SDS M2404-08

*
MODEL GP10F
MECHANICAL PUMP WITH RETROFITTABLE MECHANISM FOR CONDENSATE REMOVAL AND RECOVERY

Features
Pump for a wide range of applications.
Ideal for condensate removal from vented
receivers and sump drainage.
1. Will handle high temperature condensate without
any cavitation.
2. No electric power or additional level controls
required, hence INTRINSICALLY SAFE.
3. Pump will operate with a low filling head.
4. Durable nickel-based alloy compression coil
spring.
5. All internal parts are suspended from the trap
cover and can be removed upward in one piece.
6. High quality stainless steel internals and
hardened working surfaces ensure reliability.
7. Optional built-in steam trap available for drainage
of steam supply line.
8. Mechanism retrofits some other makers’ pumps.**
9. Cycle Counter installable as option. * Only available in some countries ** Contact TLV for details

Specifications
Model GP10F
Pumped Medium Inlet & Outlet Screwed Rc (PT)*
Connection
Motive Medium & Pump Exhaust Screwed Rc (PT)*
Pumped Medium Inlet ×Outlet 80×50
Size (mm) Motive Medium Inlet 20
Pump Exhaust Outlet 25
Maximum Operating Pressure (MPaG) PMO 1.05
Maximum Operating Temperature (°C) TMO 220
Motive Medium Pressure Range (MPa) 0.03 – 1.05
Volume of Each Discharge Cycle (ℓ) approximately 30
Motive Medium** Saturated Steam, Compressed Air, Nitrogen
Pumped Medium*** Steam Condensate, Water
* Other standards available ** Do not use with toxic, flammable or otherwise hazardous fluids. 1 MPa = 10.197 kg/cm2
*** Do not use for fluids with specific gravities under 0.85 or over 1, or for toxic, flammable or otherwise hazardous fluids.
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA : 1.05
Maximum Allowable Temperature (°C) TMA : 220

To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range.
CAUTION Local regulations may restrict the use of this product to below the conditions quoted.

No. Description Material JIS ASTM/AISI*

① Body Carbon Steel** — (SA414)
② Cover Cast Steel** — A216 Gr.WCB
③ Cover Gasket Graphite Compound — —
④ Float Stainless Steel SUS316L AISI316L
⑤ Snap-action Unit Stainless Steel — —
Motive Medium Intake Valve Stainless Steel SUS440C AISI440C
⑥
Intake Valve Unit Valve Seat Stainless Steel SUS440C AISI440C
Exhaust Valve Exhaust Valve Stainless Steel SUS440C AISI440C
⑦
Unit Valve Seat Stainless Steel SUS420F AISI420F
⑧ TLV CK3MG Check Valve*** Stainless Steel — —
* Equivalent ** Option: Stainless steel *** Not shown
Dimensions
Motive Medium Units: mm
Inlet Rc 3⁄4
(PT 3⁄4) Pump Exhaust
Outlet Rc 1 (PT 1)

781
356
740
Pumped Medium Pumped Medium
Inlet Rc 3 (PT 3) Outlet Rc 2 (PT 2)
241

241
216
φ406
Note: All Plug Holes Rc 1⁄2 (PT 1⁄2)
Weight: 70 kg
457

Discharge Capacity
A – 3” CK3MG check valve at inlet, 2” at outlet, 1070 mm filling head r Correction Factor
System Back Pressure (kg/cm2G) For GP10F with 3” inlet check valve CK3MG,
0 1 2 3 4 5 6 7 8 9 installed with filling head other than 1070 mm
10 (minimum filling head: 840 mm)
9 Motive Medium: Saturated Steam 1700
Motive Steam Pressure: MPaG
8 Condensate Temperature: 90 °C 1600
7 1500

Filling Head (mm)

6
1400
5
Discharge Capacity (t/h)

4 1300
0.15
3 0.2 0.3 1200
0.4 0.6
2 0.8 1.0
1100
1070
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1000
10
900
9 Motive Medium: Compressed Air 840
Motive Air Pressure: MPaG 0.7 1.0 1.3
8 Condensate Temperature: 20 °C
7
6
r Pressures
Illustration of Filling Head and
P1
5
0.15 0.2
4 0.3 0.4
3 0.6 Condensate Receiver
0.8 1.0
2
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
System Back Pressure (MPaG) Pm

B – 2” CK3MG check valve at inlet/outlet, 1070 mm filling head Filling

Head
System Back Pressure (kg/cm2G) P2
0 1 2 3 4 5 6 7 8 9 GP10F
7
6 Motive Medium: Saturated Steam
Motive Steam Pressure: MPaG
r The Discharge Capacity is determined by the motive
Discharge Capacity (t/h)

