Perhitungan Lampiran Fix

Perhitungan Neraca Massa
Umpan
Produk Glukosa Basis Kapasit1 jam
Kapasitas Pr 30,000 ton/tahun =(E4*1000kg/jam
Alur 1 Waktu kerja/ 330 hari =E5*E6 Alur 4 w F Alur 5 w F
Umpan : w F Jumlah jam k 24 jam Protein =M6/M14 =$G$4*B7 Protein =Q6/$Q$12=$G$4*B7 Alur 6 w F
Protein 0.0157 =$G$4*B7 Serat =M7/M14 =$G$4*B8 Serat =Q7/$Q$12=$G$4*B8 Air =U7/U10 =M11-Q11
Serat 0.1 =$G$4*B8 Pati =M8/M14 =$G$4*B9 Pati =Q8/Q12 =$G$4*B9 HCl =U8/U10 =M12
Pati 0.68 =$G$4*B9 F =N70 Lemak =M9/M14 =$G$4*B10 Lemak =Q9/$Q$12=$G$4*B10 Glukosa =U9/U10 =M13
Lemak 0.0026 =$G$4*B10 F(2) HCl 0.2 =G4*2 Abu =M10/M14 =$G$4*B11 Abu =Q10/$Q$1=$G$4*B11 =SUM(T7:T9) =SUM(U7:U9)
Abu 0.0017 =$G$4*B11 Air =M11/M14 =J41 Air =Q11/Q12 =0,01*M11
Air 0.2 =$G$4*B12 HCl =M12/M14 =G10 =SUM(P6:P=SUM(Q6:Q11) Alur 6+5 =U10+Q12
1 =SUM(C7:C12) Alur 3 w Glukosa =M13/M14 =F41
F(3) Air 1 =10*G4 F total =SUM(L6:L13)=SUM(M6:M13)
Alur 1+2+3 =C13+G10+G14
F(2) =G4*2 F(3) =10*G4

HCl 1 air 1
2 3
4 6 Filter Press
1 Reaktor Hidrolisa 4 F(4) =SUM(M6:M13)
Protein =M6/M14 F(6) =SUM(U7:U9)
F(1) =SUM(C7:C12) F(4) =SUM(M6:M13) Serat =M7/M14 5 Air =U7/U10
Protein 0.0157 Protein =M6/M14 Pati =M8/M14 F(5) HCl =U8/U10
Serat 0.1 Serat =M7/M14 Lemak =M9/M14 Protein =M6/M14Glukosa =U9/U10
Pati 0.68 Pati =M8/M14 Abu =M10/M14 Serat =M7/M14
Lemak 0.0026 Lemak =M9/M14 Air =M11/M14 Pati =M8/M14
Abu 0.0017 Abu =M10/M14 HCl =M12/M14 Lemak =M9/M14
Air 0.2 Air =M11/M14 Glukosa =M13/M14 Abu =M10/M14
HCl =M12/M14 Air
Konversi 0.8 s 5 Glukosa =M13/M14
BM Pati 810
BM Glukosa 900 r 0
BM Air 18
Pati Glukosa Air
Mol pati 1 (N) =C9/B33 Kmol/jam Mol 1 (N) 0 Kmol/jam Mol air 1 (N) =(G14+C12)/BKmol/jam
r =(B32*B37)/D32 Kmol/jam r =B38 Kmol/jam r =F38 Kmol/jam
N pati 4 =B37-B38 Kmol/jam N4 =F37+F38 Kmol/jam N pati 4 =J37-J38 Kmol/jam
F pati 4 =B39*B33 Kg/jam F pati 4 =F39*B34 Kg/jam F pati 4 =J39*B35 Kg/jam

Alur 7 w F Alur 8 w F HCl Konversi 1 CaCl2 F
Air =T7 =U7 F(8) Ca(OH)2 1 =J51 Mol HCl 1 (N) =C47/N46 Kmol/jam BM HCl 36.47 Mol CaCl2 1=J47 Kmol/jam
HCl =T8 =U8 r =J46/2 Kmol/jam BM Ca(OH) 74.1 F =Q46*N48 Kmol/jam
Glukosa =T9 =U9 Alur 9 w F BM CaCl2 110.99
=SUM(B46:B48) =SUM(C46:C48) Glukosa =G49/G52 =C48 Ca(OH)2 BM H2O 18 H2O F
CaCl2 =G50/G52 =Q47 Mol Ca()H)2 1 =J47 Kmol/jam Mol H2O2 1=C46/N49 Kmol/jam
Air =G51/G52 =Q52 F =J50*N47 Kmol/jam mol out =Q50-(2*J47) Kmol/jam
Alur 7+8 #VALUE! =SUM(F49:F51) =SUM(G49:G51) F out =Q51*N49
Alur 10 w F
CaCl2 1 =G50 Alur 10+11 =P54+P58
Alur 11 w F
8 F(8) =J51 Glukosa =P57/Q57=G49 0
Ca(OH)2 1 Air =P58/Q57=G51
Reaktor Netralisasi Filter
7 9 9 11
F(7) =SUM(C46:C48) F (9) =SUM(G49:G51) F (9) =SUM(G49:G51) F (11) 0

Air =T7 Glukosa =G49/G52 Glukosa =G49/G52 Glukosa =P57/Q57
HCl =T8 CaCl2 =G50/G52 CaCl2 =G50/G52 10 Air =P58/Q57
Glukosa =T9 Air =G51/G52 Air =G51/G52 F (10) =G50
CaCl2 1
Alur 11 w F F 15 F 13
Glukosa =O57 =P57 0 Alur 13 w F Alur 15 w F
Air =O58 =P58 Glukosa 0.6 =I69*G69 =O69/-0,6 Glukosa 0.8 =K69*L71 =H70-I69 =C69-D68
Air 0.4 =G70*I69 Air 0.2 =K70*L71 =N69/-8 =O69/-0,6
=N70
Alur 12 w F Alur 14 w F
F(12) Air 1 =C69-H70 F(14) Air 1 =H70-L70
Produk =L71 kg/jam
#VALUE!
F (12) =C69-H70 14
Air 1 F (14) =H70-L70
12 air 1
Evaporator-02
Evaporator-01
13 15
11 13
F (13) =O69/-0,6 F (15) =N70
F (11) 0 F (13) =O69/-0,6 Glukosa 0.6 Glukosa =K69*L71
Glukosa =O57 Glukosa 0.6 Air 0.4 Air =K70*L71
Air =O58 Air 0.4
Suhu Tekanan entalpi entropi Volume
128.700 2.600 2718.200 2538.100 0.693
131.200 2.800 2721.500 2540.600 0.646
Cp(kkal/kg K) Gas ΔHf (Kkal/kg) Gas

Lemak 0.262 - - -
Protein 0.435 - - -
Abu 0.190 - - -
Air 0.004 0.008 -1234.656 -1044.576
pati 0.370 -164462400.000
HCl 0.861 -807.883
Ca(OH)2 1.556 -17520.797
CaCl2 1.942 -21187.547
glukosa 0.300 -54907.200
alur 1 30 C alur 2
Umpan : w F Q1 Umpan :
Protein 0.016 59.470 129.347 HCl
Pati 0.780 2954.545 5465.909 Air
Lemak 0.003 9.848 12.902
Abu 0.002 6.439 6.121
Air 0.200 757.576 3.403 alur 3
1.000 3787.879 5617.682 Umpan :
Air
Qtotal keluar
Qmasuk
Qkeluar
Qreaksi
Qsteam
m
Filter Pr
alur 5 130 C
Alur 5 w F Q5 alur 6
Protein 0.054 59.470 2716.278 Alur 6
Pati 0.532 590.909 22956.818 Air
Lemak 0.009 9.848 270.932 HCl
Abu 0.006 6.439 128.543 Glukosa
Air 0.400 444.343 3.451
1.000 1111.010 26076.022
COOLE
alur 7 60 C 333.000 298.000 0.007
Alur 7 w F Q7 Q
Air 0.914 43990.000 314.351 m
HCl 0.031 1515.152 45659.777
Glukosa 0.055 2626.263 27575.758
1.000 48131.414 73549.885
masuk (alur 6)
220048.223
-146498.338
73549.885
Reak
alur 8 30 C alur 9
Alur 8 w F Q Alur 9
F(8) Ca(OH)2 1.000 1539.248 11976.117 Glukosa
CaCl2
Air
Saturated steam 130

Hv (100)
HL
Filter
60 C
Alur 10 w F q
CaCl2 1.000 2305.548 156698.494
60 C
Alur 11 w F Q
Glukosa 0.057 2626.263 27575.758
Air 0.943 43242.187 309.007
45868.450 27884.765
Evaporator 01
0.500 atm 0.507 bar
P T P T
0.474 80.000 0.507 80.001
0.513 82.000
alur 12 80 C 353.000 298.000 0.009

Alur 12 w F Q
F(12) Air 1.000 41491.346 358.682
alur 13 80 C
Alur 13 w F Q AH
Glukosa 0.600 2626.263 43333.333 #REF!
Air 0.400 1750.842 15.136
43348.469
Masuk
Alur 11
Glukosa 27575.758
Air 309.007
uap air
steam 15822.386
43707.151
Total 43707.151
Evaporator 02
alur 14 80 C
Alur 14 w F Q
F(14) Air 1.000 1094.276 9.460 Qmasuk
Qkeluar
Alur 15 w F Q Qsteam
Glukosa 0.800 2626.263 43333.333 m
Air 0.200 656.566 5.676
3282.828 43339.009
Tangki decolorizing
alur 16 80 C
Alur 16 w F Q
Glukosa 0.800 2626.263 43333.333 Masuk
Air 0.200 656.566 5.676 43339.009
3282.828 43339.009
COOLE
alur 17 30 C 303.000 298.000

Alur 16 w F Q Kondisi air dingin keluar
Glukosa 0.800 2626.263 3939.394 T=10
Air 0.200 656.566 2.950 T=40
3282.828 3942.344
Q
m
masuk
43339.009
-39396.666
3942.344
Suhu 130.000 C Umpan
Tekanan 2.504 bar Basis Kapasitas
Entalpi 2719.916 Kjoule/kg Kapasitas Produk
Entropi 2539.400 Kjoule/kg Waktu kerja/tahun
Volume 0.716 m3/kg Jumlah jam kerja
T1 298.000
T2 303.000
T3 403.000
Reaktor Hidrolisa
30 C alur 4
w F Q2 Produk
0.200 1515.152 6522.825 Protein
0.800 6060.606 27.228 Pati
1.000 7575.758 6550.053 Lemak
Abu
30 C Air
w F Q2 HCl
1.000 37878.788 170.172 Glukosa
F total
233786.347
12337.906 84199708.254 84199708.254
246124.254
83953584.000
84187370.347 84187370.347
#REF!
Filter Press
130 C
w F Q6 Qmasuk
0.914 43990.000 341.620 246124.254
0.031 1515.152 136979.331
0.055 2626.263 82727.273
1.000 48131.414 220048.223
COOLER
-146498.338
7301.552 Kondisi air dingin keluar
T=30 H (30)
T=50 H (50)
keluar (alur 7)
73549.885
73549.885
Reaktor Netralisa
60 C
w F Q Qmasuk
0.055 2626.263 27575.758 Qkeluar
0.053 2305.548 156698.494 Qreaksi
0.898 43242.187 309.007 Qsteam
1.005 48173.998 184583.259 m
#REF! #REF! AH
2676.000 642.240 #REF! masuk
419.064 100.575 komponen alur 7
Air 314.351
HCl 45659.777
Glukosa 27575.758
F(8) Ca(OH)2
cacl2
p reaksi
steam
73549.885
Total
ilter
masuk keluar
alur 9 alur 10 alur 11
Glukosa 27575.758 27575.758
CaCl2 156698.494 156698.494
Air 309.007 309.007
Total 184583.259 156698.494 27884.765
184583.259 184583.259
rator 01
Qtotal keluar
Qmasuk 27884.765
Qkeluar 43707.151
Qsteam 15822.386
m #REF!
Keluar
Alur 12 Alur 13
43333.333
15.136
358.682
358.682 43348.469
43707.151
Evaporator 02
43348.469
43348.469
0.000
Tangki decolorizing
Keluar
43339.009
COOLER
ngin keluar
H (10) 33.600 8.064 kkal/kg
H (40) 175.800 42.192
-39396.666
1154.380
keluar
3942.344
3942.344
1 jam
30000.000 ton/tahun 3787.879 kg/jam
330.000 hari 7920.000 jam
24.000 jam
130 C
w F Q4 Q masuk
0.001 59.470 2716.278 Q1
0.012 590.909 22956.815 Q2
0.0002 9.848 270.932 Q3
0.0001 6.439 128.543
0.902 44434.343 345.070 Panas yg dilepas Steam (Q)
0.031 1515.152 136979.331 Saturated steam 130
0.053 2626.263 82727.285 Hv (100)
1.000 49242.424 246124.254 HL
m steam
Q keluar
246124.245
125.700 30.168 kkal/kg
209.300 50.232 kkal/kg
85526.002
184583.259
-4520.295
94536.961
#REF!
masuk keluar
alur 8 alur 9
309.007
27575.758
11976.117
156698.494
-4520.295
94536.961
106513.078 180062.963
180062.963 180062.963
12337.906 Qkeluar 246124.254 Komponen masuk
5617.682 Q4 246124.254 alur 1 alur 2
6550.053 Qreaksi 83953584.000 Protein 129.347
170.172 steam 233786.347 Pati 5465.909
kj/kg kkal/kg ΔH Lemak 12.902
Abu 6.121
#REF! #REF! #REF! Air 3.403 27.228
2676.000 642.240 HCl 6522.825
419.064 100.575 Glukosa
#REF! panas reaksi
steam
5617.682 6550.053
Total
masuk keluar
alur 3
2716.278
22956.815
270.932
128.543
170.172 345.070
136979.331
82727.285
83953584.000
84187370.347
84187540.519
84199708.254 84196991.975
Perhitungan Neraca Massa
w w
Alur 4 F Alur 5 F
Umpan Protein 0.001 59.470 Protein 0.054 59.470
Produk Glukosa Basis Kapasitas 1 jam Pati 0.012 590.909 Pati 0.532 590.909
Kapasitas Produk 30000.000 ton/tahun 3787.879 kg/jam Lemak 0.000 9.848 Lemak 0.009 9.848
Alur 1 Waktu kerja/tahun 330.000 hari 7920.000 jam Abu 0.000 6.439 Abu 0.006 6.439
Umpan : w F Jumlah jam kerja 24.000 jam Air 0.902 44434.343 Air 0.400 444.343
Protein 0.016 59.470 Produk HCl 0.031 1515.152 1.000 1111.010
Pati 0.780 2954.545 F(2) w F 26000 ton/tahun Glukosa 0.053 2626.263
Lemak 0.003 9.848 HCl 0.200 1515.152 F total 1.000 49242.424 Alur 6 w F
Abu 0.002 6.439 Air 0.800 6060.606 Air 0.914 43990.000
Air 0.200 757.576 7575.758 HCl 0.031 1515.152
1.000 3787.879 F(3) w F Glukosa 0.055 2626.263
Air 1.000 37878.788 1.000 48131.414
F(2) 7575.758 F(3) 37878.788

