GTG AREA

Mechanical equipment
- Major Overhaul of the Gas Turbine A has to be performed as soon as possible including
the overhaul of the load gearbox;
- Combustion inspection of the Gas Turbine B has to be performed as per the
Manufacture inspection schedule;
- Replace turbine and auxiliary compartments panels and doors seals as soon as possible;
- Spare Oil mist separator fan complete or its impeller have to be available as the spare
parts to be available for anytime replacement. The existing fan is obsolete and not
available for ordering. New type fan can be using only with re-design of the existing
pipes;

Electrical/Instrument/Control equipment
- Mark V Control Panel is obsolete and do not supporting by the GE anymore. There are
two options: 1) Find the third party company who will be able to supply all required
spare control modules or repair them; 2) Replace the Mark V by the Mark Vie control
system (similar with IGCS);
- Continue to replace old wires on the Gas Turbine package by the new high temperature
cables to avoid any unexpected trip or faults due to short circuits, Grounds etc.;
- Upgrade the F&G protection panels due to unavailability of the spare parts for the
existing obsolete panel;
- Procure spare modules for the Bently Nevada Vibration and Temperature rack;

EXPORT/OFF AREA

Mechanical equipment
- Perform the Level C inspection for the Gas Turbines Export A, Export C and Off Gas B as
soon as possible;
- Perform the level D inspection for the Gas Turbine Export B and Off Gas A as per the
Manufacture requirements;
- Perform the MGL03 Inspection for all Gas Compressors as soon as possible;
- Perform the overhauls for all Anti-Surge control valves for all Export and Off Gas
Compressors;

Electrical/Instrument/Control equipment
- Recover the operation of the workstations for all Export and Off machines;
- Replace the existing HMI ABB Operator panels PP245 (obsolete) by the new ABB type
panels PP846A (software has to be modified);
 - Replace the existing obsolete Vibration and Speed monitoring system by the Bently
Nevada rack;
- Upgrade the existing positioners of the Anti-surge valves all Export and Off gas
compressors by the new modern electronic-pneumatic positioners;
- Complete upgrading for the 440 Volt chargers for remaining two units. Three units
already upgraded and need two more chargers to complete this activities;
- Upgrade the UPS systems for all Export and Off Units by installing the new UPS systems
due to the existing systems are obsolete and do not available to order the rectifiers;
- Replace all batteries for the 440 Volts and for 48 Volts sections for all Export and Off
units;
- Continue to replace the existing frequency converters for lube oil system (at least for
Export B). For lube oil pumps group #3 the new converter already replaced;
- Replace the existing frequency converters for the starting motors for at least one Export
gas compressor (preferable Export B) and one Off gas compressor;

TURBOEXPANDERS

Mechanical equipment
- Replace the Plug-In units for Train 1 as soon as possible;
- Replace the Plug-In unit for Train 2 as per the Manufacture requirements;
- Replace the lube oil as per the manufacture requirements;

Electrical/Instrument/Control equipment
- Contact to the CryStar to modify the speed measurement system for the
Turboexpanders Train 1 and 2 due to unavailability of the spare speed sensors as they
are obsolete;

SPARE PARTS PROCUREMENT

GTG Units:
PR-31700: Lube oil cooler fan motor pulley SPZ100;
PR-34486: Borescope GE Mentor Visual iQ for GT inspection;
WAFA-31513-MSK: Materials for MJ inspection GTG A and CI inspection GTG B;
WAFA-33795-AAA: Set of door seals for GTG enclosure;
FPO-34486-WA-20: Borescope machine;

Export & Off Gas Units:

PR-20313: New HMI, new speed and vibration measurement and new UPS for Export and Off
Gas Units;
PR-20658: Centrifugal compressor rotor sends to DR for repair, WO/126/2014;
PR-25730: 22KW ABB electrical motor SERIES NO:3503614/MODEL: M3JP200MLA2EEXD IIB T4
for Siemens lube oil – Under RFQ ref no. WAFA-25730/RD.
PR-26629: Lip seal Type 40X55X7,Type 48X62X8 & Elastomer rings POLYNORM AR 55;
PR-27153: Materials for Off Gas Compressors;
PR-27995: Trip relay BN3081 DC 24V;
PR-31700: Materials for Off Gas – Reorder PR.
PR-33627: Pneumatic positioner Sipart PS2 p/n 6DR5010-0EG01-0AA0;
PR-35199: Elastomer rings KTR;
WAFA-27153-MSK:Seal assembly, barrier, set of pads, set of vibration probes installation
assembly – Reorder PR. Registered in Purchasing Activity Report but RFQ reference no. has been
removed in maximo system;
WAFA-28235-RD:Dresser Rand inspection spare parts;
WAFA-32015-FZ: Spar Parts for Lube Oil Pump.
WAFA-32473/FJS: Set of Siemens Turbine Blade-2.
WAFA-32693-RD: Actuator CRAB-20 for gas control valves of Siemen gas turbine GT10.
WAFA-33586-RD: Main Lube Oil Pump MBV22AP005 for Export C.
WAFA-33791-FJS : Motor for cooling and sealing air fan MBH10AN010.
FPO-26632-WA/18: Booster oil pumps repair kit;
FPO-26783C-WA/19: Materials for Export and Off Gas Compressors;
FPO-26950-WA/19: Labyrinth, seal assembly, barrier and O-ring;
FPO-28310-WA/17: Dresser Rand compressor spares;
FPO-28600A-WA/18 & FPO28600B-WA/18 spares for overhaul two MGLO2/3 inspections, Both
POs are waiting for approval;
WO-29264-WA-18: Repairing of Two C.C and Two G.V-1 removed from EXP-“B” & off gas “A”
during C inspection.

Turbo Expander
WAFA-32335-FZ: Parts for overhaul of IGV pneumatic actuator;
FPO-32862-WA/19: Lube oil AGIP OTE 68 for CryoStar turboexpander-compressor;
WO-25811-WA-16: Refurbished Plug-in unit for TE Train 1 arrived on site, waiting for
documentation and refurbishment report from Vendor;