φ4.2×14.

5m
Cement Mill

Instruction
说明书

Shenyang Heavy Machinery Co., Ltd.

October 2008

Contents

1 Main technical datum （page.3）

 Instruction for φ4.2×14.5m Cement ball mill

2 Major peculiarities and work principle （ page.5 ）

3 Structure outline （ page.6 ）

4 Request for installation

（ Page.10 ）

5 Commissioning （ page.14 ）

6 Operation, maintenance, examination and repair

（ page.18 ）

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 Instruction for φ4.2×14.5m Cement ball mill

7 Lubricant and application （page.22）

8 Classification and configuration of grinding balls （page.23）

9 List of wearing parts （page.23）

For any contents do not specify herein, the implementation shall accord to
JCJ03—90 (THE SPECIFICATION OF CONSTRUCTION AND
ACCEPTANCE FOR THE INSTALLATION WORK OF CEMENT
MACHINERY) and JC/T334.1—2006(THE APPLICATION OF CEMENT
INDUSTRY TUBE MILL).

1 Main technical datum

1.1 Spec：Φ4.2×14.5m
Inner dia. of mill shell： 4200mm
Effective inner dia. of mill shell： I chamber, 4042mm
II chamber, 4065mm
Effective length of mill shell： I chamber, 4670mm
II chamber, 9330mm
1.2 Purpose：Various grade cement grinding

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 Instruction for φ4.2×14.5m Cement ball mill

1.3 Method of grinding：Circulated

1.4 Capacity：120 t/h（feeding size<20，product fineness: 320m2/kg）
1.5 Max. load of grinding ball：253 t
1.6 Mill speed：15.6 r/min
1.7 Driving method：Center drive
1.8 Main motor power：4000 kW
1.9 Sliding bearing: （Qty: 2）
End face thermal resistance：Qty: 2，Type: WZPM-201，monitoring range of
temperature: -100~+150℃，
Graduation mark:Pt100, Electrical resistance value: 100±0.12Ω（0℃）
Platinum resistance：Qty: 1/set，type：WZP-26S
1.10 Oil lubricating station of sliding bearing (Qty: 2)
Type：GXYZ-63GII
Oil：Load industrial gear oil of N320 GB5903-86 or ISO VG 320 mineral
oil.
Oil feeding temperature：40℃

Feeding volume of low pressure oil： 63 l/min

Feeding pressure of low pressure oil： 0.4MPa
Feeding volume of high pressure oil： 2×2.5 l/min
Feeding pressure of high pressure oil： 31.5 Mpa
Oil feeding temperature： 40±2℃
Cooling water temperature： ≤28℃
Consumption of cooling water： 6 m3/h
Pressure of cooling water: ≤0.3 MPa
Filtration precision： 0.08 mm
Filtration area： 0.4 m2
Cooling area： 5 m2
Low-voltage motor power： 3Kw×2（1use, 1 standby）
High-voltage motor power： 2.2Kw×2
Electrical heater power: 5Kw×3
1.11 Driving device and lubricating station ： Details find in the contract and

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 Instruction for φ4.2×14.5m Cement ball mill

appendix technical specification.

1.12 Consumption of cooling water：
Sliding bearing： 3.5×2sets=7m3/h
Oil station of sliding bearing： 6×2sets=12 m3/h
Oil station of main motor ： Details find in the contract and appendix
technical specification.

Oil station of gearbox ： Details find in the contract and technical

specification.
1.13 Total weight of the equipment ： 274847 kg （ Excluding grinding ball,
driving device and oil station）

2 Major peculiarities and work principle

2.1 Major peculiarities

The mill adopts center driving system and sliding bearing will be used for
supporting for its two ends.
For increasing the pulverizing and screening efficiency, the mill will adopt
classifying liner, new-type compounding chamber wall and discharge grid plate.
2.2 work principle
The material is to feed directly from the chute of feeding device into the
coarse grinding chamber of the mill shell, then being ground to small
particulates by virtue of impacting by the steel balls, those particulates will
as a result enter into the compounding chamber plate through the gaps
among the coarse screening plates of the chamber parting plate, meanwhile
steel balls will be blocked by the coarse screening plates. In the
compounding chamber plate that the material will secondly be sieved by
the fine screening plate, then the coarse material are screened out and
returning to the coarse grinding chamber, on the other hand, the material
with size smaller than the size of the fine screening plate will enter into the
fine grinding chamber. In this chamber, steel balls with small diameter will
be charge to apply, resulting in the material will be further ground,
eventually the qualified product will enter into the discharging device via
discharging grid plate, discharging pipes and being discharged, the
remaining of the steel balls will be rejected through the discharging device.