HCl 0.200 Air 1.000
Air 0.800 3.000
2.000 4.000 6.000
Filter Press
F(4) 49242.424
1.000 4.000 Protein 0.001 F(6) 48131.414
Reaktor Hidrolisa Pati 0.012 5.000 Air 0.914
F(1) 3787.879 F(4) 0.000 Lemak 0.000 F(5) 1111.010 HCl 0.031
Protein 0.016 Protein Abu 0.000 Protein 0.054 Glukosa 0.055
Pati 0.780 Pati Air 0.902 Pati 0.532
Lemak 0.003 Lemak HCl 0.031 Lemak 0.009
Abu 0.002 Abu Glukosa 0.053 Abu 0.006
Air 0.200 Air 0.000 Air 0.400
HCl
Glukosa
Konversi 0.800 s 1.000
BM Pati 243000.000
BM Glukosa 180.000
BM Air 18.000
Pati Glukosa Air
Mol pati 1 (N) 0.012 Kmol/jam Mol 1 (N) 0.000 Kmol/jam Mol air 1 (N) 2483.165 Kmol/jam 1.324 23838.384
r 0.010 Kmol/jam r 0.010 Kmol/jam r 0.010 Kmol/jam 1.324
N pati 4 0.002 Kmol/jam N4 14.590 Kmol/jam N air 4 2468.575 Kmol/jam
F pati 4 590.909 Kg/jam F glukosa 4 2626.263 Kg/jam F air 4 44434.343 Kg/jam

Alur 7 w F Alur 8 w F CaCl2 F
Air 0.914 43990.000 Ca(OH)2 1.000 1539.248 HCl Konversi 1.000 Mol CaCl2 1 20.773 Kmol/jam
HCl 0.031 1515.152 Mol HCl 1 (N) 41.545 Kmol/jam BM HCl 36.470 F 2305.548 Kmol/jam
Glukosa 0.055 2626.263 Alur 9 w F r 20.773 Kmol/jam BM Ca(OH)2 74.100
1.000 48131.414 Glukosa 0.055 2626.263 BM CaCl2 110.990 H2O F
CaCl2 0.053 2305.548 Ca(OH)2 BM H2O 18.000 Mol H2O1 (N 2443.889 Kmol/jam
Air 0.898 43242.187 Mol Ca()H)2 1 20.773 Kmol/jam mol out 2402.344 Kmol/jam
1.005 48173.998 F 1539.248 Kmol/jam F out 43242.187
w Alur 10 w F
8.000 F(8) 1539.248 CaCl2 1.000 2305.548
Ca(OH)2 1.000
9.000 Alur 11 w F
7.000 Glukosa 0.057 2626.263 45868.450
Reaktor Netralisasi F (9) 48173.998 Air 0.943 43242.187
F(7) 48131.414 Glukosa 0.055
Air 0.914 CaCl2 0.053 9.000
HCl 0.031 Air 0.898 Filter 11.000
Glukosa 0.055 F (9) 48173.998
Glukosa 0.055
CaCl2 0.053 10.000
Air 0.898 F (10) 2305.548
CaCl2 1.000
F 15 F 13
Glukosa 0.057 2626.263 45868.450 Alur 13 w F Glukosa 0.800 2626.263 -2626.263 -2626.263
Air 0.943 43242.187 Glukosa 0.600 2626.263 4377.104 Air 0.200 656.566 3282.828 4377.104
Air 0.400 1750.842 3282.828
Air 1.000 41491.346 F(14) Air 1.000 1094.276 Produk 3282.828 kg/jam
14
F (12) 41491.346 F (14) 1094.276
w 1 air 1
12
13 15
Evaporator-02
11 13 F (13) 4377.104 F (15) 3282.828
Evaporator-01 Glukosa 0.6 Glukosa 0.800
F (11) 45868.450 F (13) 4377.104 Air 0.4 Air 0.200
Glukosa 0.057 Glukosa 0.600
Air 0.943 Air 0.400
Alur 10+11 48173.998
F (11) 45868.450
Glukosa 0.057
Air 0.943
CP Cp(kkal/kg K) 0.000
Lemak 0.262 0.000
Protein 0.435 0.000
Abu 0.190 -1234.656
Air 1.004 -164462400.000
pati 0.370 -807.883
HCl 0.861 -17520.797
Ca(OH)2 1.556 -21187.547
CaCl2 1.942 -54907.200
glukosa 0.300 -54907.200
Superheated steam, 1 atm 64.000 2340.000

H(130) 2720.000 1088.000 λ 987.440
Hv(100) 2676.000 642.240
Hl(100) 419.000 100.560
HvL air 130 541.680
Reaktor Hidrolisa r 0.010
Alur 1 403.000 303.000 AHR298 83953584.000
Komponen F cp F.CP AHR403 83847995.000
Pati 59.470 -37.000 -2200.379 Q 5698344.225
Lemak 2954.545 -26.200 -77409.091 r.Ahr 839535.840
Protein 9.848 -43.500 -428.409 Q 5699400.115
Air 30-103 757.576 -100.368 -130403.702 m 5771.895
Air 0.000
Abu 6.439 -19.011 -122.422 Komponen
-210564.003 umpan
produk
Alur 2 Q reaksi (rΔHr)
Komponen F cp F.CP Steam
HCl 1515.152 -86.101 -130456.505 Total
Air 6060.606 -100.368 -662658.247
-793114.753
Alur 3 441.312
Komponen F cp F.CP
Air 37878.788 -100.368 -3856185.520
4859864.275
-4859864.275
r 20.772
Reaktor Netralisa AHr298 -1147.371
Alur 8 303.000 333.000 AHr333 -1033.872
Komponen F Cp F.Cp Q 50381.113
Ca(OH)2 1539.248 -46.683 -71856.700 51.022
rAHr -23833.198
Q 48023.503
Cooler 01 m 48.634
Alur 6 403.000 333.000
Komponen F Cp F.Cp Hl 30 C 30.185
Air 43990.000 70.258 3091173.504 Hl 60 C 50.234
HCl 1515.152 60.271 91319.554
Glukosa 2626.263 21.000 55151.515 Q -3237644.573
3237644.573 m 161481.754
Cooler 02 303.000 353.000

Alur 16
Komponen F Cp F.Cp Hl 10 C 10.078
Glukosa 2626.263 15.000 39393.939 Hl 40 C 40.210
Air 656.566 50.184 32949.091
72343.030 Q -72343.030
m 2400.871
Evaporator 01
Alur 12 333.000 343.000
Komponen F Cp F.Cp Hvl 80 C 560.112
Air 41491.346 10.037 417000.450
Alur 13
Komponen F Cp F.Cp
Glukosa 2626.263 3.000 7878.788 Q 443012.198
Air 1750.842 10.037 18132.960 m 448.647
26011.748
Evaporator 01
Alur 14 343.000 353.000 Ahvl 538.914
Komponen F Cp F.Cp
F(14) Air 1094.276 10.037 11521.944
Alur 15
Komponen F Cp F.Cp
Glukosa 2626.263 3.000 7878.788 Q 26529.464
Air 656.566 10.037 7128.732 m 26.867
15007.520
kmol/jam
m 5770.826
Masuk Keluar
-4859864.275 -
- -
- 839535.840
5699400.115 -
839535.840 839535.840
Komponen Masuk Keluar

umpan -71856.700 -
produk -
Q reaksi (rΔHr) - -23833.198
Steam 48023.503
Total -23833.198 -23833.198
umpan 3237644.573 -
produk -
Steam -3237644.573 -
Total 0.000 0.000

umpan 72343.030 -
produk - -
Steam -72343.030 -
Total 0.000 0.000
KomponenAlur Masuk (kkal/jam)

Alur Keluar (kkal/jam)
Umpan - -
Produk - 443012.198
Steam 443012.198 -
Total 443012.198 443012.198
KomponenAlur Masuk (kkal/jam)

Umpan - -
Produk - 26529.464
Steam 26529.464 -
Total 26529.464 26529.464
CP Cp(kkal/kg K) ΔHf (Kkal/kg)
Lemak 0.262
Protein 0.435
Abu 0.190
Air 1.004 -1234.656
pati 0.370 -164462400.000
HCl 0.861 -807.883
Ca(OH)2 1.556 -17520.797
CaCl2 1.942 -21187.547
glukosa 0.300 -54907.200
P gauge 2.700 bar

Konversi 1.000 bar = 100.000 kpa
P saturated 270.000 Kpa
Untuk P sat 270 diperoleh data

T sat 130.000 c
superheated 130 2720.000 652.800
hl 419.000 kJ/kg 100.560 kkal/jam
hv 2676.000 kJ/kg 642.240 kkal/jam
λ 2301.000 kJ/kg 552.240 kkal/jam
Perhitungan panas sensibel komponen (kkal/jam) Reaktor Hidrolisa 303.000
Alur 1 H F F*H
Pati -43.500 59.470 -2586.932 Δhvl 100
Lemak -26.200 2954.545 -77409.091 541.680
Protein -43.500 9.848 -428.409 Q
Air 30-103 -70.258 757.576 334327.273
Air -30.110 757.576
Abu -19.011 6.439 -122.422 441.312
4545.455 253780.419
Perhitungan panas sensibel komponen (kkal/jam) Reaktor Netralisa 303.000
Alur 7 H F F*H
Air 0.000 43990.000 0.000
HCl 0.000 1515.152 0.000
Glukosa 0.000 2626.263 0.000
0.000
Perhitungan panas sensibel komponen (kkal/jam) Evaporator 333.000

Alur 11 H F F*H
Glukosa -6.000 2626.263 -15757.576 0,5 atm
Air -20.074 43242.187 -868026.372
-883783.948
Alur 13 H F F*H
Glukosa 6.000 2626.263 15757.576
Air 20.074 1750.842 700.337
16457.912
Perhitungan panas sensibel komponen (kkal/jam) Cooler 01 303.000
Air pendingin
C, 1 atm ͦ30
Cooler (C-01)
C, 1 atm ͦ60
Fasa cair Fasa cair
Glukosa Glukosa
Air Air
Air pendingin
HCl HCl
C, 1 atm ͦ50
C, 1 atm ͦ130 C, 1 atm ͦ60
Perhitungan panas sensibel komponen (kkal/jam) Cooler 02 353.000 303.000
Air pendingin
C, 1 atm ͦ10
Cooler (C-01)
C, 1 atm ͦ30
Fasa cair Fasa cair
Glukosa Glukosa
Air Air
Air pendingin
C, 1 atm ͦ80 C, 1 atm ͦ30
C, 1 atm ͦ40
Perhitungan panas sensibel komponen (kkal/jam) Evaporator 01 333.000 353.000
Fasa uap
Air
C, 1 atm ͦ80
,Steam 130 ͦC
atm 2,6
Evaporator
C, 0,5 atm 80ͦ
Fasa cair Fasa cair
Glukosa Glukosa
Air Air
Kondensat
Fasa cair
Glukosa Glukosa
Air Air
Kondensat
Perhitungan panas sensibel komponen (kkal/jam) Evaporator 02
Fasa uap
Air
C, 1 atm ͦ80
Evaporator
C, 0,5 atm 80ͦ
Fasa
Fasa cair
cair Fasa cair
Glukosa
Glukosa Glukosa
Air
Air Air
C,
C, 11 atm
atm ͦ ͦ60
100,175 C, 1 atm ͦ80
Kapasitas panas padatan
TK 273.000 C6H10O5 312060.000 J/mol
298.000 25.000 243000.000 312.060 Kj/mol
303.000 30.000 0.000
333.000 60.000
353.000 80.000
298.000 25.000
403.000 130.000
r1 0.010 kmol/jam r2 20.772

10.000 mol/jam 20772.000
6.575 kmol/jam
1043.849 kg/jam
158.760
2430.000000000
403.000 373.000 Treferensi 303.000

Alur 2 H F F*H ΔHr 298
HCl -86.101 1515.152 -130456.505 r. ΔHr 298
Air 441.312 6060.606 2674618.182 Q
441.312 2544161.676 ΔHr 403
dQ/dt
Alur 3 H F F*H r
Air 100.368 37878.788 16716363.636 m
441.312
333.000
Alur 8 H F F*H ΔHr 298
Ca(OH)2 -46.683 1539.248 -71856.700 ΔHr 403
dQ/dt
m
r
353.000
Entalpi penguapan air
0.987 0.493 bar
Hsat vap 2561.6109 kj/jam 614.787 kkal/jam
Hvl 2423.852 581.725
Hsat liq 137.759 33.062
dQ/dt 99685105.369
m 180510.476
333.000 403.000 373.000
Alur 7 H F F*H Suhu keluar 60 C
Air 60-100 70.258 43990.000 3090631.824 Hvl
30.110
HCl 60.271 1515.152 91319.554 Hl 30 C
Glukosa 21.000 2626.263 55151.515 Hl 60 C
642.048 3237102.893 H
Alur 7 H F F*Hvl dQ/dt
Air 43990.000 566.040 m
HCl 1515.152 566.040
Glukosa 2626.263 566.040
Komponen
566.040 umpan
produk
3237668.933 Steam
Total
Alur 16 H F F*H Suhu keluar 30 C

Glukosa 15.000 2626.263 39393.939 Hvl
Air 50.184 656.566 32949.091
72343.030 Hl 10 C
Alur 7 H F F*Hvl Hl 40 C
Glukosa 2626.263 1531951.515 H
Air 656.566 382987.879 dQ/dt
1914939.394 m
Komponen
umpan
produk
Steam
Total
403.000 373.175 298.000 373.000 377.333 343.000

Alur 11 H F F*H Masuk
Glukosa -3.000 2626.263 -7878.788
Air -10.037 43242.187 -434013.186
-441891.974
Titik didih larutan dalam evaporator Keluar
F
Glukosa 2626.263
Air 43242.187
Fasa cair Δtb campuran 0.175

Glukosa Tb larutan 100.175
Air
C, 1 atm ͦ80
Temperatur alur 12,13 merupakan titik didih larutan 100.175
Fasa cair
Glukosa
Air
C, 1 atm ͦ80
298.000 353.000 343.000
Alur 15 H F F*H
Glukosa 3.000 2626.263 7878.788
Air 10.037 656.566 7128.732 15007.520
548.951
alur 13 H F Q
Glukosa 3.000 2626.263 7878.788 548.951
Air 10.037 1750.842 17572.848 25451.636
Δtb campuran 4.333
Tb larutan 104.333
Alur 14 H F Q
F(14) Air 10.037 1094.276 11547.179 11547.179
564.149
Hvl 80 C 2308.800 554.112

9000.000 0.308
15000.000 0.468
7500.000
T Ahvl
100.175 2256.535 541.568
100.000 2257.000
105.000 2243.700
83953584.000 Komponen Masuk

839535840.000 umpan 19514305.732
820021534.268 produk -
83847995.000 Q reaksi (rΔHr) -
818965644.268 Steam 818965644.268
10.000 Total 838479950.000
1482988.636
1484900.649
-4520.295 Komponen Masuk

-4500.162 umpan -71856.700
-93823718.518 produk -
-169896.636 Q reaksi (rΔHr) -
20772.000 Steam -93823718.518
Total -93895575.218

umpan -883783.948 -
produk - 16457.912
Steam 99685105.369
Total 98801321.421 16457.912
hu keluar 60 C
2358.500 KJ/jam
566.040 kkal/jam
125.770 30.185
209.310 50.234
-20.050
-3237102.893
-161454.737 kg/jam
Masuk Keluar
3237102.893 -
-
-3237102.893 -
0.000 0.000
hu keluar 30 C
2430.500 Kj/jam
583.320 kkal/jjam
41.990 10.078
167.540 40.210
-30.132
-72343.030
2400.871
Masuk Keluar
72343.030 -
- -
-72343.030 -
0.000 0.000
Alur 13 H F F*H
Glukosa 3.000 2626.263 7878.788
Air 10.037 1750.842 18142.997
0.176 541.568 1121.754 26021.785
Alur 12 Hl Hv ΔHvl
Air 10.037 570.149 560.112
551.781
Hvl 80 C 2333.800 560.112 kkal/jam
100.175
100.000 2257.000
105.000 2243.700
Hvl 100,175 C 2257.466 541.792 kkal/jam
Alur Masuk (kkal/jam)
Umpan -441891.974 -
Produk -
Steam 443032.271
Total 1140.298 0.000
Komponen Alur Masuk (kkal/jam)

