To, Your reference: N16297-TECH-0104-21

M/s. Arcadis Design & Consultancy Our reference: N16297-HPE-KH-OL-0294

P.O. Box : 2774
Abu Dhabi, United Arab Emirates Department: Operations
Ph: +971 2 566 4000 Name Eng. Unni Cyriac
Fax : +971 2 635 9109
Contact Details ucyric@hydropower.ae
Kind Attn: Resident Engineer
Date 04.04.2021

Project: N-16297 – Construction of New Pumping Station at Jabel Haffet Base

Subject: Mechanical GA Drawings - Rev.1

References:
1) HYD Letter Ref. – N16297-HPE-KH-OL-0155 Dated 18.01.2021
2) ADC Letter Ref. – N16297-TECH-0104-21 Dated 26.01.2021

Dear Sir,

With reference to the above-mentioned subject, please find enclosed herewith the revised Mechanical GA
drawings for the project N-16297.

Sr. No. Drawing Description Drawing No. Revision

Jabel Haffet Pumping Station Piping N-16297-GE-P00-CN-D001
1 01
Arrangement (Sheet 1 of 3)
Jabel Haffet Pumping Station Piping N-16297-GE-P00-CN-D001
2 01
Arrangement (Sheet 2 of 3)
Jabel Haffet Pumping Station Piping N-16297-GE-P00-CN-D001
3 01
Arrangement (Sheet 3 of 3)

4 Jabel Haffet Base Pumping Station Section-A N-16297-GE-P00-CN-D002 01

5 Jabel Haffet Base Pumping Station Section-B N-16297-GE-P00-CN-D003 01

6 Jabel Haffet Base Pumping Station Section-C N-16297-GE-P00-CN-D004 01

Jabel Haffet Base Pumping Station Section-D,

7 N-16297-GE-P00-CN-D005 01
Section-E & Section-F
Jabel Haffet Base Pumping Station Bill of
8 N-16297-GE-P00-CN-D006 01
Material
Jabel Haffet Base Pumping Station Transfer
9 N-16297-GE-P00-CN-D007 01
Pump & Distribution Pump Installation Details
This is for your kind review and approval.

Thanking You,
For Hydropower Energy and General Construction SP LLC

Tanay Kumar
Project Manager

Encl: As Stated Above.

Cc: Project Manager – Transco

Answers Required (Yes / No)

 DOCUMENT – COMMENT SHEET – RESPONSE SHEET

MECHANICAL GA DRAWINGS
Comment Sheet Ref: N - 1 6 29 7- T E CH - 0 10 4- 2 1 Date of Comment: 26.01.2021

Incoming Submittal Ref: N1 6 29 7 - HP E- K H- O L- 0 15 5 Date of Receipt: 18.01.2021

ARCADIS / TRANSCO Comments HPE Reply

1. Site piping layout also shall be attached with this Noted, Jebel Hafeet Base Pumping Station Site Plan
drawing. Pumping station piping should match with is submitted separately for approval via our letter ref
external piping. N16297-HPE-KH-OL-0191.
2. NPSH calculation shall be submitted to agree up on NPSH calculation is included in steady state report
the proposed pump level. N16297-GE-M00-EN-S003-00, which is submitted
separately for approval. pump and piping levels are
revised as per the NPSH calculation
3. Contractor shall use blocks of equipment, valves, Noted, all drawing blocks used as per manufacturer’s
bellows, pipe fittings to develop construction catalogue
drawings. Some of the valve blocks seems not as
per manufacturer supplied blocks.
4. Clearance between LCP and transfer pump The clearance is 630 mm due to the space
foundation shall be minimum 800mm and shall be constraints
marked in the drawings.
5. It is noted that finished ground level is presented as 0+00 level corresponding to 266.25 m as per Ras
0.00. However, same shall be shown in actual New Ghumays datum, please refer to note 3.
Abu Dhabi Datum (NADD)
6. Discharge header drain branch to be included. Included.

7. Minimum required straight length requirement shall be Noted and provided

maintained at upstream and downstream of flowmeter
at suction header.
8. Firefighting pump area: minimum spacing shall be Noted. Minimum 600mm space is considered
provided horizontally and vertically to move around. everywhere for movement however more dimension
Please mark more dimensions in plan and sections. shall be provided to demonstrate space. However,
firefighting drawing is submitted separately for
approval.
9. Support the exhaust pipe. Exhaust stack height to be Noted and confirmed. Sufficient supports and height
as per authority requirements, current position outside shall be provided for exhaust pipe for easy movement.
the building is too close to the pavement. Also 2.5 m height is provided from the pavement. .
10. Clarify the arrangement to send the water during fire Fire pump test water will be direct to drainage network
pump test back to reservoir. due to water quality issues.
11. Sump pump with sections shall be provided in detail. Sump pump details is included in section drawing.

