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PREFACE
Woodside Energy Ltd. (WEL) has developed a suite of Engineering and Technical Standards
and Guidelines. It is intended that these reflect the most suitable engineering practices for
use on all new WEL facilities as well as the modification of existing facilities. The application
of the Standards is mandatory. The application of Guidelines is to support the
implementation of the Standards, and are considered best practice, but are not mandatory.
The Standards are based on the experience acquired by WEL personnel and contractors
during WEL’s involvement with the design, construction, operation and maintenance of WEL
processing units and facilities. Where appropriate, the Standards are based on or make
reference to national and international standards and codes of practice.
The objective of this publication is to ensure the overall integrity of engineering design and to
achieve maximum technical and economic benefits through the standardisation of
engineering and technical practices.
Where the standards to be used for a certain application are not provided for in this
publication, WEL expects that the standards that are used will achieve the same level of
integrity as reflected in this publication. If WEL contractors or manufacturers/suppliers have
any doubt as to the relevant standard to use, then they must consult WEL, however they will
remain responsible at all times for the use of the most appropriate standard. Specific
requirements may be added as an addendum to these Standards and Guidelines for various
projects. Project specific requirements must not depart from the requirements of the
Engineering and Technical Standards contained in this publication. Where changes or
additions to these Standards are required, they must be raised as a deviation and presented
to the WEL Technical Authority for consideration.
WEL grants the right to use these Standards and Guidelines to WEL’s consultants,
contractors and suppliers who are contractually authorised to do so and to any tier of
contractor to its consultants, contractors and suppliers who are contractually required to
comply with them.
DISCLAIMER
WEL and its joint venture partners disclaim any liability of whatsoever nature for any damage
(including injury or death) suffered by any company or person whomsoever as a result of or
in connection with the use, application or implementation of any standard, combination of
standards or any part thereof contained in this publication.
1 INTRODUCTION ................................................................................ 7
1.1 Scope .......................................................................................................... 7
1.2 Definitions .................................................................................................. 7
1.3 Abbreviations ............................................................................................. 7
1.4 Units 8
1.5 Language .................................................................................................... 8
2 CODES, STANDARDS AND PROJECT SPECIFICATIONS ............ 9
2.1 Project / Company Standards ................................................................... 9
2.2 Shell Standard Drawings........................................................................... 9
2.3 Codes and Standards ................................................................................ 9
2.3.1 Australian Standards.................................................................................... 9
2.3.2 ASME (American Society of Mechanical Engineers) ................................. 10
2.3.3 ASTM (American Society for Testing and Materials) ................................. 10
2.3.4 BSI (British Standards Institution) .............................................................. 10
2.3.5 Welding Research Council......................................................................... 11
2.3.6 ISO ............................................................................................................. 11
2.4 Order of Precedence................................................................................ 11
2.5 Vessels to be installed within Australia or Australian Territories ....... 11
2.6 Vessels to be installed outside Australia or Australian Territories ..... 12
3 HSEQ REQUIREMENTS ................................................................. 13
3.1 General...................................................................................................... 13
3.2 Inspection and Testing ............................................................................ 13
3.2.1 Non Destructive Testing............................................................................. 13
3.3 Quality Records ....................................................................................... 13
3.4 Material Certification & Traceability Requirements .............................. 14
3.4.1 Certification Requirements......................................................................... 14
3.4.2 Traceability Requirements ......................................................................... 14
3.5 Marking for Identification and Traceability ............................................ 14
4 GENERAL REQUIREMENTS .......................................................... 16
4.1 Scope of Work .......................................................................................... 16
4.2 Design Life................................................................................................ 16
4.2 Transportation.......................................................................................... 16
4.3 Weight Control ......................................................................................... 16
5 TECHNICAL REQUIREMENTS ....................................................... 17
5.1 General...................................................................................................... 17
5.2 Materials ................................................................................................... 17
5.2.1 Carbon and Carbon-Manganese Steels..................................................... 17
Woodside Energy Ltd. (Woodside) owns or is responsible for the copyright in this document. All rights reserved. Neither the
whole nor any part of this document may be reproduced, stored in or transmitted in any form by any means (electronic,
mechanical, reprographic, recording or otherwise) without the prior written consent of Woodside.
