Professional Documents
Culture Documents
net/publication/242322223
CITATIONS READS
4 348
4 authors, including:
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Pedro Ivan Espina on 22 June 2015.
FEDSM2002-31085
QC
QC collecting flow Cc
QB
QB bypass flow Co
QL flow in the left side of the diverter
QR flow in the right side of the diverter
A D
QT total flow = Q C + Q B = Q L + Q R
TC = t 3 − t 2 , constant collecting flow interval
to t1 t2 Time t3 t4 t5
Teff = VM / Q T , effective collecting interval
Terr = Teff − TM , diverter time error Figure 1. Liquid flow collected as function of time. For clarity,
TM = t 4 − t 1 , measured time interval the constant collecting flow interval, TC , has been compressed.
TT = t 5 − t o , total collecting time interval A calibration cycle can be broken into three distinct time
Vd diverter velocity periods: the opening period ( t 0 ≤ t ≤ t 2 ) , the constant flow
Vdo = h / t d , average diverter velocity period ( t 2 < t < t 3 ) , and the closing period ( t 3 ≤ t ≤ t 5 ) . Time
Vj jet velocity t o is the start of the opening period and denotes the instant at
V jo = Q T / w h , average jet velocity which the diverter valve mechanism is first activated. During
the opening period, the diverter valve redirects the liquid jet
h narrow nozzle dimension, in x direction from the bypass loop to the collection tank. As a result, the
w wider nozzle dimension, in y direction collecting flow changes from zero to the total calibration flow,
x diverter moving direction Q T . A signal indicating the start of the collection interval is
y direction normal to x and z
triggered at time, t1. By time, t 2 (the end of the opening
z downward, the jet flow direction
period), all the calibration flow has been redirected to the
ti i = 0, 1, 2, , 5 . Time stamps
collection tank; this is the first time when Q C = Q T . The
td = t 2 − t 0 , or = t 5 − t 3 , diverter transit time
collected flow, Q C , during the open period is shown by the
tg = t 1 − t 0 , or = t 4 − t 3 , trigger time
curve C 0 .
α = t / t d , normalized time During the closing period, the diverter valve redirects the
β = x / h , normalized distance liquid jet from the collection tank back into the bypass loop;
γ = t g / t d , normalized trigger time thus leading to a collecting flow that changes from Q T to zero.
ρ fluid density Curve C C shows the transition of the collecting flow during the
closing period. A signal indicating the stop of the collection
interval is triggered at time, t 4 .
Liquid accumulates in the collection tank during all flow
periods in the calibration cycle. The total mass of liquid
ρ
= ∫ t0
Q C dt = A + Q T ( t 4 − t 1 ) − B − C + D (1) fluid volumes A and D are the surplus liquid collected before
and after the measured time interval, TM , and the fluid volumes
where, ρ is the fluid density, A is the extra liquid volume B and C are the deficit in liquid collected during the measured
collected before the starting trigger time, t 1 , during the open time. In general, these two groups of volumes are not equal (i.e.,
not self-canceling) and thus a diverter valve error exists. The
period and is given by
diverter valve error, Terr , can be defined as the difference
t1
A = ∫ Q C dt (2) between the effective collection time and the measured
t0
collection time, given by
Thus, volume A represents the total amount of liquid diverted Terr = Teff − TM = (A + D − B − C) / Q T (7)
from the bypass into the collection tank before the activation of
the starting trigger. In a similar manner, B is the liquid volume or in dimensionless form
absent from the collection after the trigger time, t1, and it is
E = Terr / TM = (A + D − B − C) / Q T / TM (8)
given by
t Both (7) and (8) show that the condition for a zero diverter
(Q T − Q C ) dt = ∫t 2 Q B dt
t2
B=∫ (3) error is A + D = B + C . Referring to Figure 1, this can be
t1 1
accomplished, in principle, by adjusting the trigger positions, t 1
The volumes A and B are non-zero for transit periods of finite and t 4 ; that is, by adjusting the location of the timing actuation
duration, and their magnitude mainly depends on the jet
with respect to the flow emerging from the nozzle slot [3,4].
