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Indoor Furniture
Dave Campbell
Editorial Content Chief, WOOD magazine

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Slim-Profile
TV/Game Cabinet
Give your flat-panel television or dartboard a wall-mounted
hideaway that’s a breeze to build.

Build the cabinet with two or four doors, depending on what’s inside. Chalkboard-
painted panels inside the dartboard cabinet doors provide a place to keep score.

A
s bulky tube-style TVs gradually disappear, so go the old-style armoires and entertainment centers that held them.
Today’s televisions require smaller, sleeker storage—the kind you can build yourself using basic tools and home-center
materials. In this article, we’ll first take you through the steps to build the TV cabinet. Then, on page 8, you’ll learn about
the minor modifications necessary to construct a matching dartboard case.

DP-00739 ©Copyright Meredith Corporation 2009/2010 Page 1 of 9


WHAT YOU’LL NEED Clamp CASE parts in position

1/2" offset
A from end
■ Materials: 3⁄4" oak, 1⁄4" and 3⁄4" oak
plywood, 5⁄16×3⁄4" oak molding.
PROJECT HIGHLIGHTS B
■ Overall dimensions: 52¾" wide ×
8½" deep × 36¼" high.
■ The interior dimensions accept most
42" flat-screen televisions up to
49½" wide × 5½" deep × 32" high.
■ Make a half-size version to
conceal a standard-size dartboard.
■ Build the doors without the expense
of cope-and-stick router bits.
A

Assemble the case


A
1 Cut the top and bottom (A), sides
(B), and hanging cleats (C) to size
[Materials List, page 7]. Quick Tip! A
Clamps keep the top and bottom (A) from moving
hang-up without hang-ups. To while drilling and driving pocket-hole screws into the
make the hanging cleat fit snugly sides (B).
within the case, cut the cleat with the
tablesaw setup used to cut the top and
bottom to length.
the sides, keeping the ends and edges
flush [Photo A]. 4 Cut the face-frame stiles (D) and
rails (E) to size. Pocket-screw the rails

2 From the outside face, drill and


pocket-screw the bottom (A) 1⁄2" from
the bottom ends of the sides (B) [Draw-
3 Screw the cleats (C) to the top and
bottom (A) and drive pocket screws
from the cleats into the sides (B). (For
to the stiles.

5 Glue and clamp the frame (D/E)


flush with the top of the case
ing 1]. Then pocket-screw the top (A) to the #8 screws in this project, drill 1⁄8" (A/B/C), with the stiles overlapping the
pilot holes.) sides by 1⁄8" [Drawing 1a, Photo B].

ATTACH THE FRAME TO THE CASE

C B
A

E
B D
A
1/8" overhang

Riser
B
Raise the case (A–E) on riser blocks to provide clearance for the clamps. This also makes it easier
to use an assortment of clamps.

Page 2 of 9
6 Cut two 54"-long blanks for the
top/bottom front trim (F), a 38"-
long blank for the top/bottom end
to make two left and right parts. Mark
and cut one top/bottom end trim [Draw-
ing 1, Photo C]. Then glue and screw it to
[Photo E] and sand to the lines until
they fit between the rabbets [Photo F].
Finish-sand the panel faces to 180 grit,
trim (G), one 56"-long blank for the the case (A–F) [Photo D]. Repeat for the then apply a thin bead of glue to the
front cap trim (H), and a 22"-long other end trim and the front-cap trim frame rabbet and clamp the panels in
blank for end-cap trim (I). Quick Tip! (H) and end-cap trim (I). place or use two 3⁄8" brads to secure each
Rout, then cut to size. You can panel.
machine long parts easier and safer
than short ones, so rout profiles on
the end trim and end-cap trim before
Make two pairs of doors
1 Cut the door rails (J) and stiles (K) to
size. Attach the rails to the stiles by
4 After the glue dries, cut the door
horizontal trim (M) and vertical
trim (N) 1" oversize from molding like
cutting them to length. Rout 1⁄2" coves drilling and driving two pocket-hole that in Drawing 2b. (We bought ours at a
on the top/bottom front trim and top/ screws [Drawing 2]. Note: Place pocket-hole local home center.) Miter one end of
bottom end trim. Rout 3⁄8" beads on the screws at least 11 ∕16" from the edges of the each trim part, then miter each trim
front cap and end-cap trim [Drawing rails to keep them clear of rabbets to be part to fit the door frame [Photo G]. Glue
1a]. Sand trim parts to 180 grit. routed later [Drawing 2a]. and clamp the trim in place.