Page 4 of 48
6 WELDING......................................................................................... 26
6.1 Welding Procedures and Qualification .................................................. 26
6.2 Qualification Testing of Welding Procedures for Duplex Stainless
Steel 26
6.3 Qualification Testing of Welding Procedures for Clad Steel Vessels . 27
6.4 Welder Qualifications .............................................................................. 27
6.5 Consumable Control................................................................................ 27
6.6 Production Welding ................................................................................. 27
6.6.1 General ...................................................................................................... 27
6.6.2 Clad Steel Vessels ..................................................................................... 28
6.7 Post Weld Cleaning of Non-Ferritic Vessels.......................................... 29
7 INSPECTION AND TEST................................................................. 30
7.1 Pressure Tests ......................................................................................... 30
7.2 Non Destructive Examination ................................................................. 30
7.2.1 NDE Procedures ........................................................................................ 30
7.2.2 NDE Personnel .......................................................................................... 30
7.2.3 NDE During Production.............................................................................. 30
7.2.4 Storage of Radiographs ............................................................................. 31
7.3 Heat Treatment ......................................................................................... 31
7.4 Cleaning of Vessels ................................................................................. 31
8 NAMEPLATE ................................................................................... 32
9 COATINGS AND EXTERNAL MARKING ....................................... 33
10 SPARES AND SPECIAL TOOLS .................................................... 34
10.1 Spares ....................................................................................................... 34
10.2 Special Tools............................................................................................ 34
Uncontrolled When Printed Date Printed 03/10/06 Page 5 of 48
DRIMs#3124353
Rev -
Title: PRESSURE VESSEL SPECIFICATION
1 INTRODUCTION
1.1 Scope
This specification describes the minimum general/functional and technical
requirements for the design, fabrication, inspection, testing and supply of Pressure
Vessels.
1.2 Definitions
The following definitions are used for the purpose of this specification. All other
standard definitions are provided in the contract document.
1.3 Abbreviations
AS Australian Standard
ASTM American Society for Testing and Materials
BOD Basis of Design
DEP (Shell) Design Engineering Practice
DN Diameter Nominal
EDRL Engineering Document Requirements List
FEED Front End Engineering Design
HSE Health, Safety and Environment
HSEQ Health, Safety, Environment and Quality
ISO International Organisation for Standardisation
ITP Inspection and Test Plan
MDR Manufacturer’s Data Report
MT Magnetic Particle Testing
NDT Non-Destructive Testing
1.4 Units
Units shall be in accordance with referenced Standard AS1000 except that pressure
shall be expressed as MegaPascals (gauge) (MPa(g)).
1.5 Language
All documentation and correspondence shall be in the English language.
2.3.6 ISO
Welding and allied processes - Determination of hydrogen content in
ISO 3690
ferritic steel arc weld metal
ISO 9001 Quality management systems - Requirements
ISO 9712 Non-destructive testing - Qualification and certification of personnel
All deviations from the requirements of this specification, its attachments and the
referenced Codes and Standards shall be stated in the tender. In the absence of
such a statement, Supplier’s full compliance shall be assumed.
Compliance by the Supplier with the provisions of this specification does not relieve
them of their responsibility to furnish equipment and accessories of a proper
mechanical design suited to meet the specified service conditions and/or local
codes governing health and safety.
3 HSEQ REQUIREMENTS
3.1 General
The Supplier shall develop and implement HSEQ management systems for the
works which shall meet the requirements of Company document No: A3000-SQ-
160371.
Documents and data formats are defined in Company document No: A3000-SG-
158829.
The records shall be compiled and reviewed by the Supplier following the
completion of each inspection and test.
• Material batch, specification and grade details shall be positively identified (by
permanent marking wherever possible) throughout manufacture.
• The Supplier shall, for materials that are issued with lot or batch traceable
certification (eg. welding consumables, etc.), maintain batch or lot segregation up
to the point of use.
• Markings covered in final assembly and/or coating shall be first transferred to as-
built traceability quality records. The transfer of markings to traceability quality
records may be subject to Company verification.
4 GENERAL REQUIREMENTS
4.1 Scope of Work
• The Supplier should draw upon their existing pre-engineered or standard designs
as far as is practicable in order to satisfy the functional and technical requirements
described within this specification and referenced documentation.
4.2 Transportation
All equipment for the shall be specified and designed to withstand concurrent
dynamic and static loading and transportation accelerations as defined within the
referenced Site Data Sheet to supplied by the Company.
5 TECHNICAL REQUIREMENTS
5.1 General
The Supplier shall comply with the Design Verification and Fabrication Inspection
requirements of AS 3920.1. These requirements are based upon the vessel Hazard
Level as calculated in accordance with the requirements of AS 4343, and the status
of the Designers Quality System. This Hazard Level will be defined within the
vessel data sheet.
For columns with height to diameter ratio equal or greater than 10:1 the design shall
consider vibration and the critical wind velocity, the allowable deflection at the top
shall not exceed 1/200th of the total height.
Supplier shall provide full service bolting and a service gasket for all manholes,
hand-holes, and other flanges for which a blind flange or mating flange is provided
by Supplier.
Unless specifically defined otherwise on the relevant Data Sheet, all vessels
operate under steady state pressure and temperature.
Supplier shall design and provide bracing as required to protect the vessel and
internals during shipment. Temporary welding to the vessel will not be permitted.