velocity profile, diverter speed, the duration of the open period,
However, to precisely adjust the timing trigger is practically
and the trigger time, t 1 .
impossible given that the correct flow curves C 0 and C C are
During the closing period, the liquid volume diverted from
functions of jet velocity distribution and the diverter velocity,
the collection tank before the closing trigger, t4, is given by
both of which are typically not known.
t4 t Traditionally, reduction of the diverter valve error has
C=∫ (Q − Q C ) dt = ∫t 4 Q B dt
t3 T
(4)
relied on the assumption of symmetry in the collecting
3
flow, Q C , during the diverter valve transitions. In such cases,
and the extra flow volume collected after trigger, t 4 is
when the trigger is set at a symmetry point of the opening
t5 period, the surplus liquid volume A will be equal to the deficit
D = ∫ Q C dt (5) liquid volume B, resulting in a null diverter error. Under the
t4
assumption of symmetry, the opening period symmetry point is
As was the case for A and B, C and D are non-zero and are at the midpoint of the diverter traverse. Similarly, when the
determined by the jet velocity profile, diverter speed, the trigger is set at a symmetry point of the closing period, the
duration of the closing period, and the trigger time, t 4 . deficit liquid volume C will be equal to the surplus liquid
The measured collection time, TM = t 4 − t 1 , is the time volume D. Consequently, the net diverter error for the closing
period will be zero.
from the opening trigger to the closing trigger. Because the
Unfortunately, obtaining a symmetric flow collection for
traverse of the diverter valve during the opening and closing
the entire flow range of the calibration facility is difficult. For
periods requires a finite amount of time (i.e., t 2 − t 0 > 0 and
curves C 0 and C C to be symmetric, the following four
t 5 − t 3 > 0 ), a full collected calibration flow cannot be
conditions are typically required: (a) the jet profile must be two-
achieved during the entire collecting period. That is, the dimensional (constant velocity along the width of the nozzle),
condition of constant flow collection cannot be achieved during (b) the jet profile must be symmetric, (c) the diverter velocity
the entire flow collection, even under steady state calibration must be symmetric, and (d) there must be no misalignment
flow. between the diverter and the jet stream. Rarely are all of these
To estimate the flow, an effective collection time can be conditions satisfied [actually condition (a) is physically
defined as unattainable], resulting in diverter errors over most of the
Teff = VM / Q T = TM + (A + D − B − C) / Q T (6) calibration flow range. Another approach for reducing diverter
error is to increase the measured time interval, TM , [see eqn 8].
However, long collection times are impractical for most
Q L ( x ) = ∫ ∫ V j ( x , y, z)dy dx
x
(9)
xo
y (a) xg xd x
xo
In (9), the integration in the y-direction is taken to be along
width of the diverter edge. Although not necessary in this Divider character: x vs t
analysis, we shall drop the z-direction dependence from
Q L ( x ) , and assume that the diverter edge is aligned with the y-
QT
direction. Figure 3a shows a typical plot of Q L ( x ) versus
QR
diverter location, x. In the figure, x o and x d are defined as the QL(t)
starting and the ending points of the diverter trajectory, and x g
is the triggering location. Thus, Q L ( x ) = 0 for x < x o and (b)
Q L ( x ) = Q T for x > x d , and, invoking conservation of mass, to tg td t
Q R ( x ) = Q T for x < x o and Q R ( x ) = 0 for x > x d .
QC/QT
diverter valve speed. For these examples, the trigger time, t 1 , c
a
can be set to any time between t 0 and t 2 , and yet C = A , a
D = B , Teff = TM , yielding a null timing diverter error (i.e., 0.4 f
Terr = 0 , and E = 0 ). b e
c
TM
2.0
0.0
f
0 1 2 3
Jet Velocity, Vj/Vjo
a, d
1.0 Figure 5. The collection flow as function of time for the six
b
examples [Case (d) = Case (b)], TM = t d + TC .