Umpan - -
Produk - 443032.271
Steam 443032.271 -
Total 443032.271 443032.271
T Ahvl
104.333 2245.474 538.914
100.000 2257.000
105.000 2243.700
26554.699
48.085

Umpan 25451.636 -
Produk - -
Steam 0.000
Total 25451.636 0.000

Umpan - -
Produk - 26554.699
Steam 26554.699 -
Total 26554.699 26554.699
0.987
Keluar
-
-
838479950.000
-
838479950.000
Keluar
-
0.000
-93477363.090
-93477363.090
ff Q
41491.346 417010.486 80 C
46552348.741
dQ/dt 443032.271 47020262.500

m 802.246 85144.616
alur 15 26021.785
alur 14 417010.486
dQ/dt 443032.271
m 192.539

Umpan 0.000 -
Produk - 443032.271
Steam 443032.271
Total 443032.271 443032.271
Filter press
Komponen
Komposisi Massa (kg/jam) Densitas, ρ (Kg/m3) xi
Protein 59.470 1500.000 0.001
Pati 590.909 590.909 0.012
Lemak 9.848 905.600 0.000
Abu 6.439 1547.000 0.000
Air 44434.343 995.680 0.902
HCl 1515.152 1180.000 0.031
Glukosa 2626.263 1544.000 0.053
Total 49242.424 49242.424 1.000
laju alir masuk, G 49242.424

densitas campuran, g 1025.106
Porositas bahan, P 0.600
Laju alir, Q 48.036
Protein 59.470 1063.000 0.054
Pati 590.909 1500.000 0.532
Lemak 9.848 905.600 0.009
Abu 6.439 1547.000 0.006
Air 444.343 995.680 0.400
1111.009 6011.280 1.001
46.659
Air 43990.000 995.680 0.914
HCl 1515.152 1180.000 0.031
Glukosa 2626.263 1544.000 0.055
48131.414 995.680 1.000
Densitas filtrat 1031.552 kg/m3 1. ρf (w(1-w)
Densitas cake,ρc 1271.106 kg/m3 2. L A(1-E) ρc
Densitas campuran 1025.106 3. E L A
volume filtrat 38.819 m3 V*1
volume cake, Vc 0.874 m3 3*1
t 1.000 jam
w 0.023 unit fk
L 0.100 m3 luas
E 0.188 jumlah plate
luas plate 0.200 m
A 39.322 m
Screw conveyor
Protein 59.470 1500.000 0.016
Pati 2954.545 590.909 0.780
Lemak 9.848 905.600 0.003
Abu 6.439 1547.000 0.002
Air 757.576 995.680 0.200
3787.879 5539.189 1.000
Bahan masuk 3787.879 kg/jam 2.205

8350.754 lb/jam
Densitas campuran 688.579 kg/m3 16.019
42.986 lbm/ft3
Direncanakan dalam 1 proses cukup ditempuh 1/12 jam kerja 5.000
panjang SC diperkirakan 12.000 m 3.281
39.370 ft Dari walas
laju volumetrik sc 4662.359 ft3/jam w
1.295 ft3/s F
daya 0.124 Hp 93.942
Dipilih motor 0.250 Hp
5.501
Filter
Air 43242.187 995.680 0.898
CaCl2 2305.548 2150.000 0.053
Glukosa 2626.263 1544.000 0.055
48173.998 4689.680 1.000
laju alir masuk, G 48173.998

densitas campuran, g 1092.552 134224.500
Porositas bahan, P 0.600 0.048
Laju alir, Q 44.093

Air 43242.187 995.680 0.943
Glukosa 2626.263 1544.000 0.057
45868.450 2539.680 1.000

CaCl2 2305.548 2150.000 1.000
2305.548 2150.000 1.000
Densitas filtrat 1027.075 kg/m3 1. ρf (w(1-w)

Densitas cake,ρc 2150.000 kg/m3 2. L A(1-E) ρc
Densitas campuran 1588.537 3. E L A
Volume filtrat 44.659 V*1
volume cake, Vc 1.072 m3/jam 3*1
t 1.000
w 0.952 unit
L 0.050 fk
E 0.966 luas
luas plate 17.111 2.610 jumlah plate
Tangki Decolorizing

Air 656.566 995.680 0.200
Glukosa 2626.263 1544.000 0.800
3282.828 2539.680 1.000
2.289
Densitas campuran 1434.336 kg/m3
faktor kelonggaran 0.200
Laju alir massa 3282.828 kg/jam
Waktu tinggal 60.000 menit
Volume larutan, V1 2.289 m3
Volume tangki, Vt 2.746 m3
T : D
3.000 : 1.000
2.108 39.369
Dt 1.279 m 50.357
h1 1.705 m
h2 0.278
Tinggi tutup dishead
re 44.357 in
Tinggi tutup, h3 0.080 1967.502 7.096
3.152 in
Tinggi penyangga, h4 1.000 m
Tinggi tangki total 3.064 m
ph 16.987 psi
pd 31.687 psi
S 13750.000
efesiensi sambungan 80.000
faktor korosi 0.010 in/tahun
t 0.201 in
0.005 m 0.333
Tebal shell standar 34.000 in
volume adsorben 1.373 m3

Densitas karbon aktif 300.000 kg/m3
massa 411.974 kg
Evaporator 02
tekanan 6.762 psi
Suhu masuk, T1 343.000 K 3.592
Suhu keluar, T2 353.000 K
Suhu steam, Ts 403.000 K
U 500.000 W/m2K
λ 2301.000 kj/kg
Massa Steam, s 48.085 kg/jam
Q steam 110644.579 30802.593 W
Δt 60.000
A 1.027 m2
digunakan
D 1.000 in 0.025
L 12.000 3.658
N 11.052 72.000
maka
OD 1.000 in 0.025
pitch 1.250 in 0.032
passes 8.000
id shell 15.250 in 0.387

Steam, wv 48.085 4.417 lb/jam
untuk 5 menit, wv 0.368 lb
liquid, wl 0.000 lb/jam 0.000
untuk 5 menit, wl 0.000 lb 6.899
p operasi 6.762 psi
46.650 kpa
ρl Glukosa 0.057 1544.000
Air 0.943 995.680
ρl 1027.075 64.114 lb/ft3

ρv 0.410
kv 0.400 ludwiq
va 4.986 11.989
Q 0.898 35.682
A 0.180 ft3
D 0.479 ft
5.742 in
6.215
f 18750.000 psia
E 0.850
C 0.125
tebal Shell
P desain 10.143 psia
ts 0.130 in
menghitung tebal konis

tc 0.134 in
tebal dished head

r 3.130 ft
37.560 in
td 0.151 0.188
untuk td = 3/16 in
sf 2.000
icr 0.563
a 15.250 in
AB 14.688
BC 36.998
b 3.603 in
OA 5.754 in
Evaporator 01
Air 2626.263 995.680 0.600
Glukosa 1750.842 1544.000 0.400
4377.104 2539.680 1.000
Evaporator 02
Air 2626.263 995.680 0.800
Glukosa 656.566 1544.000 0.200
3282.828 2539.680 1.000
Tangki HCl
Temperatur 303.000 K
tekanan 1.000 atm
xi.ρ Densitas HCl 236.000 kg/m3 796.544
1.500 laju alir massa HCl 7575.758 kg/jam 1032.544
7.091 Kebutuhan perancangan 3.000 hari
0.000 faktor kelonggaran 0.200
0.000
898.103 Perhitungan
36.580 a. Volume tangki, Vt
81.832 massa,m 545454.545 kg
1025.106 Volume larutan, Vl 528.263 m3
Volume tangki, vt 633.915 m3
b. Diameter dan tinggi tangki sheel

volume sheel, Vs asumsi Di : Hs 1.000 :
Volume tutup tangki, Vc
xi.ρ Volume tangki, V Di 372.709
57.402 Di 7.197 m 283.328
798.000 Hs 14.393 m 849.984
8.150
9.282 c. Tebal sheel tangki
398.272 Tinggi larutan dalam tangki 11.994 m
1271.106 Tekanan hidrostatik 27740.226 pa 4.023
1239.893 Faktor kelonggaran 0.200
xi.ρ P desain 22.468 psia
910.052 6894.874
36.580 Allow, S 13750.000 psia
84.920 Efesiensi, E 0.800
1031.552 Corrosion, C 0.010 in/tahun
23.811 umur alat 10.000
23.955 A
0.019 A t 1.253 in 3182.903
924.324
0.449 A d. Tebal tutup tangki
Tebal dinding head 0.103 in 6365.805
dipilih 1.500 in
0.100 e. Diameter dan tinggi tutup
43.254 sf 1.500
216.269 icr 4.500
Dh 302.633 in 7.687
Asumsi Hh : Di 1.000 :
Tinggi tutup 1.922 80.072
Tinggi total tangki 16.315 m
xi.ρ
23.550 Tangki Ca(OH)2
460.909 Kebutuhan rancangan 3.000 hari
2.355 laju alir ca(OH)2 1539.248 kg/jam
2.630 Densitas 2210.000 kg/m3
199.136
688.579 a.Volume tangki
Volume larutan, Vl 50.147 m3 m
Volume tangki 64.189 m3
Diameter dan tinggi shell tangki

asumsi di : Hs 1.000 :
menit volume tutup tangki 37.740
Di 3.354 m 132.058
Hs 6.709 m 396.175
40.000
2.000 c. Tebal shell tangki
watt tinggi larutan tangki 5.241
tekanan hidrostatik 113510.845 16.463
Faktor kelonggaran 0.200
xi.ρ 6894.874
893.747 Allow, S 13750.000 psia
114.632 Efesiensi, E 0.800
1092.552 umur alat 10.000
t 1.252 in 2469.203
d. Tebal tutup tangki

dipilih 1.500
xi.ρ e. Diameter dan tinggi tutup
938.671 sf 1.500
88.404 icr 4.500
1027.075 Dh 140.867 in 3.578
xi.ρ Tinggi tutup 0.895 37.271
2150.000 Tinggi total tangki 7.603 m
2150.000
54.057 Tangki penampung cake

3.690 A
0.048 A Komposisi Massa (kg/jam)
Densitas, ρ (Kg/m3) xi
2414.129 Protein 59.470 1500.000 0.054
2.610 A Pati 590.909 590.909 0.532
Lemak 9.848 905.600 0.009
Abu 6.439 1547.000 0.006
0.100 Air 444.343 995.680 0.400
18.822 1111.009 5539.189 1.000
94.108
tekanan 1.000 atm
Densitas cake 811.068 kg/m3
laju alir massa cake 1111.009 kg/jam
xi.ρ Kebutuhan perancangan 1.000 hari
199.136 faktor kelonggaran 0.200
1235.200
1434.336 Perhitungan
a. Volume tangki, Vt
massa,m 26664.216 kg
Volume larutan, Vl 32.875 m3
Bangunan diperkirakan dibangun dengan lebar 20 m dan tinggi 5 meter
l 5.000 m
t 3.000
P 2.630
in
tinggi bangunan diperkirakan 2 x tinggi tumpukan bahan baku
t 6.000
l 5.000
p 2.630
44.276
Tangki penampung CaCl2

tekanan 1.000 atm
Densitas HCl 2150.000 kg/m3
laju alir massa HCl 2305.548 kg/jam
Kebutuhan perancangan 3.000 hari
Perhitungan
massa,m 165999.452 kg
Volume tangki, V Di 54.474
Di 3.791 m 149.244
Hs 7.582 m 447.731
c. Tebal sheel tangki

Tinggi larutan dalam tangki 6.318 m
Tekanan hidrostatik 133119.756 pa 19.307
6894.874
Allow, S 13750.000 psia
Efesiensi, E 0.800
Corrosion, C 0.010 in/tahun
umur alat 10.000
t 1.253 in 3045.200
d. Tebal tutup tangki

dipilih 1.500
e. Diameter dan tinggi tutup
sf 0.103
icr 5.250
Dh 163.462 in 4.152
Tinggi tutup 1.038 43.249
Tinggi total tangki 8.620 m
Tangki penyimpanan
Komposisi Massa (kg/jam)

Air 2626.263 995.680 0.200
Glukosa 656.566 1544.000 0.800
3282.829 995.680 1.000
tekanan 1.000 atm
Densitas sirup 1434.336 kg/m3
laju alir massa sirup 3282.829 kg/jam
Kebutuhan perancangan 3.000 hari
Perhitungan
massa,m 236363.688 kg

Volume tangki, V Di 116.265
Di 4.881 m 192.154
Hs 9.761 m 576.462
c. Tebal sheel tangki

Tinggi larutan dalam tangki 8.135 m
Tekanan hidrostatik 114342.804 pa 16.584
m P desain 37.540 psia
m 6894.874
Allow, S 13750.000 psia
Efesiensi, E 0.800
m umur alat 10.000
m t 1.253 in 3606.777
10.886 d. Tebal tutup tangki

kj/jam e. Diameter dan tinggi tutup

sf 0.103
icr 5.250
Dh 203.970 in 5.181
88.404 Asumsi Hh : Di 1.000 :
938.671 Tinggi tutup 1.295 53.967
1027.075 Tinggi total tangki 11.057 m
16.019
Tangki Waktu Volume Tangki (m) Diameter ta
T-01 3.000 633.915 7.197
T-02 3.000 64.189 3.354
T-03 3.000 92.651 3.791
T-04 3.000 197.748 4.881
275.000
xi.ρ
597.408
617.600
1215.008
xi.ρ
796.544
308.800
1105.344
Cooler 01
Fluida Panas Fluida dingin Selisih
266.000 122.000 144.000
140.000 86.000 54.000
126.000 36.000 90.000
LMTD 91.759 90.000

Faktor koreksi fluida panas, R 2.667 F
Faktor koreksi fluida dingin, S 0.375
Faktor Pembedaan temperatur 0.750
Δt 68.819 F
T fluida rata-rata
a. Fluida panas (Ta) 203.000 F
b. Fluida dingin (Tb) 104.000 F
Penempatan fluida Asumsi Ud 125.000
2.000 Luas perpindahan panas, Q 3237644.573 kkal/jam
Luas permukaan, A 1568.186 ft2
ukuran tube
in karena A> 200 ft3 digunakan tabel ukuran tube
in OD 0.750
BWG 18.000
a't 0.985 in2
a'' 0.334 in2
psia 4.023 L 15.000 ft
jumlah tube
Nt 313.011 buah
469.039 yang paling mendekati : Nt 314.000
2 tube pass, 3/4 in OD, 18 BWG, 15/16 in triangular pitch
Shell ID 19.250 jumlah passes
Koreksi Ud pitch, PT
A 1568.186 Jumlah tubes
Ud 125.000 ID shell
1168736.519 0.003 C'' 0.250
1.250 Baffle space
flow area fluida panas yang mengalir pada shell side, a s
2337495.506 0.100 as 66.637 in2
Ws 49242.424 kg/jam
22332.165 lb/jam
Kecepatan massa, Gs 48289.983 lb/jam ft2

m Th 203.000 2.419
4.000 de 0.550 0.046
Bilangan reynold, Re 2589.134

dari kern, Jh 28.000
Tc 104.000
Koefisien perpindahan panas,ho 1.580
ho/ys 29.303 btu/jam ft2 F
Temperatur pada dinding tube
dari tabel 10 diperoleh