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 Instruction for φ4.2×14.5m Cement ball mill

3 Structure outline
The major parts of mill consist of the feeding device, the sliding bearing,
the rotation part, the discharge device, the sliding bearing lubricating device and
the driving device.
3.1Feeding device
The device comprises air-inputting pipes, material feeding pipes and frame. If
necessary, adjusting the center height of the feeding device by means of filling
adjusting gaskets between the air-inputting pipes/material feeding pipes and
frame.
3.2 Sliding bearing
The feeding end of mill adopts moveable sliding bearing; the discharging
end of mill adopts single-side fixed sliding bearing.
The sliding bearing is used for supporting the slip-ring of mill by virtue of
its two supporting shoes positioning at 30°against the vertical direction, the
bottom of each shore mounts in convex and concave spherical structure, the
convex sphere places on the concave sphere, the surfaces of these two spheres
touch with each other, thus the position can be adjusted automatically while
the mill under operating. The whole supporting shoes are placed on the
support roller through the sphere, therefore in the case that the shell
expanding with heat and contracting with cold, the supporting shoes can be
allowed to make axial move along with rotation of the mill. At the discharging
end, the supporting shoes which mounted in the upper side of the sliding
bearing will be placed on the fixed support through the spheres, as a result,
the sliding bearing can be ensured that is fixed at the mill driving side. This
kind of structure is to guarantee the good contact between the shoes and slip-
ring.
The supporting shoe is one of casting body and mounts with bearing alloy
liner. Jointing the bearing alloy liner on the casting body shall apply pouring
method, the supporting ratio pressure ≤2.2Mpa. In order to form a oil wedge
that the inner diameter of the supporting shoe shall be little bigger than the
outer diameter of the tyre, and the roughness Ra≤0.8μm, therefore scraping
is not applicable. An oil bag is mounted on the top of the supporting shoe that
will result in the high pressure oil can through it enter between the supporting
shoe and the slip-ring.
Each sliding bearing equips with one high-pressure start-up lubricating
device, the lubricating device is used for mill’s start-up, shut off and
examination, and repair for the turning gear, by means of static pressure, a layer
of oil membrane as can be made of between each of supporting shoe and slip-
ring respectively. The low-pressure lubrication means that feeding the recycle oil
into the two oil trays of the sliding bearing by virtue of the low-pressure pump,
one oil tray places under the slip-ring, another one places in front of the
supporting shoe (upper and former the rotating direction), so as to immersing the
oil inside oil tray to the slip-ring. After the mill started up, the oil will flow
between the slip-ring and the supporting shoe, as a result forming dynamic-

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 Instruction for φ4.2×14.5m Cement ball mill

pressure lubrication.
In order to preventing lubricant for overflow, mounting the oil scraping
brush at each upward side of the two ends of the slip-ring. The tie-rod of the
brush has spring-tension, which can help for adjusting while installation, so as to
make good contact between the sides of brush and the slip-ring.
For preventing the supporting shoe from over high temperature during the
equipment operating, and also ensuring the equipment is under normal
operation, the supporting shoe shall be cooled by water; The cooling water inlet
is located at the lowest point of the supporting shoe, the water will through the
pipes and the hoses flow into a water rejection box which mounted outside the
sliding bearing housing, eventually being rejected from the box.
Set temperature-measuring element on the slip-ring and the supporting
shoe, thus during mill operating that the surface temperature of the slip-ring
and supporting shoe can be controlled under real time monitoring, meanwhile,
the elements will interlock the main motor, if temperature exceeds the
regulated value, the main motor will stop running.
The housing fabrication of the sliding bearing are all made of steel plate
welding, the manhole is set above for routine handling, maintenance,
examination and repair.
Rubber and sealant will be used for seal between the housing of the sliding
bearing and the foundation, meanwhile, preventing from oil leakage by
enhancing seal.
3.3 Rotation parts
Rotation parts comprise chamber wall, discharge grid plate, shell and liner.
The compounding chamber wall consists of primary screening plate, fine
screening plate, front plate, support plate, center grid and liner. The discharge
grid plate comprises the grid plate and support plate. The first chamber of the
mill adopts the ladder like liner and the double-ladder like liner for the second
chamber.
3.4 Discharging device
Discharging device is a steel structure, the upper part is the air outlet and the
lower part is the discharging port.
3.5 Driving device
Driving device includes main reducer, oil station, coupling and auxiliary
driving etc.
3.6 The lubricating device of the sliding bearing
For purpose to ensure the regular operation of the sliding bearing, in terms
of building up the high and low lubricating systems and this system shall
consist of oil station and ductwork.
Oil station will mount with high and low pressure system.
The electric high-voltage pump is mounted on the high-pressure system of
the lubricating device, the max oil supply pressure applied by the high-pressure
system is 25MPa，and 0.4MPa applied by the low-pressure system.
The interconnecting is applied between high-voltage system and main
motor of the mill; oil flow indicator is set on the low-pressure oil output pipeline

