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KSCE Journal of Civil Engineering (2018) 22(10):3875-3882 Structural Engineering

Copyright ⓒ2018 Korean Society of Civil Engineers


DOI 10.1007/s12205-018-0168-6 pISSN 1226-7988, eISSN 1976-3808
www.springer.com/12205
TECHNICAL NOTE

Evaluation of the Reinforcement Efficiency of Low-Cost Graphite


Nanomaterials in High-Performance Concrete
Amirpasha Peyvandi*, Parviz Soroushian**, Nafiseh Farhadi***, and Anagi M. Balachandra****
Received March 1, 2015/Revised October 29, 2015/Accepted December 4, 2015/Published Online March 2, 2018

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Abstract
Low-cost nanomaterials (graphite nanoplatelet and carbon nanofiber) offer many of the highly desired mechanical, physical,
geometric and stability characteristics of carbon nanotubes at substantially reduced cost. Experimental studies were implemented in
order to evaluate the complementary effects of low-cost graphite nanomaterials and (micro-scale) polyvinyl alcohol fibers in high-
performance concrete. Experimental results highlighted the balanced gains in diverse engineering properties of high-performance
concrete realized by introduction of graphite nanomaterials. Desired levels of micro- and nano-scale reinforcement systems were
identified. Experimental results pointed at synergistic effects of nano-and micro-scale reinforcement in concrete, which could be
attributed to their actions at different scales. Graphite nanomaterials were found to significantly control the rate and extend of
moisture sorption into concrete. The planar geometry of graphite nanoplatelets makes them more effective than carbon nanofibers in
enhancing the moisture barrier qualities of concrete.
Keywords: graphite nanoplatelet, carbon nanofiber, high-performance concrete, mechanical properties, moisture sorption,
durability, nanocomposites
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1. Introduction cement-based material. CNTs exhibit great mechanical properties


with high aspect ratio (length to diameter) (Grobert et al., 2007;
Concrete is a primary material used in construction of diverse Li et al., 2007). Early investigations of CNT use in cementitious
infrastructure systems. Concrete materials provide a desirable materials have focused on the use of mix of binder and water
mechanical and durability characteristics at relatively low cost (Musso et al., 2009; Scrivener et al., 2008; Tyson et al., 2011)
(Mehta and Monteiro, 2005; Raki et al., 2010). Concrete, and mortar (Hunashya et al., 2011; Morsy, 2011); some
however, suffers from brittle mode of failure and offers low exploratory work has also been conducted with high-performance
tensile strengths. Macro-/micro-scale fibers have been employed concrete used as matrix for CNT (Hui-sheng et al., 2009;
to enhance the toughness and crack resistance of concrete Schmidt et al., 2012; Wang et al., 2012; Zhutovsky and Kovler,
(Altoubat et al., 2009; Babaizadeh et al., 2013; Fischer et al., 2012). The high cost of CNTs, however, limits the potential for
2007; Samadi-Dooki et al., 2015; Savastano et al., 2005). The their transition to mainstream concrete construction markets. The
relatively large size and spacing of these fibers, however, hinders work reported herein focused on the use of lower cost graphite
their effective action against inception and initial growth of nanomaterials (carbon nanofiber and graphite nanoplatelet) as
micro-cracks in concrete. The emergence of nanomaterials, and alternative nano-scale reinforcement for enhancement of concrete
their industrial-scale production at reduced costs have provided material properties. Complementary use of graphite nanoplatelets
new, cost-effective means of controlling micro-crack inception (GnPs) (Fig. 1(a)) or carbon nanofibers (CNFs) (Fig. 1(b)) in
and growth in concrete (Ahmed Sbia et al., 2015; Li et al., 2007; conjunction with micro-scale Polyvinyl Alcohol (PVA) fibers in
Makar et al., 2003; Malekmotiei et al., 2015; Peyvandi et al., high-performance concrete were investigated. CNFs and GnPs
2015). complement distinctly high mechanical/physical characteristics,
Carbon nanotubes (CNTs) offer distinct geometric, mechanical, specific surface area and aspect ratio, which approach those of
physical and stability attributes for use towards enhancement of CNTs with large-scale availability at relatively low cost (Peyvandi