7 Miter the top and bottom front


trim (F) to length. Center, drill,
and screw the front trim pieces on the
2 Install a 1⁄4" rabbeting bit and make
several progressively deeper passes
to rout a rabbet 1⁄4" deep around the
5 Rout 3⁄8" rabbets on the ends of all
doors. On the two doors that will
receive hinges, rout an additional rabbet
case (A–E) with a 1⁄4" front overhang. inside edges of the door frame (J/K). along the door edge that hinges to the

8 Cut the top/bottom end trim (G)


about 1" oversize and miter one end 3 Cut four door panels (L) to size.
Mark an 11 ∕ 16" radius at each corner
frame stiles (D) [Drawing 2].

cut the trim to length attach end trim to the case round off panel corners

G
F
11/16"
G radius

L
A C A B
B
C
C D E
With the top/bottom end trim (G) miter Drill countersunk 1�8" pilot holes in the top/ Use a template from an art or office supply
against the front trim (F), mark the end trim bottom end trim (G) and pilot holes in the store to mark corner radii on the door panels
at the edge of the top/bottom (A). sides (B) before gluing and screwing them. (L) to match the door-frame (J/K) rabbets.

insert the door panels mark miter locations on trim mount hinges to the doors

M
K
N Folded business-
11/16" radius J K
card spacers

L
L

J
K

F G H
Sanding the panels (L) before they’re glued By scribing the outside edge of the door trim Center and screw on the hinges between two
in place eliminates the problem of sanding in (N) with a crafts knife instead of a pencil, you doors separated by a folded business card
tight corners. can miter the end for an exact fit. that acts as a spacer.

Page 3 of 9
1a cabinet FRONT view

3⁄8" bead
H
½" cove F
A
¼" E
B
1⁄8" overlap of D
outside
edge of part D
past part B
¼" E
A ½"
½" cove
F

9¼" I #8 x 1¼" F.H. wood screw


Mitered
end
54¼" H 2¾"
I
8½" G
3⁄8" bead #8 x 1¼" F.H.
wood screw
Mitered end
52¾" F 2"
G
1 TV cabinet exploded view Pocket screws 195 TV cabinet2
Filename: (8-18)
R LeMoine 4-19 ½" cove
_#100672567.ai Jeff 4-24 KB 7"
5-28 49½"

Kevin 5-25 RL 8-18 A


RL 5-27O
E
34" B
D Magnetic C
catches

Mounting holes
centered B
over wall studs D
J 34"
49½" #8 x 3" F.H.
M ½" wood screw
C
O A
K
2"
K
Magnetic 2"
catches 47¼"
G E
N L
7"
F
M

J
½" cove G

#8 x 1¼" F.H. wood screw

Page 4 of 9
2 double-door assembly
Pocket screw 3⁄8" rabbet 3⁄8" deep routed after assembly
Magnetic
catch strike 77⁄8"
J
M
2"
3⁄8" rabbets 3⁄8" deep
routed after assembly

R=11⁄16" J

L 4"

30½" K N
K 83⁄8" N

26" K

26½" K 25⁄8" self-


closing,
3⁄8"-offset
¼" rabbet hinge
¼" deep
routed L
M
after
assembly 1¼" nickel-
plated knob 2"
¾"

2¼"
J
2" butt hinge
77⁄8"
Magnetic
catch strike J
Pocket-hole plug 3⁄8" rabbet 3⁄8" deep
routed after assembly

3⁄8" rabbets 3⁄8"


2adeep
door detail 2b door trim profile
routed after assembly
11⁄16" 3⁄8" rabbets 3⁄8" deep
routed after assembly
2¼" 11⁄16" M, N 5⁄16"
J
K
2¼" M, N 5⁄16"
11⁄16" J ¾"
K
DOUBLE-DOOR
¼" rabbet ASSEMBLY
¼"(viewed
deep routed from back)11⁄16" ¾"
after assembly ¼" rabbet2" Filename: 195 TV cabinet1 (8
¼" deep routed
FILENAME:195TvCab2_#100672568.ai
after assembly 2" R LeMoine 4-19
Date: 8/09 Jeff 4-24
Lorna J.
RL 5-27
KB 5-28 Page 5 of 9