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 Instruction for φ4.2×14.5m Cement ball mill

and interconnecting with main motor.

4 Request for installation
The installation of mill shall comply with the instruction specified in the
JCJ03—90 “Cement Machinery Equipment Installation Engineering
Construction and Acceptance Criterion” and the design drawings, and as
additional complement the indications specified below are also requested to be
followed：
4.1 Acceptance to the foundation shall comply with the relevant items specified
in the “Cement Machinery Equipment Installation Engineering Construction
and Acceptance Criterion”, and the acceptance items are listed in below table.
No. Description of the item Allowed
tolerance（mm）
1 Position of basic coordinates （ longitudinal and ±20
2 transverse axial line） 0~20
3 The elevations of each flats on the foundation ±20
Outer dimension of the foundation flat
Horizontality of the plane on Per meter 5
4 Total length 10
the foundation
Perpendicularity of the Per meter 5
5 Total length 20
foundation plumbing side
Center position ±10
Foundation bolt holes are Depth +20
6 Perpendicularity 10
prepared in advance
of the hole wall
7 Deviation of center position of the foundation bolt ±10
hole
4.2 Note the following while basic scribing:
——It must pre-bury a center making-plate prior to basic scribing, the center
making-plate adopts the steel plate with dimension 10×100×200 and marking
with positioning reference point.
——Sending out a longitudinal central axes (viz. the central line of the mill
body) from the precious transit instrument according to the positioning reference
point. The error of the precision shall be less than 0.5mm.

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——Scribing each transverse central line pursuant to the size showed in the
drawings.
——Basic scribing measure ： Use the transit instrument for checking the
horizontality of the longitudinal, transverse positioning central making-plate and
the common level of the two ends’ supporting foundation of the mill.
——Considering comprehensively while scribing, the permitted tolerance of the
central position for each foundation bolt is±10mm.
——The central distance between of the sliding bearings at feeding end and
discharge end should be consistent with the central distance actually being
measured after assembling the mill, as a result the actually measured central
distance shall be prevailed and pursuant to modify the possible deviation, and
then scribing.
4.3The quality inspection shall be carried out for the critical components of the
shell, tyre, sliding bearing and reducer etc, the damage, deformation and serious
dimensional errors shall be repaired and modified prior to the inspection.
4.4The permitted tolerance of the horizontality of the sliding bearing shall be
less than 0.1/1000，the permitted tolerance of the relative elevation of the two
coordinates is 0.5mm，the feeding end lower than the discharging end will not
be permitted.
4.5The overlap ratio of the mill’s longitudinal central line shall be less than
0.5mm when aligning of the sliding bearing; the permitted tolerance of the
distance of the transverse central line shall be less than 1mm ， the permitted
tolerance of the horizontality shall be less than 0.5/1000.
4.6 The bolts inside the high-pressure oil bag (top seal of the oil pipe) of the
supporting shoe shall be taken out while installation of the sliding bearing.
4.7 Recheck the two ends’ elevations after the shell being placed on the sliding
bearing, the difference of relative elevation shall be less than 1mm，and shall
not permit the feeding end lower than the discharging end; Distance between the
central lines of the tyre and the sliding bearing base shall comply with the
stipulation of the drawing. The run-out tolerance of relative radial circle for the

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 Instruction for φ4.2×14.5m Cement ball mill

two ends’ tyre of the mill is 0.2mm.