12. Overhead crane reach to be marked in the plan view. Overhead crane reach is indicated in section A.

13. Dimension between overhead crane hook to laydown Indicated in section B

area floor to be marked.
14. Pipes and valves support design shall be finalised Noted.
based on stress analysis recommendations.
15. Support lengths to be reduced, keep the fire water Due to the columns near to pump hall wall, support
pipes as close as possible to the wall. length cannot be reduced further.

16. Wash water points to be provided. Provided

17. Potable water pumps and piping details shall be Noted, details will be submitted separately as potable
provided in detail. Space between vessel and pump water network drawing. However now more clearance
skid seems to be not enough. provided.

18. Fire water pipe support and battery could affect the
movement between diesel pump and suction header,
please check.

600 space is available between surge vessel

foundation and diesel pump. Please refer snap shot
for clarity. Also, suction header is at high level, please
refer to section C
19. Spools shall be provided appropriately for instrument Noted and confirmed.
connections.
20. Fuel and chemical piping to be run in dedicated Fuel supply and return lines are routed at high
trenches or double walled pipe, please clarify. elevation.
21. Tubing shall be properly supported: Noted and confirmed. Support shown in orange color.
However, datils are available in Fire Fighting System
Drawings (Water Based) which is submitted
separately for approval.

22. Fuel tank dike volume shall be minimum 120% of tank Noted and shall be complied. Please refer to Fire
volume. Tanker access up to fuel tank shall be Fighting System Drawings (Water Based) which is
ensured. Tank and dike arrangement to be updated in submitted separately for approval.
section D.
23. Clean agent system shall be as per UAE fire code/civil Complied as per project specification. Please refer to
defence requirements, accordingly, verify the CO2 Fire Fighting System CO2 Drawings which is
cylinder mentioned in the drawing. submitted separately for approval.
24. Is this crossover location appropriate due to overhead Yes, 2.26 m head room clearance available. please
fire water pipes? refer to section A

Provide detailed crossover, platforms to O&M.

25. Where the fire water pressure relief water will be
directed to? If pump sump to be used, the discharges
volume to be validated with the pump capacity.
26. Pipes pass through block wall including Breeching
inlet to be properly anchored, not to block wall.
27. Please clarify the using flanged joints instead of
welding in many points.
Diesel engine pressure relief line is directed to suction
header
Noted, additional support shall be added.
Normally flanged joints are preferred inside pump hall
for future maintenance. Moreover, due to small sizes,
internal coating of weld joint also will be difficult.
28. The document approval shall be subject to the Noted.
approval of the stress analysis report.
29. Please clarify the difference between the orientation of Tender drawing was preliminary arrangement. This
the firefighting pump in this document and the tender drawing is prepared based on the actual equipment
document. Also in the tender documents, the one line dimensions and considering appropriate accessibility.
as suction for the pumps however here there are two
lines.
30. The type of the isolation valve used in the suction Noted, type of valve is indicated. Material submittal for
header of the transmission pump to be specified and the valves will be submitted separately for approval.
whether is manual or motorized. Moreover the valve
shall be considered in its respective material
submittal.
31. The comment “Why Two Discharge Pipelines for F.F. Please Note that there is only one discharge header is
System, why not one? Why one of them with IV and provided for fire water ring main. Other line with
FM” is still not justified. isolation valve and flow meter is test line and to be
routed to drainage network

Note: The above comments and/or approvals do not relieve the Contractor from his obligation in the contract to ensure conformance to the specifications. Any
specification deviations found subsequent to approval are to be corrected by the Contract to the satisfaction of the OWNER/ENGINEER.

STATUS CODE: Approved Except as Noted

Signed: Signed:
For Arcadis Consulting Middle East Ltd for TRANSCO
 PUMPING STATION PLANT
PLANT
NORTH NORTH

TRUE
TRUE NORTH
1 2 3 4 5 6 7 8 NORTH

KEYPLAN

A A

B
STAIR-1

C C

STAIR-4

D1
TRANSFORMER-1
PUMP ROOM B

F F

CP-D CP-J CP-J

CP-E F

G TRANSFORMER-2
SHOP DRAWING
ELECTRIC
PUMP
G1
CABLE CELLAR
C
PUMP
DIESEL

H BATTERIES
H

J
MODEL#

284

0
0-000

341398
1500
1250

1750

455
2000

568
2500
S/N: 0000

682
3000
USGPM

LPM
3500

795
4000

909
4500
APPROVED

1023
5000

1136

STAIR-3

NEW PUMPING STATION AT

JABEL HAFFET BASE
K K EPC Contract No:- N-16297
Design & Consultancy
L for natural and
D built assets
Tel: +971 02 5664000
Fax: +971 02 6359109
P.O. Box: 2774
STAIR-2

