Professional Documents
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TF 001
Hose and Fitting
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Times
Documentation
Any questions?
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TUJUAN
- Mengerti dan Paham jenis jenis Hose dan fitting
- Mengetahui standarisasi hose dan fitting
- Dapat mengidentifikasi kode hose dan fitting
- Dapat Menggunakan Part book Gates dan Hydraulink
- Dapat membedakan ferrule
- Dapat mengidentifikasi adaptors
- Dapat mengidentifikasi steel pipe
- Dapat mengidentifikasi Quick release couplingbenar
- Dapat menggunakan tool dengan benar
- Dapat melakukan Assembly Hose dengan
- Dapat mengidentifikasi seal atau perapat yang di gunakan
- Mengetahui maintenance Inspection pada Hose & Fitting
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Course contain
• Pengenalan
• Kontruksi hose
• Hose selection
• Sifat-sifat Fluida
• Convertion
• Jenis Hose
• Common Hose Standard
• Identification jenis Hose
• Jenis Ferrule
• Jenis Connector / Fitting dan Identification jenis Connector
• Jenis Adaptors dan Identifikasi Adaptors
• Jenis Steel Pipe dan Identifikasi Steel Pipe
• Jenis Quick Release coupling dan Identifikasi Quick Release
Coupling
• Assembly to Hose
• Tool
• Type Seal / Perapat
• Inspection Hose & Fitting
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Kontruksi hose
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Type Reinforcement
Braided Reinforcement
Spiral Reinforcement
Helical Reinforcement
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Hose Selection
FACTOR
Rates of flow
Fluid (or material)
(Volume and
to be conveyed
densty)
Operating
Aplication Pressure
Condition Temperature
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Sifat-Sifat Fluida
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Pascal Law
F = Force
P = Pressure
A = Area
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Conversion
Length (Panjang) Pressure (Tekanan)
1 Cm = 0.393 inch 1 bar = 14.0537 psi
1 inch = 2.54 Cm 1 bar = 100000 Pascal
1 M = 39.370 inch 1 bar = 0.1 Mpa
1 M = 3.280 Feet 1 bar = 100 Kpa
1 pascal = 0.001Kpa
Volume 1 pascal = 0.000001 Mpa
1 litre = 0,219976 gal (UK) 1 psi = 0.0068 Mpa
1 gallon (US) = 3,78533 litre 1 psi = 6.894 Kpa
1 litre = 0,264177 gal (US) 1 psi = 6894.757 pascal
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Rumus merubah celcius ke fahrenheit= (Celcius x 1,8) + 32
Rumus merubah celcius ke fahrenheit= (Celcius x 1,8) + 32
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Temperature
Celcius Ke Kelvin
100°C 212°F 80°R 373°K
= Celcius + 273.5
Celcius ke rheamur
= Celcius x 0.8
100 Skala 180 Skala 80 Skala 100 Skala Rheamur ke Celcius
= Rheamur x 1.25
Fahrenheit ke celcius
= (Fahrenheit - 32) / 1,8
0°C 32°F 0°R 273°K celcius ke fahrenheit
= (Celcius x 1,8) + 32
rheamur ke fahrenheit
= (Rheamur x 2,25) + 32
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Nomografic Chart
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Specifikasi Hose
HIGH PRESSURE HOSE
G2
TWO WIRE BRAID HOSE
BRAIDED WIRE REINFORCED HOSE - SAE 100R2 Type AT
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PREMOFLEX
Premoflex® MULTI-PURPOSE HOSE
TWO YARN SPIRAL REINFORCED INDUSTRIAL
HOSE
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Hypress 4 SP
Internal Hose : synthetic rubber,
Reinforcement : 4 steel wire spiral.
External Covering : Anti-Abrasive synthetic rubber,
resistant to oils,fuel and atmospheric condition.
MSHA cover.
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Industrial Standard
• SAE : Society of Automotive Engineers, North American Origin
• EN : European Norm, Central Europe origin – becoming the
global norm
• ISO : International Standards Organization, International
Standard-Central Europe origin-not widely used
• DIN : Deutche Industrial Normen, German Origin – generally
superseded by EN standard
• Proprietary : Manufactures In-house Standard
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Fitting
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FERRULE
• Skive
• Non Skive
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Non-Skive
MULTISPIRAL FERRULES
S6KXN
SPIRAL HOSE SWAGE FERRULE
NON-SKIVE SWAGE FERRULE FOR G6K G5K & G4K HOSE
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Skive
MULTISPIRAL FERRULES
S6KXS
SPIRAL HOSE SWAGE FERRULE
SKIVE SWAGE FERRULE FOR G6K G5K & G4K HOSE
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Swage
Re-usable
Push On
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Crimped
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Push On
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Contoh
Type Swage
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Type Push-on
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Identification Fitting
Part Number : R555 1208
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T = Drop Length
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SUCTION HOSETAILS
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Menyatakan Awalan
Module 1 SU = Suction tail.
