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DSI ALWAG Systems at Pipe Umbrella System en
DSI ALWAG Systems at Pipe Umbrella System en
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Contents
Introduction .................................................................................................................. 3
Fields of Application ..................................................................................................... 4
Main Advantages .......................................................................................................... 4
System Description....................................................................................................... 5
System Components..................................................................................................... 5
Specifications................................................................................................................ 6
Technical Features ........................................................................................................ 7
AT - Drilling System....................................................................................................... 7
AT - Pipe Couplings ...................................................................................................... 8
Installation Procedure ................................................................................................. 10
AT - Pipe Umbrella Automation Unit........................................................................... 11
Accessories................................................................................................................. 14
Further References ..................................................................................................... 14
Introduction
The AT - Pipe Umbrella System is a
pre-support measure used in weak
ground conditions in conventional as
well as mechanized Tunneling. Pipe
umbrella pipes increase the stability in
the working area by transferring loads in
the longitudinal direction and decrease
excavation induced deformations.
The system increases safety in the
working area.
3
Fields of Application
■■ Advances in weak ground and ground ■■ Advances in sediments or talus ■■ Re-excavation of collapsed drifts
conditions prone to subsidence ■■ Portal sections or tunnels
■■ Advances in alpine fault zones ■■ Advances in frequently changing ground ■■ Urban Tunneling
conditions
Cross section when excavating under an AT - Pipe Umbrella Single AT - Pipe Umbrella
Main Advantages
■■ Installation with conventional
drill jumbos
■■ Execution of pipe umbrella drilling
with on-site personnel
■■ Simple and robust system
components
■■ Fast self-drilling installation
■■ Smallest possible stress relaxation
due to an immediate support of the
borehole wall during installation
■■ Accurate installation due to a
minimized annular gap
■■ Length of pipe umbrella pipes can be
adapted to constricted space
■■ Different pipe coupling types available
to suit different project requirements
4
System Description
The AT - Pipe Umbrella System is installed
System Components
■■ AT - Starter Unit with Drill Bit
■■ AT - Extension Tube
■■ Valves in injection holes
■■ Various AT - Adapters
■■ Drill Rods
■■ AT - Grouting Plug (End Plug)
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Specifications 1)
Maximum
Steel Modulus of Yield Outer Wall Standard Moment of Section
System Weight moment
grade elasticity strength diameter thickness tube length inertia modulus
(elastic)
Type 2) [N/mm2] [N/mm2] [mm] [mm] [kg/m] [m] [cm4] [cm3] [kNm]
AT - 76 76.1 6.3 10.8 3.0 85 22 7.9
AT - 89 88.9 6.3 12.8 3.0 140 31 11.2
AT - 114 E355 210,000 355 114.3 6.3 16.8 3.0 312 54 19.4
AT - 139 139.7 8.0 26.0 3.0 720 103 36.6
AT - 168 168.0 12.5 48.0 2.0 1,860 221 78.5
6
Technical Features
■■ Quick length adjustment of the ■■ Special pipe coupling types for ■■ Application of preventers possible
AT - Pipe Umbrella System facilitated different static requirements ■■ Recording and control of the grouting
by piecewise installation ■■ The use of the AT - Pipe Umbrella process using a flow-pressure meter
■■ Simple connection of extension tubes Automation Unit increases the drilling
even in restricted space progress, minimizes over-excavation
■■ High drilling accuracy of pipe (saw tooth profile), and increases
umbrella drills personnel safety
AT - Drilling System
The drilling energy is transferred via
drill rods and an inside adapter onto
the single-use drill bit of the AT - Starter
Unit. The cooling and flushing medium is
immediately transported from the drill bit
front backward inside the umbrella pipes.
After completion of the installation, the
single-use drill bit remains at the toe of
the borehole; adapter and drill rods are
removed and re-used for consecutive
pipe installations.
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AT - Pipe Couplings
The AT - Pipe Umbrella System is installed Type and quality of the pipe coupling For this reason, three different types of
with conventional drilling machines. are decisive factors for the maximum couplings are available for the AT - Pipe
Single pipes are installed piecewise at a achievable load-bearing capacity of the Umbrella System.
length that fits the drill boom length. support system.
Squeezed Connection
A squeezed connection consists of a reduced pipe end which is Usage of this connection type can be recommended for all
force-fitted with its counter piece. In the coupling area, the cross advances where a pipe umbrella is installed because of its
section stays constant and the section modulus is decreased. static load-bearing capacity.
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AT - Pipe Couplings
Nipple Coupling
Nipple couplings are an additional steel nipple where a thread Usage of this connection type can be recommended for advances
connection is pressed and welded into both ends of the extension where the static load-bearing capacity is required to achieve stable
tubes. This ensures that the section modulus at the coupling is conditions and settlement limitations are part of the design.
never lower than the section modulus of the standard pipe.