4.8 All oil and water pipes and components must be cleaned up prior to
installation, such as ： apply 20% hydrochloric acid solution for washing up,
subsequently neutralizing by 3% limewater solution, in the end drying by
compressing air and take measures on preventing from entering the foreign
matters.
4.9 Hydraulic testing for the supporting shoe of the sliding bearing shall be
carried out prior to installation, the testing pressure shall be 0.63Mpa，the same
hydraulic testing shall be executed after installation of the cooling water system,
the jointing position between of the supporting shoe and the pipes shall be free
from leakage. Meanwhile, oil pressure testing shall be also carried out for the
high-pressure pipelines of the sliding bearing, detailed technical specification
find in the drawings.
4.10 Installation for the motor, reducer and auxiliary driving and electrical
control instruments shall respectively comply with the related technical
documents and drawings.
4.11 Inspecting the liner prior to installation, the liner shall be free from such
casting defects which may influence the strength; the arc shape of the liner
back shall be in accordance with requirement of the drawing, and also the
liner’s back and around edges shall be smooth, if not, apply the grinding
wheel.
4.12 Before installation for the shell, making the liner arc to joint closely with
the inner round of the shell.
4.13 The liner of the shell and the oil scraping brush inside the sliding bearing
etc are all have their directionality, therefore, during installation shall pay
attention to the relation between the mill’s rotating direction and fore-mentioned
components.
4.14 During installation of the spring seal device shall note the pressure drawing
from the spring to the felt, which shall be not too loose or too tight, moreover
the pressure can be adjusting by the adjusting plate. And irrigating for the

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 Instruction for φ4.2×14.5m Cement ball mill

lubricant will be after installation.

5 Commissioning
The commissioning shall operate in the precondition of the installation of
the mill has approved and qualified.
The commissioning for the main motor, main reducer, assistant motor and
assistant reducer will be required to execute respectively prior to the
commissioning of the mill.
5.1 Preparation before commissioning
5.1.1 According to the specification of the drawing, irrigate lubricating oil to the
oil tray of the sliding bearing and reducer;
5.1.2 According to the specification of the relevant documents, irrigate
lubricating oil to the high-pressure start-up oil box;
5.1.3 Checking for the installation condition of all lubricating oil pipelines;
5.1.4 Before the mill start-up, starting the lubricating and high-pressure
lubricating systems firstly, for a purpose of checking for whether happen
abnormal vibration, oil leakage and the oil volume is up to the request, oil jetting
is operating normally, the main body of mill is capable of floating, the oil
returning is well and every units are under normal operation.
5.1.5 The lubricant for each part shall be heated prior to commissioning in
winter in order to preventing for oil freezing.
5.1.6 Examining for the cooling water system if unblocked in the pipelines,
water leakage or seeping.

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5.1.7Inspection for all directive components if comply with the installation

request;
5.1.8 Inspection for all mating bolts and foundation bolts if fastened;
5.1.9 Each seal part must be right seal and not allow occurring friction between
the metallic parts;
5.1.10All switch, instruments, illumination and signal device shall be all right;
5.1.11Motor and control system shall be all right;
5.1.12All auxiliary equipment shall be under normal operating.
5.1.13There must have sufficient material in the silo.
5.1.14All personnel must stay in the safe area during commissioning.
5.2 Commissioning with empty load
5.2.1Firstly turn on the lubricating and high-pressure system (including driving
device), as a result the mill will be floated up and the lubricant get into the
frictional pair;
5.2.2 Turn on the inching driving device, turning for 1~2 time to confirm if the
direction of rotation in compliance with the drawing and free from impacting or
disturbing normal operation; Thereafter, stop the mill, leave away the inching
driving device and turn on the main motor.
5.2.3 Turn on the main motor for 0.5 hour commissioning with empty load (the
steel balls and material will not be fed), and during this period the inspection
shall accord to the following requests：

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—— The start-up, operation of electric control system of motor and each

interlocking device are normal operating;
——The lubricating device and cooling system mounted at each location are
normal operating and each monitoring and measuring instruments are normal
operating.
—— Temperature of each lubricating points are normal, the temperature of the

sliding bearing supporting shoe shall not exceed 50℃.