*Project Manager, Stantec Inc, Structural Dept., 500 main St., Baton Rouge, LA 70801, United States (Corresponding Author, E-mail: Amirpasha.pey-
vandi@gmail.com)
**Professor, Dept. of Civil and Environmental Engineering, Michigan State University, 3546 Engineering Building, E. Lansing, MI 48824-1226, United States
(E-mail: Soroushi@egr.msu.edu)
***Graduate Student, Dept. of Civil & Environmental Engineering, Louisiana State University, 3502C Patrick F. Taylor Hall, Baton Rouge, LA 70808,
United States (E-mail: nfarha1@lsu.edu)
****Senior Scientist, Metna Co., 1926 Turner St., Lansing, MI 48906, United States (E-mail: Abmetnaco@gmail.com)

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Amirpasha Peyvandi, Parviz Soroushian, Nafiseh Farhadi, and Anagi M. Balachandra

Fig. 1. Transmission Electron Microscopy Images of Selected Graphite Nanomaterials: (a) Graphite Nanoplatelets (GPs), (b) Carbon
Nanofibers (CNFs)

et al., 2015; Sbia et al., 2014). graphene and the tremendous energy of carbon chemical bonds
The fibrillar geometry of CNFs distinguishes them from GnPs to provide distinct mechanical, physical, stability and durability
with planar geometry. Both CNT and CNF have tubular characteristics.
structures; they, however, differ significantly in terms of surface Planer geometry is a distinguishing feature of graphite
characteristics, geometry, ease of processing and price. CNFs are nanoplatelets. The use of planar (millimeter- and micrometer-
essentially stacked grapheme cones, with active edges of grapheme scale) matter in concrete is not viewed positively. For example,
exposed on nanofiber surfaces (Tibbettsa et al., 2007). CNTs, on quality aggregates are expected to have minimal planar constituents
the other hand, typically resemble an assembly of concentric which could disturb the workability of fresh concrete; the
cylinders of grapheme with limited surface functionality. CNFs are interfacial transition zones between planar aggregates (under
less affected than CNTs by van der Waals attraction, which which the bleed water accumulates) and the hydrated cementitious
facilitates their deagglomeration and dispersion. This benefits paste also tends to be interior. This traditional view is not
convenient processing of CNFs into concrete nanocomposites. necessarily valid in the case of nano-scale planar constituents
Active surface of CNFs can be easily modified through such as GnPs. The relatively low dosages of nanoplatelets could
functionaliztion or physisorption in order to facilitate their dispersion negate any adverse effects on fresh mix workability. The close
and interfacial interactions in cementitious media (Xie et al., spacing of nano-scale constituents (irrespective of their planar or
2005). In the case of CNT, on the other hand, high-concentration fibrillar geometry) would qualitatively alter the bleeding
surface functionalization requires introduction of defects on characteristics of concrete. Hence, the transition from fibrillar to
nanotube surfaces which compromise their engineering properties. planar nano-scale constituents would not necessarily disturb the
CNFs offer a highly desired balance of tensile strength, elastic bleed process and thus the interfacial transition zones between
modulus, thermal and electrical conductivity, and dimensional nano-scale constituents and the hydrated cementitious paste.
stability (including a low coefficient of thermal expansion) Surface characteristics (functionalities) also distinguish GnPs
(Peyvandi, 2014). from CNFs. Active functional groups capable of effective
Graphite nanoplatelets (GnPs) are produced by expansion of interactions with cement hydrates generally occur at the periphery
commonly available micro-scale graphite through simple
intercalation and heat treatment (exfoliation) steps. Each nanoplatelet
comprises few graphene sheets, and is few nanometers in
thickness. The graphene sheets in nanoplatelets have near-perfect
structures; nanoplatelets offer distinctly high ratios of planar
dimension to thickness (i.e., aspect ratios); their exceptionally high
thermal conductivity, mechanical, and physical and characteristics,
and stability reflect the distinct qualities of carbon chemical
bonds (Celzard, 2005). The planar morphology and high aspect
ratio of GnPs lower their percolation threshold, and strongly
favor their effects on the diffusion resistance and durability of
nanocomposites incorporating them. Desirable heat resistance is
yet another positive attribute of exfoliated GnPs. Industrial-scale
production and growing applications of GnPs have sharply Fig. 2. Active Surface Functional Groups of a Graphene Sheet
lowered their cost in recent years . GnPs are essentially unrolled Constituent of Graphite Nanoplatelet Versus Carbon Nanofi-
CNTs, both of which rely upon the near-perfect structure of ber: (a) Graphene Sheet, (b) Carbon Nanofiber

