diameter 2300.00 mm Corr. Allowance 1.5 mm

MAWP 900 Psi Hydrostatic Test Pressure 1155 Psig

Design Pressure 900 Psi Design Temp 270 oF

Operating Pressure 541 Psi Design Code ASME Section VIII, Div.2
All Design Data taken from Reference Drawings & attached Nameplate
Calculations for Shell and Dish Ends
Service Period from Installation 19 Years Installed in 2001
Service Period from 1st
Inspection 16 Years 1st UT survey was performed in 2004

Service Period from last


inspection 7 Years Last UT survey was performed in 2013

Design Pressure (P) 900 Psi


Inside Diameter (Dish end) 2300 mm
Inside Diameter (Shell) 2300 mm
Allowable Stress 23300 Psi For SA 516 Gr 70 from ASME Sec II D
Internal Radius (Dish end) 1150 mm
Internal Radius (Shell) 1150 mm
Shell 50.00 mm
Design thickness
Head 51.00 mm
Shell 53.76 mm
Initial thickness UT Inspection Data Provided by Client
Head 56.58 mm
Shell 52.00 mm
Previous thickness UT Inspection Data Provided by Client
Head 55.00 mm
Thick. determined Shell 50.79 mm
from inspection (t) Head 53.94 mm
Shell 0.1856 mm/year tinitial - tactual
Corrosion Rate (LT)
Head 0.1650 mm/year years
Shell 0.1729 mm/year tprevious - tactual
Corrosion Rate (ST)
Head 0.1514 mm/year years
1.78 inches For Shell For Dish
Min. Required thickness (Shell)
45.30 mm
Min. Required thickness (Dish 1.78 inches
ends) 45.19 mm
For Shell
Shell 1007 Psi
MAWP
Head - Psi
Shell 30 Years tactual - trequired
Remaining life
Head 53 Years corrosion rate
Next Planned Internal 10.00 Years
AS PER API-510 6.4.1 and 6.5.1
inspection External 5.00 Years
Estimated remaining Shell 47.08 mm
thickness by date of t = t actual – 2 (Crate x Internal)
next inspection Head 50.64 mm
For Shell
Shell 935 Psi
MAWP by date of
next inspection
Head - Psi

Page 4 of 7 05/31/2021
INTEGRITY CALCULATIONS OF 1-V-0530 AMINE OUTLET KO DRUM
General / Design Detail
Description Amine Outlet KO Drum Radiography 100%

Manufacturer Heavy Mechanical Complex Taxila Joint Efficiency (V) 1.00


Service Wet Hydrocarbons Stress Relieved Yes

Date of Manufacturing 2001 Design thickness (Shell) 45.0 mm

Item No. 1-V-0530 Design thickness (Head) 48.0 mm

Material Construction (Shell) A516 Gr. 70 Material Construction (Head) A516 Gr.70
Inside Diameter 2500.00 mm Corr. Allowance 3 mm

MAWP 750 Psi Hydrostatic Test Pressure 943 Psig

Design Pressure 750 Psi Design Temp 160 oF

Operating Pressure 645 Psi Design Code ASME Section VIII, Div.2
All Design Data taken from Reference Drawings & attached Nameplate
Calculations for Shell and Dish Ends
Service Period from Installation 19 Years Installed in 2001
Service Period from 1st
Inspection 16 Years 1st UT survey was performed in 2004

Service Period from last


inspection 7 Years Last UT survey was performed in 2013

Design Pressure (P) 750 Psi


Inside Diameter (Dish end) 2500 mm
Inside Diameter (Shell) 2500 mm
Allowable Stress 23300 Psi For SA 516 Gr 70 from ASME Sec II D
Internal Radius (Dish end) 1250 mm
Internal Radius (Shell) 1250 mm
Shell 45.00 mm
Design thickness
Head 48.00 mm
Shell 47.62 mm
Initial thickness UT Inspection Data Provided by Client
Head 52.92 mm
Shell 46.43 mm
Previous thickness UT Inspection Data Provided by Client
Head 50.93 mm
Thick. determined Shell 45.22 mm
from inspection (t) Head 49.48 mm
Shell 0.1500 mm/year tinitial - tactual
Corrosion Rate (LT)
Head 0.2150 mm/year years
Shell 0.1729 mm/year tprevious - tactual
Corrosion Rate (ST)
Head 0.2071 mm/year years
1.61 inches For Shell For Dish
Min. Required thickness (Shell)
40.89 mm
Min. Required thickness (Dish 1.61 inches
ends) 40.89 mm
For Shell
Shell 1007 Psi
MAWP
Head - Psi
Shell 25 Years tactual - trequired
Remaining life
Head 40 Years corrosion rate
Next Planned Internal 10.00 Years
AS PER API-510 6.4.1 and 6.5.1
inspection External 5.00 Years
Estimated remaining Shell 41.76 mm
thickness by date of t = t actual – 2 (Crate x Internal)
next inspection Head 45.18 mm
For Shell
Shell 766 Psi
MAWP by date of
next inspection
Head - Psi

Page 5 of 7 05/31/2021
INTEGRITY CALCULATIONS OF 1-V-0320 SLUG CATCHER LOWER VESSEL TRAIN 1
General / Design Detail
Description Slug Catcher Lower Vessel Train 1 Radiography 100%

