CONSULTING ENGINEERING GROUP SPECIFICATION

APARTMENT BUILDING TYPE-A,B & C 09056

(e) Inspect finished steel members thoroughly prior to shipping to the Site. Package,
ship, store and protect primed steel prior to installation
(f) Prior to application of the finish coat, inspect the primed substrates for any defects or
conditions which may affect the application and quality of the finish coat
(g) Spray or roller apply the finish coating in accordance with paint manufacturer’s
recommendations. If roller applied, finish coat is to be rolled in one direction; avoid
backrolling of any kind. Avoid combining application procedures; all surfaces are to
be rolled or all surfaces are to be sprayed
(h) The surface quality of the coating is to be smooth and free of flow lines, sags, dry
spray, overspray, imbedded particles, and other imperfections
(i) The coating is to be opaque and uniform in colour and tonality when viewed under a
uniform light source such as north daylight. Inspection shall be by visual comparison
with previously approved range samples and if necessary, include the use of co-
ordinated empirical inspection methods, such as the use of calibrated multi-angle
spectrophotometers.

2.4.3. Stainless Steel Finishes

1. Stainless steel finishes as referred to in this Section shall comply with the following.
2. Stainless steel shall comply with BS 1449 Part 2.
3. Unless otherwise specified in the Project Documentation, the quality of metal work
components manufactured from stainless steel shall comply with the following:
(a) Externally Type 316
(b) Internally Type 304
4. Unless otherwise specified in the Project Documentation, the finish of metal work
components manufactured from stainless steel shall comply with the following:
(a) Non visible surfaces 2D mill finish (e.g., roof flashings)
(b) Visible surfaces 3B brush polished finish.
The finish is to be uniform and free from blemishes, scratches, and other defects.
Notwithstanding the above, the finish shall be appropriate for its function and selected
so as not to invalidate its warranty.
5. The grain of stainless steel and brushed finishes are to run in the same direction for
contiguous or adjacent components.
6. For special applications (e.g. use in swimming pools or in environments where exposure
to chemicals may occur), the usage of stainless steel type shall be as stated in the
Project Documentation.

3.0. METAL DOORS AND WINDOWS

3.1. ALUMINIUM DOORS AND WINDOWS

3.1.1. Scope of Work

1. This Part provides specification for supply and installation of steel and aluminium doors
and windows.
2. Windows and doors are collectively referred to as “units” in this Section.
3. Related Sections and Parts are as follows:
This Section
Part 1 General
Part 2 Materials Classification
Part 6 Workmanship

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CONSULTING ENGINEERING GROUP SPECIFICATION
APARTMENT BUILDING TYPE-A,B & C 09056

Section 1 General
Section 16 Structural Metalwork
Section 18 Carpentry, Joinery and Ironmongery
Section 25 Glazing

3.1.2. References
1 Standards referred to in this Part are as follows:

BS 476 Fire tests on building materials and structures

BS 729 Hot dipped galvanized coatings on iron and steel articles
BS 990 Steel windows generally for domestic and similar buildings
BS 1245 Metal door frames
BS 1282 Guide to the choice, use and application of wood preservatives
BS 1449 Steel plate, sheet and strip.
BS 1474 Wrought aluminium and aluminium alloys for general engineering purpose
bars, extruded round tubes and sections.
BS 3987 Anodic oxide coatings on wrought aluminium for oxidation external
architectural applications.
BS 4254 Two-part polysulphide-based sealants
BS 4255 Rubber used in pre-formed gaskets for weather exclusion from buildings
BS 4873 Aluminium alloy windows
BS 5368 Method of testing windows
BS 5707 Solutions of wood preservatives in organic solvents
BS 6213 Guide to selection of constructional sealants
BS 6375 Performance of windows
BS 6496 Powder organic coatings for application and stoving to aluminium alloy
extrusion, sheet and pre-formed sections for external architectural purposes,
and for the finish on aluminium alloy extrusions, sheet and pre-formed
sections coated with organic coatings
BS 6510 Steel windows, gills windows boards, and doors
BS 7036 Code of practice for provision and installation of safety devices for automatic
power operated pedestrian door systems
BS EN 485 Aluminium and aluminium alloys - Sheet, strip and plate
BS EN 10142 Continuously hot-dip zinc coated low carbon steel sheet and strip for cold
forming: technical delivery conditions
NFPA 80 Standard for Fire Doors and Fire Windows