2a DOOR DETAIL RL 8-18


2b DOOR TRIM PROFILE
2a DOOR DETAIL
2b DOOR TRIM PROFILE
Assemble the cabinet
1 Lay one outside door (J–M) side by side with one
inside door and space them apart using folded busi-
Wire Your TV Like
ness cards. Center a 2" butt hinge over the gap, then
drill and fasten the hinge in place [Photo H]. Repeat for
an Expert
the other hinge, and again for the other double door. Before you mount your television cabinet, plan how

2 Drill and screw the 3⁄8"-offset hinges to the rabbeted


door stile (K) of an outside door (J–M). Center the
double doors between the frame rails (E). Then drill
you’ll wire it for electricity, antenna, cable, speakers, and
add-ons such as a DVD player. This can be as simple as
installing a wiring chase from the TV cabinet to the base-
and screw the hinges to a frame stile (D) [Photo I]. board or as sophisticated as running in-wall wiring.
Repeat for the other double door. Quick Tip! Shrink For help with this, we turned to the online Learning
doors to fit. If the two inner doors bump when Center at Crutchfield, a mail-order and retail electronics
closed, cut them some slack on your tablesaw. Note specialist. Learning Center topics include everything
the amount of door overlap, then remove the hinges from audio/video basics to installing home-theater sys-
from both doors. Adjust your tablesaw to remove half tems. To get you started, we worked with Crutchfield to
the overlap from the adjoining door stiles. Then reas- bring you these Learning Center tutorials:
semble the double doors and recheck the fit. • Tips and Techniques for Home A/V Cable Man-

3 Cut the magnet blocks (O) to size; then glue and


clamp them to the frame rails (E), centered from
side to side and flush with the rail edges [Drawing 1].
agement covers how to conceal wires behind raceway
channels without in-wall wiring. Visit woodmagazine
.com/cables
Drill and screw magnetic catches to the blocks; then • A Guide to Wall-Mounting Your Flat-Panel TV
drill and screw knobs and strike plates to the doors explains in detail how to safely attach a flat-panel televi-
(J–M). sion to the wall behind your new cabinet.

4 Remove the hardware, fill the pocket holes in the


doors with plugs, and sand smooth. Then sand all
parts to 180 grit and finish. We applied Varathane no.
Visit woodmagazine.com/flatpanel
• In-Wall Wiring Guide explains how to run wires and
cables within walls. Visit woodmagazine.com/inwallwir-
209 Golden Pecan stain and two coats of Old Masters ing
water-based finish. • TV Connections helps you make sense of ports on

5 Reattach the hardware and mount the cabinet on


a wall where you’ll hang the television by screw-
ing through the hanging cleats (C) into wall studs.
the back of today’s televisions and describes which types
of cables give you the highest quality picture and sound.
Visit woodmagazine.com/connect
Mount the television using tips in the sidebar Wire • To explore topics ranging from how to shop for a high-
Your TV Like an Expert, and close the doors on a suc- definition TV to creating a home theater, visit the
cessful project. Crutchfield Learning Center at crutchfield.com

fasten hinges to the case

E E

I
With rabbets on the centered double doors resting on the frame stile (D) and rails (E), drill and
drive hinge screws.