Abu Dhabi, U.A.E

www.arcadis.com

Hydropower Energy and General Construction L.L.C

E Tel:03-7621400, Fax:03-7630401
M M P.O.Box:15253, Al Ain, U.A.E

JABEL HAFFET BASE PUMPING STATION

7a 7b 8 PIPING ARRANGEMENT
(Sheet 1 of 3)

1 2 3 4

N16297-GE-P00-CN-D001
 PUMPING STATION PLANT
PLANT
NORTH NORTH

TRUE
TRUE NORTH
NORTH

FOR CONTINUATION SEE DRG No.

N16297-GE-P00-CN-D001 Sh.3 of 3

PUMP ROOM KEYPLAN

CP-D CP-J CP-J

CP-E F

NOTE -6

TRANSFORMER-2
ELECTRIC
PUMP

CABLE CELLAR
C

DIESEL
PUMP

BATTERIES

MODEL#

284
0

341
0-000

398
1500
1250

1750

455
2000

568
2500

682
S/N: 0000

3000
USGPM

LPM
3500

795
4000

909
4500

1023
APPROVED

5000

1136
STAIR-3

SHOP DRAWING

D
STAIR-2

NEW PUMPING STATION AT

JABEL HAFFET BASE
EPC Contract No:- N-16297
Design & Consultancy
for natural and
built assets
Tel: +971 02 5664000
E Fax: +971 02 6359109
P.O. Box: 2774
Abu Dhabi, U.A.E
www.arcadis.com

Hydropower Energy and General Construction L.L.C

Tel:03-7621400, Fax:03-7630401
P.O.Box:15253, Al Ain, U.A.E

JABEL HAFFET BASE PUMPING STATION

PIPING ARRANGEMENT
(Sheet 2 of 3)

PUMPING STATION BASEMENT FLOOR PIPING ARRANGEMENT

N16297-GE-P00-CN-D001
 PLANT PUMPING STATION PLANT
NORTH NORTH

TRUE
TRUE NORTH
NORTH

KEYPLAN

STAIR-1

SHOP DRAWING

STAIR-4

TRANSFORMER-1
NEW PUMPING STATION AT
JABEL HAFFET BASE
B
EPC Contract No:- N-16297
Design & Consultancy
for natural and
built assets
Tel: +971 02 5664000
Fax: +971 02 6359109
P.O. Box: 2774
Abu Dhabi, U.A.E
www.arcadis.com

Hydropower Energy and General Construction L.L.C

Tel:03-7621400, Fax:03-7630401
P.O.Box:15253, Al Ain, U.A.E

PUMP ROOM JABEL HAFFET BASE PUMPING STATION

PIPING ARRANGEMENT
(Sheet 3 of 3)
CONTINUATION REFER DRG No.
N16297-GE-P00-CN-D001 Sh.2 of 3

PUMPING STATION BASEMENT FLOOR PIPING ARRANGEMENT

N16297-GE-P00-CN-D001
 PUMPING STATION PLANT
NORTH

TRUE
NORTH

KEYPLAN

A B C D E F G H J K L M

LAYDOWN
AREA

PUMP ROOM

SHOP DRAWING
LPM
682 795
568 909
455 1023
398
341 1136
284 3500 4000
2000
1750 4500
1500 25003000 5000
0
1250

USGPM

MODEL#
0-000 APPROVED

S/N: 0000

NEW PUMPING STATION AT

JABEL HAFFET BASE
EPC Contract No:- N-16297

SECTION -A Design & Consultancy

for natural and
built assets
Tel: +971 02 5664000
Fax: +971 02 6359109
P.O. Box: 2774
Abu Dhabi, U.A.E
www.arcadis.com