Supplier shall design, supply and install all lifting and tailing lugs, clips, attachments,
and other members that are welded or attached to the outside or inside surface of
the vessel or to the vessel supports. Wherever possible attachments shall be via
full penetration butt welds. If the datasheet indicates that the vessel will be in cyclic
operation, all attachment welds shall be located as remote as practicable from
gross structural discontinuities and other welds.
5.2 Materials
Material specification shall be as defined on the Vessel Data Sheet unless specific
written approval is obtained from the Company, any Supplier proposal for
substitution of materials shall include ASTM/ASME or AS designations and any
relevant Code cases.
• Boron shall not be intentionally added to the steel and as a trace element it shall
not exceed 0.0005%.
• (Nb+V+Ti) ≤0.08%
• Ceq = C + Mn/6 ≤ 0.42 (may only be used where the material specification defines
C and Mn only)
• If not already specified in the relevant material specification, the analysis for plate
shall include: Cu, Ni, V, Mo, Nb, Ti, B.
All DSS material shall have a minimum pitting resistance equivalent number
(PREN) of 35, calculated as per the following equation:
The volume fraction of ferrite and austenite shall be determined by the point count
technique of ASTM E562 by examination of a micro section for each heat of DSS
material. The ferrite content shall be in the range 40% to 60%.
All forgings having a minimum design temperature of 20°C or lower, and having a
through flange bolt hole thickness of 50mm and greater, shall be examined by
Magnetic Particle Testing (MT) or Dye Penetrant Testing (PT). MT and PT shall be
carried out in accordance with articles 7 & 25 and 6 & 24 of ASME V respectively.
Forging surfaces shall be free from tears or crack like indications longer than
1.5mm.
Other indications are acceptable if the maximum number and the maximum length
of the indications comply with the criteria shown in Table 1 below:
a) Any area containing an indication greater than 1.5mm shall be cleaned and
examined at 5 x magnification or ground and re-inspected as necessary to
assure that it is not a crack or a tear. The length of any indication shall not
exceed ¼ of the material thickness at the location of the indication. The
number of indications in 1000mm2 shall not exceed 3.
less than 4 times the length of the longer indication, however, when the
total length of the longitudinally aligned indications does not exceed the
Discontinuities and other indications outside the acceptance criteria of (6) above
may be ground out provided that the minimum required thickness is maintained,
such instances will not be regarded as rejected items. Smooth surfaces shall be
maintained when dressing such flaws and verification of complete flaw removal will
be by either MT of PT testing. In the case of linear indications the Supplier shall
inform the Company as to the probable cause and intended corrective actions to
avoid recurrence of the defect.
Where clad material is specified on the vessel data sheet it shall comply with the
requirements of Appendix B “Additional Requirements for Vessels Constructed of
Material with Corrosion Resistant Cladding” of this Specification.
The effect of nozzle loads on the fully corroded vessel shall be analysed in
accordance with WRC 107 and WRC 297, Finite Element Analysis, PD5500 or
other equivalent method.
If other than nominal changes, such as nozzle or pad sizes, are required to any
design to accommodate the requirements then the Company may be consulted with
regard to reducing the loads for specific nozzle(s). Any such load reductions can
only be based upon actual pipe stress or similar analysis.
• Hydrostatic test load for the fully flooded vessel using a contents specific gravity of
1 and including 75% of the derived wind force. Any additional loads shall be
specified in the vessel data sheet.
• Blast Load: The blast load resistance requirements of each pressure vessel
where required shall be specified on the vessel datasheet on a project specific
basis.
• Fig. 3.5.1.5. (C) a, c, f, g and h – for details (a) and (c) Backing Strips shall not be
used.
For vessels designed and fabricated to codes other than AS1210, joint designs
shall be selected to match as closely as possible those listed above (no permanent
backing strips, no partial penetration butt welds).
Wherever possible attachment welds shall be full penetration butts. Where fillet
welds are permitted for internal and external attachments they shall be continuous
welds.
For attachment of Unstayed Flat Ends and Covers only the following joint
arrangements are acceptable:
• Fig. 3.15.1 a, b-1, b-2, d, g, k, l, m and p.
The minimum distance between the edges of adjacent welds shall be 50mm or
twice the thickness of the pressure part, whichever is greater. If this cannot be
achieved in the case of a pad attachment weld adjacent to a pressure part weld
then the pad attachment shall cross the pressure part weld completely by 50mm or
twice the pressure part thickness, whichever is greater. Prior to welding the
attachment the pressure part weld shall be dressed (to facilitate “snug” fitting of the
attachment) and shall be subjected to NDE as specified in AS 4037 Table 7.1.
Longitudinally welded joints shall not be located behind any plate or obstruction that
prevents inspection of the weld on the inside of the vessel. Circumferentially
welded joints shall clear any support ring welds by at least 25 mm.
