CAN YOU ANALYZE THIS PROBLEM?

a
vi
BY PERRIN STRYKER

ed
ar
Astrid Natasia

sh
Bramastra Purnomosidhi

as
Ichwansyah Nur Pratama

w
Juliano Putra Perdana

m e
Rizkya Dian Maharani
co rc Talitha Nabila
o. sou
re
dy

This study source was downloaded by 100000809155563 from CourseHero.com on 06-03-2021 09:01:25 GMT -05:00
 The Problem: The panel defect above 10%
■ What
–

a
Object

vi
- Fact : Panther Panel

ed
- Not Fact : Cheetah Panel

ar
- Differences : Speed between new machine and old machine, Any draw

sh
- Change : There is no change in previous production
–

as
Deviation

w
- Fact : Old equipment on panther panel line
- Not Fact : Any other complaint on the next day

m e
- Differences : There is no different co rc
o. sou
- Change : There is no change in previous production
re
dy

This study source was downloaded by 100000809155563 from CourseHero.com on 06-03-2021 09:01:25 GMT -05:00
 ■ Where
– Object
- Fact : Panther Panel (Line 1, 2, 4)
- Not Fact : Other Parts (Cheetah Panel)

a
vi
- Differences : Depth of draw

ed
- Change : There is no change in previous production
– Place

ar
sh
In the same factory
– Process

as
Pressing the sheet

w
m e
co rc
o. sou
re
dy

This study source was downloaded by 100000809155563 from CourseHero.com on 06-03-2021 09:01:25 GMT -05:00
 ■ When
– Time
- Fact : Line 1: 10.03
Line 2: 09.33

a
vi
Line 4: 11:23

ed
- Not Fact : Any burrs before line 1, 2, 4 was defect
- Differences : Method of blocking that Zenith Metals uses and stacks of

ar
Zenith on Line 1, Line 2, Line 4

sh
- Change : New alloy in Zenith Material

as
– Frequency

w
Every three minute

m e
co rc
o. sou
re
dy

This study source was downloaded by 100000809155563 from CourseHero.com on 06-03-2021 09:01:25 GMT -05:00
 ■ How Much
– Measure
- Fact
: Higher, Line 1 is lousing up nine or ten an hour, Line 2 is
running about a dozen, and Line 4 is burring about seven

a
an hour

vi
- Not Fact : Line 3 not reject

ed
- Differences & Change : Excessive maximum reject limit

ar
sh
– The most possible cause : A new raw

as
w
material alloy in zenith sheet steel is

m e
causing excessive maximum reject co rc
o. sou
limit
re
dy

This study source was downloaded by 100000809155563 from CourseHero.com on 06-03-2021 09:01:25 GMT -05:00
Powered by TCPDF (www.tcpdf.org)