Hydropower Energy and General Construction L.L.C

Tel:03-7621400, Fax:03-7630401
P.O.Box:15253, Al Ain, U.A.E

JABEL HAFFET BASE PUMPING STATION

SECTION -A

N16297-GE-P00-CN-D002
 PUMPING STATION PLANT
NORTH

TRUE
NORTH

1 2 3 4 5 6 7 8

KEYPLAN

KONECRANES 10t

ICT MCC ROOM

ROOM TRANSFORMER-1

SHOP DRAWING

STAIR-1 PUMP ROOM

STAIR-4

CABLE CELLAR NEW PUMPING STATION AT

JABEL HAFFET BASE
EPC Contract No:- N-16297
Design & Consultancy
for natural and
built assets
Tel: +971 02 5664000
Fax: +971 02 6359109
P.O. Box: 2774
Abu Dhabi, U.A.E
www.arcadis.com

Hydropower Energy and General Construction L.L.C

Tel:03-7621400, Fax:03-7630401
P.O.Box:15253, Al Ain, U.A.E

JABEL HAFFET BASE PUMPING STATION

SECTION B SECTION -B

N16297-GE-P00-CN-D003
 PUMPING STATION PLANT
NORTH

TRUE
NORTH

8 7 6 5 4 3 2 1

KEYPLAN

10t KONECRANES

11 KV
SWITCHGEAR MCC ROOM CONTROL ROOM
SHOP DRAWING
ROOM
PUMP ROOM

NOTE -6

STAIR-3

CABLE CELLAR NEW PUMPING STATION AT

JABEL HAFFET BASE
EPC Contract No:- N-16297
SECTION C
Design & Consultancy
for natural and
built assets
Tel: +971 02 5664000
Fax: +971 02 6359109
P.O. Box: 2774
Abu Dhabi, U.A.E
www.arcadis.com

Hydropower Energy and General Construction L.L.C

Tel:03-7621400, Fax:03-7630401
P.O.Box:15253, Al Ain, U.A.E

JABEL HAFFET BASE PUMPING STATION

SECTION-C

N16297-GE-P00-CN-D004
 PUMPING STATION PLANT
NORTH

TRUE
NORTH

KEYPLAN

TYPICAL DRAIN
DETAILS

SECTION F

1 2 3 4 4 3 2 1

KONECRANES 10t 10t KONECRANES

SHOP DRAWING

PUMP ROOM

PUMP ROOM

STAIR-1
NEW PUMPING STATION AT
JABEL HAFFET BASE
EPC Contract No:- N-16297
Design & Consultancy
for natural and
built assets
Tel: +971 02 5664000
STAIR-2 Fax: +971 02 6359109
P.O. Box: 2774
STAIR-2 Abu Dhabi, U.A.E
www.arcadis.com

Hydropower Energy and General Construction L.L.C

Tel:03-7621400, Fax:03-7630401
P.O.Box:15253, Al Ain, U.A.E

JABEL HAFFET BASE PUMPING STATION

SECTION-D,SECTION -E & SECTION-F

SECTION E SECTION D
N16297-GE-P00-CN-D005
 PUMPING STATION PLANT
NORTH

TRUE
NORTH

VALVES LIST (INSIDE PUMPING STATION) : CARBON STEEL PIPE BILL OF MATERIALS (INSIDE PUMPING STATION):
KEYPLAN

DISMANTLING JOINTS/EXPANSION BELLOW :

(INSIDE PUMPING STATION)

BASKET STRAINER (INSIDE PUMPING STATION) :

SHOP DRAWING

BRANCH FOR AUX. EQUIPMENT/INSTRUMENTS:

(INSIDE PUMPING STATION)

NEW PUMPING STATION AT

JABEL HAFFET BASE
EPC Contract No:- N-16297
Design & Consultancy
for natural and
built assets
Tel: +971 02 5664000
Fax: +971 02 6359109
P.O. Box: 2774
Abu Dhabi, U.A.E
www.arcadis.com

Hydropower Energy and General Construction L.L.C

Tel:03-7621400, Fax:03-7630401
P.O.Box:15253, Al Ain, U.A.E

JABEL HAFFET BASE PUMPING STATION

BILL OF MATERIAL

N16297-GE-P00-CN-D006
 PUMPING STATION PLANT
NORTH

TRUE
NORTH

KEYPLAN

SUMP PUMP PLAN DISTRIBUTION PUMP FOUNDATION PLAN

PUMP SIDE VIEW
SIDE VIEW FRONT VIEW

PUMP NOZZLE DIMENSIONAL TOLERANCE ALLOWABLE NOZZLE FORCES AND MOMENTS LIST

- SUCTION vs DISCHARGE NOZZLE

- PUMP NOZZLE vs ANCHOR BOLT HOLE

- PUMP NOZZLE HEIGHT & CENTER HEIGHT

up to 1600 mm ± 8 mm
AIR INLET
Over 1600 mm ± 13 mm

SUCTION DISCHARGE ANCHOR BOLT DISTANCE ± 3 mm

BASE PLATE WIDTH ± 13 mm

BASE PLATE LENGTH ± 25 mm

AUX. PIPING CONNECTION ± 15 mm

SIZE FORCE (N) MOMENT(N-M)
NOZZLE
OTHER DIMENSIONAL TOLERANCE IS ±13mm. INCH DN X Y Z Mx My Mz
SUCTION 6" 150 4980 6220 4100 4600 2360 3520