110825.834 at' 0.334
at 0.726
kecepatan massa, Gt 161481.754
Gt 73234.356 lbm/jam ft2
2.000 Bilangan reynold, Re
Tube ID 0.652 in2
in Dt 0.054 ft
tc 104.000 μ
cp
Bilangan reynold, Re 1186.877
jh 3.500
1.574
hi/yi 36.926 btu/jamF
hio/yi 32.101
469.039 Temperatur tube wall
tw 151.245 F
UC 58.606
UD 125.000
1.250 Rd 0.009
1168727.563 0.002
presure drop
Res 2589.134
2337492.521 0.100 f 0.0018
N+1 101.647
ds 8.471
AP 0.126
m Ret 1186.877
4.000 f 0.00035
N+1
Ap 0.03096
Cooler 02
xi.ρ Fluida Panas Fluida dingin Selisih
81.000 176.000 104.000 72.000
314.364 86.000 50.000 36.000
8.150 90.000 54.000 36.000
9.282
398.272 LMTD 51.937 36.000
811.068 Faktor koreksi fluida panas, R 2.000 F
Faktor koreksi fluida dingin, S 0.500
Faktor Pembedaan temperatur 0.500
Δt 25.969 F
T fluida rata-rata
a. Fluida panas (Ta) 131.000 F
b. Fluida dingin (Tb) 77.000 F
Penempatan fluida Asumsi Ud 50.000
Luas perpindahan panas, Q 72343.030 kkal/jam
Luas permukaan, A 232.150 ft2
ukuran tube
karena A> 200 ft3 digunakan tabel ukuran tube
OD 0.750
BWG 18.000
a't 0.985 in2
a'' 0.334 in2
L 15.000 ft
jumlah tube
Nt 46.337 buah
yang paling mendekati : Nt 52.000
2 tube pass, 3/4 in OD, 18 BWG, 15/16 in triangular pitch
Shell ID 19.250 jumlah passes
Koreksi Ud pitch, PT
A 232.150 Jumlah tubes
Ud 50.000 ID shell
C'' 0.250
Baffle space
flow area fluida panas yang mengalir pada shell side, a s
as 3.472 in2
Ws 3282.829 kg/jam
1488.811 lb/jam
Kecepatan massa, Gs 61783.525 lb/jam ft2

Th 131.000 2.419
de 0.550 0.046
Bilangan reynold, Re 299.945 c

dari kern, Jh 9.000 k
Tc 77.000
Koefisien perpindahan panas,ho 0.000
ho/ys 17.167 btu/jam ft2 F
Temperatur pada dinding tube
dari tabel 10 diperoleh

at' 0.334
at 0.054
kecepatan massa, Gt 5292.920
Gt 98494.208 lbm/jam ft2
Bilangan reynold, Re
2.000 Tube ID 0.652 in2
Dt 0.054 ft
tc 77.000 μ
in cp
in Bilangan reynold, Re 693.292 k
jh 3.000
3.180
hi/yi 17.908 btu/jamF
psia 19.307 hio/yi 15.568
Temperatur tube wall
tw 105.318 F
469.039
UC 34.333
UD 50.000
Rd 0.009
presure drop
1168725.515 0.003 Res 299.945
1.250 f 0.0040
N+1 216.000
2337491.838 0.100 ds 18.000
AP 2.068
Ret 693.292
f 0.00075
m N+1
4.000 Ap 0.54192
xi.ρ
199.136
1235.200
1434.336
2.000
in
in 1413.689
431.175
7.403
psia 1.112
16.584 3.680
0.920
469.039 6.440
5.366
1168727.476
0.003
1.250
2337492.492
0.100
m
4.000
Tinggi tutup tinggi tangkJumlah(unit)

1.922 16.315 1.000
0.895 7.603 1.000
1.295 8.620 1.000
1.295 11.057 1.000
Evaporator 01
tekanan 4.410 psi
Suhu masuk, T1 333.000 K
Suhu keluar, T2 343.000 K
Suhu steam, Ts 403.000 K
U 1000.000 W/m2K
0.981 91.759 λ 2301.000 kj/kg
Massa Steam, s 802.246 kg/jam
Q steam 1845967.798 513903.129
Δt 70.000
A 7.341 m2
digunakan
D 1.000 in
L 12.000
Btu/jam ft F Nt 79.022 80.000
13490185.721 btu/jam maka
OD 1.000 in
pitch 1.250 in
passes 4.000
id shell 15.250 in

Steam, wv 802.246 73.693
untuk 5 menit, wv 6.141 lb
liquid, wl 2390.315 lb/jam
untuk 5 menit, wl 199.193 lb
maka data untuk shell tube p operasi 4.410 psi
30.424 kpa
1.000 passes ρl Glukosa 0.057
1.000 Air 0.943
314.000 12.000
21.250 1.771 ft ρl 1027.075 64.114
0.250 ρv 0.410
21.250 in 1.771
0.462 ft2 kv 0.400 ludwiq

0.089 va 4.986
0.960 Q 14.978
2.693 A 3.004 ft3
2.419 Dt 1.956 ft
μ 23.452 in
ft 1.521
Th μ f 13750.000 psia
80.778 0.353 cp 0.854 E 0.800
80.000 0.357 C 0.010
82.000 0.348
Tc μ
25.778 1.386 3.353
cp 0.999 kJ/kgK 0.429 tebal Shell
k 0.364 btu/h ft F P desain 6.615 psia
104.000 0.364 ts 0.015 in
100.000 0.363
200.000 0.393 menghitung tebal konis
tc 0.019 in
tebal dished head

r 3.130 ft
37.560 in
3.353 #REF! td 0.035 0.188
0.429 #REF!
untuk td = 3/16 in
sf 2.000
icr 0.563
27.273
a 15.250 in
276.074 AB 14.688
BC 36.998
b 3.603 in
OA 5.637 in
0.693 51.937
Btu/jam ft F
301429.292 btu/jam
maka data untuk shell tube
2.000 passes
1.000
52.000 12.000
10.000 0.833 ft
0.250
10.000 in 0.833
0.024 ft2
0.089
0.960
2.693
2.419
μ
ft
Th μ
0.443 40.778 0.528 cp
0.013 80.000 0.357
82.000 0.348
Tc μ
10.778 1.386
cp 0.999 kJ/kgK
k 0.356 btu/h ft F
77.000 0.356
100.000 0.363
200.000 0.393
7.719 #REF!
0.440 #REF!
0.102
276.074
27.273
276.074
Evaporator 01 3.592
tekanan 4.410 psi 16.122
3.592 Suhu masuk, T1 333.000 K 140.000
Suhu keluar, T2 343.000 K 158.000
Suhu steam, Ts 403.000 K 266.000
laju alir massa glukosa,G 2626.263 kg/jam Δt
Jumlah air yang diuapkan 41491.346 Kg/jam
Densitas, 1544.000 kg/m3
W 95.769 lb/ft3
Volume glukosa,V 1.701 m3/jam
54.964 ft3
evaporator terdiri dari
0.025 m Shell 0.800
3.658 m Volume shell, Vsh 68.706 ft3
1.946 m3
tekanan : D
0.025 39.406 3.000 : 1.000
0.032 m
elipsoidal : Dt
0.387 m Volume silinder,Vs 65.957 ft3 35.315
1.868 m3 3.281
10.886 Dt 2.731 ft
lb/jam 0.833 m3
32.776 in
26021.785 kj/jam Asumsi 1.055
6.899 Ud 700.000 Btu/jamft2F
Ud 560.000
Q 443032.271 kkal/jam
1544.000 88.404 106327.745 100779.072
995.680 938.671 A 1.428 ft2
1027.075 Nt 5.456
lb/ft3 OD 0.750 in
16.019 BWG 16.000
a'' 0.262 ft/ft
ts 0.065 n
11.989 Hs 8.194 ft
35.682 2.498 m
Hd 1.821 ft 0.555
0.555 m
Tinggi cones, Hc 2.803 ft
0.854 m
Lsmc 0.931 m
Hte 3.907 m
Vsc 1.359 m3
Vde 0.991 m3
Vce 28.409 ft3 29.037
0.978 m3
Vte 3.328 m3
tekanan design, Pd 4.784 psi 14.716

0.325 atm
Pt 19.484 psi
Tebal dinding
E 0.800
F 18.750
C 0.006
n 20.000
t 0.339 in
0.009 m
spek tangki EV-01 EV-02

diameter tangki (m) 0.833 0.833
Tinggi tangki (m) 3.907 3.053
volume tangki (m) 3.328 2.639
tebal plate (m) 0.009 0.005
Evaporator 02 3.592
tekanan 6.762 psi 16.122
Suhu masuk, T1 70.000 c 158.000
Suhu keluar, T2 80.000 c 176.000
Suhu steam, Ts 130.000 c 266.000
laju alir massa glukosa,G 2626.263 kg/jam Δt
Jumlah air yang diuapkan 1094.276 Kg/jam
Densitas, 1544.000 kg/m3
95.769 lb/ft3
Volume glukosa,V 1.701 m3/jam
54.964 ft3
evaporator terdiri dari
Shell 0.800
Volume shell, Vsh 68.706 ft3
1.946 m3
tekanan : D
3.000 : 1.000
elipsoidal : Dt
Volume silinder,Vs 65.957 ft3 35.315
1.868 m3 3.281
Dt 2.731 ft
0.833 m3
32.776 in
Asumsi 1.055
Ud 700.000 Btu/jamft2F
Ud 560.000
Q 26554.699 kkal/jam
6373.128 6040.548
A 0.100 ft2
Nt 0.382
OD 0.750 in
BWG 16.000
a'' 0.262 ft/ft
ts 0.065 n
Hs 8.194 ft
2.498 m
Hd 0.555 m
Tinggi cones, Hc 2.803 ft

0.854 m
Lsmc 0.931 m
Hte 3.053 m
Vsc 1.359 m3
Vde 0.302 m3
Vce 28.409 ft3 29.037
0.978 m3
Vte 2.639 m3
tekanan design, Pd 4.784 psi 14.716

0.325 atm
Pt 19.484 psi
Tebal dinding
E 0.800
F 18.750
C 0.006
n 20.000
t 0.215 in
0.005 m
spek tangki
diameter tangki 0.833 m
Tinggi tangki 3.053 m
volume tangki 2.639 m
tebal plate 0.005 m
Tangki Netralisasi
Bahan Masuk
Air 43990.000 995.680 0.914
1.900 HCl 1515.152 1180.000 0.031
126.000 Glukosa 2626.263 1544.000 0.055
CaOH 1539.248 2210.000 1.000
49670.662 - 1.000
Densitas campuran 3241.508 kg/m3 202.360
Laju alir massa 49670.662 kg/jam
volumelarutan, Vl 15.323 m3
Diameter dan tinggi shell

Tinggi shell diameter 5.000 :
Tinggi head diameter 1.000 :
Volume tangki, V
D 2.524 m
99.367 in
Hs 3.155 m 124.208
Diameter dan tinggi tutup
Diameter tutup = diameter reaktor 2.524
Hh 0.631 m
Ht 3.786 m
Tebal Shell tangki
Tinggi cairan dlm tangki 2.629 m
Ph 83516.610 pa 6897.856
12.108 psia
P0 14.696 kpa
Pdesain 32.164 KPa
E 0.800
S 18700.000 psi
Faktor korosi 0.125 in/tahun
tebal shell
t 1.251 in
Tebal tutup tangki 1.500
Perancangan sistem pengaduk

Da/Dt 0.333 Da 1.555
H/Da 1.000 H 1.555
L/Da 0.250 L 0.292
W/Da 0.200 W 0.233
J/Dt 0.083 J 0.389
N 1.000
Nre 14087.155
550.135
P 85.509 ftlbf/det
0.155 Hp
Daya motor (Pm) 0.194 Hp
Efesiensi motor 0.800
Menghitung jaket pemanas

laju alir steam 48.634 kg/jam
Densitas steam 930.884 kg/m3 58.113
Laju steam 0.052 m3/jam
jarak jaket 5.000 in 16.018
Diameter dalam 102.367 in 39.370
2.600 m3/jam
Diameter luar 109.367
2.778
luas yang dilalui A 0.751 12.000
v 0.070
H 124.208 in
10.351 ft
ph 3.774 psia
Pd 22.164 psia
t 1.251 2752.894 2992000.000
0.001
108.000
Tebal dinding jaket

H jaket 4.665 ft
Phidro 1.479 psia
Pdesain 19.415 psia 6.895

133.861 Kpa
tebal 1.254 13301.353 2992000.000

Tebal jaket standar 1.500 0.004 2991839.367
1.250
Diameter luar jaket 104.876 2.664
Luas yang dilalui steam

A 0.264 m2
Kecepatan steam 0.198 m/jam
44.093 44.659
0.459 264.170
0.773 0.463 196.627
30.451
3.867
xi.ρ
910.008
36.580
84.920
2210.000
3241.508
16.019
39.370
4.000
4.000
ft
ft
ft
ft
ft
26.596
160.633
39.369
11797.647
1440.000
55.320
Kebutuhan air proses SCREENING
No Nama Alat Kode Alat Kebutuhan (kg/jam) l
1.000 Tangki HCl T-HCL 6060.606 t
2.000 Reaktor hidrolisa RH-01 37878.788 bar clear
Total 43939.394 slope
T
Faktor keamanan 0.300 ρ
Total kebutuhan 57121.212 kg/jam F
Air digunakan kembali 0.800 Q

45696.970 kg/jam Ukuran screening
Kebutuhan air tambahan 11424.242 p
Total 22848.485 l
x
Kebutuhan Uap A2
No Nama Alat Kode Alat Kebutuhan (kg/jam)
1.000 Reaktor Hidrolisa RH-01 5771.895 untuk bar screen
2.000 Reaktor Netralisa RN-01 48.634 Cd
3.000 Evaporator 01 E-01 448.647
4.000 Evaporator 02 E-02 26.867 Head loss,Δh
6296.044
Faktor keamanan 0.300

Total kebutuhan 8184.857 kg/jam
Air digunakan kembali 0.800

6547.885 kg/jam
Kebutuhan air tambahan 1636.971
Total 3273.943
Kebutuhan Air pendingin
No Nama Alat Kode Alat Kebutuhan (kg/jam)
1.000 cooler-01 C-01 161481.754
2.000 Cooler-02 C-02 2400.871
163882.624
Faktor keamanan 0.300
Total kebutuhan 213047.412 kg/jam
Air digunakan kembali 0.800

