Professional Documents
Culture Documents
If you have questions, do not hesitate to ask your teacher for assistance.
You may already have some basic knowledge and skills covered in this
module.
After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activity.
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Date: LO 1. INSPECT WORK DONE Page #
Version No.: Module Title: CONTRIBUTING TO QUALITY SYSTEM i
Program/Course Shielded Metal Arc Welding (SMAW) NC-1
INTRODUCTION:
ASSESSMENT CRITERIA:
PREREQUISITE:
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Date: LO 1. INSPECT WORK DONE Page #
Version No.: Module Title: CONTRIBUTING TO QUALITY SYSTEM ii
TECHNICAL TERMS
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Version No.: Module Title: CONTRIBUTING TO QUALITY SYSTEM iii
Program/Course: SHIELDED METAL ARC WELDING
Unit of Competency: CONTRIBUTE TO QUALITY SYSTEM
Module Title: CONTRIBUTING TO QUALITY SYSTEM
Learning Outcome 1:
Assessment Criteria:
REFERENCES:
Welding Technology
Second Edition
Gower A. Kennedy
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Date: LO 1. INSPECT WORK DONE Page #
Version No.: Module Title: CONTRIBUTING TO QUALITY SYSTEM 1
LEARNING EXPERIENCES/ACTIVITIES
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Date: LO 1. INSPECT WORK DONE Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 2
Information Sheet # 1.1
Work Instructions
▪ Records and reports can be the basis for turn-over works in case of leave
of absence or shifting.
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Date: LO 2. APPLY QUALITY STANDARDS TO WORK Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 3
Safe Work Procedures
It is the mandate that anyone in the company must observe and follow
the work safety. Safety practices must be observed in order to meet the
standard production operation in the shop.
The selection of codes and standard to be used maybe based upon several
factors, including the following:
The perfect welds are not required. The difference between what is
acceptable and fit for service, such perfection what is known as tolerance.
Agencies that issue codes and standard and each give the specific tolerance.
Communication Process
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Date: LO 2. APPLY QUALITY STANDARDS TO WORK Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 5
SELF CHECK # 1.1
A. specification
B. code
C. standard
D. agreement
5. ASME means
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Version No.: CONTRIBUTING TO QUALITY SYSTEM 6
Course Program : SHIELDED METAL ARC WELDING (SMAW) NC1
Unit of Competency : CONTRIBUTE TO QUALITY SYSTEM
Module Title : Contributing to Quality System
Learning Outcome 2
Assessment Criteria:
3. All work activities are coordinated through out the workplace to ensure
efficient work outcomes.
References:
Welding Technology
Second Edition
Gower A. Kennedy
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Date: LO 2. APPLY QUALITY STANDARDS TO WORK Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 7
LEARNING EXPERIENCES/ACTIVITIES
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Date: LO 2. APPLY QUALITY STANDARDS TO WORK Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 8
Information Sheet 2.1
Once a code and standard in welding has been established and selected,
the quality control department will have to decide the methods for the pre-
qualifications procedures and processes applied to welding production.
Some of the pre-qualification testing that has to be done. These are pre-
qualifications of welders, procedures, materials, welding positions and welding
processes. These activities will have to be recorded and documented for the
formulation of future welding procedure specifications (WPS).
Certifying Companies/Agencies
There are ISO certifying companies operate all over the country, the
following are:
Some of the aspects that the ISO Certifying Companies are concern are in
the Management System such as:
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Version No.: CONTRIBUTING TO QUALITY SYSTEM 9
Operations (Work Procedures material Specification etc.)
Human resources (Qualification and Testing Requirements)
Customer Service (Marketing and Product Promotions)
Facilities (Standard Requirements of Building and Equipments)
Environmental Policies (Physical and Human Safety)
Other Areas of Concerns
Workplace Visitation/Observation
Three general categories into which the inspectors work function can be
grouped into:
Overseer
Specialist
Combination of Overseer and Specialist
Record Maintenance
Communication Process
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Date: LO 2. APPLY QUALITY STANDARDS TO WORK Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 11
Self Check 2.1
A. production department
B. quality control department
C. planning department
D. drawing department
4. An appropriate reason for keeping the records and documents intact and
accessible anytime is for
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Date: LO 2. APPLY QUALITY STANDARDS TO WORK Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 12
Course Program : SHIELDED METAL ARC WELDING (SMAW) NC1
Unit of Competency : CONTRIBUTE TO QUALITY SYSTEM
Module Title : Contributing to Quality System
Learning Outcome 3
Assessment Criteria:
References:
Welding Technology
Second Edition
Gower A. Kennedy
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Date: LO 3. PROTECTION OF COMPANY’S PROPERTY AND CUSTOMER’S INTEREST Page #
Version No.: CONTRIBUTING TO QUALITY SYSTEM 13
LEARNING EXPERIENCES/ACTIVITIES
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Version No.: CONTRIBUTING TO QUALITY SYSTEM 14
Information Sheet 3.1
The company operates in the manner that the basic policies and
regulations has been formed by the Policy Making Body of the Organization.
The company aims to deliver the maximum quality service in terms of product,
output with customer’s satisfaction. Therefore the management will have to
initiate reforms after reviewing the existing status of the operations. The
assessment results will be the basis for improvement.
The Company manuals and procedure manuals are the documents that
provide all information regarding the company operations. These documents
include the abstract presentation of the sites, buildings, facilities, products, and
quality procedures.
The quality standard manuals and the inspection record manuals are of
separate documents that are kept in the quality control department. All
information and guidelines pertaining to the quality is in the manuals. The
inspection record manuals are specific instructions for all inspections activities.
These include material records, inspection records, processes involved and the
various sample forms of inspection reports. These inspection reports of all
finished products are registered in the manual of inspection for purposes
reference in the review of the production procedures.
Handling of Materials
Materials for welded fabrication and often ordered with the stipulation
that they meet a particular specification. To demonstrate this compliance, the
supplier can furnish documentation which describes all important
characteristic of the materials. This documentation in metals sometimes
referred to as “MTR” which is an abbreviation in material (or MILL) Test Report.
This document is a statement by the manufacturer that the particular item
exhibit specific chemical and mechanical properties.
Issued tools and equipments in the shop needs proper control and
maintenance. Regular or periodic inspections must be done in order not to
hamper the production outputs on the daily basis. Tools that are not fit for use
must be reported and marked defective for immediate replacement.
Malfunctioning machines and equipment must be repaired urgently to avoid
production output loses.
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Version No.: CONTRIBUTING TO QUALITY SYSTEM 16
Self Check 3.1
A. inspection manual
B. standard manual
C. company manual
D. record manual
3. Workers and welders while performing their duties in the production area
are prone to hazards. The protective device for them is
A. safety glass
B. gas mask
C. welding gloves
D. goggles
4. One of the four (4) reasons why do we keep records intact anytime
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Version No.: CONTRIBUTING TO QUALITY SYSTEM 17
ANSWER KEYS
1. A
2. C
3. C
4. C
5. B
1. D
2. B
3. B
4. D
5. B
1. C
2. A
3. A
4. A
5. B
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Version No.: CONTRIBUTING TO QUALITY SYSTEM 18