ZAB UNIT RETORFIT – B000180

According to this document the bidder should propose a complete technical offer
for all scope of activities and ready to (NOC) for reviewing and commitment the
.commercial offer should be followed upon (NOC) request as soon as possible

: Description of existing unit

Manufacture : ASEA SWEEDEN / SEIMENS GERMANY
Type : GT35B
Ser. No. : BO181
Output power rating : 13750 KVA
Dual fuel ( gas & liquid )

-: Scope Of Work
The following reputed activities have to be carried out as a minimum requirement for
supply of new core engine and major retrofit of generator set installed on the existing
. foundation
. °The output power should not be less than 17 MW at 15c

-:Mechanical Requirement and Systems -1

Exchange compete GT35B gas turbine with all necessary auxiliaries as required to be
new complete SGT 500 A2 GG and complete with the following major on – base
-:system
-: Starting System 1-1
. Starting system to be electric motor type VFD or diesel engine
-: Combustion System 1-2
.The stander multi combustion with DLE system
-: Fuel System
New gas fuel unit+ heater and fuel gas treatment system with last chance filter before -
.entering the gas turbine to avoid liquids for motion
. Dual fuel (gas & gas oil ) fuel system in accordance with OEM specification -
.The off base fuel systems shall be included in the scope of work -

-: Lubricating System 1-3

On base , self contained lubricating and hydraulic oil system sized to meet the -
: requirements of the gas generator and complete with
.Lube oil filters (duty and standby) -
.New lube oil coolers -
.AC and DC electric motor drive auxiliary and emergency lubricating oil pumps -
.Supplying lube oil for flushing pipes & first fill lube oil tank -

1-5
 -: Air Inlet System 1-5
The air intake filter suitable for harsh environment as OEM standards and filters
should be self cleaning type (pulse filter).
-: Gas Turbine Exhaust 1-6
.As OEM standards
-: Air Compressor 1-7
. Provide two air compressor & drying system to suit the inlet air system
-: Bleed Air 1-8
.Install new bleed air system
-: VGV 1-9
.Install VGV system
-: Ventilation 1-10
.Supply new ventilation for GT enclosure and change enclosure door
.C2 b & V parts in B housing 1-11

: Control System & Instrumentation Requirement -2

-: Control System 2-1-1

Replacement and upgrading of the existing obsolete control system for gas turbine type
,( Stal - Laval ) power generation unit at ZAB area

The new control system to be an up to date "PC" based combined with safety
emergency shutdown "PLC" and should perform (operation, control, sequencing,
monitoring, protection, printing and historical data events … etc ) for gas turbine and
.power generation set

The control system equipments should be mounted in a standard control panel

.designed for climatic controlled building

The system to be prewired ready for field cables connections, including the
-:following scopes and items as a minimum
.Up to date version of ( EM ) standard -
operator workstation ( HMI ) industrial type with a monitor size not less than )NO( 2 -
.20" to be located in a distance up to ( 100 MTR) away from the main control cabinet
.Panel mounted operating panel ( monitor size not less than 15 ") -

2-5
Operating system software to be the latest version of windows base professional -
.edition
Both the panel mounted operator interface and the operator workstation units -
Include the following displays and features for GT and driven power generator but
: not limited to
Operation, protection, control & monitoring of gas turbine and all related auxiliaries -
.(turbine speed, lube oil, fuel system, temperatures , etc.)
.Vibration monitoring and protection -
.Turbine / generator sequencing and protection -
.generator synchronizing -
.Voltage control -
.Emergency shutdown buttons (hardware & software) -
.System manager - maintenance diagnostics display screen -
Flame monitoring and protection -
-Zener barriers & interface relays are used where ever is necessary
.Vibration system for GT & generator set is required -
-Gas fuel system
.Communication with third party through applicable standard protocol -
.Spare of total i/o's to be considered % 10 -
System configuration set (laptop) for fault diagnosis up / down loading programs -
& configuration parameters complete with all related hardware and software with
.licenses
All the erection and installation works will be carry out by NOC engineers technicians -
.under vendor supervision
Commissioning & start up will be done by the vendor commissioning engineers and -
.under their responsibility
Complete system documents (software & hardware) operation, instruction -
.,maintenance, wiring diagram, logic ... At minimum (3) (hard and soft ) copies
- .Control system structure & networks diagram is required
Data historian for (events & alarms) with storage capacity not less than one month -
.duration of data restoring
.Graphical trends for i/o signals up to 10 signals as minimum -
- .Printers for event & alarm reports
All the related documents to the existing system will be handed over to the vendor in -
.the next stage of the technical offer accepted

3-5
:Note
The vender shall provide all licenses disks and software backups of an software used in
.the system
Emergency Shutdown 2-1-2
An independent emergency shutdown loop , with protection cover push buttons to be
. installed on turbine control panel and at considerable places near equipment
: Instrumentation 2-2
The offer should include upgrading of the following instruments and devices ( as
.minimum)
- Gas fuel system.
- Fuel control valve for turbine. Fuel control valve for turbine.
- On skid instruments such as ( shutoff valves, regulators, speed &vibration
sensors, flame sensors, solenoid valves, switches …etc ).
- Fire fighting & gas detection systems.
- Interconnection cables & related junction box .
- Any other necessary parts to much between on skid instrument and new control
system .
- Any instruments recommended by manufacturer to existing .

3- Electrical Requirements:
The following items are required but not limited to :
 Retrofit and up rating of the existing generator.
 Panels for generator control, protection and synchronizing.
 11kv circuit breaker with suitable capacity.
 Auxiliary transformer . 11/ 0.4 KV.
 Diesel generator for auxiliary an electrical starting motor.
4- General Arrangement :
 All technical negotiation shall be done before signing the contract .
 Supervision of dismantling the old package and installation, commissioning,
start up the new unit activities shall be carried out by the vender side.
 The contractor should carry out first start up of the turbine generator set and
to full load test and peak load test at site.
 Period of warranty will start from the successful start up & after full load
test of ( 72) hours operating.
 Supplying all necessary special tools for commissioning and start up
maintenance .
 Supply new washing unit .
 Transport & shipment ( from – to ) NOC site contractor responsibility .
 Repair & set as OEM standard .
 Technical report should be submitted to NOC after complete of job.
 Kick of meeting should be hold before starting the job.

4-5
  Delivery period should be clarified .
 Mechanical pipe work and hook up drawing .
 Performance curve for unit should be provided in the offer .
 Inter connecting materials and pipe at battery limit should be SIEMENS
responsibility.

5- Spare Parts :
The offer should include :
- Commissioning & startup spare parts .
- Spare parts list for major components of the supplied equipment including.
specification and price of each item shall be provided as an ( optional) .

6- Fat And Training :

 Control system, electrical equipment & mechanical equipments factory
acceptance test ( FAT ) at manufactures facilities witnessed by ( 6 ) six client
engineers: (2) mechanical, (2) electrical & (2) control system .
 Training program required for the proposed control system for (2) two
engineers, electrical system for (2) two engineers, mechanical for (2) two
engineers, operation for (2) two engineers at manufactures facilities ( course
details, course duration to be not less than (10) class days ... ect ) to be defined.

5-5