170437.929 kg/jam
Kebutuhan air tambahan 42609.482
T1 86.000
T2 122.000
Wc 5014.808 Bak Sedimentasi
T
Wd 10.030 kg/jam P
Wb 1253.702 kg/jam Laju massa, F
Air tambahan 6278.540
Total 157604.084 ρ
µ
Air berbagai kebutuhan
500.000 kg/jam Q
Kecepatan pengendapan
No Kebutuhan Jumlah (Kg/jam) vo
1.000 Domestik dan kantor 500.000
2.000 Laboratorium 50.000 Luas permukaan minimum, A
3.000 Kantin dan t.ibaadh 100.000
4.000 poliklinik 30.000 Spek desain
Total 680.000 panjang
lebar tangki
luas permukaan
Total 214798.062
Waktu retensi diambil
ho
Diambil t 2 m
Luas penampang aliran
Ap
head loss
Pompa screening
5.000 mm F 214798.062 kg/jam 1632.948
20.000 mm 131.540 lb/s 1632.948
20.000 mm ρ 995.680 kg/m3
30.000 62.159 lb/ft3
30.000 µ 0.801 cp
995.680 kg/m3 0.000538
214798.062 kg/jam Q 2.116 ft3/s
ID opt 9.348 in
0.060 m3/s 0.237 m
an screening in ke ft
2.000 m Dipilih pipa 12.006
2.000 m OD 10.750 in 0.895
50.000 buah ID 10.090 in 0.840
2040000.000 mm2 A 79.919 in2 0.554
2.040 m2
Kec Laju air, V 3.817 ft/s
0.600 Bil Reynold, NRe 370316.331
30.000 %
0.0001223 m dari air Nre > 4100
pipa 10.000 in
E 0.000046
E/D 0.000055
f 0.0048
sistem perpipaan
panjang saluran isap 30.000 ft
1 gate, L 10.926 ft
3 elbow, L 75.639 ft
1 entarance 18.490 ft
1 exit 46.224 ft
Total panjang 181.279 ft
kerugian gesekan EF 0.234 ft lb/lbf
Tenaga daya pompa

Z 30.000 ft
Ws -30.234 ft lbf/lbm
Efesiensi pompa 0.800
Wp 37.793
Daya pompa, P 10.349 hp

daya motor 0.500 hp
Sedimentasi Pompa bak sedimentasi

30.000 C F 214798.062
1.000 atm 131.539
214798.062 kg/jam ρ 995.680
131.540 lb/s 62.159
995.680 kg/jam µ 0.801
62.159 lb/ft3 0.000538
0.801 cp Q 2.116
0.00054 ID opt 9.348
2.116 ft3/s 0.060 m3/s 0.237
patan pengendapan 0.100 mm 0.305
1.570 ft/min Dipilih pipa 12 in
8.000 mm/s 0.008 m OD 12.750
permukaan minimum, A 7.490 m2 ID 12.090
A 114.742
1.000 m Kec Laju air, V

0.500 ft Bil Reynold, NRe
0.500 m2 >0,15
Nre > 4100
u retensi diambil 15.000 m 900.000 s pipa
7.200 m E/D
f
t 2.000
penampang aliran sistem perpipaan
1.000 m2 panjang saluran isap
1 gate, L
0.060 m/s 3 elbow, L
1 entarance
0.0000220 m dari air 1 exit
Total panjang
kerugian gesekan EF
Tenaga daya pompa

Z
Ws
Efesiensi pompa
Wp
Daya pompa, P
daya motor
Tangki pelarutan alum
total kebutuhan air 214798.062 kg/jam
Pemakaian alum 50.000 ppm
1.000 0.540
Pemakaian abu soda 27.000 ppm
larutan alum 10.740 kg/jam
larutan abu soda 5.800 kg/jam
larutan alum 0.300

Laju massa 7.518 kg/jam
Densitas 1363.000 kg/m3
85.089 lbm/ft3
ft Kebutuhan 30.000 hari
ft
ft Vl 13.238 m3
vt 15.885 m3
D:H 1.000 :
D 2.698 m
H 2.698 m
Tinggi alum dlm tangki 7.377
tebal dinding
Ph 98539.922 pa
1 sharp 0.113 98.540 kpa
2 elbow 0.340 p operasi 199.865 Kpa
1 check 0.453 Faktor kelonggaran 0.500
pipa lurus 0.340 p desain 299.797 kpa
1 sharp exit 0.226 87209.100 6.894
Total 1.472 S 87218.714
E 0.800
Ws 31.472
-31.472 t 0.000058 m
Wp 39.340 tebal shell standar 0.010 in

tebal shell dibutuhkan 0.012 in
P 9.409 Tebal shell standar 0.188 in
Daya pengaduk
Da/dt Da 0.899
E 0.899
W 0.180
L 0.225
kg/jam J 0.075
lb/s N 1.000
0.000 µ 0.00063
lb/ft3
cp Nre 983050.028
Nre > 10000
ft3/s
in P 2381.605 ft.lb/s
m 4.330 Hp
in ke ft
12.006 Efesiensi 0.800
in 1.062 ft
in 0.307 ft P 5.413 Hp
in 0.796 ft Daya motor 2.000
2.658 ft/s
94244.071 Tangki pelarutan soda abu
total kebutuhan air 214798.062 kg/jam
Pemakaian alum 50.000 ppm
12.000 in 1.000 0.540
0.00024 Pemakaian abu soda 27.000 ppm
0.004 larutan alum 10.740 kg/jam
larutan abu soda 5.800 kg/jam
30.000 ft larutan alum 0.300

13.091 ft Laju massa 4.060 kg/jam
90.630 ft Densitas 1327.000 kg/m3
33.231 ft 82.845 lbm/ft3
55.385 ft Kebutuhan 30.000 hari
222.337 ft
Vl 7.342 m3
0.278 ft lb/lbf vt 8.811 m3
D:H 1.000 :
30.000 ft D 2.221 m
-30.278 ft lbf/lbm H 2.221 m
0.800
37.848 Tinggi soda abu dlm tangki 1.851
9.052 hp tebal dinding

0.500 hp Ph 24069.291 pa
24.069 kpa
p operasi 125.394 Kpa
p desain 188.091 kpa
S 87218.714
E 0.800
t 0.000030 m
tebal shell standar 0.125 in

tebal shell dibutuhkan 0.126 in
Daya pengaduk
Da/dt Da 0.740
E 0.740
W 0.148
L 0.185
J 0.062
N 1.000
µ 0.00063
Nre 648665.559
Nre > 10000
P 876.786 ft.lb/s
1.594 Hp
Efesiensi 0.800
P 1.993 Hp
Daya motor 0.500
Pompa pelarut alum
3.222 F 7.518 kg/jam
0.005 lb/s
ρ 1363.000 0.000
85.090 lb/ft3
µ 0.000672 cp
0.00000045
Q 0.000054 ft3/s
ID opt 0.084 in
0.002 m
in ke ft
Dipilih pipa 1/8 in 12.006
ukuran nominal 0.125 in
OD 0.405 in 0.034 ft
ID 0.269 in 0.022 ft
A 0.057 in 0.005 ft
1.000 Kec Laju air, V 0.011 ft/s
3.281 Bil Reynold, NRe 48249.365
8.853 ft
8.853 ft Nre > 4100
E 0.000046 in
m 24.207 ft E/D 0.00017
f 0.0045
14.242 6918.942 sistem perpipaan

28.942 panjang saluran isap 30.000 ft 1 sharp
1 gate, L 0.291 ft 2 elbow
3 elbow, L 2.0165506 ft 1 check
1 entarance 0.492935 ft pipa lurus
1 exit 1.232 ft 1 sharp exit
12650.000 Total panjang 34.033 ft Total
kerugian gesekan EF 0.000014 ft lb/lbf Ws

0.0023 in
39.500 Tenaga daya pompa
Z 30.000 ft Wp
Efesiensi pompa 0.800 P
Wp 37.500
3.281 m ke ft
m 2.950 ft Daya pompa, P 0.00031 hp
m daya motor 0.500 hp
m
m
m
2.293
Hp
1.740 Pompa soda abu

F 5.800 kg/jam
0.004 lb/s
ρ 1327.000 0.000
82.843 lb/ft3
µ 0.000369 cp
0.00000025
Q 0.000043 ft3/s
ID opt 0.075 in
0.002 m
in ke ft
OD 0.405 in 0.034 ft
ID 0.269 in 0.022 ft
1.000 A 0.057 in 0.005 ft
3.281 Kec Laju air, V 0.009 ft/s
7.288 ft Bil Reynold, NRe 67784.474
7.288 ft
Nre > 4100
m 6.073 ft E 0.000046 in
E/D 0.00017
f 0.0037
sistem perpipaan
panjang saluran isap 30.000 ft 1 sharp
1 gate, L 0.291 ft 2 elbow
3 elbow, L 2.0165506 ft 1 check
1 entarance 0.492935 ft pipa lurus
1 exit 1.232 ft 1 sharp exit
Total panjang 34.033 ft Total
0.001 in kerugian gesekan EF 0.000007 ft lb/lbf Ws

39.500
Tenaga daya pompa
Z 30.000 ft Wp
Efesiensi pompa 0.800 P
3.281 m ke ft Wp 37.500
m 2.429 ft
m Daya pompa, P 0.00024 hp
m daya motor 0.500 hp
m
m
2.293
Hp
Tangki Pelarutan
Laju aliran
Air, Q 0.060 m3/s 35.314
2.116 ft3/s
Alum, F 7.518 kg/jam 0.003
0.023 lbm/s
Q 0.00027 ft3/s
0.0000077 m3/s
Soda abu,F 4.060 kg/jam
0.013 lbms
Q 0.00015 ft3/s
0.0000043 m3/s
Total 0.060 m3/s
Digunakan tangki dengan

d 0.200 m
t larutan 0.400 m
V 1.909 m/s
t 0.210 s
Volume air
Va 0.013 m3
Vt 0.019 m3
0.0000010 Tinggi, H 0.600 m
0.0000030
0.0000041 Daya flash mixer
0.0001143 Gxt 1000.000
0.0000020 G 684.932
0.0001244 P 748.628 j/s
30.000 P 0.749 KW 1.341

-30.000 0.558 Hp
efesiensi 0.800
37.500 Daya motor 0.447 Hp
Daya mixer 1.000 hp
0.000
impeler
Da 0.067 m 2.390 ft
E 0.067 m
W 0.011 m
L 0.017 m
J 0.017 m
Ph 3903.066 pa
3.903 pa
Pope 105.228 kpa
P de 110.489 kpa
S 87218.714 kpa
t 0.0000016 m
22.098 ###
132.587
Faktor koro 0.125 in
tebal shell 0.125 in
tebal shell standar 0.188 in
Pompa tangki pelarutan

F 214809.640 kg/jam
131.546 lb/s 16.019 3.290
ρ alum 408.900 kg/m3
ρ soda abu 398.100 kg/m3
ρ air 995.680 kg/m3
ρ total 1802.680 112.535 lbm/ft3
Q 119.161
0.073 ft/s
ID opt 2.219 in
0.056 m 0.185 ft
in ke ft
Dipilih pipa 3 in 40 schedu 12.006
OD 3.500 in 0.292 ft
0.002 ID 3.068 in 0.256 ft
A 7.389 in 0.615 ft

Bil Reynold, NRe 7224.841
Nre > 4100

pipa 12.000 in
E/D 0.00024
f 0.004
sistem perpipaan
0.0000006 panjang saluran isap 30.000 ft
0.0000019 1 gate, L 13.091 ft
0.0000026 3 elbow, L 90.630 ft
0.0000590 1 entarance 33.231 ft
0.0000013 1 exit 55.385 ft
0.0000654 Total panjang 222.337 ft
30.000 kerugian gesekan EF 0.001 ft lb/lbf

-30.000
Tenaga daya pompa
37.500 Z 30.000 ft
0.000 Efesiensi pompa 0.800
Wp 37.501

daya motor 0.500 hp
Clarifier
Laju massa air 214798.062
Laju massa alum 7.518
laju massa soda 5.800
Laju total 214811.379
Densitasair 995.680
Alum 1363.000
Soda 1327.000
3685.680
H 3.000 m
t 3.000 jam
V 647.230 m3
D 16.578 m
H 24.867
ph 242644.829
Pd 343.645
J 0.800
S 87218.714
t 0.00041 in 5696.967
f korosi 0.125 13954994.240
412.374
tebal need 0.125 in
0.034
P 1.649 kw 1.177
1.941 0.040
Pompa clarifier
F 214811.379 kg/jam
131.547 lb/s
ρ 995.680 0.000
62.159 lb/ft3
µ 0.800700 cp
0.0005
Q 2.116309 ft3/s 215.743
ID opt 9.348 in
0.237 m
in ke ft
OD 10.750 in 0.895 ft
ID 10.090 in 0.840 ft
A 79.919 in 0.554 ft
Nre > 4100
E 0.000046 in
E/D 0.00000
f 0.0048
sistem perpipaan
panjang saluran isap 30.000 ft 1 sharp 0.1131962
1 gate, L 10.926 ft 2 elbow 0.3395885
3 elbow, L 75.6393882 ft 1 check 0.4527847
1 entarance 18.489628 ft pipa lurus 0.3620392
1 exit 46.224 ft 1 sharp exit 0.2263924
Total panjang 181.279 ft Total 1.4940010
kerugian gesekan EF 0.234422 ft lb/lbf Ws 31.494

-31.494
Tenaga daya pompa
Z 30.000 ft Wp 39.368
Efesiensi pompa 0.800 P 9.416
Wp 37.793

daya motor 0.500 hp
Filtrasi
Laju alir massa 214811.379
Densitas air 995.680
Densitas pasir 2089.500
Waktu tinggal 0.250 jam
Volume medium 0.333 vt
Tinggi medium 43.500 in
FK 0.150
Va 17.407 m3
tinggi total 52.220 m

Tinggi air 34.813
Tinggi shell 40.035
D 0.798 m
ph 339697.727
339.698 kpa
ps 356439.016
356.439 kpa
p total 696.137
pd 916.707
e 80.000
S 87218.714
t 0.00005 in 731.612
0.002140 13954994.240
t dibutuhkan 0.127 1100.049
Pompa filtrasi
F 214811.379 kg/jam
131.547 lb/s
ρ 995.680 0.000
62.159 lb/ft3
µ 0.800700 cp
0.0005
Q 2.116309 ft3/s 215.743
ID opt 9.348 in
0.237 m
in ke ft
OD 10.750 in 0.895 ft
ID 10.090 in 0.840 ft
A 79.919 in 0.554 ft
Nre > 4100

E 0.000046 in
E/D 0.00000
f 0.0048
sistem perpipaan
panjang saluran isap 30.000 ft 1 sharp 0.1131962
1 gate, L 10.926 ft 2 elbow 0.3395885
3 elbow, L 75.6393882 ft 1 check 0.4527847
1 entarance 18.489628 ft pipa lurus 0.3620392
1 exit 46.224 ft 1 sharp exit 0.2263924
Total panjang 181.279 ft Total 1.4940010
kerugian gesekan EF 0.234422 ft lb/lbf Ws 31.494

-31.494
Tenaga daya pompa
Z 30.000 ft Wp 39.368
Efesiensi pompa 0.800 P 9.416
Wp 37.793

daya motor 0.500 hp
Kebutuhan Listrik
SC 1 1 pompa sreening 10.349 11
Sedimen 10.349 11
RN 1.88 2 T alum 5.413 5.5
RN 1.97 2 pompa alum 0.00031 0.05
P 3.126 3.5 t soda 1.993 2
3.126 3.5 p soda 0.00024 0.05
2.979 3 clarifier 1.941 2
0.284 0.5 p clarifier 9.039 10
0.284 0.5 p filtrasi 9.039 10
0.213 0.25 pompa menara air 3.41 3.5
0.213 0.25 t Sulfat 0.02 0.05
0.213 0.25 pompa sulfat 3.75E-05 0.05
15.288 16.75 t NaOh 0.031 0.05
p NaOH 1.1E-06 0.05
pompa kaporit 4E-08 0.05
pompa dearator 0.0123 0.05
15 pompa boiler 0.028 0.05
70 menara pendingin 1.912 2
30 pompa pendingin 0.63 1
50 pompa air proses 1.057 1.5
30 poma sand 5.879 6
70 61.10288864 65.95
265
Kebutuhan listrik Kebutuhan bahan bakar

