第三章 安装前的准备工作

Chapter Three Preparation before installation

3.1 现场准备 Site preparation

塔机安装前先要了解现场布置及土质情况，清除周围障碍物，测绘安装场地
范围。按起重高度 19 米，相应的起重量为 6.7 吨，最大起升高度为 22 米，相应
起重量为 1.2 吨的要求准备起重机械，准备好枕木，木楔和铁丝、绳扣等常用安
装工具。并配备好安装人员，包括有指挥 1 人，起重及安装工 4 人～6 人，电工
2 人，塔吊司机 1 人。
Before the installation of the tower crane should first understand the site layout
and soil conditions clear obstacles around, surveying and mapping installation
site.According to lifting height of 19 m, the corresponding weight of 6.7 tons, the
biggest hoisting height is 22 meters, corresponding to the weight of 1.2 tons of
requests for hoisting machinery, ready to tie, wedge and installation tools commonly
used iron wire, rope buckle, etc. And with good installation personnel, including one
command, four ~six hoisting and installation workers , two electricians ,one tower crane driver.
 Installation length of jib L1 L2

40m 40.7 53.4

50m 50.7 63.4

55m 55.7 68.4

60m 60.7 73.4

3.2 预埋螺栓固定式基础节架示意图

Embedded bolt stationarytype standard mast schematic diagram

 技术要求
Technical requirement

1. 预埋螺栓材料采用 40Cr，螺纹 M48，调质 HB241～286，共 16 条；螺母 M48，

材料 40Cr，其埋设方法由施工单位根据承载状况自定；
Embedded bolt material adopts 40 Cr, threaded M48, quenched and tempered
HB241 ~ 286, a total of 16; Nut M48, 40 Cr , its embedding method by the
construction unit according to the loading status.

2. 定位板轮廓尺寸根据承载状况自定，材料采用 Q235A，孔距加工尺寸如图示，
数量为 4 件。
Positioning plate dimensions, according to the bearing status since the material is
Q235A, pitch processing such as graphic size, quantity is 4 pieces.

3. 安装定位板和预埋地脚螺栓时要保证孔距中心的对称性，并确保预埋螺栓的
垂直度。
Installing positioning plate and embedded anchor bolts to ensure that the hole is
apart from the center of symmetry, and make sure that the embedded bolt
verticality.

警告：预埋地脚螺栓时应用铁丝与钢筋绑扎，绝不允许采用点焊的方法固定，
否则将导致地脚螺栓的脆断。
Warning: when the embedded anchor bolts used wire and steel binding, and must not be
allowed to adopt the method of spot welding fixed, otherwise will cause the brittle fracture of
the anchor bolts.
3.2.1 预埋螺栓固定基础节的砼座，打混凝土基础，制作预埋螺栓、压板等。
图中的配筋方案仅供参考，用户可根据实际情况自行设计砼基础和配筋。
Embedded bolt basic mast of concrete, concrete foundation, making embedded bolt, clamp, etc.

Steel reinforcement scheme in this picture is for reference only, the user can be designed

according to actual condition of concrete foundation and steel reinforcement.

3.2.2 混凝土基础承载图 Concrete basis load diagram

load
Basic loading
status
Px Py Pz Mx My Mz
work 29 29 -573 -1600 -1617 453
non-working 71 71 -556 -1722 1726 1

混凝土基础承载简图
Concrete basis load diagram

用户和安装单位在安装固定式或附着式塔吊前，应对安装的混凝土基础的强
度和施工方法预先计算和确定。
User and installation unit before install fixed or attached type tower crane, should calculated

and confirmed the strength of the concrete basis and the construction method in advance.
 塔机固定在基础上，起升高度达到 40 米，而未采用附着装置时，对基础产
生的载荷值最大，具体数值见上表。
Tower crane on the basis, the hoisting height is 40 meters, but if not using attachment

it will reach maximum load value on basis,as above table.

3.3 配重(平衡重) Balance weight (counterweight)

3.3.1 说明 Directions
配重由三种混凝土块组成，用它们进行组合可以得到与臂长相一致的各种重
量。这些混凝土块一块挨着一块地吊挂在平衡臂尾部。混凝土块配重的制作由用
户负责。以下给出了混凝土配重块的组合及其具体结构和尺寸。

The counterweight is composed by three concrete blocks, and use them in

combination can be obtained consistent with the jib length of the various weight.
These concrete blocks, one next to a tail hanging in the counter jib. Counterweight of
concrete blocks is produced by the user. The following gives the concrete
counterweight combination of its specific structure and size.