——Mill is smooth operating, the reducer shall be free from abnormal vibrating
and noise.
—— All lubricating system and water cooling system shall be free from oil and
water leakage and water seeping.
5.2.4All above mentioned issues happen shall immediately stop the mill and
solve.
5.3 Commissioning with load
5.3.1 The commissioning with load will be executing depending on the
commissioning with empty load is approved.
5.3.2 Turn on the grinding system and other auxiliary equipment prior to
commissioning with load.
5.3.3 The process of commissioning with load shall be executing gradually,
meanwhile feeding the material and gases with corresponding volume.
——Feeding 80% of the rated volume of steel balls ， commissioning for 24
hours；
——Feeding 90% of the rated volume of steel balls ， commissioning for 72
hours；
——Feeding 95% of the rated volume of steel balls ， commissioning for 120
hours；
——Feeding 100% of the rated volume of steel balls ， commissioning for 96
hours；
5.3.4During commissioning with load, except the inspection follow the relevant

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stipulations of commissioning with empty load, the electric current fluctuation

of the motor, bolts mount on each location, feeding and discharging device, and
seal in each location, temperature of sliding bearing not exceeding 60℃shall be
inspected also; In the event of occurring abnormal condition, shut down the
mill immediately and solve the issues.
5.4 Commissioning for driving unit including motor and reducer shall accord to
relevant document.

6 Operation, maintenance, examination and repair

6.1 Operation
The equipment will formally put into production after commissioning and
acceptance is approved. During production, the mill shall be operating by the
personnel who have undergone the specific training and master the knowledge
of the equipment’s main structure, characteristics, and operating skills.
6.1.1 Start-up
The following are the start-up order for the mill and the accessories：
——The lubricating, high-pressure rising and water cooling system are used for
the sliding bearing and driving system;
——Air exhauster, dust collector and transmitting equipment uses for
transporting the material discharge from the dust collector;
——Discharge equipment;
——Main motor;
——Feeding system;
Close the high-pressure lubricating system after the mill operating
normally.
6.1.2 Emergency shut-off
In the event, when the mill is operating that one of the following incidents
occurred, for reason to examine and clean off the failure, that should
immediately contact the relevant posts and shut-off the equipment pursuant to
the order.

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——Sliding bearing lubrication or cooling system occurs fault, the sliding

temperature exceeds 65℃ and rising up continuously；
—— The bolts at each place are loose, broke off or shedding;
—— Fracture and shedding of the components inside the mill；
—— Operation is influenced by jamming of the chamber parting board；
—— Reducer’s lubricating system occurs fault arising out temperature of the
bearing exceeds the stipulated value (details see the relevant documents of the
reducer)；
——Reducer occurs abnormalities in vibration and noise；
——Motor occurs abnormalities in vibration, noise and temperature rising.
6.1.3 Sequence for mill shut off
——Feeding system
——Main motor
——The conveying equipment of the mill discharge system
——Dust-collection system
——The conveying equipment of the dust-collector’s discharge system
——Shut off the lubricating and cooling system after the temperature of the
sliding bearing and reducer have declined to normal.
6.1.4 Points for attention during mill shut off：
——The lubricating and cooling water system are not allowed to stop prior to
the temperature of the mill body and sliding bearing declining to normal;
——In order to preventing to make damage to bearing alloy arising from mill
body cooling shrinkage, by turning on the high-pressure lubricating system
before stop of running 10min until temperature of the mill body cooling to
normal (circumstance temperature) and the mill stops operating.
——For preventing shell deformation due to long-term shut down, according to
following specified time interval and running the mill through inching driving
system:

Mill running 180° 180° 180° 180° 180°180°180°180°180°

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Shut down (min) 10 10 10 20 20 30 30 60 60

It is a must to start the high-pressure lubricating system at each rotation.
——Clean out the grinding balls from the shell while long-term shut down in
terms of preventing deformation of shell.
——For long-term shut down in winter, at beginning waiting for temperature of
the mill declining as same as circumstance, and then stop the cooling water,
meanwhile, drain out the cooling water at each location by means of applying
compressed air, as a result to protect the equipment from freezing
6.2 Maintenance and examination and repair
6.2.1 Arrange the specialized personnel for inspection and maintenance. The
specific regulation can be formed according to the condition of user’s
production plant.
6.2.2 The wearing components shall be replaced immediately in the case of
those components can not operate normally.
6.2.3 Points for attention on maintenance and examination and repair
—— Observe for temperature variation of the sliding bearing’s supporting shoe
and reaction on the temperature measuring device.
—— Observe for the wearing and cracking conditions of the sliding bearing
supporting shoe at the discharging end.
—— Observe frequently for the operating condition of the sliding bearing
lubricating system and the condition of oil supply.