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Evaluation of the Reinforcement Efficiency of Low-Cost Graphite Nanomaterials in High-Performance Concrete

of GnPs (Fig. 2(a)); in the case of CNFs, on the other hand, such 1.3 g/cm3.
functional groups are distributed on the whole nanofiber surface The high-performance concrete considered here comprised
area (Fig. 2(b)). The consequences of this distinction in concrete Type I Portland cement, undensified silica fume with ~200 nm
are not easily predictable. In principle, balanced gains in strength mean particle size, ~15 m2/g specific surface area and 105% 7-
and toughness characteristics of concrete could be realized by day pozzolanic activity index, granite coarse aggregate with
avoiding excessively low or high interactions between discrete maximum particle size of 9.5 mm, and natural sand with
reinforcement systems and cement hydrates. maximum particle size of 2 mm. Tables 2 presents the sieve
Thoroughly dispersed and well-bonded nanomaterials enable analyses of coarse and fine aggregates. Polycarboxylate-based
effective control of the size and propagation of defects (micro- ADVA Cast 575 (W.R. Grace) was used as superplasticizer. The
cracks) in matrix, and also act as closely spaced barriers against weight ratios of cement: silica fume: sand: coarse aggregate:
diffusion of moisture and aggressive solutions into concrete. The water in the high-strength concrete mix were 0.9: 0.1: 2.4: 2.4:
nanomaterial dispersion and bonding requirements can be met 0.37; superplasticizer was used at 1.5 wt.% of cementitious
through controlled modification of nanomaterial surfaces (Collins materials. The targeted slump and compressive strength of this
et al., 2012; Cwirzen et al., 2008; Liu et al., 2006; Metaxa et al., mix were 100-200 mm and 70 MPa, respectively, and its estimated
2012). Modified graphite nanomaterials can play multi-faceted density was 2.43 g/cm3.
roles towards enhancement of the mechanical, physical and
functional attributes of concrete materials. 2.2 Graphite Nanomaterial Surface Modifications
The present study evaluates the mechanical and durability Nanomaterials have a tendency to cluster via secondary (van
properties of high-performance concrete incorporating CNFs or der Waals) interactions between their high specific surface areas.
GnPs and PVA fibers. Optimization experimental programs were Dispersion of nanomaterials in the water-based medium of
implemented in order to identify optimum levels of nano- and cementitious materials would benefit from modifications which
micro-scale reinforcement in high-performance concrete. render their surfaces more hydrophilic. The surface modification
techniques employed in this project emphasize introduction of
2. Materials and Methods hydrophilic groups on the edges of graphene sheets in CNFs or
GnPs in order to render be more hydrophilic and thus facilitate
2.1 Materials their dispersion in aqueous media (Peyvandi et al., 2013).
Oxidized CNFs were used in this investigation; they had outer Polyacrylic Acid (PAA) with high density of COOH groups was
diameters of 60-150 nm and lengths ranging from 30 to 100 µm, considered for wrapping (physisorption upon) the nanomaterials in
with 50-60 m2/g specific surface area. The GnPs used in this order to improve their dispersion in water and also interfacial
study had average planar dimension of 25 µm, thicknesses interactions with cement hydrates. For this purpose, nanomaterials
ranging from 6 to 8 nm, and specific surface areas of 120 to were dispersed in water in the presence of the PAA polyelectrolyte.
150 m2/g. These GnPs carried a small concentration of acid Different polymer-to-nanomaterial weight ratios were investigated,
functionalities as leftover from the manufacturing process. The and 0.1-to-1 ratio was found to be most effective. PAA benefits
properties of CNFs and GnPs used in the study are presented in dispersion of nanofibers in aqueous media by rendering the
Table 1. nanomaterial surfaces highly hydrophilic; it also interacts well
The Polyvinyl Alcohol (PVA) fibers used in this the project with the cementitious matrix by forming different secondary and
were 13 mm long with a diameter of 100 µm, Their density was primary bonds with calcium silicate hydrate. The process of
wrapping nanomaterials with PAA (physisorption of PAA on
Table 1. Mechanical Properties of Carbon Nanofiber and Graphite nanomaterials) comprised mixing of nanomaterials with PAA in
Nanoplatelet. appropriate amount of water overnight, followed by sonication
Carbon nanofiber Graphite nanoplatelet over 30 minutes following the procedure described below. The
Property
(CNF) (GP) amount of water was then adjusted to produce the required
Density (gr/cm3) 2 1.95 mixing water of concrete.
Carbon Content (%) >99.5 >95
Elastic modulus (GPa) 1000 240 2.3 Dispersion and Modification of Graphite Nanomaterials
Tensile strength (GPa) 5 30 30% of the mixing water was used for preparation of modified
nanomaterial dispersions. A magnetic stirrer, homogenizer, and
Table 2. Sieve Analyses of the Coarse and Fine Aggregates sonic horn were used in the process. In the case of CNFs, which
Used In High-performance Concrete were more difficult to disperse than GnPs, the following process
Mesh Size, mm Pan 0.15 0.3 0.6 1.18 2 2.36 4.75 9.5 was followed (Peyvandi et al., 2013):
Passing, % 1. Stirring the CNF and PAA in water using magnetic stirrer
0 0 0.1 0.2 0.2 0.4 0.4 7 100
(coarse aggregate) (the superplasticizer required for concrete mix was also
Passing, %
0 2.3 28.7 73.9 91.8 100 100 100 100 added here to facilitate dispersion of CNFs;
(fine aggregate) 2. Sonication of the solution with sonic horn at different ampli-