为了得到每块配重要求的重量（允差±25kg），可改变尺寸 H（见下表）。要
求称出每块混凝土块的重量并标识在每块的侧面上。

In order to get the weight of the each weight (tolerance of + / - 25 kg), can change
size H (see table below). Weighing each concrete block and logo it on each side.
3.3.2 配重组合 Counterweight group

Length of hoisting 40
60 55 50
jib（m）
Counterweight 6A 5A＋B 4A＋C 3A＋C

Weight(Kg) 14220 12500 11200 8830

bearing shaft 12 12 10 8
3.3.3 平衡重设计（仅供参考）Counterweight design（for reference only）

Length of
No. Quantity material No. Quantity material Length of each
each
1 2 Rebarφ12 1122 7 4 angle iron∠50×5 3110
round angle iron∠50×5 350
2 1 915 8 8
steelφ30
3 13 Rebarφ12 2388 9 2 angle iron∠50×5 935
4 5 Rebarφ12 6700 10 2 angle iron∠50×5 280
5 2 Rebarφ12 1220 11 4 angle iron∠50×5 300
steel angle iron∠50×5 327
6 1 935 12 4
pipeφ51×4
注： 1. 砼标号：C35，如果混凝土的实际比重大于 2400kg/m3 时，应适当减少混凝度。
Note: 1. The concrete tag: C35. If actual weight greater than 2400 kg/m3, should be
appropriate to reduce the length of the concrete.

2.在平衡重的正背面、两个侧面和上平面分别用油漆标注或其他方法标注其实际重量。
The balance weight front and back, the two sides on the plane respectively
marked with paint or other ways to indicate the actual weight.

4. 用 E4303 焊条将角钢与角钢及钢筋焊成一体后再浇注.
Use E4303 electrode Angle and the Angle steel and steel welding after pouring
into an organic whole
1 2 Rebarφ12 1122 7 4 angle iron∠50×5 920
round angle iron∠50×5 350
2 1 915 8 8
steelφ30
3 3 Rebarφ12 2388 9 2 angle iron∠50×5 935
4 5 Rebarφ12 2300 10 2 angle iron∠50×5 280
5 2 Rebarφ12 1220 11 4 angle iron∠50×5 300
steel angle iron∠50×5 327
6 1 935 12 4
pipeφ51×4

注： 1. 砼标号：C35，如果混凝土的实际比重大于 2400kg/m3 时，应适当减少混凝度。

Note: 1. The concrete tag: C35. If actual weight greater than 2400 kg/m3, should be
appropriate to reduce the length of the concrete.

2.在平衡重的正背面、两个侧面和上平面分别用油漆标注或其他方法标注其实际重量。
The balance weight front and back, the two sides on the plane respectively
marked with paint or other ways to indicate the actual weight.

3.用 E4303 焊条将角钢与角钢及钢筋焊成一体后再浇注.

Use E4303 electrode Angle and the Angle steel and steel welding after pouring
into an organic whole
 Length of
No. Quantity material No. Quantity material Length of each
each
1 2 Rebarφ12 1122 7 4 angle iron∠50×5 2280
round angle iron∠50×5 350
2 1 915 8 8
steelφ30
3 3 Rebarφ12 2388 9 2 angle iron∠50×5 935
4 9 Rebarφ12 5000 10 2 angle iron∠50×5 280
5 2 Rebarφ12 1220 11 4 angle iron∠50×5 300
steel angle iron∠50×5 327
6 1 935 12 4
pipeφ51×4
注： 1. 砼标号：C35，如果混凝土的实际比重大于 2400kg/m3 时，应适当减少混凝度。
Note: 1. The concrete tag: C35. If actual weight greater than 2400 kg/m3, should be
appropriate to reduce the length of the concrete.

2.在平衡重的正背面、两个侧面和上平面分别用油漆标注或其他方法标注其实际重量。
The balance weight front and back, the two sides on the plane respectively
marked with paint or other ways to indicate the actual weight.

3.用 E4303 焊条将角钢与角钢及钢筋焊成一体后再浇注.

Use E4303 electrode Angle and the Angle steel and steel welding after pouring
into an organic whole

3.4 压重 Ballast
 Figure 4-12

3.5、行走式基础 Walking foundation

Walking tower crane rail installation diagram
 Figure 4-14 Track-side safety device layout
注：轨端安全装置的各零件由用户自备
Note: The rail end parts of safety devices prepared by the users.

注意事项(见图 4-15)
Precautions (see Figure 4-15)
1. 接地线路不得装设保险丝和开关。
A grounding line shall not be installed fuses and switches
2. 电源线的中线不得跟地线连接。
Do not connect the power cord midline with the ground
3. 不能只用钢轨的标准连接板（1）接地，要按图 B 和 C 的样子接地。
 Not only grounding by the standard rail connecting plate (1) , according to
figure B and C.
4. 用铜线连接的每个钢轨接头都要用铜板 3 或铜钉 2 接地，见图 A。
Each rail joint connecting by copper wire should grounding with copper plate
3 or nail 2,Figure A.
5. 铜板或铜钉的号数要保证接地可靠。
Number of plate or copper nails to ensure a reliable grounding.
6. 接地电阻不大于 4Ω。
Grounding resistance less than 4Ω

Fig 4-15

7. 供电电缆采用三相五线制时，接地线和接零线要求严格分开，接地线一
端接到电器柜接地端子上，另一端接到供电系统的地线上。
Power supply cable using three-phase five wire, ground wire and zero line
requested strictly separate, grounding line at one end to the electrical cabinet
earthing terminal, the other end received on the ground of the power supply
system.
No. Name QTY Single
weight
Kg
1 Basic mast 1 3055
2 rod 4 257
3 Ballast 34 2084
4 X-basis 1 3540
5 Passive trolley 2 611
6 Active trolley 2 1485

1、Basic mast 2、rod 3、Ballast

4、X-basis 5、Passive trolley 6、Active trolley
图 4-16