DISCHARGE 4" 100 2840 3560 2320 2660 1360 2000

"X"
COUPLING SPECIFICATION
MAKER : JOHN CRANE TYPE : FLEXIBLE DISK
MODEL : TLKS-0300

SHOP DRAWING
SIDE VIEW MECHANICAL SEAL SPECIFICATION
FRONT VIEW MAKER : JOHN CRANE TYPE : SINGLE CARTRIDGE
PUMP DETAIL & BASE PLATE FIXING ARRANGEMENT SEAL PLAN : 11 / 61

(50mm Thickness and SS400)

MOTOR SPECIFICATION
CENTER OF GRAVITY (mm) C8 MAKER : HYUNDAI
X Y Z PHASE : 3 RPM : 2972 HERTZ : 50 Hz
Total C.O.G
Discharge

PUMP POWER : 480 kW VOLTS : 400V ENCLOSURE : TEFC

Suction MOTOR
Motor
BASE ∅16 Hole ∅100
Z
X TOTAL
Y
EARTH PLATE- 6t APPROXIMATE WEIGHT (kg)
Datum Point(Edge of Baseplate) DETAIL(304SS) LIFTING LUG DETAIL
TYPE PUMP MOTOR BASEPLATE TOTAL

STATIC LOAD 2,900 3,930 3,000 9,830

NEW PUMPING STATION AT

JABEL HAFFET BASE
LUBRICANT OIL EPC Contract No:- N-16297
TYPE CAPACITY GRADE
Design & Consultancy
□ PUMP Oil 2.5L(DE) / 5L(NDE) ISO VG 46 for natural and
built assets
MOTOR Grease 150gr(DE) / 150gr(NDE) GADUS S5 V42P
Tel: +971 02 5664000
ANCHOR BOLT DETAIL DETAIL ' X ' OPERATING CONDITION Fax: +971 02 6359109
3
P.O. Box: 2774
CAPACITY : 97.5 m /h TOTAL HEAD : 889 m Abu Dhabi, U.A.E
(50mm Thickness and SS400)
SPEED : 2979 rpm BHP : 233.7 kW www.arcadis.com
CENTER OF GRAVITY (mm) C8

X Y Z
Discharge
Total C.O.G
PUMP 3903 950 950
Suction MOTOR 1340 850 1050
∅16 Hole ∅100
Motor
BASE 2725 950 278 CUSTOMER'S CONNECTIONS LIST Hydropower Energy and General Construction L.L.C
Z
X TOTAL 2519 910 785
Y
EARTH PLATE- 6t No. CONNECTION SIZE & RATING
Datum Point(Edge of Baseplate) DETAIL(304SS) LIFTING LUG DETAIL Tel:03-7621400, Fax:03-7630401
PUMP NOZZLE DIMENSIONAL TOLERANCE N-1 PUMP SUCTION 6", ASME 900LB RF P.O.Box:15253, Al Ain, U.A.E
- SUCTION vs DISCHARGE NOZZLE N-2 PUMP DISCHARGE 4", ASME 900LB RF

- PUMP NOZZLE vs ANCHOR BOLT HOLE N-3 CASING DRAIN 3/4", ASME 900LB RF
- PUMP NOZZLE HEIGHT & CENTER HEIGHT N-4 CASING VENT 3/4", ASME 900LB RF
up to 1600 mm ± 8 mm N-5 CASING VENT 3/4", ASME 900LB RF
JABEL HAFFET BASE PUMPING STATION
TRANSFER PUMP FOUNDATION PLAN Over 1600 mm ± 13 mm N-6 COOLING WATER INLET 1", ASME 150LB RF
ANCHOR BOLT DISTANCE ± 3 mm TRANSFER PUMP & DISTRIBUTION PUMP
BASE PLATE WIDTH ± 13 mm

BASE PLATE LENGTH ± 25 mm

INSTALLATION DETAILS
AUX. PIPING CONNECTION ± 15 mm □
OTHER DIMENSIONAL TOLERANCE IS ±13mm.
ANCHOR BOLT DETAIL DETAIL ' X '

N16297-GE-P00-CN-D007