Page 6 of 9
Materials List Cutting Diagram
Materials List
(TV Cabinet) (Dartboard Cabine
FINISHED SIZE FINISHED SIZE
Part T W L Matl. Qty. Part T W L
Case Case
B
A top/bottom 3⁄4" 7" 491⁄2" OP 2 A top/bottom 3⁄4" 3" 255⁄8"
B
B sides 3⁄4" 7" 34" OP 2 B sides 3⁄4" 3" 34"
C hanging cleats 3⁄4" 2" 491⁄2" O 2 A
C hanging cleats 3⁄4" 2" 255⁄8"
D frame stiles 3⁄4" 2" 34" O 2 A
D frame stiles 3⁄4" 2" 34"
E frame rails 3⁄4" 2" 471⁄4" O 2 ¾ x 48 x 96" Oak-veneer plywood
E frame rails 2"3⁄4" 233⁄8"
top/bottom front E E
F* trim 3⁄4" 2" 523⁄4" O 2 F*D top/bottom front 3⁄ " 2" 287⁄8"
C trim J 4
top/bottom end ¾ x 7¼ x 96" Red oak (5.3 bd. ft.)
G* top/bottom end 3⁄4" 2" 41⁄2"
G* trim 3⁄4" 2" 81⁄2" O 4
trimI J
H
H* front J J 3⁄4" 23⁄4"
H* front-cap trim 3⁄4" 23⁄4" 541⁄4" O 1 F G cap trim 303⁄8"
I* end-cap trim 3⁄4" 23⁄4" 91⁄4" O 2 ¾ x 7¼ x 96" Red oak (5.3 bd. ft.)
I* end cap trim 3⁄4" 23⁄4" 51⁄4"
O
Doors (4) K K Doors (2)
K
J rails 3⁄4" 21⁄4" 77⁄8" O 8 J rails
¾ x 7¼ x 96" Red oak (5.3 bd. ft.) 3⁄4" 21⁄4" 77⁄8"
M M M M M M K Mstiles M 3⁄4" 2" 301⁄2"
K stiles 3⁄4" 2" 301⁄2" O 8
5⁄16 x ¾ x 96" Oak molding
L panels 1⁄4" 83⁄8" 261⁄2" OP 4 L panels 1⁄4" 83⁄8" 261⁄2"
N N N
M* horizontal trim 5⁄16" 3⁄4" 77⁄8" O 8 M* horizontal trim
5⁄16 x ¾ x 96" Oak molding (2 needed)
5⁄16" 3⁄4" 77⁄8"
N* vertical trim 5⁄16" 3⁄4" 26" O 8 N N N* vertical trim 5⁄16" 3⁄4" 26"
O magnet blocks 3⁄4" 3⁄4" 30" O 2 5⁄16 x ¾ x 96" Oak molding P chalkboard panels 1⁄4" 8 7⁄8" 27"
*Parts initially cut oversize. See the instructions. *Parts initially cut oversize. See the instructions.

Sources Sources
Materials key: OP–oak-veneer plywood, O
Materials key: OP–oak-veneer plywood, O–red oak. L
HB–hardboard.
Supplies: Pocket screws, #8×11⁄4" flathead wood screws,
L Supplies: Pocket screws, #8×11⁄4" flathead wo
#8×3" flathead wood screws, knobs (2), 2" butt hinges (4),
3⁄8"-offset hinges (4), magnetic catches (8), pocket-hole #8×3" flathead wood screws, knobs (2), 3⁄8"-off
L (4), pocket-hole plugs, 11⁄4" nickel-plated knobs
plugs, 11⁄4" nickel-plated knobs (2).
Bits: 1⁄4" rabbeting bit, 3⁄8" rabbeting bit, 3⁄8" ro
Bits: 1⁄4" rabbeting bit, 3⁄8" rabbeting bit, 3⁄8" round-over L bit, 1⁄2" cove bit, pocket-hole drill bit and jig.
bit, 1⁄2" cove bit, pocket-hole drill bit and jig.
Sources: Blackboard paint no. 203261, $12 pe
¼ x 48 x 48" Oak-veneer plywood
available at Lowe’s stores. Or use Rust-Oleum
chalkboard paint, $15 for 30 oz , from Amazon.
Written by Bob Wilson with Kevin Boyle
Project design: Jeff Mertz
Illustrations: Roxanne LeMoine; Lorna Johnson
Graphic design: Lorna Johnson

The purchase of these plans does not


transfer any copyright or other ownership
interest in the plans, the design, or the
finished project to the buyer. Buyer may
neither reproduce the plans for sale nor offer
for sale any copies of the finished project.

Page 7 of 9
Build a dartboard cabinet that scores a bull’s-eye
Make an open-back dartboard cabinet using most of the same techniques and parts
as the television cabinet.

1 Cut the parts to size where noted [Materials List, page 9], as with the television
cabinet. Note that you’ll make only two single doors this time and no magnet
block [Drawing 3]. Instead, you’ll add two chalkboard panels (P).

2 Assemble the cabinet (A/B/C) and frame (D/E) as before. Attach the front and end
trim (F, G) to the top and bottom, followed by the front and end-cap trim (H, I).

3 Make two single doors (J–N) like the outside doors on the TV cabinet. Cut the
chalkboard panels (P) to size and cover the front face with two coats of chalk-
board paint [Sources]. Then center, glue, and clamp a chalkboard panel to the inside
panel of each door.