Gaskets shall be 316 spiral wound graphite filled with inner and outer support rings
unless otherwise specified on the vessel data sheet.
Other standard flanges (e.g. API, DIN or JIS) can only be used will approval of the
Company unless otherwise specified on the vessel data sheet.
Non standard flanges (as defined above) shall be designed in accordance with
AS1210 and shall include a detailed FEA analysis of the joint with consideration of
the gasket. The analysis must consider all loads likely to be seen during both
testing and operation of the joint.
Uncontrolled When Printed Date Printed 03/10/06 Page 20 of 48
DRIMs#3124353
Rev -
Title: PRESSURE VESSEL SPECIFICATION
Where vessel shell thickness is equal to or greater than 100mm, nozzles shall be of
the forged saddle type.
Where the vessel datasheet specifies cyclic operation welded reinforcement pads
are not permitted. Any reinforcement shall be integral to the nozzle or vessel.
Where nozzle reinforcing pads are permitted their thickness shall not exceed 40mm
or the vessel wall thickness, whichever is smaller.
Reinforcing pads of DN250 and smaller nozzles shall have one 6mm tell-tale hole.
Pads for nozzles greater than DN250 shall have two ¼” NPT tell-tale holes provided
at 180° spacing. All tell-tale holes shall be plugged with heavy grease after
pneumatic test.
Minimum manway size shall be DN600 unless specifically shown otherwise on the
vessel data sheet.
The reinforcing fillet of the nozzle attachment welds shall blend smoothly into the
vessel and into the nozzle wall without any notch, sharp corner or undercut.
Unless otherwise specified, flanges shall be weld neck or long weld neck type. Slip-
on type flanges or nozzles are not permitted.
Davits shall be provided for all Manholes. Manholes shall be provided with
handgrips inside the vessel and, when located more than one metre above the base
of the vessel, shall have internal ladder rungs.
Handhole covers heavier than 15 kg shall be provided with either davits or hinges.
In addition to the requirements of AS1210, openings shall also comply with the
requirements of ASME Section VIII Division 1 Appendix 1 Para 1-7 where size of
opening exceeds the following:
For vessels 1520 mm inside diameter and less, the lesser of one-half the vessel
diameter or 508 mm (nozzle inside diameter).
For vessels over 1520 mm inside diameter, the lesser of one-third the vessel
diameter or 1000 mm (nozzle inside diameter).
Uncontrolled When Printed Date Printed 03/10/06 Page 21 of 48
DRIMs#3124353
Rev -
Title: PRESSURE VESSEL SPECIFICATION
The effect of attachment loads on the fully corroded vessel shall be analysed in
accordance with WRC 107 and WRC 297 or other detailed analysis such as FEA.
Pressure shall be included where applicable.
If changes are required to any design to accommodate external loads then the
Company shall be consulted with regard to reducing the loads for specific
attachments.
All attachments shall be designed to provide easy access for maintenance and
surface coating. Sharp corners shall be a 25mm minimum radius to prevent injury.
All internal crevices where supports and fixed internals are welded to the shell or
heads shall be seal welded to exclude process fluids. All seal welds shall have the
specified corrosion allowance added to the throat thickness.
Support design shall take loading during hydrostatic testing into consideration.
Horizontal vessels shall be provided with two support saddles. One support shall
allow for horizontal thermal expansion, with the expansion slot length equal to twice
the differential expansion between the maximum and minimum vessel design
temperature plus the slot width plus 10mm.
For vertical vessels where a skirt support is used, the mean diameter of the skirt
shall coincide with the mean diameter of the vessel at the point of attachment.
For vertical vessels with a full skirt support, an access opening(s) shall be provided
to allow access for inspection of the shell.
The vessel support(s) shall consider blast loads when specified on the vessel
datasheet
5.5.7 Bolting
Flange bolting, stud bolts and nuts shall comply with the requirements of
specification A3000SM030.
External bolting for covers, blind flanges, and shell flanges shall be stud bolt, with 2
heavy hex nuts each.
For sizes 1¼" and greater, stud lengths shall be increased by a minimum of one nut
thickness to allow the use of hydraulic tensioning equipment.
Nuts shall be impact tested to the same values as their corresponding studs.
5.5.8 Tolerances
See Appendix C.
9% Ni steel
Aluminium 0
Stainless steel
100 % of the load for two, three and four point lifts shall be assumed to be taken by
two of the slings.
Total lift loads for the design of lifting lugs/trunnions shall include the dead weight of
the vessel plus the weight of packaging materials attached to the vessel during
shipment. Lifting lugs/trunnions shall be designed using an impact factor of 2.0.
Lifting attachments shall be full penetration butt welded subjected to 100% NDE.
5.8.1 General
All plates shall be laid out so that there will be a minimum of welded seams.
Thermally cut edges shall be dressed back to the greater of 1mm or as per Table
5.1 of AS4458 by machining or grinding.