3.1.3. Detailed Specification

1. Alternative alloys may be used where integral colour anodising is required provided the
physical properties of the alloy meet relevant BS Standards for the specific material.
2. All screws, nuts bolts, reverts, washers and other fastenings are to be aluminium or
stainless steel (Type 316 S16).
3. The units are to be fabricated at the manufacturer’s works as far as possible and
delivered complete and ready for installation. Aluminium windows shall be to BS 4873,
BS 1474, BS 3987, BS 6496, and BS EN 485.
4. The overall sizes of assembled units are to be maintained within a tolerance of ± 1.5 mm.
Frame assemblies to be square with a maximum difference in the diagonals of 4 m.
5. The finished units to be free from all sharp edges, burrs and the like.
6. Joints in frames are to be made by screw spleen, shear block or other approved system
capable of accommodating the thermal movement of the unit and providing tightly fitting
and inconspicuous joints.
7. The main web of the aluminium outer frame should not be less than 1.2 mm thick.
Frames to be self-draining and no holes for fastenings are to be located in the external
channel at sill level.

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CONSULTING ENGINEERING GROUP SPECIFICATION
APARTMENT BUILDING TYPE-A,B & C 09056

8. All opening units are to be fully weather stripped using siliconized woven polypropylene,
wool pile or neoprene retained in dovetailed or undercut grooves formed in the aluminium
extrusions. The weather-stripping should be capable of being removed without disturbing
the glazing system and without removing the outer frame from the structure.
9. The design of the units should permit re-glazing without the need to remove the outer
frame from the structure.
10. All hardware is to be supplied and fixed by the unit manufacturer, and should match the
finish of the surfaces of the units and be replaceable without removing the outer frame
from the structure. Fasteners are to be designated so that they cannot be released from
the outside by the insertion of a thin blade or other simple tool.
11. Windows are to meet the performance requirements of “severe (a) exposure”, that is a
maximum three second gust speed of 180 kph and probable maximum wind loading of
2
2300 N/mm , when tested in accordance with BS 6375, BS 5386.
12. Horizontal sliding units are to be supported on rustproof and dustproof bearing devices
that may easily be repaired or replaced and that prevent contact between the unit and the
track. Horizontal and vertical sliding units to be separated and not slide upon each other.
13. The mechanism for vertical sliding windows is to be accessible for adjustment, repair or
replacement after the windows have been installed.
14. No window is to be openable or removable from the outside when it is fastened in a
closed position except by the use of special tools or by breaking part of the window or
door.
15. All opening windows are to be fitted with flyscreens.
16. All unit surfaces which will be visible in the finished work are to be protected after
manufacture by low tack tape or other suitable means capable of being removed after
exposure to the high temperatures prevalent in Qatar to leave clean, undamaged
surfaces.
17. Sill frames to slope outward (level frames are not allowed).
18. Weepholes where required are to be as detailed in the shop drawings
19. Metal frames for glazed doors and windows shall be of coloured powder coated
aluminium section for single-glazing and single glazing to BS 3987, all parts thereof
frames. Sills, silling strips, beads and clip, weather stripping dust strips and the like;
including all required ironmongery thereof window locks, aluminum fly screens and other
accessories; assembled and fixed to block work or concrete as per the fixing method
pointed all around with clear silicone including back-up rod as necessary without
distortion, free operation of all moving parts, sealed and weatherproof upon completion.

3.1.4. Aluminum Door

1. Metal frames for glazed doors shall be of coloured powder coated aluminium section for
double-glazing and single glazing to BS 3987, all parts thereof frames. Sills, silling strips,
beads and clip, weather stripping dust strips and the like; including all required
ironmongery thereof and other accessories; assembled and fixed to block work or
concrete as per the fixing method pointed all around with clear silicone including back-up
rod as necessary without distortion, free operation of all moving parts, sealed and
weatherproof upon completion.

3.1.5. Aluminium Louver Door

1. Providing and fixing aluminium louvered door on powder coated of required size and
thickness. The blade must be single with all its necessary fittings, fixings, screws, hinges
etc., complete as per manufacturer specification. The Contractor should submit shop
drawing and sample for consultant’s approval.

SECTION 17 - METALWORK PAGE NO. 11