Total 197.6105 KW Nilai bahan bakar solar 19860 Btu/lbm
Efesiensi generator 0.8 densitas solar 0.89
Daya output 247.0131 Kw daya generator 247.013125
daya output 842828.5436 btu/jam
jumlah bahan bakar 28.85817772 kg/jam
kebutuhan solar 32.42491879 l/jam
uap yang digunakan 6296.043587
recycle 6547.885331
tambahan 1636.971333
Bahan bakar ketel uap 7933.01492 kg/jam
Hv 130 2720.5
Hl 130 546.29
H 2174.21
Neraca panas boiler 17248040.37 kj/jam
16339407.39 btu/jam
n 0.75
21785876.52 btu/jam
kebutuhan bahan bakar 1096.972635 lb/jam
497.5837644 kg/jam
panas yang dilepas 559.0828814 l/jam
kebutuhan solar 591.5078002 ltr/jam
1.05561
2.204599
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
y
y1
y2
alat batas ukuran e

HE, double pipe 10-40m2 0
blower sentrifugal 0,5-4,7 m3/s 1
dryer, single vacum 1-10 m2 1
ketel dengan jaket 1-3 m3 0
reaktor berjeket 0,2-2,2 m3 1
tower, carbon steel 5.10^2-10^6 1
44
995.680
1,423.069 Alat Utilitas
Screening (SC- 201) 215.617
Bak sedimentasi (BS-201) 1,423.069
clarifier (C-201) 215.617
Tangki soda abu (T-201) 6.989
Tangki alum (T-202) 4.193
tangki H2SO4 (T-203) 0.638
tangki NaOH (T-204) 29.934
tangki kaporit (T-205) 0.001
tangki demineralisai (t-206) 7.631
Pompa Screening (L-201) 3.500
Pompa tangki alum (L-203) 3.500
Pompa tangki H2SO4 (L-204) 0.050
Pompa Bak sedimentasi (L-202) 0.050
Pompa clarifier (L-206) 3.500
Pompa sand filter 3.500
Pompa Penukar kation 0.050
Pompa penukar anion 0.050
Pompa menara pendingin 0.500
Pompa tangki demineralisai 0.050
Pompa menara air (L-201) 1.500
Pompa Daerator 0.050
Pompa tangki filtrasi (L-201) 0.050
tangki NaOH (T-204) 6.787
Pompa tangki kaporit (L-201) 0.050
Pompa Boiler (D-01) 0.050
sand filter (SF-201) 215.617
Menara air 215.617
menara pendingin (CT-201) 164.514
penukar kation (CE-201) 12.625
Penukar Anion (AC-201) 12.625
Daerator (D-201) 6.321
Boiler 6.321
Tangki Bahan Bakar 14.40
Bak penampung 79.205
Bak penetral 31.682
bak sedimentasi 35.364
Bak pengendapan akhir 15.024
pompa 0.25
12.625
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Sub
Sub To
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Sub
Sub To
Nilai tukar dollar 13,358 kurs dolar.com, 2017
Kapasitas maksimum 26,000
Biaya tanah lokasi pabrik

Luas tanah 6,190 m2
Biaya tanah lokasi pabrik 100,000
Harga tanah 619,000,000 rupiah
Biaya perataan tanah 0.05
Biaya perataan tanah 30,950,000.0 rupiah
Adminitrasi 6,190,000
Total biaya (A) 656,140,000 rupiah
Harga Bagunan dan sarana
Bangunan Luas harga
GBB 200 2,000,000
GP 200 1,500,000
Areal Proses 2,000 2,000,000
Laboratorium 200 2,000,000
Perkantoran 350 1,600,000
Parkir 200 60,000
kantin 50 1,500,000
Poliklinik 100 1,500,000
tempat ibadah 50 1,500,000
Bengkel 100 1,600,000
Ruang kontrol 100 2,000,000
Ruang bahan bakar 200 1,500,000
generator listrik 200 2,000,000
Pengolahan air 200 2,000,000
Pos Keamanan 40 1,500,000
Jalan 100 60,000
Kamar mandi 100 150,000
Gudang peralatan 500 1,500,000
Taman 100 70,000
Perumahan 1,000 1,500,000
Pengolahan limbah 200 1,000,000
Total 6,190 28,540,000
Total biaya bangunan dan sarana (B)
tabel timmerhaus
n 29
Exi 58,087
Eyi 38,317
ExiYi 76,835,877
EXi2 116,350,291
EYi2 54,773,891
harga koef korelasi, r
r 0.95 2,520,854
tetapan regresi, b 42.821 2,520,854
a (84,448.566) (4,971,487,052)
persamaan regresi
Y 1,920.766
alat yg tidak tersedia e 0.600
a. Tangki penyimpanan HCL

x2 633.915 m3
x1 1 m3
cy 6,700 dollar
m 0.60
Iy 2,057
Ix 1,920.766
indeks arga 2016 diperoleh dari ekstrapolasi
2,016 x 2,057
2,007 x1 1,373
2,008 x2 1,449
Cx 300,285 dollar
4,011,206,745 rupiah
Alat Proses x2 (m3) m
Tangki HCl (T-01) 633.915 0.600
Tangki (CaOH)2 (T-02) 64.189 0.600
Tangki penyimpanan glukosa (T-03) 197.748 0.600
screw conveyor (SC-01) 5.501 0.600
reaktor hidrolisa (RH-01) 57.647 0.540
filter press (FP-01) 39.693 0.600
cooler-01 (C-01) 46.659 0.600
cooler-02 (C-02) 2.289 0.600
Reaktor netralisasi (RN-01) 18.388 0.540
Dekanter (DK-01) 44.092 0.600
evaporator-01 (E-01) 4.526 0.540
evaporator-02 (E-02) 3.675 0.540
tangki decolorizing (TD-01) 3.064 0.600
pompa 1 (P-01) 0.500 0.330
pompa 2 (P-02) 0.500 0.330
pompa 3 (P-03) 0.250 0.330
pompa 4 (P-04) 0.050 0.330
pompa 5 (p-05) 0.050 0.330
pompa 6 (P-06) 0.050 0.330
pompa 7 (P-07) 0.050 0.330
Total import 11,469,773,995 rupiah

Total Non import 473,862,959 rupiah
Alat Utilitas x2 (m3) m

Screening (SC- 201) 215.617 0.600
Bak sedimentasi (BS-201) 1,423.069 0.600
Tangki soda abu (T-201) 215.617 0.600
Tangki alum (T-202) 6.989 0.600
clarifier (C-201) 4.193 0.600
tangki filtrasi 0.638 0.600
menara air 29.934 0.600
penukar kation (CE-201) 0.001 0.600
tangki H2SO4 (T-203) 7.631 0.600
tangki NaOH (T-204) 3.500 0.330
Penukar Anion (AC-201) 3.500 0.330
tangki kaporit (T-205) 0.050 0.330
Daerator (D-201) 0.050 0.330
Boiler 3.500 0.330
menara pendingin (CT-201) 3.500 0.330
tangki demineralisai (t-206) 0.050 0.330
sand filter (SF-201) 0.050 0.330
Pompa Screening (L-201) 0.500 0.330
Pompa Bak sedimentasi (L-202) 0.050 0.330
Pompa tangki alum (L-203) 1.500 0.330
Pompa tangki soda abu (L-201) 0.050 0.330
Pompa clarifier (L-206) 0.050 0.330
Pompa tangki filtrasi (L-201) 6.787 0.330
Pompa menara air (L-201) 0.050 0.330
Pompa tangki H2SO4 (L-204) 0.050 0.330
Pompa tangki NaOH 215.617 0.330
Pompa tangki kaporit (L-201) 215.617 0.330
Pompa Daerator 164.514 0.330
Pompa Boiler (D-01) 12.625 0.330
Pompa menara pendingin 12.625 0.330
Pompa tangki demineralisai 6.321 0.330
Pompa sand filter 6.321 0.600
14.400 0.600
Bak penampung 79.205 0.600
Bak penetral 31.682 0.600
bak sedimentasi 35.364 0.600
Bak pengendapan akhir 15.024 0.600
0.33
Total import 8,391,187,565 rupiah
Total non import 2,788,444,714 rupiah
Nama Alat Unit Ket *)

Tangki HCl (T-01) 1 I
Tangki (CaOH)2 (T-02) 1 I
Tangki penyimpanan glukosa (T-03) 1 I
screw conveyor (SC-01) 1 I
reaktor hidrolisa (RH-01) 1 I
filter press (FP-01) 1 I
cooler-01 (C-01) 1 I
cooler-02 (C-02) 1 I
Reaktor netralisasi (RN-01) 1 I
Dekanter (DK-01) 1 I
evaporator-01 (E-01) 1 I
evaporator-02 (E-02) 1 I
tangki decolorizing (TD-01) 1 I
pompa 1 (P-01) 1 NI
pompa 2 (P-02) 1 NI
pompa 3 (P-03) 1 NI
pompa 4 (P-04) 1 NI
pompa 5 (p-05) 1 NI
pompa 6 (P-06) 1 NI
pompa 7 (P-07) 1 NI
Sub Total Import
Sub Total Non-Impor
Total
Nama Alat Unit Ket *)

Utilitas
Screening (SC- 201) 1 I
Bak sedimentasi (BS-201) 1 NI
clarifier (C-201) 1 I
Tangki soda abu (T-201) 1 I
Tangki alum (T-202) 1 I
tangki H2SO4 (T-203) 1 I
tangki NaOH (T-204) 1 I
tangki kaporit (T-205) 1 I
tangki demineralisai (t-206) 1 I
Pompa Screening (L-201) 1 NI
Pompa tangki alum (L-203) 1 NI
Pompa tangki H2SO4 (L-204) 1 NI
Pompa Bak sedimentasi (L-202) 1 NI
Pompa clarifier (L-206) 1 NI
Pompa sand filter 1 NI
Pompa Penukar kation 1 NI
Pompa penukar anion 1 NI
Pompa menara pendingin 1 NI
Pompa tangki demineralisai 1 NI
Pompa menara air (L-201) 1 NI
Pompa Daerator 1 NI
Pompa tangki filtrasi (L-201) 1 NI
tangki NaOH (T-204) 1 I
Pompa tangki kaporit (L-201) 1 NI
Pompa Boiler (D-01) 1 NI
sand filter (SF-201) 1 I
Menara air 1 I
menara pendingin (CT-201) 1 I
penukar kation (CE-201) 1 I
Penukar Anion (AC-201) 1 I
Daerator (D-201) 1 I
Boiler 1 I
Tangki Bahan Bakar 1 I
Unit Pengolahan Limbah
Bak penampung 1 I
Bak penetral 1 I
Bak Active Sludge 1 I
Bak pengendapan akhir 1 I
Pompa Bak Penampung 1 NI
Pompa Bak Penetral 1 NI
Pompa Bak Active Sludge 1 NI
Sub Total Import
Sub Total Non-Impor
Total
a.
93,506
jumlah
400,000,000
300,000,000 No
4,000,000,000
400,000,000
560,000,000
12,000,000
75,000,000
150,000,000
75,000,000
160,000,000
200,000,000
300,000,000
400,000,000
400,000,000
60,000,000
6,000,000
15,000,000
750,000,000
7,000,000
1,500,000,000
200,000,000
9,970,000,000
9,970,000,000
2,660,665
58,870
58,870
1 ft3 0.0283 m3
cx (dollar) cx (rupiah) ket

300,285 4,011,206,745 I
75,996 1,015,153,051 I
149,273 1,993,989,943 I
17,401 232,445,577 I
55,864 746,237,781 I
56,956 760,824,790 I
62,759 838,334,920 I
10,283 137,354,780 I
30,141 402,628,885 I
60,664 810,349,148 I
14,138 188,860,945 I
12,634 168,770,006 I
12,249 163,617,426 I
4,977 66,483,887 NI
4,977 66,483,887 NI
3,959 52,890,358 NI
2,328 31,096,850 NI
2,328 31,096,850 NI
2,328 31,096,850 NI
2,328 31,096,850 NI
881,870 11,780,019,527
cx (dollar) cx (rupiah)
157,225.9 2,100,223,462 I
72,807.4 972,561,498 NI
157,225.9 2,100,223,462 I
20,089.0 268,348,361 I
14,785.3 197,501,873 I
4,777.6 63,818,811 I
48,085.5 642,325,484 I
99.2 1,324,513 I
21,176.7 282,878,264 I
9,459.3 126,356,840 I
9,459.3 126,356,840 I
2,328.0 31,096,850 I
2,328.0 31,096,850 I
9,459.3 126,356,840 I
9,459.3 126,356,840 I
2,328.0 31,096,850 I
2,328.0 31,096,850 I
4,977.1 66,483,887 NI
2,328.0 31,096,850 NI
7,152.0 95,535,860 NI
2,328.0 31,096,850 NI
2,328.0 31,096,850 NI
11,769.8 157,220,796 NI
2,328.0 31,096,850 NI
2,328.0 31,096,850 NI
36,849.4 492,233,722 NI
36,849.4 492,233,722 NI
33,702.5 450,197,367 NI
14,445.1 192,957,059 NI
14,445.1 192,957,059 NI
11,496.9 153,575,903 NI
18,914.7 252,662,826 NI
30,997.9 414,070,028
12,867.4 171,883,052 NI
7,425.5 99,190,265 NI
53,143.7 709,893,386 NI
4,745.8 63,394,684 NI
3,959.5 52,890,358
Harga/Unit Harga Total

4,011,206,744.6 4,011,206,745
1,015,153,050.6 1,015,153,051
1,993,989,942.8 1,993,989,943
232,445,577.4 232,445,577
746,237,780.5 746,237,781
760,824,790.4 760,824,790
838,334,919.9 838,334,920
137,354,779.5 137,354,780
402,628,884.5 402,628,885
810,349,147.9 810,349,148
188,860,944.5 188,860,945
168,770,006.1 168,770,006
163,617,426.4 163,617,426
66,483,886.9 66,483,887
66,483,886.9 66,483,887
52,890,357.6 52,890,358
31,096,850.2 31,096,850
31,096,850.2 31,096,850
31,096,850.2 31,096,850
31,096,850.2 31,096,850
11,469,773,995
473,862,959
11,943,636,954
Harga/Unit Harga Total
2,100,223,462 2,100,223,462
972,561,498 972,561,498
2,100,223,462 2,100,223,462
268,348,361 268,348,361
197,501,873 197,501,873
63,818,811 63,818,811
642,325,484 642,325,484
1,324,513 1,324,513
282,878,264 282,878,264
126,356,840 126,356,840
126,356,840 126,356,840
31,096,850 31,096,850
31,096,850 31,096,850
126,356,840 126,356,840
126,356,840 126,356,840
31,096,850 31,096,850
31,096,850 31,096,850
66,483,887 66,483,887
31,096,850 31,096,850
95,535,860 95,535,860
31,096,850 31,096,850
31,096,850 31,096,850
157,220,796 157,220,796
31,096,850 31,096,850
31,096,850 31,096,850
492,233,722 492,233,722
492,233,722 492,233,722
450,197,367 450,197,367
192,957,059 192,957,059
192,957,059 192,957,059
153,575,903 153,575,903
252,662,826 252,662,826
16,036,879 16,036,879
171,883,052 171,883,052
99,190,265 99,190,265
709,893,386 709,893,386
63,394,684 63,394,684
52,890,358 52,890,358 3,321,209,919
52,890,358 52,890,358 813,890,425
52,890,358 52,890,358 158,671,073
8,391,187,565
2,788,444,714
11,179,632,279
Biaya tanah dan bangunan 10,626,140,000
total biaya import 0.43
Total biaya non import 0.21
total peralatan tiba dipabrik, A 32,348,567,315
Total pemansangan, B 8,087,141,829
Total harga , HPT 40,435,709,144
1.1.4 instrumentasi dan alat kontrol 50 16,174,283,658