Sheared edges between 11 and 25mm thickness shall be dressed back at least
3mm by machining or grinding.
Weld metal shall not be used to build up the edges of plates that are too short or
those that contain large cavities without prior approval of Company.
Welded joints in horizontal vessels shall not interfere with supports.
All support saddles and bearing plates shall be continuously welded to the vessel
and provided with a 6mm tell tale vent hole which shall be plugged with heavy
grease after coating.
Manufacture involving welding shall not be sublet to others without the prior written
approval of the Company.
5.8.2 Forming
Prior to the forming of stainless steel plates, the working surfaces of the rolls or
tools shall be completely free of ferrous chips, scale, dirt and other foreign
materials.
All plates which have been cold rolled into cylinders with an internal diameter less
than 20 times the plate thickness or cold formed into dished ends or where the
forming generates more than 5% extreme fibre strain shall be stress relieved.
Cold formed austenitic and duplex stainless steels, where extreme fibre strains
exceed 10%, shall be subjected to a post forming heat treatment.
Normalising shall be performed separately, not as part of the hot forming operation,
and shall be recorded and documented on temperature recording chart.
Supplier shall submit, for Company review, detailed procedures for all proposed
heat treatments.
Hot formed sections of shells and heads shall have the scale removed after forming
by grit blasting or pickling.
6 WELDING
6.1 Welding Procedures and Qualification
Documentation of welding procedures and qualifications, including weld repair
procedures and qualifications, shall be submitted as follows:
• Welding Procedure Specifications (WPSs) shall be submitted for review prior to
the start of Procedure Qualification. Submissions shall include a brief summary of
the application of each welding procedure with respect to the type of joint and
material, the qualified range of each welding parameter and a Weld Map which
identifies the usage of the WPS. Upon Company approval of the WPS the
Supplier may proceed with the Procedure Qualification.
• For bare wire consumables (GTAW, GMAW, SAW), change of brand or product
name is not considered an essential variable, provided the wire used for
production welding is of the same classification (e.g. AWS A5.9: E316L) as that
used for procedure qualification.
• For fluxed consumables (SMAW, FCAW, SAW flux), brand substitution is not
permitted, and both WPS and PQR running sheet must clearly specify brand,
product name and classification of consumables. Change of brand, product name
or classification requires re-qualification of the welding procedure.
• All fluxed consumables shall be capable of depositing low hydrogen (<10 mls/100g
weld metal) weld metal, and handling and storage procedures shall be in place to
ensure that these low hydrogen levels are attained and maintained throughout
use.
The supplier shall demonstrate via macro and micro examination of sections taken
from the relevant welding procedure qualification testpiece(s) that undesirable
metallurgical structures are not produced as a result of dilution during weld
cladding.
All welders shall be qualified in accordance with the applicable code. An existing
welder qualification is acceptable provided that the Supplier shows that the
qualification complies with all technical details and the welder has welded within the
limits of the qualification in the preceding six months. The Supplier shall ensure
suitable recording of the qualification validity for each welder and this record shall
be available for review at the works and acceptance by the Company Inspector.
6.6.1 General
Care shall be taken to ensure that electrodes are struck either in the weld groove or
on dummy material outside the proper material to be welded. If arc strikes occur
outside the weld groove, the area shall be ground and subjected to non-destructive
testing to ensure that no cracks have resulted.
• The finished weld repair shall, as a minimum, be subjected to the NDE required for
the original weld. In addition the surface shall be re-examined by MT or PT
testing.
• All repair welding, inspection and testing shall be fully recorded and documented
All welding and NDT operations shall be completed before PWHT, pressure testing
and coating. To this end a hold point shall be designated on the ITP to provide
assurance that all welding, NDT and associated documentation are completed
before these operations. NDT shall be repeated after hydrotest and/or PWHT as
prescribed by AS 4037 Section 6.
• The weld seam in the substrate shall be ground flush before depositing the weld
overlay.
• Clad surfaces shall be protected at all times from physical damage and surface
contamination from iron dust particles, weld spatter, etc.
• Contaminated clad surfaces shall be chemically cleaned such that the finish
required by the material specification, against which it was furnished, is restored.
• Where attachments are to be welded to clad materials, the WPS to be used shall
be submitted to the Company for review and approval.
The test medium for hydrostatic testing shall be potable water unless otherwise
approved by the Company. For stainless steel or stainless steel clad vessels, the
water shall not contain chlorides in excess of 200ppm and a water analysis
certificate shall be provided confirming compliance.
External attachment pads shall be tested with soapy water and air at 100 kPag prior
to PWHT and the final hydrostatic test.
Horizontal vessels shall be tested on permanent support saddles and not otherwise
supported.
After hydrostatic test, all water shall be completely removed and vessel interior shall
be thoroughly dried. The vessel shall be re-checked for distortion within the limits
provided by AS4458.