200
180
160
140
120
Elastic Design
Load [kN]
Load
100
80
60
40
20
0
0 1 2 3 4 5 6 7 8 9 10
Deflection [mm]
Standard Pipe
Standard Thread Connection
Squeezed Connection
Nipple Coupling
Elastic Material Behavior (analytic)
Plastic Material Behavior (analytic, bi-linear material characteristics)
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Installation Procedure
1. For drilling, the AT - Starter Unit with drill bit is assembled 2. Installation of the first AT - Extension Tube
together with the first AT - Extension Tube, the AT - Adapter,
and the drill rod onto the drill boom
3. The next drill rod with AT - Extension Tube is connected 4. The last step shall be repeated until the designed length of the
to the previously installed pipe and the drilling process is AT - Pipe Umbrella has been installed
continued afterwards
10
AT - Pipe Umbrella Automation Unit
The AT - Pipe Umbrella Automation Unit
allows automated feeding, screwing, and
installation of extension tubes plus
drill rods.
Main Advantages
■■ Shorter manipulation times due to ■■ No handling besides moving parts of ■■ Less manpower required
exact and automated feeding the drilling machine ■■ Optimum utilization of the working
■■ Faster construction of a pipe umbrella ■■ Simple re-charging of extension tubes space
support system via a loading basket ■■ Smaller saw-tooth shaped profile and
■■ Higher occupational safety ■■ Remote-controlled feeding of tubes thereby less excavation volume
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Assembly groups
Remote control
Specifications
Dimensions
Characteristics / Assembly group Weight [kg]
(L x B x H) [mm]
Pipe deposition 1,040 x 230 x 350 28
Screwing unit and centering / clamping device 1,165 x 360 x 745 160
Loading device and pipe feeding system 3,485 x 350 x 565 160
Central guiding device 155 x 190 x 220 12
Hydraulic control box 550 x 275 x 345 60
Electric switch case 380 x 600 x 350 35
Remote control 250 x 140 x 180 2.3
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Assembly groups
Central guiding
Screwing unit and centering/clamping device device Hydraulic rock drill
Drill boom
Foundation ground
Loading device and pipe feeding system with AT - Extension Tube and
Hydraulic control box drill rod
13
Accessories
■■ Flow-Pressure meter ■■ Mortar-Mixing pump ■■ Drill rod wrench
■■ Injection packer ■■ DYWI® Inject Systems ■■ Chain pipe wrench
■■ Fishing tab ■■ Rock drilling equipment: shank adapter,
coupling, and coupling adapter
Further References
■■ Volkmann, G.M. & W. Schubert 2007.
“Geotechnical Model for Pipe Roof
Supports in Tunneling.” In Proc. of
the 33rd ITA-AITES World Tunneling
Congress, Underground Space -
the 4th Dimension of Metropolises,
Volume 1. eds. J. Bartak, I. Hrdina,
G. Romancov, J. Zlamal, Prague,
Czech Republic, 5-10 May 2007,
Taylor & Francis Group, ISDN:
978-0- 415-40802. app. 755-760
■■ Volkmann G.M. & Schubert W. 2008.
Tender Document Specifications for
Pipe Umbrella Installation Methods.
In proceedings of the 34th ITA-AITES
World Tunneling Congress, Agra, India,
22-24 September 2008, pp. 285-293
■■ AT - Pipe Umbrella Geometry
Calculator
■■ Installation Manual for the
AT - Pipe Umbrella System
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EMEA AUSTRIA
DYWIDAG-Systems International GmbH
Alfred-Wagner-Strasse 1 ARGENTINA
4061 Pasching/Linz, Austria AUSTRALIA
Phone +43-7229-610 49 0
Fax +43-7229-610 49 80 BELGIUM
E-mail alwag@dywidag-systems.at BOSNIA AND HERZEGOVINA
www.alwag.com
BRAZIL
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DSI Underground Systems Inc. CHILE
9786 S Prosperity Road
West Jordan, UT 84081, USA
COLOMBIA
Phone +1-801-973 7169 C O S TA R I C A
Fax +1-801-973 7172
E-mail dsiunderground@dsiunderground.com C R O AT I A
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Las Encinas #1387, Valle Grande ESTONIA
Lampa, Santiago de Chile, Chile FINLAND
Phone +56-2-596 96 20
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E-mail informaciones@dywidag-systems.cl
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www.dsi-chile.com
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DYWIDAG-Systems International Pty. Ltd. HONDURAS
25 Pacific Highway
Bennetts Green, NSW 2290, Australia HONG KONG
Phone +61-2-49 48 90 99 INDONESIA
Fax +61-2-49 48 99 56
E-mail dsi@dywidag.com.au I T A LY
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Please note:
This brochure serves basic information ”ALWAG” (AM 952/79), ”AT” (AM 6138/2003), U R U G U AY
04197-1/03.15-web sc