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Table 3. Optimization Experimental Program


Mix No. 1 2 3 4 5 6 7 8 9 10 11 12 13
CNF or GP, vol.% 0.06 0.03 0.03 0.03 0.03 0.03 0.04 0.06 0.00 0.04 0.00 0.07 0.00
PVA Fiber, vol.% 0.00 2.40 1.00 0.00 1.50 0.80 1.00 2.00 1.00 0.80 2.00 1.00 0.00

tudes (30%, 45%, 65% and 75% of maximum 400 watt were performed on 102 × 102 × 12.7 mm prismatic specimens
power) for a period of 10 minutes with 1-minute breaks (ASTM D7136). In this test, clamped specimens were subjected
between them; to repeated projectile impact (applied to the center of specimen)
3. Sonication at 85% amplitude for 10 minutes followed by 2 with increasing levels of impact energy until cracks could be
minutes of rest; identified visually; impact resistance was expressed as the ratio
4. Repeating the first two steps one more time. of drop height to the thickness of specimen. Abrasion tests were
In the case of GnPs, the dispersion process followed the above performed on 102 mm diameter by 25 mm height cylindrical
procedure, except that step 4 was not implemented. specimens (ASTM C944). Sorptivity tests were performed on
102 mm diameter by 51 mm height cylindrical specimens
2.4 Experimental Methods (ASTM C1585); weight gains were measured over time upon
A pan mixer (with 3 ft3 (0.081 m3) capacity, 49 RPM rotational surface contact with water.
speed, and 2 HP power) was used to prepare concrete mixtures
(ASTM C192). Coarse and fine aggregates, cements and silica 2.5 Optimization Experimental Program
fume were mixed first over 2 minutes, water (with dispersed Optimization experimental programs were designed using
CNF or GnP) was then added, and mixing was continued for 3 response surface analysis principles in order to determine the
minutes followed by 3 minutes of break, and then addition of optimum dosages of nanomaterials (CNF or GnP) and micro-
micro-scale fibers during mixing followed by 2 minutes of scale (PVA) fibers. Upper nanomaterial and micro fiber volume
mixing. The resulting concrete mix was cast into molds (ASTM fractions of 0.07 and 2.4 vol.%, respectively, in concrete were
C192), and consolidated on a vibrating table (Fmc Syntron specified, noting that the optimization program explores excursions
Power Plus) at a vibration intensity of 10. Molded samples were beyond these limits. The CNF (or GnP) and PVA fiber dosages
kept under wet clothes for 24 hours (ASTM C192), and then used in the optimization experimental program are presented in
demolded and subjected to 27 days of moist curing in lime- Table 3.
saturated water at 23oC. Two mixes were prepared for each
composition, and three specimens were made from each mix for 3. Experimental Results and Discussion
performance of each test.
Three-point flexure tests (ASTM C78) were performed on The high specific surface area, close spacing and modified
prismatic specimens 40 × 40 × 155 mm. A load cell and a (active) surfaces of GnPs and CNFs provide them with unique
displacement transducer located at mid span were used to reinforcing qualities and also the potential to modify cement
monitor the flexural load-deflection behavior. Cylindrical specimens hydrates. Scanning Electron Microscopy (SEM) was used to
with 76 mm diameter and 152 mm height were used for the gain insight into the mechanisms of action of modified graphite
performance of compression tests (ASTM C39). Impact tests nanomaterials in concrete. Nanoplatelets seem to have been