All overlay deposited onto girth and seam welds shall be 100% dye penetrant tested
after welding to ensure that deposits are free from cracks and other unacceptable
imperfections. The surface examination shall be repeated after PWHT, to
demonstrate that cracks or other unacceptable imperfections have not developed.
The ferrite content of production overlay welds shall be tested using a ferrite scope.
The extent of testing shall be:
• A minimum of five readings per course.
8 NAMEPLATE
A 316L stainless steel nameplate shall be fixed to each vessel. The attachment
shall be to a bracket which extends a minimum of 50mm beyond the specified
insulation thickness.
In addition to Code requirements the nameplate shall provide the following data:
• Client name.
• Project name.
• PO number.
• Equipment title.
• Supplier’s name.
• Serial number.
• Date of manufacture.
Appendix D shows further detail of nameplate and bracket dimensions and layout.
Surface preparation and coating for both internal and external surfaces shall be in
accordance with the requirements of specification W9000SM001. The required
coating system will be defined upon the respective data sheet.
Vertical vessels shall be marked on the base and first 300mm of skirt, indicating the
North, South, East, and West axes. The co-ordinates shall be indicated with a
painted line and letter for each, according to the orientation shown on the vessel
drawings. The markings shall be made on the shell near the bottom tangent line if
the vessel does not have a skirt.
Horizontal vessels shall have one head marked North, South, East, or West as
shown on the vessel drawings.
The colour of paint for marking and lettering shall conspicuously contrast with the
vessel surface.
The centre of gravity shall be included on vessel general arrangement drawings and
shall be marked on all vessels by painting a continuous 75mm wide circumferential
stripe. The letters C-G and shipping weight in tonnes shall be painted at 2 locations
diametrically opposite and adjacent to the stripe.
Vessels or vessel parts that have been subjected to PWHT shall be clearly marked
"POSTWELD HEAT TREATED - DO NOT FLAME CUT OR WELD THIS VESSEL."
The above requirements shall be clearly marked on the vessel exterior in block
letters 75mm high in a contrasting colour and shall be clearly visible.
Clad vessels shall be clearly marked with type and thickness of cladding provided,
on the vessel exterior in block letters 75mm high in a contrasting colour and shall be
clearly visible.
• 10% spare studs and nuts (with a minimum quantity of 2 of each size) for all
manholes, nozzles with blinds and internal flanges (where at least one of each pair
of mating internal flanges has been provided by the vessel Supplier).
The Supplier shall provide a recommended list of the following spares:
• Pre-commissioning, commissioning and start-up spares.
All spare parts furnished by the Supplier shall be clearly marked as ‘Spare Parts’,
packaged separately and wrapped and packed to preserve items as new condition
under normal storage conditions. The same parts shall be properly tagged so that
later identification as to their intended usage will be facilitated.
Packing lists shall be furnished complete and in detail so that parts can be handled
without unpacking.
The Supplier shall comply with the general requirements of Company Specification
W9000-SG-005 Standard Specification for Forwarding, Packaging, Marking and
Invoicing of Shipments.
Unless otherwise specified, flange faces (other than those furnished with permanent
blinds) shall be protected either by a steel plate with gasket, not smaller than the
flange outside diameter, secured with a minimum of 4 bolts and sealed with
waterproof tape.
Welding stub ends shall be provided with steel or plastic weld bevel protectors.
Internal and external parts and piping assembled with the vessel shall be suitably
supported and braced to prevent damage during handling and transportation.
For vertical vessels, or where the permanent saddles of horizontal vessels cannot
be utilised for shipping, separate steel shipping saddles shall be provided, these
shall provide a 75mm clearance between any nozzle and the ground. Supplier shall
provide a drawing showing the vessel rigging and temporary saddle arrangement
for Company review.
A horizontal vessel may use its permanent welded on saddles for transport during
shipment. If a boot or nozzle projection extends below the saddle baseplates, then
steel saddle extensions shall be secured to the saddles to provide a 75mm
minimum ground clearance for the protruding part.
The Supplier shall propose the methods and submit detailed procedures for
approval that address the protection, preservation, packaging and shipment
marking for each item in the scope of supply.
The Supplier shall be aware of the stringent nature of the Australian quarantine
regulations in regard to fumigation/treatment of packing timbers and the schedule
constraints associated with the fumigation process. These requirements are
outlined in Appendix 2 of W9000-SG-005.
12 DOCUMENTATION
The Supplier shall provide documentation in accordance with the Supplier
Document Requirements Specification A3000-SG-158829 and as specified in the
Engineering Document Requirements List (EDRL) included within the Material
Requisition.
A bracket matching the weld overlay material shall then be welded to the weld
overlay.
1.5 The corrosion resistance of any internal permanent attachment to the vessel
shall be not less than that of the inner lining of the vessel in the area of the
attachment.