1.1.5 Biaya perpipaan 80 25,878,853,852
1.1.6 biaya instalasi listrik 10 3,234,856,732
1.1.7 Biaya Insulasi 8 2,587,885,385
1.1.8 Biaya inventaris kantor 1 323,485,673
1.1.9 keamanan 5 1,617,428,366
1.1.10 sarana transportasi
Peruntukan unit Tipe
dewan komisaris 3 New Vios
direktur 1 New Vios
manager 4 Avanza Veloz
bus karyawan 3 Bus
truk 3 Box cargo
mobil pemadam kebakaran 1 fire truck
Total
Total MITL 135,870,211,953
1.2 Modal investasi tetap tak langsung

2.1 pra investasi 9,510,914,837 7
2.2 engginering 40,761,063,586 30
2.3 kontraktor 8,152,212,717 6
2.5 Biaya legalisat 5,434,808,478 4
2.4 tak terduga 13,587,021,195 10
Total MITTL 77,446,020,813
Total MIT 213,316,232,766
Bahan baku Kebutuhan harga / kg

onggok 3,787.879 600
HCl 1,515.152 2,338
CaOH 1,539.248 2,004
Karbon aktif 412.000 4,007
utilitas
alum (T-202) 5.796 2,805
soda abu 10.734 3,006
kaporit (5) 0.001 8,015
asam sulfat (3) 0.767 2,672
NaOH (4) 36.783 4,675
Solar 592.000 5,150
total persediaan bahan baku 3 bulan 29,853,809,010

1 tahun
2.1 Kas
2.1.1 Gaji Pegawai
Direktur Utama 1 55,000,000
Dewan Komisaris 3 35,000,000
Sekretaris 2 4,000,000
Manajer Produksi 1 25,000,000
Manajer Teknik 1 25,000,000
Manajer Umum dan Keuangan 1 25,000,000
Manajer Pembelian dan Pemasaran 1 25,000,000
Kepala Seksi Proses 1 10,000,000
Kepala Bagian R&D 1 10,000,000
Kepala Seksi Utilitas 1 10,000,000
Kepala Seksi Mesin 1 10,000,000
Kepala Seksi Listrik dan Instrumentasi 1 10,000,000
Kepala Seksi QC/QA 1 10,000,000
Kepala Seksi Pemeliharaan Pabrik 1 10,000,000
Kepala Seksi Keuangan 1 10,000,000
Kepala Seksi Administrasi 1 10,000,000
Kepala Seksi Personalia 1 10,000,000
Kepala Seksi Humas 1 10,000,000
Kepala Seksi Keamanan 1 10,000,000
Kepala Seksi Pembelian 1 10,000,000
Kepala Seksi Penjualan 1 10,000,000
Karyawan Produksi 40 3,500,000
Karyawan Teknik 16 3,500,000
Karyawan Umum dan Keuangan 15 3,500,000
Karyawan Pembelian dan Pemasaran 15 3,500,000
Dokter 1 10,000,000
Perawat 2 2,500,000
Petugas Keamanan 16 2,000,000
Petugas Kebersihan 10 1,700,000
Supir 5 1,700,000
144
Total gaji 3 bulan 2,344,500,000 rupiah

1 tahun 7,807,185,000
2.1.2. administrasi umum 1,561,437,000 20
2.2.2 pemasaran 1,561,437,000 20
2.2.3 pajak
tanah 656,140,000
bangunan 9,970,000,000
10,626,140,000
objek pajak tidak kena pajak 30,000,000
pajak yang terutang 531,307,000
total 561,307,000
pajak 3 bulan 1,683,921,000
perincian biaya kas 1 tahun 11,491,366,000
2.3 biaya star up 25,597,947,932 12

2.4 piutang dagang
harga jual glukosa 12,000 /kg
produksi glukosa 3,283 26,000,000
312,000,000,000
piutang dagang 78,000,000,000
perincian modal
jenis biaya jumlah
bahan baku proses dan utilitas 99,512,696,700
biaya kas 11,491,366,000
biaya star up 25,597,947,932
piutang dagang 78,000,000,000
total 214,602,010,632
total modal investasi 427,918,243,398
modal ini berasal

a. Modal sendiri 256,750,946,039
b. Pinjaman bank 171,167,297,359
3. Biaya produksi tetap

3.1 biaya tetap karyawan
3.1.2 gaji tetap karyawan 10,941,000,000
3.1.2 bunga pinjaman 0.135 23,107,585,144
3.1.3 depresiasi
amortisasi 19,361,505,203
perhitungan depresiasi
komponen biaya umur
Bangunan 9,970,000,000 20
Peralatan proses dan utilitas 40,435,709,144 16
Instrumentrasi dan 16,174,283,658 4
Perpipaan 25,878,853,852 4
Instalasi listrik 3,234,856,732 4
Insulasi 2,587,885,385 4
Inventaris kantor 323,485,673 4
Perlengkapan keamanan dan 1,617,428,366 4
Sarana transportasi 518,200,000 8
total biaya depresiasi dan amortasi 34,906,210,441
3.1.4 biaya tetap perawatan

4,043,570,914 10
2. bangunan 997,000,000
3. kendaraan 518,200,000
4. instrumentasi dan alat kontrol 1,617,428,366
5. perpipaan 2,587,885,385
6. instalasi listrik 323,485,673
7. insulasi 258,788,539
8. inventaris kantor 32,348,567
9. kebaaran 161,742,837
total perawatan 10,540,450,281
3.1.5 biaya tambahan industri 42,663,246,553

3.1.6 biaya administrasi umum 1,561,437,000 1,561,437,000
3.1.7 biaya pemasaran dan distribusi 2,342,155,500 50
3.1.8 laboratorium 2,133,162,328
3.1.9 hak paten 2,133,162,328
3.1.10 asuransi
pabrik 2,133,162,328
karyawan 163,177,200
2,296,339,528
3.1.11 pajak bangunan 561,307,000
total biaya tetap 133,186,056,102 12,000
3.2 biaya variabel

3.2.1. variabel bahan baku proses dan utilit 29,853,809,010 99,512,696,700
3.2.2. biaya tambahan 19,902,539,340
perawatan 9,951,269,670
distribusi 9,951,269,670
3.2.3 variabel lain 995,126,967
total biaya variabel 20,897,666,307

total biaya produksi 154,083,722,409
4.1 laba rugi perusahaan

4.1 laba sebelum pajak 157,916,277,591
bonus perusahaan 789,581,388
laba sebelum pajak total 157,126,696,203
pajak penghasilan 47,138,008,861

4.3 laba setelah pajak 109,988,687,342
Analisa ekonomi
profit margin 0.504
BEP 0.458 11,896
nilai penjualan pada titik bep 142,747,222,176
ROI 0.257
POT 3.891
RON 0.428
20,897,666,307
Kapasitas Biaya tetap Biaya variabel
0 133,186,056,102 0
10 133,186,056,102 1,348,039,720
20 133,186,056,102 2,696,079,440
30 133,186,056,102 4,044,119,159
40 133,186,056,102 5,392,158,879
50 133,186,056,102 6,740,198,599
60 133,186,056,102 8,088,238,319
70 133,186,056,102 9,436,278,039
80 133,186,056,102 10,784,317,758
90 133,186,056,102 12,132,357,478
100 133,186,056,102 13,480,397,198
87,112,099,695 1,842,766,282,658
Tahun Laba Sebelum Pajak Pajak
0
1 157,126,696,203 47,138,008,861
2 172,839,365,824 51,851,809,747
3 190,123,302,406 57,036,990,722
4 209,135,632,646 62,740,689,794
5 230,049,195,911 69,014,758,773
6 253,054,115,502 75,916,234,651
7 278,359,527,052 83,507,858,116
8 306,195,479,758 91,858,643,927
9 336,815,027,733 101,044,508,320
10 370,496,530,507 111,148,959,152
IRR 35.540
harga total
273,000,000 819,000,000
273,000,000 273,000,000
195,000,000 780,000,000
410,000,000 1,230,000,000
410,000,000 1,230,000,000
850,000,000 850,000,000
5,182,000,000
13,358
kebutuhan 3 bulan
4,909,090,909
7,650,490,909
6,661,851,734
3,566,265,408
35,119,058 3.333
69,684,999
13,330
4,426,093
371,458,569
6,585,408,000
29,853,809,010
99,512,696,700
55,000,000 1
105,000,000 2
8,000,000 3
25,000,000 4
25,000,000 5
25,000,000 6
25,000,000 7
10,000,000 8
10,000,000 9
10,000,000 10
10,000,000 11
10,000,000 12
10,000,000 13
10,000,000 14
10,000,000 15
10,000,000 16
10,000,000 17
10,000,000 18
10,000,000 19
10,000,000 20
10,000,000 21
140,000,000 22
56,000,000 23
52,500,000 24
52,500,000 25
10,000,000 26
5,000,000 27
32,000,000 28
17,000,000 29
8,500,000 30
781,500,000
depresiasi
498,500,000
2,527,231,821
4,043,570,914
6,469,713,463
808,714,183
646,971,346
80,871,418
404,357,091
64,775,000
15,544,705,238
312,287,400
tahun
10
1
5
ton
400,000,000,000
Bi
350,000,000,000 B
14,049,107,640,000 300,000,000,000 Bi
1,346,588,075,808.000 Bi
1,136,732,557,879 250,000,000,000
200,000,000,000
150,000,000,000
100,000,000,000
350,000,000,000 B
Bi
300,000,000,000
Bi
250,000,000,000
200,000,000,000
Total biaya produksi Penjualan
150,000,000,000
0 0
134,534,095,822 33,800,000,000 100,000,000,000
135,882,135,541 67,600,000,000
50,000,000,000
137,230,175,261 101,400,000,000
138,578,214,981 135,200,000,000 0
0 10
139,926,254,701 169,000,000,000
141,274,294,421 202,800,000,000
142,622,334,140 236,600,000,000 x
143,970,373,860 270,400,000,000 72,154,900,321 0.299
145,318,413,580 304,200,000,000 74,360,613,161 0.086
146,666,453,300 338,000,000,000 1,222,466,684,807 0.005
94,443,982,104 0.165
Laba Sesudah Pajak Depresiasi Net Cash Flow P/F pada i = 30%
(427,918,243,398) 1.000
109,988,687,342 15,544,705,238 125,533,392,580 0.769
120,987,556,076 15,544,705,238 136,532,261,314 0.592
133,086,311,684 15,544,705,238 148,631,016,922 0.455
146,394,942,853 15,544,705,238 161,939,648,090 0.350
161,034,437,138 15,544,705,238 176,579,142,376 0.269
177,137,880,852 15,544,705,238 192,682,586,089 0.207
194,851,668,937 15,544,705,238 210,396,374,175 0.159
214,336,835,830 15,544,705,238 229,881,541,068 0.123
235,770,519,413 15,544,705,238 251,315,224,651 0.094
259,347,571,355 15,544,705,238 274,892,276,593 0.073
0.54 1
400,000,000,000
Biaya Tetap
350,000,000,000 Biaya Produksi
300,000,000,000 Biaya Penjualan

Biaya Variabel
250,000,000,000
200,000,000,000
150,000,000,000
100,000,000,000
350,000,000,000 Biaya Produksi
Biaya Penjualan
300,000,000,000
Biaya Variabel
250,000,000,000
200,000,000,000
150,000,000,000
100,000,000,000
50,000,000,000
0
0 10 20 30 40 50 60 70 80 90 100
y
48
32
22
38
PV pada i = 36% P/F pada i = 40% PV pada i = 36%
(427,918,243,398) 1.000 (427,918,243,398)
96,535,178,894 0.714 89,630,842,302
80,827,098,698 0.510 69,631,453,270
67,627,112,699 0.364 54,101,690,160
56,678,876,832 0.260 42,104,308,503
47,499,789,299 0.186 32,843,720,482
39,885,295,321 0.133 25,626,783,950
33,453,023,494 0.095 19,987,655,547
28,275,429,551 0.068 15,631,944,793
23,623,631,117 0.048 12,063,130,783
20,067,136,191 0.035 9,621,229,681
66,554,328,698 (56,675,483,928)
Screw conveyor Screw Conveyor
jarak angkut, L 30.000 ft jumlah materi
9.144 m kapasitas materi
Densitas bahan 688.579 kg/m3
42.986 lbm/ft3 v
waktu tempuh 10.000 mrnit L
laju alir, F 3787.879 kg/jam H
8350.754 lb/jam P hori
Q 1165.590 ft3/jam P verti
dipilih screw conveyor 12.000 in H
Dari walas P verti
w max 50.000 rpm Asumsi tebal screw conveyor 24 in kemiringa
Q max 665.000 ft3/jam M
faktor s 171.000 Hp untuk 100 ft kemiringan 20
f 10.000 Hp
kemiringan 45
l 22.857 in P empt
274.286 ft
w 87.638 rpm P
p 141540040.114
keamanan 0.200
p 169848048.137
efesiensi 0.800
135878438.509
135.000
Evaporator I
Densitas, ρ (Kg/m3) xi xi.ρ
Air 2626.263 995.680 0.600 597.408
Glukosa 1750.842 1544.000 0.400 617.600
4377.104 2539.680 1.000 1215.008
densitas campuran 1160.536 kg/m3 16.019

72.450 lb/ft3
10.000 1.036 kiki, 2014
80.000 1.811 pratama,2011
visko sirup glukosa 1.590 cp

volume cairan 3.772
Volume tangki 4.526
Hs : D 1.000 1.000
Vs 0.785 d3
vh 0.131 d3
0.262 d3
Vt 1.047 dt3
dt 1.621 m
63.830 in
R 0.811 m
31.915 in
Hs = Dt 1.621
Hh 0.270 m
Ht 1.891 m
Hc 1.576 m
62.057 in
po 14.696 psia
ph 17926.967 kg/ms2
2.600 psia
Poperasi 17.296 psia
Pdesain 20.755 psia
1.412 atm
c 13750.000
E 0.800
C 0.010
n 10.000
d 0.160 662.401 10987.547
0.250
dh 0.160 1324.802 22000.000
0.250
dt 0.905
da 0.362 1510.638
W 0.072 16.019
H 0.905
L 0.091
C 0.302
J 0.075
visko 0.0001
densitas 202.322 544.808
Nre 1187667.717
P 281.739
0.517 hp
0.646 2.968
0.005
2.289
1.339
pompa-01
3787.879 185.606 m 48131.414
4356.061 213.447 29.361
4.356 ton/jam 4383.673 4.384 densitas 1031.552
99.370 99.370 64.393
24.600 ft karena air lebih besar maka asumsi visko air
21.943 dari kern 823 visko 0.160
0.021 0.00011
0.096 ft Q 0.456
54.858 Di 4.707
0.239
tebal screw conveyor 24 in kemiringan 20 gean 891 ID 0.408
2.028 ft/menit OD 0.449
uk 100 ft kemiringan 20 at 0.261
0.200 geankoplis 88 E 0.00015
0.009 Hp v 1.749
Nre 430555.117
0.269 Hp e/d 0.0004
geankoplis 88 f 0.0042
0.250 gc 32.174
pipa lurus 70.000
pipa 0.137
hc 0.052
hf 0.222
1 valve 0.261
hex 0.095
Ef 0.768
Direncanakan
Q Ws -3.768
2.638 Wp 4.710
1.134 P 0.251
3.772
Evaporator I
Air 2626.263 995.680 0.800
Glukosa 656.566 1544.000 0.200
3282.828 2539.680 1.000
densitas campuran 1071.806 kg/m3 16.019