—— During the winter, the oil shall be heating to 25 ℃ around when charging

and replacing; The impure lubricant is not allowed to use.

—— For the mill which new installed or replaced supporting shoe, the lubricant
shall be totally replaced after mill operating one month, meanwhile the oil pool
shall be cleaned before charging the new oil. Execution to the reducer shall
accord to relevant technical documents.
—— Observe frequently for the seal of the sliding bearing, the operation of the
oil scraping brush.

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—— Observe operation of the cooling system frequently.

—— Observe for the seal condition of material feeding and material
discharging, in the event of finding the seal wearing seriously or the
performance being impacted, that adjustment, replacement or other measures
will be taken promptly, meanwhile adding the grease.
 After installation and examination and repair, the bolts mounted in each
location shall be inspected periodically and replaced if looseness, break
off or shedding, meanwhile refastening to the bolts after operating in a
period.
—— Observe for each part of the mill if occurring abnormal vibration and noise
during operating, and solve the problems immediately.
—— Observe the conditions of deformation, expanding, temperature rising to
the components due to heat expanding and those mentioned issues shall be
solved instantly.
——Observe the condition of each automatic control instruments, signal
apparatus if under normal.
—— Comply with the technical specification to execute the oil station;
—— Comply with the technical specification to execute the routine maintenance
for the motor and reducer.

7 Lubricant and application

Object of lubrication Lubricant

Volume of
No. Method of Oil replacing
Description Description Once
lubrication period
feeding(L)
Centralized Normal 6～
Load industrial gear oil of At the position
Sliding continuous 12 months, 1
1 N320 GB5903-86 or ISO of the oil mark
bearing forced ～2 months at
VG 320 mineral oil scale
lubrication initial period

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Seal for
material Frequent
SH/T0370-1995
discharge Grease inspection
2 No.2 complex calcium Applicable
and hood of lubrication and feeding if
lubricating grease
sliding request
bearing
3 Gearbox Pursuant to the stipulation of the technical specification
4 Motor Pursuant to the stipulation of the technical specification

8. Classification and configuration of grinding balls

Coarse grinding Dia. of ball(mm) φ90 φ80 φ70 φ60 φ50 Total
chamber Weight(t) 17.5 25.5 19 12.5 9.5 84
Fine grinding Dia. of ball(mm) φ50 φ40 φ30 φ20 φ15
chamber Weight(t) 32 34 40 40 22 169
The table 8 is as reference only, the adjustment to classification and
configuration of grinding balls shall accord to the practical operating condition
and as a result the adjustment shall work out in balancing the capacity for each
chamber, grinding the material with proper fineness and coming to the design
output.

9. List of wearing parts

Unit weight
No. DWG No. Description Material Qty
(Kg)
Oil resistant
1 CF073.02-1 Gasket 4 1.6
Neoprene board
2 CF181.02.01-6 Seal ring Fluorin rubber 20 1.5
3 CF181.02.01-9 Felt gasket Semi-coarse felt 20 0.8
4 CF073.02.02 Support segment Components 2 980
5 CF061.02.05-4 Oil brusher ZH62 2 0.15

9.1 Wearing parts

Unit weight
No. DWG No. Description Material Qty
(Kg)
6 CF061.04-3 Liner of feeding Casting 12 43