1.6 Thickness of cladding shall be as specified on the vessel data sheet. Initial
thickness of plates shall be adequate to give the required minimum thickness of
cladding and base metal after forming.
2.0 MATERIALS
2.1 Integrally clad plates shall be of the homogeneously clad type as obtained by roll
cladding or explosive cladding. The clad plates shall conform to ASTM A263,
A264 and A265 as applicable, irrespective of the design calculation method
used.
2.2 Linings other than those obtained by using integrally clad plate or overlay weld
deposits shall not be used without prior approval of the Company.
Weld overlay
4.0 FABRICATION
4.1 Welds in the base material of clad steel vessels shall have a similar composition,
as deposited, to the parent material. The use of high alloy welding material for
this purpose is not permitted.
The total of the unbonded areas shall not exceed 100cm2 per square metre
surface area of plate. Unbonded areas of less than 1cm2 shall be ignored.
The same criteria shall be applied to cladding applied to products by weld
overlay.
5.3 Cut edges of integrally clad plate shall be 100% ultrasonically tested over a band
width not less than 75mm wide and within this band there shall be no defects.
5.4 Integrally clad plates formed into dished ends shall always be ultrasonically
tested for soundness of bonding after forming, acceptance criteria shall be as
defined above.
5.5 Integrally clad plates formed into dished ends shall be ultrasonically tested after
forming to confirm that the cladding thickness has not been reduced below the
minimum specified value during the forming operation.
5.6 Integrally clad plates and weld overlay fabrications which will be heat treated
during vessel fabrication, including PWHT, shall be checked for sensitivity to
embrittlement before fabrication. A test specimen shall be subjected to a
simulated vessel heat treatment, after which a side bend test shall be performed
in accordance with AS3992 Clause 7.6. Cracking and/or breaking loose of the
cladding or weld deposit from the base plate is not acceptable.
The table below specifies external nozzle load design values of Forces (F), and Moments
(M), as a function of size (NPS) and AMSE flange class.
• Axial Force (Fa): unless otherwise specified on the vessel datasheet, the design
value shall be force ‘F’ read from the table for the appropriate nozzle size / pressure
class. This force which acts along the nozzle axis, may be either + or – in sign.
• Circumferential & Longitudinal Shear Forces (Fsc, Fsl): unless otherwise specified
on the vessel datasheet, no externally applied Shear Forces need be used in the
nozzle design.
• Circumferential Moment (Mc): unless otherwise specified on the vessel datasheet,
the design value shall be moment ‘M’ read from the table for the appropriate nozzle
size / pressure class. This moment shall be taken to act at the vessel flange, or at the
vessel shell where there the pipe is connected directly to the vessels, and may be
either + or – in sign.
• Longitudinal Moment (Ml): unless otherwise specified on the vessel datasheet, the
design value shall be moment ‘M’ read from the table for the appropriate nozzle size /
pressure class. This moment shall be taken to act at the vessel flange, or at the
vessel shell where there the pipe is connected directly to the vessels, and may be
either + or – in sign.
• Torsional Moment (Mt): unless otherwise specified on the vessel datasheet, no
externally applied Torsional Moments need be used in the nozzle design.
Nozzle Rating
Nozzle 150# 300# 600# 900# 1500# 2500#
(NPS) F M F M F M F M F M F M
(kN) (kN.m) (kN) (kN.m) (kN) (kN.m) (kN) (kN.m) (kN) (kN.m) (kN) (kN.m)
50 2.73 0.43 3.61 0.44 5.03 0.46 6.45 0.48 9.29 0.53 14.02 0.60
80 4.66 0.84 5.96 0.89 8.08 0.98 10.20 1.06 14.43 1.23 21.48 1.51
100 6.01 1.17 7.58 1.27 10.14 1.43 12.70 1.59 17.82 1.91 26.35 2.45
150 9.56 2.15 11.79 2.47 15.39 2.99 19.01 3.51 26.23 4.56 38.27 6.30
200 13.31 3.38 16.16 4.12 20.77 5.32 25.38 6.52 34.61 8.93 49.98 12.93
250 17.23 4.86 20.67 6.28 26.24 8.57 31.82 10.87 42.97 15.47 61.55 23.12
300 21.27 6.64 25.29 9.04 31.79 12.93 38.31 16.83 51.33 24.62 73.03 37.61
350 25.44 8.72 30.02 12.48 37.43 18.56 44.86 24.66 59.70 36.84 84.44 57.16
400 29.71 11.14 34.84 16.67 43.14 25.64 51.46 34.62 68.09 52.56 95.80 82.48
450 34.07 13.92 39.74 21.71 48.92 34.32 58.11 46.96 76.49 72.21 107.12 114.31
500 38.52 17.09 44.72 27.67 54.76 44.79 64.81 61.94 84.91 96.22 118.41 153.36
600 47.64 24.73 54.88 42.68 66.60 71.73 78.34 100.84 101.81 159.00 140.93 255.95
P vs # 19.6 barg 51.1 barg 102.1 barg 153.2 barg 255.3 barg 425.5 barg
1.2 0.85 1.4 -6 2.9
Note: F = 20xD + PxD M = 1.75xD + 5x10 xPxD
1000 1000
Units: "F" in kN, "M" in kN.m, "D" (nominal) in mm, "P" in barg
All externally applied forces and moments shall be considered to act simultaneously, and all
can be either + or – in sign.