5 Condensate Temperature: 90 °C
medium, motive medium pressure (Pm) and back
4 pressure (P2).
3 Make sure that: Discharge Capacity×correction factor
0.15 0.2 0.3 0.4
2 0.6 0.8 > required flow rate.
1.0
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 r Correction Factor
8 For GP10F with 2” inlet check valve CK3MG,
installed with filling head other than 1070 mm
7 Motive Medium: Compressed Air
Motive Air Pressure: MPaG
(minimum filling head: 840 mm)
6 Condensate Temperature: 20 °C 1700
5
1600
4 0.15 0.2
0.3 0.4 1500
Filling Head (mm)

3 0.6
0.8 1.0
2 1400
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
1300
System Back Pressure (MPaG)
NOTE: 1200
r A check valve must be installed at both the pumped medium inlet and outlet. To achieve the above
capacities with the standard GP10F configuration, TLV CK3MG check valves must be used at the pumped 1100
medium inlet and outlet. 1070
r Motive steam pressure minus back pressure must be greater than 0.05 MPa. 1000
r In closed system applications, the motive medium must be compatible with the liquid being pumped. If a non- 900
condensible gas such as air or nitrogen is used as the motive medium, consult TLV for assistance.
r A strainer must be installed at the motive medium and pumped medium inlets. 840
0.7 1.0 1.3

SDS M2404-08
Size of Receiver / Reservoir
The receiver/reservoir must have a capacity sufficient to store the condensate produced during the PowerTrap operation and
discharge. A receiver will generally be larger than a reservoir because it must handle the condensate both as a liquid and as
flash steam, and separate one from the other so that only condensate is sent to the PowerTrap.

① Size of Receiver (flash steam is involved) ② Size of Reservoir (flash steam is not involved)
(Length: 1 m) Amount of Reservoir diameter (mm) and length (m)
condensate
Flash steam up to Receiver diameter Vent pipe diameter
kg/h 40 50 80 100 150 200 250
㎏/h mm (in) mm (in)
300 or less 1.2 m 0.7
25 80 (3) 25 (1)
400 1.5 1.0
50 100 (4) 50 (2)
500 2.0 1.2 0.5
75 125 (5) 50 (2)
600 1.5 0.6
100 150 (6) 80 (3)
800 2.0 0.8 0.5
150 200 (8) 80 (3)
1000 1.0 0.7
200 200 (8) 100 (4)
1500 1.5 1.0
300 250 (10) 125 (5)
2000 2.0 1.3 0.6
400 300 (12) 125 (5)
3000 2.0 0.9 0.5
500 350 (14) 150 (6)
4000 1.2 0.7
700 400 (16) 200 (8)
5000 1.4 0.8 0.5
800 450 (18) 200 (8)
6000 1.7 1.0 0.6
1000 500 (20) 200 (8)
7000 2.0 1.2 0.7
1100 500 (20) 250 (10)
8000 1.3 0.8
1400 550 (22) 250 (10)
9000 1.5 0.9
1500 600 (24) 250 (10)
10000 1.7 1.0
Reservoir length can be reduced by 50% when the motive pressure (Pm)
③ If flash steam is condensed before it enters divided by the back pressure (P2) equals 2 or greater (when Pm ÷ P2 ≧ 2).
the receiver/reservoir, compare tables ① and ②
and choose the larger of the two sizes.

Steam or Air Consumption (Motive Medium) Cycle Counter (option)

Back Pressure (kg/cm2G)
1 3
Two types of counter can be installed
5 7 10 on the GP10F to monitor the number
20 of pumping cycles and help to
determine the timing of maintenance,
or estimate the volume of pumped
condensate.

10
9 9

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Steam Consumption (kg)

Air Consumption
Air Consumption (m3)*

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7
(per 1 tonne condensate)

(per 1 tonne condensate)

7 Includes an LCD counter display

6 and an operation indicator LED.
Steam Consumption
5

4

r
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3 Designed for use with remote
monitoring equipment and
systems.

2
Intrinsically safe models are also available.
See the Cycle Counter SDS for further details.

1
0.1 0.2 0.3 0.5 0.7 1.0

Back Pressure (MPaG)

* Equivalent consumption of air at 20 °C

under atmospheric pressure

SDS M2404-08
Memo:

SDS M2404-08 Rev.12/2016

T Products for intended use only.
Specifications subject to change without notice.