0.5
To show how the proposed diverter valve systems function,
e
the operation procedure for each design option is broken down
0.0 into six steps: (a), (b), (c), (d), (e) and (f). Step (a) shows the
-0.5 0 0.5 1 1.5 original positions of the diverter valve and the flow-directing
Divider Time, t / td device just before the start of the open period. At this time the
diverter is ready to make a first sweep. Step (b) is just after the
Figure 4. Jet velocity distribution as function of the diverter end of the first sweep of the diverter valve. At this time, the
valve movement time. [Case (a) = Case (d)]. flow-directing device is ready to move to a neutral position so
that the diverter valve can be moved back to the original
While the location of the time trigger is not important for position without affecting the total flow collection in the
the error-free diverter system, the trigger location is critical for step (c). In step (d) the flow-directing device is reset to a new
error reduction of a traditional diverter system. Based on position to allow the leftward divided flow to be channeled to
Table 1, the symmetry condition of A = B (used for traditional the bypass loop when a second sweep, in the closing period,
diverters) gives trigger times at α = 1/2, 2/3, 1/3, 2/3, 4/5, and starts. Step (e) is just before the start of the closing period and
8/15; or trigger space positions at β = 1/2, 2/3, 1/3, 2/3 , the flow diverter valve is ready to make the second sweep.
Step (f) is the end of the second sweep, and also the end of a
4 / 5 , and 8 / 15 , for Cases (a), (b), (c), (d), (e), and (f) calibration cycle. After this step, both the flow diverter and the
respectively. The correct trigger locations for the closing flow directing-device will return to their original positions as
transitions satisfying C = D could also be determined if the shown in the step (a).
return speed of the diverter is known. However, in most
applications the correct trigger positions for the opening and
closing periods are different.
Plausible error-free diverter designs are now discussed.
Figures 6 through 9 show four design options and their
V j / V jo Q L / QT A / QT t d B / QT t d
a 1 α 2
γ /2 (1 − γ ) 2 / 2
b 2α α2 γ 3 /3 (2 − 3γ + γ 3 ) / 3
(1 − 3γ + 3γ 2
α (2 − α )
B C B B C B B C B B C B B C B B C B
c 2(1 − α ) γ 2 −γ 3 /3 3
−γ )/3 a b c d e f
d 1 α 2 3
γ /3 (2 − 3γ + γ )/ 33
Figure 7. Option II – A translating diverter valve with a
e 2α 2
α 4 5
γ /5 (4 − 5γ + γ )/ 55
rotating flow-directing device. Tanks are stationary.
γ 3 (10 (8 − 15γ + 10γ 3
f 2(1 − α 2 ) (
α 2 2 −α 2 ) − 3γ 2 ) / 15 − 3γ 5 ) / 15
Exit flow
Rotating Flow divider
Translating collecting channels
Exit flow B C B
Moving Flow divider
Moving Flow directing plate
B C B B C B B C B B C B B C B B C B
a b c d e f
Figure 8. Option III – A rotating diverter valve with translating
flow-directing channels.
B C B B C B B C B B C B B C B B C B
Exit flow
a b c d e f
Translating Flow divider
Translating collecting channels
Figure 6. Option I – A rotating diverter valve with a rotating
flow-directing device. Tanks are stationary. B C B
B C B B C B B C B B C B B C B B C B
a b c d e f
Figure 9 Option IV – A translating diverter valve with
1 translating flow-directing channels.
Note that α is normalized time, γ is normalized trigger time,
td is the total diverter transit time, Q L is divided flow at left The period between steps (a) and (e) is referred as a
constant flow period or filling period. During this period, all
side of the diverter, and Q T is the total flow. For all these
flow is going to the collection tank regardless of the position of
examples, C = A , D = B , T eff = TM , Terr = 0 , and E = 0 . the diverter valve. The operation for the steps (c) and (d) are