The worst case combination of +/- Fa, +/- Fsc (if non-zero), +/- Fsl (if non-zero), +/- Mc, +/-
Ml, and +/- Mt (if non-zero), shall determined and applied by the vessel designer/verifier.
The nozzle axial pressure force is not included in the axial force Fa and needs to be
considered in the analysis.
Uncontrolled When Printed Date Printed 03/10/06 Page 41 of 48
DRIMs#3124353
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Title: PRESSURE VESSEL SPECIFICATION
Instrument Nozzles: unless otherwise specified in the vessel datasheet, the following
nominal design values shall be applied in lieu of those in specified in the Table above:
Fa = 1.5 kN and Mc = Ml = 0.5 kNm.
Fatigue Loading
Fatigue loading shall be considered where nominated on the vessel datasheet. A nominal
fatigue load of 70% of the loads given in the table above shall be applied to the nozzles.
The resulting stresses generated by the fatigue loads in the nozzle shall be assessed to
ensure that the vessel has an infinite fatigue life.
Note the maximum loads experienced by the nozzle are those given in the table above and
not 170% of the values in the table.
Methods that can be used for the fatigue assessment include those given in AS1210 and/or
EN13445.
As mentioned above, if in order to accommodate the nozzle loads significant changes are
required to the vessel (e.g. shell / head wall thickness increases) then the Purchaser shall be
consulted with regard to reducing the loads for specific nozzle(s). Any such load reduction
will be based upon actual pipe stress analysis results and there is no Purchaser commitment
to reduce the problematical loads.
2. LENGTH
Tolerance on overall length measured between the tangent lines shall be in
accordance with the following table:
Length L Tolerance
(mm) (mm)
L ≤ 1000 ± 2.0
1 000 < L ≤ 4000 ± 4.0
4 000 < L ≤ 10 000 ± 8.0
L > 10 000
and all vessels having a wall thickness
± 13.0
> 70 mm
Note: Tangent lines shall be punch-marked on the dished heads, both externally
and internally at the intersection of the knuckle with the cylindrical section.
3. ATTACHMENTS
Tolerances for attachments are given below. The alphabetic coding is given in
Figure 1 at the end of this Appendix.
3.1 NOZZLES IN SHELLS AND DOMED ENDS (EXCEPT FOR NOZZLES FOR
LEVEL INSTRUMENTS, INSPECTION OPENINGS/MANHOLES)
a. Position measured from tangent line: ± 6 mm
b. Projection for nozzles on shell measured from shell curvature, and for nozzles
on domes measured from tangent line: ± 6 mm
c. Alignment of nozzle flange face with the indicated plane: maximum 0.5° in any
direction.
d. Radial orientation, measured from reference centre line to centre line of nozzle:
±1°, with a maximum circumferential tolerance of 15 mm.
e. Bolt hole orientation: maximum rotation 1.5 mm measured at bolt circle.
f. Deviation of nozzle centre line in head not to exceed 3 mm
3.2 NOZZLES FOR LEVEL INSTRUMENTS
g. Distance measured from centre to centre: 1.5 mm
h. Projection difference for each pair of flanges, measured from shell curvature:
1.0 mm.
i. Alignment of nozzle flange face with the indicated plane: maximum 0.25° in any
direction.
Further tolerances for level instrument nozzles shall be in accordance with 3.1 a,
b and e.
Uncontrolled When Printed Date Printed 03/10/06 Page 44 of 48
DRIMs#3124353
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Title: PRESSURE VESSEL SPECIFICATION
SHELL TUBE
MANUFACTURER
DESIGN PRESS MIN / MAX kPa(g)
MANUFACTURER'S SERIAL No.
DESIGN TEMP MIN / MAX °C
155
P.O. NUMBER
TEST PRESSURE kPa(g)
INSPECTOR
HYDROTEST DATE
INSPECTOR'S STAMP
VESSEL SIZE - DIA. & T/T mm
WEIGHT (DRY/OPER) kg
6 10 3
100 50 22 22 18
NOTES:
1. Material shall be Type 316SS 1.5mm thk.
2. The descriptions are to be engraved by 5mm high etching, filled with black lacquer.
3. Supplier shall submit a nameplate drawing for Purchaser review.
Insulation thickness
plus 50mm
250