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Adaptors
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Type adaptors
Straight adaptor
Angled adaptor
Tee adaptor
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Identifikasi Adaptors
Sistem penomoran spare part hydraulink adalah deskripsi singkat produk dalam
bentuk kode, nomor spare part terdiri dari 2 modul sebagai berikut :
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Straight Adaptor
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Angled Adaptor
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Tee Adaptor
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Picture Index
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STRAIGHT ADAPTORS
A-G- 37°
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Menyatakan
Module 3
Ketebalan pipa, biasanya dalam
imperial (Gauge) dan metric (mm)
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Menyatakan
Module 3 Ukuran diameter luar, biasanya dalam
imperial (inch).
Akhiran EXT ditambahkan ke nomor bagian untuk menggambarkan kaki panjang (kaki
diperpanjang) bend.
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Picture Index
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Push to Connect
Diagnostic Pneumatic
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Push to Connect
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Dimensi
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Flow chart
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Working Pressure
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Picture Index
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STANDARD SERIES
QNV
POPPET SEAL COUPLINGS
INTERCHANGE WITH ISO 7241-1 PART A IN 08 SIZE
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Panjang Keseluruhan
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Catatan :
Pemotongan hose tidak termasuk hose tail dan Ferrule
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panjang keseluruhan
adalah 12.5”
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Memastikan kedua pin dukungan Hose ditempatkan jarak yang sama dari
mata gergaji.
Jangan terlalu melekuk (Overbend) hose, karena dapat menyebabkan sudut
pemotongan hose melebihi syarat pemotongaan.
Gunakan tekanan yang konstan.
Pastikan tidak ada sisi beban ditempatkan pada pisau saat memotong.
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lumasi tailpiece dengan oli dan dorong masuk ke dalam hose. Dorong sampai
belakang hex dari tailpiece kontak dengan ferrule. pada titik ini, ferrule dan
tailpiece akan keduanya bergerak bersama dengan kerah yang kontak dengan
tailpiece hose end. metode ini secara otomatis menempatkan tailpiece dan
mengunci kerah ferrule dalam posisi yang benar.
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Crimper Operation
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• Switch Machine On
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• Crimping
Pengoperasian Umum :
Tahan tombol crimping sampai dies menahan fitting hingga dies
menekan fitting.
• Tekan tombol crimping sampai dies berhenti.
• Buka dies dan lepaskan fitting/hasil crimpingan
• Check Crimping diameter
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Langkah ke 7 : Crimping
Crimp ujung pertama dan memeriksa diameter crimp akhir. Jika perakitan Hose
memiliki dua fitting siku,periksalah orientasi sudut sebelum Crimping fitting kedua.
Pengukuran ini kemudian di titik tengah dari ferrule antara pegunungan crimping.
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Steel Armour - Coil Spring Type Plastic Armour - Coil Spring Type
Steel Armour - Coil Sleeve Type Protective Sleeve - Woven Nylon Type
Pelindung hose misalnya: steel armour (Coil spring type) atau steel
armour (coil sleeve type), Plastic armour (Coil spring type) atau
Protective sleeve (Woven nylon type).
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Skive Style
(Skive 1 & 2 Wire & Multispiral Hose)
Potong hose
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Potong hose
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Skive Re-usable
Potong hose
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Push On
Potong hose
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Note :
K = Jarak
Off-Set Angle Measurement R = Min bending
T = jarak pergerakan hose
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Hose Intallations
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Terminology
B.S.P.T British Standart Pipe Taper
B.S.P.P British Standart Pipe Parallel
N.P.T.F National Pipe Taper (Fuel)
N.P.S.M National Pipe Taper Mechanical
J.I.C Joint Industrial Conference
O.R.F.S O-ring Face Seal
D.I.N Deutsche Industrial Normen (German Industrial Standart)
Code 61 Standart Pressure SAE Flange Connection
Code 62 High Pressure SAE Flange Connection
U.N Unified National Thread
J.I.S Japanese Industrial Standart
O.D Outside Diameter
I.D Inside Diameter
E.N European Norm
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1. Thread Interference
2. O- ring
2. Mated Angle or
mechanical Joint
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Tools
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– O-Ring Boss
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2. BRITISH
– B.S.P.P
British Standard Pipe Parallel
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Ada beberapa model perapat O-ring di type BSPP ini, antara lain
1. Dowty seal
2. O-ring + Retaining Ring
3. O-Ring
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3. FRENCH
– GAZ 24o
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5. JAPANESE
– Japanese 30o Flare Parallel
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Maintenance
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Jadwal pemeriksaan
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Maintenance Inspection
Visual Inspection ( Hose and fitting) :
a. Leaks at fitting or in hose
b. Damage
c. Exposed reinforcement
d. Kinked, Crushed, flattened
e. Hard, stiff, heat cracked
f. Blistered, soft, degraded, or loose cover
g. cracked, damaged, or badly corroded fittings
H. Other signs of significant deterioration
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