The document provides instructions for disassembling and assembling a general assembly. It describes tightening the main cap mounting bolts in three steps, either using a tool G or manually, to specified torques. It also notes to check that the crankshaft rotates smoothly after assembly and measure the end play to ensure it is within standards.
The document provides instructions for disassembling and assembling a general assembly. It describes tightening the main cap mounting bolts in three steps, either using a tool G or manually, to specified torques. It also notes to check that the crankshaft rotates smoothly after assembly and measure the end play to ensure it is within standards.
The document provides instructions for disassembling and assembling a general assembly. It describes tightening the main cap mounting bolts in three steps, either using a tool G or manually, to specified torques. It also notes to check that the crankshaft rotates smoothly after assembly and measure the end play to ensure it is within standards.
mounting bolts 3 Main cap mounting bolt 1st step: Tighten to 98.1 ± 9.8 Nm {10.0 ± 1.0 kgm} 2nd step:Tighten again to 196.1 ± 4.9 Nm {20.0 ± 0.5 kgm} 3rd step: 90° +30° 0 i) Tighten mounting bolts to second stage with torque wrench or tool G. ii) With tool G set to mounting bolt, install tube and clip to tool G, then set clip to engine block. iii) Set scale angle of tool G to 90°, then tighten until scale reads 0°.
• When not using tool G
3 Main cap mounting bolt 1st step: Tighten to 98.1 ± 9.8 Nm {10.0 ± 1.0 kgm} 2nd step:Tighten again to 196.1 ± 4.9 Nm {20.0 ± 0.5 kgm} 3rd step: Mark bolt and cap with felt-tip pen, then tighten bolt 90° +30° 0
• With the above procedure, use a torque
wrench to tighten the mounting bolts. 11) After tightening the bolts, rotate the crank- shaft and check that it rotates smoothly. 12) Measure end play of the crankshaft with dial gauge . If it is outside the standard value, take actions according to the maintenance standard. ★ End play: 0.14 – 0.315 mm