4 Mount hinges on the doors and fasten them to the stiles (D). Sand where needed
up to 180 grit and finish as desired. Hang a dartboard with its bull’s-eye the
regulation 5'8" above the floor and center the cabinet over the dartboard. Screw it
through the hanging cleats (C) and into the wall studs.

I
#8 x 1¼" F.H. wood screw

303⁄8" H I
G 5¼"
Mitered
ends G
3 dartboard cabinet F
exploded view 287⁄8"
4½"
3"
255⁄8"
A

C
E Pocket screws

P D B
B

87⁄8"
J D
M
P

K C
G A
N
27" E
N F
G
3"
233⁄8"
#8 x 3" F.H.
L wood screw #8 x 1¼" F.H.
wood screw
M
J

Page 8 of 9
Materials List
(Dartboard Cabinet) More
C resources
D E
FINISHED SIZE
¾ x 5½ xVideo
related 96" Red oak (4 bd. ft.)
Part T W L Matl. Qty. GTV Antennas and Installation" at wood- I
■ “Digital J
H
Case magazine.com/DigitalTV. $
($=Download
F K
this video for a small fee.)
A top/bottom 3⁄4" 3" 255⁄8" OP 2
¾ x 7¼ x 96" Red oak (5.3 bd. ft.)
B sides 3⁄4" 3" 34" OP 2
96" Oak-veneer plywood M M
C hanging cleats 3⁄4" 2" 255⁄8" O 2 N
E E 5⁄16 x ¾ x 96" Oak molding
D frame stiles 3⁄4" 2" 34" O 2
D J N N N
E frame rails 3⁄4" 2" 233⁄8" O 2
96" Red oak (5.3 bd. ft.) front
top/bottom
F* trim 3⁄4" 2"J 287⁄8" O 2
Cutting Diagram
5⁄16 x ¾ x 96" Oak molding
H I
top/bottom
G* trim end 3⁄4" 2"
J41⁄2" J O
G 4
96" Red oakH*(5.3front
bd.cap
ft.)trim 3⁄4" 23⁄4" 303⁄8" O 1
O
I* K end cap trim 3⁄4" 23⁄4" 51⁄4" O 2 B
Doors (2)
K
96" Red oak (5.3 bd. ft.) A
M M M J Mrails M M M ⁄4" 21⁄4" 77⁄8"
3 O 4
¾ x 24 x 48" Oak-veneer plywood
K stiles 3⁄4" 2" 301⁄2" O 4
96" Oak molding
t) L panels 83⁄8" 261⁄2" OPCutting Diagram (Dartboard Cabinet)
N ⁄4"
1 2
N
M* horizontal
96" Oak molding trim
(2 needed)
5⁄16" 3⁄4" 77⁄8" O 4
N* vertical trim 5⁄16" 3⁄4" 26" O 4
L
N
P chalkboard panels 1⁄4" 8 7⁄8" 27" HB 2
96" Oak molding L
*Parts initially cut oversize. See the instructions.
¼ x 24 x 48" Oak-veneer plywood
Sources
Materials key: OP–oak-veneer plywood, O–red oak,
HB–hardboard.
Supplies: Pocket screws, #8×11⁄4" flathead wood screws, P
#8×3" flathead wood screws, knobs (2), 3⁄8"-offset hinges
(4), pocket-hole plugs, 11⁄4" nickel-plated knobs.
Bits: 1⁄4" rabbeting bit, 3⁄8" rabbeting bit, 3⁄8" round-over P
bit, 1⁄2" cove bit, pocket-hole drill bit and jig.
Sources: Blackboard paint no. 203261, $12 per quart, ¾ x 24 x 48" Hardboard
available at Lowe’s stores. Or use Rust-Oleum no. 206540
chalkboard paint, $15 for 30 oz , from Amazon.com. G
48" Oak-veneer plywood C D E
¾ x 5½ x 96" Red oak (4 bd. ft.)
G I J J
H
F K K
¾ x 7¼ x 96" Red oak (5.3 bd. ft.)
M M
N
E 5⁄16 x ¾ x 96" Oak molding
J N N N
5⁄16 x ¾ x 96" Oak molding
I J
J J Page 9 of 9
G
O
B
K
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