Manufacturer SICES S.p.A Joint Efficiency (V) 1.00


Service Dry Hydrocarbon Gas Stress Relieved No

Date of Manufacturing 2002 Design thickness (Shell) 19.0 mm

Item No. 1-V-0320 Design thickness (Head) 18.0 mm

Material Construction (Shell) SA 240 UNS S31803 Material Construction (Head) SA 240 UNS S31803
Inside Diameter 1200.00 mm Corr. Allowance 0 mm

MAWP 763 Psi Hydrostatic Test Pressure 992 Psig

Design Pressure 750 Psi Design Temp 130 oF

Operating Pressure 673 Psi Design Code ASME Section VIII, Div.1
All Design Data taken from Reference Drawings & attached Nameplate
Calculations for Shell and Dish Ends
Service Period from Installation 18 Years Installed in 2002
Service Period from 1st
Inspection 11 Years 1st UT survey was performed in 2009

Service Period from last


inspection 7 Years Last UT survey was performed in 2013

Design Pressure (P) 750 Psi


Inside Diameter (Dish end) 1200 mm
Inside Diameter (Shell) 1200 mm
Allowable Stress 25671 Psi For SA 516 Gr 70 from ASME Sec II D
Internal Radius (Dish end) 600 mm
Internal Radius (Shell) 600 mm
Shell 19.00 mm
Design thickness
Head 18.00 mm
Shell 20.22 mm
Initial thickness UT Inspection Data Provided by Client
Head 21.10 mm
Shell 19.97 mm
Previous thickness UT Inspection Data Provided by Client
Head 20.90 mm
Thick. determined Shell 19.61 mm
from inspection (t) Head 20.22 mm
Shell 0.0555 mm/year tinitial - tactual
Corrosion Rate (LT)
Head 0.0800 mm/year years
Shell 0.0514 mm/year tprevious - tactual
Corrosion Rate (ST)
Head 0.0971 mm/year years
0.70 inches For Shell For Dish
Min. Required thickness (Shell)
17.84 mm
Min. Required thickness (Dish 0.69 inches
ends) 17.58 mm
For Shell For Dish
Shell 823 Psi
MAWP
Head 862 Psi
Shell 32 Years tactual - trequired
Remaining life
Head 27 Years corrosion rate
Next Planned Internal 10.00 Years
AS PER API-510 6.4.1 and 6.5.1
inspection External 5.00 Years
Estimated remaining Shell 18.50 mm
thickness by date of t = t actual – 2 (Crate x Internal)
next inspection Head 18.28 mm
For Shell For Dish
Shell 777 Psi
MAWP by date of
next inspection
Head 780 Psi

Page 6 of 7 05/31/2021
INTEGRITY CALCULATIONS OF 2-V-0320 SLUG CATCHER LOWER VESSEL TRAIN 2
General / Design Detail
Description Slug Catcher Lower Vessel Train 2 Radiography 100%

Manufacturer SICES S.p.A Joint Efficiency (V) 1.00


Service Dry Hydrocarbon Gas Stress Relieved No

Date of Manufacturing 2002 Design thickness (Shell) 19.0 mm

Item No. 1-V-0320 Design thickness (Head) 18.0 mm

Material Construction (Shell) SA 240 UNS S31803 Material Construction (Head) SA 240 UNS S31803
Inside Diameter 1200.00 mm Corr. Allowance 0 mm

MAWP 763 Psi Hydrostatic Test Pressure 992 Psig

Design Pressure 750 Psi Design Temp 130 oF

Operating Pressure 673 Psi Design Code ASME Section VIII, Div.1
All Design Data taken from Reference Drawings & attached Nameplate
Calculations for Shell and Dish Ends
Service Period from Installation 18 Years Installed in 2002
Service Period from 1st
Inspection 11 Years 1st UT survey was performed in 2009

Service Period from last


inspection 7 Years Last UT survey was performed in 2013

Design Pressure (P) 750 Psi


Inside Diameter (Dish end) 1200 mm
Inside Diameter (Shell) 1200 mm
Allowable Stress 25671 Psi For SA 516 Gr 70 from ASME Sec II D
Internal Radius (Dish end) 600 mm
Internal Radius (Shell) 600 mm
Shell 19.00 mm
Design thickness
Head 18.00 mm
Shell 20.21 mm
Initial thickness UT Inspection Data Provided by Client
Head 21.42 mm
Shell 20.00 mm
Previous thickness UT Inspection Data Provided by Client
Head 21.02 mm
Thick. determined Shell 19.39 mm
from inspection (t) Head 20.22 mm
Shell 0.0745 mm/year tinitial - tactual
Corrosion Rate (LT)
Head 0.1091 mm/year years
Shell 0.0871 mm/year tprevious - tactual
Corrosion Rate (ST)
Head 0.1143 mm/year years
0.70 inches For Shell For Dish
Min. Required thickness (Shell)
17.84 mm
Min. Required thickness (Dish 0.69 inches
ends) 17.58 mm
For Shell For Dish
Shell 814 Psi
MAWP
Head 862 Psi
Shell 18 Years tactual - trequired
Remaining life
Head 23 Years corrosion rate
Next Planned Internal 9.00 Years
AS PER API-510 6.4.1 and 6.5.1
inspection External 5.00 Years
Estimated remaining Shell 17.82 mm
thickness by date of t = t actual – 2 (Crate x Internal)
next inspection Head 18.16 mm
For Shell For Dish
Shell 749 Psi
MAWP by date of
next inspection
Head 775 Psi

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