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taper chrome steel

Liner of feeding Casting
7 CF061.04-4 12 55
taper chrome steel
Liner of the first Casting
8 CF061.04-9 42 72
chamber chrome steel
Liner of the first Casting
9 CF061.04-10 42 44
chamber chrome steel
Liner of the first Casting
10 CF061.04-11 612 40
chamber chrome steel
Liner of the first Casting
11 CF061.04-12 42 42
chamber chrome steel
Liner of the second Casting
12 CF169.01-1 42 37
chamber chrome steel
Liner of the second Casting
13 CF169.01-2 660 31.8
chamber chrome steel
Liner of the second Casting
14 CF169.01-3 498 42.9
chamber chrome steel
Liner of the second Casting
15 CF169.01-9 126 21
chamber chrome steel
Liner of the second Casting
16 CF169.01-10 126 33
chamber chrome steel
Liner of the second Casting
17 CF073.04-7 42 34
chamber chrome steel
Liner of the second Casting
18 CF073.04-8 42 54
chamber chrome steel
Manhole liner of Casting
19 CF169.01-4 2 59
the second chamber chrome steel
Manhole liner of Casting
20 CF169.01-5 2 23.6
the second chamber chrome steel
Manhole liner of Casting
21 CF169.01-7 2 25.8
the second chamber chrome steel
Manhole liner of Casting
22 CF169.01-8 2 60
the second chamber chrome steel
23 CF169.01-6 Liner of the Casting 2 88
manhole gate of the chrome steel

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second chamber
Liner of the
Casting
24 CF169.04-37 manhole cover of 2 88
chrome steel
the first chamber
Manhole liner of Casting
25 CF169.01-24 2 38
the first chamber chrome steel
Manhole liner of Casting
26 CF169.01-25 2 75
the first chamber chrome steel
Manhole liner of Casting
27 CF169.01-26 2 35
the first chamber chrome steel
Manhole liner of Casting
28 CF169.01-27 2 68
the first chamber chrome steel
Liner of the feeding Casting
29 CF061.04-32 12 55
head chrome steel
Liner of the feeding Casting
30 CF061.04-33 18 42
head chrome steel
Liner of the feeding Casting
31 CF061.04-34 18 55
head chrome steel
Liner of the feeding Casting
32 CF061.04-35 24 70
head chrome steel

9.2 Wearing parts

Unit weight
No. DWG No. Description Material Qty
(Kg)
Liner of the feeding Casting
33 CF061.04-36 24 78
head chrome steel
34 CF169.01-13 Liner Q235-A 6 226
35 CF169.01-14 Liner Q235-A 6 213
Casting
36 CF169.01.01-6 Fixed block 42 75
chrome steel
Casting
37 CF169.01.01-7 Outer liner 21 43
chrome steel
Outer coarse sieve Casting
38 CF169.01.01-9 21 75
plate chrome steel
Casting
39 CF169.01.01-10 Middle liner 21 34
chrome steel

SHMC Page 20 Total 21 pages

 Instruction for φ4.2×14.5m Cement ball mill

Middle coarse sieve Casting

40 CF169.01.01-11 21 56
plate chrome steel
Casting
41 CF169.01.01-13 Middle liner 18 42
chrome steel
Middle coarse sieve Casting
42 CF169.01.01-14 18 75
plate chrome steel
Casting
43 CF169.01.01-15 Inner liner 18 61
chrome steel
Inner coarse sieve Casting
44 CF169.01.01-17 18 110
plate chrome steel
45 CF169.01.01-20 Middle sieve plate Q235-A 2 14.2
46 CF169.01.01-21 Inner sieve plate Q235-A 12 13.3
47 CF169.01.01-22 Outer sieve plate Q235-A 14 12
48 CF061.04.02-7 Middle sieve plate Q235-A 1 63.2
Casting
49 CF061.04.02-16 Inner grid plate 18 54
chrome steel
Casting
50 CF061.04.02-17 Middle grid plate 18 42
chrome steel
Casting
51 CF061.04.02-18 Middle grid plate 21 35
chrome steel
Casting
52 CF061.04.02-19 Outer grid plate 21 40
chrome steel
53 CF061.04-5 Bolt M24×2×110 Q235-A 48 0.32
54 CF061.04-28 Bolt M30×2×195 Q235-A 24 1
55 CF061.04-31 Bolt M30×2×175 Q235-A 168 0.89
56 CF061.04-38 Bolt M33×2×200 Q235-A 32 1.25
57 CF061.04-46 Bolt M36×3×350 Q235-A 8 3.5
58 CF061.04-49 Bolt M33×2×160 Q235-A 1930 0.98
59 CF169.01.01-1 Bolt M33×2×300 Q235-A 42 9.05

SHMC Page 21 Total 21 pages