66.911 lb/ft3
10.000 1.036 kiki, 2014
80.000 1.811 pratama,2011
visko sirup glukosa 1.811 cp

volume cairan 3.063
Volume tangki 3.675
Hs : D 1.000 1.000
Vs 0.785 d3
vh 0.131 d3
0.262 d3
Vt 1.047 dt3
dt 1.514 m
59.592 in
R 0.757 m
29.796 in
Hs = Dt 1.514
Hh 0.252 m
Ht 1.766 m
Hc 1.472 m
57.937 in
po 14.696 psia
ph 15457.296 kg/ms2
2.242 psia
Poperasi 16.938 psia
Pdesain 20.325 psia
1.383 atm
c 13750.000
E 0.800
C 0.010
n 10.000
d 0.155 605.622 10987.805
0.250
dh 0.155 1211.244 22000.000
0.250
0.750
ft
pompa-02 pompa-03
kg/jam 1639.286 m 48131.414 kg/jam 1639.286 m
lbm/s 29.361 lbm/s
kg/m3 16.020 densitas 1031.552 kg/m3 16.020 densitas
lbm/ft3 64.393 lbm/ft3
h besar maka asumsi visko air karena air lebih besar maka asumsi visko air karena air lebih besar maka a
cp 1501.154 visko 0.450 cp 1501.154 visko
lbm/fts 0.00030 lbm/fts
ft3/s Q 0.456 ft3/s Q
in Di 4.707 in Di
ft 12.385 ID 0.167 ft 12.385 ID

ft OD 0.192 ft OD
ft2 at 0.044 ft2 at
ft E 0.00015 ft E
ft/s v 10.426 ft/s v

turbulen Nre 373791.182 turbulen Nre
e/d 0.0009 e/d
f 0.0052 f
gc 32.174 gc
ft pipa lurus 70.000 ft pipa lurus
ftlbf/lbm pipa 14.737 ftlbf/lbm pipa
ftlbf/lbm 0.550 0.095 1 sharp 1.858 ftlbf/lbm 0.550 3.379 hc
0.048 4 elbow 7.906 1.689 hf
1 valve 9.291 1 valve
1 sharp 3.379 hex
Ef 37.171 Ef
Ws -40.171 Ws
Wp 50.214 Wp
P 2.681 P
xi.ρ Q
796.544 2.638
308.800 0.425
1105.344 3.063
0.040
1.766
1.802
4.187
0.422 0.752 0.425
3.761
0.737
7418.152 6895.053
1.076
15.776
39.366
29.603
0.121 467.019 21990.534
0.188
0.522 0.352
0.025
0.213
pompa-04 Rotary pump
45868.450 kg/jam 1639.286 m 4377.104 kg/jam 1639.286
27.981 lbm/s 2.670 lbm/s
1027.075 kg/m3 16.020 densitas 1215.008 kg/m3 16.020
64.113 lbm/ft3 75.845 lbm/ft3
karena air lebih besar maka asumsi visko air karena air lebih besar maka asumsi visko air
0.450 cp 1501.154 visko 1.590 cp 1501.154
0.00030 lbm/fts 0.00106 lbm/fts
0.436 ft3/s Q 0.035 ft3/s
4.612 in Di 1.519 in
0.408 ft 12.385 ID 0.167 ft 12.385

0.449 ft OD 0.192 ft
0.261 ft2 at 0.044 ft2
0.00015 ft E 0.00015 ft
1.674 ft/s v 0.805 ft/s

145888.704 turbulen Nre 9623.206 turbulen
0.0004 e/d 0.0009
0.0046 f 0.0049
32.174 gc 32.174
70.000 ft pipa lurus 70.000 ft
0.138 ftlbf/lbm pipa 0.083 ftlbf/lbm
0.048 ftlbf/lbm 0.550 0.087 hc 0.011 ftlbf/lbm 0.550
0.204 0.044 hf 0.047
0.239 1 valve 0.055
0.087 hex 0.020
0.716 Ef 0.217
-3.716 Ws -3.217
4.645 Wp 4.021
0.236 P 0.020
0.050
pompa-05 Rotary pump pompa-06 Rotary pump
m 3282.828 kg/jam 1639.286 m
2.003 lbm/s
densitas 1105.344 kg/m3 16.020 densitas
68.999 lbm/ft3
karena air lebih besar maka asumsi visko air karena air lebih besar maka as
visko 1.811 cp 1501.154 visko
0.00121 lbm/fts
Q 0.029 ft3/s Q
Di 1.375 in Di
ID 0.130 ft 12.385 ID
OD 0.153 ft OD
at 0.027 ft2 at
E 0.00015 ft E
v 1.094 ft/s v
Nre 8133.122 turbulen Nre
e/d 0.0012 e/d
f 0.0049 f
gc 32.174 gc
pipa lurus 70.000 ft pipa lurus
pipa 0.196 ftlbf/lbm pipa
0.020 hc 0.020 ftlbf/lbm 0.550 0.037 hc
0.010 hf 0.087 0.019 hf
1 valve 0.102 1 valve
hex 0.037 hex
Ef 0.443 Ef
Ws -3.443 Ws
Wp 4.304 Wp
P 0.016 P
pompa-06 Rotary pump pompa-07 Rotary pump
3282.828 kg/jam 1639.286 m 3282.828 kg/jam 1639.286
2.003 lbm/s 2.003 lbm/s
1105.344 kg/m3 16.020 densitas 1105.344 kg/m3 16.020
68.999 lbm/ft3 68.999 lbm/ft3
karena air lebih besar maka asumsi visko air karena air lebih besar maka asumsi visko air
0.400 cp 1501.154 visko 0.400 cp 1501.154
0.00027 lbm/fts 0.00027 lbm/fts
0.029 ft3/s Q 0.029 ft3/s
1.375 in Di 1.375 in
0.130 ft 12.385 ID 0.130 ft 12.385

0.153 ft OD 0.153 ft
0.027 ft2 at 0.027 ft2
0.00015 ft E 0.00015 ft
1.094 ft/s v 1.094 ft/s

36822.708 turbulen Nre 36822.708 turbulen
0.0012 e/d 0.0012
0.0063 f 0.0063
32.174 gc 32.174
70.000 ft pipa lurus 70.000 ft
0.252 ftlbf/lbm pipa 0.252 ftlbf/lbm
0.020 ftlbf/lbm 0.550 0.037 hc 0.020 ftlbf/lbm 0.550
0.087 0.019 hf 0.087
0.102 1 valve 0.102
n hex n
0.462 Ef 0.462
-3.462 Ws -3.462
4.328 Wp 4.328
0.016 P 0.016
evaporator
Q 443012.198 1851790.988 kj/jam 1.055
1755152.302 btu/jam
t1 60.000 140.000
t2 70.000 158.000
T1 130.000 266.000
T2 130.000 266.000
Lmtd 116.769 18.000

0.154
Ud 200-700
200.000
A 75.155 ft2
Nt 45.003
evaporator
Q 26529.464 110893.160 kj/jam 1.055
105106.022 btu/jam
t1 70.000 158.000
t2 80.000 176.000
T1 130.000 266.000
0.037 T2 130.000 266.000
0.019
Lmtd 98.727 18.000
0.182
Ud 200-700
200.000
A 5.323 ft2
Nt 3.187
panas 2.205
masuk 3282.829 7237.270 lbm/hr
T1 80.000 176.000
t2 30.000 86.000 Q 72343.030
dingin 159486.240 lbm/hr
masuk 2400.871 5292.920 lbm/hr
T1 10.000 50.000
T2 40.000 104.000
panas diserap 72343.030
fluida panas dingin selisih

176.000 104.000 72.000
86.000 50.000 36.000
90.000 54.000 36.000
LMTD 51.937 F
Tc 131.000 F
tc 77.000 F
panas : Tubes, sugar

D2 0.198 ft 2.380
D1 0.172 ft 2.067
a 0.008 ft2
equivalen diam, Da 0.056 ft2
Ga 953797.446 lbm/ft2jam
Tc 131.000
µ 0.0110 cp 857.636364
9.434 lbm/ft2jam
Re 5673.487
Jh 140.000 75.630
Tc 131.000
c 0.443
k 0.013
6.719
ho 217.911 btu/jam
fluida dingin
D 0.115 1.380
ap 0.010 ft2
Gp 509835.432
tc 77.000
µ 0.009
7.719
Rep 7595.951 130.435
JH 180.000
Tc 77.000
c 0.440
k 0.102
3.180
hi 507.652
hio 338.926
Uc 132.634
Ud 0.011
A 291356.559
Tahun
No. (Xi) Indeks (Yi) Xi.Yi Xi² Yi²
1 1989 895 1780155 3956121 801025
2 1990 915 1820850 3960100 837225
3 1991 931 1853621 3964081 866761
4 1992 943 1878456 3968064 889249
5 1993 967 1927231 3972049 935089
6 1994 993 1980042 3976036 986049
7 1995 1028 2050860 3980025 1056784
8 1996 1039 2073844 3984016 1079521
9 1997 1057 2110829 3988009 1117249
10 1998 1062 2121876 3992004 1127844
11 1999 1068 2134932 3996001 1140624
12 2000 1089 2178000 4000000 1185921
13 2001 1094 2189094 4004001 1196836
14 2002 1103 2208206 4008004 1216609
15 2003 1124 2251372 4012009 1263376
16 2004 1179 2362716 4016016 1390041
17 2005 1245 2496225 4020025 1550025
18 2006 1302 2611812 4024036 1695204
19 2007 1373 2755611 4028049 1885129
20 2008 1449 2909592 4032064 2099601
21 2009 1525 3063725 4036081 2325625
22 2010 1601 3218010 4040100 2563201
23 2011 1677 3372447 4044121 2812329
24 2012 1753 3527036 4048144 3073009
25 2013 1829 3681777 4052169 3345241
26 2014 1905 3836670 4056196 3629025
27 2015 1981 3991715 4060225 3924361
28 2016 2057 4146912 4064256 4231249
29 2017 2133 4302261 4068289 4549689
Total 58087 38317 76835877 116350291 54773891
m 48173.998 1296.000 2160.000
P 4689.680 3456.000 144.000
vt 12.327 150.000
dt 1.777 545.040
69.970 660.040
0.660
L 2.666 79.205
h 0.444 88.005
Ht 3.554 0.305 22.001
11.661 1.535 1600.000
Hl 1.600 4.606 0.001
5.248 3.071 0.000108
Pl 52.092 14.145
0.074
pd 14.781
t 0.047 31.682 1.320
35.202 1.467
5.867 0.244
1.793 0.628
79.200 88.006 14.668 5.379
88.000 14.668 44.003 3.586 1.885
22.000 645.415 99006.000 1.256
3.667 1.320 30000.000 2.368
1.535 1.467 1466.759 3.300 1.488
4.606 0.244 1.320
3.071 1111.181 18.520
14.144
Komponen Xi µ 48.373
onggok 0.014 380.000 5.145 3681.081
Air 0.902 0.160 0.144
HCL 0.031 1.452 0.045
Glukosa 0.053 300.000 16.000
21.189 0.014
Glukosa 0.055 300.000 16.355

CaCl2 0.053 0.794 0.042
Air 0.898 0.160 0.144 18202.644
16.541 0.011
1.452 cp
0.160 cp
380.000 cp
381.612 cp
0.256
Alat Panas Masuk (Kkal/jam) Panas Keluar (kkal/jam)
Reaktor Hidrolisa 839,535.840 839,535.840
Cooler-01 0 0
Reaktor Netralisasi -23,833.198 -23,833.198
Evaporator-01 443,012.198 443,012.198
Evaporator-02 26,529.464 26,529.464
Cooler-02 0 0

Perhitungan Lampiran Fix

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Perhitungan Lampiran Fix

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Perhitungan Neraca Massa

F(2) =G4*2 F(3) =10*G4

F pati 4 =B39*B33 Kg/jam F pati 4 =F39*B34 Kg/jam F pati 4 =J39*B35 Kg/jam

F(7) =SUM(C46:C48) F (9) =SUM(G49:G51) F (9) =SUM(G49:G51) F (11) 0

Cp(kkal/kg K) Gas ΔHf (Kkal/kg) Gas

Saturated steam 130

alur 12 80 C 353.000 298.000 0.009

alur 17 30 C 303.000 298.000

F(2) 7575.758 F(3) 37878.788

F pati 4 590.909 Kg/jam F glukosa 4 2626.263 Kg/jam F air 4 44434.343 Kg/jam

Superheated steam, 1 atm 64.000 2340.000

Cooler 02 303.000 353.000

Komponen Masuk Keluar

Komponen Masuk Keluar

KomponenAlur Masuk (kkal/jam)

KomponenAlur Masuk (kkal/jam)

P gauge 2.700 bar

Untuk P sat 270 diperoleh data

Perhitungan panas sensibel komponen (kkal/jam) Evaporator 333.000

Perhitungan panas sensibel komponen (kkal/jam) Cooler 02 353.000 303.000

Perhitungan panas sensibel komponen (kkal/jam) Evaporator 01 333.000 353.000

Perhitungan panas sensibel komponen (kkal/jam) Evaporator 02

r1 0.010 kmol/jam r2 20.772

403.000 373.000 Treferensi 303.000

Alur 16 H F F*H Suhu keluar 30 C

403.000 373.175 298.000 373.000 377.333 343.000

Fasa cair Δtb campuran 0.175

298.000 353.000 343.000

Hvl 80 C 2308.800 554.112

83953584.000 Komponen Masuk

-4520.295 Komponen Masuk

Komponen Masuk Keluar

Komponen Alur Masuk (kkal/jam)

Komponen Alur Masuk (kkal/jam)

Komponen Alur Masuk (kkal/jam)

dQ/dt 443032.271 47020262.500

Komponen Alur Masuk (kkal/jam)

laju alir masuk, G 49242.424

Bahan masuk 3787.879 kg/jam 2.205

laju alir masuk, G 48173.998

Komposisi Massa (kg/jam) Densitas, ρ (Kg/m3) xi

Komposisi Massa (kg/jam) Densitas, ρ (Kg/m3) xi

Densitas filtrat 1027.075 kg/m3 1. ρf (w(1-w)

Komposisi Massa (kg/jam) Densitas, ρ (Kg/m3) xi

Tebal shell standar 34.000 in

volume adsorben 1.373 m3

Waktu tinggal 5.000 menit

ρl 1027.075 64.114 lb/ft3

menghitung tebal konis

tebal dished head

b. Diameter dan tinggi tangki sheel

Diameter dan tinggi shell tangki

d. Tebal tutup tangki

54.057 Tangki penampung cake

Bangunan diperkirakan dibangun dengan lebar 20 m dan tinggi 5 meter

Tangki penampung CaCl2

c. Tebal sheel tangki

d. Tebal tutup tangki

Komposisi Massa (kg/jam)

b. Diameter dan tinggi tangki sheel

c. Tebal sheel tangki

10.886 d. Tebal tutup tangki

F(2) =G42 F(3) =10G4

F pati 4 =B39B33 Kg/jam F pati 4 =F39B34 Kg/jam F pati 4 =J39*B35 Kg/jam