Fig. 3. (a) SEM Image of Graphite Nanoplatelets Dispersed in High-performance Concrete, (b) High-magnification Image of Graphite Nan-
oplatelet Shows How They Increase the Tortuous Diffusion Paths to Improve Barrier Properties of High-performance Concrete

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Evaluation of the Reinforcement Efficiency of Low-Cost Graphite Nanomaterials in High-Performance Concrete

Fig. 4. (a) SEM Image at a Fractured Surface oF Concrete, Depicting Carbon Nanofibers Dispersed in High-performance Concrete, (b)
High-magnification SEM Image of a Carbon Nanofiber at the Interface of a PVA Fiber with Cementitious Matrix

Fig. 5. Mechanical and Durability Evaluation Result of High-performance Concrete Materials Incorporating Different Volume Fractions
(with respect to concrete volume) of Graphite Nanomaterials (CNF or GP) and PVA Fiber (mean values and standard errors): (a)
Compressive Strength, (b) Flexural Strength, (c) Abrasion Weight Loss, (d) Impact Resistance, (e) Moisture Sorption

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Amirpasha Peyvandi, Parviz Soroushian, Nafiseh Farhadi, and Anagi M. Balachandra

separated and individually dispersed within the high-performance (Fig. 6) right after mixing process; GnP or CNF, on the other
concrete matrix (Fig. 3); there is, however, a variation in hand, do not significantly alter the workability of fresh mix at
concentration of nanoplatelets where high-concentration areas volume fractions considered here. Positive interactions of PVA
are surrounded by low-concentration regions. Nanoplatelets fibers and graphite nanomaterials can be observed in Fig. 5
seem to have pulled out of matrix (and not ruptured) at fractured towards enhancement of the mechanical, moisture barrier and
surfaces. The high-magnification SEM image of Fig. 3(b) shows durability characteristics of the high-performance concrete.
GnPs in high-performance concrete. This image points at Resistance to moisture sorption is enhanced significantly by
percolation of nanoplatelets (at relatively low dosages), and also nanomaterials but not as much by PVA fibers; compressive
provides a visual indication for their role as barriers against strength tends to be lowered with introduction of PVA fibers, but
moisture sorption into concrete (by forcing the tortuous diffusion not with the use of nanomaterials at volume fractions considered
paths). here.
CNFs seemed to have been thoroughly dispersed in the Desirability (response surface) analysis of the test data was
cementitious paste (Fig. 4(a)). Fig. 4(b) shows a CNF occurring conducted using mean values obtained through both canonical
at the interface between a PVA micro fiber and cementitious and ridge analyses given the mean values of experimental results
paste, where CNF seems to contribute towards to interfacial as input. The objective of the optimization process was to
stress transfer from the PVA fiber to the cementitious matrix. maximize flexural strength, impact resistance and compressive
Fig. 5(b) points at embedment of CNF within cement hydrates strength, and minimize abrasion weight loss and moisture
(most probably nano-structured calcium silicate hydrate). sorption; equal weights were given to all these objectives. The
optimization process identified GnP and PVA fiber dosages of
3.1 Mechanical and Durability Properties 0.045 vol.% of concrete (0.301 vol.% of anhydrous cementitious
The compressive strength, flexural strength, impact resistance, materials) and 0.595 vol.% of concrete as the optimum reinforcement
abrasion weight loss, and moisture sorption test results for high- system, projected to yield high-performance concrete nanocomposite
performance concrete materials with different concentrations of with 6.33 MPa flexural strength, 5.95 mm/mm impact resistance,
GnP or CNF and PVA fiber are presented in Figs. 5(a) through 1.26 g abrasion weight loss, 0.01 mm moisture sorption, and 124
5(e). PVA fiber volume fractions beyond 1.0% of concrete MPa compressive strength. In the case of CNF, the optimum
materials were toward to be excessive, yielding poor material dosages of CNF and PVA fiber in high-performance concrete
properties, for the high-performance concrete matrix and were found to be 0.058 vol.% of concrete (0.387 vol.% of
production conditions considered here. This can be attributed to anhydrous cementitious materials) and 0.558 vol.% of concrete,
the detrimental effects of excess PVA fiber volume fractions on respectively, projected to yield high-performance concrete materials
the workability of fresh high-performance concrete mixes with 5.71 MPa flexural strength, 3.4 mm/mm impact resistance,
1.13 g abrasion weight loss, 0.52 mm moisture sorption, and
97.3 MPa compressive strength.
Table 4 presents the projected gains in material properties of
plain concrete realized with introduction of optimum GnP/PVA
and CNF/PVA volume fraction.
The balance of properties provided by GnP tends to be better
than those provided by CNF (when both are used in optimum
combination with PVA fiber). The contribution of GnP to moisture
sorption resistance tends to be particularly significant, which is
anticipated due to the effectiveness of planar nanoplatelets in
forcing tortuous diffusion paths into concrete. CNF (at a slightly
higher dosage) performs slightly better than GnP only in terms of
reducing the abrasion weight loss of high-performance concrete.
The finding that GnP performs better than CNF is somewhat
Fig. 6. Slump Test Results for High-performance Concrete Materi-
als Incorporating Different Volume Factions (with respect to unexpected, and requires further experimental validation and
concrete volume) of Graphite Nanoplatelet and PVA Fiber theoretical interpretation. The number per unit volume of carbon
(mean values and standard errors) nanofibers at similar volume fraction) is 26 times that of graphite

Table 4. Projected Gains in High-performance Concrete Material Properties with Introduction of Optimum GP/PVA and CNF/PVA
% Gain in mechanical properties
Reinforcement vol.% (of Concrete) Flexural Impact Abrasion Weight Moisture Sorption Compressive
Strength Resistance Loss Resistance Strength
0.045 vol.% GP/0.595 vol.% PVA 14 325 53 98 12
0.058 vol.% CNF/0.558 vol.% PVA 3 143 58 -24 -12

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Evaluation of the Reinforcement Efficiency of Low-Cost Graphite Nanomaterials in High-Performance Concrete

nanoplatelets. The elastic modulus of CNF is also higher than well as the abrasion resistance of concrete. It was also observed
that of GnPs. CNFs also provide higher concentration of active that the balance of gains in high-performance concrete material
surface sites for modification and bonding to cement hydrates. properties by graphite nanoplatelet and PVA was better than that
Nanoplatelets, on the other hand bond, provide higher tensile provided by carbon nanofiber and PVA fiber. The contribution of
strength and better dispersibility in cementitious matrix than graphite nanoplatelet to moisture sorption resistance tends to be
nanofibers. Effect of nanoplatelets on the rheological and particularly significant, which could be explained by the effectiveness
bleeding characteristics of fresh concrete are also expected to be of planar nanoplatelets in forcing tortuous diffusion paths into
different from those of nanofibers. The specific surface area of concrete. Carbon nanofiber (at a slightly higher dosage) and PVA
nanoplatelets also larger than the those of nanofibers, which fiber performed slightly better than graphite nanoplatelet and
brought the potential of nanoplatelets to dissipate energy via PVA fiber as far as the abrasion resistance of high-performance
pull-out and enhance the interaction of nanoplatelets with concrete concerned.
cementitious matrix. Finally, the thickness of nanoplatelets is
quite low compared to the diameter of nanofiber, which could Acknowledgements
benefit their frictional pull-out behavior when they encounter a
crack at an angle. The authors wish to acknowledge the financial support provided
As far as fresh mix workability (slump) test result is concerned by the National Science Foundation (NSF), Grant No. IIP-1142455,
PVA fibers at the higher dosages considered here severely for the project reported herein.
affected the workability of fresh concrete; this was not true for
graphite nanomaterial noting that their dosages were lower than References
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